Project No.

COMPILATION OF ELEMENTS IN MACHINE DESIGN II

(Elements 05)

Strength - is the ability of metal to stand loads without breaking down.

Sulfurite - is not a classification of iron ore.

Carbon – is ferrous metals contain a relatively large amount.

Manganese steel – is a metal easy to chisel.

Compressive strength – is the ability of material or metal to resist being crushed.

Anvil – is not a part of the headstock.

Steam bath – is not used to temper steel.

Lead iron – is not a kind of cast iron.

Milling – is a machinery operation whereby the tool rotates while the feed is stationary.

Hardening – does not belong to the group of process.

Feeler gage – does not belong to the group of tools.

Manganese steel – is a non-magnetic metal.

Precision – is one important skill that operators of machine tools must have an
understanding of measurements.

Fan – is not a part of a lathe machine.

Shaper machine – is the machine which can flatten surface on a horizontal, vertical or
angular plane.

Overhauling – is not the work of a machinist.

Foundry area – is the area of a machine shop whose metal is being melted to form a new
shape.

Charpy test – is a machine used in testing steel generally strikes the specimen with energy
from 220 to 265 ft-lb.

White iron – is an iron in which most of the carbon is chemically combined with the iron.

180 degrees – must an involute cam turn in order to raise its follower 3 inches if the
diameter of the base circle is 5 inches.
Width – is a space between the adjacent teeth.

Malleable cast iron – is an iron has physical properties closely resembling those of mild
steel.

Bevel gears – is a gear used to transmit power between shafts axis of which it intersect.

Cutters – is an important accessory of milling machines.

Carbon steel – are usually the steel or steel casting.

Cast iron – is the cheapest and the most abundant engineering material.

Milling machine arbors – milling machine accessories are used to hold milling cutter in the
milling machine.

Isosceles right triangle – the size of an equal-leg length fillet weld shall be based on the
length of the largest.

Cycloidal gears – if the gears cannot connect the parallel shafts.

Helical motion – the path traced by a point moving at a fixed distance from an axis and
with a uniform motion to the axis and a point moving such a path.

Tensile strength – is the maximum stress which is reached during a tension test

Evans friction cones – the frustums of two cones are used in a manner to permit a
variation of velocity ratio between two parallel shafts.

¼” - weld-metal impact specimen shall be taken across the weld with one face substantially
parallel to and within.

A single welded lap joint – is a joint between two over lapping members in which the
overlapped edge of one member is welded with a fillet weld.

Slotting attachment – imparts of reciprocating motion to a single-point cutting tool.

Radial cam – is the follower reciprocates or oscillates in a plane perpendicular to the axis
of rotation of the cam.

Ultimate strength – strength of a material is that of a stress intensity determined by

considering the maximum test load to act over the original area of the test specimen.

Cylinder – the follower reciprocates or oscillates in a plane parallel to the axis of the
rotation.

Bend – is test for pipe used for coiling in sizes 2 inches.

Babbitt – is an alloy of tin, copper, antimony, or sometimes lead.

Butt weld – is a weld place in a groove between two abutting members.

Fillet weld – is a weld of approximately triangular cross-section that join two surfaces at
approximately right angles as in lap joint, tee-joint, corner joint.

Galvanic – is a corrosion within or adjacent to a crevice formed by contact with another

piece of the same or another metal.

Spur friction wheels – wheels are sometimes used for the transmission of high power
when an approximately constant velocity ratio is desired.

Friction gearing –is a gearing in which motion or power that is transmitted depends upon
the friction between the surfaces in contact.

Miter gears – is a bevel gears of the same size mounted on a shaft at 90 degrees.

Full-fillet weld – is a fillet weld whose size is equal to the thickness of the thinner joint
member.

Modulus of elasticity – is the ratio of stress to the corresponding strain below the
proportional limit.

0.0015 rad – is the shearing strain of a block of metal, 3 inches high is subject to a shearing
high force which distorts the top surface through a distance of 0.0036 inch.

48 – Is the number of teeth in a driver of two spur gears mesh which has ratio of 0.75. the
driven gear has 36 teeth.

Hooke’s law – within the elastic limit, the stress is proportional to strain.

Rusting – is the corrosion of iron or iron-base-alloys.

Stainless steel – is steel containing large amounts of mild nickel and chromium.

Fouling – it refers to any layer or deposit of extraneous material on the heat-transfer-

surface.

Elongation – is the total amount of permanent extension of the gage length measured after
the specimen has fractured and is expressed as percentage increase of the original gage
length.

Helical driving mechanism – is used to enable milling machine to take climb milling cuts.

Tack weld – is weld made to hold the parts of a weldment in proper alignment until the final
welds are made.

Strain – is the change in length per unit or original length.

Melting point – is the temperature above which the alloy is liquid and will run.

Back cone – is a cone formed by elements which are perpendicular to the elements of the
pitch cone at the large end.
Rockwell test – is a machine used for the testing of very thin steel or surface layers.

Crown gear – is a gear is one in which angle is 90 degrees that is the pitch cone has
become a plane.

Chocking – is the deterioration of organic coating characterized as completely.

Splitting – is a form of correction that develops on highly localized areas on metal

surfaces.

Lap weld – is a test is designed primarily for application to electric welded tubing for
detection of lack of penetration or overlaps resulting from flash removal in the weld.

Thrust bearing – have the same thermal and minimum film thickness limitation as sleeve
bearing.

Self-supporting cone roof – is an oil storage roof formed to approximately the surface of a
right cone, supported only at its periphery.

Bend – is a test sometimes referred to as an upsetting test.

60,000 lb – is the load of P which causes a total deformation of 0.036 inch of a steel rock
which has a cross-section area of 4 in2 and a length of 6 ft.

Self-supporting umbrella roof – is an oil storage tank roof formed to approximately

spherical surface, supported only at its periphery.

Strain – is the unit of deformation.

Dedendum circle – is a circle bounding the bottom of the teeth.

199 Hp – is the horsepower if the shaft makes 280 rpm, a 3” diameter short shaft carrying 2
pulleys close to the bearing transmit.

11.34 mm – is the required wall thickness in (mm) under stress of 28,000 psi, a cylindrical
tank with 10 in. inside diameter contains oxygen gas at 2,500 psi.

0.007855 – is the minimum clearance allowed for meshing spur gears with a circular pitch
of 0.1571 and diametral pitch of 20. The spur gear has 25 teeth.

SAE 1117 – is a SAE steel that responds to heat treatment.

Load of the beam – is the differential of the shear equation.

Bronze rim with cast iron spider – is a material to be utilized to reduce cost in the
manufacturing of large worm gears.

Quenching – is hardening treatment whereby a cast metal is being heated to a very high
temperature then suddenly subjected to rapid cooling to improve hardenability or wear
resistance.

919 lbs – is the estimated weight of an A-36 steel plates size 3/16 x 6’ x 20’.
Circular thickness – is the length of arc between the two sides of a gear tooth on the pitch
circle.

55 to 60 % - is the maximum speed of solid pulley, split pulley or pulley made of separate
section bolted together at the rim, the maximum speed should be limited.

Silicon – killed steel is very much associated.

297 kg – is the estimated weight of an A-36 steel plate of size ½ x 4 x 8.

Metal spray welding – is a type of welding whereby a wire or powder from the nozzle of a
spray gun is fused by a gas flame, arc or plasma jet and the molten particles are projected
in a form of a spray by means of compressed air or gas.

Annealing – heating of metal above the critical temperature and then cooling slowly usually
in the furnace to produce the hardness and improve the machinability.

Accidents prevention – is the foreman’s responsibility just as much as production.

Copper – is a major component of bronze casting.

SAE 1030 – is commonly utilized/cheapest shaft available in the market with carbon
content of 0.28 to 0.34%.

Chromium-moly iron – is a alloy steel known for its resistance to corrosion, abrasion and
wear that is usually ideal for mill grinding of ore in cement and concentrator application. It is
usually combined with molybdenum to increase the depth hardening.

55 to 60 % - is the maximum speed of solid pulley, split pulley or pulley made of separate
section bolted together at the rim, the maximum speed should be limited.

Copper – is a major component of bronze casting.

Zinc – is a galvanized steel plate.

Annealing – is the heat treatment process can cast steel materials of high chrome, high
manganese, etc. type steel be subjected for the purpose of machining process.

Chrome-nickel steel casting – is a cast alloy steel for very high temperature application.
Packing – is a flexible material used to seal pressurized fluids, and normally under dynamic
condition.

Internal gear – is a type of gear tooth cut inside a cylinder or ring.

SAE 5xxx – does not have molybdenum alloy.

Packings – is to prevent leakage in dynamic seal.

Sulfur – is an element when large quantity is harmful to the ferrous metal.