JOB DESCRIPTION JOB CODE - R313

1 PROCUREMENT TIME unit

Bottom Dishend Material

Top Dishend Material
Shell Material
SPIRAL
Jacket shell
Jacket Dishend
Main Shell Nozzles Pipes & Flange
7 days
Jacket Shell Nozzles Pipes & Flange
SHAFT
BLADE
Lantern Support
Bloom Pipe
Gland Housing
Chuck Nut
Motor
Gear Box 40 days
Bearing
Nut & Bolt
2 FABRICATION
2.1 Dishend
Bottom dishend Plate Marking,Cutting & Fitup 6 hour
Bottom Dishend Plate Welding 6 hour
Bottom Dishend Forming 12 hour

Top Dishend Plate Marking,Cutting & Fitup 6 hour

Top Dishend Plate Welding 6 hour
Top Dishend Forming 12 hour

2.2 Main Shell

Main shell 1 plate marking cutting,fitting & tacking 6 hour
Main shell 1 welding 6 hour
Main shell 1 rolling 4 hour
Main shell 2 plate marking cutting,fitting & tacking 6 hour
Main shell 2 welding 6 hour
Main shell 2 rolling 4 hour
Both Shell Fitting & Welding 6 hour
Bottom Dish Fit 3 hour
Top Dish Fit up 3 hour
Both Dish end to Shell welding 16 hour
2.3 Spiral /Limpet
Spiral rolling, fitting 16 hour
Tacking & Welding 4 hour

2.4 Jacket
Dishend Material marking,cutting & fitting 6 hour
Dishend Welding 6 hour
Dishend Forming 12 hour

Main Jacket Shell 1 plate marking cutting,fitting & tacking 6 hour

Main Jacket Shell 1 welding 6 hour
Main Shell 1 rolling 4 hour
Main Shell 2 plate marking cutting,fitting & tacking 6 hour
Main Shell 2 welding 6 hour
Main Shell 2 rolling 4 hour
Both Shell Fitting & Welding 6 hour
Dishend to Shell Fit up 3 hour
Dishend to Shell Welding 8 hour
2.5 Nozzles
a Nozzles Making for Main Shell 12 hour
b Nozzle Making for Jacket Shell 8 hour
c Nozzle Fitup to Main Shell & Dishend 3 hour
d weilding 4 hour
e Nozzle Fitup to Jacket Shell & Dishend
f weilding
g Polishing the welding JOINT

2.6 Agitator
Shaft Machining 32 hour
blade Marking Cutting & welding
Tripod Bush Machining 24 hour
Baffle 12 hour
Agitator Assembly 16 hour

2.7 Lug Support 4 hour

2.8 Lifting Hooks 2 hour
2.9 Buffing 16 hour
Top Dishend
Bottom D'end
Shell
Nozzle welding joint
2.1 Hydrotesting
Hydrotesting of shell. 6 hour
Hydrotesting of Jacket. 6 hour
2.11 Painting & Acid Pickling 8 hour
2.12 Name Plate
2.13 Dispatch
Total Time Required for Making Reactor 22 days
DE - R313
Man Power Name Machine
Involvment

2 Fitter & Helper

2 Fitter & Helper
3 dish man & 2 Helper

2 Fitter & Helper

2 Fitter & Helper
3 dish man & 2 Helper

3 Fitter & 2 Helper

2 Welder & Helper
4 Fitter,Welder & 2 Helper
2 Fitter & 2 Helper
2 Welder & Helper
4 Fitter,Welder & 2 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
2 Fitter & Helper
2 Welder & Helper

2 Fitter & Helper

2 Fitter & Helper
3 dish man & 2 Helper

3 Fitter & 2 Helper

2 Welder & Helper
4 Fitter,Welder & 2 Helper
2 Fitter & 2 Helper
2 Welder & Helper
4 Fitter,Welder & 2 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper

2 Fitter & Helper

2 Fitter & Helper
2 Fitter & Helper
2 Fitter & Helper

2
2
2 Formen & Helper

2
2
1
1
3
Dispatch date-
7 8 9
 JOB DESCRIPTION JOB CODE - R318
1 PROCUREMENT TIME unit

Bottom Dishend Material

Top Dishend Material
Shell Material
LIMPET
Jacket shell
Jacket Dishend
Main Shell Nozzles Pipes & Flange
7 days
Jacket Shell Nozzles Pipes & Flange
SHAFT
BLADE
Lantern Support
Bloom Pipe
Gland Housing
Chuck Nut
Motor
Gear Box 40 days
Bearing
Nut & Bolt
2 FABRICATION
2.1 Dishend
Bottom dishend Plate Marking,Cutting & Fitup 6 hour
Bottom Dishend Plate Welding 6 hour
Bottom Dishend Forming 12 hour

Top Dishend Plate Marking,Cutting & Fitup 6 hour

Top Dishend Plate Welding 6 hour
Top Dishend Forming 12 hour

2.2 Main Shell

Main shell 1 plate marking cutting,fitting & tacking 6 hour
Main shell 1 welding 6 hour
Main shell 1 rolling 4 hour
Main shell 2 plate marking cutting,fitting & tacking 6 hour
Main shell 2 welding 6 hour
Main shell 2 rolling 4 hour
Both Shell Fitting & Welding 6 hour
Bottom Dish Fit 3 hour
Top Dish Fit up 3 hour
Both Dish end to Shell welding 16 hour

2.3 Limpet
 Limpet fitting 32 hour
Tacking & Welding 32 hour

2.5 Nozzles
Nozzles Making for Main Shell 12 hour
Nozzle Making for Jacket Shell 8 hour
Nozzle Fitup to Main Shell & Dishend 3 hour
weilding 4 hour
Nozzle Fitup to Jacket Shell & Dishend
weilding
Polishing the welding JOINT

2.6 Agitator
Shaft Machining 32 hour
blade Marking Cutting & welding
Tripod Bush Machining 24 hour
Baffle 12 hour
Agitator Assembly 16 hour

2.7 Lug Support 4 hour

2.8 Lifting Hooks 2 hour
2.9 Buffing 16 hour
Top Dishend
Bottom D'end
Shell
Nozzle welding joint
2.1 Hydrotesting
Hydrotesting of shell. 6 hour
Hydrotesting of Jacket. 6 hour

2.11 Painting & Acid Pickling 8 hour

2.12 Name Plate
2.13 Dispatch
Total Time Required for Making Reactor 25 days
JOB CODE - R318
Man Power Name Machine
Involvment

2 Fitter & Helper

2 Fitter & Helper
3 dish man & 2 Helper

2 Fitter & Helper

2 Fitter & Helper
3 dish man & 2 Helper

3 Fitter & 2 Helper

2 Welder & Helper
4 Fitter,Welder & 2 Helper
2 Fitter & 2 Helper
2 Welder & Helper
4 Fitter,Welder & 2 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
3 Fitter,Welder & 1 Helper
2 Fitter & Helper
2 Welder & Helper

2 Fitter & Helper

2 Fitter & Helper
2 Fitter & Helper
2 Fitter & Helper

2
2
2 Formen & Helper

2
2

1
1
3 helper
Dispatch date-
7 8 9