Modulos Relevadores Seguridad

Selection guide Safety automation system solutions
Preventa safety modules
Applications
2 Modules For Emergency stop and switch monitoring
Conformity to standards EN 954-1 - category 3/EN/ EN 954-1 - category 4/EN/ EN 954-1 - category 4/EN/
4 ISO 13849-1,
EN/IEC 60204-1,
ISO 13849-1,
(instantaneous contacts)
ISO 13849-1,
EN/IEC 60204-1,
EN 1088/ISO 14119, EN 954-1 - category 3/ DIN V VDE 801 + A1,
EN ISO 13850, ISO 13849-1 EN/ISO 13850,
EN/IEC 60947-1 + A11, (time delay contacts), EN 1088/ISO 14119,
EN/IEC 60947-5-1 EN/IEC 60204-1, EN/IEC 60947-1 A11,
EN/IEC 60947-5-1, EN/IEC 60947-5-1
EN/ISO 13850,
5 3URGXFWFHUWL¿FDWLRQV UL, CSA, BG
EN 50082-2
UL, CSA, BG UL, CSA, BIA
1XPEHURIFLUFXLWV
Safety 3 N/O 2 N/O instantaneous 3 N/O instantaneous
+ 3 N/O time delay + 3 N/O time delay
Additional 1 solid-state output for 4 solid-state output for 3 solid-state outputs for
6 Display
signalling to PLC
2 LEDs
signalling to PLC
4 LEDs
signalling to PLC
11 LEDs
Supply voltage a and c 24 V a and c 24 V c 24 V
a 48 V a 115 V
a 115 V a 230 V
a 230 V
7 6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV Unlimited 75 ms Unlimited or 1.5 s

(automatic start) (depending on wiring)
Input channel voltage
24 V/48 V version a and c 24 V/a 48 V c 24 V/– c 24 V/–
24 V/48 V a 115 V/230 V a 48 V/48 V –
or 110 V/120 V/230 V – – –
8 version
Module type XPS AC XPS ATE XPS AV
Pages 2/175 2/180
10
2/162
1
For Emergency stop and switch For Emergency stop, switch or solid-state output safety light curtain For Emergency stop, switch,
2
monitoring monitoring sensing mat/edges or solid-state
output safety light curtain
monitoring
EN 954-1 - category 4/EN/ EN 954-1 - category 3, EN 954-1 - category 4/EN/ EN 954-1 - category 4/EN/
ISO 13849-1,
EN/IEC 60204-1,
EN/IEC 60204-1,
EN 1088/ISO 14119,
ISO 13849-1,
EN/IEC 60204-1,
ISO 13849-1,
EN/IEC 60204-1,
4
EN 1088/ISO 14119, EN/IEC 60947-5-1, EN 1088/ISO 14119, EN 1088/ISO 14119,
EN/IEC 60947-5-1, EN/ISO 13850, EN/ISO 13850, EN/IEC 60947-5-1,
EN/ISO 13850, EN 50082-2 EN/IEC 60947-1, EN/ISO 13850,
EN 50082-2 EN/IEC 61496-1 (type 4) EN/IEC 60947-5-1 EN/IEC 60947-1 + A11
Category 4 for the monitoring of light
curtains type 4 with solid state
UL, CSA, BG
outputs and test function
UL, CSA, BG UL, CSA, BG UL, CSA, BG
5
3 N/O 7 N/O 3 N/O instantaneous
– 2 N/C + 4 solid-state outputs for 1 N/C + 4 solid-state outputs for
3 LEDs
signalling to PLC
4 LEDs
signalling to PLC
4 LEDs
6
a and c 24 V a and c 24 V a and c 24 V
a 115 V and c 24 V a 48 V
a 230 V and c 24 V a 110 V and c 24 V
a 120 V and c 24 V
a 230 V and c 24 V
Unlimited Unlimited or 2 s, 4 s (depending on

7
wiring)
c 24 V/– c 24 V/– c 24 V/–

– a 24 V/24 V –
– – c 24 V/24 V/24 V
8
XPS AF XPS AFL XPS AR XPS AK
2/187 2/190 2/195 2/201
10
2/163
Selection guide (continued) Safety automation system solutions
Applications
2 Modules )RUHQDEOLQJVZLWFKPRQLWRULQJ
Conformity to standards EN 954-1 - category 4/EN/ISO 13849-1,

EN/IEC 60204-1,
4 EN/IEC 60947-5-1,
EN 61326 + A1
DIN V VDE 0801 (1990),
DIN V VDE 0801 A1 (1994)
3URGXFWFHUWL¿FDWLRQV UL, CSA, BIA
5 1XPEHURIFLUFXLWV
Safety 2 N/O
Additional 2 solid-state outputs for signalling to PLC
Display 3 LEDs
6 Supply voltage c 24 V
6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV –
Input channel voltage

7 24 V/48 V version 24 V/–
115 V/230 V version –
Module type XPS VC

8
Pages 2/206
10
2/164
1
For electrical monitoring of two-hand control stations 2
EN 954-1 - category 1/EN/ISO 13849-1, EN 954-1 - category 4/EN/ISO 13849-1, EN 954-1 - category 4/EN/ISO 13849-1,
EN/IEC 60204-1, EN/IEC 60204-1, EN/IEC 60204-1,
EN/IEC 60947-5-1,
EN 574 type III A/ISO 13851,
EN 50082-2
EN/IEC 60947-5-1,
EN 574 type III C/ISO 13851,
EN 50082-2
EN 574 type III C/ISO 13851,
EN/IEC 60947-1,
EN/IEC 60947-5-1,
4
DIN V VDE 0801 (1990),
DIN V VDE 0801 A1 (1994)
UL, CSA UL, CSA, INRS UL, CSA, BIA
1 N/O 2 N/O 2 N/O

5
1 N/C 1 N/C 2 solid-state outputs for signalling to PLC
2 LEDs 3 LEDs 3 LEDs
a and c 24 V
a 115 V
c 24 V
a 24 V
c 24 V
6
a 230 V a 115 V
a 230 V
500 ms 500 ms 500 ms
c 24 V/– c 24 V (c 24 V) c 24 V/– 7
c 48 V (a 24 V)
a 24 V/24 V a 48 V/48 V –
XPS BA XPS BC XPS BF

8
2/211 2/211
10
2/165
Applications
2
Modules For monitoring 2 to 4 type 2 and type 4 light curtains (transmitter-receiver pair)
4
Functions Protects access to a hazardous zone by associating the module with 2 to 4 light curtains type
XUS L
Built-in “muting” function No

5
Conformity to standards EN 954-1 - category 4/EN/ISO 13849-1,
EN/IEC 61496-1,
EN/IEC 61496-2
6 3URGXFWFHUWL¿FDWLRQV UL, CSA, TÜV
1XPEHURIFLUFXLWV
Safety 2 solid-state PNP (N/O)
Additional 1 PNP N/O + 1 NPN N/O output for signalling to PLC
7
Display 9 LEDs + 2-digit display
Supply voltage c 24 V
Module type XPS LCD

8
Pages 2/217
10
2/166
1
2
)RUFRQWURORIWRVLQJOHEHDPSKRWRHOHFWULFVHQVRUV For monitoring type 4 light curtains
XU2 S (transmitter-receiver pair) Compact and slim ranges
4
Protects access to a hazardous zone by associating the Protects access to a hazardous zone by associating the module with light curtains XUS L
module with 1 to 4 single-beam photo-electric sensors
2 transmitter-receiver pairs
Yes Yes
5
EN 954-1 - category 2/EN/ISO 13849-1, EN 954-1 - category 4/EN/ISO 13849-1,
EN/IEC 60204-1, EN/IEC 61496-1,
EN/IEC 61496-1, EN/IEC 61496-2
EN/IEC 60947-5-1,
EN/IEC 60947-1
UL, CSA, BIA UL, CSA, TÜV
6
2 N/O 2 solid-state
4 solid-state PNP N/O outputs for signalling to PLC 1 PNP + 1 NPN output for signalling to PLC
7
4 LEDs 14 LEDs + 2-digit display
c 24 V
XPS CM XPS LCM

8
3/134 2/222
10
2/167
Applications
2
Modules )RULQFUHDVLQJWKHQXPEHURIVDIHW\FRQWDFWV
Functions Allows additional safety contacts to be added to another module

5
Conformity to standards EN 954-1 - category 4/EN/ISO 13849-1 EN 954-1 - category 4/EN/ISO 13849-1
(when connected to the appropriate module), (when connected to the appropriate module),
EN/IEC 60204-1, EN/IEC 60204-1,
EN/IEC 60947-5-1 EN/IEC 60947-5-1
6
3URGXFWFHUWL¿FDWLRQV UL, CSA UL, CSA
7 1XPEHURIFLUFXLWV
Safety 4 N/O 8 N/O
Additional 1 N/C + 1 solid-state output for signalling to PLC
Display 3 LEDs
Supply voltage a and c 24 V

8 a 115 V
a 230 V
Module type XPS ECM XPS ECP
9 Pages 2/229
10
2/168
1
2
For the monitoring of applications requiring safety time delays For coded magnetic switch monitoring
For 2 max. For 6 max.
Unlocking of guards after a safety time Shunting contact in association For monitoring 2 to 6 coded switches, depending on model
delay for machines with long rundown
time
with XPS VNE modules for zero
speed detection, solenoid valve 5
monitoring, etc.
EN 954-1 - category 3/EN/ISO 13849-1, EN 954-1 - category 3/EN/ EN 954-1 - category 4/EN/ EN 954-1 - category 4/EN/
EN/IEC 60204-1, ISO 13849-1, ISO 13849-1, ISO 13849-1,
EN/IEC 60947-5-1 EN/IEC 60204-1, EN/IEC 60204-1, EN/IEC 60204-1,
EN/IEC 60947-5-1 EN 1088/ISO 14119, EN 1088/ISO 14119,
EN/IEC 60947-5-1,
EN/IEC 60947-5-3,
EN/IEC 60947-5-1,
EN/IEC 60947-5-3,
6
DIN V VDE 0801 (1990), DIN V VDE 0801 (1990),
DIN V VDE 0801 A1 (1994) DIN V VDE 0801 A1 (1994)
UL, CSA, BG UL, CSA, BG UL, CSA, BIA UL, CSA, BIA
1 N/O time delayed 1 N/O pulse type 2 N/O

7
2 N/C + 2 solid-state outputs for signalling to PLC 2 solid-state outputs for signalling to PLC
4 LEDs 3 LEDs 15 LEDs
a and c 24 V c 24 V
a 115 V
a 230 V
8
XPS TSA XPS TSW XPS DMB XPS DME
2/233 2/237 9
10
2/169
Applications
2
Modules For zero speed detection of a.c. or d.c. For lift control
motors which produce a remanent
voltage in their windings due to residual
magnetism
Functions Detecting the stopping of the motor by Checks the height of the cabin when it stops
5 measuring the remanent voltage in the stator
windings (compatible with electronic motor
at a landing in order to compensate for any
difference generated by variation of the load
control devices such as: variable speed in the cabin
drives, d.c. injection brakes, etc.)
6 Conformity to standards EN 954-1 - category 3/EN/ISO 13849-1, EN 954-1 - category 4/EN/ISO 13849-1,
EN/IEC 60204-1, EN 81-1, EN 81-2,
EN/IEC 60947-5-1, EN/IEC 60947-5-1,
EN 50082-2 EN 50082-2,
EN 12015,
EN 12016
3URGXFWFHUWL¿FDWLRQV UL, CSA, BG UL, CSA, TÜV

7
1XPEHURIFLUFXLWV
Safety 1 N/O + 1 N/C 2 N/O
Additional 2 solid-state outputs for signalling to PLC
8 Display 4 LEDs 4 LEDs
Supply voltage c 24 V a or c 24 V
a 115 V a 115 V
a 230 V a 230 V
9 Module type XPS VNE XPS DA
Pages 2/243 2/249
10
2/170
1
2
For dynamic monitoring of hydraulic valves on linear )RUG\QDPLFPRQLWRULQJRIGRXEOHERGLHG For safety stop at top dead centre with
presses solenoid valves automatic overtravel monitoring and
control
Dynamic monitoring of the position of the valve pistons of the Dynamic monitoring of double-bodied safety Automatic monitoring of the stopping
hydraulic safety system on linear presses.
Dangerous movements of the machine are allowed when the
solenoid valves on eccentric presses. The
device prevents engagement of the clutch
distance at each cycle + maintain open
function for eccentric presses
5
correct change of signal occurs and engages the brake if a fault occurs in the
solenoid valve
EN 954-1 - category 4/EN/ISO 13849-1, EN 954-1 - category 4/EN/ISO 13849-1, EN 954-1 - category 4/EN/ISO 13849-1, 6
EN/IEC 60204-1, EN/IEC 60204-1, EN/IEC 60204-1,
EN/IEC 60947-5-1, EN/IEC 60947-5-1, EN/IEC 60947-5-1,
EN 693, EN 692, EN 692,
EN 50082-2 EN 50082-2 EN 50082-2
UL, CSA UL, CSA UL, CSA

7
2 N/O + 1 N/C 1 N/O + 1 N/C 3 N/O
– 4 solid-state outputs for signalling to PLC
8 LEDs 8
c 24 V c 24 V –
a 115 V a 115 V
a 230 V a 230 V
XPS PVT XPS PVK XPS OT 9

2/251 2/255 2/260
10
2/171
Curves Safety automation system solutions
(OHFWULFDOGXUDELOLW\
(OHFWULFDOGXUDELOLW\FXUYHVRIVDIHW\FRQWDFWVFRQIRUPLQJWR(1WDEOH&
1 XPS AC, XPS TSA, XPS TSW, XPS BA, XPS BC, XPS CM, XPS DA,
XPS OT, XPS PVK, XPS PVT, XPS VNE
XPS ECM, XPS ECP
10
Switching current (A)

10
2 24 V
1 1
3 0,1
104 105 106 107
0,1
104 105 106 107
Number of operating cycles Number of operating cycles
XPS ATE
24 V z version 115 V a + 230 V a version
100 100
4 (< 0,1 Hz) 24 V
10 10
5
1 10
104 105 106 107 104 105 106 107
XPS AF, XPS AK, XPS AFL XPS AV, XPS MP, XPS VC, XPS BF, XPS MC
6 10 10
1 1
7
0,1 0,1
104 105 106 107 104 105 106 10
8 XPS AR XPS DMB, XPS DME
10 100
9
8
7
6
5
9 4
3 10
10 1
104
5
10 10
Number of operating cycles
6
1
104 105 106 107
Number of operating cycles
2/172
Curves (continued) Safety automation system solutions
(OHFWULFDOGXUDELOLW\(continued)
'H¿QLWLRQRIWHVWV
'HWHUPLQDWLRQRIHOHFWULFDOGXUDELOLW\FRQIRUPLQJWR(1WDEOH&
Type of current Utilisation Start-up Breaking
1
category Current Voltage Cos M Current Voltage Cos M
a.c. supply AC-15 10 x le Ue 0.7 le Ue 0.4
Type of current Utilisation Start-up Breaking

category Current Voltage T0.95 Current Voltage T0.95
d.c. supply DC-13 le Ue 50 ms le Ue 50 ms 2
le: operational current measured. The tests are carried out with a frequency of 6 switching operations per minute and
Ue: operational voltage measured. with no additional protection of the components connected to the safety outputs.
Cos M: power factor.
T0.95: time taken to reach 95% of nominal current. The use of additional protection for the components connected to the safety outputs
VLJQL¿FDQWO\LQFUHDVHVWKHGXUDELOLW\RIWKHVDIHW\RXWSXWV
3
'HWHUPLQDWLRQRIWKHEUHDNLQJFDSDFLW\FRQIRUPLQJWR(1WDEOH
Utilisation Start-up Breaking 7RWDOQXPEHU Switching Switching Minimum
category Current Voltage Cos M Current Voltage Cos M of switching operations operations duration of
operations per minute per minute switching
for 1…1000 for 1001…6050 operation
switching switching
AC-15 10 x le Ue 0.3 le Ue 0.3 6050

operations
60
operations
6 50 ms
4
Utilisation Start-up Breaking 7RWDOQXPEHU Switching Switching Minimum
category Current Voltage T0.95 Current Voltage T0.95 of switching operations operations duration of
operations per minute per minute switching
for 1…1000 for 1001…6050 operation
switching switching
DC-13 le Ue 50 ms le Ue 50 ms 6050
operations
60
operations
6 50 ms
5
le: operational current measured.
Ue: operational voltage measured.
Notes:
CosM: power factor. The maximum values for the breaking capacity of the safety outputs in the various
T0.95: time taken to reach 95% of nominal current. XWLOLVDWLRQFDWHJRULHVDUHQRW¿[HGDQGGHSHQGRQWKHSRZHUIDFWRUDQGRQWKH
VZLWFKLQJIUHTXHQF\7KHWHVWGH¿QLWLRQIRUWKH³EUHDNLQJFDSDFLW\´DQG³GXUDELOLW\´ 6
tables in the European standard EN 60947-5-1 uses different values for the power
factor and the switching frequency.
The power factor (cosM) in the “breaking capacity” table (0.3) is greater than that in
the “durability” table (0.7).
In the “breaking capacity” table, the switching frequency of the safety outputs is
KLJKHUIRUWKH¿UVWVZLWFKLQJRSHUDWLRQVSHUPLQXWHWKDQWKDWIRUWR
7
6050 switching operations (6 per minute).
Consequently, the maximum breaking capacity values determined using the

“breaking capacity” table are lower than those in the “durability” table.
10
2/173
Operating principle, Safety automation system solutions 0
characteristics Preventa safety modules type XPS AC

For Emergency stop and switch monitoring
Operating principle
Safety modules XPS AC are used for monitoring Emergency stop circuits conforming
1 to standards EN/ISO 13850 and EN 60204-1 and also meet the safety requirements
for the electrical monitoring of switches in protection devices conforming to standard
EN 1088/ISO 14119. They provide protection for both the machine operator and the
machine by immediately stopping the dangerous movement on receipt of a stop
instruction from the operator, or on detection of a fault in the safety circuit itself.
To aid diagnostics, the modules have LEDs which provide information on the
2 monitoring circuit status.
The XPS AC module has 3 safety outputs and a solid-state output for signalling to
the PLC.
Characteristics
Module type XPS AC XPS ACppppP
3 Product designed for max. use in safety related parts of
control systems (conforming to EN 954-1/ISO 13849-1)
Category 3 max.
Conformity to standards EN 60204-1, EN 1088/ISO 14119, EN/ISO 13850, EN/IEC 60947-1 + A11,
EN/IEC 60947-5-1
3URGXFWFHUWL¿FDWLRQV UL, CSA, BG
Supply Voltage V a and c 24, a 48, a 115, a 230
4 Voltage limits - 20…+ 10% (a 24 V)

- 20…+ 20% (c 24 V)
- 15…+ 10% (a 48)
- 15…+ 15% (115 V)
- 15…+10% (230 V)
Frequency Hz 50/60
Consumption W < 1.2 (c 24 V)
VA < 2.5 (a 24 V)
5 < 6 (a 48 V)
< 7 (a 115 V)
< 6 (a 230 V)
6WDUWEXWWRQPRQLWRULQJ No
Control unit voltage Identical to supply voltage

(at nominal supply 24 V version V a 24 (approx. 90 mA), c 24 (approx. 40 mA)
voltage)
a 48 (approx. 100 mA)
6 48 V version
115 V version
V
V a 115 (approx. 60 mA)
230 V version V a 230 (approx. 25 mA)
Outputs Voltage reference Volt-free

Number and type of safety circuits 3 N/O (13-14, 23-24, 33-34)
Number and type of additional circuits 1 solid-state
7 Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180
Breaking capacity in DC-13 24 V/2 A L/R = 50 ms

Max. thermal current (Ithe) A 6
Max. total thermal current A 10.5

Output fuse protection, using fuses A 4 gG (gl) or 6 fast acting
conforming to EN/IEC 60947-5-1,
8 DIN VDE 0660 part 200
Minimum current mA 10
Minimum voltage V 17
(OHFWULFDOGXUDELOLW\ See page 2/172

Response time on input opening ms < 100
Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
9 Rated impulse withstand voltage (Uimp.)
LED display
kV 3 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
2
Operating temperature °C - 10…+ 55
Storage temperature °C - 25…+ 85
Degree of protection Terminals IP 20

conforming to EN/IEC Enclosure IP 40
10 60529
Connections: Dimensions:
page 2/176 page 2/262
2/174
Characteristics (continued), Safety automation system solutions 0
references Preventa safety modules type XPS AC

Characteristics
Module type XPS AC XPS ACppppP
Connection Type Captive screw clamp terminals Captive screw clamp terminals, removable
terminal block
1
1-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 6ROLGRUÀH[LEOHFDEOH«PP2
connection
With cable end :LWKRXWEH]HOÀH[LEOHFDEOH«PP2
:LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2,

2
connection ÀH[LEOHFDEOH«PP2
'RXEOHZLWKEH]HOÀH[LEOHFDEOH«PP2
References
Description Type of 1XPEHURI Additional Supply Reference Weight
3
terminal instantaneous outputs
EORFN opening safety
connection circuits kg
Safety modules for Integrated in 3 1 solid-state a and c 24 V XPS AC5121 0.160
Emergency stop and module
switch monitoring
a 48 V XPS AC1321 0.210 4
a 115 V XPS AC3421 0.210
XPS ACppppP a 230 V XPS AC3721 0.210
5
Removable 3 1 solid-state a and c 24 V XPS AC5121P 0.160
from module
a 48 V XPS AC1321P 0.210
a 115 V XPS AC3421P 0.210

6
a 230 V XPS AC3721P 0.210
10
page 2/176 page 2/262
2/175
Connections Safety automation system solutions 0
Preventa safety modules type XPS AC

XPS AC
0RGXOH;36$&DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFW
1
F1
S2
Start
S1 ESC
A1 Y1 Y2 13 23 33 Y43
2 XPS AC
Logic K1
T
K2
48 V, 115 V, 230 V K1 K2
3 A2 PE 14 24 34 Y44
To PLC
Y1-Y2: Feedback loop.

4 ESC: External start conditions.
0RGXOH;36$&DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWVUHFRPPHQGHGDSSOLFDWLRQ
F1
S2
5 S1
Start K3
K4
ESC
A1 Y1 Y2 13 23 33 Y43
XPS AC
6 Logic K1 K3 K3 K3
T
K2 K4 K4 K4
48 V, 115 V 230 V K1 K2
A2 PE 14 24 34 Y44
7 K3 K4
To PLC
Y1-Y2: Feedback loop.

ESC: External start conditions.
8
10
Principle: Characteristics: References: Dimensions:

page 2/174 page 2/174 page 2/175 page 2/262
2/176
Connections (continued) Safety automation system solutions 0
Preventa safety modules type XPS AC

XPS AC
Functional diagram of module XPS AC
Supply Emergency stop Emergency stop

1
voltage not activated activated
Start button Start button
not activated activated
Emergency stop “A1” (01)
Emergency stop “A2” (02)
Feedback loop Y1-Y2

2
Output 13-14 (N/O)
Output 23-24 (N/O)
Output 33-34 (N/O)
Solid-state output Y43-Y44

(NO)
Key 0
1 3
LED details
1
2
5
1 Supply voltage A1-A2.
2 K1-K2 status (N/O safety outputs closed).
10

2/177
Operating principle, Safety automation system solutions
characteristics Preventa safety modules types XPS AV,
XPS ATE
Operating principle
Safety modules XPS AV and XPS ATE are used for monitoring Emergency stop
1 circuits conforming to standards EN/ISO 13850 and EN/IEC 60204-1 and also meet
the safety requirements for the electrical monitoring of switches in protection devices
conforming to standard EN 1088/ISO 14119.
They provide protection for both the machine operator and the machine by
immediately stopping the dangerous movement on receipt of a stop instruction from
the operator, or on detection of a fault in the safety circuit itself.
2 In addition to the stop category 0 instantaneous opening safety outputs (3 for

XPS AV and 2 for XPS ATE), the modules incorporate stop category 1 time delay
outputs (3 for XPS AV and 3 for XPS ATE) which allow for controlled deceleration of
the motor components until a complete stop is achieved (for example, motor braking
by variable speed drive).
At the end of the preset delay, the supply is disconnected by opening the time delay
output circuits.
3 For module XPS AV, the time delay of the 3 output circuits is adjustable, in 15 preset
values, between 0 and 300 seconds using selector buttons.
For module XPS ATE, the time delay of the 3 output circuits is adjustable between 0
and 30 seconds using a 12-position selector switch.
Module XPS AV also incorporates 3 solid-state signalling outputs for signalling to the
process PLC. Module XPS ATE incorporates 4 solid-state signalling outputs for
signalling to the process PLC.
4 To aid diagnostics, the modules have LEDs which provide information on the
monitoring circuit status.
7KH6WDUWEXWWRQPRQLWRULQJIXQFWLRQLVFRQ¿JXUDEOHGHSHQGLQJRQWKHZLULQJ
Characteristics
Module type XPS AV11113 and AV11113P XPS ATEpppp and ATEppppP
Product designed for max. use in safety related parts of Category 4 max. Category 4 max. (instantaneous safety
5 control systems (conforming to EN 954-1/EN/ISO 13849-1) outputs)
Category 3 max. (time delay safety
outputs)
Conformity to standards EN/IEC 60204-1, DIN V VDE 801 + A1, EN/IEC 60204-1, EN/IEC 60947-5-1, EN/
EN/ISO 13850, EN 1088/ISO 14119, ISO 13850, EN 50082-2
EN/IEC 60947-1 A11, EN/IEC 60947-5-1
3URGXFWFHUWL¿FDWLRQV UL, CSA, BIA UL, CSA, BG
c 24 a and c 24,
6 Supply Voltage V
a 115,
a 230
Voltage limits - 20…+ 20% - 20…+ 10% (24 V)
- 15…+ 15% (115 V)
- 15…+ 10% (230 V)
Frequency Hz – 50/60
7 Consumption W <5 <8
Module inputs fuse protection Internal, electronic Internal, electronic
$GMXVWDEOHWLPHGHOD\ s 0…300 0…30
6WDUWEXWWRQPRQLWRULQJ Yes/No Yes/No

FRQ¿JXUDEOHE\WHUPLQDOFRQQHFWLRQV FRQ¿JXUDEOHE\WHUPLQDOFRQQHFWLRQV
8 Control unit voltage Between input terminals S21-S22, S31- Between input terminals S11-S12,
(at nominal supply voltage) S32 or S11-S12 S21-S22 or S11-B1
24 V version V 24 24
115 V, 230 V version V – 48
Calculation of wiring resistance RL between input terminals : 100 max. U int - U min.
9 Maximum cable length: 2000 m RL max. =
I min.
Ue = true voltage applied to terminals
A1-A2
U int (terminals S11-S21) = supply voltage
Ue - 3 V (24 V version)
U int between 42 V and 45 V, with typical
value = 45 V (115 V, 230 V version)
Calculated max. RL must be equal to or
10 greater than the true value
References: Connections: Dimensions: Characteristics:

2/178
Characteristics (continued) Safety automation system solutions
Preventa safety modules types XPS AV,
XPS ATE
Characteristics (continued)
Module type XPS AV11113 XPS AV11113P XPS ATEpppp ATEppppP
6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV s For guard: 1.5
For Emergency stop: unlimited
Approx. 0.075
For automatic start, terminals S33-Y2 and
1
Y3-Y4 linked
Outputs Voltage reference Volt-free Volt-free
Number and type of instantaneous opening 3 N/O (03-04, 13-14, 23-24) 2 N/O (13-14, 23-24, 33-34)
safety circuits
Number and type of time delay opening safety
circuits
3 N/O (37-38, 47-48, 57-58) 3 N/O (57-58, 67-68, 77-78)
2
Number and type of additional circuits 3 solid-state 4 solid-state
Breaking capacity in Instantaneous VA C300: inrush 1800, maintained 180 C300: inrush 1800, maintained 180
AC-15 outputs
Time delay outputs VA C300: inrush 1800, maintained 180 C300: inrush 1800, maintained 180
Breaking capacity in
DC-13
Instantaneous
outputs
24 V/1.25 A L/R = 50 ms 24 V/1.0 A L/R = 50 ms
3
Time delay outputs 24 V/1.25 A L/R = 50 ms 24 V/1.0 A L/R = 50 ms
Breaking capacity of solid-state outputs 24 V/20 mA –
Max. thermal current Instantaneous A 3.3 for all 3, or 6 for 1 and 2 for 2, 5
(Ithe) outputs or 4 for 2 and for 2 for 1
Time delay outputs A 3.3 for all 3, or 6 for 1 and 2 for 2,
or 4 for 2 and 2 for 1
2.5 4
Max. total thermal current A 20 8
Output fuse protection, Instantaneous A 4 gG or 6 fast acting 6 gG

using fuses conforming outputs
to EN/IEC 60947-5-1, Time delay outputs A 4 gG or 6 fast acting 4 gG
DIN VDE 0660 part 200
Minimum current mA 10 (1) 10 (1) 5
Minimum voltage V 17 (1) 17 (1)
Response time on instantaneous opening inputs ms < 30 < 20
Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN//IEC 60947-5-1, DIN VDE 0110 parts 1 and 2) 6
Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 and 2)
LED display 11 4

7
conforming to IEC/EN 60529 Enclosure IP 40
Connections Type Captive screw clamp Captive screw clamp Captive screw clamp Captive screw clamp
terminals terminals,
removable terminal
terminals terminals,
removable terminal
8
block block
1-wire connection Without cable end 6ROLGRUÀH[LEOH 6ROLGRUÀH[LEOH 6ROLGRUÀH[LEOH 6ROLGRUÀH[LEOH
cable: cable: cable: cable:
0.14…2.5 mm2 0.2…2.5 mm2 0.14…2.5 mm2 0.25…2.5 mm2
:LWKEH]HOÀH[LEOH
cable:
:LWKEH]HOÀH[LEOH
cable:
:LWKEH]HOÀH[LEOH
cable:
:LWKEH]HOÀH[LEOH
cable:
9
0.25…1.5 mm2 0.25…2.5 mm2 0.25…1.5 mm2 0.25…2.5 mm2
2-wire connection Without cable end 6ROLGRUÀH[LEOH Solid cable: 6ROLGRUÀH[LEOH Solid cable:
cable: 0.2…1 mm2 cable: 0.2…1 mm2
0.14…0.75 mm2 Flexible cable: 0.14…0.75 mm2 Flexible cable:
0.2… 1.5 mm2 0.2…1.5 mm2
10
'RXEOHZLWKEH]HOÀH[LEOHFDEOH«PP2
(1)The module is also capable of switching low power loads (17 V/10 mA) provided that the
contact has not been used for switching high power loads (possible contamination or wear of the
gold layer on the contact tips).
2/179
References Safety automation system solutions
Preventa safety modules types XPS AV,
XPS ATE
References
Description 1XPEHU Additional Supply Type of Reference Weight
103244
1 of safety
circuits
outputs WHUPLQDOEORFN
connection kg
Safety modules for 6 N/O 3 solid-state c 24 V Integrated XPS AV11113 0.320
Emergency stop and (3 N/O time in module
switch monitoring delay)
6 N/O 3 solid-state c 24 V Removable XPS AV11113P 0.320

XPS AV11113 (3 N/O time from module
3
103245
delay)
5 XPS AV11113P
5 N/O 4 solid-state a/c 24 V Integrated XPS ATE5110 0.280

105571
(3 N/O time in module

delay)
6 Removable
from module
XPS ATE5110P 0.280
a 115 V Integrated XPS ATE3410 0.380

in module
7 XPS ATpppp Removable XPS ATE3410P 0.380

from module
a 230 V Integrated XPS ATE3710 0.380

in module
8
Removable XPS ATE3710P 0.380
from module
10

2/180
Connections Safety automation system solutions
Preventa safety modules type XPS AV
XPS AV
0RGXOH;36$9DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWDXWRPDWLFVWDUWRUXQPRQLWRUHGVWDUW
Emergency
stop 2
To PLC
Start
Output 1
3
Logic
channel 1
Output 2
Output 1
Fault
Logic
channel 2
Output 2
4
Time delay stop
5
(1) Link for automatic start.
(2) Instantaneous opening safety outputs (stop category 0).
(3) Time delay opening safety outputs (stop category 1).
ESC = External start conditions.
Functional diagrams
Automatic start
Power-up
Unmonitored start
Power-up
6
Emergency stop Emergency Emergency Emergency Emergency stop Emergency stop Emergency Emergency
not activated stop activated stop not stop not activated activated stop not stop
activated activated activated activated
Emergency stop Emergency stop
S11-S12 S11-S12
Automatic start Start button
(without ESC) S13-S14 S13-S14
Linked input
S21-S22
Linked input
Linked input
S21-S22
Linked input
7
S31-S32 S31-S32
Time delay interrupt Time delay interrupt
Y39-Y40 Y39-Y40
N/O output N/O output
03-04/13-14/23-24 03-04/13-14/23-24
N/O output N/O output
37-38/47-48/57-58 37-38/47-48/57-58
Signalling output
Y74
Signalling output
Signalling output
Y74 8
Signalling output
Y84 Y84
Start Tv = 0…300 s Start Time delay Start Tv = 0…300 s Start Time delay
interrupted interrupted
Automatic start
There is no start contact or it is shunted. 9
Unmonitored start
The output is activated on closing of the start contact.
Monitored start
The start input is monitored so that there is no start-up in the event of the start contact being shunted or the start circuit being closed for more than 10 seconds.
Start-up is triggered following activation of the start button (push-release function) on opening of the contact.
10
2/181
Connections (continued) Safety automation system solutions
XPS AV
0RGXOH;36$9DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWVPRQLWRUHGVWDUW
1
To PLC
Emergency
stop
2
Output 1
Logic
channel 1
Output 2
Output 1
Fault
Logic
3 channel 2
Output 2
Emergency
stop
Time delay stop
4 Start
5 (1) Instantaneous opening safety outputs (stop category 0).

Functional diagram
Monitored start
Power-up
Emergency stop Emergency stop Emergency stop Emergency
not activated activated not activated stop activated
6 Linked input
S11-S12
Emergency stop
(channel 1) S21-S22
Emergency stop
(channel 2) S31-S32
Start button
S33-S34
Time delay interrupt
Y39-Y40
7 N/O output
03-04/13-14/23-24
N/O output
37-38/47-48/57-58
Signalling output
Y74
Signalling output
Y84
No
8 start-up Start Tv = 0…300 s Start Time delay
interrupted
(PHUJHQF\VWRSPRQLWRULQJIXQFWLRQFRQ¿JXUDWLRQ
1-channel wiring 2-channel wiring, with short-circuit detection
S1
S1
9
A1 S11 S12 S31 S32
A1 S11 S12 S31 S32
XPS AV XPS AV
A2 S21 S22
10 A2 S21 S22

2/182
XPS AV
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHV
Automatic start (diagram shown for guard closed)
1
2
Guard To PLC
closed
3
Output 1
Logic
channel 1
Output 2
Fault
Output 1
Logic
channel 2
Output 2
4
Guard
closed
Time delay
stop
5
(1) Instantaneous opening safety outputs (stop category 0).
Functional diagram
Power-up 6
Guard Guard Guard Guard Guard Guard
Linked input closed open closed open closed open
S11-S12
Guard (channel 1)
S21-S22
Guard (channel 2)
S31-S32
Guard open
S13-S14
7
Time delay interrupt
Y39-Y40
N/O output
03-04/13-14/23-24
N/O output
37-38/47-48/57-58
Signalling output
Y74
Signalling output
Y84
8
Start Tv = 0…300 s Start Time delay
interrupted
LED details
1 S12 input status.
5 678 2 S22 input status.
3 S32 input status.
9
4 S34 input status.
5 S14 input status.
6 Y40 input status (time delay stop).
1 9 7 K1/K2 status (N/O instantaneous opening safety outputs).
2 10 8 K3/K4 status (time delay opening safety outputs).
3 11
4 9 Supply voltage A1-A2.
10 Fault.
10
11 &RQ¿JXUDWLRQPRGH
2/183
Preventa safety modules type XPS ATE
XPS ATE
0RGXOH;36$7(DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQ
2 Logic
3 Stop Stop
Start category 0 category 1
Instantaneous Time delay
opening safety opening
To PLC
outputs safety outputs
S1: Emergency stop button with 2 N/C contacts (recommended application).

S2: Start button.
4 ESC: External start conditions.
Y1 (S33) - Y2: Feedback loop.
F1: 4 A max.
(1) With start button monitoring.
(2) Without start button monitoring.
(3) The outputs must be fuse protected. Technical characteristics for maximum rating of fuses, see page 2/178.
(4) a 115/230 V only.
5 )XQFWLRQDOGLDJUDPRIPRGXOH;36$7(ZLWK(PHUJHQF\VWRSEXWWRQPRQLWRULQJ
Emergency stop
Supply Begin Emergency stop
With Emergency stop (O1)

6WDUWEXWWRQ
Solid-state output Y89 (S12)
Emergency stop (O2)
6 Solid-state output Y90 (S22)

Start button
1
2
Start button
Tmax. = 75 ms
Without Emergency stop (O2 or O1)

6WDUWEXWWRQ Solid-state output Y89 (S12)
Emergency stop (O2 or O1)
7 Solid-state output Y90 (S22)

Start button
3
External start
Outputs conditions
Output 13-14 (N/O)
Output 23-24 (N/O)
Output 57-58 (N/O)
Output 67-68 (N/O)
8 Output 77-78 (N/O)
Solid-state output Y88 (A1/A2)
Solid-state output Y91 (Stop 1)
1 Tv = 0…30 s
Key 0
1 With start button monitoring (Y3-Y5 connection).

2 Without start button monitoring (Y3-Y4 connection).
9 3 Without start button (connection Y3-Y4 and S33-Y1).
Tv: adjustable time.
Description des DEL
1 Supply voltage A1-A2, internal electronic fuse status.

2 S12 (A) input status.
3 S22 (B) input status.
4 Stop category 1 outputs closed.
10 1
2
3
4

2/184
Preventa safety modules type XPS ATE
XPS ATE
([DPSOHRIDVDIHW\FLUFXLWFRPELQLQJDQ(PHUJHQF\VWRSPRGXOHZLWKDYDULDEOHVSHHGGULYH
3
PLC To PLC
Start
S1: Emergency stop button with 2 N/C contacts (recommended application).

S2: Start button
(2) Technical characteristics for maximum rating of fuses, see page 2/178. 5
&RQQHFWLRQZLWK(PHUJHQF\VWRSEXWWRQ &RQQHFWLRQZLWKPXOWLSOH(PHUJHQF\VWRSEXWWRQV
S1
S2
S1
S3
A1 S21 S11 B1 S12 S22 13 23 57 67 77 A1 S21 S11 B1 S12 S22 13 23 57 67 77

6
XPS ATE XPS ATE
Both input channels are supplied at the same potential.
The 2 input channels are supplied at different potentials.
S1: Emergency stop button with 2 N/C contacts.
A short-circuit between the 2 inputs is detected.
A short-circuit between the 2 inputs is not detected.
&RQ¿JXUDWLRQZLWKVWDUWEXWWRQPRQLWRULQJ 0RQLWRULQJDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFW
7
(functional diagram for Start button 1, see page 2/181)
XPS ATE
A2 PE S33 Y1 Y2 Y3 Y4 Y5 S1
(1)
S2
A1 S21 S11 B1 S12 S22 13 23 57 67 77

8
(1) Auxiliary terminal (to be used to separate the feedback loop from the wiring
to the start button). XPS ATE
S1: Emergency stop button with 1 N/C contact.
Not all faults are detected: a short-circuit on the Emergency stop button is not
&RQ¿JXUDWLRQZLWKRXWVWDUWEXWWRQPRQLWRULQJ detected.
(functional diagram for Start button 2, see page 2/181)
9
XPS ATE
A2 PE S33 Y1 Y2 Y3 Y4 Y5
S2
(1)
(1) Auxiliary terminal (to be used to separate the feedback loop from the wiring
to the start button). 10
2/185
characteristics Preventa safety modules type XPS AF

Operating principle
Safety modules XPS AF are designed to conform with category 4 of the standard
1 EN 954-1/ISO 13849-1.
They are used for:
b Monitoring Emergency stop circuits conforming to standards EN/ISO 13850 and
EN/IEC 60204-1.
b Electrical monitoring of switches activated by protection devices conforming to
standard EN 1088/ISO 14119.
2 Housed in a compact enclosure, the modules have 3 safety outputs.

Preventa safety modules XPS AFppppP incorporate removable terminal blocks,
thus optimising machine maintenance.
To aid diagnostics, the modules have 3 LEDs on the front face which provide
information on the monitoring circuit status.
3 Characteristics
Module type XPS AF5130 XPS AF5130P
Product designed for max. use in safety related parts of Category 4 max.
Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/ISO 13850, EN 50082-2
4 Supply Voltage
Voltage limits
V a and c 24
- 15…+ 10%
Frequency Hz 50/60
Consumption VA y5
Module inputs fuse protection Internal, electronic
6WDUWEXWWRQPRQLWRULQJ <HV1RFRQ¿JXUDEOHE\WHUPLQDOFRQQHFWLRQV
5 Control unit voltage and current

Maximum wiring resistance RL :
c 24 V/30 mA approx. (at nominal supply voltage)
90
6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV$DQG% Unlimited

Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180
6 Breaking capacity in DC-13

Max. thermal current (Ithe) A
24 V/1.5 A - L/R = 50 ms
6
Max. total thermal current A 18
Output fuse protection A 4 gG or 6 fast acting, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200
7 (OHFWULFDOGXUDELOLW\
Response time on input opening ms
See page 2/172
y 40
Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
LED display 3
8 Storage temperature
Degree of protection Terminals
°C - 25…+ 85
IP 20
Connections Type Captive screw clamp terminals Captive screw clamp terminals,
removable terminal block
1-wire connection Without cable 6ROLGRUÀH[LEOHFDEOH«PP2 6ROLGRUÀH[LEOHFDEOH«PP2
end
9 With cable
end
:LWKRXWEH]HOÀH[LEOHFDEOH«PP2
With cable :LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2

end
2-wire connection Without cable 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH
end 0.2…1.5 mm2
With cable :LWKRXWEH]HOÀH[LEOHFDEOH«PP2
10 end
With cable 'RXEOHZLWKEH]HOÀH[LEOHFDEOH 'RXEOHZLWKEH]HOÀH[LEOHFDEOH
end 0.5…1.5 mm2 0.5…1.5 mm2
References: Connections: Dimensions:

page 2/187 page 2/187 page 2/262
2/186
References, Safety automation system solutions 0
connections Preventa safety modules type XPS AF

References
Description Type of terminal 1XPEHURI Supply Reference Weight
EORFNFRQQHFWLRQ safety circuits kg
1
DF565751
Safety modules for Integrated in 3 a and c 24 V XPS AF5130 0.250

Emergency stop and limit module
switch monitoring
XPS AF5130
Removable 3 a and c 24 V XPS AF5130P 0.250
from module
3
DF565752
XPS AF5130P
Connections
XPS AF
0RGXOH;36$)DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWV
6
L1 (+)
F1
K3
K4 S2 Start
7
ESC
(1) (2)
A1 S33 S34 S39 13 23 33
T
K1
8
Logic
XPS AF
K2
A2 S11 S12 S21 S22 14 24 34
S1
9
K3 K4
N (–)

10
Principle, characteristics: Dimensions:

page 2/186 page 2/262
2/187
Preventa safety modules type XPS AF

XPS AF
Functional diagrams
1 Emergency stop function Guard function with automatic start
Supply Start Emergency stop Emergency Supply 1st 2nd Guard

voltage not activated stop activated voltage switch switch opens
Guard Guard closed
open
Input A (S11-S12) Input A (S11-S12)
Input B (S21-S22)
2 Start button
S33-S34 (N/O)
(1)
Input B (S21-S22)
Link at S33-S39
Start button (2)
S33-S39 (N/O)
Output 13-14 (N/O) Output 13-14 (N/O)
3 Key 0
1
Key 0
1
t=

0RGXOH;36$)ZLWKFRQQHFWLRQRIPXOWLSOH(PHUJHQF\VWRSEXWWRQVFRPELQHGZLWKD3/&
4 L1 (+)
F1 F2 F3
+ 24 V
K3
5 K4 S4 Start
2 3 4
ESC
K3 K3
A1 S33 S34 S39 13 23 33 A1 Inputs 1 2 3 4 5 6 7 8 +COM

K4 K4
T
K1 (1)
PLC
6 XPS AF
Logic
K2
A2 Outputs 1 2 3 4 5 COM
A2 S11 S12 S21 S22 14 24 34
S1
Safety
7 S2
outputs
closed
S3
K3 K4
1 2 3
N ( –)
(1) Other circuits controlled by the XPS AF module. ESC = External start conditions.
10
Principle, characteristics: References: Dimensions:

page 2/186 page 2/187 page 2/262
2/188
Preventa safety modules type XPS AF

XPS AF
1-channel wiring 2-channel wiring
1
S1
XPS AF XPS AF
A2 S11 S12 S21 S22 14 24 34 A2 S11 S12 S21 S22 14 24 34
A1 S33 S34 S39 13 23 33 S1 S1
XPS AF
S2 2
A2 S11 S12 S21 S22 14 24 34 S3
Emergency stop button with a single N/C contact. Emergency stop button with 2 N/C contacts Connection of multiple Emergency stop buttons with 2
Not all faults are detected: a short-circuit on the (recommended application). N/C contacts (recommended application).
Emergency stop pushbutton is not detected. The 2 input channels are supplied at different
potentials. A short-circuit between the 2 inputs is
The 2 input channels are supplied at different
potentials. A short-circuit between the 2 inputs is
3
detected. detected.
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHVZLWKFRQWDFWHDFKLQFRPELQHGPRGH
(switch 1 with N/O contact, switch 2 with N/C contact)
XPS AF
A2 S11 S12 S21 S22 14 24 34
4
S1 S2
Guard closed
5
&RQ¿JXUDWLRQZLWKDXWRPDWLFRUPDQXDOVWDUW
S2 S2
A1 S33 S34 S39 13 23 33
XPS AF
A1 S33 S34 S39 13 23 33 A1 S33 S34 S39 13 23 33 6
XPS AF XPS AF
Automatic start. Without start button monitoring, manual reset. Function: push-release.
With start button monitoring, manual reset.
LED details
7
1 Supply voltage A1-A2, fuse status.
2 Relay K1 energised.
1
2
3
8
10

page 2/186 page 2/187 page 2/262
2/189
characteristics Preventa safety modules type XPS AFL
For Emergency stop, switch and safety light curtain
monitoring
Operating principle
Safety modules XPS AFL are designed to conform with category 3 of the standard
1 EN 954-1.
They are used for:
EN/IEC 60204-1.
2 They can also be used for monitoring type 4 light curtains conforming to
EN/IEC 61496-1 which have solid-state safety outputs with test function (for
example, light curtains type XUS L, see page 3/113. This system would be
conforming to category 4 of standard EN 954-1/EN/ISO 13849-1.
Housed in a compact enclosure, the modules have 3 safety outputs.

Preventa safety modules XPS AFLppppP incorporate removable terminal blocks,
3 thus optimising machine maintenance.
Characteristics
Module type XPS AFL5130 XPS AFL5130P
control systems (conforming to EN 954-1)
Category 3
Category 4 for the monitoring of light curtains type 4 with solid state outputs and test
function
Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/ISO 13850, EN 50082-
2, EN/IEC 61496-1 (type 4)
Supply Voltage V a and c 24
5 Voltage limits
Frequency Hz
- 15…+ 10%
50/60
Consumption VA y5
6WDUWEXWWRQPRQLWRULQJ 1RFRQ¿JXUDEOHE\WHUPLQDOFRQQHFWLRQV
Control unit voltage and current c 24 V/30 mA approx. (at nominal supply voltage)
6 Maximum wiring resistance RL

6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV$DQG%
: 90
Unlimited
Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 ms
7 Max. total thermal current A 18
Response time on input opening ms y 20
8 Rated insulation voltage (Ui)
Rated impulse withstand voltage (Uimp.)
V
kV
300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
LED display 3
conforming to IEC/EN 60529
9 Connection
Enclosure
Type
IP 40
Captive screw clamp terminals Captive screw clamp terminals, removable
terminal block
1-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP 2
6ROLGRUÀH[LEOHFDEOH«PP2
connection With cable end :LWKRXWEH]HOÀH[LEOHFDEOH«PP2
With cable end :LWKEH]HOÀH[FDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH
10 connection
With cable end
0.2…1.5 mm2
With cable end 'RXEOHZLWKEH]HOÀH[LEOHFDEOH«PP2

2/190
Preventa safety modules type XPS AFL
monitoring
References
Description Type of terminal 1XPEHURI Supply Reference Weight
Safety modules for

EORFNFRQQHFWLRQ
Integrated in
safety circuits
3 a and c 24 Vh XPS AFL5130
kg
0.250
1
103240
Emergency stop, switch module

and safety light curtain
monitoring
XPS AFL5130 3
a and c 24 V
103241
Removable 3 XPS AFL5130P 0.250

from module
5
XPS AFL5130P
10
2/191
monitoring
XPS AFL
0RGXOH;36$)/DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWV
1 L1 (+)
F1
K3
K4 S2 Start
2 ESC
(1) (2)
A1 S33 S34 S39 13 23 33
T
K1
3 XPS AFL
Logic
K2
A2 S11 S12 S12 S11 S22 14 24 34
S1
K3 K4
4 N( )

5 Functional diagrams
Emergency stop function
Supply Start Emergency stop Emergency stop
Input A (S11-S12)
6 Input B (S11-S22)
Start button
S33-S34 (N/O)
(1)
Start button
S33-S39 (N/O) (2)
Output 13-14 (N/O)
Output 23-24 (N/O)
1
Key 0
Guard function with automatic start

8 Supply
voltage
1 st
switch
2nd
switch
Guard
opens
Guard Guard closed
open
Input A (S11-S12)
Input B (S11-S22)
9 Link at S33-S39
Output 13-14 (N/O)
Output 23-24 (N/O)
Output 33-34 (N/O)

t=
1
10 Key 0

2/192
monitoring
XPS AFL
1-channel wiring
Emergency stop button with a single N/C contact
2-channel wiring
Emergency stop button with 2 N/C contacts
1
XPS AFL XPS AFL
A2 S11 S12 S12 S11 S22 14 24 34 A2 S11 S12 S12 S11 S22 14 24 34
S1 S1

2
A short-circuit on the Emergency stop pushbutton is not detected.
2-channel wiring
Connection of multiple Emergency stop buttons
XPS AFL
A2 S11 S12 S11 S22 14 24 34 3
S1
S2
S3
4
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHVZLWKFRQWDFW
HDFKLQFRPELQHGPRGHVZLWFKZLWK12FRQWDFWVZLWFKZLWK1&
Monitoring of electro-sensitive protection equipment (ESPE)
5
contact)
Without short-circuit detection + 24 V
XPS AFL Run

S2
A2 S11 S12 S11 S22 14 24 34
A1 S33 S34 S39 13 23 33
S1 S2 XPS AFL
6
A2 S11 S12 S11 S22 14 24 34
Open the Guard closed
guard
+24 V Out1 Out2
ESPE
7
OSSD1 OSSD2
0V
0V
LED details
8
1
2
3
9
1 Supply voltage A1-A2, fuse status.
10
2/193
characteristics Preventa safety modules type XPS AR
For Emergency stop, switch or safety light curtain
monitoring
Operating principle
Safety modules XPS AR meet the requirements of category 4 of the standard
1 EN 954-1/EN/ISO 13849-1 and are designed for the following safety applications:
b Monitoring Emergency stop circuits conforming to EN/ISO 13850 and
EN/IEC 60204-1.
b Monitoring type 4 safety light curtains conforming to EN/IEC 61496-1 which have
solid-state safety outputs with test function (for example, light curtains type XUS L,
2 conforming to category 4 of standard EN 954-1/ISO 13849-1.
In addition to 7 safety outputs, modules XPS AR incorporate 2 relay signalling
outputs and 4 solid-state signalling outputs for signalling to the process PLC.
Safety modules XPS ARppppppP incorporate removable terminal blocks, thus
optimising machine maintenance.
3 7KH6WDUWEXWWRQPRQLWRULQJIXQFWLRQLVFRQ¿JXUDEOHGHSHQGLQJRQWKHZLULQJ
Characteristics
Module type XPS AR3p1144 XPS AR3p1144P
Products designed for max. use in safety related parts of Category 4 max.
control systems (conforming to EN 954-1/EN/ISO 13849-1)
Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/ISO 13850, EN/IEC 60947-1,
EN/IEC 60947-5-1
4 3URGXFWFHUWL¿FDWLRQV UL, CSA, BG
Supply Voltage V a and c 24, a 115, a 230
Voltage limits c 24 V % - 15…+ 10
a 24 V % - 15…+ 10
a 115 V % - 15…+ 15
a 230 V % - 15…+ 10
5 Consumption
Frequency Hz 50/60
c 24 V version: < 4 W, a24 V version: < 7 VA, 115/230 V version: < 9 VA
Control unit voltage and current (between terminals S11-S52 V c 24 (20 mA approx.) (at nominal supply voltage)
and S21-S22). 24 V, 115 V and 230 V version
Maximum wiring resistance RL : 50
(between terminals S11-S52 and S21-S22)
6 6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV$DQG% ms 100
Automatic start, terminals S33, S34 linked
Safety outputs Voltage reference Volt-free
Number and type of safety circuits 7 N/O (13-14/23-24/33-34/43-44/53-54/63-64/73-74)
Number and type of additional outputs 4 solid-state (Y31-Y32, Y31-Y64, Y31-Y74, Y31-Y35)
Number and type of auxiliary contacts 2 N/C (81-82/91-92)
Breaking capacity in AC-15 VA B300 (inrush: 3600, maintained: 360)
7 Breaking capacity in DC-13 24 V/2 A, L/R = 50 ms
Breaking capacity of solid-state outputs 24 V/20mA
Output fuse protection A 6 gG or 10 fast acting, conforming to EN/IEC 947-5-1, DIN VDE0660 part 200
See page 2/172
LED display 4
Degree of protection conforming to IEC 529
°C - 25…+ 85
Terminals: IP 20, enclosure: IP 40
terminal block
1-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 6ROLGRUÀH[LEOHFDEOH«PP2
With cable end :LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
10 2-wire connection Without cable end
With cable end
Solid cable: 0.2…1 mm2ÀH[FDEOH«PP2
References: Connections: Characteristics: Operating, principle:

2/194
Preventa safety modules type XPS AR
monitoring
References
Description Type of 1XPEHU Additional outputs/ Supply Reference Weight
terminal
EORFN
of safety
circuits
solid-state outputs
to PLC 1
connection
V kg
580011
Safety modules for Integrated in 7 2/4 a 24 XPS AR311144 0.300

Emergency stop, switch or module c 24
safety light curtain
monitoring
2
a 115 XPS AR351144 0.400
c 24
a 230
c 24
XPS AR371144 0.400 3
XPS AR3p1144
Removable 7 2/4 a 24 XPS AR311144P 0.300

from module c 24
4
a 115 XPS AR351144P 0.400
c 24
5
a 230 XPS AR371144P 0.400
c 24
10
2/195
monitoring
XPS AR
1 1-channel wiring
Emergency stop button with a single
2-channel wiring
Emergency stop button with 2 N/C Emergency stop button with 2 N/C Connection of multiple Emergency
N/C contact contacts, without short-circuit contacts, with short-circuit detection stop buttons with 2 N/C contacts
detection (recommended application) (recommended application)
S1 S1 S1
2
A1 B1 S11 S12 S12 S52 A1 B1 S11 S12 S52 A1 B1 S11 S12 S11 S52 A1 B1 S11 S12
XPS AR XPS AR XPS AR XPS AR
3 A2 B2 S21 S22 A2 B2 S21 S22 A2 B2 S21 S22 A2 B2 S11 S52 S21 S22
S1 S1
S2
S3
4
Not all faults are detected: The 2 input channels are supplied at different potentials.
a short-circuit on the Emergency stop A short-circuit between the 2 inputs is detected
pushbutton is not detected
6WDUWFRQ¿JXUDWLRQV
5 Automatic start With start button monitoring Without start button monitoring
S3 S3
ESC ESC ESC
A1 B1 A1 B1 S33 S34 Y1 Y2 A1 B1 S33 S34 Y1 Y2

S33 S34 Y1 Y2
XPS AR XPS AR
6 XPS AR
A2 B2 A2 B2 Y1 S37 A2 B2 Y1 S37
Y1 S37
10

2/196
monitoring
XPS AR
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHVZLWKFRQWDFWHDFKLQFRPELQHGPRGHVZLWFKZLWK12FRQWDFWVZLWFKZLWK1&FRQWDFW
Automatic start, without synchronisation time monitoring Manual start by start button
1
Guard closed Guard closed
S2 S1 S2 S1
S3
2
A1 B1 S11 S12 S11 S52 S33 S34 A1 B1 S11 S12 S11 S52 S33 S34
XPS AR XPS AR
A2 B2 S21 S22 Y1 S37 A2 B2 S21 S22 Y1 S37

3
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHVLQFRPELQHGPRGHDQGDXWRPDWLFVWDUW
(shown with guard open)
S2
4
S1
5
A1 B1 S11 S12 S11 S52 S33 S34
XPS AR
A2 B2 S21 S22 Y1 S37

6
0RGXOH;36$5DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWV
L
F1
S1
K3
7
Start K4
S2
To PLC
Input Input ESC
(+24 V) B A
A1 B1 S11 S52 S21 S22 S11 S12 S12 S33 S34 Y1 Y2 13 23 33 43 53 63 73 81 91 Y64 Y74
K1
Input
A
Input
B 8
+
Logic Fuse (1)
K1/K2
XPS AR
K2
A2 A2 B2 S37 Y1 14 24 34 44 54 64 74 82 92 Y31 Y32 Y35

( )
9
To PLC
Monitored start
K3 K4
10
Supply connection according to voltage: ESC: External start conditions
a across terminals A1/A2, or c 24 V across terminals B1/B2 (1) Operating status of internal electronic fuse
2/197
monitoring
XPS AR
Module XPS AR for monitoring electro-sensitive protection equipment (ESPE)
1 +24 V
F1
+24 V
K3
2 0V
Start
S2
K4
OSSD2
OSSD1
To PLC
ESC
A1 B1 S11 S12 S21 S22 S52 S33 S34 Y1 Y2 13 23 33 43 53 63 73 81 91 Y64 Y74

Input Input
A B
3 +
Logic
K1
Fuse (1)
K1/K2
XPS AR
K2
A2 A2 B2 S37 Y1 14 24 34 44 54 64 74 82 92 Y31 Y32 Y35
4 Monitored start
K3 K4
(2)
To PLC
ESC: External start conditions

(1) Operating status of internal electronic fuse
(2) ESPE indicator light deactivated
([DPSOHRIVDIHW\FLUFXLWFRPELQLQJPRGXOH;36$5IRUVZLWFKPRQLWRULQJDQGD3/&
5 L
Guard closed
F1
K3
S1 S2
6 Start K4
S2
ESC
Input
(+24 V) Input
B A
A1 B1 S11 S52 S21 S22 S11 S12 S12 S33 S34 Y1 Y2 13 23 33 43 53 63 73 81 91 Y64 Y74
Input Input
A B
7 + K1
Fuse (1)
Logic K1/K2
XPS AR
K2
A2 A2 B2 S37 Y1 14 24 34 44 54 64 74 82 92 Y31 Y32 Y35

( )
8 Monitored start
+24 V
5 6 7
Inputs 1 2 3 4 5 6 7 +24 V A1
9 PLC
Outputs 1 2 3 4 5 A2
K3
K4
K3 K4
1 2 3 4 5
10 N
ESC: External start conditions

(1) Operating status of internal electronic fuse
2/198
monitoring
Functional diagrams of module XPS AR

Limit switch monitoring function with automatic start Limit switch monitoring function with automatic start and
synchronisation time monitoring
1
Supply Guard 1st Supply Guard 1st
voltage st
1 switch opens switch voltage st
1 switch opens switch
Guard 2nd 2nd Guard 2nd 2nd
Start opens switch switch opens switch switch
Input A S21-S22 Input A S21-S22
Input B S11-S22 Input B S11-S22 2

Input S33-S34 (N/O) Input S33-S34 (N/O)
Output 13-14/23-24/33-34/ Output 13-14/23-24/33-34/
43-44/53-54/6364/73-74 (N/O) 43-44/53-54/6364/73-74 (N/O)
Output 81-82/91-92 (N/C) Output 81-82/91-92 (N/C)
Output (K1 + K2) Y31/Y32 Output (K1 + K2) Y31/Y32 3

Output (Power) Y31/Y35 Output (Power) Y31/Y35
Output (input A) Y31/Y64 Output (input A) Y31/Y64
Output (input B) Y31/Y74 Output (input B) Y31/Y74

1 1
Key 0 t= Key 0 t 100 ms t 100 ms
4
Emergency stop monitoring or limit switch monitoring function with Light curtain monitoring (ESPE) function, curtains with solid-state
monitored start outputs, and monitored start
Supply Starting Starting Emergency stop or Supply Starting Starting Light curtains Light curtains
voltage activated deactivated limit switch activated voltage activated deactivated deactivated activated
Input A S21-S22 Input A S21-S22 5

Input B OSSD1 (ESPE)
Input B S11-S22 - S52
Input OSSD2 (ESPE)
Start button - S12
S33-S34 (N/O) Start button
Output 13-14/23-24/33-34/ S33-S34 (N/O)
43-44/53-54/6364/73-74 (N/O) Output 13-14/23-24/33-34/
Output 81-82/91-92 (N/C) 43-44/53-54/6364/73-74 (N/O)
Output 81-82/91-92 (N/C) 6
Output (K1 + K2) Y31/Y32
Output (K1 + K2) Y31/Y32
Output (Power) Y31/Y35
Output (Power) Y31/Y35
Output (input A) Y31/Y64
Output (input A) Y31/Y74
Output (input B) Y31/Y74 Output (input B) Y31/Y74 7
Link Y1-S37 Link Y1-S37
1 1
Key 0 Key 0
LED details
8
1
2
3
4
9
1 Supply voltage A1-A2, internal electronic fuse status
2 Input S22 (A)
3 Input S52 (B)
4 K1/K2 status (N/O safety outputs closed)
10
2/199
characteristics Preventa safety modules type XPS AK
For Emergency stop, switch, sensing mat/edges or
safety light curtain monitoring
Operating principle
Safety modules XPS AK are designed to conform with category 4 of the standard
1 EN 954-1/ISO 13849-1.
They are used for:
EN/IEC 60204-1.
b Electrical monitoring of switches activated by protection devices, with optional
selection of synchronisation time between signals.
b Monitoring 4-wire sensing mats or edges.
2 b Monitoring type 4 light curtains conforming to EN/IEC 61496-1 which have solid-
state safety outputs with test function (for example, light curtains type XUS L,
conforming to the category 4 of standard EN 954-1/ISO 13849-1.
Housed in a compact enclosure, the modules have 3 safety outputs, a relay signalling
output and 4 solid-state signalling outputs for signalling to the process PLC.
Preventa safety modules XPS AKppppP incorporate removable terminal blocks,
thus optimising machine maintenance.
3 To aid diagnostics, the modules have 4 LEDs on the front face which provide
Characteristics
Module type XPS AK3p1144 XPS AK3p1144P
4 Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/ISO 13850,
EN/IEC 60947-1 + A11
Supply Voltage V a and c 24, a 48, a 110 and c 24, a 120 and c 24, a 230 and c 24
Voltage limits - 15…+ 10%
Frequency Hz 50/60
Consumption 24 V version VA y5
5 110/120/230 V versions
Module inputs fuse protection
y6
Internal, electronic
Control unit voltage and current c 24 V/30 mA approx. (at nominal supply voltage)
between terminals S21-S22, S31-S32
Maximum wiring resistance RL : 28
between terminals S21-S22, S31-S32
6 6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV$DQG%
(terminals S21-S22, S31-S32)
s Automatic start: 2 or 4 depending on wiring
Manual start (start button between S33 and S34): unlimited
Number and type of additional circuits 1 N/C (41-42) + 4 solid-state
7 Breaking capacity of solid-state outputs

24 V/20 mA, 48 V/10 mA
6
8 Response time on input opening
Rated insulation voltage (Ui)
ms
V
d40
Rated impulse withstand voltage (Uimp) kV 4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
LED display 4
Degree of Conforming to Terminals IP 20
9 protection
Connections
IEC 60529 Enclosure
Type
IP 40
Captive screw clamp terminals Captive screw clamp terminals, removable
terminal block
With cable end :LWKEH]HOÀ[EOFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH« Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH
10 With cable end
mm2
0.2…1.5 mm2

page 2/201 page 2/202 page 2/262
2/200
Preventa safety modules type XPS AK
References
Description Type of 1XPEHU Outputs: Supply Reference Weight
terminal
EORFN
of safety
circuits
Additional /
Solid-state 1
connection for PLC kg
a 24 V
DF565754
Safety modules for Integrated 3 1/4 XPS AK311144 0.300

Emergency stop, switch, in module c 24 V
sensing mat/edges or
safety light curtain
monitoring
a 110 V
c 24 V
XPS AK361144 0.400
2
a 120 V XPS AK351144 0.400

c 24 V
XPS AK3p1144
3
a 230 V XPS AK371144 0.400
c 24 V
Removable 3 1/4 a 24 V XPS AK311144P 0.300

DF565755
from module c 24 V
4
a 48 V XPS AK331144P 0.300
a 110 V
c 24 V
XPS AK361144P 0.400 5
XPS AK3p1144P
a 120 V XPS AK351144P 0.400

c 24 V
6
a 230 V XPS AK371144P 0.400
c 24 V
10
Principle, characteristics: Connections: Dimensions:

page 2/200 page 2/202 page 2/262
2/201
XPS AK
1 1-channel wiring
Emergency stop button with a single N/C contact
2-channel wiring
Emergency stop button with 2 N/C contacts, Emergency stop button with 2 N/C contacts, with
without short-circuit detection short-circuit detection (recommended application)
S1
S1 S1
2 A1 B1 S11 S12 S31 S32 A1 B1 S11 S12 S31 S32

A1 B1 S11 S12 S31 S32
XPS AK XPS AK XPS AK
A2 B2 A2 B2 A2 B2 S21 S22
S21 S22 S21 S22
3
Not all faults are detected: a short-circuit on the The 2 input channels are supplied at different
Emergency stop pushbutton is not detected. potentials. A short-circuit between the 2 inputs is
detected.
4 &RQQHFWLRQRIPXOWLSOH(PHUJHQF\VWRSEXWWRQV
with 2 N/C contacts (recommended application).
6WDUWFRQ¿JXUDWLRQV
Automatic start With start button monitoring
5 A1 B1
XPS AK
S11 S12 S31 S32 A1 B1
XPS AK
S13 S14 A1 B1
XPS AK
S13 S14
A2 B2 S21 S22 A2 B2 S33 S34 A2 B2 S33 S34
S1
6 S2
S2
Start
S3
The 2 input channels are supplied at different potentials.

7 A short-circuit between the 2 inputs is detected.
Proximity sensor monitoring Sensing mat or edges monitoring

Proximity sensors with PNP outputs Proximity sensors with NPN and PNP outputs
Without short-circuit detection With short-circuit detection
S1
8 + + +
PNP PNP PNP
- - –
A1 B1 S11 S12 S31 S32

A1 B1 S11 S12 S31 S32 A1 B1 S11 S12 S31 S32
XPS AK
9 XPS AK XPS AK
A2 B2 S21 S22
A2 B2 S21 S22 A2 B2 S21 S22
+
NPN
–
10 0V 0V

page 2/200 page 2/201 page 2/262
2/202
XPS AK
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHVZLWKFRQWDFWHDFKLQFRPELQHGPRGH (switch 1 with N/O contact, switch 2 with N/C contact)
Automatic start, without synchronisation time monitoring Manual start by Start button
1
Guard closed Guard closed
S2 S1 S2 S1
2
A1 B1 S11 S12 S31 S32 S13 S14 A1 B1 S11 S12 S31 S32 S13 S14
XPS AK XPS AK
A2 B2 S21 S22 A2 B2 S21 S22 S33 S34

3
S2
Start
0RQLWRULQJRIDPRYDEOHJXDUGDVVRFLDWHGZLWKVZLWFKHVDQGDXWRPDWLFVWDUW
(shown with guard open)
4
S2
S1
A1 B1 S11 S12 S31 S32 S13 S14

Functional diagram of outputs 5
S1
XPS AK
S2
Outputs
A2 B2 S21 S22 S33 S34 2s 4s
6
0RGXOH;36$.DVVRFLDWHGZLWKDQ(PHUJHQF\VWRSEXWWRQZLWK1&FRQWDFWV
L
F1
S1
To PLC
7
(+24 V) Input B
A1 B1 S11 S12 S31 S32 S13 S14 13 23 33 41 Y64 Y74

Input Input
A B
+ K1
XPS AK
Logic K1/K2
Fuse (1) 8
K2
A2 B2 S21 S22 S33 S34 14 24 34 42 Y31 Y32 Y54

( ) Input A
K3
S1 To PLC
S2
Start
K4
9
ESC
K3 K4
Supply connection according to voltage: a across terminals A1/A2, or c 24 V across terminals B1/B2.
(1) Operating status of internal electronic fuse.
10

page 2/200 page 2/201 page 2/262
2/203
XPS AK
Module XPS AK for monitoring electro-sensitive protection equipment (ESPE)
1 + 24 V
F1
+24 V
2 0V
OSSD1
OSSD2
ESPE
outputs To PLC
A B
A1 B1 S11 S12 S31 S32 S13 S14 13 23 33 41 Y64 Y74
Input Input
A B
3 +
Logic
K1
Fuse (1)
K1/K2
XPS AK
K2
A2 B2 S21 S22 S33 S34 14 24 34 42 Y31 Y32 Y54
K3
4 S1
Start
K4
To PLC
ESC K3 K4
(2)
0V

5 (2) ESPE indicator light deactivated.
([DPSOHRIVDIHW\FLUFXLWFRPELQLQJPRGXOH;36$.IRUOLPLWVZLWFKPRQLWRULQJDQGD3/&
L (+)
F1 Guard closed
6
S1 S2
Input B
A1 B1 S11 S12 S31 S32 S13 S14 13 23 33 41 Y64 Y74
Input Input
7 + K1
A B
Logic K1/K2 Fuse (1)

XPS AK
K2
A2 B2 S21 S22 S33 S34 14 24 34 42 Y31 Y32 Y54

+24 V
Input A K3
8 S3 K4 5 6 7
Start
ESC
Inputs 1 2 3 4 5 6 7 +24 V A1
PLC
9 Outputs 1 2 3 4 5 A2
K3
K4
K3 K4
1 2 3 4 5
N (–)
10 (1) Operating status of internal electronic fuse.


page 2/200 page 2/201 page 2/262
2/204
Functional diagrams Safety automation system solutions
XPS AK
Functional diagrams
Switch monitoring function with automatic start Switch monitoring function with automatic start and synchronisation time
monitoring 1
Supply Guard Supply Guard
voltage opens 2 switch
nd
voltage 1 switch
st
opens 1 switch
st
Start 1 switch
st
Guard opens Guard opens 2 switch
nd
2 switch
nd
Input B S31-S32 Input B S31-S32

2
Input S13-S14 (N/O) Input S13-S14 (N/O)
Output 13-14/ Output 13-14/
23-24/ 33-34 (N/O) 23-24/ 33-34 (N/O)
Output 41-42 (N/C) Output 41-42 (N/C)
Output (K1 + K2) Output (K1 + K2)

Y31-Y32 Y31-Y32
Output (Power)
Y31-Y54
Output (Power)
Y31-Y54
3
Output (Input A) Output (Input A)
Y31-Y64 Y31-Y64
Output (Input B) Output (Input B)
Y31-Y74 Y31-Y74
t= t=2s t=4s
1 1
Key 0 Key 0
Emergency stop monitoring or switch monitoring function Light curtain monitoring (ESPE) function, curtains with solid-state outputs 4
Supply Emergency stop Supply Light curtains
voltage Start or switch activated voltage Start Deactivated Activated
Input B OSSD1
Input B S31-S32
Start button
(ESPE) S32
Input OSSD2
(ESPE) S12
5
S33-S34 (N/O)
Start button
Output 13-14/ S33-S34 (N/O)
23-24/ 33-34 (N/O) Output 13-14/ 23-24/
33-34 (N/O)
Output 41-42 (N/C)
Output 41-42 (N/C)
Output (K1 + K2)
Output (K1 + K2)
Y31-Y32
Output (Power)
Y31-Y32
Output (Power)
6
Y31-Y54 Y31-Y54
Output (Input A) Output (Input A)
Y31-Y64 Y31-Y64
Output (Input B)
Output (Input B)
Y31-Y74
Y31-Y74
1 1
Key 0 Key 0
Sensing mat or edge monitoring function, with monitored start LED details 7
Supply Walk on Start
voltage mat Leave Walk on
Start mat mat
Input S11-S12 1
2
Input A S21-S22
3
4
8
Input B S31-S32
Start button
S33-S34 (N/O) 1 Supply voltage A1-A2, fuse status.
Output 13-14/ 2 Input S22 (A).
23-24/ 33-34 (N/O)
3 Input S32 (B).
Output 41-42 (N/C) 4 K1/K2 status (N/O safety outputs closed). 9
Output (K1 + K2)
Y31-Y32
Output (Power)
Y31-Y54
Output (Input A)
Y31-Y64
Output (Input B)
Y31-Y74 10
1
Key 0

page 2/200 page 2/201 page 2/262
2/205
characteristics, Preventa safety modules type XPS VC

references For enabling switch monitoring
Operating principle
The enabling grip switch system, comprising an enabling switch XY2 AU and a
1 monitoring module XPS VC, enables authorised personnel to carry out adjustment,
programming or maintenance operations within hazardous zones of machines
providing certain conditions are met.
To be accessible, such operations are often carried out at reduced speed, and must
be intentionally selected by authorised persons by means of a selector switch or key
switch. Once the selection is made, the enabling switch system temporarily takes
2 over from the hazardous zone’s usual protection measures. Caution: The enabling
switch system alone must not cause dangerous movements of the machine to be
DFWLYDWHGDVHFRQGLQWHQWLRQDOFRQWURODFWLRQRQWKHSDUWRIWKHRSHUDWRULVUHTXLUHG
In addition, each person remaining in the hazardous zone must be provided with an
individual enabling switch to ensure their own safety.
Characteristics
3 Module type
Product designed for max. use in safety related parts of
XPS VC1132
Category 4 max.
XPS VC1132P

Supply (Ue) Voltage V c 24
conforming to Voltage limits c 24 V - 20…+ 20%
IEC 38
Consumption W < 2.5
4 Module inputs fuse protection

Maximum wiring resistance RL between the module and the :
Internal, electronic
100
enabling grip switch
Control unit voltage and current 24 V/8 mA
Number and type of safety circuits 2 N/O (terminals 13-14, 23-24)
Number and type of solid-state outputs 2
5 Breaking capacity in AC-15

Breaking capacity in DC-13
VA C300: inrush 1800, sealed: 180
24 V/1.5 A L/R = 50 ms
Max. thermal current (Ithe) A 4.2
Max. total thermal current A 8.4
Output fuse protection A 4 gG or 6 fast acting
Response time on input opening ms
See page 2/172
< 20
LED display 3
$PELHQWDLUWHPSHUDWXUH °C For operation: - 10…+ 55, for storage: - 25…+ 85
Degree of protection conforming to IEC 60529 Terminals: IP 20, enclosure: IP 40
7 Connection Type Captive screw clamp terminals Captive screw clamp terminals,
1-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH0.14… 2.5 mm2 6ROLGRUÀH[LEOHFDEOH«PP2
With cable end :LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH0.14… 0.75 mm2 Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH
0.2…1.5 mm2
8 With cable end
With cable end
:LWKEH]HOÀH[LEOHFDEOH«PP2
References
Description Type of 1XPEHU Solid-state Supply References Weight
WHUPLQDOEORFN of safety outputs for
580066
connection circuits PLC

V kg
9 Safety modules for
HQDEOLQJVZLWFK
Integrated in
module
2 N/O 2 c 24 XPS VC1132 0.250
monitoring
Removable 2 N/O 2 c 24 XPS VC1132P 0.250

from module
10 XPS VC1132P
Dimensions:
page 2/262
2/206
Preventa safety modules type XPS VC

For enabling switch monitoring
XPS VC
Wiring diagram
+ 24 V F1
1
012
1
5
S1 K3
2
6
ESC
K4
A1 S12 S13 S11 Y1 Y2 13 23

2
XPS VC
Supply A1/A2 K1
Fault Fault K1/K2
K1/K2
Logic
K2 3
A2 S21 S23 Y34 Y44 14 24
3
To PLC
4
4
K3 K4
0V

Functional diagram of module XPS VC
Supply
voltage
Enabling switch
position 0 to 1
Enabling switch
position 1 to 2
Enabling switch
position 2 to 1
Enabling switch
position 1 to 0 5
Enabling switch
1, 2 (S11-S13)
6
Enabling switch
5, 6 (S11-S12)
Enabling switch
3, 4 (S21-S23)
Feedback loop
7
Solid-state output Y44-A2
(K1/K2)
Output 13-14/23-24 (N/O)

8
1
Key 0
LED details Contact states

9
1 Supply voltage A1-A2, internal 0 1 2
electronic fuse status. 1-2 Contact closed
2 Fault signalling. 5-6
1 3-4 Contact open
2 3 Safety outputs closed. N/C contact with positive opening operation
3
0 1 2
1-2
5-6
10
3-4
7 8
2/207
Operating principle Safety automation system solutions 0
Preventa safety modules types XPS BA,

XPS BC, XPS BF
For electrical monitoring of two-hand control stations
Operating principle
Two-hand control stations are designed to provide protection against hand injury.
1 They require machine operators to keep their hands clear of the dangerous
movement zone.
The use of two-hand control is an individual protective measure, which can safely
protect only one operator. Separate two-hand control stations must be provided for
each operator in a multiple-worker environment.
2 Safety modules XPS BA, BC and BF for two-hand control stations comply with the
requirements of European standard EN 574/ISO 13851 for two-hand control
systems.
The control stations must be designed and installed such that they cannot be
activated involuntarily or easily rendered inoperative. Depending on the application,
WKHUHTXLUHPHQWVRIW\SH&VWDQGDUGVVSHFL¿FWRWKHPDFKLQHU\LQYROYHGPXVWEHPHW
3 (additional personal protection methods may have to be considered).
To initiate a dangerous movement, both operators (two-hand control pushbuttons)

must be activated within an interval y 0.5 s (synchronous activation). If one of the two
pushbuttons is released during a dangerous operation, the control sequence is
cancelled. Resumption of the dangerous operation is possible only if both
pushbuttons are returned to their initial position and reactivated within the required
4 time interval.
The safety distance between the control units and the hazardous zone must be
VXI¿FLHQWWRHQVXUHWKDWZKHQRQO\RQHRSHUDWRULVUHOHDVHGWKHKD]DUGRXV]RQH
cannot be reached before the dangerous movement has been completed or stopped.
10
Characteristics: Selection, references: Connections: Dimensions:

2/208
Characteristics Safety automation system solutions
Preventa safety modules types XPS BA,
XPS BC
Characteristics
Module type XPS BA XPS BC
Category 1 max. Category 4 max. 1
Conformity to standards EN/IEC 60204-1, EN/IEC 60947-5-1, EN/IEC 60204-1, EN/IEC 60947-5-1,
EN 574/ISO 13851 type III A, EN 50082-2 EN 574 type III C/ISO 13851, EN 50082-2
3URGXFWFHUWL¿FDWLRQV UL, CSA UL, CSA, INRS
Supply Voltage V z 24, a 115, a 230 c 24, a 24, a 115, a 230

Voltage limits - 20…+ 20% (c 24 V),
- 20…+ 10% (a 24 V),
- 15…+ 15% (a 115 V),
- 20…+ 10% (c 24 V),
- 15…+ 10% (a 24 V),
- 15…+ 15% (a 115 V),
2
- 15…+ 10% (a 230 V) - 15…+ 10% (a 230 V)
Frequency Hz 50/60
Consumption VA < 20 (apparent power) <6
Inputs S1: 1 N/C + N/O, S2: 1 N/C + N/O
Two-hand control type
Conforming to EN 574/ISO 13851
III A III C 3
Synchronisation time s 0.5 maximum
Control unit c 24 V version V 24 24
voltage a 24 V, 115 V, 230 V version V 24 48
Minimum voltage and current Between terminals T11-T12, T11-T13 Between terminals T11-T13, T21-T23
U min./I min. - c 24 V version (20 °C) 18 V/30 mA 18 V/140 mA
U min./I min. - a 24 V/115 V/230 V version
(20 °C)
18 V/30 mA 30 V/50 mA 4
Calculation of wiring resistance RL (for XPS BC only) : –
between terminals T11-T13, T21-T23 as a function of the internal RL max. = U int - U min.
supply voltage U int (terminals T13-T23) I min.
Ue = true voltage applied to terminals
A1-A2
U int = supply voltage Ue -1 V (24 V
version)
(115 V, 230 V version) RL max. must not
5
exceed 50 :
U int between 30.5 V and 35 V, with typical
value = 35 V
Number and type of safety circuits 1 N/O (11-14) 2 N/O (13-14, 23-24)
Number and type of additional circuits 1 N/C (11-12) 1 N/C (31-32)
Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180 6
Max. thermal current (Ithe) A 5 2.5
Output fuse protection, using fuses A 4 gG or 6 fast acting 4 gG
VDE 0660 part 200
Minimum voltage V 17 7
Response time ms < 25 < 30
LED display
Operating temperature °C
2
- 10…+ 55
3
8
Connections Type Captive screw clamp terminals
1-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2
With cable end
With cable end
9
10
Principle: Selection, references: Connections: Dimensions:

2/209
Characteristics (continued) Safety automation system solutions
Preventa safety modules type XPS BF
Characteristics
Module type XPS BF1132 XPS BF1132P
Category 4 max.
Conformity to standards EN/IEC 60204-1, EN 574 type III C/ISO 13851, EN/IEC 60947-1, EN/IEC 60947-5-1,
DIN V VDE 0801 (1990), DIN V VDE 0801 A1 (1994)
3URGXFWFHUWL¿FDWLRQV UL, CSA, BIA
Supply Voltage V c 24
2 Voltage limits - 20…+ 20%
Consumption W < 2.5

Inputs S1: 1 N/C + N/O, S2: 1 N/C + N/O
Two-hand control type III C conforming to EN 574/ISO 13851
Synchronisation time s 0.5 maximum
3 Control unit voltage V 24 V/8 mA

Number and type of safety circuits 2 N/O (13-14, 23-24)
Number and type of additional circuits 2 solid-state (type 24 V - 20 mA)
4 Max. thermal current (Ithe)

Max. total thermal current
A
A
4.2
8.4
Output fuse protection, using fuses A 4 gG or 6 fast acting
VDE 0660 part 200
Response time ms
See page 2/172
< 20
LED display 3
Degree of protection Terminals
°C - 25…+ 85
IP 20
Connection Type Captive screw clamp terminals Captive screw clamp terminals,
7 With cable end :LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH
0.2…1.5 mm2
10
Principle: Selection, references: Connections: Dimensions:

2/210
Selection, Safety automation system solutions
references Preventa safety modules types XPS BA,
XPS BC, XPS BF
Selection
6WDQGDUG(1,62GH¿QHVWKHVHOHFWLRQRIWZRKDQGFRQWUROVDFFRUGLQJWR
the control system category.
The following table details the three types of two-hand control conforming to EN 574/
1
ISO 13851.
For each type, it lists the operating characteristics and minimum requirements.
Requirements of standard EN 574/ISO 13851 Type I Type II Type III

A B C
Use of both hands (simultaneous action) 2
Link between input and output signals
Output signal inhibited
Prevention of accidental operation
Tamper-proof 3
Output signal reinitialised
6\QFKURQRXVDFWLRQVSHFL¿HGWLPHOLPLW
Use of proven components XPS

(Category 1 conforming to EN 954-1/
ISO 13849-1)
BApp
4
Redundancy with partial error detection XPS BC
(Category 3 conforming to EN 954-1/ XPS BF
ISO 13849-1)
Redundancy + Self-monitoring XPS BC
(Category 4 conforming to EN 954-1/ XPS BF
ISO 13849-1)
Two-hand control station XY2 SBpp 5
Meets the requirements of standard EN 574/ISO 13851
Conforming to standard EN 954-1/ISO 13849-1
References
Description Type Type of 1XPEHU Additional Supply Reference Weight 6
560153
conforming terminal of safety outputs

to standard EORFN circuits
EN 574/ connection kg
ISO 13851
Safety modules III A Integrated in 1 N/O 1 N/C a or c 24 V XPS BA5120 0.200
for electrical module
monitoring of
two-hand control
stations
a 115 V XPS BA3420 0.200 7
XPS BApppp
a 230 V XPS BA3720 0.200
560154
III C Integrated in 2 N/O 1 N/C c 24 V XPS BC1110 0.400

module
8
a 24 V XPS BC3110 0.400
a 115 V XPS BC3410 0.400

XPS BCpppp
a 230 V XPS BC3710 0.400

9
560075
2 N/O 2 solid-state c 24 V XPS BF1132 0.150
Removable 2 N/O 2 solid-state c 24 V XPS BF1132P 0.150

from module
10
XPS BF1132P
Principle: Characteristics: Connections: Dimensions:

2/211
Preventa safety modules type XPS BA
XPS BA
Module XPS BA associated with a two-hand control station
1 Type III A conforming to EN 574/ISO 13851
L1 (+)
F1
S1
S2
2 A1 T11 T11 T12 T13 11
– +
Logic K1
T
XPS BA
A2 12 14
3 Safety
Signalling output
N (–) output
S1 and S2: pushbuttons. Must not be used for applications (presses) which require a type III C module (XPS BC).
Functional diagram of module XPS BA

4
Two-hand control Two-hand Two-hand
not activated control control
Supply
activated not activated
voltage Button Button
1 2
Supply A1-A2
5 Input
T11-T12 (N/C)
Input
T11-T13 (N/O)
Safety output 11-14 (N/O)
Signalling output 11-12 (N/C)

6 max. 500 ms max. 25 ms
1
Key 0 Response time
LED details (XPS BA)
7
1
2
2 K1 status (N/O safety output 11-14 closed).
10
Principle: Characteristics: Selection, references: Dimensions:

2/212
Preventa safety modules type XPS BC
XPS BC
Module XPS BC associated with a two-hand control station
Type III C conforming to EN 574/ISO 13851
1
L1 (+)
F1
K3
S1 ESC
K4
A1 T13 T12 T11 Y1 Y2

K1
13 23 31
2
K2
K1
Logic
T
K2
XPS BC K1 K2
A2 T22 T23 T21 14 24 32 3

S2
K3 K4
N (-)
ESC: external start conditions.

Y1-Y2: feedback loop.
Output (31-32) must not be used as a safety circuit. It can be used for non-dangerous machine movements.
4
Functional diagram of module XPS BC
Two-hand control Two-hand control activated Two-hand control

not activated deactivated
Button Button
1 2 5
Mushroom head S1 (N/C)
Mushroom head S1 (N/O)

6
Feedback loop
Output 13-14 (N/O)
Output 23-24 (N/O)
Output 31-32 (N/C)

max. 30 ms
1
max. 500 ms Response time 7
Key 0
LED details (XPS BC)
8
1 1 Supply voltage A1-A2, S1-S2. LED 1 indicates that buttons S1 and S2 are correctly connected.
2 2 Feedback loop Y1-Y2.
3 3 K1-K2 status (N/O safety outputs closed).
10

2/213
Preventa safety modules type XPS BC
XPS BC
Module XPS BC associated with a two-hand control station and a foot switch
1 L1 (+)
F1 S4 selector switch:
0 = stop
S4 012 1 = control station
2 = foot switch
S1-S2: two-hand control station pushbuttons
S3 S3: foot switch
2
S1 S2
A1 T11 T13 T12 T21 T23 T22 13 23 31

XPS BC
3
A2 Y1 Y2 14 24 32
K3
K4 K3 K4
4 N (-)
Modules XPS BC associated with 2 two-hand control stations
L1 (+)
F1
7 9 When operator 1 is absent: replace terminal block X1 by X3 and
5 S11 S12
X1
physically remove the two-hand control station.
1 2 3 4 5 6 8 10
When operator 2 is absent: replace terminal block X2 by X3 and
A1 T11 T13 T12 T21 T23 T22 13 23 31 physically remove the two-hand control station.
XPS BC
6 A2 Y1 Y2 14 24 32
X3
1 2 3 4 5 6 7 8 9 10
S1 123
S1 selector switch:
1 = operator 1
7 K3 K4
2 = operator 2
3 = operator 1 and operator 2
S11-S12, S21-S22: two-hand control station pushbuttons
7 9
S21 S22
X2
1 2 3 4 5 6 8 10
8 A1 T11 T13 T12 T21 T23 T22 13 23 31

XPS BC
A2 Y1 Y2 14 24 32
9 N (-)
K3 K4
10

2/214
Preventa safety modules type XPS BF
XPS BF
Module XPS BF associated with a two-hand control station
1
F1
K3
S1 ESC
XY2 SB K4
A1 S11 S12 S13 Y1 Y2 13 23

2
K1
K1
Fault K1/K2
K1/K2
Logic
K2 K2
3
XPS BF
A2 S21 S22 S23 Y34 Y44 14 24
S2
XY2 SB To PLC
K3 K4 4

Y1-Y2: feedback loop
Functional diagram of module XPS BF

5
Two-hand control not activated Two-hand control activated Two-hand control
deactivated
Button Button
1 2

Mushroom head S1 (N/O) 6
Feedback loop
Output 13-14 (N/O)

Output 23-24 (N/O)
7
Solid-state output Y34 (fault)
Solid-state output Y44 (K1/K2)
T1 = 0.5 s max. T2 = 0.02 s max.

8
Activated Deactivated
Key
LED details (XPS BF)

9
1 Supply voltage A1-A2 (fuse status).
2 Fault signalling.
3 K1-K2 status (N/O safety outputs closed).
1
2
3
10

2/215
characteristics Preventa safety module XPS LCD
for monitoring 2 to 4 safety light curtains type 2 and type 4
Operating principle
The safety monitoring module XPS LCD1141 enables independent monitoring of 2
1 to 4 light curtains type 2 and type 4.
Each output of the light curtain is separately connected to the inputs of the safety
monitoring module, which either authorises or prevents activation of its two safety
outputs.
The module manages starting and EMD/MPCE functions and therefore, the light
FXUWDLQVFRQQHFWHGWRLWPXVWEHFRQ¿JXUHGIRUDXWRPDWLFVWDUWDQGWKH('003&(
function deactivated. The safety monitoring module XPS LCD1141 provides the
2 supply and also manages, in addition to its own auxiliary outputs (1 PNP and 1
NPN), the auxiliary outputs of the light curtains.
At the slightest intrusion through one or more light beams of any of the light curtains,
the outputs of the safety monitoring module open. This also applies in the event of
DQ\LQWHUQDOIDXOWRURXWSXWUHOD\VIDXOWVXEMHFWWRWKH('003&(FRQ¿JXUDWLRQRQ
the module).
The light curtain system conforms to the standard EN/IEC 61496-1 (type 4).
3 The Preventa safety monitoring module XPS LCD1141 incorporates removable
terminal blocks, thus optimising machine maintenance.
To aid diagnostics, the safety monitoring module has 9 LEDs and a 2-digit display on
the front face which provide information on the monitoring circuit status.
Environmental characteristics
Safety monitoring module type XPS LCD1141
4 &HUWL¿FDWLRQV e, TÜV, CSA, UL
$PELHQWDLUWHPSHUDWXUH °C 2SHUDWLRQ«VWRUDJH«
Relative humidity 95% maximum, without condensation
Degree of protection IP 20
6KRFNDQGYLEUDWLRQ Conforming to EN/IEC 61496-1 Shock resistance: 10 gn, impulse 16 ms. Vibration resistance: 5…55 Hz max. on all 3
resistance axes
Materials ABS thermoplastic enclosure
5 Mounting 35 mm rail
Electrical characteristics
Power supply V c 24 ± 10%
Current A 10 max.
Response time ms <1
Safety outputs 2 solid-state PNP outputs (N/O), 625 mA on c 24 V
1 solid-state PNP (N/O), 500 mA on c 24 V, and 1 solid-state NPN (N/O),100 mA on
6 Alarm or auxiliary output
c 24 V, output
Monitoring activation of output switching devices mA 50 ± 20% on c 24 V
(EDM/MPCE)
Signalling 9 LEDs plus 2-digit display
Functions - Auto/Manual, manual 1st cycle,
- Monitoring of external switching devices (EDM: External Devices Monitoring),
- Restart request indicator light,
7 - Display of operating modes and alarm by 9 LEDs and 2-digit display. Selection of
$XWR0DQXDOEODQNLQJUHOD\PRQLWRULQJÀRDWLQJEODQNLQJDQGEODQNLQJÀRDWLQJ
EODQNLQJUHOD\PRQLWRULQJXVLQJFRQ¿JXUDWLRQVZLWFKHVEHKLQGIURQWIDFHRIPRGXOH
- Independent monitoring of 2 to 4 safety light curtains.
Monitoring of external switching devices Monitoring of the function (open or closed) as well as the response time of the power
(EDM = External Devices Monitoring) FRPSRQHQWV3DUDPHWHUDEOHXVLQJFRQ¿JXUDWLRQVZLWFKHV
Start input mA 50 at 24 V
Connection Type Captive screw clamp terminals, removable terminal block
8 1-wire connection Without cable end Solid cable: 4 mm2
Without cable end Flexible cable: 0.14...1.5 mm2
2-wire connection Without cable end Solid cable: 0.14...1.5 mm2
10
Reference: Dimensions: Connections:

page 2/217 page 2/217 page 2/218
2/216
Description, Safety automation system solutions
reference, Preventa safety module XPS LCD
dimensions
Description
The safety monitoring module XPS LCD has 9 LEDs and a 2-digit display on the front
face. 1
MPCE/EDM
Device # 2 Clear Device # 1 Clear EDM/MPCE Input Power

Fault
XPS LCD1141 1 2-digit 2

Interlock
display
Stop
Run
Device # 3 Device # 4
Clear Clear
3
Reference
Description Type of 1XPEHU Additional Supply Reference Weight
terminal of safety outputs
EORFN circuits
107800-55-M
connection
V kg
4
Safety module Removable 2 PNP 5 c 24 V XPS LCD1141 0.750
for monitoring from module (4 PNP +
2 to 4 safety light 1 PNP
curtains type 2 or NPN)
and type 4
5
XPS LCD1141
Dimensions
Safety monitoring module
6
XPS LCD1141
Mounting on 35 mm rail Rear view
61,2 7
75
85
110 150 135 (1)
(1) 2 elongated holes Ø 4 x 5.7.

8
10
Reference: Dimensions: Connections:

page 2/217 page 2/217 page 2/218
2/217
Preventa safety module XPS LCD
Connection via the safety monitoring module XPS LCD1141

([DPSOHFRQ¿JXUDWLRQZLWKOLJKWFXUWDLQV;86/7;86/3DQG;86/1
1
Transmitter Receiver Transmitter Receiver
XUS LT XUS LT XUS LT XUS LT
EDM/MPCE
EDM/MPCE
MTS return
MTS return
OSSD1
OSSD2
OSSD1
OSSD2
c 24 V
c 24 V
c 24 V
c 24 V
MTS
MTS
Aux.
Aux.
Run
Run
0V
0V
0V
0V
2
Black
Black
Blue
Blue
Pink
Pink
(2)
K1
3 Run
Orange
Orange
Yellow
Brown
Yellow
K2
Brown
White
Violet
White
Violet
Grey
Grey
27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0V 24 V
0V
c 24
OSSD1
OSSD2
c 24
0V
0V
c 24
OSSD1
OSSD2
c 24
0V
EDM/MPCE In
c 24
0V
Run
Auxiliary
Auxiliary
ST Lamp
Run In
Run
Return
ABL 8RPS
4 Power
Dedicated
power supply
XMTR-2 RCVR-2 XMTR-1 RCVR-1 supply N L
XPS LCD1141
F1
RCVR-3 XMTR-3 RCVR-4 XMTR-4 Output
5 N L
XPS Aux.
Auxiliary
Auxiliary
OSSDB
OSSDA
OSSD2
OSSD1
OSSD2
OSSD1
c 24
c 24
c 24
Aux.4
Aux.3
Aux.2
Aux.1
c 24
Run
Run
0V
0V
0V
0V
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
K2 K1
6 (1) (1)
Aux.
0V
EDM/MPCE
OSSD2
OSSD1
MTS
0V
0V
OSSD2
OSSD1
0V
Run
Run
MTS return
(3)
Transmitter
Receiver Receiver Transmitter Receiver Transmitter
7 XUS LPZ XUS LPB XUS LPZ XUS LN XUS LN
(1) Arc suppressor.

(2) Restart request indicator light.
8 (3) When module XPS LCD1141 is used with a type 2 light curtain (example: XUS LN), the entire protection system is downgraded to category 2.
10
Reference: Dimensions: Characteritics:

page 2/217 page 2/217 page 2/216
2/218
Safety solutions on AS-Interface cabling system
Preventa safety module XPS LCD
Functional diagram of module XPS LCD1141

Automatic start and restart mode
Light curtain N Light curtain N + 1
1
Power supply interrupted interrupted
t < 1 ms t < 1 ms t < 1 ms

Initialisation of module
Module alarm
EDM/MPCE (4)
Control
Start lamp (7)
Start (6)
2
OSSD A (54)
OSSD B (53)
Auxiliaries
XPS auxiliaries (52)
Outputs
Alarm
Auxiliaries
3
N auxiliaries (48 to 51)
Alarm
Auxiliaries
N + 1 auxiliaries (48 to
51) Alarm
Start
(11,21,31 or 41)
RCVR-N
Aux. (12,22,32 or 42)
OSSD 1 (14,24,34 or 44)
4
OSSD 2 (13,23,33 or 43)
Start
(11,21,31 or 41)
RCVR-N+1 Aux. (12,22,32 or 42)
OSSD 1 (14,24,34 or 44)
OSSD 2 (13,23,33 or 43) 5
1
Key 0
Manual start and restart mode
Light curtain N Light curtain N + 1

Power supply
t < 1 ms
interrupted
t < 1 ms
interrupted
t < 1 ms
6
Initialisation of module
Module alarm
EDM/MPCE (4)
Control
Start lamp (7)
Start (6) (1)
7
OSSD A (54)
OSSD B (53)
Auxiliaries
XPS auxiliaries (52)
Outputs Alarm
Auxiliaries
N auxiliaries (48 to 51)
Alarm
Auxiliaries
8
N + 1 auxiliaries (48 to 51)
Alarm
Start
(11,21,31 or 41)
Aux. (12,22,32 or 42)
RCVR-N
OSSD 1 (14,24,34 or 44)
OSSD 2 (13,23,33 or 43) 9
Start
(11,21,31 or 41)
RCVR-N+1 Aux. (12,22,32 or 42)
OSSD 1 (14,24,34 or 44)
OSSD 2 (13,23,33 or 43)
Key 0
1
10
(1) Start button.
Reference: Dimensions: Characteritics:

page 2/217 page 2/217 page 2/216
2/219
Operating principle Safety automation system solutions
Preventa XPS LCM
for the “muting” function of type 2 and type 4 safety light
curtains
Operating principle
Safety modules XPS LCM are used with type 4 light curtains conforming to
1 EN/IEC 61496-1 to provide a system inhibiting the light curtain protection, i.e.
“muting”. This function enables the automatic passage of parts for machining or
loaded pallets, without interrupting the transportation movement within the zone
protected by the electro-sensitive protection equipment (ESPE) system. In addition to
the electro-sensitive protection and safety modules XPS LCM, the system comprises
4 to 8 inhibition sensors, 2 indicator lights and a key switch to reset the system to the
initial state in the event of a sequence error.
2 When the system is switched on by the start command and the light curtain
protection not interrupted, the main circuit is closed by the safety outputs of the
XPS LCM modules (solid-state safety outputs). In addition to safety outputs, the
modules incorporate signalling outputs for sending system status information to the
PLC. Either 5 or 14 LEDs and a 2-digit display, mounted on the front face of the
module, provide information on the safety circuit status.
3 $QLQWHUUXSWLRQRIWKHSURWHFWLRQ¿HOGPRQLWRUHGE\WKHHOHFWURVHQVLWLYHSURWHFWLRQ
HTXLSPHQWFDXVHVLQVWDQWDQHRXVRSHQLQJRIWKHVDIHW\RXWSXWVWKHSURFHVV3/&
receives a stop command and the LED display mounted on the front face indicates
the change of state of the safety circuits. The “open” state is maintained until the
module is restarted using the Start button.
4 The “muting” function cannot be activated by supplying the inhibition sensors unless
the safety outputs have been switched on beforehand. To trigger the “muting”
function, the inhibition devices must be activated within the 3 second time interval.
During the activated “muting” phase, materials can be transported through the
SURWHFWLRQ¿HOGZLWKRXWGHDFWLYDWLQJWKHVDIHW\RXWSXWV,QWKHHYHQWRILQWUXVLRQLQWR
the hazardous zone, a person cannot activate the inhibition sensors in the same way
and the system stops.
5 Whilst the “muting” function is activated, a “muting” status indicator light is controlled
by the XPS LCM module. A fault at indicator light level (short-circuit, open circuit) is
immediately recognised and deactivates the “muting” function. The indicator light only
illuminates when a “muting” signal is generated and indicates the inhibition of the
protection function.
“Muting” indication
6 Hazardous
zone
Entry direction ESPE (Light curtain)
A D
Materials Materials
7 trolley
B C
trolley
dM
ESPE: electro-sensitive protection equipment (light curtain).

8 A, B, D, C: “muting” sensors.
m: trolley length and dM = distance between A, B and D, C.
&RQGLWLRQVWREHREVHUYHGIRUWKH³PXWLQJ´IXQFWLRQ
b The “muting” sensors must either be thru-beam type XUB 0BPSNL2 +
;8%%.61/7SRODULVHGUHÀH[W\SH;8%%361/;8&=RUPHFKDQLFDOOLPLW
switches with contacts.
b dM dm to obtain continuous validation of the “muting” function.
9 b Avoid the intrusion of persons during the “muting” phase. This phase is indicated
by the indicator light connected to the “muting” indicator output of the XPS LCM
module.
b A materials trolley must provide the “muting” signal before entering the protection
¿HOGDQGFHDVHLWRQFHLWKDVFOHDUHGDOOWKHVHQVRUVRIWKHSURWHFWLRQ¿HOGRQH[LWLQJ
10
Characteristics: References: Dimensions: Connections:

2/220
Characteristics Safety automation system solutions
Preventa XPS LCM
curtains
Characteristics
Module type XPS LCM1150
&HUWL¿FDWLRQV
Products designed for max. Conforming to EN 954-1/
e, TÜV, CSA, UL
Category 4
1
use in safety related parts of ISO 13849-1
control systems
$PELHQWDLUWHPSHUDWXUH For operation °C 0…+ 55
For storage °C - 25…+ 75
Degree of protection
conforming to IEC 529
Terminals
Enclosure
IP 20
IP 20 2
Power supply Voltage V c 24
Voltage limits - 10…+ 10%
Maximum consumption W < 150
Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1
Rated impulse withstand voltage (Uimp) kV

and 2)
4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1
3
and 2)
1XPEHURIOLJKWFXUWDLQVPRQLWRUHG 1 or 2 transmitter-receiver pairs
Inputs for “muting” sensors
- number of inputs to be monitored 2 to 4 per “muting” function
- supply voltage of sensors V 24
- output current of each sensor mA < 20 4
Type of “muting” sensors 7KUXEHDPSRODULVHGUHÀH[RUVHQVRUVZLWKYROWIUHHFRQWDFWV
Synchronisation time of “muting” sensors s 3 or unlimited
Maximum “muting” time min 2 or unlimited
Safety outputs
- number and type 2 PNP (terminals 1 and 2), 0.625 A at 24 V
- max. thermal current (Ithe) 1 output
2 outputs
A
A
–
2 x 0.108
5
3 outputs A –
3 contacts A –
Auxiliary outputs 1 PNP (terminal 5) + 1 NPN (terminal 6)
- breaking capacity of solid-state PNP outputs mA 24 V/500
- breaking capacity of solid-state NPN outputs mA 24 V/100
“Muting” indicator light power
Response time on input change of state
W
ms
1 to 7 max.
1
6
Signalling 14 LEDs plus 2-digit display
Connection Type Captive screw clamp terminals, removable terminal block

1-wire connection Without cable end Solid cable: 4 mm2
2-wire connection
With cable end
Without cable end
Solid cable: 0.14...1.5 mm2
7
10
Presentation: References: Dimensions: Connections:

2/221
Description, Safety automation system solutions
references Safety monitoring module
Preventa XPS LCM
curtains
Description
XPS LCM1150
1 MPCE/EDM
To aid diagnostics, the safety monitoring module has 14 LEDs and a 2-digit display
on the front face which provide information on the monitoring circuit status.
Stop
RUN
Interlock
XPS LCM1141
2-digits play
Preventa
S-1D
S-1C
S-1B
S-1A
OSSD 1B
OSSD 1A
2
S-2D
S-2C
S-2B
S-2A
OSSD 2B
OSSD 2A
3
References
Safety module
Description Type of 1XPEHU Auxiliary Supply Reference Weight
terminal of safety outputs
EORFN circuits
4 connection kg
108001-38-M
Safety module Removable 2 PNP 1 PNP + 1 NPN c 24 V XPS LCM1150 0.660

for “muting” from module
function
5 Spare parts
Description Power Reference Weight
W kg
XPS LCM1150 “Muting” indicator light kit 5 XSZ CM01 0.012
5HSODFHPHQWEXOEVIRU 1 to 7 XSZ CM02 0.016
6 “muting” indicator light kit

comprising one lot of 10
replacement bulbs and
1 removal/insertion tool
XBF-X13
10
Characteristics: Presentation: Dimensions: Connections:

2/222
Dimensions Safety automation system solutions
Preventa XPS LCM
curtains
Dimensions
XPS LCM1150
Mounting on 35 mm rail Rear view 1
85,6
61,2
75
2
110 100 85 (1)
(1) 2 elongated holes Ø 4 x 5.7

“Muting” indicator light kit XSZ CM01
3
11
44
31
(1) 4
(1) Faston connector 4.7.
10
Characteristics: Presentation: Connections:

page 2/221 page 2/220 page 2/224
2/223
Preventa XPS LCM
curtains
Connection via the safety monitoring module XPS LCM1150

([DPSOHFRQ¿JXUDWLRQZLWKOLJKWFXUWDLQV;86/7
1 “Muting”
indicator K2 K1
light
(XUS LT)
Run
“Muting” K1 (1) (1)
(2) indicator
N L
light K2
(XUS LT)
2 F1
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Aux PNP
Mu-en-lo
Mu-en-hi
Run
Mu-Arm
Mu-Aux
M-Lamp 2
M-Lamp 1
Aux NPN
OSSDA
0V
0V
EDM/MPCE Mon
OSSDB
N L
Power supply Inputs Outputs
Channel Channel Outputs

ABL 7RP2403
ABL 8RPS
OSSD 1A
OSSD 2A
OSSD 1B
OSSD 2B
1 input 2 inputs
3 Dedicated XPS LCM1150

S-1D
S-1C
S-2D
S-2C
S-1B
S-1A
S-2B
S-2A
power supply
0V 24 V 18 19 20 21 22 23 24 25 26 27 28 29
5
Aux.
Run
0V
EDM/MPCE
OSSD2
OSSD1
0V
MTS
Receiver XUS LT Transmitter XUS LT

6
OG
OG
BN Sensor A BN Sensor A’
+ +
BU PNP BU PNP
– dark switching – dark switching
BK A BK A
7
OG
OG
BN BN
+ Sensor B + Sensor B’
BU PNP BU PNP
– light switching – light switching
BK A BK A
OG
OG
8 BN
+ Sensor C BN
+ Sensor C’
PNP PNP
BU BU
– dark switching – dark switching
BK A BK A
OG
OG
9 BN
BU
+ Sensor D
PNP
BN
BU
+
Sensor D’
PNP
– light switching – light switching
BK A BK A
10 (1) Arc suppressor.

(2) Inhibition activation/deactivation key switch.
Characteristics: Presentation: Dimensions: References:

2/224
Preventa XPS LCM
curtains
Connection via the safety monitoring module XPS LCM1150

([DPSOHFRQ¿JXUDWLRQZLWKOLJKWFXUWDLQV;86/3DQG;86/1
“Muting”
indicator
1
light
(XUS LN)
Run
“Muting”
(2) indicator
light
(XUS LP)
Aux PNP
Mu-en-lo
Mu-en-hi
Run
Mu-Arm
M-Lamp 2
M-Lamp 1
Aux NPN
Mu-Aux
Power supply Inputs Outputs
Channel Channel Outputs

1 input 2 inputs
Dedicated
power supply 3
5
MTS return
Run
Run
Transmitter
Receiver Transmitter Receiver Transmitter
Receiver
XUS LPZ XUS LPZ XUS LN XUS LN
XUS LPB
6
Sensor A Sensor A’
PNP PNP
dark switching dark switching
7
Sensor B Sensor B’
PNP PNP
light switching light switching
8
Sensor C Sensor C’
PNP PNP
dark switching dark switching
Sensor D Sensor D’
9
PNP PNP
light switching light switching
(1) Arc suppressor. (3) When module XPS LCM1150 is used with a type 2 light curtain (example: XUS LN), the entire
10
(2) Inhibition activation/deactivation key switch. protection system is downgraded to category 2.

2/225
Preventa XPS LCM
curtains
Functional diagram of safety monitoring module XPS LCM1150

“Start/restart interlock” mode with 2 sensors
1 Power supply Inhibition < 10 mm
1 Light curtain
1 Light curtain interrupted
interrupted t < 1 ms
&RQ¿JXUDWLRQRIPRGXOH t<3s t<3s t < 1 ms
Module alarm
2 Mu-en-hi (12)
Inputs Mu-en-Io (12)
Start (11) (1)
3 S-1A (21)
S-1B (20)
Channel 1
inputs
OSSD 1A (23)
4 OSSD 1B (22)
M-lamp 1 (7)
Inhibition Mu-auxiliary (9)

outputs
5 Mu-alarm (10)
EDM/MPCE (3)
6 OSSD A (1)
OSSD B (2)
Outputs Auxiliary
Auxiliary PNP (5)
Alarm
7 Auxiliary
Auxiliary NPN (6)
Alarm
8 Key 0
1
(1) Press Start button.
10

2/226
(continued) Safety monitoring module
Preventa XPS LCM
curtains
Functional diagram of safety monitoring module XPS LCM1150

“Start/restart interlock” mode with 4 sensors
Power supply
Inhibition < 10 mm 1
1 Light curtain 1 Light curtain
interrupted interrupted
&RQ¿JXUDWLRQRIPRGXOH t<3s t<3s t < 1 ms
Module alarm
2
Mu-en-hi (12)
Inputs Mu-en-Io (12)
Start (11) (1)
S-1A (21)
3
S-1B (20)
S-1C (19)
Channel 1
inputs S-1D (18)
4
OSSD 1A (23)
OSSD 1B (22)
Inhibition
M-lamp 1 (7)
5
outputs Mu-auxiliary (9)
Mu-alarm (10)
EDM/MPCE (3) 6
OSSD A (1)
OSSD B (2)
Outputs Auxiliary
Auxiliary PNP (5)
Alarm
7
Auxiliary
Auxiliary NPN (6)
Alarm
Key 0
1
8
(1) Press Start button.
10

2/227
characteristics Preventa safety modules types XPS ECM,

XPS ECP
For increasing the number of safety contacts
Operating principle
Safety modules XPS ECp, for increasing the number of safety contacts, are available
1 as additions to Preventa XPS base modules (Emergency stop, limit switch, two-hand
control, etc.).
They are used to increase the number of safety output contacts of the base modules.
Characteristics
Module type XPS ECM XPS ECP
Product designed for max. use in safety related parts of Category 4 max. (when connected to the appropriate module)
2 control systems (conforming to EN 954-1/ISO 13849-1)
Conformity to standards EN 60204-1, EN/IEC 60947-5-1
3URGXFWFHUWL¿FDWLRQV UL, CSA
Supply Voltage V a and c 24, a 115, a 230
3 Voltage limits - 20…+ 10% (a 24 V),

- 20…+ 20% (c 24 V),
- 15…+ 15% (a 115 V),
- 15…+ 10% (a 230 V)
Frequency Hz 50/60
Consumption 24 V VA <5
4 115 V/230 V VA <6
Number and type of safety circuits 4 N/O (13-14, 23-24, 33-34, 43-44) 8 N/O (13-14, 23-24, 33-34, 43-44, 53-54,
63-64, 73-74, 83-84)
5 Number and type of additional circuits 1 N/C (41-42) + 1 solid-state 1 N/C (91-92) + 1 solid-state
Breaking capacity in AC-15 VA B300: inrush 3600, maintained 360
Breaking capacity of solid-state outputs 24 V/20 mA, 48 V/10 mA

6 Max. total thermal current

Output fuse protection
A
A
24
6 gG
30
Minimum current (volt-free contact) mA 10 (conforming to EN/IEC 60947-5-1, VDE 0660 part 200)
Minimum voltage (volt-free contact) V 17
7 Response time on input opening ms < 20
Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN//IEC 60947-5-1, DIN VDE 0110 parts 1 &
2)
Rated impulse withstand voltage (Uimp.) kV 4 (overvoltage category III, conforming to EN/IEC 60947-1, DIN VDE 0110 parts 1 & 2)
LED display 3
8 Operating temperature °C - 10…+ 55

conforming to
IEC 60529 Enclosure IP 40
9 Connection Type Captive screw clamp terminals: without cable end 1 x 4 mm2, with cable end
2 x 2.5 mm2
10
page 2/230 page 2/262
2/228
References Safety automation system solutions 0
Preventa safety modules types XPS ECM,

XPS ECP
References
Description 1XPEHU Additional Solid-state Supply Reference Weight
of safety
circuits
outputs outputs for
PLC kg 1
Safety modules for 4 1 1 a and c 24 V XPS ECM5131 0.550
LQFUHDVLQJWKHQXPEHU
of safety contacts, for use
ZLWK;36EDVHPRGXOHV a 115 V XPS ECM3431 0.650
a 230 V XPS ECM3731 0.650 2

XPS ECM
a and c 24 V
8 1 1 XPS ECP5131 0.550
3
a 115 V XPS ECP3431 0.650
a 230 V XPS ECP3731 0.650
XPS ECP
4
10
page 2/230 page 2/262
2/229
Preventa safety modules type XPS ECM

XPS ECM
Wiring diagram
1 L (+) F1
13 23
XPS
2 Base module
14 24 Y2 Y1
(1)
A1 U1 K1 B1 K2 U2 Y1 13 23 33 43 51 Y63
3 XPS ECM
T – + K1 A1/A2
K1 K2
115 V K2 Fuse
230 V
(2)
4 A2 PE Y2 14 24 34 44 52 Y64
Safety outputs To PLC

Signalling
output
N (–)
(1) When installing base modules and modules for increasing the number of safety contacts into different electrical enclosures, run separate cables for terminals
5 U1-13 and U1-23.

Functional diagram
Supply Channel 1 Channel 2 Channel 1 Channel 2

voltage closes closes opens opens
6 Input A (U1-K1)
Input B (U2-K2)
Feedback loop Y1-Y2

Output 13-14 (N/O)
Output 23-24 (N/O)
Output 33-34 (N/O)

Signalling output
51-52 (N/C)
Solid-state output A1/
A2 (fuse)
1
Key 0
8
10

2/230
Preventa safety modules type XPS ECP

XPS ECP
Wiring diagram
L (+) F1
1
13 23
XPS
Base module
2
14 24 Y2 Y1
(1)
A1 U1 K1 B1 K2 U2 Y1 13 23 33 43 53 63 73 83 91 Y03
XPS ECP
3
T – + K1 A1/A2
K1 K2
115 V K2
230 V Fuse
(2)
A2 PE Y2 14 24 34 44 54 64 74 84 92 Y04
To PLC
4
Safety outputs
Signalling
output
N (–)
(1) When installing base modules and modules for increasing the number of safety contacts into different electrical enclosures, run separate cables for terminals
U1-13 and U1-23.
(2) Operating status of internal electronic fuse. 5
Functional diagram
Supply Channel 1 Channel 2 Channel 1 Channel 2

voltage closes closes opens opens
Input A (U1-K1)
Input B (U2-K2)
6
Feedback loop
Y1-Y2
Output 13-14 (N/O)
Output 23-24 (N/O)
Output 33-34 (N/O)
Output 43-44 (N/O)
Output 53-54 (N/O)
7
Output 63-64 (N/O)
Output 73-74 (N/O)
Output 83-84 (N/O)

Signalling output
91-92 (N/C)
Solid-state output
A1/A2 (fuse)
8
1
Key 0
10

2/231
characteristics Preventa safety modules types XPS TSA,

XPS TSW
For safety time delays
Operating principle
Safety modules XPS TSA and XPS TSW are used in applications requiring safety
1 time delays:
b modules XPS TSA in applications with interlocking on high inertia machines with
long rundown time (guards unlocked after safety time delay has elapsed),
b modules XPS TSW in applications with a safety switchover contact (shunting
contact in association with XPS VN modules for zero speed detection, solenoid valve
monitoring, etc.).
The time delay of safety circuits can be set to 16 preset values, using 2 selectors
2 located on the front face of the modules.
To aid diagnostics, the modules have LEDs which provide information on the
monitoring circuit status and 2 solid-state outputs for signalling to the process PLC.
In addition, their removable terminal blocks optimise machine maintenance.
3 Characteristics
Module type XPS TSA XPS TSW
Conformity to standards EN/IEC 60204-1, EN/IEC 60947-5-1
4 Supply Voltage
Voltage limits
V a and c 24, a 115, a 230
- 15…+ 15% (c 24 V)
- 20…+ 10% (a 24 V)
- 15…+ 15% (115 V)
- 15…+ 10% (230 V)
Frequency Hz 50/60
Consumption c 24 VA < 2.3
a 24 V
5 a 115
< 4.3
< 6.5
a 230 V < 5.5

Time delay s 1…31 (16 positions) –
Pulse time s – 0.1…3.1 (16 positions)
6 Outputs Voltage reference Volt-free

Number and type of safety circuits 1 N/O (17-18) + 2 N/C (25-26, 35-36)
Number and type of additional 2 solid-state (Y53-Y54, Y63-Y64)
circuits
Breaking capacity of solid-state 24 V/20 mA, 48 V/10 mA
7 outputs
Output fuse protection A 4 gG (gl) or 6 fast acting, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200

8 Rated insulation voltage (Ui)
Rated impulse withstand voltage (Uimp.)
V
kV
4 (overvoltage category III, conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2)
LED display 4
conforming to IEC 60529 Enclosure IP 40
9 Connection Type Captive screw clamp terminals, removable terminal block
1-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2
With cable end :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire Without cable end Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH«PP2
10

page 2/233 page 2/233 page 2/262
2/232
connections Preventa safety modules types XPS TSA,

XPS TSW
References
Description 1XPEHURI 1XPEHURI Supply Reference Weight
safety circuits additional outputs
a and c 24 V
kg
1
560076
Safety modules for 1 delayed 2 N/C + 2 solid-state XPS TSA5142P 0.250

applications with interlocking to PLC
on high inertia machines
a 115 V XPS TSA3442P 0.360
2
a 230 V XPS TSA3742P 0.360
XPS TSAppppP
a and c 24 V
3
560077
Safety modules for 1 pulse type 2 N/C + 2 solid-state XPS TSW5142P 0.250
applications with safety to PLC
switchover contact
a 115 V XPS TSW3442P 0.360
4
a 230 V XPS TSW3742P 0.360
XPS TSWppppP
Connections
XPS TSA
Delayed unlocking of a guard application
5
L1 L1 L1 (+) L1 (+)
L2 L2
L3 L3 F1 FM2
KM1 Guard closed
FM1
A1 Y1 Y2 17 25 35
6
21
S1
XPS TSA
22
KM1 Logic
51
K1
+ 1 2
95
97
T Y1
52
FM2
7
96
98
K2
21
PE PE K1/K2 F OK S2
22
U
PE
A2 PE Y53 Y54 Y64 18 26 36

13
13
KM1
8
PE
S3 S4
W
U
14
14
To PLC H1
M
3 KM1 Y1
N( ) N( )
10
page 2/232 page 2/262
2/233
Preventa safety modules type XPS TSA

XPS TSA
Wiring diagram
2 Logic
To PLC
4
(1) Signal to be delayed.
(2) Volt-free relay outputs with on-delay.
Functional diagram of module XPS TSA

5 Supply Supply Supply Supply Supply
voltage voltage voltage voltage voltage
activated deactivated activated deactivated deactivated
Input A1-A2 te te
Input Y1-Y2
6
Output 17-18 (N/O)
Output 25-26 (N/C)
Output 35-36 (N/C)
7 Signalling output
Y53-Y54
Signalling output
Y53-Y64 tv = 1...31 s tv = 1...31 s
tv
No starting, No starting,
Y1-Y2 open te < tv
8 Key 0
1
te: power-up time

tv: delay time
LED details (XPS TSA, XPA TSW)
9 1
2
Supply voltage A1-A2 (fuse status).
Safety output closed.
3 Feedback loop Y1-Y2 status.
1
2 4 Time function active.
3
4
10

page 2/232 page 2/233 page 2/262
2/234
Preventa safety modules type XPS TSW

XPS TSW
Guard unlocking application using zero speed detection
L1
L2
L1
L2
L1 (+) L1 (+) 1
L3 L3
FM2 Guard closed
21
FM1 S1
13
2
51 22
1
S4
14
4 Y1
52
2
21
95
97
S2
FM2 22 KM1
3
96
98
A1 Y1 Y2 17 25 35
13
13
S3 S4 KM1 XPS TSW
14
14
K1
F0 + 1 2
T
A1 Z1 Z2 Z3 13 21 Y33/Y43
PE PE
XPS VN A1/A2 K2
4
K1/K2 F OK
U
PE
A2 14 22 Y34 Y44 A2 PE Y53 Y54 Y64 18 26 36

PE
Y1
W
U
M
KM1
To PLC
5
3
Wiring diagram Functional diagram of module XPS TSW
L1 (+) L1 (+) Supply Supply 6

voltage voltage
F1 deactivated deactivated
Supply
13
Supply
voltage voltage
KM1 ESC activated
activated
14
(1)
A1 Y1 Y2 17 25 35 Input A1-A2
XPS TSW
Logic
Input Y1-Y2
7
K1 Output 17-18 (N/O)
1 2
T
Output 25-26 (N/C)
K2 Output 35-36 (N/C)
K1/K2 F OK
Signalling
output
8
A2 PE Y53 Y54 Y64 18 26 36 Y53-Y54
Signalling
output
Y53-Y64 tw te
tw
To PLC (2)
1 No starting,
Key 0
te: power-up time

Y1-Y2 open
9
tw: pulse time
(1) Control signal.
(2) Volt-free relay outputs with pulse time delay.
LED details: see page 2/234.
10

page 2/232 page 2/233 page 2/262
2/235
characteristics Preventa safety modules types XPS DMB,

XPS DME
For coded magnetic switch monitoring
Operating principle
6DIHW\PRGXOHV;36'0%DQG;36'0(DUHVSHFL¿FDOO\GHVLJQHGIRUPRQLWRULQJ
1 coded magnetic safety switches. They incorporate two safety outputs and two
solid-state outputs for signalling to the process PLC.
Conforming to category 4 of EN 954-1/ISO 13849-1, modules XPS DMB can monitor
two independent sensors and modules XPS DME can monitor up to six independent
sensors.
To monitor a higher number of magnetic switches using these safety modules, the
magnetic switches can be connected in series, while meeting the requirements of
2 category 3 of EN 954-1/ISO 13849-1.
Safety modules XPS DMpppppP incorporate removable terminal blocks, thus

optimising machine maintenance.
To aid diagnostics, the modules have LEDs on the front face which provide
3 Characteristics
Module type XPS DMB1132 XPS DME1132 XPS DMB1132P XPS DME1132P
Products designed for max. use in safety related parts of Category 4 max.
Conformity to standards EN/IEC 60204-1, EN 1088/ISO 14119, EN/IEC 60947-5-1, EN/IEC 60947-5-3,
DIN V VDE 0801 (1990), DIN V VDE 0801 A1 (1994)
4 3URGXFWFHUWL¿FDWLRQV UL, CSA, BIA
Supply (Ue) Voltage V c 24

conforming to IEC 38 Voltage limits c 24 V - 20…+ 20%
Consumption W < 2.5 < 3.5 < 2.5 < 3.5
5 Maximum wiring resistance RL between the module and the

coded magnetic switches
: 100
Control unit voltage and current 28 V/8 mA

6\QFKURQLVDWLRQWLPHEHWZHHQPDJQHWLFVZLWFKLQSXWV s < 0.5
Number and type of safety circuits 2 N/O
Number and type of solid-state outputs 2
6 Breaking capacity in AC-15

Breaking capacity in DC-13
VA C300: inrush 1800, sealed: 180
24 V/1.5 A, L/R = 50 ms
Output fuse protection A 4 gG or 6 fast acting
7 (OHFWULFDOGXUDELOLW\ See page 2/172
LED display 3 15 3 15
8 $PELHQWDLUWHPSHUDWXUH °C For operation: - 10…+ 55, for storage: - 25…+ 85
Degree of protection conforming to IEC 60529 Terminals: IP 20, enclosure: IP 40
terminal block
1-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH«PP 2
9 With cable end :LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2
2-wire connection Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH
0.2…1.5 mm2
With cable end :LWKEH]HOÀH[LEOHFDEOH«PP2
10
page 2/238 page 2/262
2/236
References Safety automation system solutions 1
Preventa safety modules types XPS DMB,

XPS DME
References
Description Type of 1XPEHU Solid-state Supply Reference Weight
WHUPLQDOEORFN
connection
of safety
circuits
outputs for
PLC 1
V kg
c 24
580056
Safety module for monitoring Integrated in 2 N/O 2 XPS DMB1132 0.250

2 coded magnetic switches module
Safety module for monitoring Integrated in 2 N/O 2 c 24 XPS DME1132 0.300

6 coded magnetic switches module
XPS DMB1132p 3
Safety module for monitoring Removable 2 N/O 2 c 24 XPS DMB1132P 0.250

580057
2 coded magnetic switches from module

4
Safety module for monitoring Removable

6 coded magnetic switches from module
2 N/O 2 c 24 XPS DME1132P 0.300 5
XPS DME1132
10
page 2/238 page 2/262
2/237

XPS DME
XPS DMB
Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 2-pole N/C + N/O (N/C staggered) contact.
1 For example with 3-pole N/C + N/C + N/O contact see page 3/58
+ 24 V F1
Guard 1 closed
S1 XCS DM Start
BN+
S3
WH
K3
2
BU
BK
ESC
K4
A1 S11 S12 S13 Y1 Y2 13 23

XPS DMB
3 Supply A1/A2
K1
Fault
Fault K1/K2
Logic
K2
K1/K2
4 A2 S21 S22 S23 Y34 Y44 14 24
S2 XCS DM
BU
To PLC
BK
BN+
WH
5 K3 K4
0V Guard 2 closed
Channel 1 Channel 2
2 solid-state outputs Safety outputs
Wiring to category 3 conforming to EN 954-1/ISO 13849-1. Example with 3 switches with 2-pole N/C + N/O (N/C staggered) contacts.
6
S1.1 XCS DM
BN+
WH
BU
BK
7
S1.2 XCS DM
BN+
WH
8
BU
BK
S1.3 XCS DM
BN+
WH
9
BU
BK
S11 S12 S13
S21 S22 S23
10 Input: S11, S12, S13 or S21, S22, S23.

Input not used: terminals S21-S23 linked.

2/238

XPS DME
XPS DME
Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 2-pole N/C + N/O (N/C staggered) contact
+ 24 V F1
Guard 1 closed Guard 3 closed

1
Guard 5 closed
Start
S1 XCS DM S3 XCS DM S5 XCS DM S7
ESC
BN+
BN+
BN+
WH
WH
WH
K3
2
BU
BU
BU
BK
BK
BK
K4
A1 S11 S12 S13 S31 S32 S33 S51 S52 S53 Y1 Y2 13 23
XPS DME
S13 S33 S53 K1

Supply A1/A2
Fault S12 S32 S52 Fault

K1/K2
3
K1/K2 Logic S23 S43 S63 K2
S22 S42 S62
A2 S21 S22 S23 S41 S42 S43 S61 S62 S63 Y34 Y44 14 24
S2 S4 S6
4
XCS DM XCS DM XCS DM
BU
BU
BU
BK
BK
BK
To PLC
BN+
BN+
BN+
WH
WH
WH
K3 K4
5
0V Guard 2 closed Guard 4 closed Guard 6 closed

Wiring to category 3 conforming to EN 954-1/ISO 13849-1. Example with 3 switches with 2-pole N/C + N/O (N/C staggered) contacts.
S1.1 XCS DM
6
BN+
WH
BU
BK
7
S1.2 XCS DM
BN+
WH
BU
BK
8
S1.3 XCS DM
BN+
WH
9
BU
BK
S11 S12 S13
S21 S22 S23
Input: S11, S12, S13 or S21, S22, S23 or S31, S32, S33 or S41, S42, S43 or S51, S52, S53 or S61, S62, S63.
Input not used: terminals Sp1-Sp3 (S21-S23, S31-S33, S41-S43, S51-S53, S61-S63) linked.
10

2/239
Functional diagrams Safety automation system solutions 1

XPS DME
XPS DMB
Functional diagram
1 Supply Magnetic Magnetic Magnetic Magnetic switch

voltage switch 1 switch 2 switch 2 2 activated
activated activated Start opens Fault
Magnetic switch 1
(S11-S12)
2
Magnetic switch 1
(S11-S13)
Magnetic switch 2
(S21-S22)
3 Magnetic switch 2
(S21-S23)
Feedback loop/start
(Y1-Y2)
Solid-state output Y34

(fault)
4 Solid-state output Y44
(K1/K2)
Output 13-14/23-24 (N/O)

< 0,5 s < 0,5 s
5
1
Key 0
LED details
6
2 Fault signalling.
3 Safety outputs closed.
1
2
3
10

2/240
Functional diagrams Safety automation system solutions 1
(continued) Preventa safety modules types XPS DMB,

XPS DME
XPS DME
Functional diagram
Supply Magnetic Magnetic Magnetic Magnetic switch

1
voltage switch 1 switch 2 switch 2 2 activated
activated activated Start opens Fault
Magnetic switch 1
(S11-S12)
2
Magnetic switch 1
(S11-S13)
Magnetic switch 2
(S21-S22)
Magnetic switch 2
(S21-S23) 3
Feedback loop/start
(Y1-Y2)

(fault)

4
(K1/K2)
Output 13-14/23-24 (N/O)

< 0,5 s < 0,5 s
5
1
Key 0
LED details
5 4 89
6
2 Fault signalling.
3 Safety outputs closed.
12 4 Magnetic switch 1 activated.
1 5 Magnetic switch 1 deactivated.
2 13 6 Magnetic switch 2 activated.
3 14
15
7 Magnetic switch 2 deactivated. 7
8 Magnetic switch 3 activated.
9 Magnetic switch 3 deactivated.
6 7 10 11 11 Magnetic switch 4 deactivated.
8
10

2/241
Operating principle Safety automation system solutions
Preventa safety modules type XPS VNE
For zero speed detection
Operating principle
1 Preventa safety modules XPS VNE for zero speed detection are used to detect the
stop condition of electric motors. Their most common applications include: providing
the unlock signal for electrically interlocked sliding or removable machine guards,
controlling rotation direction signals for reversing motors and engaging locking
brakes after a motor has come to a standstill.
As electric motors run down, a remanent voltage is produced in the windings of the
2 motor due to residual magnetism. This voltage is proportional to the speed of the
motor and, therefore, decreases as the motor comes to a standstill.
This remanent voltage is measured in a redundant manner so as to detect the stop
condition of the motor. The cabling between the motor windings and the inputs of the
XPS VNE module is also monitored to prevent a cabling breakage or fault being seen
as a stopped motor.
A transformer should not be used to connect the motor to terminals Z1, Z2 and Z3
3 since there is no monitoring of the connection with the motor winding via the
resistance monitoring.
Modules XPS VNE are suitable for detecting the stop condition of all types of a.c. or
d.c. motor driven machines which, when the motor runs down, produce a remanent
voltage in the windings due to residual magnetism. These machines can be
controlled by electronic devices, such as variable speed drives or d.c. injection
4 brakes.
7KHLQSXW¿OWHUVIRUVWDQGDUG;3691(PRGXOHVDUHGHVLJQHGIRUDIUHTXHQF\RIXS
to 60 Hz.
For motors operating at a frequency higher than 60 Hz, which therefore produce a
high frequency remanent voltage, special modules XPS VNEppppHS should be
used.
5 Modules XPS VNE have 2 potentiometers mounted on the front face of the module
which allow independent adjustment of the switching threshold for each input circuit.
This allows adjustment for different types of motors and application requirements.
To aid diagnostics, modules XPS VNE have 4 LEDs and 2 solid-state outputs to
provide information on the status of the zero speed detection circuit.
10
page 2/244 page 2/262
2/242
Characteristics, Safety automation system solutions
references Preventa safety modules type XPS VNE
Characteristics
Module type XPS VNE
Category 3 max. 1
Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 50082-2
a 115
a 230
Voltage limits - 15…+ 10% (c 24 V)
- 15…+ 15% (a 115 V)
- 15…+ 10% (a 230 V)
2
Frequency Hz 50/60 (115 V, 230 V)
Consumption W y 3.5 (c 24 V)
VA y 7.5 (a115 V), y 7 (a 230 V)
Frequency of motor power supply Hz y 60 Hz (XPS VNpp42), > 60 Hz (XPS VNpp42HS)
Inputs Maximum voltage between terminals Z1 - Z2 - Z3 V 500 rms
Detection threshold V 0.01 - 0.1 (adjustable) 3
Number and type of safety circuits 1 N/O (13-14), 1 N/C (21-22)
Number and type of additional circuits 2 solid-state
Breaking capacity in AC-15 C300 (inrush: 1800 VA/maintained: 180 VA)
Breaking capacity in DC-13 24 V/1.5 A - L/R = 50 ms (contact 13-14)
24 V/1.2 A - L/R = 50 ms (contact 21-22)
Breaking capacity of solid-state outputs 24 V/20 mA, 48 V/10 mA 4
Output fuse protection A 4 gG, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200
Minimum current (volt-free contact) mA 10 (1)
Minimum voltage (volt-free contact) V 17 (1)
Rated insulation voltage (Ui)
Rated impulse withstand voltage (Uimp)
V
kV
4 (overvoltage category III, conforming to EN//IEC 60947-5-1, DIN VDE 0110 parts 1 & 5
2)
LED display 4
Conforming to IEC 60529
Connection
Enclosure
Type
IP 40
Captive screw clamp terminals, removable terminal block 6
With cable end :LWKRXWEH]HOVROLGRUÀH[LEOHFDEOH«PP2
:LWKEH]HOVROLGRUÀH[LEOHFDEOH«PP2
2-wire connection Without cable end Solid cable: 0.2…1 mm2ÀH[LEOHFDEOH«PP2
7
(1) The module is also capable of switching low power loads (17 V/10 mA) provided that the
contact has not been used for switching high power loads (possible contamination or wear of
the gold layer on the contact tips).
References
Description 1XPEHU Solid-state Supply Frequency of Reference Weight
of safety outputs for motor power
circuits PLC supply kg 8
Safety modules for 2 2 c 24 V y 60 Hz XPS VNE1142P 0.500
105572
zero speed detection
> 60 Hz XPS VNE1142HSP 0.500
a 115 V y 60 Hz XPS VNE3442P 0.600

9
> 60 Hz XPS VNE3442HSP 0.600
a 230 V y 60 Hz XPS VNE3742P 0.600

XPS VNE
> 60 Hz XPS VNE3742HSP 0.600 10
page 2/244 page 2/262
2/243
XPS VNE
Wiring diagram
3 Logic 1
Zero
speed
Logic 2
4
To PLC
(1) Technical characteristics for establishing maximum rating of fuses, see page 2/243.
(2) Disengagement in event of stop.
(3) Motor running.
5 F1 = 2 A
Functional diagram of module XPS VNE
Motor Error in channel 1 Reset

start (e.g. cable break)
Supply Motor stop Detection Repair

6 voltage instruction of motor
standstill
Supply A1-A2
Input - 1 channel Z1-Z2
Input - 2 channels Z3-Z2

Output 21-22 (N/C)

(A1/A2)
(zero speed)
8 1
Key 0
The voltages at terminals Z1, Z2 and Z3 are indicated solely for the purposes of schematic diagram representation.
LED details

9 2 Stop detected by channel 1.
3 Stop detected by channel 2.
1 4 Motor stop condition detected by both channels within time window.
2
3
4
10

2/244
Module XPS VNE associated with a d.c. motor Module XPS VNE associated with a 3-phase motor
1
+ – KM1
KM1 FM1
F1
F1
F1
F1 2
F1
A
W
U
V
M A1 Z1 Z2 Z3 13 21
1
XPS VNE 3
M A1
XPS VNE
Z1 Z2 Z3 13 21
3
F1 = 2 A F1 = 2 A
0RGXOH;3691(DVVRFLDWHGZLWKDSKDVHPRWRUYDULDEOHVSHHGGULYH
4
KM1
Variable speed
drive
F1
F1
5
F1
W
U
M A1 Z1 Z2 Z3 13 21
3
XPS VNE
6
F1 = 2 A
Module XPS VNE associated with a 3-phase motor with start-delta starting
7
KM1 KM2 KM3
FM1
F1 8
F1
F1
PE
W1 W2
V1 U2 A1 Z1 Z2 Z3 13 21
M
3
U1 V2 XPS VNE
9
F1 = 2 A
KM1: Fast rotation speed
KM2: Slow rotation speed
KM3: Star
The “Star” contactor (KM3) must be closed after the motor is de-energised, in order to allow detection of zero speed.
10

2/245
0RGXOH;3691(DVVRFLDWHGZLWKDSKDVHPRWRUZLWKYDULDEOHQXPEHURISROHVDQGVWDUGHOWDVWDUWLQJ
KM1 KM2 KM3 KM4
2
3
5
3
5
1
FM1 FM2
4
6
4
6
2
3
F1
F1
W1
U1
V1
A1 Z1 Z2 Z3 13 21
W3 W2
XPS VNE
4 V3
3
M U2
U3 V2
M1
PE
F1 = 2 A
KM1: Fast rotation speed
KM2: Slow rotation speed
5 KM3: Star
KM4: Delta
Module XPS VNE associated with a star-delta motor starter and guard switch type XCS E
L1 230 V
L2
FM2
6 L3
FM1 F2 F3 Y1
T1 S2
S0
F4
S3 Stop
7 S1
KM2
Start
KM2 KM1 KM3 S4
A1 13 21 Y33/Y43
Zero
XPS VNE A1/A2 speed
8
3
5
1
FM2
A2 Z1 Z2 Z3 14 22 Y34 Y44
4
6
2
F1
KM1
KM1 KM2
9 PE KM2
PE
KM3
W1 W2 KM1
Y1
V1 M U2 KM3 KM2 KM1
3 N
U1 V2
M1
10

2/246
Association of safety modules XPS VNE and XPS AK
L F4
Guard closed
+ 24 V F5
1
S4 S5
L1
21
Stop Motor
S1 starter
L2
22
L3
Inputs 1 2 3 4 5 6 77 8 +24 V
2
51
F1 PLC
Y1
52
Outputs 1 2 3 4 0V
K1
Input Input 0V
A B F2
K2
A1 B1 S21 S22 S11
S11 S12 S31 S32 13 23 33 41 Y31 3
A1/A2 Input Input
K1/K2 fuse A B
3
5
1
XPS AK
F2
2
6
4
A2 B2 S14 14 24 34 42 Y32 Y54

F3
F3
S13
S13 S33
S33 S34 Y64 Y74
4
K1
F3
S2 Guard S3 Validation
unlocking
K2
26 25
K3
K1
5
36 35
17
K2 K3 K3
18
Z1 Z2 Z3 A1 13 21 Y33/Y43
PE PE
XPS VNE
A1/A2
Zero
speed 6
PE
W
U
A2 14 22 Y34 Y44
M
3
E1
M1
Y1 K3 K1 K2
7
E2
N
S1 + Y1: Guard switch with solenoid locking on Pulse on de-energisation relay
de-energisation, type XCS E or XCS L XPS TSW
10

2/247
characteristics Preventa safety modules type XPS DA

For lift control
Operating principle
When the cabin is parked at a landing, with the doors open, some lifts automatically
1 Cabin correct their level (isolevelling) in relation to the landing in order to compensate for
DQ\GLIIHUHQFHVJHQHUDWHGE\PRGL¿FDWLRQRIWKHORDGLQWKHFDELQ
During this operation, European standard EN-81 recommends that the presence of
Cabin doors the cabin be checked within a zone of +/- 0.2 m around the landing (door unlocking
Door
zone), by means of a safety circuit which will cause the cabin to stop if it moves out
unlocking Landing
RIWKHVSHFL¿HG]RQH
zone doors
2 + 0,2 m
The use of a safety module XPS DA, which checks the presence of the cabin in the
VSHFL¿HG]RQHDWWZRSRLQWVPHHWVWKLVUHTXLUHPHQW
- 0,2 m
Landing The module incorporates two safety outputs and two solid-state outputs for signalling
functions. Four LEDs on the front face of the module provide visual indication of the
status of the safety circuit.
The position of the cabin in relation to the landing is detected by two limit switches in
Landing indicator the lift shaft. It is also possible to use non-contact sensors (magnetic sensors with
3 (stop reference point) reed contact).

When the cabin reaches the preset position and when it is within the permissible
tolerances in relation to the landing, the two safety circuits in safety module XPS DA
close and allow isolevelling of the cabin with the doors open. Any change in one of
WKHLQSXWVLJQDOVFDELQRXWVLGHWKHVSHFL¿HG]RQHRUGHWHFWLRQRIDIDXOWEUHDNLQ
the wiring, short-circuit, etc.) causes immediate opening of the safety outputs in the
XPS DA module and subsequent stopping of the cabin.
4 Characteristics
Module type XPS DA
Conformity to standards EN 81-1, EN 81-2, EN/IEC 60947-5-1, EN 50082-2, EN 12015, EN 12016
3URGXFWFHUWL¿FDWLRQV UL, CSA, TÜV
a and c 24, a 115, a 230
5 Supply Voltage
Voltage limits
V
- 20…+ 10% (a 24 V), - 20…+ 20% (c 24 V), - 15…+ 15% (a 115 V),
- 15…+ 10% (a 230 V)
Frequency Hz 50/60
Maximum consumption 24 V VA <9
115 V/230 V VA < 10
6 Control unit voltage between S11-S12, S21-S22

Protection of the control unit contacts
V 24 (24 V version), 48 (115 V, 230 V versions)
By limitation of the maximum current in the event of short-circuit (< 185 mA)
Minimum voltage and U min./I min. - 24 V version (20 °C) 16 V/70 mA
current between terminals U min./I min. - 115 V/230 V version 41 V/25 mA
S11-S12, S21-S22 (inputs (20 °C)
A and B)
Calculation of wiring resistance RL : U int - U min. Ue = true voltage applied to terminals A1-A2
between terminals S11-S12, S21-S22 as a function of the internal RL max. = U int = supply voltage Ue - 3 V (24 V version)
I min.
7 supply voltage U int (terminals S11-S21) U int between 42 V and 45 V,
with typical value = 45 V (115 V, 230 V version)
RL max. must not exceed 50 :
6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV$DQG% ms Approx. 300
automatic start, linked terminals S33-S34 and Y3-Y4
Number and type of safety circuits 2 N/O (13-14, 23-24)
No. and type of additional circuits 2 solid-state
8 Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180
Breaking capacity of solid-state 24 V/20 mA
outputs
Output fuse protection 6 A fast acting, 4 gG, conforming to EN/IEC 60947-5-1, DIN VDE 0660 part 200
Minimum current (volt-free contact) mA 10
9 Minimum voltage (volt-free contact) V 17
Max. total thermal current 5
10 LED display
Operating temperature °C
4
- 10…+ 65
Degree of protection conforming to IEC 60529 Terminals: IP 20. Enclosure: IP 50
Connection Type Captive screw clamp terminals: without cable end 1 x 4 mm2, with cable end 2 x 2.5 mm2
2/248
connections Preventa safety modules type XPS DA

For lift control
References
Description 1XPEHURI Solid-state Supply Reference Weight
Safety modules for

safety circuits
2
outputs for PLC
2 a and c 24 V XPS DA5142
kg
0.350
1
lift control
a 115 V XPS DA3442 0.450
a 230 V XPS DA3742 0.450

2
XPS DA
Connections 3
XPS DA
Module XPS DA associated with a lift control system
L1 (+)
F1
Inputs 1 2 3 4 5
4
S1 (1)
Lift control system
S2 (2) S2 (2)
Outputs 1 2 3
+ 24 V
S3 (3)
A1 S11 B1 S21 S22 S12 S34 13 23 Y33/Y43

5
(1) Limit switch S1 (cabin position).
A1/A2 (2) Limit switch S2 (cabin position).
(3) Enable instruction given by the lift control system.
XPS DA (4) Operating status of internal electronic fuse.
(4) (5) Output status (only permissible for functions not
K1/K2
Fuse relating to safety).
A2 PE Y1 Y2 Y3 Y4 14 24 Y34
(4)
Y44
(5)
(6) Feedback loop.
(7) Without start signalling monitoring (Y3-Y4 linked). 6
(6) (7) Link active
N (-)
Functional diagram of module XPS DA LED details
Supply
voltage
First
limit switch
Second
limit switch
Start
signal
Cabin outside
door unlocking
7
zone
Supply A1-A2
1
First limit switch S1 2
Second limit switch S2 3
4
Start signal S3 (1)
Start signal S3 (2) 8
Feedback loop Y1-Y2
Safety output 13-14 (N/O) Fuse status.
Safety output 23-24 (N/O) 2 Input S12 (A).
Solid-state output Y33/43-Y44 (K1/K2) 3 Input S22 (B).
4 K1/K2 status (N/O safety outputs closed).
Solid-state output Y33/43-Y34 (fuse)
9
1
Key 0
(1) With start signal monitoring, Y3-Y4 open.

(2) Without start signalling monitoring, Y3-Y4 linked.
10
Dimensions:
page 2/262
2/249
Preventa safety module type XPS PVT

For dynamic monitoring of hydraulic valves on linear
presses
Operating principle
1 6DIHW\PRGXOH;36397LVVSHFL¿FDOO\GHVLJQHGIRUPRQLWRULQJK\GUDXOLFVDIHW\
system valves which control the movements of potentially dangerous machines.
The operating principle of this module is explained in the circuit diagram of a
hydraulic safety system for linear presses (see below).
This hydraulic safety system features a 3 position piston which controls the up and
down stroke of the operating cylinder. The circuit is equipped with a safety valve, to
2 complete the redundant system. This circuit must be activated to enable the up and
down stroke of the cylinder.
If either of the 2 pistons becomes defective (for example, due to a broken spring or
to oil contamination), and the valve piston shifts from its normal position towards the
open position, the XPS PVT module will detect it and prevent resumption of the
piston stroke.
Proximity sensors integrated in the valve to detect the piston positions and
3 connected to the XPS PVT module must be damped when the valve coils are in the
de-energised state (zero position).
The sensor circuits of the XPS PVT module are designed to allow connection of NPN
and PNP proximity sensors or sensing components. Either 2-wire or 3-wire types can
be used.
The wiring diagram on page 2/252 shows how to connect proximity sensors.
4 Hydraulic safety system circuit operating on a linear press.

Monitoring of valves in position 0.
5 S3
Closing +
A B opening
(2) Y3
P
Pressure
6 S1
A B
S2 release valve
Closing Opening
Y1 Y2
(1) P T
Pressure
7 Pump
release valve
(1) 3 position hydraulic valve.

(2) 2 position hydraulic valve.
10
page 2/252 page 2/262
2/250
Characteristics, Safety automation system solutions 0
reference Preventa safety module type XPS PVT

presses
Characteristics
Module type XPS PVT
Products designed for max. use in safety related parts of
Category 4 max. 1
Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 693, EN 50082-2
Voltage limits - 10…+ 10% 2

Consumption W <6
Number and type of safety circuits 2 N/O (13-14, 33-34) + 1 N/C (21-22)
Number and type of additional circuits –

3
Wiping time ms 100 (minimum value)
Breaking capacity AC-15 VA C300: inrush 1800, maintained 180
DC-13 VA 24 V/1.5 A - L/R = 50 ms

4
Output fuse protection, using fuses A 4 gG
conforming to EN/IEC 60947-5-1, VDE 0660
part 200
5
Response time ms < 15
Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 & 2) 6
LED display 8
Storage temperature °C - 25…+ 85 7

conforming to IEC 60529
Enclosure IP 40
3RO\FDUERQDWHHQFORVXUH Type Removable
Number of terminals 20
8
Connection Type Captive screw clamp terminals: without cable end 2 x 2.5 mm2, with cable end
2 x 1.5 mm2, min. Ø 0.5 mm
Reference
Description Display Supply Reference Weight
kg 9
Safety module for 8 LEDs c 24 V XPS PVT1180 0.540
dynamic monitoring
of hydraulic valves on
linear presses
10
XPS PVT
page 2/252 page 2/262
2/251

presses
XPS PVT
Wiring diagram for module XPS PVT
1
L1 (+)
1F1
F1 1F2
13 23 31
2 Valve Y1
S1
+
Valve Y2
S2
+
Valve Y3
S3
+
XPS BC
(1)
- - -
14 24 Y1 Y2 32
Closing Opening Closing 1K2 1K4 1K1 1K3 1K1 1K3

1K1
+ opening
1K4
1K2 1K3 1K2 1K4 1K2 1K4
3 A1 1 3 5 B1 C1 13 21 33
XPS PVT
K1 K2 K3
4 Logic
A2 2 4 6 16 14 22 34 36
5 PMB PMH
1K3
Y1 Y2 Y3
N (-) 1K1 1K2 1K3 1K4

0V
Channel 1 Channel 2 Opening Control Closing Opening Closing
6 Potentially dangerous
relay + opening
closing movement
(tripping relay)
(1) Two-hand control or presence sensor outputs.
10

2/252

presses
XPS PVT
Functional diagram of module XPS PVT
Supply Commence Test Slide at bottom Commence Test Slide at top

1
ON close deactivated dead centre open command deactivated dead centre
command
Supply A1-A2
Commence closing,
input B1 2
Commence opening,
input C1
Closing valve sensor,

input 1-2
Opening valve sensor,

input 3-4 3
Safety valve sensor, closing +
opening, input 5-6
Feedback loop output,

21-22 (N/C)
Closing test,
13-16 (N/O)
4
Enable closing,
13-14 (N/O)
Opening test,
33-36 (N/O)
Enable opening,
33-34 (N/O)
5
1 t1 t2
Key 0 100 ms min. 100 ms min.
LED details
6
1 2 3 4
1 Closing command.
2 Closing test.
3 Opening command.
4 Opening test.
5 Opening valve (Y2) in position 0. 7
6 Closing enabled.
7 Safety valve (Y3) activated.
8 Closing valve (Y2) in position 0.
5 6 7 8
10

2/253
characteristics Preventa safety modules type XPS PVK

For dynamic monitoring of double-bodied solenoid
valves
Operating principle
Safety module XPS PVK is specially designed for dynamic monitoring of the safety
1 valves in eccentric presses, conforming to European standard EN 692.
7KLVVWDQGDUGHVWDEOLVKHVWKHVSHFL¿FDWLRQVUHODWHGWRVDIHW\FRQWUROV\VWHPVIRU
presses equipped with friction clutches.
To meet the requirements of this standard, the clutch/brake control must be
monitored dynamically.
This function is provided by a double-bodied solenoid valve (safety valve for presses)
2 which performs the functions of two valves mounted in one body.
The position of the two valve pistons can be monitored by proximity sensors,
mechanical limit switches or pressure switches.
Module XPS PVK checks for the correct operation of the double-bodied safety valves
at 3 points in the cycle.
b Start at top dead centre: checks the rest position of the two valves.
b Take-on point (transfer function): checks that the two valves are in the “activated”
3 (energised) position.
b Press stop trigger point: checks that the two valves return to the rest position.
5HWXUQPXVWEHVLPXOWDQHRXVIRUERWKYDOYHVZLWKLQDGH¿QHGWLPHSHULRG
7RVHWXSDQDXWRPDWLFGLVFRQQHFWRIWKH;3639.PRGXOHDWWKH¿UVWPDFKLQH
stroke, a N/C auxiliary contact mounted on the main control contactor or on another
contactor/relay, activated at the same time, can be wired to terminals 7 and 8 in
parallel with the RESET button.
If a fault is detected during the cycle, the XPS PVK module will stop the slide stroke
4 and will also inhibit the start of another cycle.
Characteristics
Module type XPS PVK
5 Conformity to standards
3URGXFWFHUWL¿FDWLRQV
EN 60204-1, EN/IEC 60947-5-1, EN 692, EN 50082-2
UL, CSA
Supply Voltage V c 24, a115, a 230
Voltage limits - 10…+ 10% (c 24 V)
- 15…+ 15% (a 115 V)
- 15…+ 10% (a 230 V)
Frequency Hz 50/60
c 24 V
6 Consumption
a 115 V/230 V
W
VA
<9
< 16
Number and type of safety circuits 1 N/O (13-14) transfer function + 1 N/C (21-22) feedback loop
Number and type of additional 4 solid-state outputs
circuits
7 Breaking capacity in DC-13

24 V/1.5 A - L/R = 50 ms
2.5
Breaking capacity of solid-state 24 V/20 mA, 48 V/10 mA
outputs
Output fuse protection A 4 gG, conforming to EN/IEC 60947-5-1, VDE 0660 part 200
Minimum current (volt-free contacts) mA 10
Minimum voltage (volt-free contacts) V 17
8 Response time
(OHFWULFDOGXUDELOLW\
ms < 40
See page 2/172
LED display 8
9 Degree of protection
Conforming to IEC 60529
Terminals
Enclosure
IP 20
IP 40
3RO\FDUERQDWHHQFORVXUH Type Removable
Number of terminals 32
Connection Type Captive screw clamp terminals: without cable end 2 x 2.5 mm2, with cable end
2 x 1.5 mm2, min. Ø 0.5 mm
10

page 2/255 page 2/255 page 2/262
2/254
connections Preventa safety modules type XPS PVK

valves
References
Description Display Supply Reference Weight
Safety modules for 8 LEDs c 24 V XPS PVK1184

kg
0.700
1
DF565750
dynamic monitoring of
GRXEOHERGLHGVROHQRLG
valves
a 115 V XPS PVK3484 0.900
2
XPS PVK
a 230 V XPS PVK3784 0.900
Connections
XPS PVK
3
0RQLWRULQJRIDSUHVVVDIHW\YDOYHE\DQ;3639.PRGXOH
Safety noise
damper
Valve Valve
Double-bodied
4
safety valve
body 1 body 2
Compressed air
supply
To clutch and
brake 5
Pressure switch Pressure switch
for valve for valve
body 1 body 2
S1 S2
6
Outputs
Main contactor Conditions for execution of the
auxiliary contact transfer function
Reset Feedback loop circuit relating
S3 to clutch control
+ A + A
A1 7
XPS PVK
8 1 2 3 4 5 6 13 21
7
LED details
1 2 3 4 8
1 c internal supply n° 1.
2 c internal supply n° 2.
3 Valve n° 1 blocked.
4 Valve n° 2 blocked.
5 Ready for monitoring
6
7
Disconnect synchronised.
Reset.
9
8 Valves 1 and 2 energised.
5 6 7 8
10

page 2/254 page 2/262
2/255
Preventa safety modules type XPS PVK

valves
XPS PVK
Functional diagram of module XPS PVK
1 Supply
voltage
Reset
button
Reset
button
Valve activated
Cycle start
Maintain function
activated
Maintain function
deactivated
Valve 1
sensor
Valve 2
sensor
End of cycle
top dead
activated deactivated Valve deactivated activated activated centre
Supply A1-A2
Safety valve 1 and 2
2
Sensor valve body 1
Sensor valve body 2
Reset 7-8
3
Solid-state output Y+ /Y34
4 Solid-state output Y+ /Y54
Transfer output 13-14 (N/O)
5 Feedback loop 21-22 (N/C)
t
1 approx. 100 ms
Key 0
Connection of module XPS PVK with 3-wire (or 2-wire) proximity sensors
3-wire sensors 2-wire sensors
6
Sensor Sensor Sensor Sensor
valve valve valve valve
body 1 body 2 body 1 body 2
S1 S2 S1 S2
PNP PNP PNP PNP
Main contactor Main contactor
7 auxiliary contact
Reset + -A + -A
auxiliary contact
Reset + A + A
S3 S3
A1 7 8 1 2 3 4 5 6 13 21 A1 7 8 1 2 3 4 5 6 13 21
XPS PVK XPS PVK
8
A2 14 22 A2 14 22
10

page 2/254 page 2/262
2/256
Preventa safety modules type XPS PVK

valves
XPS PVK
Connection of module XPS PVK with an eccentric press safety valve
L1 (+)
1
F1 B1
2
4 To valve body 1
P 1
B1 Conditions for execution

Main
Reset of the transfer function
PNP
-
+
S1 KM
contactor
auxiliary
contact Feedback loop circuit
2
relating to clutch control
A1 1 2 3 7 8 13 21
/ +
(1)
- Logic
24 V
/
(2)
+
XPS PVK
3
(3) -
24 V
A2 PE 4 5 6 Y+ Y34 Y44 Y54 Y64 14 22

Feedback loop circuit
relating to clutch control
B2 +
PNP
-
Supply Valve Valve Synchronous
Conditions for execution
of the transfer function 4
1+2 1 2 disconnect
B2 To PLC
1
4 To valve body 2
P 2
N (–)
5
(1) Internal supply n° 1.
(2) Internal supply n° 2.
(3) For a c 24 V version: integrated c/c adaptor.
10

page 2/254 page 2/262
2/257
Preventa safety modules type XPS OT

For safety stop with automatic overtravel monitoring and
control
Operating principle
Safety module XPS OT is used on eccentric presses to monitor overtravel and
1 ensure that the press slide stops in a non-dangerous position, that is, top dead centre
(TDC) during normal (non-emergency) operation. Use of this module, designed in
accordance with standard EN 692 relating to mechanical press safety, makes it
possible to create a redundant, self-monitoring control system.
The two essential functions of this safety module are to:

b 7ULJJHUWKHHQGRIF\FOHVWRSVHTXHQFHVVOLJKWO\EHIRUHWRSGHDGFHQWUHDW
2 point A) so as to come to complete stop at TDC.
After TDC, the permissible overtravel is approximately 10°. The safety module
immediately detects any overtravel. Overtravel is indicative of braking device
deterioration and, in this case, jog mode must be used to move the slide back to TDC.
The next cycle will be inhibited to allow maintenance to be performed on the braking
device (cam 1).
3 b Take over control monitoring during the dangerous part of the cycle (slide
downstroke). Any stop instruction issued between TDC (0°) and point C
(approximately 150° after TDC) causes an immediate stop of the press. This
approximate value of 150° corresponds to the 8 mm tool closure dimension
(safety point).
When a stop instruction is issued after this safety point, the press completes the
cycle and comes to a complete stop at TDC (cam 2).
4 Control of the dangerous part of the cycle (generally the slide downstroke) is usually
activated from a two-hand control station associated with a safety module (type
XPS BC) monitoring this station to qualify as a category 4 control system according
to standard EN 954-1/ISO 13849-1.
Overtravel monitoring is performed on each cycle by safety module XPS OT.
10
Characteristics: References: Connections: Dimensions:

2/258
(continued) Preventa safety modules type XPS OT

control
Operating principle (continued)

Press diagram Control cams diagram
approx.
1
OTS
TDC Limit switch
approx.
UN
Limit switch
2
m
Ca
m
Ca
3
BDC
Top Dead
Centre approx. 4
TDC Stop and overtravel monitoring Restart + Stop
5
mm Max.
Bottom Dead
Centre
1 Permissible overtravel zone.
2 Dangerous zone (usually slide downstroke).
6
Die
3 Non-dangerous zone (usually slide upstroke).
S Permissible overtravel.
A Stop instruction trip point.
B Point at which permissible overtravel is exceeded (a stop instruction issued after
point B will lock up the press).
C Takeover point, beyond which the press will complete its cycle up to TDC.
7
TDC Top dead centre, actual stopping zone of the press.
BDC Bottom dead centre.
Cam operation
Cam 1 is associated with the OTS limit switch (LS), cam 2 with the UN limit switch
(the limit switches must be located on different cams for safety reasons).
The OTS limit switch is deactivated at TDC, at which point the UN limit switch is 8
activated.
Point A1 of cam 1 is located approximately 300° after TDC and, when reached, the
press stops and comes to a standstill: A1 is the press stop trigger point.
Point B1, located approximately 10° after TDC, constitutes the end of cam 1: If B1
is exceeded during stopping, the overtravel is abnormally long, the press locks
up and the next cycle is inhibited.
Point A2 of cam 2 functions like point A1 on cam 1 (contact state of the UN limit
switch reversed in relation to the state of the OTS limit switch).
9
Point C2, located approximately 150° after TDC, corresponds to the 8 mm tool
closing dimension. Stop instructions issued after C2 is reached are not executed
until point A2 is reached.
10
Characteristics: References: Connections: Dimensions:

2/259
Characteristics, Safety automation system solutions 0
references Preventa safety modules type XPS OT

control
Characteristics
Module type XPS OT
Category 4 max.
Conformity to standards EN 60204-1, EN/IEC 60947-5-1, EN 692, EN 50082-2

Supply Voltage V a 115, a 230
Voltage limits - 15…+ 15% (115 V)
- 15…+ 10% (230 V)
2 Frequency Hz 50/60
Consumption VA < 12

3 Number and type of additional circuits 4 solid-state outputs

Breaking capacity of solid-state outputs 24 V/20 mA, 48 V/10 mA
4 Max. thermal current (Ithe)

Output fuse protection
A
A
2.5
4 gG, conforming to EN/IEC 60947-5-1, VDE 0660 part 200
Minimum current (volt-free contacts) mA 10
Minimum voltage (volt-free contacts) V 17
5 Response time ms < 20
Rated insulation voltage (Ui) V 300 (degree of pollution 2 conforming to EN/IEC 60947-5-1, DIN VDE 0110 parts 1 &
2)
LED display 4
6 Operating temperature °C - 10…+ 55

conforming to Enclosure IP 40
IEC 60529
7 3RO\FDUERQDWH
enclosure
Type
Number of terminals
Removable
42
Connection Type Captive screw clamp terminals:

- without cable end 2 x 2.5 mm2,
- with cable end 2 x 1.5 mm2,
- min. Ø 0.5 mm
References
8 Description Display Supply Reference Weight
kg
Safety modules for 4 LEDs a 115 V XPS OT3444 1.100
safety stop with
automatic overtravel
monitoring and control
9 a 230 V XPS OT3744 1.100
XPS OT
10
Principle: Dimensions:
page 2/258 page 2/262
2/260
Preventa safety modules type XPS OT

control
XPS OT
Wiring diagram
L 1
F1 Cam enclosure Safety valve signals
Maintained + TDC stop +
+ 24 V
TDC stop overtravel
21
13
21
S1 S2 Dynamic valve
monitoring
22
22
14
UN OTS
2
A1 3 4 5 6 Z1 Z2 25 11 Z3 Z4 Y13 Y23 Y33 Y43
Start
Muting A1/A2
- + XPS OT Fuse Start OTS UN
Logic
3
A2 PE (-) 7 8 9 10 26 12 13 14 Y14 Y24 Y34 Y44
CONT.
Feedback loop
Continuous Inputs 1 2 3 4
S5 012
only K1
Start
K2
Operating modes
0: Stop
PLC
4
Y1 Y2
13
23
1: Adjust Outputs 1 2 3 4
2: Jog K1
XPS BC
Two-hand control
14
24
K1 K1
K2
(1)
Two-hand control stationS3 S4 K2 K2
XY2 SB
K1 K2 H1 - PSV
5
N
Channel 1 Channel 2 Maintained Safety valve
(1) The 2 coils of the safety valve must be wired separately.
Functional diagram LED details
Start End of start Stop End of

Supply
voltage
instruction
Stop at Cycle Dangerous
instruction
Maintained
instruction cycle
Braking Stop at TDC 1

6
TDC start movement
2
Close signal input 9-10 3
4
Limit switch OTS 5-6
Limit switch UN 3-4

1 Voltage present on terminals A1/A2.
Safety output 11-12
Safety output 11-13

2
3
Close instruction.
OTS limit switch activated.
7
4 UN limit switch activated.
Output 11-14

8
Internal signal Z3-Z4
Output 25-26
Input Z1-Z2 (XPS PVK 21-22)
Input Z3-Z4 (XPS PVK 13-14)

Permissible overtravel
9
t = 300 ms max. or limited to Z1-Z2
Angle of rotation
Key
10
Principle: Dimensions:
page 2/258 page 2/262
2/261
Dimensions Safety automation system solutions
AM1 DP200 rail mounting
Dimensions
XPS BA XPS BC, XPS DA
1
78
78
78
2
120 22,5 120 45
3 XPS ECM, XPS ECP
78
78
4
120 90
5
XPS ACpppp, XPS AFpppp, XPS AFLpppp, XPS DMBpppp, XPS ACppppP, XPS AFpppPp, XPS AFLppppP, XPS DMBppppP,
XPS VCpppp, XPS BFpppp XPS VCppppP, XPS BFppppP
99
99
7 114 22,5 114 22,5
XPS AKpppp, XPS AVpppp, XPS CMpppp, XPS DMEpppp XPS AKppppP, XPS AVppppP, XPS CMppppP, XPS TSApppP,
XPS ATEpppp XPS TSWppppP, XPS DMEppppP, XPS ATEppppP, XPS VNEppppP
8
99
99
9
114 45 114 45
10
2/262
Dimensions, Safety automation system solutions
mounting Preventa safety modules
AM1 DP200 rail mounting
Dimensions
XPS ARpppppp XPS ARppppppP
1
99
99
2
114 90 114 90
XPS PVT, XPS PVK 3

Common side view XPS PVT XPS PVK
73
73
4
5 100 152
118
5
XPS OT
6
73
5 200
118
7
Mounting
All safety modules: 35 mm 5UDLO¿[LQJ
10
2/263

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Selection guide Safety automation system solutions

Preventa safety modules

2 Modules For Emergency stop and switch monitoring

7 6\QFKURQLVDWLRQWLPHEHWZHHQLQSXWV Unlimited 75 ms Unlimited or 1.5 s

Module type XPS AC XPS ATE XPS AV

Pages 2/175 2/180

3 N/O 7 N/O 3 N/O instantaneous

– 2 N/C + 4 solid-state outputs for 1 N/C + 4 solid-state outputs for

Unlimited Unlimited or 2 s, 4 s (depending on

c 24 V/– c 24 V/– c 24 V/–

2/187 2/190 2/195 2/201

Conformity to standards EN 954-1 - category 4/EN/ISO 13849-1,

3URGXFWFHUWL¿FDWLRQV UL, CSA, BIA

Additional 2 solid-state outputs for signalling to PLC

Input channel voltage

115 V/230 V version –

Module type XPS VC

For electrical monitoring of two-hand control stations 2

1 N/O 2 N/O 2 N/O

2 LEDs 3 LEDs 3 LEDs

500 ms 500 ms 500 ms

XPS BA XPS BC XPS BF

Built-in “muting” function No

6 3URGXFWFHUWL¿FDWLRQV UL, CSA, TÜV

Additional 1 PNP N/O + 1 NPN N/O output for signalling to PLC

Module type XPS LCD

XPS CM XPS LCM

Functions Allows additional safety contacts to be added to another module

Additional 1 N/C + 1 solid-state output for signalling to PLC

Supply voltage a and c 24 V

Module type XPS ECM XPS ECP

For 2 max. For 6 max.

1 N/O time delayed 1 N/O pulse type 2 N/O

4 LEDs 3 LEDs 15 LEDs

XPS TSA XPS TSW XPS DMB XPS DME

3URGXFWFHUWL¿FDWLRQV UL, CSA, BG UL, CSA, TÜV

Additional 2 solid-state outputs for signalling to PLC

8 Display 4 LEDs 4 LEDs

9 Module type XPS VNE XPS DA

Pages 2/243 2/249

UL, CSA UL, CSA UL, CSA

– 4 solid-state outputs for signalling to PLC

XPS PVT XPS PVK XPS OT 9

Switching current (A)

Switching current (A)

4 (< 0,1 Hz) 24 V

Switching current (A)

Type of current Utilisation Start-up Breaking

AC-15 10 x le Ue 0.3 le Ue 0.3 6050

Consequently, the maximum breaking capacity values determined using the

characteristics Preventa safety modules type XPS AC

Supply Voltage V a and c 24, a 48, a 115, a 230

4 Voltage limits - 20…+ 10% (a 24 V)

Control unit voltage Identical to supply voltage

Outputs Voltage reference Volt-free

7 Breaking capacity in AC-15 VA C300: inrush 1800, maintained 180

Breaking capacity in DC-13 24 V/2 A L/R = 50 ms

Max. total thermal current A 10.5

(OHFWULFDOGXUDELOLW\ See page 2/172

Degree of protection Terminals IP 20

references Preventa safety modules type XPS AC

2-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2,

XPS ACppppP a 230 V XPS AC3721 0.210

a 48 V XPS AC1321P 0.210

2-wire Without cable end 6ROLGRUÀH[LEOHFDEOH«PP2 Solid cable: 0.2…1 mm2,

With cable :LWKEH]HOÀH[LEOHFDEOH«PP2 :LWKEH]HOÀH[LEOHFDEOH«PP2