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Welding Procedure Specification (WPS)

(ASME SEC-IX QW-482)

Company MALIK POLYCHEM LTD.

WPS No : TWS/WPS/01

Supporting PQR No : TWS/PQR/01


Sht.1 OF 2
Welding Process : GTAW Type : Manual

JOINT DESIGN(QW-402): Joint Details

Squre Groove

√ Single bevel Branch

Socket

Backing(Yes/No): Yes

Backing Material:
√ Metal
Nonfusing Metal
Nonmetallic
Other

BASE METAL(QW-403):
P.No. 8 Group No. 1 To P.No. 8 Group No. 1
OR
Specification,type, and grade :

to Specification,type, and grade :

OR
Chemical Analysis,and Mechanical properties :
to Chemical Analysis,and Mechanical properties :
Thickness Range:
Base Metal: Groove- 1.5 mm - 20.00 mm Fillet - All
Pipe Dia. Range: Groove- 73 mm and more Outer Diameter Fillet - All
Others: NIL

FILLER METALS(QW-404):
Parameter Root & Hot Pass Filler & final pass
Spec. No.(SFA) 5.9 5.9
AWS No.(Class) ER316L ER316L
F.No. 6 6
A.No. 8 8
Size of Filler Metals 1.6 mm 2.4 mm & 3.2 mm

Weld Metal :
Groove 20 mm max 20 mm max
Thickness Range
Fillet ALL ALL
Electrode Flux (Class) NA NA
Flux Trade Name NA NA
Consumable Insert Nil Nil
Other:
Each Base Metal - Filler Metal Combination Should be Recorded Individually
Welding Procedure Specification (WPS)
(ASME SEC-IX QW-482)

Company TECHNO WEIGH SYSTEMS PVT. LTD

WPS No : TWS/WPS/01 Date : 23.03.2018

Supporting PQR No : TWS/PQR/01 Date : 23.03.2018


Sht.2 OF 2
Welding Process : GTAW Type : Manual

POSITIONS(QW-405): POST WELD HEAT TREATMENT(QW-407):


Position of Groove - ALL Heating Rate - N/A
Welding Progression - √ Uphill Downhill Holding Temperature Range - N/A
Position of Fillet - All Holding Time Range - N/A
Others NIL Cooling Rate - N/A
Others - N/A
``
PREHEAT(QW-406): GAS(QW-408): %Comp. of
Gas(es) Flow Rate
Preheat Temperature(Min.) : Ambient mixture
Interpass Temperature(Max.) : 150º C Shielding Argon 99.995%
Preheat Maintenance - Nil Trailing N/A N/A
Backing N/A N/A
Purging up to Hot Pass Nil
ELECTRICAL CHARACTERISTICS(QW-409): Voltage
Current AC or DC Polarity Ampere Range:
DC For GTAW DCEN Range: 70 - 140 Amps 20 - 24 Volts
Tungeston Electrode Size and Type - ϕ2.5 mm 2 % Thoriated
Mode of Metal transfer for GMAW - N/A
Electrode/Wire feed speed range - N/A

TECHNIQUE(QW-410):
Stringe or Weave Bead - String Bead and Wavie Bead
Orifice or Gas Cup Size - N/A
Initial and Interpass Cleaning(Brushing,Grinding,etc.) - Wire Brushing or Grinding or both

Method of Back Gouging -


Oscillation - N/A
Contact Tube to Work Distance - N/A
Multiple or Single Pass(per side): Mulitple
Multiple or Single Electrode - Single
Travel Speed Range - 40 - 110 mm/Min
Peening - N/A
Others -

Filler Metal Current


Voltage
Weld Pass No. Process Diameter Type & Ampere Travel Speed Range REMARK
Class Range
mm Polarity Range
Root Pass GTAW ER 316L 1.6 DCEN 60 - 120 20-22 40 -110 mm/min
Hot Pass GTAW ER 316L 2.4 DCEN 70-150 20-22 40 -110 mm/min
Filler Pass GTAW ER 316L 2.4 DCEN 140-250 20-24 40 -130 mm/min
Final Pass GTAW ER 316L 3.20 DCEN 150-280 20-24 40 -130 mm/min

TECHNO WEIGH SYSTEMS PVT. LTD

Prepared and Accepted By Sign. Approved By Sign.

NAME NAME

DESN. DESN.

DATE DATE
Procedure Qualifiaion Record
(ASME SEC-IX )
Company MALIK POLYCHEM LTD.

PQR No : MPL/PQR/01

WPS No : MPL/WPS/01

Welding Process GTAW Type : Manual

JOINTS (QW-402)

Joint Details

Groove Design of Test Coupon


(For combination the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. A-240 TP 316 Heating Rate : N/A
Type or Grade : Holding Temperature Range : N/A
P. No. 8 to P No: 8 Holding Time Range: N/A
Thickness of Test Coupon 10.0 mm Cooling Rate : N/A
Diameter of Test Coupon N/A Others : N/A
Others : N/A GAS (QW-408) Percent Composition

FILLER METALS (QW-404) Root & Hotpass Others (Gases) (Mixture) (Flow Rate)

Spec. No. ( SFA ) 5.9 5.9 Sheilding Argon 99.995% 10-15 LPM
AWS No. (Class) ER 316L ER 316L Tracking ----- ------- ------
Filler Metal F. No. 6 6 Backing ----- ----- -----
A. No. 8 8 Purging up to Hot pass -----
Size of Filler Metals 1.6 2.4 ELECTRICAL CHARACTERISTICS (QW-409)
Weld Metal thickness 12.0 mm max Current DC
Others ---- ---- Polarity DCEN
POSITION (QW-405) Tungsten Electrode size N/A
Position of Groove 1G
Others : N/A
Weld Progression (uphill/downhill) Uphill
TECHNIQUE (QW-410)

Others : N/A String and wavey bead

Orifice or Gas Cup size : 16 mm


PRE-HEAT (QW-406) Initial and Interpass Cleaning : Wire brushing or grinding or both
Pre-heat Temp: Ambient Multipass of single pass (per side) Multipass
Interpass Temp. 150⁰C max Single or Multiple Electrode Single
Travel Speed Range : 40-150 mm / min
Pre heat Maintenance : NIL
Peening : N/A
TENSILE TEST (QW-150) Report No: AL37/N/W2 Dt. 23.03.2018
THICKNESS AREA ULTIMATE TOTAL ULTIMATE UNIT
SPECIMEN NO WIDTH (mm) (mm) (mm2) LOAD (N) STRESS(MPa) TYPE OF FAILURE & LOCATION

T1 19.00 10.01 190.19 116760.00 613.91 Brocken out of weld metal

T2 18.96 10.01 189.79 115720.0 609.73 Brocken out of weld metal

GUIDED BEND TEST (QW-160) Report No: AL37/N/W2 Dt. 23.03.2018

RESULT TYPE & FIG. NO RESULT

R1 (ROOT BEND) SATISFACTORY F1 (FACE BEND) SATISFACTORY

R2 (ROOT BEND) SATISFACTORY F2 (FACE BEND) SATISFACTORY

TOUGHNESS TEST (QW-170) Report No:


IMPACT VALUES DROP WEIGHT TEST
NOTCH LOCATION SPECIMEN SIZE TEST TEMP. %SHEAR JOULES BREAK NO BREAK
---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ----
---- ---- ---- ---- ---- ---- ----

N/A
OTHER TESTS Radiography Date
TYPE OF TEST N/A

DEPOSIT ANALYSIS N/A


OTHERS N/A

WELDER NAME :Ram Prasad STAMP NO. ---


TEST CONDUCTED BY : ADVANCE METALLURGICAL SERVICES Report No :AL37/N/W2 Dt. 23.03.2018

WE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND TEST WELDS WERE PREPARED
WELDED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF SECTION IX OF ASME CODE.

DATE _____________________________ MANUFACTURER :


By :

TECHNO WEIGH SYSTEMS PVT. LTD

Prepared and accepted by Sign. Approved By : Sign.


NAME NAME
DESN. DESN.
DATE DATE

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