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REF:

CLIENT: KNPC

PROJECT: CLEAN FUELS PROJECT vendor:

INQUIRY NO.: P6012MAB-000-22-1-M012 OFFER REF.

ITEM : Column Internals (U-114/127/214)

(This is only a broad breakdown of lumpsum prices and not intended to describe the complete scope. Vendor shall include all the prices involved to complete the scope and quote accordingly the lumpsum amount )
Vendor’s scope shall include but not limited to hydraulic design, sizing, mechanical design including structural calculations for internals, preparation of GA drawing, issue of design calculations, fabrication drawings
column’s dimensions, supply of all materials , NDE, inspection, testing, PMI & IGC, Pickling & Passivation, mock up test , trial assembly of removable internals at column vendor shop, supply of erection, commission
packing and preparation for shipment, preservation, documentation.

SUMMARY OF PRICE
Thickness
SL.
Tag. No. ITEM DESCRIPTION MOC QTY UOM Trays /
NO. Packings Chimney Trays

A SCOPE OF SUPPLY

Internals for Stripper Column. Tray # 1 to # 27 including Weir Plates


Size : 4000 mm ID (After lining) x 2550 mm Lg. Cladded Section, on downcomer and associated Seal
: 4000 mm ID x 28250 mm Lg. Uncladded CS Section (30,800 mm Tan to Tan - Vertical) pans : SS 410 S
Support beams as required : SS 410 S
Tray # 1 to # 30 and associated seal pans, Corrosion Allowance : 0 mm
Support beams as required.
1 V-114-101 Tray # 28 to # 30 including Weir 1 Lot
Internal Pipe Distributors : Design Only. Plates on downcomer : SS 316
Feed Inlet Device : Design Only. Support beams as required : SS 316
Corrosion Allowance : 0 mm
Ref. Documents :
Process Data sheet No: P6012MAB-114-08-V-101 and (For Detailed MOC refer Process Data
Detailed scope split between Column & Column internal vendor (Refer Attach.12) sheet No: P6012MAB-114-08-V-101)

Internals for Product Fractionator Column.


Tray # 1 to # 6 including Weir Plates
Size : 7000 ID x 44,400 mm Tan to Tan (Vertical)
on downcomer and associated seal
pans : CS
Tray # 1 to # 6 and associated seal pans,
Support beams as required : CS
Support beams as required.
Corrosion Allowance : 6 mm
Tray # 7 to # 48 and associated seal pans,
Tray # 7 to # 48 including Weir Plates
2 V-114-102 Chimney Tray , Support beams as required. 1 Lot
on downcomer and associated seal
pans, Chimney Tray : CS
Internal Pipe Distributors : Design Only.
Support beams as required : CS
Feed Inlet Device : Design Only.
Corrosion Allowance : 6 mm
Ref. Documents :
(For Detailed MOC refer Process Data
Process Data sheet No: P6012MAB-114-08-V-102 and
sheet No: P6012MAB-114-08-V-102)
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Diesel Stripper Column.


Size : 3000 / 1800 mm ID x 8100 mm Tan to Tan (Vertical)
Tray # 1 to # 6 including Weir Plates
Tray # 1 to # 6 and associated seal pans, on downcomer and associated seal
Support beams as required. pans : CS
Support beams as required : CS
3 V-114-104 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-114-08-V-104)
Process Data sheet No: P6012MAB-114-08-V-104 and
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Vacuum Drier Column.


Size : 1900 mm ID x 7100 mm Tan to Tan (Vertical)
Side to Side Pan without Weir # 1 to # 3, and Side to Side Pan without Weir # 1 to #
Support beams as required. 3 : CS
Support beams as required : CS
4 V-114-105 Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm 1 Lot
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-114-08-V-105)
Process Data sheet No: P6012MAB-114-08-V-105 and
Detailed scope split between Column & Column internal vendor (Refer Attach.12)
Internals for Kerosene Stripper Column.
Size : 3700 mm ID x 12000 mm Tan to Tan (Vertical)
Tray # 1 to # 10 including Weir Plates
Tray # 1 to # 10 and associated seal pans, on downcomer and associated seal
Support beams as required. pans, : CS
Support beams as required : CS
5 V-114-106 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-114-08-V-106)
Process Data sheet No: P6012MAB-114-08-V-106 and
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Debutanizer Column.


Size : 2100 mm ID x 30800 mm Tan to Tan (Vertical)
Tray # 1 to # 40 including Weir Plates
Tray # 1 to # 40 and associated seal pans, on downcomer and associated seal
Support beams as required. pans, : SS 410 S
Support beams as required : SS 410 S
6 V-114-107 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 0 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-114-08-V-107)
Process Data sheet No: P6012MAB-114-08-V-107 and
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Naphtha Splitter Column.


Size : 3000 mm ID x 30000 mm Tan to Tan (Vertical)
Tray # 1 to # 40 including Weir Plates
Tray # 1 to # 40 and associated seal pans, on downcomer and associated seal
Support beams as required. pans, : CS
Support beams as required : CS
7 V-114-108 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-114-08-V-108)
Process Data sheet No: P6012MAB-114-08-V-108 and
Detailed scope split between Column & Column internal vendor (Refer Attach. 12)

Internals for Naphtha Splitter Column.


Size : 4200 ID x 41,100 mm Tan to Tan (Vertical)
Tray # 1 to # 54 including Weir Plates
Tray # 1 to # 54 and associated seal pans, on downcomer and associated seal
Support beams as required. pans : SS 410 S
Support beams as required : SS 410 S
8 V-127-105 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 0 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-127-08-V-105)
Process Data sheet No: P6012MAB-127-08-V-105 and
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Stabilizer Column.


Size : 3800 / 2100 / 1500 ID x 25,800 mm Tan to Tan (Vertical)
Tray # 1 to # 28 including Weir Plates
Tray # 1 to # 28 and associated seal pans, on downcomer and associated seal
Support beams as required. pans : SS 410 S
Support beams as required : SS 410 S
9 V-127-106 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 0 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-127-08-V-106)
Process Data sheet No: P6012MAB-127-08-V-106 and
Detailed scope split between Column & Column internal vendor (Refer Attach. 12)

Internals for Stripper Column. Tray # 1 to # 27 including Weir Plates


Size : 3400 mm ID (After lining) x 2250 mm Lg. Cladded Section on downcomer and associated Seal
: 3400 mm ID x 30650 mm Lg. Uncladded CS Section (32,900 mm Tan to Tan - Vertical) pans : SS 410 S
Support beams as required : SS 410 S
Tray # 1 to # 30 and associated seal pans, Corrosion Allowance : 0 mm
Support beams as required.
10 V-214-101 Tray # 28 to # 30 including Weir 1 Lot
Internal Pipe Distributors : Design Only. Plates on downcomer : SS 316
Feed Inlet Device : Design Only. Support beams as required : SS 316
Corrosion Allowance : 0 mm
Ref. Documents :
Process Data sheet No: P6012MAB-214-08-V-101 and (For Detailed MOC refer Process Data
Detailed scope split between Column & Column internal vendor (Refer Attach. 12) sheet No: P6012MAB-214-08-V-101)
Internals for Product Fractionator Column.
Tray # 1 to # 6 including Weir Plates
Size : 6300 ID x 43,800 mm Tan to Tan (Vertical)
on downcomer and associated seal
pans : CS
Tray # 1 to # 6 and associated seal pans,
Support beams as required : CS
Support beams as required.
Corrosion Allowance : 6 mm
Tray # 7 to # 48 and associated seal pans,
Tray # 7 to # 48 including Weir Plates
11 V-214-102 Chimney Tray , Support beams as required. 1 Lot
on downcomer and associated seal
pans, Chimney Tray : CS
Internal Pipe Distributors : Design Only.
Support beams as required : CS
Feed Inlet Device : Design Only.
Corrosion Allowance : 6 mm
Ref. Documents :
(For Detailed MOC refer Process Data
Process Data sheet No: P6012MAB-214-08-V-102 and
sheet No: P6012MAB-214-08-V-102)
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Diesel Stripper Column.


Size : 2500 / 1600 mm ID x 8400 mm Tan to Tan (Vertical)
Tray # 1 to # 6 including Weir Plates
Tray # 1 to # 6 and associated seal pans, on downcomer and associated seal
Support beams as required. pans : CS
Support beams as required : CS
12 V-214-104 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-214-08-V-104)
Process Data sheet No: P6012MAB-214-08-V-104 and
Detailed scope split between Column & Column internal vendor (Refer Attach. 12)

Internals for Vacuum Drier Column.


Size : 1500 mm ID x 7800 mm Tan to Tan (Vertical)
Side to Side Pan # 1 to # 3, and Side to Side Pan With / without Weir #
Support beams as required. 1 to # 3 : CS
Support beams as required : CS
13 V-214-105 Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm 1 Lot
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-214-08-V-105)
Process Data sheet No: P6012MAB-214-08-V-105 and
Detailed scope split between Column & Column internal vendor (Refer Attach.12)

Internals for Kerosene Stripper Column.


Size : 3100 mm ID x 12000 mm Tan to Tan (Vertical)
Tray # 1 to # 10 including Weir Plates
Tray # 1 to # 10 and associated seal pans, on downcomer and associated seal
Support beams as required. pans, : CS
Support beams as required : CS
14 V-214-106 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-214-08-V-106)
Process Data sheet No: P6012MAB-214-08-V-106 and
Detailed scope split between Column & Column internal vendor (Refer Attach. 12)

Internals for Debutanizer Column.


Size : 1800 mm ID x 31,000 mm Tan to Tan (Vertical)
Tray # 1 to # 40 including Weir Plates
Tray # 1 to # 40 and associated seal pans, on downcomer and associated seal
Support beams as required. pans, : SS 410 S
Support beams as required : SS 410 S
15 V-214-107 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 0 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-214-08-V-107)
Process Data sheet No: P6012MAB-214-08-V-107 and
Detailed scope split between Column & Column internal vendor (Refer Attach. 12)
Internals for Naphtha Splitter Column.
Size : 2600 mm ID x 31, 300 mm Tan to Tan (Vertical)
Tray # 1 to # 40 including Weir Plates
Tray # 1 to # 40 and associated seal pans, on downcomer and associated seal
Support beams as required. pans, : CS
Support beams as required : CS
16 V-214-108 1 Lot
Internal Pipe Distributors : Design Only. Corrosion Allowance : 3 mm
Feed Inlet Device : Design Only.
(For Detailed MOC refer Process Data
Ref. Documents : sheet No: P6012MAB-214-08-V-108)
Process Data sheet No: P6012MAB-214-08-V-108 and
Detailed scope split between Column & Column internal vendor (Refer Attach. 12)

17 - All other internals components required by or recommended by vendor to meet performance - 1 LS


requirements specified in this requisition.

18 - Downcomer stool and positive fasteners( if required) - 1 LS

19 - Trays hardware like clamps, gaskets, bolts & double nuts (lock nuts) with spares. 1 LS

Special Tools & Tackles, if required (Please furnish the detailed itemized list with quantity and
20 - - 1 LS
individual prices in the attached format)

Support beams for internals (Bolted type beams) beam sections bolted together after insertion
21 - - 1 LS
through manhole.

Commissioning & Start-up Spares - As a minimum


• 200 % Gaskets for Internal Flanges (Each)
• 10% bolt/nut for Internal Flanges Each (Min. 3 sets).
• 10% Clamp, bolts & nuts with washer for every tray/ size installed (Min. 4 sets)
• 10% Valve on trays (Min. 4 Nos)
22 - • 20% Sheet/ tape gaskets (Min. 4 Nos). - 1 LS
• 20% Washer Gaskets (Min. 1 No).

B SCOPE OF WORK
1 As per attached Scope of Work document (Attachment-1a & 12) - - -

C TECHNICAL REQUIREMENTS
Compliance to Licensor's specifications / standards, Datasheets, Project Specifications /
1 - - 1 LS
Standards, Shell DEP / PV as listed in the Material requisition

Compliance to Scope split matrix details (Attachment-12 of Material requisition P6012MAB-000-


2 - - 1 LS
22-1-M012)

3 - Double Nuts for all Internal bolts - 1 Lot

SS 400 series components shall not be contaminated with iron and other contaminants like
4 - - 1 LS
chlorides.

5 - For all Columns, internals shall be designed to pass through nearest man way of ID 500 mm. - 1 LS

6 - NACE MR0103 certification for components exposed to Sour service (Moderate wet H 2S) - 1 LS
Actual pressure drop shall not exceed the allowable pressure drop specified in the respective
7 - - 1 LS
datasheet

8 - Delivery FOB (Nearest Port - SELLER to Specify) as per Incoterms 2010 edition or latest edition - 1 LS

WARRANTY PERIOD for the GOODS shall be from Provisional Turnover of Portion (PTOP) until
9 - twelve (12) months after the issuance of ACCEPTANCE CERTIFICATE or until 31 DEC 2019, - 1 LS
whichever is later

TOTAL OF SECTION A, SECTION B & SECTION C 1 Lot

D OPTIONAL QUOTE - TO BE DECIDED BY PETROFAC [vendor TO PROVIDE PRICE VALIDITY UPTO DELIVERY DATE]

Spare Parts for One Year Operation

• 200 % Gaskets for Internal Flanges (Each)


• 10% bolt/nut for Internal Flanges Each (Min. 3 sets).
1 - - 1 LS
• 10% Clamp, bolts & nuts with washer for every tray/ size installed (Min. 4 sets)
• 10% Valve on trays (Min. 4 Nos)
• 20% Sheet/ tape gaskets (Min. 4 Nos).
• 20% Washer Gaskets (Min. 1 No).

Spare Parts for Overhaul (Please furnish the detailed itemized list with quantity and individual
2 - prices on FOB basis in the attached format with price validity 120 days from SPIR form approval + - 1 LS
additional 5 year escalation price clause)

Spare Parts for Insurance (Please furnish the detailed itemized list with quantity and individual
3 - prices on FOB basis in the attached format with price validity 120 days from SPIR form approval + - 1 LS
additional 5 year escalation price clause)

Supply of one additional Tray of each Type and each Size for each column for trial assembly
4 - - 1 Lot
inside the column at column vendor shop. (Transportation by Others)

Per diem rate for supervision for Trial assembly of one tray of each type and each size of each Man
5 - - -
Column at column vendor shop Day

Per diem rate for supervision of support ring & Downcomers bolting bar fit up and arrangement Man
6 - - -
before final strength welding to columns at column vendor shop. Day

Per diem Rates for Site supervision of installation at project site (To be provided in attached Man
7 - - -
format) Day

Training of Company personnel at project site including preparation of all necessary training
8 - - - -
manuals

9 - Delivery FCA, SELLER's Works as per Incoterms 2010 edition or latest edition - 1 LS

10 - Delivery FAS (Nearest Port - SELLER to Specify) as per Incoterms 2010 edition or latest edition - 1 LS

11 - Delivery CFR, Shuaiba Port Kuwait, as per Incoterms 2010 edition or latest edition - 1 LS

E ITEMS IN PURCHASER'S SCOPE


The following listed items shall be in Purchasers' Scope.

1 - Installation of removable internals at project site - - -

2 - Seal welding and leakage testing of chimney trays at project site. - - -

Transportaion of one additional tray (including chimney trays ) of each type and size for each
3 - - - -
column from Internal vendor shop to column vendor's shop for trial assembly

F TERMS AND CONDITIONS


1 - Delivery Period - - -

2 - Offer Validity shall be 90 days from the latest offer submission - - -

3 - Design Office Location - - -

4 - Fabrication location and supply - - -

5 - Inspection Point / Location - - -

6 - Submission of Sub Vendor List (in the attached Format) - - -

7 - Shipping in modules or in a single package units - - -

Shipping Dimensions for all packages or SELLER to specify the overall weight and volume of the
8 - - - -
package
Compliance with the Petrofac-Samsung CB&I Joint Venture (PSCJ) Terms & Conditions sent along
9 - - - -
with the enquiry requisition - STC & GTC for Purchase

Compliance with the Petrofac-Samsung CB&I Joint Venture (PSCJ) Terms & Conditions sent along
10 - - - -
with the enquiry requisition - STC & GTC for Vendor Representative Site Services

11 - Submission of all the prices in the format provided along with RFQ - - -

12 - Submission & Compliance to Commercial Queries along with Offer (in attached format) - - -

Financial Details:. Submission of SELLER's credit rating details ( please furnish latest report / sr.
number ) from reputed credit rating agencies such as D & B, etc. or
13 - - - -
If this is not available, then please furnish complete audited financial reports for the last 3
years.

14 - Payment terms - - -

Attachments 1a) Scope of work document


1b) Scope split matrix
Rev.00

vendor:

OFFER REF.

CURRENCY :

de all the prices involved to complete the scope and quote accordingly the lumpsum amount )
ns for internals, preparation of GA drawing, issue of design calculations, fabrication drawings of internals, verification and confirmation of
trial assembly of removable internals at column vendor shop, supply of erection, commissioning & start up spares, sea-worthy export

UMMARY OF PRICE
PRICE
Unit wt Total wt
(Mt) (Mt)
(Appx.) (Appx.) U.PRICE T. PRICE
OVIDE PRICE VALIDITY UPTO DELIVERY DATE]

Mandatory
Requirement

Mandatory
Requirement
Mandatory
Requirement

Mandatory
Requirement

Mandatory
Requirement

Mandatory
Requirement

Mandatory
Requirement