Consultant
Discipline MECHANICAL
Document Name INSTRUMENT AIR RECEIVER
Document Number -
PRESSURE VESSEL DATA SHEET
Notes
1. Vendor to be verify
2. Material According to ASME II A and ASME II D
3. Lifting Lug Calculation Not By Vendor
PLE MECHANICAL CALCULATION
MECHANICAL
INSTRUMENT AIR RECEIVER
-
HEET
Construction
Description
Mechanical Data
Description
Process Fluid Air
Physal Condition -
Class of Hazard -
Density Liquid / Bulk -
Density Liquid -
Density Vapour / Gas -
Ph-Value -
H2-Partial Pressure -
STATIC HEAD CALCULATION
ρ water = 1000 kg / m3 (Water)
g = 9.81 m / s2
h1 = 5575
h2 = 6450
h3 = 7150
h4 = 8450
h5 = 9150
h6 = 10650
h7 = 11280
h8 = 11160
Formula sh = ρ water x g x hn
10^9
Table of Design Pressure at each of nozzles (Operating Condition)
K = 1/6 [2 + (D / 2h)²]
K = 1/6 x [2 + (1400 / (2 x 353))²]
= 0.99
PxDxK
Tr = +CA
2 x S x E - 0.2 x P
1.5 x 1400 x 0.99
= +CA
2 x 138 x 1 - 0.2 x 1.5
2076.31
= +CA
275.7
= 10.53 mm
5 Actual Stress,
P x (K x D + 0.2 x Tr)
S =
2 x E x Tr
1.5 x (0.99*1400+0.2*10.53)
=
2 x 1 x 10.53
2078.41
=
21.06
= 98.68 MPa
Weight of Pressure Vessel
1 Shell 1,
Formula Shell Weight,
3.14
Bw = x p (OD² - ID²)xL
4
3.14
= x 7850 (1.42² - 1.40²)x2.4
4
= 934.592 kg
= 2060.42 lb
2 Shell 2,
Formula Shell Weight,
3.14
Bw = x p (OD² - ID²)xL
4
3.14
= x 7850 (1.42² - 1.40²)x1.9
4
= 739.886 kg
= 1631.17 lb
3 Skirt 1,
Formula Skirt Weight,
3.14
Bw = x p (OD² - ID²)xL
4
3.14
= x 7850 (1.42² - 1.40²)x2.4
4
= 934.592 kg
= 2060.42 lb
4 Skirt 2,
Formula Skirt Weight,
3.14
Bw = x p (OD² - ID²)xL
4
3.14
= x 7850 (1.42² - 1.40²)x2.4
4
= 934.592 kg
= 2060.42 lb
5 Skirt 3,
Formula Skirt Weight,
3.14
Bw = x p (OD² - ID²)xL
4
3.14
= x 7850 (1.42² - 1.40²)x1.41
4
= 547.126 kg
= 1206.20 lb
5 Ellipsoidal Head 2:1,
Formula Head Weight, OD 2
BD = OD + + 2 x SF + x
42 3
∏ x BD² x T x p
Bw =
4
Bw = Blank Weight, kg
p = 7850
BD = Blank Diameter, mm = 1715 mm 1.715
T = Thickness, mm = 10.53 mm 0.011
SF = Straight Flange, mm = 50 mm
Kr = Knuckle Radius, mm = 238 mm
OD 2
BD = OD + + 2 x SF + x
42 3
1422 2
= 1422 + 2 x 50 + x
42 3
= 1714.92 mm
∏ x BD² x T x p
Bw =
4
3.14 x 1714.9² x 0.011 x 7850
=
4
763.4128848721
=
4
= 190.853221218 kg x 2 =
= 420.7588285617 lb x 2 =
m
m
Kr
238
381.7 kg
841.5 lb
Wind Load Calculation, as per Eugene F Megyesy
1 Design Data
Wind Speed V = 40 m/s 89.48 mph Ø Platform 1, = 4000
Diameter of Vessel D = 1422 mm 4.67 ft Ø Platform 2, = 4000
Height of Vessel H = 4300 mm 14.11 ft Ø Ladder, = 700
Height of Skirt H = 6205 mm 20.36 ft H Ladder 1, = 5000
Total = 10505 mm 34.47 f H Ladder 2, = 5000
Exposure = C Material = SA-516 Gr. 70
= 20015.24
Formula,
F = qz x G x C f x A f
Where,
qz = Velocity Pressure at height z above gorund, lb/sq in.
G = Gust response factor
Cf = Shape Factor, 0.8 for cylindrical tower
Af = Projected Area, D x H, sq. ft
2 Velocity Pressure qz
Basic Wind Speed, mph, V 70 80 90 100 110 120 130
Velocity Pressure psf 0.00256 V², q 13 17 21 26 31 37 44
3 Coefficient G
Height Above Ground, ft Exposure B Exposure C Exposure D
0-15 0.6 1.1 1.4
20 0.7 1.2 1.5
40 0.8 1.3 1.6
60 0.9 1.4 1.7
80 1.0 1.5 1.8
100 1.1 1.6 1.9
140 1.2 1.7 2.0
200 1.4 1.9 2.1
300 1.6 2.0 2.2
500 1.9 2.3 2.4
4 Projected Area, Af
Af = D x H
= 4.67 x 34.47
= 160.84
5 Design wind force
F = qz x G x C f x A f
= 13 x 1.3 x 0.8 x 160.837
= 2174.51 lb
= 986.34 kg
6 Wind Pressure
Formula, Pw = 0.0025 x Vw²
Where,
Pw = Wind Pressure, lb / sq. ft
Vw = Wind Velocity, mph
Pw = 0.0025 x 8006.21
= 20.02 lb / sq. f
7 Shear
Formula, V = Pw x D (1.2) x H (1.2)
Where,
V = Shear, lb
D = Diameter of Vessel, ft
H = Height of Vessel , ft
V = Pw x D x H
Vessel = 20.02 x 4.66663 x 34.46522 = 3219.23 lb
Ladder 1 = 20.02 x 2.29659 x 16.4042 = 754.06 lb
Ladder 2 = 20.02 x 2.29659 x 16.4042 = 754.06 lb
Platform, 1 = 20.02 x 13.1234 = 262.67 lb
Platform, 2 = 20.02 x 13.1234 = 262.67 lb +
Total V, = 5252.69 lb
8 Maximum Moment, M
Formula, M = Pw x D (1.2) x H (1.2) x h(1,2)
Where,
h1 = Lever arm, ft
Determine the wind moment,
H
h1 =
2
= 34.47
2
= 17.23 f
V x h1
Vessel M = 3219.23 x 17.23 = 55475.75 ft. lb
Ladder 1 M = 754.06 x 17.23 = 12994.41 ft. lb
Ladder 2 M = 754.06 x 17.23 = 12994.41 ft. lb
Platform, 1 M = 262.67 x 17.23 = 4526.509 ft. lb
Platform, 2 M = 262.67 x 17.23 = 4526.509 ft. lb +
Total, = 90517.58 f. lb
9 Moment at Height, MT
Formula, MT = M-hT (V-0.5 Pw x D(1.2) x hT)
Where,
MT = Moment at Height, ft. lb
hT = Distance from base to section under consideration, ft.
D = Diameter of Vessel, ft
Pw = Wind Pressure, lb / sq. ft
11 Stress, psi
Formula, 12 x M
S =
S =
R² x π x t
12 x M
S =
R² x π x t
12 x 90517.58
=
28² x 3.14 x 1
1086210.9096967
=
9837.3410390901
= 110.4171244425 psi
12 Required Thk., for Wind
Formula, 12 x MT
t =
R² x π x S x E
Where,
t = Required Thk., Corrosion Excluded, in.
MT = Moment at Height, ft. lb
S = Actual Stress, psi
E = Joint Efficiency
12 x MT
t =
R² x π x S x E
12 x 4090080.64
=
28² x 3.14 x 20000 x 1
49080967.64
=
1251509724.60
= 0.16 in
= 4.00 mm
W
t =
D x 3.14 x S x E
938.62
=
1422 x 3.14 x 20000 x 1
938.62
=
293287.98651337
= 0.12 in
= 3.08 mm
Use = 10 mm Plate
= 0.40 in plate
15 Vibration
Period of Vibration :
Formula,
T = 0.0000265 x (H/D)² x √w x D/t
Where,
T = Perid of vibration, sec
H = Length of Vessel Incuding skirt, ft
t = Thk. Of skirt at the base, in
V = Total shear, lb
w = Weight of tower per foot of heigh, lb
D = Outside diameter of vessel, ft
= 0.24 sec
16 Deflection
Formula, Pw x D1 x H (12 x H)ᶟ
ΔM =
8xExI
Where,
ΔM = Maximum Deflection (at the top), in
D1 = Width of the vessel with etc, ft
Pw = Wind Pressure, psi
H = Length if vessel, included skirt, ft
E = Modulus elasticity, psi
I = Rᶟ x ∏ * t, moment inertia of cylindrical shell (when R>10t), in
t = Thk. of skirt, in.
T = 0.035 x (34.47^3/4)
= 0.50 sec
5 Numerical coefficient, Rw
Rw = 2.9 for pressure vessel
6 Numerical coefficient, C
1.25 x S
C =
T^2/3
1.25 x 1.2
=
0.5^2/3
1.5
=
0.63
= 2.39 < 2.75
7 Total seismic shear
Formula, ZxIxC
V = xW
Rw
0.2 x 1 x 2.39
= x 9860.2
2.9
0.48
= x 9860.2
2.9
= 1623.86 lb
11 Moment at distance X
Mx = [Ft x X + (V - Ft) x (X - H / 3)]
= [56.59 x 14.11 + (1623.86 - 56.59) x (14.11 - 34.47 / 3)]
= 4903.356 f-lb
ot exceed 2.75 )
profile with
Skirt Design as per Eugene F Megyesy
1 Table Factor,
Table A Table B
Bolt x Root Area Dimension, in Ø of bolt circle Max. Allowable
Bolt Size Min. Max.
Sq. in L2 L3 in.
Spec. Number
1/2 0.126 7/8 5/8 24 to 36 4 4
5/8 0.202 1 3/4 42 to 54 8 8 SA - 307
3/4 0.302 1-1/8 13-16 60 to 78 12 12 SA - 193 B 7
7/8 0.419 1-1/4 15/16 84 to 102 12 16 SA - 193 B 16
1 0.551 1-3/8 1-1/16 108 to 126 16 20 SA - 193 B 7
1-1/8 0.693 1-1/2 1-1/8 132 to 144 20 24 SA - 193 B 16
1-1/4 0.890 1-3/4 1-1/4
1-3/8 1.054 1-7/8 1-3/8
1-1/2 1.294 2 1-1/2
1-5/8 1.515 2-1/8 1-5/8
1-3/4 1.744 2-1/4 1-3/4
1-7/8 2.049 2-3/8 1-7/8
2 2.300 2-1/2 2
2-1/4 3.020 2-3/4 2-1/4
2-1/2 3.715 3-1/16 2-3/8
2-3/4 4.618 3-3/8 2-5/8
3 5.621 3-5/8 2-7/8
Table D Table E
Values of constants as functions of K Properties of Concrete Four Mixtures
k Cc Ct j z Ultimate 28 day, Stregth, psi 2000
0.00 0.000 3.142 0.750 0.500 Allowable compr. Strength fC, psi 800
0.05 0.600 3.008 0.760 0.490 Safe bearing load fb, psi 500
0.10 0.852 2.887 0.766 0.480 Factor, n 15
0.15 1.049 2.772 0.771 0.469
0.20 1.218 2.661 0.776 0.459 Table F
0.25 1.370 2.551 0.779 0.448 Bending Moment per unit length of section of a plate
0.30 1.510 2.442 0.781 0.438 perpendicular to X and Y axes respectively.
0.35 1.640 2.333 0.783 0.427 Use greater value, Mx or My.
0.40 1.765 2.224 0.784 0.416 l 1/b Mx My
0.45 1.884 2.113 0.785 0.404 0.000 0.000 0.500 ƒc l1,2
0.50 2.000 2.000 0.785 0.393 0.333 0.0078 ƒc b² 0.428 ƒc l1,2
0.55 2.113 1.884 0.785 0.381 0.500 0.0293 ƒc b² 0.319 ƒc l1,2
0.60 2.224 1.765 0.784 0.369 0.667 0.0558 ƒc b² 0.227 ƒc l1,2
0.65 2.333 1.640 0.783 0.357 1.000 0.0972 ƒc b² 0.119 ƒc l1,2
0.70 2.442 1.510 0.781 0.344 1.500 0.123 ƒc b² 0.124 ƒc b²
0.75 2.551 1.370 0.779 0.331 2.000 0.131 ƒc b² 0.125 ƒc b²
0.80 2.661 1.218 0.776 0.316 3.000 0.133 ƒc b² 0.125 ƒc b²
0.85 2.772 1.049 0.771 0.302 °° 0.133 ƒc b² 0.125 ƒc b²
0.90 2.887 0.852 0.766 0.286
0.95 3.008 0.600 0.760 0.270
1.00 3.142 0.000 0.750 0.250
2 Design Data:
Diameter of anchor bolt circle D = 5.16 ft
Diameter of anchor bolt circle d = 61.97 in
Ratio of modulus of elasticity of n = 10 psi
steel and concrete, (Table E)
ƒc Compressive stress in the concrete ƒc = 1200 psi
at outer edge of the base ring
maximum allowable stress of S = 20015.24 psi
base plate
Allowable tensile stress on Sa = 15000 psi
anchor bolts
Weight of vessel at base W = 9860.15 lb
Moment at base due to wind or M = 37961.21 ft. lb
seismic
Assume width of base ring l = 8.35 in
tB = √6 x Mmax / S
= √6 x 5140.80 / 20015.24
= 1.24 in
Table E
Properties of Concrete Four Mixtures
2500 3000 3750
1000 1200 1500
625 750 938
12 10 8
Table F
oment per unit length of section of a plate
ular to X and Y axes respectively.
r value, Mx or My.
N/A