QUALITY ASSURANCE & QUALITY CONTROL

NEW BUILDS | CONVERSIONS | REFURBISHMENTS | REPAIRS

QUALITY

Quality Assurance Approach (Typ.)

• Project Documents Review

• Quality Assurance and Quality Control Documentation
• Auditing
• Quality Control
• Material & Work Inspection Management
• Completion Management
• Mechanical Completions
• Pre-Commissioning
• Dynamic Commissioning
• Document for Operations
QUALITY

Completion Management

SCOPE OF WORK ENGINEERING OUTPUT

DATA PROCESSING, ITR

GENERATION & DOCUMENT
MANAGEMENT

COMPLETED ITR & CLOSED RESOURCE AND SOFTWARE

PUNCH LIST SCANNING SUPPORT

ITR & PUNCH LIST OUT

QUALITY

Mechanical Completions
Record all non-
Accomplish Installation Conduct Inspection and
conforming items in the Verify punch list
process fully conforming sign-off MC-ITR by
Punch List form & clear clearance and offer for
with Project Performing Technician /
prior to offering Client ICP / Client Inspection
Specification and Scope QC / Foreman
Inspection

Hardcopy MC-ITR with

ICP / Client Signs-off Punchlist and associated Verify punch list Signed-off Hard Copy of
MC-ITR with or W/o documentation clearance and offer for Punch List submit to
Punch List submitted to CMS ICP / Client Inspection CMS operator
operator

Notify for DAC Notify for SSAC

verify all MC ITRs in this (Discipline Acceptance Verify All DAC in this (Subsystem Acceptance
Discipline completed Certification) Walk Subsystem Completed Certification) Walk
Down Down
QUALITY

Subsystem Completions
MC ITR CHECK SHEET
MC ITR completed by Performer's QC, Witnessed
COMPLETION REPORT FROM COMPLETION MANAGEMENT SYSTEM DATA-BASE
by ICP, Reviewed and Approved by Client
CMS

ELECTRICAL DAC HVAC DAC INSTRUMENT DAC MECHANICAL DAC PIPING DAC TELECOM DAC
COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED

AREA PRESERVATION
STRUCTURAL DAC FIRE & GAS DAC SAFETY DAC INSULATION DAC
ACCEPTANCE CHECKS
COMPLETED COMPLETED COMPLETED COMPLETED
COMPLETED COMPLETED

MC-Dossier Contents
MC SUBSYSTEM ACCEPTANCE • System Description
COMPLETED • Sub-system Limit
• Engineering Queries
• Mechanical Completion Status Index
• Mechanical Completion ITRs
MC SUBSYSTEM • Mark-Up drawings; As-Built Drawings
Note DOSSIER HANDED OVER • Punch List
• DAC; SSAC
• All sub-system need not contain all Disciplines • Associated Correspondance
QUALITY

Pre-Commissioning

ESTABLISHED PERMIT TO WORK PC ITR Check Sheet by COMPLEITON MANAGEMENT SYSTEM

SYSTEM Discipline DATA-BASE

ELECTRICAL INSTRUMENT MECHANICAL

HVAC DAC PIPING DAC TELECOM DAC
DAC DAC DAC

System Pre-
Commissioning
Completion certificates

PC- Pre-commissioning
DAC-Discipline Acceptance Certificates
QUALITY

Dynamic Commissioning

System Dynamic System dynamic commissioning procedure in step by

On completion of all sub-system pre- Commissioning step format developed by commissioning group and
commissioning within a system, or when Procedure approved by operations group prior to execution
sufficient sub-systems have been
completed to allow safe and practical
CMS COMPLETION MANAGEMENT SYSTEM
execution, system dynamic commissioning System Acceptance DAC DISCIPLINE ACCEPTANCE CERTIFICATE
will be carried out in accordance within Certificate ICP INDEPENDENT COMPETENT PERSON
approved procedures
ITR INSPECTION TEST REPORT
MC MECHANICAL COMPLETION
PC PRECOMMISSIONING
System Commissioning QC QUALITY CONTROL
Dossier SAC SYSTEM ACCEPTANCE CERTIFICATE
SAC DOSSIER CONTENTS SSAC SUBSYSTEM ACCEPTANCE CERTIFICATE

• System Acceptance Certificate (SAC) • Commissioning Red-Line Drawings

• Dynamic Commissioning Certificate • Temporary Link Register
• Pre-Commissioning Discipline Acceptance Certificate (PC DAC) • Software Change Records
• Pre-Commissioning Completion Certificate (PCCC) • Outstanding Punch List Items
• Pre-Commissioning Status Index • Vendor Reports
• Approved Commissioning Procedure • Engineering Queries
• Approved Start-up Procedure • Associated Correspondences
• System Limit Drawings • Pre-Commissioning ITR Check Sheets