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torque vectoring

Torque vectoring
Malcolm Burgess of Lotus Engineering explains how torque vectoring
has the potential to significantly reduce the conflict between stability
and response yet enhance ride and fuel economy in electric vehicles

Most people with an characteristics could be tuned to


interest in vehicle reduce tire scrub.
dynamics will be familiar When a vehicle is fitted with a
with the traditional means of independently controlling
quest for an ideal balance between the drive and braking torques to
conflicting attributes such as ride each wheel (for instance, electric hub
comfort, response, stability, and fuel motors), there is an opportunity to
economy. One emerging technique improve the vehicle yaw response.
called torque vectoring is particularly This is done by increasing the drive
suited to electric vehicles and has torque to the outside wheels, and
the potential to significantly reduce creating an effective braking torque
the conflict between two of these to the inside wheels. These drive
attributes, stability and response, torques are in addition to the normal
while offering the opportunity to Figure 1: Plot of vehicle yaw rate response to
drive torques required to control
enhance the others. It is an area a rapid steering input vehicle speed.
where Lotus has been evaluating The ability to tune yaw behavior
and developing new systems and vehicle can go out of control. Even via torque vectoring can potentially
approaches. at lower speeds, the oscillations can eliminate compromise between
When a driver turns the steering make the vehicle feel less stable and response and stability. Suspension
wheel, they expect the vehicle the driver may find that they need to characteristics could be tuned to
to change direction (yaw). The make multiple steering adjustments benefit ride and fuel economy, while
vehicle does not, however, respond to follow the intended path through torque vectoring generates the
immediately because tires take time a corner. desired response.
to build up lateral forces, and the Conventional vehicle suspension
actual vehicle response may not be is tuned through bump steer, static Maximum turning moment
exactly what is required, or expected. settings, etc, to minimize the (torque)
Typically, the vehicle yaw rate oscillations and to give a stable Independent of the steered angle
response to a rapid steering input is response at all vehicle speeds and of the wheels, a yaw moment is
seen in Figure 1. loading conditions, but any increase generated when the resultant of the
Particularly at high vehicle in stability is at the expense of tire forces is perpendicular to a line
speed, after an initial delay period vehicle agility and the vehicle through the center of gravity. The
(a fraction of a second) the vehicle response can become dull. resultant force is the combination
yaw rate can overshoot and oscillate This can lead to a compromise of lateral force and driving/braking
before settling on a steady value. At between vehicle response, stability, force. The maximum yaw moment
very high speeds, or if the vehicle’s ride, and fuel consumption. For (if required) is obtained when
suspension is poorly tuned, the example, tire rolling resistance the resultant of the tire forces is
oscillations can increase and the would be reduced if the suspension perpendicular to a line from the
center of the tire to the vehicle
Figure 2 (right): shows drive center of gravity.
torques helping the vehicle There are two main advantages
turn left. This is called Torque in using these resultant forces to
Vectoring and is defined as: control vehicle yaw (as opposed to
Creating a difference in the purely tire lateral forces):
braking or driving forces at
each wheel to generate a yaw
moment (torque) with the • The resultant force can act at a
intention of controlling yaw rate greater lever arm, increasing the
maximum moment available.
• Yaw rate can be controlled without
requiring any steering.

If the forces are correctly


controlled, the vehicle can be made
to respond more quickly to a steering
torque vectoring

Figure 3: Maximum moment about the center of gravity

input and instability can be reduced. Vehicle Velocity


Geometric Yaw Rate + Yaw Rate Error
To do this, the control of the wheel Front Steer Angle
-
torques needs to consider:
Measured Vehicle Yaw Rate
+
• Increasing torque on the one side K derivative + Control Variable
+
must be balanced by a reduction
on the other side to avoid G eometric Y a w R a te feedforward
unnecessary acceleration. = Vx /r
• Vertical load on each wheel –
particularly as the vehicle corners,
the vertical load on the inner
wheels reduce and drive/braking r
torque may cause wheel spin or
wheel lock-up.
• The addition of drive or braking
torques at the rear may result in
loss of rear grip – leading to loss of
control. Figure 4 (above): Basic rear steer algorithm
• Any response must be safe and
predictable.

The challenge is how to control is included for damping. The output


the torque to achieve improved is used to control the rear steer. For
yaw response and stability. For torque vectoring, the same signal can
example, simply distributing the be used to control the distribution of
torque based on steering wheel angle drive torque; i.e. for a left turn, an
would achieve more yaw response additional torque is applied to the
(for the same steering input), but it right, with an equal braking torque
would not create any improvement applied to the left. These torques
in stability. It could even make the are in addition to the ‘normal’ drive
vehicle less predictable. torque that maintains the vehicle
forward velocity.
Controlling the torque via Results from a step steer input are
Figure 5: Step steer lateral acceleration
feedback control shown (Figures 5-7). It can be seen
response with feedback control
One method to achieve rapid yaw that with the feedback system there
response and improved yaw stability is an increase in lateral acceleration
is to use Lotus’s rear steer algorithm and yaw rate, and a quicker initial
which Lotus developed on rear steer gradient for yaw rate. Responses are
vehicles based on yaw rate feedback. also less oscillatory and more stable.
The same algorithm can be A limitation to feedback control is
adopted to control yaw rate using that the system relies on measured
torque vectoring as a controlling yaw rate as an input signal. This
variable, i.e. using the signal from measured response data will also
the algorithm as a signal to control include ‘noise’ (high frequency waves
either front or rear wheel torques. created by road inputs and general
For any steer angle and forward vibration). In order to use the signal,
velocity, an ideal yaw rate can be the signal must be filtered. This
calculated by assuming no tire slip, unfortunately creates a time delay in
Figure 6: Step steer yaw response with
and using the wheel geometry to the signal, and the feedback becomes
feedback control
approximate the turn radius. too late creating overshoot and
The measured yaw rate is then oscillations in the response.
used as feedback, giving a yaw error. So an alternative approach is to
A differential term (yaw acceleration) use model-based control.
torque vectoring

Figure 7 (above): cross plot of


yaw rate and steer angle shows
a small improvement in phasing.
Perfect phasing would give a
straight line or linear response

Model-based control Mathematical model


Model-based control does not require Desired Actual
any feedback. Instead it uses a output output
mathematical model to predict
the required input to the vehicle
(in this case driving and braking Inverse model System
torques) to achieve a desired yaw A
Desired Actual
rate. The desired yaw rate can still output output
be calculated from the geometric
turning circle (as in the feedback
system) or alternatively it could Desired Actual
B
output output
be what is considered ultimately
desirable, defined as a mapping.
The input to the model is A simplified representation of the Figure 8 (top): no feedback required
therefore the desired yaw response system is shown in Figure 10 (below).
of the vehicle (defined from The actual system therefore Figure 9 (Above): Ideal open loop control
with a simple example model (a), which is
the steering) and the outputs are responds to the ‘actual’ steer input.
the same as (B)
the drive/braking torques that But the natural system will tend to
are required to achieve the yaw overshoot, respond slowly or fail
response. The mathematical model to achieve the desired output – as
therefore represents an inverse of defined by the steering/yaw rate
the actual vehicle system (Figures mapping.
8-9, right). The additional feed forward term
If the mathematical model is a (Figure 11, below) only controls the
good approximation to the inverse error between the desired yaw rate
of the actual vehicle, the actual and the predicted yaw rate (note
response of the vehicle will be a close this is not the measured yaw rate).
match to the desired response, with This is not steer-by-wire, but
no time lag or oscillations. Creating enhancement-by-wire.
an inverse model of a complex Assuming the inverse model is an
system is sometimes not simple and accurate representation of the actual
sometimes not possible. Lotus has, system, the output response (to an
however, created a highly realistic input) is rapid, without having the
model that represents the inverse overshoot and stability problems that
of a complex non-linear vehicle. feedback systems inherently have.

D riv in g / br ak in g tor qu es
Desi red yaw ra te

Figure 10: Inverse drive brake Vel oc ity


torque model Y aw ra te mapp in g
Ac tua l yaw ra te
Stee r Inv erse m od el
Stee r an g le Ac tua l sy ste m

Passive response Stee r an g le

Desired yaw rate Driving/braking torques


Figure 11: Feed forward Term

Steer angle
torque vectoring

Figure 12: The complete system

Complete system
Since the mathematical model
cannot not always match the
vehicle/road system perfectly, a
feedback loop can be included to
correct for the difference between
the desired yaw response and the
actual yaw response. The complete
control system therefore combines
the benefits of rapid response from Figure 13: Step steer lateral acceleration response with model-based control
the mathematical model with the
feedback providing fine tuning and
improving accuracy.
From the results for a step steer
input (Figures 13-14), it can be
seen that with the model-based
system there is an increase in lateral
acceleration, and yaw rate, and a
much quicker initial gradient for yaw
rate. The yaw response matched the
demand. The responses are also less
oscillatory and more stable. Figure 14: Step steer yaw rate response with model based control
The cross plot (Figure 15) shows a
dramatic improvement in phasing of
yaw rate and steer. Perfect phasing
would give a straight line or linear
response. This dramatic improvement
shows the capability of the system
but is not necessarily the desired
response. Mapping response to
driver expectation would require
further work.
So in conclusion, what is evident
is that although feedback control
shows improvements in vehicle
response to the step steer, the Figure 15: Yaw rate/Steer angle – cross plot
model-based control approach has
clear advantages. This approach has
a dramatic improvement in step steer enable vehicle behavior to meet
response, with yaw rate in phase driver expectations. Not only
with steering input, and elimination can future electric vehicles have
of yaw rate oscillations. clear environmental advantages,
Torque vectoring using this but with the torque vectoring
approach has the potential to greatly their drive systems allow, they can
improve response and stability, with potentially be both safer and fun
the tuning of the control model to drive.

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