Table of Contents
1
AOP Series D Trunnion Mounted Ball Valve
GENERAL INFORMATION
2
VALV E S & MEA S U R E M E N T
The AOP Series D trunnion mounted ball valves offer a AOP’s two-piece, end-entry, trunnion mounted ball valves
broad range of trim options. These include: stainless steel, are available in flanged connections with sizes ranging
low-temperature or high-temperature applications and from 2” to 12” bore to ASME Class 900 and 2”, 3” and
special graphite seals. 4” in API 1500 and 5000 pressure classes.
The special graphite seals are provided to effectively Operating temperatures range from -50° F to +350° F
prevent external leakage for fire-safe applications (-46° C to +175° C).
(conforms to API specifications 6FA or 607).
Standard Features
• Double barrier stem seals
• Short coupled trunnions to reduce unit bearing loads
and operating torque
• Fixed-position external stops
• Stem separate from the ball
• Trunnion mounted ball for ease of operation at high
pressures
• NACE MR0175/ISO 15156
• Fire-tested in accordance with API 6FA or API 607
• Plastic polymer insert or elastomer (6” to 12”) for
seat sealing
• Metal-backed self-lubricating PTFE sleeve bearings
and thrust washers reduce torque and extend
service life
• Bolted construction permits disassembly on job site
for repairs
• Standard valve trim is supplied with electroless
nickel coating
• Fire-safe graphite rings for protection against external
leakage (2”, 3” and 4”)
• Self-relieving seats to eliminate cavity pressure lock
• Double block and bleed standard
• Seat injection standard on 6” to 12” valves in ASME
Class 150-900 and 2“, 3” and 4” valves in ASME
Class 1500, 2500 and 5000
• API 6D monogrammed
Optional Features
• Sealing materials are available for various service
conditions
3
ASME Class 150-900, 2” through 6” x 4”
VALVE ASSEMBLY
13 8 11 26 4 27 15 25 7 7
38 36 7 30 28 17 17 17 17 17
1 31 28 30 25 27 4 26 33 15 8 11 17 7
16 6 3 12 18 29 37 5 23 14 24 10 9 2
4
VALV E S & MEA S U R E M E N T
MATERIALS OF CONSTRUCTION
Item Part Carbon Steel NACE Stainless Steel NACE
I F K
A/2
J
D
6
VALV E S & MEA S U R E M E N T
7
TOPWORKS DIMENSIONS
ØT
ØS
45 degrees
Flowline
ØP
Ø
Q
Ø
N
8
VALV E S & MEA S U R E M E N T
VALVE ASSEMBLY
31 33 15 8 4 20 16 29 26 25 5 7 17 3
29 32 22 24 1 30 19 6 18 28 27
5 24 22 9 15 12 16 20 4 35 15 8 21 11 10
1 25 5 21 3 23 25 14 2
9
MATERIALS OF CONSTRUCTION
10
VALV E S & MEA S U R E M E N T
I F
A/2
11
DIMENSIONS AND WEIGHTS
ASME CLASS 150 Working pressure – 285 psig (19.7 barg)
SIZE in. B A C D E F G H I Weight lb
(mm) (RF) Valve (kg) Gearbox (kg)
6 6.00 15.50 6.31 12.75 11.00 3.38 2.25 10.75 6.00 230 30
(150) (152) (394) (160) (324) (279) (86) (57) (273) (152) (104) (14)
8x6x8 6.00 18.00 6.75 12.75 13.50 3.38 2.25 10.75 6.00 330 30
(200 x 150 x 200) (152) (457) (171) (324) (343) (86) (57) (273) (152) (150) (14)
8 8.00 18.00 8.13 14.50 13.50 4.75 3.00 15.00 8.00 480 70
(200) (203) (457) (206) (368) (343) (121) (76) (381) (203) (218) (32)
10 x 8 x 10 8.00 21.00 8.13 14.50 16.00 4.75 3.00 15.00 8.00 580 70
(250 x 200 x 250) (203) (533) (206) (368) (406) (121) (76) (381) (203) (263) (32)
10 10.00 21.00 9.69 16.25 16.00 4.75 3.00 15.00 8.00 785 70
(250) (254) (533) (246) (413) (406) (121) (76) (381) (203) (356) (32)
12 x 10 x 12 10.00 24.00 9.69 16.25 19.00 4.75 3.00 15.00 8.00 815 70
(300 x 250 x 300) (254) (610) (246) (413) (483) (121) (76) (381) (203) (370) (32)
12 12.00 24.00 11.44 17.88 19.00 4.75 3.00 15.00 12.00 1115 70
(300) (305) (610) (291) (454) (483) (121) (76) (381) (305) (506) (32)
12
VALV E S & MEA S U R E M E N T
TOPWORKS DIMENSIONS
ØS
ØT
straddle centerline
Drilling w/ 4 holes
45 degrees
Flowline
22.5 degrees
straddle centerline
Drilling w/ 8 holes
ØP
Ø
Q
Ø
N
13
ASME Class 1500, 2” x 2” through 6” x 4”
VALVE ASSEMBLY
43 39 15 8 4 20 20 16 4
41 40 22 24 1 18 6 17 22 35 3
42
38
31 21 29 30 4 36 23 13 19 10 or 9
1 18 6 3 32 14 20 5 8 26 15 27 12 11 2
24 25
14
VALV E S & MEA S U R E M E N T
MATERIALS OF CONSTRUCTION
I F K
A/2
16
VALV E S & MEA S U R E M E N T
17
TOPWORKS DIMENSIONS
ØT
ØS
45 degrees
Flowline
ØP
Ø
Q
Ø
N
in. P
Size K L M N Q Orientation S T Sq. Key Size
(mm) (+0/-0.003)
2x2 4.93 1.38 0.66 5.50 0.983 4.625 0.44 0.315 0.315 x 1.57
4 Holes
(50 x 50) (125) (35) (17) (139) (24.97) (117.50) (11) (10) (8 x 40)
3x3 6.13 2.17 0.71 5.78 1.377 4.921 0.44 0.315 0.393 x 2.36
4 Holes
(80 x 80) (156) (55) (18) (146) (34.97) (125) (11) (10) (10 x 60)
4x4 7.56 2.17 0.79 7.03 1.574 6.00 0.51 0.472 0.393 x 2.36
4 Holes
(100 x 100) (192) (55) (21) (178.60) (39.97) (152.40) (13) (12) (10 x 60)
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VALV E S & MEA S U R E M E N T
MATERIALS OF CONSTRUCTION
19
DIMENSIONS AND WEIGHTS
J M = Size of Threads
N = Depth of Threads
Z
Stem Flat L
BB Key Size
F
E
Y
Bore
C Dia. B
Dia.
V
U Through Hole Dia.
P R
W
X Through Hole S
Dia. for Stem
Dia.
Adaptation
20
VALV E S & MEA S U R E M E N T
2 – FKM
Seals 7 – James Walker FR58/90 (FKM)
8 – HNBR
9 – HNBR James Walker 101
1 – Handle
2 – Handle w/Locking Device
Actuation 3 – Gear Operator
4 – Gear Operator w/Locking Device
9 – Bare Stem
8D-DXXX-X X X X X X XX XX
Size
2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP
(in.)
150 - - - - D1N8 D1N9 D110 D111 D112 D113 D114 D115 D116
300 - - - - D3N8 D3N9 D310 D311 D312 D313 D314 D315 D316
600 D6N3 D6N5 D6N6 D6N7 D6N8 D6N9 D610 D611 D612 D613 D614 D615 D616
900 D9N3 D9N5 D9N6 D9N7 D9N8 D9N9 D910 D911 D912 D913 D914 D915 D916
1500 D8N3 D8N5 D8N6 D8N7 D8N8 D8N9 - - - - - - -
2500 D503 - D506 - D508 D509 - - - - - - -
21
API 5000, 2-1/16” through 4-1/16”
1 – A487-4/B7
Body/Bolting Material
A – A487-4/B7M
N – A487-4/B7
End Connection 7 – Flanged RTJ
Seat Insert Material
and Fire-safe A – Nylon/Fire-safe
D – PEEK/Fire-safe
2 – FKM GLT
Seals 3 – FKM
8 – HNBR
9 – HNBR James Walker 101
2 – Handle w/Locking Device
Actuation 3 – Gear Operator
4 – Gear Operator w/Locking Device
9 – Bare Stem
Pipe Size 99 – No Options
Options 99 – None
E1 – EB Body, Adapter and Trunnion Cover
E2 – EB Body, Adapter, Trunnion Cover and Bolting
8D-AXXX-X X X X X X XX XX
BASE NUMBERS
Size (in.) 2-1/16 FP 3-1/8 FP 4-1/16 FP
API 5000 A2A5 A3A5 A4A5
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VALV E S & MEA S U R E M E N T
4000
Class 1500
3500
3000
DIFFERENTIAL PRESSURE (psig)
2500
Class 900 PEEK
2000
NYLON
Class 600 FKM
1500
1000
AFLAS or
Class 300 TEFLON EPDM
500
Class 150
TEMPERATURE (° F)
5500
Class 5000
5000
4500
4000
DIFFERENTIAL PRESSURE (psig)
3500
3000
2500
PEEK
NYLON
2000
FKM
1500
AFLAS or
EPDM
1000
500
0
0 100 200 300 400 500 600
TEMPERATURE (° F)
Information provided for general information only; consult factory for certified data.
23
AOP Series D Trunnion Mounted Ball Valve
AOP trunnion mounted ball valves are designed, manufactured and tested in accordance with the following industry
standards. Additional end-user or industry standards can be produced upon request.
SERIES D – VALVE CV
Size (in.) 2 FP 3 RP 3 FP 4 RP 4 FP 6 RP 6 FP 8 RP 8FP 10 RP 10 FP 12 RP 12 FP
Class 150 - - - - 2377 740 5074 2020 10,103 4320 17,037 8820 26,163
Class 300 - - - - 2067 755 5074 2010 10,103 4430 17,037 8900 26,163
Class 600 359 248 924 660 1773 785 4577 2030 8950 4210 14,324 7600 22,729
Class 900 321 184 892 625 1723 825 4383 2010 8476 4180 13,884 8750 21,186
Class 1500 325 223 815 618 1595 858 - - - - - - -
Class 2500 207 - 490 - 1014 - - - - - - - -
API 5000 328 - 818 - 1598 858 - - - - - - -
The flow coefficient CV of a valve is the flow rate of water (gallons/minute at 60° F) through a fully opened valve, with a
pressure drop of 1 psi across the valve. To find the flow of a liquid or gas through a valve from the CV, use the following
formulas.
24
VALV E S & MEA S U R E M E N T
FLOW EQUATIONS
25
VALV E S & MEA S U R E M E N T
PO Box 94700
Oklahoma, OK 73143
USA
Tel 405.912.4446
Fax 405.912.4440
sales@aopind.com
ENVIRONME
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A
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MERON
Cameron strives for continuous improvement in all aspects of our business. Cameron reserves
the right to modify designs and specifications without notice or obligation. Nothing
contained in this brochure is intended to extend any type of warranty, expressed or implied.