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HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.

: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL REV


PROJECT NAME : PAGE NO.: 1 of 11 0
PRODUCTION ENHANCEMENT NO.:
PV ENGINEERING DATE PRP'D BY CHK'D BY APR'D BY
PROJECT NO.: 304166
28-Oct-16 TXQ LVD LCT

Tag No. : H01-10-V-010


Service : Production Separator

Flowrate and Properties

Properties Unit Gas Oil Water Remarks


Maximum Oil Case
Pressure barg 19.32 19.32 19.32 HYSYS Simulation
o
Temperature C 75.00 75.00 75.00 HYSYS Simulation
Flowrate kg/hr 59,542 177528 403,252 HYSYS Simulation

Molecular Weight 26.31 - - HYSYS Simulation


Viscosity cp 0.01 1.144 0.37 HYSYS Simulation
3
Mass Density kg/m 19.95 780.16 969.22 HYSYS Simulation
Maximum Water Case
Pressure barg 19.32 19.32 19.32 HYSYS Simulation
o
Temperature C 75.00 75.00 75.00 HYSYS Simulation
Flowrate kg/hr 55200 118904 470485 HYSYS Simulation

Molecular Weight 26.47 - - HYSYS Simulation


Viscosity cp 0.01 1.15 0.37 HYSYS Simulation
3
Mass Density kg/m 20.09 780.10 969.22 HYSYS Simulation

Summary
Dimension Max Oil Max water Size selected
Vessel Length T/T 11500 mm 11500 mm 11500 mm
Vessel Internal Diameter (I.D) 3200 mm 3200 mm 3200 mm
Feed Inlet Nozzle 18 in 18 in 18 in
Gas Outlet Nozzle 11 in 11 in 12 in
Oil Outlet Nozzle 12 in 10 in 12 in
Water Outlet Nozzle 16 in 17 in 18 in
Weir Height 2150 mm 2150 mm 2150 mm
Weir Length (T/W) 10000 mm 10000 mm 10000 mm

Level Setting
Water Side
HILL 2050 mm 2050 mm 2050 mm
HIL 1800 mm 1800 mm 1800 mm
NIL 1560 mm 1560 mm 1560 mm
LIL 800 mm 800 mm 800 mm
LILL 450 mm 450 mm 450 mm

Oil Side
HHLL 2500 mm 2500 mm 2500 mm
HLL 2400 mm 2400 mm 2400 mm
NLL 2245 mm 2245 mm 2245 mm
LLL 1400 mm 1400 mm 1400 mm
LLLL 800 mm 800 mm 800 mm
HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 2 OF 11
NO.:
0
PV ENGINEERING ENHANCEMENT
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:
HORIZONTAL SEPARATOR

INPUT OUTPUT
Feed GAS OIL WATER RESIDENCE TIMES Specified Actual
Flow (kg/hr)Note : 100% (No Margin) 59542 177528 403252 secs (mins) (mins) Water cut 69.43%
Density (kg/m3) 19.9493 780.2 969.2 Gas 17.6
Viscosity (cP) 0.0127 1.14 0.37
Droplet Size (m) Liquid in Gas 150 Above Weir
Droplet Size (m) Cond. in Water 450
Droplet Size (m) Water in Conds. 450 HHLL-HLL 1.0 1.0 OK
HLL- NLL 1.00 1.5 OK
r.v2 max for inlet nozzle (kg/m.s2) 7500 NLL- Weir N/A 0.8 OK
r.v2 max for gas outlet nozzle (kg/m.s2) 3750
Max vel. in Oil out nozzle (m/s) 1.00 Downstream Side of Weir
Max vel. in water out nozzle (m/s) 1.00 NLL - LLL 1.0 1.8
K Factor (m/s) 0.1037 LLL-LLLL 1.0 1.35 OK
Total Mixture density (kg/m3) 176.48 176.48 LLLL-Bottom N/A 0.8 OK
Liquid Mix density (kg/m³) 902.38 RESIDENCE TIMES Specified Actual
VESSEL SIZING CRITERIA m/s (mins) (mins)
Horizontal Gas Velocity - calculated 0.64 Upstream Side of Weir
Weir-HHIL N/A 0.5 OK
K Factor Method Gas Velocity Vmax 1.43 HHIL-HIL 1.0 1.2 OK
HIL-NIL 1.0 2.0 OK
Gravity Settling Method Droplet Vertical Velocities NIL-LIL 1.0 2.8 OK
Liquid. from Gas Vt 0.265 LIL-LLIL 1.0 1.3 OK
Water from Conds. 0.015 LLIL-Outlet N/A 1.0 OK
Conds. Oil from Water 0.025

DROPLET FALL TIMES (Upstream Side of Weir) Conds.Res.Time (NLL to NIL) N/A 7.3 OK
Liquid. in Gas (Top-Liquid) 2.6 secs OK Conds.Res.Time (NLL to NIL) OK
Water in Conds. (Weir to NIL) 0.8 mins OK Water Res. Time (NIL to Btm) 5.0 5.1 OK
Conds. in Water (Btm to NIL) 0.9 mins OK
Surge Volume (m3) 5.5 5.64 OK
Gas Residence Time 17.6 secs OK

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 3 OF 11
NO.:
0
ENHANCEMENT
PV ENGINEERING
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:

HORIZONTAL SEPARATOR

SKETCH

Gas = 1429016 kg/d


3
2985 Am /h
59542 kg/hr
Inlet Nozzle ID Gas Outlet
18 in nozzle ID
457.20 mm Distance between feed inlet and gas outlet nozzle = 11233 mm 11 in
Length S/S = 11500 mm = 11.5m 279.4 mm

Vol. (m3) Ht.(mm) GAS Ht(mm) Vol. (m3)

2500 HHLL
3.31 (HHLL-HLL) 2385 HLL 0.66 (HHLL-HLL)
4.71 (HLL-NLL) 2230 NLL 0.93 (HLL-NLL)
2.49 (NLL-Weir) 2150 Weir 0.47 (NLL-Weir)
3.21 (Weir-HHIL) 2050 HHIL
8.32 (HHIL-HIL) 1800 HIL I D =
13.60 (HIL-NIL) 1400 NIL 3200 mm
19.18 (NIL-LIL) 800 LIL LLL 1600 3.70 (NLL-LLL)
9.23 (LIL-LLIL) 450 LLLL LLLL 800 5.13 (LLL-LLLL)
7.12 (LLIL-Out) 2.98 (LLLL-Bottom)
WATER OIL

Cond. Outlet nozzle ID


T/W = 10000 mm = 10.0 m Water outlet 12 in
(If 2 phase set Hw=0, t/w=t/t) Nozzle ID 305 mm
L/D = 3.59 Water = 9678039 kg/d 16 in Conds = 4260681 kg/d
416 m3/h 406.4 mm 228 m3/h
403252 kg/hr 177528 kg/hr
NOTES :
1. Maximum allowable vapour velocity is calculated from the equation in GPSA Handbook, Volume 1, Section 7:
VMAX = K [ (rl - rv) / rv ] 0.5
2. Settling times for water and oil on the left hand side of the separator are based on the normal interface level (NIL).
3. Information for partial volumes and dished ends was from GPSA handbook Sections SI - 13.5 to 13.10, and in particular, fig. 13.6.
4. Calculations for gas residence time and area/volume calculations use the weir height as the height basis. End volumes ignored for gas volume calculations.

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 7 OF 11
NO.:
0
PV ENGINEERING ENHANCEMENT
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:
HORIZONTAL SEPARATOR

INPUT OUTPUT
Feed GAS OIL WATER RESIDENCE TIMES Specified Actual
Flow (kg/hr)Note : 100% (No Margin) 55200 118904 470485 secs (mins) (mins) Water cut 79.83%
Density (kg/m3) 20.0909 780.1 969.2 Gas 19.2
Viscosity (cP) 0.0127 1.15 0.37
Droplet Size (m) Liquid in Gas 150
Droplet Size (m) Cond. in Water 450 Above Weir
Droplet Size (m) Water in Conds. 450 HHLL-HLL 1.0 1.4 OK
HLL- NLL 1.00 2.2 OK
r.v2 max for inlet nozzle (kg/m.s2) 7500 NLL- Weir N/A 1.4 OK
r.v2 max for gas outlet nozzle (kg/m.s2) 3750
Max vel. in Oil out nozzle (m/s) 1.00 Downstream Side of Weir
Max vel. in water out nozzle (m/s) 1.00 NLL - LLL 1.00 3.4 OK
K Factor (m/s) 0.1037 LLL-LLLL 1.00 1.49 OK
Total Mixture density (kg/m3) 190.41 190.41 LLLL-Bottom N/A 1.2
Liquid Mix density (kg/m³) 924.03 RESIDENCE TIMES Specified Actual
VESSEL SIZING CRITERIA m/s (mins) (mins)
Horizontal Gas Velocity - calculated 0.59 Upstream Side of Weir
Weir-HHIL N/A 0.4 OK
K Factor Method Gas Velocity Vmax 1.44 HHIL-HIL 1.0 1.0 OK
HIL-NIL 1.0 1.01 OK
Gravity Settling Method Droplet Vertical Velocities NIL-LIL 1.0 3.0 OK
Liquid. from Gas Vt 0.269 LIL-LLIL 1.0 1.14 OK
Water from Conds. 0.015 LLIL-Outlet N/A 0.9 OK
Conds. Oil from Water 0.025

DROPLET FALL TIMES (Upstream Side of Weir) Conds.Res.Time (NLL to NIL) 5.0 8.9 OK
Liquid. in Gas (Top-Liquid) 2.6 secs OK Conds.Res.Time (NLL to NIL) OK
Water in Conds. (Weir to NIL) 0.6 mins OK Water Res. Time (NIL to Btm) 5.0 5.1 OK
Conds. in Water (Btm to NIL) 1.0 mins OK
Surge Volume (m3) 5.5 5.50 OK
Gas Residence Time 19.2 secs OK

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004


HLJOC CALCULATIONS: THREE PHASE SEPARATOR SIZING DOC NO.: TGT-P-H01-PR-0002

H1 WATER HANDLING AND OIL PRODUCTION REV


PROJECT NAME : PAGE NO.: 8 OF 11
NO.:
0
PV ENGINEERING ENHANCEMENT
DATE PRP'D CHK'D APR'D PROJEC
304166
28-Oct-16 TXQ LVD LCT T NO.:
HORIZONTAL SEPARATOR

SKETCH

Gas = 1324796 kg/d


3
2748 Am /h
55200 kg/hr
Inlet Nozzle ID Gas Outlet
18 in nozzle ID
457.20 mm Distance between feed inlet and gas outlet nozzle = 11233 mm 11 in
Length S/S = 11500 mm = 11.5m 279.4 mm

Vol. (m3) Ht.(mm) GAS Ht(mm) Vol. (m3)

2500 LAHH
2.90 (HHLL-HLL) 2400 LAH 0.59 (HHLL-HLL)
4.63 (HLL-NLL) 2245 NLL 0.87 (HLL-NLL)
2.99 (NLL-Weir) 2150 Weir 0.59 (NLL-Weir)
3.21 (Weir-HHIL) 2050 HHIL
8.32 (HHIL-HIL) 1800 HIL I D =
8.18 (HIL-NIL) 1560 NIL 3200 mm
24.60 (NIL-LIL) 800 LIL LLL 1400 5.04 (Weir-LLL)
9.23 (LIL-LLIL) 450 LLLL LLLL 800 3.79 (LLL-LLLL)
7.12 (LLIL-Out) 2.98 (LLLL-Bottom)
WATER OIL

Cond. Outlet nozzle ID


T/W = 10000 mm = 10.0 m Water outlet 10 in
(If 2 phase set Hw=0, t/w=t/t) Nozzle ID 254 mm
L/D = 3.59 Water = 11291639 kg/d 17 in Conds = 2853693 kg/d
485 m3/h 431.8 mm 152 m3/h
470485 kg/hr 118904 kg/hr
NOTES :
1. Maximum allowable vapour velocity is calculated from the equation in GPSA Handbook, Volume 1, Section 7:
VMAX = K [ (rl - rv) / rv ] 0.5
2. Settling times for water and oil on the left hand side of the separator are based on the normal interface level (NIL).
3. Information for partial volumes and dished ends was from GPSA handbook Sections SI - 13.5 to 13.10, and in particular, fig. 13.6.
4. Calculations for gas residence time and area/volume calculations use the weir height as the height basis. End volumes ignored for gas volume calculations.

TEMPLATE NO.: TRY-FM-021 FILE NAME: 2006-4200-9H-0004