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IPA16-110-E

PROCEEDINGS, INDONESIAN PETROLEUM ASSOCIATION


Fortieth Annual Convention & Exhibition, May 2016

PECIKO FIELD WELL INTERVENTION PLANNING OPTIMIZATION: AN INTEGRATION OF


RESERVOIR ASSESSMENT TO FIELD LEVEL

Irfan Taufik Rau*


Suhesti Herawati*
Muhammad Rully*
Dendy Surya Fajar*

ABSTRACT INTRODUCTION

To sustain deliverability of mature fields in the Peciko is a mature gas field located 25 km offshore
current economic environment, operations the Mahakam delta in the East Kalimantan district,
inevitably will be focused on well interventions and is operated by TOTAL E&P Indonésie (TEPI).
instead of drilling (infill) wells. However, the Started up in late 1999, the field has undergone
elevated complexity of managing well intervention seven development phases with cumulative
operations on offshore fields can only meet the production of approximately 4.4 Tcf, and currently
solution through proper and efficient well comprises 8 offshore platforms with 171
intervention planning. development wells on stream. Peciko is a
multilayered unfaulted field in which the
An effort to cope with the aforementioned stratigraphy comprises stacked delta front mouth
challenges has been implemented on Peciko, an bars in the Main Zone (2,200 – 3,500 mSS) and
offshore gas field discovered in 1983 (Mahakam fluvio-deltaic channels in the Shallow Zone (600 –
PSC). It is a multi-layered unfaulted field, the 2,200 mSS) (Figure 1). The commingled production
sediments of which being deposited in a deltaic from the multilayered reservoirs keeps declining
depositional environment. Currently, Peciko and the performance of preventive actions has
comprises 8 platforms with a total of 170 active become necessary. However, exacerbated by the
wells. The fact that Peciko shares offshore barges current low economic environment, drilling infill
with other fields operated in the PSC and performs wells is not attractive due to limited stakes.
simultaneous operations with drilling rigs, indicates Consequently, well intervention takes over the role
that optimization of well intervention planning as the focus of operations to sustain the
becomes even more crucial. This stimulated the deliverability of the field.
effort to develop a method that is able to achieve the
objective appropriately. Well interventions in offshore areas are usually
done on a platform campaign basis in the sense that
This paper shares a comprehensive method in a well intervention barge concentrates on
constructing a detailed well intervention plan that intervention jobs performed on a given platform for
provides not only clear future short and long-term a typical duration of 1-2 months. Currently, TEPI
planning, but also current perforation portfolio operates 4 offshore well intervention barges which
highlighting the remaining yearly un-perforated net are also shared with other offshore fields in the
pay length along with the associated gain and Mahakam PSC, namely Sisi Nubi (5 active
resources. The method utilizes an inductive platforms), Bekapai (3 active platforms), and South
approach in the sense that the stakes, risks, Mahakam (4 active platforms). These barges are all
intervention schedule and required intervention type equipped with slickline units and electric line units
are initially evaluated at reservoir level and then for performing routine jobs, including but not
progressively summarized to well, platform and limited to perforation, production logging,
eventually field level. Therefore, this method takes mechanical water shut off and restriction clearance.
into account risks management, contributes As the field matures, Peciko encounters more
significantly to down-hole equipment and surface challenges in terms of operations caused by
facilities logistics planning and ultimately leads to depleted reservoir pressures along with sand and
costs optimization. water management issues that require non-routine

* TOTAL E&P INDONÉSIE


well intervention jobs. However, coiled tubing units surrounding wells since pressure tests were not
for performing non-routine jobs such as Sand conducted on all of the reservoirs. However, to
Consolidation (SCON), annulus cementing, milling expedite the data gathering process, correlations
and sand washing are only available on 2 of the need not to be performed on perforated reservoirs,
barges. as the review is focused on un-perforated reservoirs.

Therefore, to effectively assign barge movements, Reservoir Level Assessment


as well as to properly allocate the limited coiled
tubing units, a comprehensive field review that At this level, the aim of the assessment is to
yields better and more cost efficient well determine whether or not a given reservoir is
intervention planning was conducted. Previously, adequate to become a perforation candidate, along
Peciko’s future well intervention plan was with setting up perforation phases of the wells. Each
determined solely by statistics of the workload in perforation phase targeting main zone reservoirs
the previous year. Subsequent to conducting this usually comprises between 10 to 30 m of net pay.
review, detailed figuring of workload and number Typically, the perforation strategy in Peciko is
of jobs with their associated risks and stakes could bottom up pressure wise, meaning that deeper
be obtained in order to determine the priority of reservoirs with higher pressure will be perforated
each job and to build an optimized well intervention first. However, other important factors could also
plan. influence the grouping of which reservoir should be
included in which phase. These factors are
METHODOLOGY instantaneous gain, resources and the risks
associated with the reservoir. Following sections
The method of the field review consists of will show that high gain, high resources and low
multilevel assessments and commences with risk reservoirs will be prioritized and grouped into
gathering the required data. Being an inductive the earlier perforation phase.
method, the data is initially assessed at reservoir
level, then summarized and reassessed at a higher a. Instantaneous gain evaluation
level. These assessments are iteratively conducted
from reservoir level up to field level. This work Instantaneous gain, in other words the increase of
depends mostly on the utilization of Microsoft gas flow rate upon perforation, should be estimated
Excel’s Pivot Table feature, hence avoiding the properly since it acts as one of the most important
requirement of complex and costly 3D simulation factors in the study. Comparisons and prioritizations
software. Therefore, the idea is to build a at reservoir, well, platform and field level are highly
comprehensive excel sheet that contains all the dependent on the instantaneous gain. The method
reservoir data and evaluations, which could then be and improvement of perforation gain estimation in
summarized by a pivot table into well, platform and Peciko Field have been published by Rully et al.
field level. Consequently, changing data and (2015). The perforation gain is computed through
evaluations can only be done at the lowest level, an iterative process using the following inputs:
which is the reservoir level. Figure 2 shows the reservoir pressure, initial guess of Bottom-Hole
workflow of this method. Flowing Pressure or BHFP (random value of BHFP
to initiate calculation), reservoir properties
Data Retrieval including porosity to obtain permeability via Phi-K
correlation, Well-Head Flowing Pressure (WHFP),
Prior to the assessments, it is crucial to prepare the wellbore radius, drainage radius and skin.
data necessary for the analysis. Reservoir
information such as net pay, porosity, saturation, b. Resources evaluation
pressure, HPM (net pay x porosity x (1-Sw)), latest
fluid status, perforation status, estimated drainage Estimation method of resources may vary. The
radius, accessibility and other related information common practice is to utilize volumetric estimation
are gathered for each of the reservoir (Table 1). The from an assumed or modeled drainage radius. In the
generated table contains data of the current field case of the Main Zone of Peciko field, a previous
portfolio, without taking into account hypothetical study by Akbar et al. (2015) points out that
data of undrilled wells, if any. The data is then resources estimation for un-perforated reservoirs
sorted by platform name, well name and lastly by can be assessed by integrating pressure depletion
reservoir name. Latest fluid status and reservoir induced by production into static model. The study
pressure are gathered by correlation with estimated the volume of un-drained areas in each

 
geological layer of each well by deducting the a. Perforation prioritization
produced volume represented by pressure depletion
from the static model while at the same time Although the reservoirs do not have any risk at
providing pressure and drainage radius as output reservoir level, problems may occur within the
data. wellbore itself. The requirement of heavy
intervention jobs with high cost and/or low success
c. Reservoir risks assessment ratio prior to the perforation job (e.g. milling,
annulus cementing, fishing) will cause shifts of
The most prominent risk observed at reservoir level prioritization of the perforation candidates between
would be water risk, related to the presence of wells. Candidate reservoirs that require these heavy
nearby Gas Water Contact (GWC) seen from the intervention jobs are flagged as “Special WLI”.
log either in the well itself or correlated with These reservoirs will have a lower priority
surrounding wells. Reservoirs possessing a high compared with reservoirs defined as “Direct Perfo”.
chance of quick water breakthrough upon
perforation are flagged as “Water Risk”. In The prioritization evaluation of the perforation jobs
contrary, reservoirs with no water issues are could be facilitated by applying economic cut-off of
categorized as “Direct Perfo”. costs per unit of expected resources or in this case,
$/BCF. The $/BCF for each job summed up with its
Furthermore, reservoirs that do not surpass the cut- associated non-routine jobs, if any, was calculated
off to be candidates for perforation are also flagged by dividing the total cost of the job by its estimated
by the reason why they are not perforated. For main resources. A higher value of $/BCF means that the
zone reservoirs, they are categorized as either “Poor job becomes less attractive since the expected gain
Properties” if no flow is expected, “Water Rise” if is not commensurate with the costs. Hence, jobs as
there is evidence that the reservoirs are already such are less prioritized and will be allocated as the
filled up with water, or “Inaccessible” if the last option. Moreover, instantaneous gain is also
reservoirs are located below restriction and not taken into consideration, and jobs yielding higher
worthy for restriction clearance. Besides these gain will be prioritized. Up to this point, the
categories, in the upper and shallow zone of Peciko perforation sequence for each well has been
field, there is also risk of sand production due to the determined and the remaining work is to set the date
poorly consolidated nature of the reservoir. The for each of the perforation phases.
produced sand may cause erosion on surface
equipment, thus prior to the perforation of these b. Perforation scheduling
reservoirs, the installation of proper sand
monitoring and sand control equipment becomes Initially, decline curve analysis for each well was
inevitable. However, sand control installation could conducted to estimate the decline rate of the current
be costly, and certain resources cut-off as open reservoirs. The purpose of this work is to
preliminary screening at reservoir level must be determine the time frame of required next phase
applied to the reservoirs depending on the gas price perforations. Since well interventions are performed
to determine whether or not a given shallow in campaigns, summing up the declining gas rate of
reservoir is worth to be perforated. Shallow each well would be preferable and the next
reservoirs not opted as candidates are flagged as intervention campaign could be scheduled when the
“Shallow Uneconomical”. This non-candidate sum of the gas rate is already considered low. Then
classification is conducted to keep track in case a for the next perforation phase, since the resources
technology breakthrough or shifting of economic and instantaneous gain of the perforation candidate
environment occurs in the future so that these are available, the estimated decline rate of the well
reservoirs could be reassessed and potentially after the perforation could be calculated. Similarly,
become technically and economically feasible. given the decline, we would be able to determine
the time frame where the wells need another
Well Level Assessment
perforation. Figure 3 illustrates this idea by using an
By summarizing the assessment at reservoir level, example of 3 wells.
the potential perforation gain and resources of each
perforation phase in each well have been obtained. Platform Level Assessment
With this information available, the main purpose of
the assessment at well level is to establish the The schedule of well intervention campaigns
prioritization and the time frame or schedules of previously determined only considers jobs for a
perforation phases for each well in a platform. given platform, excluding other platforms. Now that

 
the schedule and list of perforation jobs in each Control. Through such technical assessment
platform are available, some adjustments on the (difficulties and water risk impact), a strategy to
prioritization and scheduling could be done. These focus on cost-optimum jobs can be deduced. In case
adjustments are mainly dependent on the $/BCF and complex jobs involving heavy intervention or
instantaneous gain associated with the well special operational requests (e.g. acidizing, long
intervention campaign of the platform. Campaigns duration of fishing job and difficult obstruction
of platforms yielding higher gain with lower removal to regain accessibility) become undesirable
technical costs will be prioritized and the campaign due to economic constraints, mapping job type by
schedule will be shifted accordingly. However, its feasibility will be more beneficial.
these shifts are constrained by the time frame in
which additional perforations would be required as Defining Perforation Strategy
defined in the previous section.
Given the potential of each platform by categories
Since the list and schedule of future additional as shown in Figure 5, the perforation strategy of the
perforation jobs have been set, the intervention platform could be determined by integrating the
campaign of each platform needs to include most important factor: time. Properly assigning
anticipated jobs such as unloading by coiled tubing, when and how many intervention campaigns will be
as well as monitoring and data acquisition jobs. The performed on a given platform is the key to an
number of these anticipated jobs is determined at optimized perforation strategy. In PTF-2, for
field level and distributed with higher proportion to instance, a minimum of 3 intervention campaigns
platforms with higher stakes. will be necessary within the next 3 years due to the
ample amount of direct perforation candidates. In
Field Level Assessment the later phase of the platform, however, only
“water risk” will remain to be perforated.
At this point, a clear view of the field’s potential,
planning and lifespan could be observed. Minor As a final result, by summing all perforation
adjustments remain to be carried out by conducting strategies from all platforms (seen in Figure 6), we
a similar exercise with the platform level can see that direct perforations will obviously be the
assessment in adjusting the schedule of the highest priority for operations due to their
campaigns, only that well intervention campaigns simplicity and ability to yield high gain. Some
from other fields within the Mahakam PSC are also water and sand risk reservoirs were planned to be
taken into consideration. perforated in 2015 since they originated from
mature wells which do not have any safe candidates
RESULTS remaining. These wells are included to take
advantage of the existence of the barge performing
Statistics for Field Overview non-risky interventions on the platform. The
number of perforations associated with water-risk
The analysis of perforation gain, resources and sand-control technology will gradually increase
estimation and associated risks provides a big by time. It is driven by the priority to perform less
picture of perforation portfolio for well intervention risky jobs with more certain gain first rather than
planning, as shown in Figure 4. Through this difficult jobs or uncertain gain. In the end, we are
perforation portfolio, we can manage well getting fewer options to maintain field production
intervention jobs in proportion with remaining net- and performing heavy intervention or uncertain jobs
pay length and resources contained. Platform becomes inevitable. Thus, such a philosophy should
(PTF)-7, PTF-2, PTF-1, and PTF-6 contribute the simply be accepted in all field management.
top-four remaining net-pay defined as perforation
candidates. Therefore, according to this bird’s eye Beyond Peciko Field
view of the field, upcoming operations are expected
to be focused on these 4 platforms. The fact that Peciko shares offshore intervention
barges with 3 other fields complicates the
Further analysis (Figure 5) is still necessary by arrangement of barge movement in order to
defining perforation candidates into technical optimize the whole related assets’ level of
categories that represent difficulties and/or risk of production, especially when constrained with
having intervention: (1) Direct perforation, (2) Zone drilling activity and manpower. Intervention
Change, (3) Water Risk, (4) Requires Special campaigns are avoided if a drilling rig is present on
Intervention (i.e. Coiled tubing unit), (5) Sand a platform so that synchronization with the drilling

 
sequence is required prior to further assessments. comprehensive and detailed field review. The work
Then, the previously defined annual perforation was iteratively conducted from assessment at
strategy needs to be refined and optimized into reservoir level up to field level. The results enable
monthly schedule and budget to anticipate the us to obtain a clear view of Peciko’s perforation
intervention cost. To simplify the cost and portfolio and to define a proper short, mid and long
recovered resources optimization, gain in BCF and term perforation strategy. Ultimately, the
cost per month from each field were utilized. It can application of this comprehensive review provides
be seen in Figure 7 that jobs in Peciko Field not only cost-optimized and detailed well
yielding higher resources gain with relatively intervention planning for Peciko Field, but also
similar costs are prioritized. Afterwards, the plot better long-term production forecasts and more
from each field will be compared as an iterative part efficient movements of surface facilities, well
of inter-asset decision making and will be finalized intervention equipment and well intervention barges
once all the offshore assets agree that recovered among the offshore fields within Mahakam PSC.
resources and costs are optimized at regional
(Mahakam Offshore Area) level. ACKNOWLEDGEMENTS

In the end, besides assisting in the determination of The authors are most grateful to MIGAS, INPEX,
a more efficient barge movement, the fixation of and Total E&P Indonésie for granting their
well intervention schedule for all assets within the permissions to publish this paper. We would also
Mahakam PSC will aid in providing better long like to express our sincere gratitude to Peciko
term production forecasts. Additionally, it enables Reservoir Engineering Team for their continuous
us to more efficiently allocate surface facilities such support.
as Acoustic Sand Detection, or ASD (Clamp OnTM)
which is used to monitor sand production. Since REFERENCES
detailed jobs list and schedule are available,
engineers are able to determine which jobs would Akbar, E., Herwin, H., Schulbaum, L., Roussel, S.,
require the installation of ASD prior to the Herawati, S., and Muhazir, Y., 2015, Integration of
perforation and allocate them accordingly. This Dynamic Synthesis in the Static Model: Enhancing
logic also applies to the allocation of coiled tubing Future Development Plan in the Multi-Layer
units since the jobs requiring these units are also Deltaic Peciko Mature Field: Proceedings of
flagged within the analysis as previously shown in Indonesian Petroleum Association, 39th Annual
Figures 5 and 6. Therefore, by performing this Convention, IPA15-E-119.
review and optimizing the intervention plan, all of
the logistics related to the planned jobs could be
better and more efficiently allocated. Rully, M., Setyawati, A.N., Herawati, S., and
Tafsiri H.A., 2015, Perforation Gain Prediction by
CONCLUSIONS Inflow Characterization through Historical
Interpretation in Mature Offshore Gas Field:
Peciko Field has succeeded in optimizing its well Proceedings of Indonesian Petroleum Association,
intervention planning by performing a 39th Annual Convention, IPA15-E-307.

 
TABLE 1

SAMPLE OF RETRIEVED DATA FOR WELL-1 IN PLATFORM (PTF)-1

Net Water Drainage


RES Depth HPM Porosity Pressure
PLATFORM WELL FLUID MARKER Pay Saturation Perfo Status Access Radius
NAME (mMD) (m) (m) (Deq)
(m) (%) (m)
PTF-1 Well-1 Res-1 GAS Layer-1 2984.0 0.13 1.5 13 34 UNPERFO Clear 0.79 300
PTF-1 Well-1 Res-2 GAS Layer-2 3000.8 0.00 0.0 0 0 UNPERFO Clear 0.79 450
PTF-1 Well-1 Res-3 GAS Layer-2 3002.0 0 0.0 0 0 UNPERFO Clear 0.79 450
PTF-1 Well-1 Res-4 GAS Layer-2 3003.0 0 0.0 0 0 UNPERFO Clear 0.79 450
PTF-1 Well-1 Res-5 GAS Layer-2 3005.6 0.02 0.3 9 35 UNPERFO Clear 0.71 450
PTF-1 Well-1 Res-6 GAS? Layer-2 3012.2 0 0.0 0 0 UNPERFO Clear 0.71 450
PTF-1 Well-1 Res-7 GAS? Layer-3 3016.9 0.1 1.1 11 37 UNPERFO Clear 0.71 600
PTF-1 Well-1 Res-8 GAS? Layer-4 3039.6 0.01 0.2 9 35 UNPERFO Clear 0.77 350
PTF-1 Well-1 Res-9 GAS? Layer-4 3051.4 0 0.0 0 0 UNPERFO Clear 0.77 350
PTF-1 Well-1 Res-10 GAS? Layer-5 3060.8 0 0.0 0 0 UNPERFO Clear 0.77 275
PTF-1 Well-1 Res-11 GAS? Layer-5 3062.0 0.03 0.5 11 45 UNPERFO Clear 0.23 275
PTF-1 Well-1 Res-12 GAS? Layer-6 3081.4 0.00 0.0 0 0 UNPERFO Clear 0.23 300
PTF-1 Well-1 Res-13 GAS Layer-6 3084.9 0.00 0.0 0 0 UNPERFO Clear 0.23 300
PTF-1 Well-1 Res-14 GAS Layer-6 3085.8 0.03 0.3 11 19 UNPERFO Clear 0.23 300
PTF-1 Well-1 Res-15 GAS? Layer-7 3124.5 0.02 0.6 10 75 UNPERFO Clear 0.23 400
PTF-1 Well-1 Res-16 GAS? Layer-8 3138.7 0.00 0.0 0 0 UNPERFO Clear 0.23 500
PTF-1 Well-1 Res-17 GAS Layer-8 3154.5 0.05 0.8 10 39 PERFO Clear 0.23 500
PTF-1 Well-1 Res-18 GAS? Layer-9 3165.7 0.00 0.0 0 0 UNPERFO Clear 0.54 550
PTF-1 Well-1 Res-19 GAS Layer-10 3174.5 0 0.0 0 0 PERFO Clear 0.54 450
PTF-1 Well-1 Res-20 GAS Layer-10 3176.0 0.07 0.8 13 29 PERFO Clear 0.20 450
PTF-1 Well-1 Res-21 GAS? Layer-11 3187.8 0 0.0 0 0 UNPERFO Clear 0.20 600
PTF-1 Well-1 Res-22 GAS Layer-11 3200.3 0.11 1.2 14 34 PERFO Clear 0.20 600
PTF-1 Well-1 Res-23 GAS Layer-11 3203.1 0.48 4.1 16 24 PERFO Clear 0.20 600
PTF-1 Well-1 Res-24 GAS Layer-11 3208.3 0.00 0.0 0 0 PERFO Clear 0.20 600
PTF-1 Well-1 Res-25 GAS? Layer-11 3211.8 0.00 0.0 0 0 UNPERFO Clear 0.20 600

 
Figure 1 - Peciko Field stratigraphy and typical well architecture.

Figure 2 - Workflow of the field review. The assessment is initially conducted at reservoir level then
summarized into well level. These assessment and summarization are repeatedly conducted up to
field level.

 
Figure 3 - An example of 3 wells visualizing the method to determine well intervention campaign time
frame. The intervals shown in red are the proposed time period for a well intervention campaign
to be performed.

 
Figure 4 - Statistics of perforated-unperforated net-pay and perforation candidate length.

 
Figure 5 - Distribution of perforation candidate net-pay (excluding non candidate and perforated net-pay)
categorized into technical difficulties and risk.

 
Figure 6 - 3-year perforation strategy of Peciko field.

Figure 7 - Peciko monthly gain & cost profile after barge planning optimization.

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