SIMATIC ET 200SP HA
SIMATIC CFU
PROFINET
everything
Enterprise / Cloud
Added value in all
automation tasks
PLM
Operations intelligence Plant Lifecycle Mgmt. IoT Cloud Platform Ind. Services
XHQ COMOS MindSphere
ERP
Integrated
Management Engineering
MOM
Industrial
Controller
S7-410
HMI IPC
SIVaaS
Communication
SCALANCE
Advanced Process Library Simulation
SIMIT
Security
Field
Process
Safety
Power Supply Industrial Distributed I/O Drive Systems Field Devices
SITOP Identification ET 200SP HA, CFU, ET 200iSP SIMOCODE, SINAMICS SITRANS
I/O
• Late HW binding
• Plug & Produce
Instrumentation
Smart devices,
self diagnostics
PROFINET …
… is based on standard Industrial Ethernet
(100MBit/s, IEEE 802.3)
… is the open standard for fieldbus
communication over Industrial Ethernet of PI
(PROFIBUS & PROFINET International)
… is the worldwide leading Industrial
Ethernet standard for automation
… is digital communication
… is real-time and deterministic
… is also using IT standards like TCP/IP
Key Features …
• Highest availability on demand
• Scalable Redundancy
• Configuration in Run (CiR)
• Ease of use
• Plug-and-Produce
• Ethernet in the field
• Higher data rate for more data
• Seamless horizontal and vertical integration
• Flexible architectures
• Investment protection
Number of participants Maximum of 125 Slaves per Segment Maximum of 250 Devices per PROFINET
controller. Unlimited number of devices
in the network
Cable length >1,000m (depending on baud rate) Max. 100m copper; several kms w/ fibreoptic
Data rate Max. 12 Mbit/s (typical 1,5 Mbit/s) 100 Mbit/s (full-duplex)
Topology Standard: Line | Termination necessary Flexible Topologies possible: Line, Star,
Tree, Ring and combination possible
Symbol Description
= + +
1 Per CPU410-5H PROFINET interface; 2 Release of up to 256 Devices planned
Unrestricted © Siemens AG 2017
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PROFINET
Ease of use
Define Connections
in PROFINET Topology Maintenance
Editor of HW-Config
Replace PROFINET Device
Note: All PROFINET devices have to
support CiR for using the Topology Editor
(without Engineering Station)
Fully integrated in PCS 7 PROFINET provides easy Easy and fast replacement
installation guidelines of PROFINET devices done
100 m copper from device to device; by electrician
Unrestricted © Siemens AG 2017 alternatively fiber optic: up to a
Page 13 June 2017 few kilometers Your Name / PD PA AE XXX
PROFINET
Flexible Architectures to meet your requirements
Main Stream
Entry
Upscaling Configuration
Upscaling Configuration
Significant Reduction of wiring
Increased flexibility
Upscaling Configuration (e.g. for plant expansions)
Availability
Controller
PROFIBUS-DP
Availability
PROFINET
PROFINET and PROFIBUS can be used at the same time on the Controller
Industrial Ethernet
CFU PA
PROFIBUS-PA
5
Service
4
Operation
3
Commissioning
2
Engineering
1
Wireshark
PROFINET Bus analyzer Agent (BANY) – Consisting of a software- and a hardware component
Software (Bus analyzer Scope) Hardware
• PROFINET analyzer for network validation, troubleshooting • Internal memory up to 1 GB/external memory via USB
and predictive maintenance • Connection up to 1 Gbit/s
• Extract of features • Digital I/Os for synchronization or triggering
• Online analysis of telegrams in real-time
• Online analysis of network quality
• Telegram/Frame generator (e.g. network stress tests)
• Online value tracking
• PROFINET Life List
• PROFINET KPIs (e.g. cycle time, jitter, port load, statistics, etc.)
PROFINET Switches
Recommended SCALANCE Switches
PROFINET Switches
Y-Switch – SCALANCE XF 204-2BA DNA
Y-Switch is transparent
• No Configuration required
MRP
XC-200 ET 200M
• No limitations in quantity
ET 200SP
Installation up to Ex-Zone 2 Integrated drives
SIMOCODE PN/PN Package
• -40°C to +70°C SINAMICS Units
XP-200
• Conformal coating
4-wire Field
• NE21 conformal Devices (external
powered) CFU PA
• DIN-rail mounting PROFIBUS-PA Field
Devices
Connect devices with a singular PROFINET interface, which support S2 System Redundancy, on a redundant
PROFINET network, while network separation of redundant network is maintained
Remark PROFINET standard determines, devices used in Process Automation have to support S2 System Redundancy (mandatory for
PROFINET certification according to CC-B (PA))
Unrestricted © Siemens AG 2017
Release planned Q3/2017!
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PROFINET Switches
for dedicated temporary or continues access
Further
PN Networks ET 200SP HA Service access to fieldbus required for:
• Standard XC-200 Switch configured as Service Bridge
• Easy installation with Manual and prepared config files
• Layer 2 access from Plant Bus to Fieldbus
Y-Switch
• Maintain of network separation between fieldbus networks
• Connection of up to 22x PROFINET network with XC 224
CFU PA • Security mechanisms (e.g. MAC-address filtering)
Step-by-step from
Reduced wiring
ement done by
PROFIBUS to
Device replac-
Scalability
PROFINET
electrician
Easy installation guidelines
Automatic identification of topology
Faster commissioning
and device replacement
Prevention of address conflicts
Redundancy on demand
Graphic visualization of the topology
Investment
protection
Industrial Ethernet
CFU PA
PROFIBUS-PA
Main features
• One CPU for all automation tasks (including H and F)
• Individual dimensioning via SEC in steps of 100 PO’s
• Even at runtime!
• No risk to decide the wrong size at planning phase
• One spare part
• 100% compatibility for existing PCS 7 applications
• High Robustness
• Conformal Coating
• Enhanced temperature range (0 .. 70ᵒ C)
• Integrated remnant load memory
Key Benefits
• Pay what you use: No “Pre-Payment” for reserve capacity
• Simplified spare management
• Non-Stop Operation (Type Change in Run)
• Investment protection via coexistence of PROFIBUS &
PROFINET
Other features
• 2 Step firmware update (reduce downtime of the CPUs)
Features Limitations
Flexible • Fixed Limitation: 200 PO
• Standard-, High Availability and Fail-Safe applications • Down scaling according to 412/414H
• Identical hardware as the CPU 410-5H • Memory
Robust • IO data
• Conformal Coating
• +70°C
Key Benefits
Secure invest All 410 advantages for small, dedicated applications at a price
• One PROFIBUS and two PROFINET-interfaces comparable to todays 412/414
• Innovations via updating the firmware
Process Objects 100 … 2k+ (2600) 200 Load Memory (internal,non-volantile) 48Mbyte
Bit operation, typ. 7,5 ns
Work memory (Code/Data) 32 Mbyte 4 Mbyte
Address area/Process image 16 kbyte
Process area DP: 6 kbyte DP: 1536 byte
PN: 8 kbyte PN: 1536 byte Communication Connections 120
DP slaves/PN devices 96/250
No. of tasks 9 tasks (10ms .. > 5 sec)
Functionality Equal (V8.2)
Industrial Ethernet
CFU PA
PROFIBUS-PA
High modular I/O with one of the lowest footprint in DCS market
Standard load
BA 2x RJ45 BA 2x FC BA 2x LC BA SCRJ/FC
BA SCRJ/RJ45
BA LC/RJ45
BA LC/FC
Restrictions
• You have to know what you need at the beginning
• Or you have to insert CiR objects
• Each change on the HART Variables require a CiR-Download over
HW-Config
Description
• A simple and flexible use of HART variables based on 2
ET 200SP HA
•1 One MultiHART block per channel and up to 4 HART
variables (reading)
• All 4 HART variables in the CFC online connectible
without change of the Hardware-Configuration
•2 Easy connection of the MultiHART block to the cyclical
channel address
I/O redundancy solution today based on ET 200M I/O redundancy solution with ET 200SP HA
MTA
Redundant
Terminalblock
CPU410-5H
X5
X8
PROFINET/Fieldbus
ET 200SP HA
Y-Switch
CFU PA
High channel
Integrated I/O-Redundancy
density
NE21 conform
Fully integrated in PCS 7
You can align the I/O station Flexible No tools needed for
Redundant
PROFINET
on-site to the exact needs
redundancy wiring due to push-
Interface
New HART-Variable concept concept
in technology
-40°C to +70°C
Support of CiR/H-CiR
I&M0 data from all
Modules and terminal boxes can
Conformal coating
components over
Space savings
in the control
be replaced while system is ASSET data
running (“hot swapping”) record
cabinet
A scalable and highly flexible,
distributed I/O system
New Maintenance LED for
a detailed diagnostic
Industrial Ethernet
CFU PA
PROFIBUS-PA
Goal: Reduce overall I/O system footprint, increase flexibility and reduce time for project execution
Unrestricted © Siemens AG 2017
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What we want to improve –
Siemens Vision of new Plant I/O Design
SIMATIC Compact Field Unit (CFU) - Lay the cornerstone for digitalization at the field level
Unrestricted © Siemens AG 2017
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SIMATIC Compact Field Unit – Plug-and-Produce and more
flexibility through consistent decentralization
Fully redundant
• Redundant PROFINET Interface (S2) Adaptable
• Redundant 24V Power Supply Bus Adapter
• High available configuration as option for copper,
fiber optic
• Detailed LED and System Diagnostic
or mixed
for preventive maintenance
Ease of Use
• Commissioning Wizards for fast and fault-free installation
• System guided device replacement
• Automatically generated reports
• Troubleshooting assistant
Standard load
Universal interface for bus connection via Bus Adapter Release planned 08/2017!
Coming soon
All-in-One
and many more!
Six and more
components required Release planned 08/2017!
Digital communication:
• High-accuracy measurement (one-time A/D conversion) and drift-free
• Faster Up-/Download of parameters and diagnostic with higher data rate
(31,25kBit/s)
• Several Process Values over one cable and Spur
à saving cables
• Each channel free useable as Input/Output
à increased flexibility and 100% utilization of channels
Plug-and-Produce
• Automatic addressing of PROFIBUS-PA devices
• System supported detection and integration of PROFIBUS
PA devices into host system by using standardized PA Profiles1
Adr. 24 Adr. 24
1| Automatic addressing of each field device 1| Add new field device 1| Exchange failed field device
2| Automatic addressing of new field device 2| Automatic addressing of new field device
I’m
I’m I’m I’m
PT01_150
TT01_210 TT01_210 supporting
with 1x AI
with 2x AI with 2x AI 1x AI
and 1x Flow
1| Check preset profile (and TAG) against device profile 1| Automatic configuration of device acc. profile 1| Set Alarm
2| Block device and signal error 2| Automatic address mapping to PN communication 2| Check new device acc. profile
3| Configure device acc. profile 3| Start communication; Alert ES of new device 3| Configure new device and map it to existing
address; Start communication
Captive Screws
Aluminum Standard Housing is provided with all described components (except CFU and shield clamps) Release planned 08/2017!
More flexibility
through consistent
decentralization
Up to 70% less
terminations required and
cabling reduction of 30%
and more!
Simple: Plug-and-Produce
Time for device integration reduced from
30 minutes and more to less than 1 minute!
Release planned 08/2017!
Reduce Eng./Com-
Decentralized
missioning effort
HW binding at latest stage
No need of spares
Reduce overall I/O Compact
system footprint Conformal coating
100% utilization of I/Os Use out of the box
Allow late changes without Minimize fault-prone of wiring
NE21 conform re-wiring
Smart automation
-40°C – +70°C
Ease of use
Digitalization
Reduce wiring Reduction of design
Industrial Ethernet
CFU PA
PROFIBUS-PA
Enclosures for
Device group 1
IP54/IP55 (mining)
Device group 2
IP54 to IP66 (gas zones 1+ 2)
IP64 to IP66 (dust zones 21+ 22)
Operating System Windows 10 IoT Enterprise 2015 LTSB Windows 10 IoT Enterprise 2015 Windows 10 IoT Enterprise 2015 LTSB Windows 10 IoT Enterprise 2015
Windows Server 2012 LTSB / Windows Server 2012 Windows 7 Ultimate 32bit for BOX RTX LTSB
Life Cycle approx. 1,5 - 2 Years Innovation Cycle approx. 3 Years Innovation Cycle / 5-6 Years Active Marketing Time / 5 Years Spare Part & Repair
2-3 Years Active Sales Time
Unrestricted © Siemens AG Spare
3 Years 2017 Part & Repair
Page 52 June 2017 Your Name / PD PA AE XXX
SIMATIC PCS 7 V9.0
Software Highlights
Unrestricted © Siemens AG 2017 siemens.com/pcs7-v9
Digitalization influences all dimensions & components –
in process automation, communication is key
I/O
• Late HW binding
• Plug & Produce
Instrumentation
Smart devices,
self diagnostics
Features
• Top-Down Engineering
• Starting from COMOS Plant Design
• Modelling of the plant in a technological hierarchy
• Graphical Engineering via CFC, SFC and Safety Matrix
• Process object oriented library concept
• Simulation embedded in engineering workflow
• Collaborative Engineering
• Multi-User and Multi-Project Engineering
• Bulk engineering
• Online Engineering
• Implement changes in the running plant
• Easy upgrading without the need to adjust the engineering
Key Benefits
• Keep the overview and recognize errors early
• Consistent and sound documentation at any time
• Shorten commissioning times
Features
• Import of master recipes in BatchML format Recipe Life
• Equipment Phase Types can address one Import Generic Recipe BatchML
Cycle Mgt
or several Equipment Modules
• Equipment Phase Types be used additionally
to SFC-Types
Key Benefits
• Separation of procedural recipe objects
and equipment model
• Flexibility in recipe engineering Equipment Phase Type Equipment Phase Type
• Centralized recipe creation in external recipe systems
Equipment Module Type Equipment Module Equipment Module
CM CM CM CM CM CM CM CM CM
FAT/SAT/
Project
documentation
transformations
• Single source of data saves Automation Automation
time and reduces errors Interface Interface
• Integrated documentation
Project management & document management
without additional time effort XML
Project and engineering data base
Key Benefits
• Single source of data reduces
mistakes
• Reduced work by re-use of
HW configuration data from
the tender phase in the project
phase
Features
• Import of data from signal lists
• Signal list available as template
• Import can be executed into a working layer
(change management)
• Automatic generation of control modules
• Automatic generation of hardware components
• Automatic connection of signals
• Import into any project hierarchy folder
Key Benefits
• Automatic generation of PCS 7 data from third party detail
planning reduces manual work and mistakes
• Changes in data from third party automatically identified
and imported
Features Level 1
Plant / Overview Orientation &
• Comfortable operation via Adv. Process Library process display Navigation
Features
• Alarm Help Procedure instead of Alarm Info Text
as an optional setting
• Can be seen as an alarm response manual
• Displays alarm rationalization-related information
to assist operators in their response to alarms
• Urgency
• Probable cause
• Expected corrective action responses
• Consequence of inaction
Key Benefits
• The operator is just a mouse click away from
the comprehensive guidance related to the alarm
• Avoids wasted time, spent in an upset condition
searching on an external alarm information source
Features
• Include authorization level settings in button set
configuration
Key Benefits
• Easy and central configuration of customized authorization
levels
• This configurations remain unaffected from system
upgrades
Features
• The PCS 7 OS Web Client indicates unacknowledged
alarms with an audible signal
• Same horn configuration possibilities as for standard OS
Clients
• Web Client support for Batch OS Controls
SIMATIC PCS 7
Web Clients PCS 7
Web Server
Key Benefits
Audible alarm indication
• Seamless integration of Batch OS Controls in HMI process
Local OS Clients
screens via web interface
• Increase operator attention in terms of unacknowledged
alarms
OS Server
Features
1
1• Better representation of status groups
à Easier navigation
2• Status selection “interlocked after trip”
à Important information for a typical operator situation 2
3• Open faceplate via double click directly from list
à Simple navigation allows fast operator reaction 3
Features 1
• Operator Online Help at runtime
• Extended Note view with buttons to call up documents
(e.g. SOP)
Key Benefits
• Operator help “out of the box”, available via faceplate
• Support of operator tasks with specific documents
• Easy engineering
Features
• Up to 200 specific UOM can be centrally defined in a XML
file, including multilanguage support
• Project specific UOM are treated similar to standard APL
UOM
• Complete support for customer specific units of measure
in blocks and faceplates
Features
• Easy and flexible use of HART auxiliary variables in
combination with ET 200SP HA
• Supports 16 AI HART und 8 AO HART modules
• One MultiHART block per channel for reading up to 4 1
auxiliary variables
• All 4 HART auxiliary variables can be used in CFC online 1
w/o needing to change the HW configuration
• Simply connect the MultiHART Block with the channel 2
address used for the cyclic data 2
Benefits
• Using HART information was never that easy!
Features
• Embedded Soft Sensor integrated in PCS 7
• Rigorous process model
Customer
• Real-time parallel to the real process Know- EKF
• Continuously synchronizing with measured values How
FC
Key Benefits Process
• Soft sensor
• Control and optimization of quality values
Monitoring
• Model based process control
Control
• KPI calculation Maintenance
• Process monitoring Optimization
Features 1
• Minimized std. view for fast overview 1
• Temporary bypass for limited time 2
• Retriggering of temporary bypass
• Temporary bypasses can be
overwritten with permanent bypasses
• Output bypass by operator
• Structure of the interlock can be
changed online (e.g. during 2
commissioning)
• On/off delay for output
• “First Cause“ Recognition
A Group 1
1
A
3
Description LogicX_Y Interlock 8x4
X = Stage Ò 8 Groups in 4 Stages
4 Y = Group
Key Benefits
• Easy way of establishing monitored communication
between PCS 7 & S7-1500
• PCS 7 conformal engineering
• Predefined function blocks for TIA Portal engineering
Features
► PCS 7 Load
• Up to 8 Inputs Management
• Maximum Vote Mode = 4oo8
• Voting for availability or safety
• Bypass function for inputs and output
• “Bad Vote” is being alarmed
• Selectable output delay for
• On
• Off
• State change
Features
• New documentation viewer based on current web
technologies
• Provides modern search standards (Fuzzy Search,
Autocomplete, etc.)
Key Benefits
• System documentation in modern look & feel
• “Find instead of Search”
• Will be enhanced (“Plant and User Documentation
Manager”)
https://support.industry.siemens.com/cs/ww/en/view/66579062
Key Benefits
• Centralized engineering of field devices using existing Plant Level
communication infrastructure
• Permanent supervision of all automation components
in order to ensure plant availability Field Level
• The state of the main equipment is included in
the overall diagnostics concept
Features
• Bulk operation with parallel communication for
• Up- and download of device parameters
• Diagnostic update
• Ex- and import functions
Bulk operation with
• Selective parameter transfer parallel communication
Key Benefits
• Effective device management New functions for commissioning and
service project specific write protection
• Faster commissioning processes for field devices marking “loop check ready”
Features
• SIMATIC PDM MS for smart field devices
CFC CFC
• SIMATIC PDM AMS for SIMATIC based package units
Condition Monitoring Condition Monitoring
• Use independent from automation projects and SIMATIC
PCS system versions
• Use the communication structure of the automation project
• Easy engineering 2
• Completely based on components, features, functions and
representations from SIMATIC PCS 7
• Work with polling functions
Key Benefits
• Flexible and scalable in use
• Same look and feel like SIMATIC PCS 7
• Can be used additional in existing automation projects
• Can be used for industry 4.0 functions (big data)
Features
• MS in flat hierarchy of SIMATIC PCS 7 3x cyclic
1x manual
• New filter criteria for exports functions
• Cyclic export functions for ident data and device status
new
• Cyclic export functions for device parameter and condition filter criteria
data
• Central reset function for diagnostic conditions
• Display signal names on signal module channels
• New possibilities in engineering new information from
• Condition monitoring functions in segment pictures SIMATIC PDM
Key Benefits
• Better support for commissioning and service
management
• Support for industry 4.0 functions (big data)
Features
XML
Key Benefits
• Single view of complete plant inventory in SMMC
• Improved serviceability using SMMC as single data source
for all parts installed in a plant
Features
• Inventory data exported in xml format
• Data file can imported directly into service platform
database iBase
Key Benefits
• Improved serviceability by more efficient transfer of plant
inventory to Customer Support database
• Minimize data adaptation and additional tools for capturing
system components XML
SMMC iBase
Features
• Extended inventory data for PROFINET devices
• Information based on IST-Profile
• Shows components not configured in ES
• Applies to new ET 200 SP HA and CFU
Key Benefits
• More complete inventory of hardware
Carrier module EM
Terminal block
Server module
Features
• Siemens (DF and PD) is the first manufacturer achieving
TÜV certification of product life cycle process based on
IEC 62443-4-1
• PD PA AE is the first manufacturer achieving TÜV
certification based on IEC 62443-3-3 for SIMATIC PCS 7
Key Benefits
• Product development is compliant with current IACS
Security Standards
• SIMATIC PCS 7 is compliant with current IACS Security
Standards
Features
• 2 factor authentication in SIMATIC Logon
• More stringent configuration of the windows firewall
settings during software setup
• CPU 410 now supports sending Security Events
via Syslog (SIEM)
• Improved MS Patch Management
• Online Backup & Disaster Recovery
Key Benefits
• Continuous improvement/development of functions and
features related to Industrial Security
• Improved system availability, plant protection
4.
1.
2.
3.
5.
1. Put smartcard into reader 2. Enter PIN 3. Success – User has logged in
PDM
Instrumentation
• Fieldbus strategy
• Long term stable stan- EDD / FDI
dard device profiles
HART
siemens.com/pcs7-v9