RENR7296-03

July 2007 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

Component Locations
Part Machine Schematic MAIN AUX.
PUMP: VARIABLE and
Description PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

Number Location Location (FIXED)

Accumulator Gp - Hydraulic (Charged) 164-6981 1 A-6

Cylinder Gp - Boom NOTE A 2 F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
Cylinder Gp - Bucket NOTE A 3 F-3
Cylinder Gp - Stick NOTE A 4 G-10 VALVE ENVELOPES
VALVES
VALVE PORTS
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 5 A-5
Filter Gp - Oil (Hydraulic Return) 188-4140 6 A-9 DD BB ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Filter Gp - Oil (Hydraulic, Case Drain) 126-2075 7 A-8
Manifold Gp - Control (Pilot Oil) 215-5037 8 B-8 CONTROL VALVES CHECK VALVES
AB AB
Motor Gp - Swing 158-8986 9 G-8
Motor Gp - Travel Left 10 G-6
Right 209-5992 11 G-5
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

Pump Gp - Piston (Main) 272-6955 12 B-3 CC FLUID STORAGE RESERVOIRS

Swivel Gp 234-4440 13 E-6
Valve Gp - Check (Oil Cooler Bypass) 201-9329 14 A-10
Valve Gp - Load Control (Boom Drift Red, Line Relief) 255-5683 15 D-3 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

320D & 320D L Excavator

Valve Gp - Load Control (Stick Drift Red, Line Relief) 255-5680 16 D-7 MEASUREMENT ROTATING SHAFTS
Valve Gp - Main Control 259-7464 17 D-3
Valve Gp - Pilot (Joystick, LH) 270-5951 18 D-10

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Valve Gp - Pilot (Joystick, RH) 270-5952 19 D-9
Valve Gp - Pilot (Travel) 270-5947 20 E-10 COMBINATION CONTROLS

Valve Gp - Pressure Reducing (Boom, Swing Priority) 232-4102 21 B-5 12 320D: 320D L:
Valve Gp - Shuttle 185-0462 22 C-10
259-7732 23 B-5 A6F1-UP MDE1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Valve Gp - Swing Cushion 158-9085 24 F-8

MCH1-UP A8F1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Travel Counterbalance Left 25 F-6
Right
204-2819 26 F-5 FAL1-UP A9F1-UP
Note A: Refer to Parts Manual for your specific machine. BZP1-UP KGF1-UP
PUMP GP - PISTON (MAIN) CXY1-UP MGG1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

JFZ1-UP DHK1-UP RELEASED PRESSURE REMOTE SUPPLY PRESSURE

JGZ1-UP PHX1-UP
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations
Pressure, Sampling, and Sensor
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Tap Schematic
Description
Number Location HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
AA Pilot Filter Pressure Test Port A-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
BB Idler Pump Pressure Test Port B-4 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
CC Drive Pump Pressure Test Port A-4
DD Power Shift Pressure Test Port A-2 UNIDIRECTIONAL UNIDIRECTIONAL

SOS Hydraulic Oil Sampling Port A-5

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2007 Caterpillar Printed in U.S.A.

All Rights Reserved

17 Electrical Symbols Table

Hydraulic Symbols (Electrical)
9
22 18 19 20 4 13 G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 24 inches)

24

RENR7296-03
6 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
2 (Adjustable)

16 21 23 3
Electrical Symbols (Electrical)
13 15 16
14 15 17
VALVE GP - MAIN CONTROL MOTOR GP - SWING & SWIVEL T

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

8 7 6 Wire Number Identification Codes

25 Electrical Schematic Example Hydraulic Schematic Example

Current Standard
7 Current Standard
Harness identification code
This example indicates

16 Page,
wire 135 in harness "AG". Wire
SOS Circuit Number
Identification
Wire Color

1 325-AG135 PK-14
325-PK

10 25 12 11 26 5 9 24 Circuit Identification
Number
Wire Color Wire Gauge

10 Previous Standard
AA Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
5 Identification (EXAMPLE VALVE)

MACHINE COMPONENT LOCATIONS MOTOR GP - PISTON (TRAVEL) FILTER GP

 10 9 8 7 6 5 4 3 2 1
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP
SWING MOTOR TRAVEL
209-5992 MOTOR GP
TRAVEL
MOTOR GP 209-5992
G PG
SWING
G
158-8986
STICK CYLINDER
DR

SEE LOC
RCV-C Pp3 Pp3
A-10 MU
T1 T1

BG AG
VALVE GP
T2 T2 BUCKET CYLINDER BOOM CYLINDER
TRAVEL
AL3 BL3 COUNTERBALANCE
137-3718

B1 DR A1
VALVE GP BG BG
SWING CUSHION AG AG
158-9085 F
F

AR3 BR3 AR4 BR4

TRAVEL BRAKE TRAVEL BRAKE VALVE GP
VALVE GP
PILOT (TRAVEL) A B B A TRAVEL COUNTERBALANCE
B A
270-5947 137-3718
BL2 AL2

TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1

SWIVEL GP
234-4440
VALVE GP
LOAD CONTROL
(STICK)
E 255-5680 E

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONTROL
aL1 bL1 bR1 aR1 (BOOM)
255-5683
PRESSURE SWITCH PRESSURE SWITCH AL3
BL3 BR4
SP3 SPi BP3 BDr BPi
SDr BP2
aL2 aL1 AR1 SEE LOC
aR3 AR4
A-10
SEE LOC AL1 BR1
AL2 aR4
A-10 aR1 BR3 AR3 RCV-B
BL2 BL1
VALVE GP VALVE GP RCV-A AL4
PILOT PILOT aR2 BR2 AR2 D
D T aL4 STICK DRIFT REDUCTION aL3 Di4 Pi4 Pi1 BOOM DRIFT REDUCTION BP1 BT aR5 R3
(JOYSTICK, LH) (JOYSTICK, RH)
270-5951 (UP) (IN) (L) (REV) (REV) (CLOSE) (DOWN) BR5 AR5
270-5952

JLP JLT JRP JRT

VALVE GP
STICK SWING BUCKET BOOM MAIN CONTROL
259-7464

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(Dimensions: 34 inches x 24 inches)

RCV: RETURN CHECK VALVE

MAIN
RELIEF
C C
VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 STICK(1) SWING TRAVEL(L) BUCKET BOOM(1) STICK(2)
BOOM(2) TRAVEL(R) ATCH
SHUTTLE (OUT) (R) (FWD) (OPEN) (UP) (OUT) LINES GROUP COLOR DESCRIPTIONS
(FWD)
185-0462 IMPLEMENT & LEFT TRAVEL PUMP OUTPUT
HL Di2 Pi2 Pi3 Di3 DST PL PR bR2 Di1 bR5 HR
PILOT PUMP OUTPUT
RENR7296-03

bL1 bR1 bR3 IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT

bL3 bL2 PL PR bR4 HR
TRAVEL SPEED CONTROL CIRCUIT
HL bL4
SUPPLY LINE
B1 B2 B3 B4 B5 B6 B7 B8 DRAIN / RETURN LINE
PRESSURE SENSOR
ATTACHMENT CONTROL CIRCUIT
BB HL RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT
LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT
PUMP GP SWING CONTROL & SWING MOTOR CIRCUIT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 G2 M2 PISTON (MAIN)
BOOM CONTROL & BOOM CYLINDER CIRCUIT
272-6955
PL BUCKET CONTROL & BUCKET CYLINDER CIRCUIT

LEFT PUMP
STICK CONTROL & STICK CYLINDER CIRCUIT
RR FR Pn2
P2 Pi1 P-IN PSA2 DR1 PSA1 SHUTTLE VALVE CONTROL CIRCUIT
Ps2 COMBINED LEFT & RIGHT PUMP SIGNAL PRESSURE
PRESSURE SWITCH TRAVEL SPEED SWING
B U VALVE GP POWER SHIFT CONTROL CIRCUIT B
PRIORITY T-OUT2 DR2 B1 A1 B2 A2 SHUTTLE A2 SWING BRAKE CONTROL CIRCUIT
259-7732 PsM2
(TRAVEL)

(SWING)
NO.1

NO.2

ACTIVATION

LINE PATTERNS
HYDRAULIC

(LOCK)

S3
16 Page, Color 2,

VALVE GP
NO.3

Dr2 Pressure Line

PRESSURE Pilot / Load Sensing Pressure
S1 I
T REDUCING
P1 P2 (BOOM, Drain / Return Lines
PAC D
Dr1
SEE LOC MANIFOLD GP P1 SWING Component Group
G-9 CONTROL (PILOT OIL) PRIORITY) DrM
232-4102 PILOT Attachment
215-5037 PsM1
RCV-C FILTER GP
SEE LOC
D-2
OIL (RETURN)
188-4140
DR3 DR4 Pi2 DR5 T-OUT1 DR6
ACCUMULATOR GP Ps1
DD Air Line

C HR CALLOUTS

RIGHT PUMP
RCV-B 164-6981 A1
OUT IN YY Taps (Pressure, Sampling, Sensor) by letter
B G Components by number
A T
Pn1 PROPORTIONAL
1

A SLOW RETURN REDUCING VALVE

A
SEE LOC BYPASS FILTER GP AA Connections by letter
RCV-A RETURN Pi
D-8 E OIL PG PC PR
D F
VALVE GP (CASE DRAIN) THIS SCHEMATIC IS FOR THE 320D & 320D L EXCAVATOR
A3 G1 M1
CHECK
(OIL COOLER BYPASS)
126-2075 FILTER GP
OIL (PILOT) AA SOS Pm
MEDIA #: RENR7296-03
201-9329 OIL COOLER DRAIN 158-8987 CC PART #: 259-7469 HE 01
Refer to the appropriate Service Manual for Troubleshooting,
PRESSURE SENSOR
Specifications and Systems Operations

10 9 8 7 6 5 4 3 2 1