ESTIMATES FOR EPCC/ EPCM SKIDS

UNIT PRICE IN TOTAL PRICE IN

EPCC / EPCM SERVICES DESCRIPTION MAN HOURS REMARKS
USD/SAR USD/SAR

A MATERIAL COST
a.1 Structural
a.2 Mechanical
a.3 Piping
a.4 Electrical
a.5 Instrumentation
B DESIGN & DETAIL ENGINEERING
b.1 Please refer ANEWA's Techno Commercial proposal , SOW & Exclusions
All drawings & documents to comply with SAES-J-004 and SAES-J-005
C.1 FABRICATION
c.1 General Removal of all items subject to damage during flushing, cleaning and pressure testing

c.2 Piping Piping fabrication for skid unit

c.3 Piping installation on skid unit
c.4 Pre testing of all pipe on skid
c.5 Painting, Insulating, Blasting & Cleaning of pipework
c.6

c.7 Structural Fabrication of steel frame/ skid

c.8 Assembly and painting of steel frame
c.9

c.10 Electrical LV Switch rack installation

c.11 Battery Charger System installation
c.12 Cable, Cable Tray , Conduit laying & termination

c.13 Instrumentation Field Instrument installation

c.14 Panel installation / RTU & JB
c.15 Cable, Cable Tray , Conduit laying & termination
D PACKING & TRANSPORTATION
d.1

E INSPECTION & TESTING

Modular Skid to comply SAES-J-003
Piping
e.1 Pneumatic and hydraulic tubing
e.2 Flushing of pipelines
e.3 Chemical cleaning and testing of pipework
e.4 Drying of tested pipework
e.5 Test ISO's and P&ID's showing the extent of each pressure test
e.6 Hydro test
e.7 Testing of process lines and all relevant tapping’s
e.8 Testing of all tie in and utilities
e.9 Non Destructive Examination - NDE
e.10 Insulation
e.11 Flow coding
e.12 Final inspection of pipework
e.13 Pipe Welding procedures and Tests as per ASME b 31.3 and SAES-W-011

e.14 Structural Strucutral Welding conform to AWS D1.1

e.15 Bolt tensioning if any
e.16 Pipe supports , Equipments , Panels & cable tray supports

e.17 Electrical LV Switch rack Energising

e.18 Battery Charger System Functional check
e.19 Cabling and testing

e.20 Instrument Instrument Mounting and Hookups

e.21 Instrument tube Leak and Pressure Leak Tests
e.22 Control panels / JB installation and testing
e.23 Instrument calibration
e.24 Cabling and testing

e.25 COATING & PAINTING Coating & Painting will conform with SAES-H-101V & APCS-26 (external surfaces)
e.26 Coating & Painting will conform with SAES-H-102 & APCS-102B (internalsurfaces)
e.27 Paint for supports will conform with SAES-H-101V & APCS-4 & APCS-6
e.28 Technicians
e.29 Engineers
e.30 Sr. Engineers
E IFAT - INTEGRATED FACTORY ACCEPTANCE TESTS
e.1 Pressure and vacuum testing of the final skid
e.2 Checking the working of pumps and instrumentation
e.3 Cabling and its testing
e.4 Control loops and control program software RTU AND PLC functions
e.5 Pump and its operation dry and load conditions
e.6 Gas Skid with assesecories
e.7 Emergency Shutdown System (ESD)
e.8 Well / Fire Shutdown Panel
e.9 Test Separator/ Multi Phase Flow Meter
e.10 Instrumentation functional tests including PLC and RTU
e.11 Electrical functional tests
e.12 Cable and Conduit Installation as per SAES-P-104
e.13 Grounding of Electrical Equipments as per SAES-P-111
e.14 Adequate spares as per Standards
e.15 Positive Material Identification PMI as per SAES-A-206
e.16 Check Nameplate with all details
F ISAT - INTEGRATED SITE ACCEPTANCE TESTS
f.1 Overall Inspection of Skids
f.2 Overall Inspection of Skid Accessories
f.3 Installation Inspection of Skids with respect to Packing notes
f.4 Installation Inspection of Tie Ins
G PRE COMMISSIONING
Performance of all remaining works
other than commissioning and
Performance Tests.
g.1 Reinstatement of all items after testing.
g.2 The completion and testing of the SKID equipment & systems
g.3 Testing of all parts and systems of the Works including the communications systems (if required).
g.4 Provision of initial fill of packing, chemicals, inhibitors, lubricants, glycol, water and other stocks have been made.
g.5 Checking, site modifications.
g.6 Flushing/cleaning of Tanks & Piping
g.7 Calibration of PSVs
g.8 Calibration of all the instruments
g.9 Loop checking
g.10 Complete checking of the safety system
g.11 Checks on electrical system and other vendor packages including PLC/ESD etc.
g.12 Commissioning spares
H COMMISSIONING
h.1 Tie Ins including Process & Utilities
h.2 Power Up
h.3 Loop checking
h.4 Cabling and termination
h.5 Lighting
I AS BUILT