imageRUNNER ADVANCE
C3500 Series
Service Manual
Introduction
Introduction
Important Notices
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products.
This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does
not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the
need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the consent of Canon Inc.
Copyright CANON INC. 2016
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Explanation of Symbols
The following symbols are used throughout this Service Manual.
1x
1x
1x
1x
1x 1x
1x 1x
Contents
Safety Precautions...............................................................................................1
Laser Safety........................................................................................................................................ 2
Handling of Laser System................................................................................................................... 2
Turn power switch ON.........................................................................................................................2
Power Supply...................................................................................................................................... 3
Toner Safety........................................................................................................................................3
About Toner..........................................................................................................................................3
Handling Adhered Toner........................................................................................................................3
Notes When Handling a Lithium Battery............................................................................................. 3
Notes Before it Works Serving............................................................................................................ 4
Points to Note at Cleaning...................................................................................................................4
Notes on Assembly/Disassembly........................................................................................................ 4
Points to Note when Tightening a Screw.................................................................................................5
1. Product Overview.............................................................................................6
Product Lineup.................................................................................................................................... 7
Host machine........................................................................................................................................7
Option.................................................................................................................................................. 8
Features............................................................................................................................................ 11
Product Features................................................................................................................................ 11
Specifications.................................................................................................................................... 13
Specifications..................................................................................................................................... 13
Weight and Size..................................................................................................................................14
Productivity.........................................................................................................................................14
Paper type.......................................................................................................................................... 14
Pickup Specifications...........................................................................................................................15
Parts Name....................................................................................................................................... 25
Cross Section View............................................................................................................................. 25
Control Panel......................................................................................................................................25
2. Technology..................................................................................................... 27
Basic Configuration........................................................................................................................... 28
Functional Configuration...................................................................................................................... 28
Original Exposure System.................................................................................................................29
Overview............................................................................................................................................ 29
Magnification Ratio..............................................................................................................................32
Original Size Detection........................................................................................................................ 32
Dust Detection Control.........................................................................................................................33
Image Processing............................................................................................................................... 35
Color Displacement Correction Processing in Vertical Scanning Direction...............................................37
Outline of Electric Circuits....................................................................................................................37
Main Controller.................................................................................................................................. 39
Overview............................................................................................................................................ 39
Startup Sequence............................................................................................................................... 41
i
Contents
Shutdown Sequence........................................................................................................................... 42
Laser Exposure System.................................................................................................................... 43
Overview............................................................................................................................................ 43
Specifications..................................................................................................................................... 44
Laser ON/OFF control......................................................................................................................... 44
Horizontal scanning synchronous control.............................................................................................. 44
Vertical Scanning Synchronization Control............................................................................................45
Image Mask Control............................................................................................................................ 46
Scanner Motor Control.........................................................................................................................46
APC(Auto Power Control) control......................................................................................................... 47
BD Correction Control......................................................................................................................... 48
Image Formation System.................................................................................................................. 50
Overview............................................................................................................................................ 50
Drum Unit / Developing Unit.................................................................................................................52
Transfer/Separation.............................................................................................................................57
Toner Supply Area.............................................................................................................................. 64
Waste Toner Feed Unit........................................................................................................................72
Image Stabilization Control.................................................................................................................. 74
Other Controls.................................................................................................................................... 79
Fixing System....................................................................................................................................82
Overview............................................................................................................................................ 82
Overview of Fixing Temperature Control............................................................................................... 84
Standby Temperature Control.............................................................................................................. 84
Print Temperature Control....................................................................................................................85
Down Sequence Control...................................................................................................................... 87
Film Unit Engagement/Disengagement Control..................................................................................... 88
Fixing Slight Rotation Function.............................................................................................................89
Fixing Arch Control..............................................................................................................................89
Fixing Unit Detection........................................................................................................................... 90
Fixing Unit Life Detection..................................................................................................................... 91
Detection of Whether the Fixing Unit is New..........................................................................................91
Protection function.............................................................................................................................. 92
Pickup / Feed System....................................................................................................................... 94
Overview............................................................................................................................................ 94
Cassette Pickup Assembly.................................................................................................................100
Multi-purpose Tray Pickup Assembly.................................................................................................. 106
Fixing/Registration Assembly............................................................................................................. 109
Reverse / Delivery Assembly..............................................................................................................111
Jam Detection...................................................................................................................................113
External Auxiliary System................................................................................................................115
Controls............................................................................................................................................115
4. Disassembly/Assembly............................................................................... 128
Preface............................................................................................................................................ 129
Outline..............................................................................................................................................129
ii
Contents
iii
Contents
Removing the Registration Drive Unit / Duplex Merging Motor / Registration Motor................................212
Removing the Main Drive Unit............................................................................................................ 214
Removing the Drum Cleaning Pre-exposure LED Unit......................................................................... 218
Remove the Bottle Drive Unit (YM)/(CBk)............................................................................................220
Removing the Waste Toner Gear Holder.............................................................................................226
Removing the Waste Toner Feed Unit................................................................................................ 228
Removing the Intermediate Guide...................................................................................................... 232
Fixing System..................................................................................................................................235
Removing the Fixing Unit................................................................................................................... 235
Removing the Fixing Film Unit............................................................................................................235
Removing the Fixing Pressure Roller / Fixing Pressure Roller Shaft Support......................................... 239
Removing the Fixing Drive Unit.......................................................................................................... 241
Pickup/Feed System....................................................................................................................... 242
Removing the Pickup/Feed/Separation Roller (Cassette 1/2,Cassette 3/4(Option))................................ 242
Removing the Multi-purpose Tray / Feed / Separation Roller................................................................ 243
Removing the Right Door Unit............................................................................................................ 245
Removing the First Delivery Unit........................................................................................................ 248
Removing the Second Delivery Unit....................................................................................................250
Removing the Third Delivery Unit....................................................................................................... 251
Removing the Cassette 1 Pickup Unit................................................................................................. 251
Removing the Cassette 2 Pickup Unit................................................................................................. 253
Removing the Cassette 3/4 Pickup Unit (Option)................................................................................. 254
Removing the Cassette 1 Vertical Path Roller..................................................................................... 256
Removing the Registration Roller....................................................................................................... 259
Removing the Registration Guide Unit................................................................................................ 262
5. Adjustment................................................................................................... 264
Pickup Feed System....................................................................................................................... 265
Image Position Adjustment.................................................................................................................265
Document Exposure System...........................................................................................................268
Service Mode Backup........................................................................................................................268
When Clearing the Reader Related RAM Data.................................................................................... 268
Actions after Replacement.............................................................................................................. 270
Hard Disk..........................................................................................................................................270
Main controller PCB...........................................................................................................................272
DC Controller PCB............................................................................................................................ 272
Flash PCB........................................................................................................................................ 272
Developing Unit.................................................................................................................................272
Patch Sensor Unit............................................................................................................................. 273
Pre-Exposure LED Unit......................................................................................................................273
Laser Scanner Unit............................................................................................................................273
Reader Controller PCB...................................................................................................................... 275
Single Pass DADF-A1 : Scanner Unit (Front side)............................................................................... 277
Single Pass DADF-A1 : Scanner Unit (Back side)................................................................................277
DADF-AV1: Scanner Unit...................................................................................................................278
Copyboard Glass.............................................................................................................................. 279
6. Troubleshooting...........................................................................................280
Initial Check.....................................................................................................................................281
Initial check items list.........................................................................................................................281
iv
Contents
7. Error/Jam/Alarm........................................................................................... 318
Overview......................................................................................................................................... 319
Outline..............................................................................................................................................319
Error Code.......................................................................................................................................323
Error Code Details.............................................................................................................................323
Jam Code........................................................................................................................................ 435
Jam Type..........................................................................................................................................435
Jam screen display specification........................................................................................................ 435
Host Machine....................................................................................................................................436
DADF-A1.......................................................................................................................................... 438
DADF-AV1........................................................................................................................................439
Cassette Feeding Unit-AP1................................................................................................................440
Inner Finisher-K1...............................................................................................................................441
Booklet Finisher-AA1.........................................................................................................................442
2/3 Hole Puncher Unit-A1, 2/4 Hole Puncher Unit-A1, 4 Hole Puncher Unit-A1...................................... 444
Alarm Code..................................................................................................................................... 445
Alarm Code Details........................................................................................................................... 445
v
Contents
DISPLAY.......................................................................................................................................... 481
I/O....................................................................................................................................................572
ADJUST........................................................................................................................................... 588
FUNCTION....................................................................................................................................... 683
OPTION .......................................................................................................................................... 709
TEST................................................................................................................................................850
COUNTER........................................................................................................................................857
FEEDER..........................................................................................................................................889
DISPLAY.......................................................................................................................................... 889
ADJUST........................................................................................................................................... 889
FUNCTION....................................................................................................................................... 891
OPTION........................................................................................................................................... 894
SORTER......................................................................................................................................... 895
ADJUST........................................................................................................................................... 895
FUNCTION....................................................................................................................................... 907
OPTION .......................................................................................................................................... 912
BOARD............................................................................................................................................918
OPTION........................................................................................................................................... 918
9. Installation.................................................................................................... 919
How to Check this Installation Procedure........................................................................................921
Symbols in the Illustration.................................................................................................................. 921
Points to Note at Installation............................................................................................................922
Checking before Installation............................................................................................................ 923
Checking Power Supply.....................................................................................................................923
Checking the Installation Environment................................................................................................ 923
Points to Note before Installation........................................................................................................ 923
Points to Note When Moving This Host Machine................................................................................. 923
Checking the Installation Space..........................................................................................................924
Combination Table of Accessory Installation....................................................................................... 924
Host Machine Installation Procedure...................................................................................................925
Unpacking....................................................................................................................................... 926
Host machine....................................................................................................................................926
Checking the Contents.................................................................................................................... 929
Installation Procedure......................................................................................................................930
[Preparation] In the case of simultaneously installing the Cassette Feeding Unit....................................930
Installing the Toner Container (For China, and Korea)......................................................................... 937
Installing the Toner Container (Countries other than China, and Korea)................................................ 938
Installing the Scanner........................................................................................................................ 939
Setting the Cassette.......................................................................................................................... 940
Installing the DADF (Model without DADF)..........................................................................................940
Setting the Dehumidification Switch (Excluding USA and Europe)........................................................ 940
Installing IC Card Reader (EUR Only).................................................................................................941
Turning ON the Power....................................................................................................................... 946
Host Machine Settings (Starting the Setup Guide)............................................................................... 947
Adjusting the DADF (Model without DADF) ........................................................................................ 948
Other Installations............................................................................................................................. 949
Securing the Host Machine................................................................................................................ 953
Installing the Envelope Attachment.....................................................................................................953
Checking the Network Connection......................................................................................................955
vi
Contents
vii
Contents
viii
Contents
APPENDICES..................................................................................................1058
Service Tool.................................................................................................................................. 1059
List of Special Tools.........................................................................................................................1059
Solvents and Oils............................................................................................................................ 1059
General Circuit Diagram................................................................................................................1060
Host machine_1/11..........................................................................................................................1060
Host machine_2/11..........................................................................................................................1061
Host machine_3/11..........................................................................................................................1062
Host machine_4/11..........................................................................................................................1063
Host machine_5/11..........................................................................................................................1064
Host machine_6/11..........................................................................................................................1065
Host machine_7/11..........................................................................................................................1066
Host machine_8/11..........................................................................................................................1067
Host machine_9/11..........................................................................................................................1068
Host machine_10/11........................................................................................................................1069
Host machine_11/11........................................................................................................................1070
Software Counter Specifications................................................................................................... 1071
Removal........................................................................................................................................ 1077
Removal......................................................................................................................................... 1077
Target PCBs of Automatic Update................................................................................................ 1080
ix
Contents
x
Safety Precautions
Laser Safety.......................................... 2
Handling of Laser System..................... 2
Turn power switch ON...........................2
Power Supply........................................ 3
Toner Safety..........................................3
Notes When Handling a Lithium
Battery............................................... 3
Notes Before it Works Serving.............. 4
Points to Note at Cleaning.................... 4
Notes on Assembly/Disassembly..........4
Safety Precautions
Laser Safety
Since radiation emitted inside the machine is completely confined within protective housings, external covers and interlock
switches, the laser beam cannot escape from the machine during any phase of user operation.
Therefore this machine is classified in Class 1 laser products that are regarded as safe during normal use according to
International Standard IEC60825-1.
The following warnings are given to comply with Safety Principles (EN60950-1).
2
Safety Precautions
CAUTION:
Do not turn off the main power switch while the progress bar is indicated, during which access is made to the HDD. If
deprived of power, the HDD can suffer a fault (E602).
Power Supply
• As a general rule, do not use extension cords.
If an extension cord must be used, however, use one for local rated voltage and over, untie the cord binding, and insert the
power plug completely into the extension cord outlet to ensure a firm connection between the power cord and the extension
cord.
CAUTION:
Do not plug multiple cords together to an extension cord. It may cause a fire or electrical shock.
• The socket-outlet shall be installed near the equipment and shall be easily accessible.
Toner Safety
About Toner
Toner is a nontoxic matter composed of plastic, iron and a trace of pigments.
CAUTION:
Never throw toner in flames to avoid explosion.
3
Safety Precautions
CAUTION:
Risk of explosion if battery is replaced by an incorrect type.
The following warnings are given to comply with Safety Principles (EN60950-1).
CAUTION:
Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr.
Gebrauchte Batterien gemäß der Anleitung beseitigen.
CAUTION:
Leaving the power plug connected for a long time in an environment having a lot of dust, moisture, or oily smoke will
cause a fire. (Because dust accumulated in the surrounding area will absorb moisture and cause an insulation failure)
Notes on Assembly/Disassembly
Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling works.
2. If not specially instructed, reverse the order of disassembly to reinstall.
3. Ensure to use the right screw type (length, diameter, etc.) at the right position when assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding wire and the varistor. Ensure to
use the right screw type when assembling.
5. Unless it is specially needed, do not operate the device with some parts removed.
6. Never remove the paint-locked screws when disassembling.
4
Safety Precautions
CAUTION:
Double pole/neutral fusing
ACHTUNG
Type of Screws
RS tight W Sams Binding TP
Fastened member Metal Resin Metal Resin Metal Resin Metal Resin
Tightening torque M4 Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
(N*m) 1.6 1.6 1.6 0.8 1.6 0.8 1.6 0.8
M3 Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
0.8 0.8 0.6 0.6 0.6 0.6 0.6 0.6
* For PCB, refer to the tightening torque value of resin (fastened member).
Type of Screws
RS tight W Sams Binding TP
5
1 Product Overview
Product Lineup...................................... 7
Features.............................................. 11
Specifications...................................... 13
Parts Name......................................... 25
1. Product Overview
Product Lineup
Host machine
Product name
7
1. Product Overview
Option
■ Pickup/Delivery / Image Reading System Options
[6] [3]
[4]
[5]
[16] [1]
[10]
[2] [15]
[11]
[13]
[19]
[8]
[12]
[9]
[18] [17]
[14]
[7]
8
1. Product Overview
[3] [13]
[15]
[11]
[12]
[4]
[9]
[10]
[5]
[6]
[16]
9
1. Product Overview
10
1. Product Overview
Features
Product Features
■ Setup Guide
Setup Guide is designed to improve the workability during the installation by enabling to implement the series of necessary setting
items at installation of a device in the format of a navigation.
The items that can be set are as follows:
11
1. Product Overview
Changes in the main network-related setting values can be applied "without restart" after changing the settings.
* There are some setting values that require restarting.
12
1. Product Overview
Specifications
Specifications
Item Specification/Function
Machine installation method Desktop
Photosensitive medium OPC
Exposure method Laser exposure
Charging method DC Roller charging
Developing method Dry, 2-component development + ACR method (ACR: Auto Carrier Refresh)
Transfer method Intermediate Belt transfer
Separation method Curvature separation + Static Eliminator
Pickup method Simple retard roller method
Fixing method On-demand fixing
Delivery method Face-down
Drum cleaning method Cleaning Blade
Transfer cleaning method Cleaning Blade
Toner type Non-magnetic negative toner
Toner supplying method Toner Container method
Toner level detection function Yes
Leading edge image margin 4.0 +1.5/-1.0 mm
Left edge image margin 2.5 +/- 1.5 mm
Image gradations 256 gradations
Print resolution 1200 × 1200 dpi
Maximum image guarantee area 300×450.5mm
300×1025.5mm (long length)
Maximum printable area 305×450.5mm
305×1025.5mm (long length)
Warm-up time After Powering Quick Startup • Time between power-on and appearance of the copy icon on the main
ON 'OFF' menu: 30sec or less
• Time between device power-on and when the start key is enabled(print
reservation) : 34sec or less
Quick Startup • Time until key operations can be performed on the touch panel display:
'ON' 4sec or less
• Time between device power-on and when the start key is enabled(print
reservation):
"start speed priority mode" is ON and less than 8 hour from device power-
on:10sec or less
Returning from the Sleep mode 10 sec. or less
First copy time Color 8.2 sec.
B/W 5.9 sec.
Paper type Cassette 1/ Cassette 2 Thin (52 to 63 g/m2), Plain (64 to 105 g/m2), Color, Recycled (64 to 105 g/m2),
OHP, Heavy(106 to 220g/m2), Pre-Punched, Bond, Envelopes
Multi-purpose Tray Thin(52 to 63 g/m2), Plain (64 to 105 g/m2), Heavy (106 to 300 g/m2), Recycled
(64 to 105 g/m2), Coated(106 to 256 g/m2), Color, Tracing, OHP, Envelopes,
Pre-Punched, Bond, Postcard, Labels
Paper size Cassette 1/ Cassette 2 A3R, B4R, A4, B5, 11×17R, LGL, LTR, EXE, A4R, B5R, LTRR, A5R, K8R, K16,
K16R, STMTR, 12×18R, Envelopes (Nagagata 3, Younagagata 3, Kakugata 2,
Monarch, COM10 No.10, DL), Custom size (139.7 mm × 182 mm to 304.8 mm
× 457.2 mm)
Multi-purpose Tray A3R, B4R, A4, B5, A5, 11×17R, LGLR, LTR, A4R, B5R, LTRR, EXE, A5R,
STMT, STMTR, 12x18R, A3R, K8R, K16, K16R, Postcard, Reply Postcard, 4-
on-1 Postcard, Envelopes, Custom size (98.4 mm x 139.7 mm to 320 mm x
457.2 mm)
Pickup capacity Cassette 550 sheets (80 g/m2) or 640 sheets (64 g/m2)
Multi-purpose Tray 100 sheets (80 g/m2) or 120 sheets (64 g/m2)
Duplex method Through-pass duplex
13
1. Product Overview
Item Specification/Function
HDD capacity 250 GB or more (Used space: 215 GB)
Rated power supply TBD
Power con- Maximum power consumption TBD
sumption When in the Sleep mode TBD
When the main Quick Startup TBD
power switch is 'ON'
turned OFF Quick Startup TBD
'OFF'
Dimensions (H x W x D) 565 mm x 742 mm x 900 mm
Weight imageRUNNER ADVANCE C3530: approx.65 kg
imageRUNNER ADVANCE C3530i : approx.77 kg
Productivity
Product name Productivity
imageRUNNER ADVANCE C3530/C3530F A3 15 sheets/min
B4 15 sheets/min
A4 30 sheets/min
B5 30 sheets/min
imageRUNNER ADVANCE C3520F A3 15 sheets/min
B4 15 sheets/min
A4 20 sheets/min
B5 20 sheets/min
Paper type
Available paper types are shown below.
See the table below for the custom paper size.
14
1. Product Overview
Pickup Specifications
Type (paper weight) Size Feeding Width Pickup position
direction direc- Multi- Cas- Cas- Cas- Cassette
(mm) tion pur- sette 1 sette 2 sette 3 4
(mm) pose
Tray
Thin 2 (52-59 g/m2) A3 420 297 Yes No Yes Yes Yes
Thin 1 (60-63 g/m2) B4 364 257 Yes No Yes Yes Yes
Plain 1 (64-75 g/m2)
A4R 297 210 Yes No Yes Yes Yes
Plain 2 (76-90 g/m2)
Plain 3 (91-105 g/m2) A4 210 297 Yes Yes Yes Yes Yes
Color 1 (64-82 g/m2) B5R 257 182 Yes No Yes Yes Yes
Recycled 1 (64-75 g/m2) B5 182 257 Yes Yes Yes Yes Yes
Recycled 2 (76-90 g/m2) A5 148 210 Yes No No No No
Recycled 3 (91-105 g/m2)
A5R 210 148 Yes Yes Yes Yes Yes
11 x 17 431.8 279.4 Yes No Yes Yes Yes
LGL 355.6 215.9 Yes No Yes Yes Yes
LTR 215.9 279.4 Yes Yes Yes Yes Yes
LTRR 279.4 215.9 Yes No Yes Yes Yes
STMTR 215.9 139.7 Yes Yes Yes Yes Yes
STMT 139.7 215.9 Yes No No No No
SRA3 450 320 Yes No No No No
12 x 18 457.2 304.8 Yes No Yes Yes Yes
EXEC 184.1 266.7 Yes Yes Yes Yes Yes
OFFICIO 317.5 215.9 Yes No Yes Yes Yes
E-OFFICIO 320 220 Yes No Yes Yes Yes
B-OFFICIO 355 216 Yes No Yes Yes Yes
M-OFFICIO 341 216 Yes No Yes Yes Yes
A-OFFICIO 340 220 Yes No Yes Yes Yes
A-LTR 220 280 Yes No Yes Yes Yes
A-LTRR 280 220 Yes No Yes Yes Yes
GLTR-R 266.7 203.2 Yes No Yes Yes Yes
GLTR 203.2 266.7 Yes No Yes Yes Yes
15
1. Product Overview
16
1. Product Overview
17
1. Product Overview
18
1. Product Overview
19
1. Product Overview
20
1. Product Overview
21
1. Product Overview
22
1. Product Overview
23
1. Product Overview
24
1. Product Overview
Parts Name
Toner Container
Fixing Assembly
ITB Unit
Secondary Transfer
Outer Roller
Drum Unit
Laser Scanner
Unit
Multi-purpose Tray
Waste Toner
Container Cassette 1
Cassette 2
Cassette 3
Cassette 4
Control Panel
[1] [2] [3]
[4]
[5]
[6]
[7]
[8]
[9]
25
1. Product Overview
26
2 Technology
Basic Configuration............................. 28
Original Exposure System...................29
Main Controller....................................39
Laser Exposure System...................... 43
Image Formation System.................... 50
Fixing System......................................82
Pickup / Feed System......................... 94
External Auxiliary System................. 115
2. Technology
Basic Configuration
Functional Configuration
This machine consists of 6 major blocks: Original Exposure and Feed System, Controller System, Laser Exposure System, Image
Formation System, Fixing System, and Pickup Feed System.
ADF
Reader
Delivery
Fixing
System Fixing
Controller System
Laser Scanner
28
2. Technology
Overview
■ Specifications
● Reader Assembly
Item Specification/Function Remarks
Photo conductor LED -
Scanning of original At copyboard reading: -
Scanning by moving Scanner Unit
Reading resolution 600 dpi x 600 dpi -
Number of gradations 256 gradations -
Carriage position detec- Scanner Unit HP Sensor -
tion
Magnification ratio 25 % to 400 % B&W:
Scan magnification (skipping of 2 vertical lines:
25% to 50%)
Color:
Digital variable magnification
Horizontal scanning direction: Horizontal scanning direction:
Image processing by the Main Controller PCB -
29
2. Technology
■ Basic Configuration
● Reader Unit
Parts Configuration
[8] [9]
[7] [10]
[6] [11]
[5]
[4]
[3]
[2]
[1]
30
2. Technology
Scanner Unit
The Scanner Unit consisting of an LED, mirror, lens, and Reading Sensor is used to perform original exposure and reading.
Light emitted from LED is reflected by the original and reaches the Reading Sensor through the Reflection Mirror and the Lens
Unit.
Lens
mirror
No.4
mirror No.3
mirror
No.2
mirror No.1
mirror
No.5
Lens CCD
Reading Sensor
The Reading Sensor reads the image for1 image line.
The Reading Sensor has 4 lines (R, G, B, and B/W). At 600 dpi B&W reading, 1 line (B/W) is used. At color reading, 3 lines (R,
G, and B) are used.
31
2. Technology
Magnification Ratio
■ Changing the Magnification Ratio in Horizontal Scanning Direction
When using the reading mode of the reader / When using the ADF
Reading in the horizontal scanning direction is performed at 100% size. Changes to the magnification ratio are processed by the
Main Controller PCB.
32
2. Technology
■ Control Description
In horizontal scanning direction, sensor level of each original detection position is measured by moving the Scanner Unit to the
detection position shown in the figure in relation to the original setting position. The size in the vertical scanning direction is
determined by using the Original Size Sensor (AB) and Original Size Sensor (Inch).
AB type
Inch type
Original detection
position 1 STMTR
Original detection
position 2 STMT LTRR LGL
Control timing
Dust evasion control
• At job completion
• At the start of a job (only when one of the following conditions is met)
• At the start of the first job after power ON or recovery from sleep mode
• At the start of the first job after a message prompting cleaning of dust is displayed and then the ADF is opened and then
closed
• At the start of a job when dust evasion control performed at the end of the previous job failed to finish normally
33
2. Technology
WMUP STBY
1st 2nd
SCAN SCAN
Control description
Dust evasion control
• At job completion
The Reading Sensor detects presence/absence of dust at the reading position A, B, and C in that order, and the position
where dust is least present becomes the reading position for the next job.
• When a job starts
Like the time of completion of a job, presence/absence of dust is detected at all positions (A, B, and C in that order).
The position where dust is least present is used as the reading position and reading starts.
C B A
0.5 mm 0.5 mm
C B A
Scanning Glass
34
2. Technology
Image Processing
Image processing is performed by the Reader Controller PCB for each line of the images. The main functions are indicated below.
1. Reader Controller PCB
• Shading correction
• Color displacement correction in vertical scanning direction
2. Scanner Unit PCB (in the Scanner Unit)
• Scanner Unit Drive
• Gain correction of the Reading Sensor output, Offset correction
LED (4lines)
Reader Controller PCB
CCD/AP PCB
LED (4lines)
Analog image
signal
Analog image
process A/D
- gain correction
conversion
- offset correction
CCD/AP PCB
35
2. Technology
Red(R)line
Green(G)line
Blue(B)line
Black/White(B/W)line
Enlarged
Light-receiving section
Output
L L H H L H L H H H L ………
■ Shading correction
Even if density of the original is even, output of the Reading Sensor may not become even due to the following reasons.
1. Variation in sensitivity of pixel of the Reading Sensor
2. Uneven light intensity of the lens
3. Differences in transmission light intensity between that at the center and those at peripheral part of the lens
4. Light intensity difference between those at the center and those at peripheral part of the LED
5. Deterioration of the LED
Shading correction is executed to correct unevenness of the Reading Sensor output, and there is a type of the correction to be
executed per job.
Shading correction is performed for each scanning of original.
With this operation, light of LED Lamp is emitted to the Standard White Plate, and the reflected light is converted into digital data
at the analog image processing part of the Scanner Unit PCB. The amount of digitized reflected light is input to the shading
correction circuit in the Main Controller PCB as the shading coefficient. In the shading correction circuit, the stored target value
and the shading coefficient are compared, and the difference is determined as the shading correction value.
Based on the shading correction value, variation in pixel of the Reading Sensor of each scan is corrected so that image density
level can be made uniform.
Reading Sensor
output Characteristics
after correction
Target value Characteristics
before correction
Measurement
value
White
Original density
Standard White Plate
36
2. Technology
&RORUGLVSODFHPHQW
FRUUHFWLRQLQYHUWLFDO
VFDQQLQJGLUHFWLRQ5*
1 line
As for the color displacement correction value in the vertical scanning direction, there are two types of reader scans as shown
below. These correction values have been adjusted at the time of shipment, and stored as service mode values. (In COPIER >
ADJUST > CCD)
• COPIER > ADJUST > CCD > 100-RG
• COPIER > ADJUST > CCD > 100-GB
When a job is started, color displacement correction processing is performed based on the saved color displacement correction
values.
Sensor
Motor
ADF Driver
Scanner Unit
PCB
Solenoid
Fan
37
2. Technology
• E412 - 0006: Stop of fan was detected after rotation signal for the DADF Cooling Fan was transmitted.
Different DADF model error
• E490 - 0001: An improper Scanner Unit is installed.
• E490 - 0101: An improper DADF is installed.
38
2. Technology
Main Controller
Overview
■ Configuration/Function
USB I/F
Item Function
Main Controller PCB System Control/Memory Control/Printer Output Image Processing Control, Reader Image Input Processing,
Card Reader Connection I/F, Fax Image Processing, USB Extension HUB Connection I/F
USB port
USB2.0 Device I/F, USB3.0 Host I/F, USB2.0 Host I/F
Hard disk 2.5 inch SATA I/F Standard: 250 GB (215 GB usable area), address book, security information (password,
certificate), image data, preferences
Flash PCB Storing System Software
TPM PCB Generation and storage of the encryption key.
(Only when Management Settings > Data Management > TPM Settings is "On". Default: OFF
39
2. Technology
J4502 J15
J4501
J13
J6003
J18
J9
J5000
J4504
J6004
J5
J6005
J3
J9500
J7
■ Motion Sensor
Function
Features of the Motion Sensor functions are shown below.
• When the machine detects a person staying in front of it (in the area where the sensor works) for more than a certain period
of time, it automatically recovers from sleep mode.
• It judges whether the person is a user or a passerby and controls not to perform recovery triggered by passersby in order to
reduce unnecessary power consumption.
40
2. Technology
• Criteria for judging whether a person is a user or passerby are shown below.
• If a person approaches the machine from the front, the sensor judges the person as a user and starts recovery from
sleep mode quickly.
• If a person approaches the machine from the side, the sensor judges the person walking fast as a passerby and the
person walking slowly as a user.
• The machine may recover from sleep mode in response to the detection of the passerby walking slowly, but the machine
shifts to sleep mode again if it is not operated within a specified period of time.
CAUTION:
Do not block the opening because the sensor generates ultrasonic waves and detects reflected waves.
Settings/Registration
This function can be set from the following menu.
[Settings/Registration] > [Preferences] > [Timer/Energy Settings] > [Use Motion Sensor]
ON/OFF of this function and the sensor sensitivity can be configured.
Startup Sequence
Power Supply Switch ON
NOTE:
To achieve faster startup, the progress bar and the active PCB are not synchronized.
41
2. Technology
NOTE:
When the following errors occur, the system of the host machine has not been started normally. Therefore the error code is not
recorded in the log.
E602-XX01, E614-XX01
Shutdown Sequence
Before shutting down the power supply, it is necessary to perform the HDD completion process (Purpose: to prevent damage on
the HDD) and execute the fixing disengagement operation. This series of process is called "shutdown sequence".
With this machine, the Main Controller PCB detects turning OFF the Main Power Supply Switch, and the shutdown sequence is
started and executed automatically.
Note that the maximum shutdown time with this machine is 90 seconds. (If the maximum of 70 seconds has elapsed, the power
supply is turned OFF by the hardware timer circuit on the Low Voltage Power Supply PCB.)
NOTE:
If the power supply is stopped without shutting down the machine, or if the processing to completely delete the hard disk (deletion
of the primary file) fails to be completed within the shutdown time (max. 70 sec.), data consistency is checked at startup. In such
a case, startup takes up to 80 seconds. The progress bar is displayed during the data checking.
42
2. Technology
Overview
The laser exposure system forms a static latent image on the Photosensitive Drum by laser exposure.
The Laser Scanner Unit consists of the Laser Assembly and the Scanner Motor, and is controlled by the signal input from the DC
Controller.
This machine adopts the 1-polygon, 4-laser method to realize a compact size.
This method performs laser scanning using one Scanner Motor and four laser diodes. The multifaceted mirror on one Scanner
Motor can scan lasers equivalent to four stations, thereby realizing space-saving.
The following shows an outline drawing of the Laser Scanner Unit.
[3]
UN08
UN09
[4]
[1]
[2]
[2]
[1]
M01
No. Name
1 Reflection Mirror
2 Imaging Lens
3 Photosensitive Drum
4 BD signal light-receiving section
UN08 C/Bk Laser Driver PCB
UN09 Y/M Laser Driver PCB
M01 Scanner Motor
43
2. Technology
Specifications
Item Description
Number of Laser Scanner Units 1
Number of laser beams 1 beam per color
Resolution 1200 dpi
Number of Polygon Mirror facets 4 facets
Execution timing
After Power-On
Control description
The DC Controller switches between four modes (Forced OFF mode, APC mode, Print mode, and Standby mode) by laser control
signals.
DC Controller
PCB (UN04) Y/M/C/Bk
Laser Driver
CPU PCB (UN08)
ASIC
Laser ON
/OFF signal Laser Scanner
Motor
Video signal
ASIC APC signal
Laser
Beam
Main Controller C/Bk
PCB(UN05) Laser Driver
PCB (UN09)
Printer
status PSTBY PINTR PRINT LSTR PSTBY
At 1st line (APC)
LaserA
Execution Timing
When printing is started (for each line)
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2. Technology
Control description
1. The Y/M Laser Driver PCB forcibly emits the Bk laser diode of the C/Bk Laser Driver PCB by setting the Bk laser control
signal to APC mode.
2. The laser beam of the Bk laser has a BD circuit in the scanning light path, and is incident on the BD Circuit.
3. The BD Circuit detects the laser beam and generates a BD signal, and sends it to the Main Controller.
4. The Main Controller synchronizes with this signal, and sends video signals (Y_VDO, M_VDO, C_VDO and Bk_VDO) to the
Y/M and C/Bk Laser Driver PCBs while regarding the reference BD signal as the vertical scanning synchronous signal (BD)
for each line. This enables each Laser Driver PCB to emit a laser beam from a fixed position for each line.
NOTE:
• As the BD signal is the horizontal scanning synchronous signal of the Bk color, the Bk color serves as each color's
reference for horizontal scanning.
• With this machine, the reference in the horizontal scanning direction for Y and M colors is the right edge (right-to-left)
while that for C and Bk colors is the left edge (left-to-right).
Feeding
direction
Execution timing
At each print
Control description
1. When the DC Controller receives a print order, it detects an internal reference signal. Based on this signal, a vertical scanning
synchronous signal (ITOP) is generated and sent to the Main Controller.
2. The Main Controller synchronizes with ITOP signal and generates video signals (Y_VDO, M_VDO, C_VDO and Bk_VDO),
and sends them to the Laser Scanner Unit.
45
2. Technology
3. The Laser Scanner Unit generates the laser drive signals based on the video signals. At this timing, the Laser Scanner Unit
emits laser beams to match the leading edge of image with that of paper.
NOTE:
If the process speed is slowed by the print mode, the cycle of the TOP signal in continuous printing is lengthened according
to the degree of slowing.
Laser Laser
Laser Laser
Main Controller
PCB(UN05)
DC Controller Video signal
PCB(UN049)
ASIC
CPU LAser ON/OFF signal
ITOP
Execution timing
At power-on, and at each print
Control description
Execution timing
At power-on, and at each print
Control description
Scanner Motor rotation speed is controlled by the Y/M Laser Driver PCB.
1. The Y/M Laser Driver PCB outputs Scanner Motor control signals (acceleration signal: ACC, deceleration signal: DEC) to
the Scanner Motor to rotate the Polygon Mirror.
46
2. Technology
2. The Y/M Laser Driver PCB controls the Scanner Motor rotation speed to be constant by referring to the Scanner Motor rotation
speed signal (FG signal).
(From when the Scanner Motor starts rotation until it reaches the target revolutions and the machine starts image formation
process)
3. When the laser beams are emitted at image formation, the BD Sensor of the C/Bk Laser Driver PCB detects the BD signal
and inputs it to the Y/M Laser Driver PCB.
4. The Y/M Laser Driver PCB controls the Scanner Motor control signals (acceleration signal: ACC, deceleration signal: DEC)
based on the input timing of the BD signal to control the Scanner Motor rotation speed.
BD Scanner
BD Sensor Monitor
Bk Laser
C/Bk Laser
Driver PCB
(UN09) C Laser
M Laser
ASIC Y/Mk Laser
Driver PCB
(UN08) Y Laser
FG
DEC
ACC
Execution Timing
For each line (before writing the image)
Control description
1. The Y/M Laser Driver PCB outputs the APC signal to the Laser Driver IC on each Laser Driver PCB.
47
2. Technology
2. The APC mode is set for the Y/M and C/Bk Laser Driver PCB ICs, and the laser diode of each color is forcibly emitted. The
photo diode (PD) monitors the laser diode (LD), and each Laser Driver IC adjusts the output of laser diode until the laser
light intensity reaches a specified level.
LD
Y/M Laser Driver PD
PCB(UN08)
M Laser
APC Signal
ASIC LD
LD
PD
C Laser
LD
LD
PD
LD
PD
BD Correction Control
Purpose
Corrects the displacement of each color's laser write start position due to variation in angle of the Polygon Mirror facets.
Execution timing
At power-on, and at each print
Control description
1. The Main Controller PCB measures the BD interval after the completion of constant speed rotation control of the Scanner
Motor.
2. The Main Controller PCB calculates the correction value from the displacement of the BD interval.
3. The write start position is corrected by correcting the write start timing based on the calculated correction value.
START
BD interval measurement
Gap Gap
Before
Write start position correction
BD1 BD2
correction value calculation
Gap Gap
END
48
2. Technology
49
2. Technology
Overview
■ Specifications
Item Function/Method
Photosensitive Drum Material OPC
Drum diameter Φ30
Cleaning Cleaning Blade
Process speed 1/1 speed: 119.4 mm/s
1/2 speed: 59.7 mm/s
Drum Heater N/A
Developing Unit Developing method Dry, 2-component development
Toner level detection Yes
Primary charging Charging method Roller charging
Toner Container Toner Container detection Yes
Toner Container replacement (during continuous printing) No
Transfer method Intermediate transfer (ITB)
ITB Unit Cleaning Cleaning Blade
Belt displacement correction Correction by the rib guide mechanism
Primary transfer Transfer method Transfer Roller
Disengagement mechanism Yes
Secondary transfer Transfer method Transfer Roller
Disengagement mechanism No
Cleaning Static cleaning
Separation method Curvature separation + Static Eliminator
Waste Toner Contain- Full-level detection Yes
er Presence/absence detection Yes
■ Parts Configuration
[2]
Y M C BK
[3]
Y M C BK
[1]
[4]
[5]
No. Name
1 ITB Unit
2 Driving the Toner Bottles
3 Toner Bottle
4 Drum Unit
50
2. Technology
No. Name
5 Laser Scanner Unit
■ Print Process
Pickup
51
2. Technology
CL01 M02
M CL02 M0
CL03
CL04
[7]
52
2. Technology
[5]
[1] [2]
[4] [3]
Drum cleaning
Purpose:
To clean residual toner on the Photosensitive Drum
Control description:
1. When the Photosensitive Drum rotates, the Cleaning Blade engaged with the drum scrapes off residual toner on the
drum.
2. The Cleaning Screw is rotated to feed the toner that has been scraped off to the Waste Toner Container.
Control description:
The Pre-exposure LED is activated and light is emitted to the Photosensitive Drum.
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2. Technology
• Adjustment of the Cleaning Pre-exposure LED (Bk) light intensity (1/2 speed):
COPIER > ADJUST > EXP-LED > PR-EXPK2
Detection timing:
• At power-on
• When recovering from sleep (after 8 hours or more have elapsed)
Detection description:
The following is determined from the AC current monitor value when discharge current control is executed to detect the
presence or absence of the Drum Unit.
• When the current monitor value is less than the specified value: Drum Unit absent
• When the current monitor value is the specified value or higher: Drum Unit present
NOTE:
If the Drum Unit is detected as present but the memory of the Drum Unit is not detected, alarm code 09-0010/0011/0012/0013 is
generated.
NOTE:
Detection of presence/absence of a Drum Unit may not be executed at times such as at recovery from sleep mode (of less than
8 hours).
Detection timing
• At power-on
• At each print
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2. Technology
Control description
1. The drum life is calculated from the drum rotation time + application time of the primary charging DC bias.
2. The value calculated in step 1) is added to the count value that has been stored in the memory of the Drum Unit.
DC Controller PCB
(UN049)
Item Prior delivery alarm Display that prompts replace- Completion of replacement
ment
Timing When the Drum Unit estimated life 7 days after a prior delivery alarm When the Drum Unit is detected
(*1) reaches the setting value (*2) is sent (*3)
Detected to (location) New/Old Drum Unit Sensor - New/Old Drum Unit Sensor
Message None Replace the Drum Unit 1/2/3/4. None
(Operation of the host
machine)
Alarm Codes Drum Unit (each color) LF setting val- None Drum Unit (each color) replace-
ue reaching alarm (*4) ment completion alarm (*5)
• 40-0070: Y • 43-0070: Y
• 40-0071: M • 43-0071: M
• 40-0072: C • 43-0072: C
• 40-0073: Bk • 43-0073: Bk
*1: See "Drum Unit (each color) estimated life" in "Service Mode" shown below.
*2: See "Setting of the timing for sending a drum (each color) prior delivery alarm" in "Service Mode" shown below.
*3: Display/Hide can be switched in the following service mode (Lv.2).
COPIER > OPTION > USER > P-CRG-LF
*4: During the period from when a prior delivery alarm is sent to when a replacement completion alarm is sent, the next prior
delivery alarm is not sent. Displayed in COPIER > DISPLAY > ALARM-2.
*5: Displayed in COPIER > DISPLAY > ALARM-3.
55
2. Technology
■ Primary Charging
Primary charging bias control
Purpose
To apply voltage to the Primary Charging Roller in order to charge the Photosensitive Drum Surface to a negative potential
Charging method
Roller charging (DC charging (no AC charging))
The primary charging bias (DC negative), which has been generated by the Secondary Transfer High Voltage PCB (UN03),
is applied to the Primary Charging Roller.
The primary charging bias value is determined by the DC Controller PCB (UN049) based on the following conditions:
• Environment (humidity detected by the Environment Sensor (UN27))
• Life of the Photosensitive Drum
[1]
[2]
56
2. Technology
Control description
The developing bias (AC, DC negative), which has been generated on the Secondary Charging PCB (UN03), is applied to
the Developing Cylinder.
• Developing DC bias: The bias to generate potential difference with the Photosensitive Drum. The bias value is
determined based on the Environment Sensor (UN27).
• Developing AC bias: The bias to improve image quality.
[1]
Transfer/Separation
■ Parts / Drive Configuration
M02
[4]
[5]
[3]
[2]
[1]
57
2. Technology
Control description
1. The current value of the primary transfer DC bias is detected.
2. Optimal target current value is determined based on the temperature/humidity data of the Environment Sensor (UN27).
3. The primary transfer DC bias to be applied to the Primary Transfer Roller is determined.
Execution timing
The execution timing for this control depends on the control timing, adjustment timing, and the combination of conditions.
Control description
The primary transfer bias for each color (Y/M/C/Bk) is generated by the Primary Transfer High Voltage PCB (UN02) and
applied to the Primary Transfer Roller.
The primary transfer bias value is determined by the primary transfer ATVC control.
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2. Technology
ON and OFF of the primary transfer bias can be switched by color, and it is possible to turn OFF the bias of the color which
will not be used.
NOTE:
The ATVC control secures transfer performance that is not affected by change in resistance caused by the environment as well
as deterioration of the Primary Transfer Roller and is executed respectively to the primary transfer bias of each color.
Execution timing
At the start of a job: Executed at each initial rotation
At paper interval: Every 100 accumulated images
Control description
1. The monitor current value of the secondary transfer DC bias is detected.
2. The optimal target current value is determined based on the temperature/humidity data of the Environment Sensor
(UN27) and the paper type.
3. The secondary transfer DC bias to be applied to the Secondary Transfer Outer Roller is determined.
Control description
The secondary transfer bias, which has been generated on the Secondary Transfer High Voltage PCB (UN03), is applied to
the Secondary Transfer Outer Roller.
The secondary transfer bias value is determined by the DC Controller through ATVC control, which maintains a constant
current value running though the Secondary Transfer Outer Roller.
59
2. Technology
[1]
Bk
Color
Operation description
The Primary Transfer Disengagement Cam [1] is rotated so that the mode shifts in the following order: Bk mode, Color mode,
and Full disengagement mode.
After initialization, the mode transitions to Bk mode of the HP state.
M08
CL mode All Primary Transfer Rollers are engaged When performing color printing*1
At adjustment operation
M08
Full disengage- All Primary Transfer Rollers are disengaged When the Front Cover is open
ment mode When the Right Door is open*2
When the power is OFF*2
60
2. Technology
Control description
With this machine, belt displacement is prevented by ITB displacement correction using a rib guide mechanism.
[2]
[3]
■ ITB Cleaning
Purpose
To remove residual toner on the ITB to prevent it from affecting the next image.
Control description
1. The ITB Cleaning Blade scrapes toner on the ITB.
2. The ITB Cleaning Screw feeds the toner that has been scraped off to the Waste Toner Container.
61
2. Technology
M02
[1] [2]
[3]
Control description
The secondary transfer cleaning bias, which has been generated on the Secondary Transfer High Voltage PCB (UN03), is applied
to the Secondary Transfer Outer Roller [2] through the Separation Static Eliminator [1].
Residual toner on the Secondary Transfer Outer Roller is attached to the ITB, and then collected by the ITB Cleaning Unit.
[1]
[2]
62
2. Technology
■ Separation
Purpose
This control separates paper from the ITB by elastic force of the paper. (Curvature separation method)
[3]
[2]
[1]
[4]
63
2. Technology
M04
M05
M10
[2]
[1]
UN21,22,23,24
Toner Container
Claw
Lever
Shutter
64
2. Technology
Detection timing
• At power-on
• When the Front Cover is closed
• When recovering from sleep mode (not displayed after Use is pressed)
The Bottle New/Old Sensor (Y/M/C/Bk) (UN39/UN40/UN41/UN42) detects the state from the memory [1] of the Toner Container.
UN39,40,41,42
[1]
Screen Display
A message shown below is displayed according to the condition detected from the memory.
Message State
Cartridge with wrong item no. may be in- A Toner Container with a wrong item number is inserted.
serted.
Toner cartridge may be malfunctioning. A Toner Container that may be malfunctioning is inserted.
Wrong cartridge color may be inserted. A Toner Container of a wrong color is set.
---- The correct Toner Container is set.
65
2. Technology
Control description
The Toner Supply Sensor (Y/M/C/Bk) (PS26/PS27/PS28/PS29) is arranged as shown in the figure below; when the Toner
Container is inserted, the sensor reacts and the Toner Container is detected.
Toner Container
Cut-off
Execution timing
Control description
The toner density of each color is corrected to the target value at the abovementioned control timing and is controlled to achieve
an appropriate toner supply to the Developing Unit. The DC Controller PCB determines toner supply amount by the following 2
data:
• Toner Density Sensor output value (DC Controller)
• Video count value (Main Controller)
The DC Controller PCB turns ON the Bottle Motors (YM)/(CK) (M04/M05) when it determines that toner supply is necessary.
This supplies the specified amount of toner to the Developing Unit.
66
2. Technology
M04
M05
Bottle Motor(YM)
Bottle Motor(CK)
[1]
Hopper Unit
Developing Motor
M10
ATR Sensor
UN21,22,23,24
UN049
DC Controller PCB
Developing Assembly supply count UN05
Main Controller PCB
ATR Sensor result Video Count Value
Control description
This machine uses a Toner Container that has an accordion mechanism at the end. The drive of the Bottle Motor rotates the
Toner Bottle and operates the accordion section. At that time, air pressure is used to supply toner to the Developing Unit.
Control timing
When toner supply is determined necessary by the result of ATR control, toner is supplied.
This machine has 2 Toner Bottle Motors, and toner is supplied by driving Toner Bottles of two colors alternately by one motor.
Expansion Contraction
67
2. Technology
UN05
Main Controller PCB Toner Supply Sensor
PS26,27,28,29 M04 Bottle Motor (YM)
Video Count Value Flag [1] M05 Bottle Motor (CK)
Shrunk
UN049 Press
DC Controller PCB
Developing Assembly
supply count
Developing Motor
M10
The following shows the image of the Drive Unit viewed from the back side.
M Y
2. The driving force is transmitted to the gears, and the Toner Bottle rotates.
M Y
3. When the motor rotates in the reverse direction, the Idler Gear moves to the opposite direction.
68
2. Technology
4. The driving force is transmitted only to the gears on the side toward which the gear moved, and the Toner Bottle
rotates and toner is supplied.
M Y
5. When toner is supplied, the Toner Supply Sensor (Y/M/C/Bk) (PS26/PS27/PS28/PS29) is started while it is turned
ON. Driving the Bottle Motor (YM/CK) (M04/M05) rotates the Toner Bottle, causing the flag of the Toner Supply Sensor
69
2. Technology
to drop to the cut-off part of the Toner Bottle as shown in the figure below, which in turn switches OFF the sensor.
After that, when the flag of the Toner Supply Sensor moves out of the cut-off part, the sensor is turned ON.
When the Toner Supply Sensor is OFF, 1 block's worth of toner is supplied to the Developing Unit.
[1]
< OFF > < ON >
[2]
PS26,27,28,29 [3]
[3]
Bottle semicircule
Bottle Motor
70
2. Technology
CAUTION:
The message to inform of the absence of toner may be displayed before the message to warn of the remaining toner level
if the value of (Lv.2) COPIER > OPTION > DSPLY-SW > T-LW-CL/BK is lowered than the initial value due to the margin
of the toner supply count.
*4: If an unidentified Toner Bottle is used, a pre-toner low alarm is generated when no toner is detected.
*5: Alarm code created by UGW (it is not recorded in the LUI log).
*6: Whether to display the message to warn of the remaining toner level can be set in COPIER > OPTION > DSPLY-SW > TNR-
WARN.
Control description
The Bottle New/Old Sensor (Y/M/C/Bk) (UN39/UN40/UN41/UN42) performs detection. The toner supply count is reset when the
completion of the replacement is detected.
71
2. Technology
• 10-0100-xxxx*1*2
*1: Toner Bottle [BK: 0071, Y: 0072, M: 0073, C: 0074]
*2: Unidentified Toner Bottle [BK: 0181, Y: 0182, M: 0183, C: 0184]
CAUTION:
A toner replacement completion alarm is not generated under the following conditions:
• The DC Controller PCB is replaced, and then a new Toner Bottle is installed before the power is turned ON.
• The DC Controller PCB is replaced, the power is turned ON with the Toner Bottle removed or the Front Door opened,
and then a new Toner Bottle is installed.
[1]
SW01
UN30
[3]
[4]
M17
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2. Technology
Registration Motor
M17
UN30
Waste Toner Sensor
[ Waste Toner Container
[ Toner low : SensorON ] preparation warning
: Sensor OFF ]
UN049
DC Controller PCB
Video count
Number of sheets
Detection de- Prior delivery alarm/Waste Toner Container preparation Waste Toner Container full
scription warning *1
Detection timing When paper equivalent to approximately 3000 counts has been fed When paper equivalent to approximately
since the Waste Toner Sensor PCB (UN30) output result changed 2200 counts has been fed since the prepa-
from ON to OFF*2*3 ration warning*3
Detected to (loca- Waste Toner Sensor PCB (UN30) + video count, or the number of Video count value, or the number of sheets
tion) sheets fed fed
Message The waste toner is nearly full. (Replacement not yet needed.) Replace the waste toner container. (Host
(Operation of the machine is stopped.)
host machine)
Alarm Codes 11-0010 11-0001
*1: The Waste Toner Container preparation warning message can be set to be displayed or hidden using COPIER > OPTION >
DSPLY-SW > WT-WARN.
*2: The timing to display the preparation warning can be changed using COPIER > OPTION > CUSTOM > EXT-TBOX (the timing
to notify that the Waste Toner Container is full is also changed at the same time).
*3: The number of printed sheets differs according to the usage environment/usage conditions.
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2. Technology
Control description
The Waste Toner Container Detection Switch (SW01) is used to detect the presence/absence of the Waste Toner Container.
SW01
Control description
Various controls are performed to form patch pattern [1] on the ITB and read the patch pattern using the Registration Patch Sensor
Unit (Front/Rear) (UN46/47).
[1]
UN47
UN46
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2. Technology
Control description
1. The Main Controller PCB forms the patch pattern of the target color on the ITB.
2. The DC Controller measures the patch density using the Registration Patch Sensor Unit (Front/Rear) (UN46/47) and
corrects the laser output for each color to get the target density.
75
2. Technology
■ D-half Control
Purpose
Optimal image gradation is determined.
Control description
1. The Main Controller PCB outputs patch data in each color (Y, M, C, and Bk) to the DC Controller PCB.
2. The DC Controller PCB forms a patch pattern of each color (Y/M/C/Bk) on the ITB from this data.
3. The DC Controller measures the patch pattern using the Registration Patch Sensor Unit (Front/Rear) (UN46/47) and
the result is sent to the Main Controller PCB.
4. Based on the data above, the Main Controller PCB executes gradation correction to obtain the ideal halftone image.
Control description
1. The Main Controller PCB outputs patch data in each color (Y, M, C, and Bk) to the DC Controller PCB.
2. The DC Controller PCB forms a patch pattern of each color (Y/M/C/Bk) on the ITB.
3. The DC Controller PCB measures the patch pattern using the Registration Patch Sensor Unit (Front/Rear) (UN46/47)
and the result is returned to the Main Controller PCB.
4. The Main Controller PCB compares this measured data with the reference data for ARCDAT control that has been
backed up. The difference by comparison is reflected to the D-half result as the offset value.
Control description
Color displacement is corrected by forming a patch for color displacement on the ITB and reading the amount of color
displacement by the Patch Sensor.
2. This patch pattern is read by the Registration Patch Sensor Unit (Front/Rear) (UN46/47) to detect the amount of color
displacement compared to the reference color (Y).
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2. Technology
3. Based on the above-mentioned detection result, correction is performed according to the amount of color
displacement.
Long patch pattern
Y M C Bk Y M C Bk
8 Set 2 Set
Y M C Bk Y M C Bk
2Set 1Set
NOTE:
Short pattern is normally used as the patch pattern used when performing color displacement correction.
Long pattern is used only for the following cases:
• When executing Adjustment/Maintenance > Adjust Image Quality > Auto Correct Color Mismatch
Correction description
77
2. Technology
• 34-0034: The correction value (C) of the write start position in the vertical scanning direction exceeded the upper
limit during fine adjustment of color displacement
• 34-0036: The correction value (C) of the write start position in the horizontal scanning direction exceeded the upper
limit during fine adjustment of color displacement
• 34-0044: The correction value (Bk) of the write start position in the vertical scanning direction exceeded the upper
limit during fine adjustment of color displacement
• 34-0046: The correction value (Bk) of the write start position in the horizontal scanning direction exceeded the
upper limit during fine adjustment of color displacement
• 34-2201: As a result of wrong detection processing, data that can be used for correction in the vertical scanning
direction was not found (M)
• 34-2211: As a result of wrong detection processing, data that can be used for correction in the horizontal scanning
direction was not found (M)
• 34-2301: As a result of wrong detection processing, data that can be used for correction in the vertical scanning
direction was not found (C)
• 34-2311: As a result of wrong detection processing, data that can be used for correction in the horizontal scanning
direction was not found (C)
• 34-2401: As a result of wrong detection processing, data that can be used for correction in the vertical scanning
direction was not found (Bk)
• 34-2411: As a result of wrong detection processing, data that can be used for correction in the horizontal scanning
direction was not found (Bk)
• 34-5001: The value of the color displacement patch exceeded the upper limit (front side)
• 34-5003: The value of the color displacement patch exceeded the upper limit (rear side)
Patch Sensor
P-wave S-wave
Light-receiving Light-emitting Light-receiving
element element element
Patch image
P-wave :
S-wave :
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2. Technology
Control timing
When Settings/Registration > Adjustment/Maintenance > Adjust Image Quality > Auto Adjust Gradation > Full Adjust is being
executed
Control description
1. When the specified conditions are satisfied, the Main Controller PCB prints 3 types of memorized test prints (patch pattern).
2. Place the test prints in the Reader.
3. The reader scans the gradation density of the patch pattern from the test prints.
4. The Main Controller PCB creates an image gradation density correction table from the gradation density data of patch pattern
scanned by the Reader.
Reader
Printer
PASCAL control
Other Controls
■ Special Controls
This machine has the following sequences as the special sequence.
Developing Discharge
Black Band Sequence Sequence
Solid black band Solid color band (Y/M/C/BK)
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2. Technology
Control description
In order to prevent the Cleaning Blades flip, toner is supplied to the Drum Cleaning Blade and the ITB Cleaning Blade.
Execution condition/timing
When a predetermined number of transparency films have been fed
Control description
When a large number of transparency films are fed, surfactant adheres to the ITB, which causes image failures due to degradation
of transfer efficiency. Therefore, a solid Bk patch is formed on the ITB to remove the surfactant together with toner.
Control description
Supply a toner in ITB, then maintain ability for developing.
Purpose
To check the status of sensor/motor at power-on or recovery from sleep mode.
Control description
According to the conditions, one of the following 3 patterns of warm-up rotation is performed: none, short, or long.
Condition Pattern
Power-on Short
When the power is turned ON (at quick startup) (High temperature and high humid- None
ity environment
Not a high temperature and high hu- None
midity environment
When recovering from sleep mode (8 hours or more (High temperature and high humid- Long
have elapsed in sleep mode) ity environment
Not a high temperature and high hu- Short
midity environment
When the door is closed (High temperature and high humid- None
ity environment
Not a high temperature and high hu- None
midity environment
Warm-up rotation control is not executed when "Insert the waste toner container.", "Replace the waste toner container.", or
"Replace toner cartridge. (Black)" is displayed.
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2. Technology
When color printing is limited or there is no color toner, the following Settings/Registration menu cannot be executed:
• Settings/Registration > Adjustment/Maintenance > Adjust Image Quality > Auto Adjust Gradation
• Settings/Registration > Adjustment/Maintenance > Adjust Image Quality > Correct Shading
• Settings/Registration > Adjustment/Maintenance > Adjust Image Quality > Auto Correct Color Mismatch
• Settings/Registration > Adjustment/Maintenance > Maintenance > Clean Inside Main Unit
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2. Technology
Fixing System
Overview
In the fixing system, toner that has been transferred to the paper by process in the image formation system is fixed.
This machine uses the on-demand fixing method for fixing.
[3]
[2] PS10
H01 [1]
No. Name
1 Fixing Pressure Roller
2 Fixing Film
3 Sensor Flag
H01 Fixing Heater
PS10 Fixing Delivery Sensor
■ Specifications
Item Function/Method
Fixing method On-demand fixing
Heater Ceramic Heater
Protection function Main Thermistor, Sub Thermistor, and Temperature Fuse
When an error is detected, power supply to the Fixing Heater is shut down.
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2. Technology
■ Major Components
[1]
[2]
UN31
H01
PS10
TH01_01
TH01_02
TP01
TH01_03
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2. Technology
Startup Sheet-t
(warm-up During-print o-sheet
Flying start control
rotation) control
control temperature
control temperature
temperature
temperature
Time
Command for Command for
flying start print start
Flaying start
control
temperature
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2. Technology
Startup conditions
• When pressing the Numeric Keypad on the Control Panel/Touch Panel
• When the Main Power Switch is ON*1
• When recovering from sleep mode to standby mode*1
• At completion of jam removal*1
• When opening and closing the Front/Right Door*1
*1: This control is performed regardless of setting whether to execute Service Mode COPIER > OPTION > IMG-FIX > FLYING.
Control description
When the target temperature of the temperature control is reached, the Fixing Motor is controlled at 1/2 speed to start operation.
The control continues for 15 seconds at most until the machine receives a command to start printing.
Fixing
temperature
STBY INTR PRNT
Time
Command for Command for
Flying start print start
85
2. Technology
86
2. Technology
DC Controller PCB
TH01_01 (UN049)
TH01_02
TP01
H01
Small size
paper TH01_03 Low-voltage
Power Supply Unit
(UN01)
Non-feed area
Small size
paper
Fixing Film
Non-feed area
Purpose
To prevent fixing offset and deterioration of the Fixing Film by controlling temperature increase at a non paper feed area at
continuous printing of small-size paper (paper with the width-direction length of LTR landscape or less)
Startup conditions
When the temperature detected by the Sub Thermistor 1 (TH01_03) or Sub Thermistor 2 (TH01_01) has reached a specified
temperature or higher during printing.
Operation
The paper interval is increased to lower the temperature and adjust it slightly below the target printing temperature.
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2. Technology
Non-feeding area
Fixing Film
A4R A4
Non-feeding area
Startup conditions
When the difference between the higher temperature detected by either the Sub Thermistor 1 (TH01_03) or the Sub Thermistor
2 (TH01_01) and the temperature of the Main Thermistor (TH01_02) is the specified temperature or higher at the time a sheet
with a width wider than the preceding one is fed during printing.
Operation
The paper interval is increased to decrease temperature, and feeding the succeeding sheet and power supply to the Heater are
stopped.
Termination condition
This down sequence is terminated at the point when any of the following conditions is satisfied.
• The difference between the higher temperature detected by either Sub Thermistor 1 (TH01_03) or Sub Thermistor 2 (TH01_
01) and the temperature of the Main Thermistor 1 (TH01_02) has become the specified temperature or less.
• A maximum of 30 seconds has elapsed since the preceding sheet passed the fixing nip.
[2] [2]
No. Name
[1] Pressure Release Gear
[2] Cam Gear
[3] Fixing Film
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2. Technology
No. Name
[4] Fixing Pressure Roller
PS13 Fixing Pressure Release Sensor
Execution condition/timing
Engagement operation
• At power-on (*)
• At recovery from sleep mode (*)
• At warm-up rotation
• When the Fixing Pressure Roller is in a disengaged position at the start of a job
* Cannot be executed when the 24V interlock is disconnected due to reasons such as door being open.
Disengagement operation
Since this machine enters sleep mode without disengaging the Fixing Pressure Roller, the fixing pressure operation of the
roller can be skipped when the machine recovers, which shortens the startup time. Therefore, if the Power Switch is turned
OFF during sleep mode or the machine is left in sleep mode for a specified period of time, it is necessary to disengage the
Fixing Pressure Roller.
• When the Power Switch is OFF
• When the Power Switch is OFF during sleep mode
• When the machine is left in sleep mode for 4 hours
• When a power-on jam occurs
• At occurrence of a jam
• When the Right Door is opened and closed while the fixing disengagement operation cannot be executed because of
disconnection of the 24V interlock due to a door open jam
• When the machine is left in standby for 4 hours
Operation description
When the machine operates again after the specified period of time has elapsed since the last fixing operation, flying start control
is performed to drive the Fixing Pressure Roller and Fixing Film for the specified period of time.
Disengagement of the Fixing Film Unit is performed after drive is complete.
However, this control is only executed when the machine is in standby or in sleep mode. It is not executed when the power switch
is OFF, when an error has occurred, or when a jam has occurred.
Control description
The slack of the paper is kept at a specified level when the paper is fed from the Secondary Transfer Outer Roller to the Fixing
Pressure Roller.
Since the feeding speed of the Fixing Pressure Roller and that of the Secondary Transfer Outer Roller are not the same when
paper is fed to the Fixing Unit, image failure, paper wrinkle, image stretching, etc. occur.
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2. Technology
To prevent these symptoms, one Arch Sensor (PS11) located at the inlet of the Fixing Unit detects the slack of paper and adjusts
the rotation speed of the Fixing Motor. This keeps an appropriate level of paper slack.
The Arch Sensor (PS11) detects the paper arch and changes the drive speed of the Fixing Motor as follows:
1. When the paper leading edge passes in front of the fixing nip area, drive speed of the Fixing Motor is reduced against the
process speed. The speed is maintained until the paper leading edge passes the fixing nip area.
2. When the Arch Sensor (PS11) is ON:
After the paper arch has been detected for the specified period of time or longer, drive speed of the Fixing Motor is increased
against the process speed.
When the Arch Sensor (PS11) is OFF:
After the paper arch has been detected for the specified period of time or longer, drive speed of the Fixing Motor is reduced
against the process speed.
3. Drive speed of the Fixing Motor is switched according to the ON/OFF status of the Arch Sensor (PS11).
4. When the paper trailing edge passes the secondary transfer nip area, drive speed of the Fixing Motor drive returns to constant
speed.
[1] [2]
PS11
* Values for A4/LTR plain paper. The change ratio varies according to the paper size.
No. Name
[1] Fixing Film
[2] Fixing Pressure Roller
PS11 Arch Sensor
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2. Technology
Control description
This machine has a counter in the DC Controller to determine the life of the Fixing Unit.
The life of the Fixing Unit is determined by the following 3 conditions:
1. Total drive time
Displayed when the sum of the total drive times reaches 354 hours.
2. Number of sheets fed
Displayed when 180,000 sheets have been fed (the value in COPIER > COUNTER > DRBL-1 > FX-UNIT)
3. Total drive time + Number of sheets fed
Displayed when either of above conditions 1 or 2 is first detected
When the conditions are met, the message "Fixing Unit needs to be replaced" is displayed on the status line of the Control Panel.
Control description
With this machine, the Fixing Fuse PCB (UN31) detects whether the Fixing Unit is new.
Installing a new Fixing Unit in the machine blows the fuse.
When a new unit is detected, the part counter (COPIER > COUNTER > DRBL-1 > FX-UNIT) is cleared.
When a new Fixing Unit is installed after an error occurs and it is recognized as new, the error is automatically cleared.
When the part counter of the Fixing Unit (COPIER > COUNTER > DRBL-1 > FX-UNIT) is cleared, the Fixing Film Unit replacement
completion alarm (alarm code: 43-0076) is generated.
91
2. Technology
Fixing Assembly
UN049 24V
UN31
Protection function
This machine has the following error codes to protect the Fixing Unit.
92
2. Technology
If the above errors occur, turn OFF and then ON the power of the host machine.
When the specified number of sheets or more is printed after the first and subsequent error detections, the cause is determined
as incidental. In such cases, second and subsequent error detections are handled as a first error detections.
If the error is not cleared by turning OFF and then ON the power, it can be judged that a problem has occurred in the Fixing Unit.
In either case, the error does not need to be cleared in service mode as replacing the Fixing Unit with a new one blows the fuse
of the Fixing Fuse PCB and at the same time clears the error.
93
2. Technology
Overview
■ Characteristics
Support for envelopes
Envelope can be fed from the cassette of the machine.
■ Specifications
Item Description
Pickup method Cassette Retard separation method (Pickup Roller + Feed Roller + Separation Roller)
Multi-purpose Tray Retard separation method (Pickup Roller + Feed Roller + Separation Roller)
Stacking capacity Cassette 550 sheets (80 g/m2), 640 sheets (64 g/m2)
Multi-purpose Tray 100 sheets (80 g/m2), 120 sheets (64 g/m2)
Paper size Cassette 1 A4, B5, LTR, EXE, A5R, K16, STMT, Envelope (Nagagata 3, Yougatanaga 3, COM10
No.10, ISO-C5, DL), Custom size (139.7 mm x 182 mm to 297 mm x 215.9 mm)
Cassette 2 A3R, B4R, A4, B5, 11×17R, LGL, LTR, EXE, A4R, B5R, LTRR, A5R, K8R, K16, K16R,
STMTR, 12×18R, Envelope (Nagagata 3, Yougatanaga 3, Kakugata 2, Monarch, COM10
No.10, DL), Custom size (139.7 mm x 182 mm to 304.8 mm x 457.2 mm)
Multi-purpose Tray A3R, B4R, A4, B5, A5, 11×17R, LGLR, LTR, A4R, B5R, LTRR, EXE, A5R, STMT,
STMTR, 12x18R, A3R, K8R, K16, K16R, Postcard, Reply Postcard, 4-on-1 Postcard,
Envelope, Custom size (98.4 mm x 139.7 mm to 320 mm x 457.2 mm)
Paper weight Cassette 52 to 220 g/m2
Multi-purpose Tray 52 to 300 g/m2
Paper size switching Cassette Automatic size detection
Multi-purpose Tray Automatic size detection
Paper level display Yes
Leading edge margin 1-sided 4.0 mm +1.5/-1.0 mm
2-sided 4.0 mm +1.5/-1.0 mm
Left edge margin 1-sided 2.5 mm +/- 1.5 mm
2-sided 2.5 mm +/- 1.5 mm
94
2. Technology
■ Parts Configuration
● Layout Drawing of Rollers
[1]
[2]
[3]
[4]
[21] [5]
[6]
[7]
[8]
[9]
[10]
[12]
[11]
[22]
[13]
[14]
[15]
[20] [16]
[17]
[19]
[18]
*: [1], [2], [3], and [4] do not exist in the models without 3-Way Unit.
95
2. Technology
[PS53]
[PS52]
[PS51]
[PS12]
[PS14]
[PS10]
[PS22]
[PS08]
[PS24]
96
2. Technology
M31
SL06
M30
M09
M11
M12
M14
M07 M13
97
2. Technology
SL06
M11
M09
M12
M14
M07 M13
98
2. Technology
■ Paper Path
When the 3 Way Unit-D1 is connected
Acceleration section
Reverse Mouth
Third Delivery
Second Delivery
Reverse Mouth
First Delivery
Multi-purpose Tray
Pickup
Cassette 1 Pickup
Cassette 2 Pickup
99
2. Technology
Acceleration section
Reverse Mouth
First Delivery
Multi-purpose Tray
Pickup
Cassette 1 Pickup
Cassette 2 Pickup
M06 [1]
PS18
[2]
PS17
[3]
SW13 [4]
PS20 PS06
PS07
SW16
SW15
100
2. Technology
No. Name
1 Cassette 1 Vertical Path Roller
2 Cassette 1 Feed Roller
3 Cassette 1 Separation Roller
4 Cassette 1 Pickup Roller
5 Cassette 2 Separation Roller
6 Cassette 2 Feed Roller
7 Cassette 2 Pickup Roller
8 Cassette 2 Vertical Path Roller
M06 Cassette 1,2 Lifter Motor
M07 Cassette 1,2 Pickup Motor
M13 Cassette 1,2 Feed/Multi-purpose Pickup Motor
SW13 Cassette 1 Size Switch
SW15 Cassette 2 Size Switch A
SW16 Cassette 2 Size Switch B
PS04 Cassette 1 Lifter Sensor
PS05 Cassette 1 Paper Sensor
PS06 Cassette 2 Lifter Sensor
PS07 Cassette 2 Paper Sensor
PS08 Cassette 1 Vertical Path Sensor
PS17 Cassette 1 Paper Level Sensor A
PS18 Cassette 1 Paper Level Sensor B
PS19 Cassette 2 Paper Level Sensor A
PS20 Cassette 2 Paper Level Sensor B
PS24 Cassette 2 Vertical Path Sensor
■ Drive Configuration
M07 M13
[1] [2]
[3]
M06 [4]
[5]
[6]
No. Name
1 Cassette 1 Pickup Roller
2 Cassette 1 Vertical Path Roller
3 Cassette 1 Feed Roller
4 Cassette 1 Separation Roller
5 Cassette 2 Vertical Path Roller
6 Cassette 2 Feed Roller
7 Cassette 2 Separation Roller
8 Cassette 2 Pickup Roller
9 Lifting Plate
M06 Cassette 1,2 Lifter Motor
M07 Cassette 1,2 Pickup Motor
M13 Cassette 1,2 Feed/Multi-purpose Pickup Motor
101
2. Technology
■ Lifter Control
Paper inside a cassette is lifted up by the Lifting Plate.
The Lifting Plate is lifted up by rotating the Cassette Lifter Motor (M06/M102).
When the paper surface reaches the position of the Pickup Roller, the Cassette Lifter Sensors (PS04/PS06) are turned ON to
detect that the paper has reached the pickup position.
*1: Preferences > Paper Settings > Paper Size Group for Auto Recognition in Drawer
102
2. Technology
Cassette 1
The Cassette 1 Size Switch detects the size of paper set in the cassette. The switch consists of 3 microswitches, and the width
is detected in accordance with the combination of ON/OFF. When the cassette presence/paper size is changed, the DC Controller
notifies the Main Controller of the status change.
In addition, the distinction between A5-R and STMT-R is determined by the user or service technician while that between EXEC
and K16 is determined by the service technician.
Presence of the cassette is detected when the size switch is pressed. (When none of the switches are pressed, it is judged as
"no cassette".)
NOTE:
When a failure occurred while the cassette of the host machine is being lifted up, the cassette presence/absence and paper size
status are not detected.
[1]
SW13
[2]
No. Name
1 Trailing Edge Guide Plate
2 Side Guide Plate
103
2. Technology
No. Name
SW13 Cassette 1 Size Switch
Cassette 2
The paper size in the cassette is automatically detected by the Cassette 2 Size Switch A/B after the position of the Guide Plate
is adjusted. The switch consists of 3 microswitches, and length and width are detected in accordance with the combination of
ON/OFF. When the cassette presence/paper size is changed, the DC Controller notifies the Main Controller of the status change.
In addition, the distinction between A5-R and STMT-R is determined by the user or service technician while that between EXEC
and K16 is determined by the service technician.
Presence of the cassette is detected when the size switch is pressed. (When none of the switches are pressed, it is judged as
"no cassette".)
SW15
[1] [2]
[4] SW16
[3]
No. Name
1 Trailing Edge Guide Plate
2 Link Arm
3 Side Guide Plate
4 Size Detection Plate
SW15 Cassette 2 Size Switch A
SW16 Cassette 2 Size Switch B
Related Setting/Registration
• Selection between A5-R and STMT-R in a cassette
[Settings/Registration] > [Preferences] > [Paper Settings] > [A5R/STMTP Paper Selection]
Setting value: A5R, STMTR
104
2. Technology
Cassette Heater
External Auxiliary: Refer to “Heater Control” on page 118.
Level display Level Paper Level Sen- Paper Level Sen- Paper Sensor Lifter Sensor
sor A sor B
100 to 50 % OFF OFF ON ON
50 to 10 % OFF ON ON ON
10 to 0 % ON OFF ON ON
0% - - OFF ON
Cassette 1
PS04
[1] PS05
[2]
PS18
PS17
[3]
105
2. Technology
Cassette 2
[1] PS06
PS07
PS20 [2]
PS19
[3]
UN29
[1]
[2]
PS32
M13
[3]
PS03
106
2. Technology
No. Name
1 Multi-purpose Tray Pickup Roller
2 Multi-purpose Tray Feed Roller
3 Multi-purpose Tray Separation Roller
PS03 Multi-purpose Tray Paper Sensor
PS30 Multi-purpose Tray Paper Length Sensor 1
PS31 Multi-purpose Tray Paper Length Sensor 2
PS32 Multi-purpose Tray HP Sensor
UN29 Multi-purpose Tray Width Sensing PCB
M13 Cassette 1,2 Feed/Multi-purpose Pickup Motor
107
2. Technology
Paper size varies depending on the location. Paper size by location is shown below.
108
2. Technology
Fixing/Registration Assembly
■ Parts / Drive Configuration
M14
M12 [2]
[1]
[3]
PS22
No. Name
1 Registration Roller
2 Duplex Merging Roller
3 Pre-Registration Sensor Flag
PS22 Pre-Registration Sensor
M12 Registration Motor
M14 Duplex Merging Motor
■ Registration Control
Purpose
This control corrects paper skew and aligns the leading edge of the paper with that of the image.
109
2. Technology
M14
M12 [4]
[2]
[1]
PS22
M14
M12 [4]
[2]
[1]
PS22
[3]
No. Name
1 Paper
2 Registration Roller
3 Slack
4 Duplex Merging Roller
PS22 Pre-Registration Sensor
M12 Registration Motor
M14 Duplex Merging Motor
The feed control to align the leading edge of paper with the leading edge of image uses the Pre-Registration Sensor as the
reference for detecting the leading edge, and "non-stop registration control" that accelerates or decelerates without stopping the
feed or "stop registration control" that temporarily stops paper feed is applied as appropriate.
110
2. Technology
[1]
M31
[2] [7]
SL06
[3]
M30
[4]
M09
[6]
M11
SL06
[2]
M11
[3] M09
[4]
111
2. Technology
Reverse Stop[R2]
/Standby Position[S4]
Reverse Stop[R1]
/Standby Position[S3]
Standby Position[S2]
Standby Position[S1]
Long path
Short path
Standard size Paper length Delivery Number of Feed path Reverse po- Standby posi-
circulating sition tion
sheets
STMT, A5 92 to 181.9 mm First deliv- Duplex not supported
ery
B5 to LTR or smaller 182 to 216 mm First deliv- 3 sheets Short path [R1] [S1], [S2], [S3]
ery
Longer than LTR to 12 x 216.1 to 457.2 mm First deliv- 1 sheet Short path [R1] [S1], [S2], [S3]
18 or smaller ery
112
2. Technology
Standard size Paper length Delivery Number of Feed path Reverse po- Standby position
circulating sition
sheets
STMT, A5 92 to 181.9 mm First deliv- Duplex not supported
ery
Second de-
livery
Third deliv-
ery
B5 to LTR or smaller 182 to 216 mm First deliv- 3 sheets Short path [R1] [S1], [S2], [S3]
ery
Second de-
livery
Third deliv-
ery
Longer than LTR to small- 216.1 to 296.9 mm First deliv- 3 sheets Long path [R2] [S1], [S2], [S4]
er than A4R ery
Second de-
livery
Third deliv-
ery
A4R or larger, smaller 297 to 419.9 mm First deliv- 3 sheets Long path [R2] [S1], [S2], [S4]
than A3 ery
Second de-
livery
Third deliv- 1 sheet Short path [R1] [S1], [S2], [S3]
ery
A3 or larger, 11 x 17 or 420 to 432 mm First deliv- 3 sheets Long path [R2] [S1], [S2], [S4]
smaller ery
Second de- 1 sheet Short path [R1] [S1], [S2], [S3]
livery
Third deliv-
ery
Longer than 11 x 17 to 12 432.1 to 457.2 mm First deliv- 1 sheet Short path [R1] [S1], [S2], [S3]
x 18 or smaller ery
Second de-
livery
Third deliv- Delivery not supported
ery
Since the same drive is used for the delivery from the third delivery and the duplex path, the productivity is lower than that of the
delivery from the first/second delivery.
Jam Detection
Code No.* Symbol Sensor name Jam type (XX)* IO > DCON
01 02 07 0A 0B 1 = Paper present
xx01 PS08 Cassette 1 Vertical Path Sen- Yes No No Yes No P006 > bit7 > 1: Paper
sor present
xx02 PS24 Cassette 2 Vertical Path Sen- Yes No No Yes No P006 > bit6 > 1: Paper
sor present
xx03 PS101 Cassette 3 Vertical Path Sen- Yes No No Yes No P008 > bit12 > 1: Paper
sor present
xx04 PS106 Cassette 4 Vertical Path Sen- Yes No No Yes No P008 > bit11 > 1: Paper
sor present
xx06 PS10 Fixing Delivery Sensor Yes Yes Yes Yes No P006 > bit2 > 1: Paper
present
113
2. Technology
Code No.* Symbol Sensor name Jam type (XX)* IO > DCON
01 02 07 0A 0B 1 = Paper present
xx07 PS14 First Delivery Sensor Yes Yes No Yes No P006 > bit1 > 1: Paper
present
xx08 PS51 Second Delivery/Reverse Yes Yes No Yes No P008 > bit10 > 1: Paper
Sensor present
xx09 PS52 Third Delivery Sensor Yes Yes No Yes No P008 > bit9 > 1: Paper
present
xx0A PS12 Reverse Sensor Yes Yes No Yes No P003 > bit1 > 1: Paper
present
xx0B PS22 Pre-Registration Sensor Yes Yes No Yes No P006 > bit5 > 1: Paper
present
xx0C PS11 Arch Sensor - - - Yes - P006 > bit4 > 1: Paper
present
114
2. Technology
Controls
■ Software Counter Control
This machine has software counters which count the number of prints/copies according to the job type. Various counters are
displayed by pressing the Check Counter key on the Control Panel. The default counters for each country (model) are listed
below.
Target Number displayed for each counter (in service mode)/Item Target
Counter 1 Counter 2 Counter 3 Counter 4 Counter 5 Counter 6 Counter 7 Counter 8 country
code
Japan mod- Total 1 Total (Black Copy (Full Total A (Full *1 *1 *1 *1 JP
el 1) Color + Sin- Color + Sin-
Type 1 gle Color/1) gle Color 1)
101 108 232 149 000 000 000 000
Japan mod- Total 2 Copy (Full Total A (Full Copy (Black Total A *1 *1 *1 JP
el Color + Sin- Color + Sin- 2) (Black 2)
Type 2 gle Color/2) gle Color 2)
102 231 148 222 133 000 000 000
Taiwan Total 1 Total (Black Copy + Print Copy + Print Total (Sin- *1 *1 *1 TW
model 1) (Full Color/ (Full Color/ gle Color 1)
Large) Small)
101 108 401 402 118 000 000 000
UL model Total 1 Total (Black Copy (Full Copy (Full Print (Full Print (Full *1 *1 US
Type 1 1) Color + Sin- Color + Sin- Color + Sin- Color + Sin-
gle Color/ gle Color/ gle Color/ gle Color/
Large) Small) Large) Small)
101 108 229 230 321 322 000 000
UL model Total 2 Total (Black Copy (Full Copy (Full Print (Full Print (Full *1 *1 US
Type 2 2) Color + Sin- Color + Sin- Color + Sin- Color + Sin-
gle Color/ gle Color/ gle Color/ gle Color/
Large) Small) Large) Small)
102 109 229 230 321 322 000 000
General Total 1 Total (Black Copy + Print Copy + Print Total (Sin- Total 1 (2- *1 *1 SG/KR/TH/
model 1) (Full Color/ (Full Color/ gle Color 1) Sided) VN/AR/IN
Large) Small)
101 108 401 402 118 114 000 000
UK model Total Total Total (Full Total (Full Scan (Total Print (Total *1 *1 GB
Type 1 (Black/ (Black/ Color + Sin- Color + Sin- 1) 1)
Large) Small) gle Color/ gle Color/
Large) Small)
112 113 122 123 501 301 000 000
240V UK Total 1 *1 *1 *1 *1 *1 *1 *1 GB
model 101 000 000 000 000 000 000 000
Type 2
CA model Total 1 Total (Black Copy (Full Copy (Full Print (Full Print (Full *1 *1 AU
1) Color + Sin- Color + Sin- Color + Sin- Color + Sin-
gle Color/ gle Color/ gle Color/ gle Color/
Large) Small) Large) Small)
101 108 229 230 321 322 000 000
FRN model Total Total Total (Full Total (Full Scan (Total Print (Total *1 *1 FR
Type 1 (Black/ (Black/ Color + Sin- Color + Sin- 1) 1)
Large) Small) gle Color/ gle Color/
Large) Small)
112 113 122 123 501 301 000 000
FRN model Total 1 *1 *1 *1 *1 *1 *1 *1 FR
Type 2 101 000 000 000 000 000 000 000
115
2. Technology
Target Number displayed for each counter (in service mode)/Item Target
Counter 1 Counter 2 Counter 3 Counter 4 Counter 5 Counter 6 Counter 7 Counter 8 country
code
GER model Total Total Total (Full Total (Full Scan (Total Print (Total *1 *1 DE
Type 1 (Black/ (Black/ Color + Sin- Color + Sin- 1) 1)
Large) Small) gle Color/ gle Color/
Large) Small)
112 113 122 123 501 301 000 000
GER model Total 1 *1 *1 *1 *1 *1 *1 *1 DE
Type 2 101 000 000 000 000 000 000 000
AMS model Total Total Total (Full Total (Full Scan (Total Print (Total *1 *1 ES/SE/PT/
Type 1 (Black/ (Black/ Color + Sin- Color + Sin- 1) 1) NO/DK/FI/P
Large) Small) gle Color/ gle Color/ L/HU/CZ/SI/
Large) Small) GR/EE/RU/
112 113 122 123 501 301 000 000 NL/SK/RO/
HR/BG/TR
AMS model Total 1 *1 *1 *1 *1 *1 *1 *1 ES/SE/PT/
Type 2 101 000 000 000 000 000 000 000 NO/DK/FI/P
L/HU/CZ/SI/
GR/EE/RU/
NL/SK/RO/
HR/BG/TR
ITA model Total Total Total (Full Total (Full Scan (Total Print (Total *1 *1 IT
Type 1 (Black/ (Black/ Color + Sin- Color + Sin- 1) 1)
Large) Small) gle Color/ gle Color/
Large) Small)
112 113 122 123 501 301 000 000
ITA model Total 1 *1 *1 *1 *1 *1 *1 *1 IT
Type 2 101 000 000 000 000 000 000 000
China Total 1 Total Total Total (Full Total (Full *1 *1 *1 CN
(Black/ (Black/ Color + Sin- Color + Sin-
Large) Small) gle Color/ gle Color/
Large) Small)
101 112 113 122 123 000 000 000
116
2. Technology
● Count-up Timing
Count-up timing differs according to the following:
• Print mode (1-sided print/2nd side of 2-sided print, 1st side of 2-sided print)
• Delivery position (Finisher)
■ Fan Control
● Location of Fans
FM04
FM01
FM03
FM02
* Option
● Speed Control
Of the fans installed in this machine, the Front Fan (FM01), the Motor Fan (FM03), the Power Supply Cooling Fan (FM02) and
the Controller Fan (FM04) are subject to speed control. Each controller switches voltages to switch the fan rotation speed.
117
2. Technology
■ Heater Control
Name Role
Cassette Heater (host machine) Prevents paper in the Cassettes 1/2 from absorbing moisture
Cassette Heater (Cassette Pedestal) Prevents paper in the Cassettes 3/4 from absorbing moisture
Reader Heater Prevents condensation on the Scanner Unit and the Reading Glass
Inside Heater Prevents condensation inside the machine
Inside Heater
State Reader Heater Cassette Heater 22 deg C or higher
22 deg C or less *1
*1
Power OFF ON ON ON OFF
During deep sleep ON ON ON OFF
A state in which the Control Panel is OFF ON ON OFF
OFF after pressing the Energy Sav-
er key
At standby OFF ON ON OFF
During printing operation OFF ON ON OFF
*1: External temperature can be checked in COPIER > DISPLAY > ANALOG > TEMP.
118
2. Technology
■ Power supply
● Internal power supply
All-night Power Supply PCB Main Power SW
5V All-night
Power Supply
Main Controller PCB 24V
12V
Low Voltage Power Supply PCB 5V
All-night Circuit 6V
24V 12V 5V
Power 24V Power 12V 3.3V
Non-all-night Circuit
Supply Supply
AC/DC DC/DC 5V
Power 5V
Non-all-night Circuit
Supply
DC/DC
12V
Control Panel
ADF
24V 5V 3.3V
6V 5V 3.3V
12V Power Power Power Scanner
24V 24V Supply 6V Supply 5V Supply 3.3V Unit
IL_SW IL_SW DC/DC LD0 LD0
6V 5V
24V
Motor
Reader Controller PCB
5V
24V 24V
Buffer Path PCB External FIN
■ Power-saving Function
● Overview
There are "Standby" and "Sleep" as the power supply mode of this machine.
Further, "Sleep" is divided into the following 3 modes: "Sleep Standby", "Sleep 1", "Deep Sleep".
119
2. Technology
Sleep Mode
Sleep Standby
* The time specified in Settings/Registration> Preferences> Timer/Energy Settings> Auto Sleep Time
Standby
The mode that the machine is running or can start operation immediately and all power is supplied in this mode.
Sleep Standby
The state that only the Control Panel is off while the power is supplied to all other parts.
Sleep 1
The state that the controller's all-night and non-all-night power is supplied while the Control Panel is off.
Deep Sleep
In this state, the Control Panel is off while only all-night power is supplied.
When any of the following "Conditions for Not Entering Deep Sleep" applies, transition to this mode does not occur.
120
2. Technology
Other Settings
• Volume Settings key > Fax Volume Settings > Incoming Fax Ring > ON (*1)
*1: This may not be displayed depending on the country, model, and configuration of the options.
*2: This must be already registered on Google Cloud Print in advance.
Hardware status
• It is connected to the coin vendor.
CAUTION:
The system is in a running/communicating state for approx. 10 minutes after startup in many cases.
■ Quick Startup
To realize faster startup, power configuration has been changed to always supply power to the Main Controller PCB at quick
startup. Consequently, the main menu can be displayed faster than the normal startup.
Even when the Main Power Supply Switch is OFF, power is supplied to the following PCBs:
121
2. Technology
NOTE:
The quick startup function can be set from "Settings/Registration".
• Settings/Registration > Preferences > Timer/Energy Settings > Quick Startup Settings for Main Power
[On]: Quick startup is executed (default)
[Off]: Quick startup is not executed
Disconnect the power plug when performing work with the possibility to come in contact with the PCBs above. If a conductive
material comes in contact with the PCB, short circuit may occur in the PCB, and may cause damage on it.
The following label is used at the place where attention is required.
Quick Start
Plug Off
When turning ON the main power of the machine after turning OFF the main power in any of the conditions below
• The system is running/communicating.
Others
• More than 110 hours have elapsed after quick startup
• When turning ON the main power of the machine in 20 seconds after turning OFF the main power
• Startup after 8 hours or more have passed since the power of this product was turned OFF
• When turning ON the main power of the machine after turning OFF the main power from the Remote UI
• The next time the power is turned ON after occurrence of the error code
• The next time the power is turned ON after shifting to the service mode screen
122
3 Periodical Service
Consumable Parts List...................... 124
Cleaning Parts...................................126
3. Periodical Service
[11]
[1]
[2]
[3] [10]
[7] [6]
[4] [9]
[8] [5]
[12]
No. Cate- Name Parts Quan Estima- Work Parts counter Alarm code at Remarks
gory number tity ted life de- (service mode) counter clear
*1 *2 scrip- Inter- Sub
tion medi- item
ate
item
1 Host ITB Unit FM1-A605 1 180,000 Re- DRBL- TR-UNIT - -
ma- pages place- 1
chine ment
2 Secondary Transfer Out- FE3-4783 1 180,000 Re- DRBL- 2TR- - -
er Roller pages place- 1 ROLL
ment
3 Developing Unit (Y) FM1-B264 1 240,000 Re- DRBL- DV-UNT- - -
images place- 1 Y
ment
4 Developing Unit (M) FM1-B265 1 240,000 Re- DRBL- DV-UNT- - -
images place- 1 M
ment
5 Developing Unit (C) FM1-B266 1 240,000 Re- DRBL- DV-UNT- - -
images place- 1 C
ment
6 Developing Unit (Bk) FM1-B267 1 240,000 Re- DRBL- DV-UNT- - -
images place- 1 K
ment
7 Fixing Unit 100V: 1 180,000 Re- DRBL- FX-UNIT 43-0076 -
FM1-A613 pages place- 1 (ALARM-3)
120V: ment
FM1-D276
230V:
FM1-D277
124
3. Periodical Service
No. Cate- Name Parts Quan Estima- Work Parts counter Alarm code at Remarks
gory number tity ted life de- (service mode) counter clear
*1 *2 scrip- Inter- Sub
tion medi- item
ate
item
8 Host Waste Toner Container FM1-A606 1 100,000 Re- DRBL- WST- - A4 plain paper,
ma- images place- 1 TNR Intermittent
chine ment printing of 3
sheets per job,
5% duty image
for each color,
color ratio at
30%
9 Drum Unit (Bk) - 1 - Re- DRBL- PT-DRM 43-0073 -
place- 1 (ALARM-3)
ment
10 Drum Unit (Y) - 1 - Re- DRBL- PT-DR-Y 43-0070 -
place- 1 (ALARM-3)
ment
11 Drum Unit (M) - 1 - Re- DRBL- PT-DR-M 43-0071 -
place- 1 (ALARM-3)
ment
12 Drum Unit (C) - 1 - Re- DRBL- PT-DR-C 43-0072 -
place- 1 (ALARM-3)
ment
125
3. Periodical Service
Cleaning Parts
[16] [15]
[17]
[11] [12]
[9]
[10]
[13] [14]
[8]
[4]
[1] [2]
[3]
[5]
[6]
[7]
[15]
[16]
126
3. Periodical Service
127
4 Disassembly/
Assembly
Preface..............................................129
Parts Replacement Procedures List. 130
List of Parts....................................... 132
External Cover/Interior System......... 145
Original Exposure System.................166
Controller System..............................176
Laser Exposure System.................... 190
Image Formation System.................. 193
Fixing System....................................235
Pickup/Feed System......................... 242
4. Disassembly/Assembly
Preface
Outline
This chapter describes disassembly and reassembly procedures of the printer.
The service technician is to identify the cause of printer failures according to follow the disassembly procedures of each part to
replace the defective parts or the consumable parts.
Note the following precautions when working on the printer.
• Before disassembling or reassembling the printer, be sure to disconnect its power cord from the electrical outlet.
• When having removed the Drum Unit from the host machine before disassembling and assembling the machine, be sure to
put the Photosensitive Drum in a protective bag even in a short period of time to prevent the adverse effect of light.
• Reassembling procedures are followed by the reverse of disassembly unless otherwise specified.
• Note the length, diameters, and locations of screws as you remove them. When reassembling the printer, be sure to use
them in their original locations.
• Do not run the printer with any parts removed as a general rule.
• Ground yourself by touching the metal part of the printer before handling the PCB to reduce the possibility of damage caused
by static electricity.
• When you replace the part that the rating plate or the product code label is attached, be sure to remove the rating plate or
the product code label and put it to the new part.
Types of screws
Screw (RS tightening) W Sems Binding TP
Fastened member Metal Resin Metal Resin Metal Resin Metal Resin
Tightening M4 Approx. 1.6 Approx. 1.6 Approx. 1.6 Approx. 0.8 Approx. 1.6 Approx. 0.8 Approx. 1.6 Approx. 0.8
torque M3 Approx. 0.8 Approx. 0.8 Approx. 0.6 Approx. 0.6 Approx. 0.6 Approx. 0.6 Approx. 0.6 Approx. 0.6
(N*m)
* For PCB, refer to the tightening torque value of resin (fastened member).
Type of Screws
RS tight W Sams Binding TP
129
4. Disassembly/Assembly
Category Description
Parts List “List of Parts” on page 132 “External Cover” on page 132
“External Cover/Interior System” on page 145
“Original Exposure System” on page 166
“Controller System” on page 176
“Laser Exposure System” on page 190
“Image Formation System” on page 193
“Fixing System” on page 235
“Pickup/Feed System” on page 242
“PCB” on page 143
External Cover / Interior “External Cover/Interior “Fully open the Right Door” on page 145
System System” on page 145 “Removing the Front Door” on page 145
“Removing the Front Fan” on page 146
“Removing the Power Supply Cooling Fan” on page 148
“Removing the Primary Transfer High Voltage PCB” on page 149
“Removing the Motor Fan” on page 151
“Removing the Low Voltage Power Supply Unit” on page 152
“Removing the Secondary Transfer High Voltage PCB” on page 153
“Removing the Control Panel” on page 155
“Removing the Control Panel CPU PCB” on page 162
“Removing the Touch Panel/LCD Unit and the Control Panel Key Switch PCB”
on page 163
Original Exposure Sys- “Original Exposure System” “Removing the Reader Scanner Unit” on page 166
tem on page 166 “Cleaning the Reader Scanner Unit Scanner Mirror” on page 169
Controller System “Controller System” on page “Removing the Controller Cover” on page 176
176 “Removing the HDD” on page 176
“Removing the Main Controller PCB” on page 180
“Removing the DC Controller PCB” on page 183
“Removing the All-Night Power Supply Unit” on page 183
“Removing the Fax Unit” on page 185
“Removing the Controller Fan” on page 188
Laser Exposure System “Laser Exposure System” on “Removing the Laser Scanner Unit” on page 190
page 190 “Cleaning the Dustproof Glass” on page 191
Image Formation System “Image Formation System” “Removing the Drum Unit” on page 193
on page 193 “Removing the Developing Unit” on page 194
“Installing the Developing Unit” on page 195
“Removing the Waste Toner Container” on page 199
“Removing the Secondary Transfer Outer Roller” on page 200
“Removing the ITB Unit” on page 201
“Removing the ITB Cleaning Blade” on page 204
“Removing the ITB” on page 205
“Removing the Primary Transfer Roller (Y/M/C/BK)” on page 209
“Removing the Patch Sensor Unit” on page 210
“Removing the Waste Toner Drive Unit” on page 212
“Removing the Registration Drive Unit / Duplex Merging Motor / Registration
Motor” on page 212
“Removing the Main Drive Unit” on page 214
“Removing the Drum Cleaning Pre-exposure LED Unit” on page 218
“Remove the Bottle Drive Unit (YM)/(CBk)” on page 220
“Removing the Waste Toner Gear Holder” on page 226
“Removing the Waste Toner Feed Unit” on page 228
“Removing the Intermediate Guide” on page 232
130
4. Disassembly/Assembly
Category Description
Fixing System “Fixing System” on page “Removing the Fixing Unit” on page 235
235 “Removing the Fixing Film Unit” on page 235
“Removing the Fixing Pressure Roller / Fixing Pressure Roller Shaft Support”
on page 239
“Removing the Fixing Drive Unit” on page 241
Pickup / Feed System “Pickup/Feed System” on “Removing the Pickup/Feed/Separation Roller (Cassette 1/2,Cassette 3/4(Op-
page 242 tion))” on page 242
“Removing the Multi-purpose Tray / Feed / Separation Roller” on page 243
“Removing the Right Door Unit” on page 245
“Removing the First Delivery Unit” on page 248
“Removing the Second Delivery Unit” on page 250
“Removing the Third Delivery Unit” on page 251
“Removing the Cassette 1 Pickup Unit” on page 251
“Removing the Cassette 2 Pickup Unit” on page 253
“Removing the Cassette 3/4 Pickup Unit (Option)” on page 254
“Removing the Cassette 1 Vertical Path Roller” on page 256
“Removing the Registration Roller” on page 259
“Removing the Registration Guide Unit” on page 262
131
4. Disassembly/Assembly
List of Parts
External Cover
■ Host Machine (Front View, Left Side)
[7]
[6] [8]
[9]
[5]
[10]
[4]
[11]
[3]
[2]
[1]
[12]
[23]
[13]
[22]
[14]
[18]
[15]
[21]
[16]
[20]
[19] [17]
[18]
132
4. Disassembly/Assembly
[4]
[11]
[12]
[3]
[2] [13]
[1]
[14]
[15]
[16]
[17]
[18]
133
4. Disassembly/Assembly
[1]
[2]
[3]
134
4. Disassembly/Assembly
[3]
[18]
[4]
[17]
[5]
[10] [6]
[16]
[15]
[14]
[13]
[10] [9]
[8] [7]
[12]
[11]
135
4. Disassembly/Assembly
Motor
M31
M30
M11
M09
M05 M12
M04 M14
M13
M01
M07
M06
M17 M08
M02
M10 M03
136
4. Disassembly/Assembly
Fan
FM05
FM01
FM03
FM02
137
4. Disassembly/Assembly
Clutch
CL04
CL03
CL02
CL01
No. Parts Name Main Unit
CL01 Developing Cylinder Clutch (Y) Main Drive Unit
CL02 Developing Cylinder Clutch (M) Main Drive Unit
CL03 Developing Cylinder Clutch (C) Main Drive Unit
CL04 Developing Cylinder Clutch (Bk) Main Drive Unit
Solenoid
SL06
SL02
138
4. Disassembly/Assembly
Heater
TH01_01
H03 TH01_02
TP01
H02 H01
TH01_03
139
4. Disassembly/Assembly
Sensor
UN42
UN41
UN40
PS31
UN38 UN39
UN37 PS32
UN36
UN35 PS30
PS29
PS28
PS03 PS27
PS26
UN24
UN23
UN22 UN30
UN21
140
4. Disassembly/Assembly
PS53 PS51
PS52
PS14 PS12
PS13
PS11
PS33
PS10
UN47
UN27
PS08
PS04
PS18
PS05 PS17
UN46
PS20
PS06 PS22
PS19
PS07 PS24
141
4. Disassembly/Assembly
Switch
SW04 SW27
SW26
SW11
SW03
SW01
SW02
SW12
SW16
SW13
SW15 SW10
142
4. Disassembly/Assembly
PCB
UN16
UN15
UN14
UN13
UN05
UN02
UN49
UN43
UN45
UN03
143
4. Disassembly/Assembly
UN10 [1]
UN31 [2]
[3]
[7]
[6] [4]
UN29
[5] [8]
SP1
UN67
UN09
UN08
144
4. Disassembly/Assembly
2. Lift up the Right Door [1], slide the Right Door Guide (Left) [2] and Right Door Guide (Right) [3] in the direction in
the figure below to fully open it.
[3]
[2] [1]
CAUTION:
Moving the Lever Assembly to the following position changes the open/close status of the host machine's Right Door.
[A]: Position that opens the host machine's Right Door
[B]: Position that fully opens the host machine's Right Door
[B]
[A]
[B]
[A]
145
4. Disassembly/Assembly
2. Remove the Front Door [1] while lifting it up slightly and pushing the claw [2].
• 1 Claw [2]
• 2 Bosses [3]
[1]
1x
[2]
[3]
2. Fully open the Right Door.“Fully open the Right Door” on page 145
■ Procedure
1. Remove the Right Front Upper Cover [1].
• 2 Screws [2]
• 2 Claws [3]
1x
[1] 1x
2x
[3]
[2]
[2]
146
4. Disassembly/Assembly
1x
[1]
[2]
3. Pull out the cassette [1] and open the Right Cover (Front Upper) [2].
• 2 Screws [3]
2x
[3]
[2]
[1]
1x
[1]
147
4. Disassembly/Assembly
5. Open the Front Fan [1] and remove the connector [2].
• 2 Screws [3]
• 1 Claws [4]
[4]
2x
1x
[1]
1x
[2]
[3]
[1]
■ Procedure
1. Remove the screw [1] and disconnect the connectors [2].
• 1 Screw [1]
• 2 Connectors [2]
[2]
1x
1x
[1]
148
4. Disassembly/Assembly
2. Release the 2 hooks [2] while pushing down the boss [1] with screwdrivers, and remove the Power Supply Cooling
Fan [3].
• 1 Boss [1]
• 2 Hooks [2]
[1]
[3]
[2]
CAUTION:
Be sure to insert the [A] part of the Power Supply Cooling Fan [1] to the guide [2] for installation of the fan.
[1]
[A]
[2]
■ Preparation
1. Remove the Cover (Rear Upper).
149
4. Disassembly/Assembly
■ Procedure
1. Remove the Grounding [1].
• 1 Screw [2]
• 1 Harness Guide [3]
1x [1] [2]
1x
[3]
2. Remove the Primary Transfer High Voltage PCB [1] from the guide.
• 2 Screws [2]
• 5 Claws [3]
• 4 Bosses [4]
[1] [3]
5x [4]
2x
[4] [3]
[3]
[3] [2]
CAUTION:
A connector is connected in the back of the Primary Transfer High Voltage PCB.
150
4. Disassembly/Assembly
[1]
1x
[2]
NOTE:
When installing the PCB, be sure to fi it with the 4 claws on the bottom side.
NOTE:
Be sure that the Contact Spring is in the correct position.
151
4. Disassembly/Assembly
■ Procedure
1. Release the 2 claws [1], and pull the tab [2] to remove the Motor Fan [3].
• 1 Connector [4]
• 3 Claws [1]
[1] [4]
1x
[1]
3x
[2]
[3]
■ Preparation
1. Remove the Motor Fan.“Removing the Motor Fan” on page 151
■ Procedure
1. Remove the wire saddles [1].
• 9 Wire Saddles [1]
• 1 Reuse Band [2]
[1] [2]
10x
[1]
[1]
[1]
152
4. Disassembly/Assembly
11x
[1]
[1]
[1]
3. Free the harness [1] from the hole [2] in the Low Voltage Power Supply Unit.
[2]
[1]
[1]
3x [2]
[2]
[2]
■ Preparation
1. Remove the Low Voltage Power Supply Unit.“Removing the Low Voltage Power Supply Unit” on page 152
153
4. Disassembly/Assembly
■ Procedure
1. Remove the 2 Support Plates [1] and the grounding [2].
• 3 Screws [3]
• 1 Wire Saddle [4]
[4] [1]
3x 1x
[2]
[3]
[3]
2. Remove the Secondary Transfer High Voltage PCB [1] from the guide.
• 7 Claws [2]
• 6 Bosses [3]
• 3 Screws [4]
1x 2x
[4] [4]
[3] [2]
7x
[1] [3]
[3]
[2]
154
4. Disassembly/Assembly
3. Disconnect the 2 connectors [2], and remove the Secondary Transfer High Voltage PCB [1].
• 2 Connectors [2]
[1]
[2]
2x [2]
NOTE:
Be sure that the Contact Spring is in the correct position.
155
4. Disassembly/Assembly
■ Procedure
1. Open the ADF[1], Front Cover[2] and Right Door[3].
[1]
[3]
[2]
2x
[2]
[3]
[1]
[2]
[1]
156
4. Disassembly/Assembly
4. Raise the Control Panel [1] and remove the Reader Front Cover [2].
• 2 Rubber Caps [3]
• 2 Screws [4]
• 5 Hooks [5]
2x
[5]
[2]
[3]
[4]
[1] [4]
[3]
[2]
2x
[3]
[2]
[3]
[1]
[1]
3x
157
4. Disassembly/Assembly
2x [2]
[1]
[3]
[1]
5x [2]
[1]
[2]
9. Place a sheet of paper [1] on the Copy Board Glass to prevent damage from the Control Panel.
[1]
10. Turn over the Control Panel [1] and put it on the Copy Board Glass.
• 2 Hooks [2]
158
4. Disassembly/Assembly
[1]
[2]
[2]
[2]
[2]
[2] [2]
[1]
1x [1]
159
4. Disassembly/Assembly
[3]
[1]
[3]
[2]
2x [1]
15. Remove the 6 screws [1] securing the Control Panel Rear Cover.
• 4 Rubber Caps [2]
[2]
6x [1]
[1]
[2]
[1] [2]
[1]
[1]
[2]
[1]
16. Turn the Control Panel Rear Cover[1] to remove the Control Panel Left Hinge [2].
• 2 Screws [3]
160
4. Disassembly/Assembly
[3]
[1] 2x
[2]
[3]
[1]
[2]
1x
[1]
[3]
CAUTION:
Check the position of the Boss [3] for slip resistance when attaching the Ground Wire [1].
161
4. Disassembly/Assembly
[2]
2x
[2]
[1]
3x
[1]
3x
[2]
[2]
[2]
3x
[1]
[2]
162
4. Disassembly/Assembly
■ Procedure
1. Remove the Control Panel CPU PCB [1].
• 2 Flat Cables [2]
• 6 Screws [3]
[3]
2x [3]
[2]
6x
[2]
[1]
Removing the Touch Panel/LCD Unit and the Control Panel Key
Switch PCB
■ Preparation
1. Remove the Control Panel CPU PCB.“Removing the Control Panel” on page 155
■ Procedure
CAUTION:
Do not touch the surface [A] of the Touch Panel and the surface [B] of the LCD Unit when disassembling/assembling.
[A]
[B]
163
4. Disassembly/Assembly
1. Pass the harness [1] through the [A] part, and remove the Control Panel Stay Unit [2].
• 8 Screws [3]
[1] [3]
[3]
8x
[A]
[2]
[3]
[3]
[2]
4x [A]
1x
[2]
[1]
[2]
3x
[1]
164
4. Disassembly/Assembly
[1]
[1]
3x
[2]
[2]
165
4. Disassembly/Assembly
2. Remove the Glass Retainer (Right) [1] and then remove the Copy Board Glass [2].
• 2 Screws [3]
[3]
2x
[1]
[2]
CAUTION:
Grease is applied on the 2 Rail Shafts [1] of the Reader Scanner Unit. If you have touched the grease, be careful not to
put it to other parts.
[1]
3. Move the belt [1], and move the Reader Scanner Unit [2] to the cut -off of the Reader Unit.
[3]
[2]
[1]
[2]
166
4. Disassembly/Assembly
4. Loosen the screw to release the tension applied on the belt. After that, remove the belt [1] from the Reader Scanner
Unit [2].
Loosen
[1]
[2]
CAUTION:
Holding the Reader Scanner Unit
• Be sure to hold both edges [1].
• Do not touch the PCB [2] and the mirror [3].
[1]
[3]
[1]
[1]
[2]
5. Place paper [1] on the Stream Reading Glass, and place the Reader Scanner Unit [2] on it with its up side down.
[1] [2]
167
4. Disassembly/Assembly
6. Disconnect the Flat Cable [1] (with Protection Sheet [2]) from the Reader Scanner Unit.
• 1 Connector (with a hook) [3]
• Guide [A]
[2] [A]
1x
4x
[1] [A]
[3]
CAUTION:
When installing the Reader Scanner Unit, be sure to insert the 4 protrusions [2] of the Flat Cable Protection Sheet [1] into
the guide [A].
[2]
[A]
4x
[1]
[2]
[2]
[2]
[A]
NOTE:
Installation Procedure
When installing the belt to the Reader Scanner Unit, it can be installed easily by removing the belt from pulley.
168
4. Disassembly/Assembly
1. Enter the white level data printed in the copy board glass.
• COPIER > ADJUST > CCD > 100-RG
• COPIER > ADJUST > CCD > 100-GB
CAUTION:
• The adjustment may be failed when white level is adjusted with the small width paper.
• NG may occur when low while level is used for the adjustment.
6. Write the adjusted values on the service label in the back of the Reader Front Cover.
169
4. Disassembly/Assembly
2. Remove the Glass Retainer (Right) [1] and then remove the Copy Board Glass [2].
• 2 Screws [3]
[3]
2x
[1]
[2]
CAUTION:
Grease is applied on the 2 Rail Shafts [1] of the Reader Scanner Unit. If you have touched the grease, be careful not to
put it to other parts.
[1]
3. Move the belt [1], and move the Reader Scanner Unit [2] to the cut -off of the Reader Unit.
[3]
[2]
[1]
[2]
170
4. Disassembly/Assembly
2x
Loosen
[1]
6. Place the Reader Scanner Unit [1] as shown in the figure below.
[1]
1x
[1]
[2]
171
4. Disassembly/Assembly
9. Clean the mirror [1] with lint-free paper. The following 4 mirrors can be cleaned.
[1]
[1]
[2]
NOTE:
The rearmost mirror [2] cannot be cleaned. However, it is a dustproof mirror, so there is no need to clean it.
[1]
172
4. Disassembly/Assembly
2x
[1]
[3]
[2]
[3]
[2]
3. Disconnect the 1 connector [1] and the 2 Flat Cables [2] from the Reader Controller PCB.
3x
[2]
[2]
[1]
[3]
[3]
4x
[2] [3]
[3] [2]
[2] [2]
[1]
[3]
173
4. Disassembly/Assembly
[3]
4x
[1]
[2]
[2]
6. Remove the Flat Cable [2] from the Reader Controller PCB [1].
• 1 Connector (with a hook)
[3] [2]
2x [3] 4x
[4]
[1]
5x
[4] [5]
[6]
[1] [5]
174
4. Disassembly/Assembly
[3]
5x
[3]
[3]
[1]
[2]
NOTE:
Caution when installing the Reader Controller PCB [1]
• When installing the Reader Controller PCB [1], tighten the 1 screw [2] first.
CAUTION:
• The Reader Controller PCB in factory default setting is different by the host machine type.
• The Reader Controller PCB for service part is 1 type described below.
• When the Reader Controller PCB for service part is installed on the Single Pass ADF, a message prompting the user
to upgrading the firmware immediately after turning ON the host machine. When executing the upgrade following the
message, the firmware for the single pass ADF is installed. However, the firmware is not upgraded when the Reader
Controller PCB for service part is installed on the reversal ADF model or platen cover model.
• If upgrading the firmware is skipped, the ADF enters the limited functions mode. A "The feeder needs to be checked."
message is displayed in the status line and a "Ready to copy. (Functions Limited) Cannot use Feeder" message is
displayed on the copy screen. A message prompting the user to upgrading the firmware each time of turning ON or
OFF the host machine. In order to maintain consistency in versions for options, upgrade or downgrade the firmware
regardless of the setting in service mode > OPTION > FNC-SW > VER-CHNG.
9. <When the ADF driver PCB and the reader controller PCB is replaced>
Actions after Replacement: “Reader Controller PCB” on page 275
175
4. Disassembly/Assembly
Controller System
■ Procedure
1. Loosen the 1 screw [2] and remove the Controller Cover [1].
• 10 Claws [3]
[3]
[2]
[3]
1x [1]
[3]
[3]
[3]
■ Preparation
1. Back up the necessary data based on the table shown below.
176
4. Disassembly/Assembly
<Backup List>
177
4. Disassembly/Assembly
*1: Remote UI > Settings/Registration > Management Settings > Data Management > Import or Export
*2: Remote UI > Settings/Registration > Management Settings > User Management > Authentication Management > User
Management
*3: Remote UI > Quick Menu > Export
*4: Remote UI > Settings/Registration > Management Settings > Data Management > Back Up or Restore
*5: Remote UI > Service Management Service
*6: Remote UI > Settings/Registration > Management Settings > Device Management > Save Audit Log
Audit log that was exported cannot be put back to the device from which the log was exported.
*7: Settings/Registration > Management Settings > Data Management > TPM Settings
*8: Download mode > [5]: Backup/Restore > [3] : MEAP Backup > Meapback.bin
Backup is possible using SST or USB memory
The data saved using a MEAP application can be backed up only when the MEAP application has a backup function.
*9: For detail about the backup method with DCM, refer to " Backup/ Restoration in imageRUNNER ADVANCE Vx.x System
Service Manual".
*10: The setting value that was set when the main power was turned OFF the last time is automatically backed up to the
Flash PCB.
When a HDD is replaced with a new one, the setting value is automatically inherited from the Flash PCB at the time of HDD
formatting. (This function can be used from MN-CON V06.xx)
■ Procedure
1. Remove the 4 cables.
• 4 Connectors [1]
• 4 Wire Saddles [2]
[2]
4x [2]
4x
[1]
[1]
178
4. Disassembly/Assembly
[2] [1]
1x
[2]
[3]
4x
[3]
[1]
[2]
[3]
1x
179
4. Disassembly/Assembly
[1]
1x
[2]
4. Resetting/registering the data. Refer the setting data printed out at the preparation list, reset/register the data.
5. When the user generates and adds the encryption key, certificate and/or CA certificate, ask the user to regenerate
them again.
■ Preparation
1. Remove the HDD. “Removing the HDD” on page 176
■ Procedure
CAUTION:
Do not transfer the following parts to another host machine whose serial number is different. The host machine does not
start up normally and may become unrecoverable in some cases.
• Main Controller PCB (with the Memory PCB unremoved)
• FLASH PCB
• TPM PCB
• Memory PCB
180
4. Disassembly/Assembly
8x
[2]
3x
[1]
[1] [3]
[4]
[4]
2. Remove the Cable Holder [1] and disconnect the harnesses from left side of the Main Controller PCB Unit.
• 2 Hooks [2]
• 3 Connectors [3]
[2] 3x
[1]
[3]
[2]
3. Remove the Cable Holder [1] and disconnect the harnesses from right side of the Main Controller PCB Unit.
• 2 Hooks [2]
• 1 Connector [3]
• 5 Wire Saddles [4]
• 1 Edge Saddle [5]
181
4. Disassembly/Assembly
[1] 1x
[2]
6x
[3]
[4]
[4]
[5]
[1]
[3]
[2]
5. Loosen the 2 Screws [2] and remove the Main Controller PCB Unit [1].
• 1 Hook [3]
2x
[3]
[2]
[2]
[3]
[1]
6. When replacing the Main Controller PCB, transfer the following parts from the old PCB to the new PCB.
• Memory PCB
• FLASH PCB
• TPM PCB
182
4. Disassembly/Assembly
■ Preparation
1. Backup the service mode setting values for DCON. Execute the following service mode (Lv.2).
• COPIER > FUNCTION > SYSTEM > DSRAMBUP
After “ACTIVE” is displayed for approx. 2 minutes, “OK!” is displayed.
*: If necessary, output the service mode setting values to reset the setting values by manual as following service mode.
• COPIER > FUNCTION > MISC-P > P-PRINT
■ Procedure
1. Remove the DC Controller PCB [1].
• 23 Connectors [2]
• 6 Screws [3]
23x
6x
[1]
2. If uploading of backup data fails before replacement due to the damage of the DC Controller PCB, enter the recorded
values of service mode on the service label or P-PRINT.
■ Procedure
1. Remove the All-night Power Supply PCB Cover [1].
• 2 Screws [2]
• 2 Hooks [3]
183
4. Disassembly/Assembly
2x
[1]
[3]
[3]
[2]
[2]
2x
[1]
2x
[2]
[1]
[1]
[2]
184
4. Disassembly/Assembly
[3]
3x
[1] [2]
■ Procedure
1. Disconnect the connector.
• 2 Wire Saddles [1]
• 1 Connector [2]
[2]
2x
[1]
1x
185
4. Disassembly/Assembly
[1]
[2]
1x
[1]
4. Free the 2 harnesses [1] and remove the 1 screw [3] from the Cable Support Plate[3].
• 5 Wire Saddles [2]
5x
[2]
1x
[1]
[3]
186
4. Disassembly/Assembly
[3]
[1]
[2]
1x
[2]
2x
[2]
[1]
1x
[2]
[1]
187
4. Disassembly/Assembly
2x
[2]
[3]
[2]
[1]
[3]
■ Procedure
1. Remove the 4 fixing pins 1 [1] from the Controller Fan.
[1]
[1]
[2]
1x
[1]
188
4. Disassembly/Assembly
3. Remove the 4 fixing pins 2 [1] from rear side of the Controller Fan.
[1]
[1]
CAUTION:
Put the Controller Fan in direction of the wind [1] to the heat sink. Install the Controller Fan on the heat sink with keep
inserting position of the fixing pin 2 [2] as shown below.
[1]
[2]
[2]
[2] [2]
189
4. Disassembly/Assembly
■ Preparation
1. Pull out the Cassette 1.
■ Procedure
1. Grasp and lift up the handle [1] to release the protrusion [2], and pull out the Laser Scanner Unit [3] to the position
in the following figure.
• 1 Clamp [4]
• 2 Screws [5]
1x
2x [1]
[2]
2. Turn over the Protection Sheet [1], and free the harness [2] from the Harness Guide [3].
• 1 Connector [4]
[1]
2x
1x
[4]
[5] [3]
[2]
190
4. Disassembly/Assembly
[1]
CAUTION:
When installing, be sure to fit the protrusion [1] of the Laser Scanner Unit with a hole [2] in the plate.
[1]
[2]
CAUTION:
Do not disassemble the Laser Scanner Unit because it requires adjustment.
2. If the degree of color displacement differs between the center and the edge, execute "copy ratio correction" and
"distortion correction" as needed.
191
4. Disassembly/Assembly
[1]
3. Insert the Dustproof Glass Cleaning Tool [1] into the hole [2], and clean the glass by moving it back and forth 2 to
3 times in the [A] part.
[A]
[2]
[1]
[2]
[1]
CAUTION:
Do not insert the Dustproof Glass Cleaning Tool upside down.
192
4. Disassembly/Assembly
CAUTION:
• If you perform work while in Deep sleep mode or when the power is turned OFF while in Deep sleep mode, the Primary
Transfer Roller isl not be disengaged.
• When removing the Drum Unit (Bk), be sure to do so after returning the machine to a standby state.
[1]
3. Pinch the light-blue [A] part, and pull out the Drum Unit [1].
CAUTION:
Since there is a risk of damaging the Photosensitive Drum, do not touch the surface.
Be sure to block light to the removed Drum Unit using paper, otherwise it will be exposed to light.
[A]
[1]
193
4. Disassembly/Assembly
CAUTION:
If you perform work while in Deep sleep mode or when the power was turned OFF while in Deep sleep mode, the Primary
Transfer Roller will not be disengaged.
When removing the Drum Unit (Bk), be sure to do so after returning the machine to a standby state.
■ Procedure
1. Remove the screw [1].
• 1 Screw [1]
1x
[1]
2. Pull out the Developing Unit [1] to the position in the figure below, disconnect the connector [2], and hook it on the
groove in the Front Inner Upper Cover [3].
• 1 Connector [2]
1x 1x
[2]
[3]
[2] [1]
194
4. Disassembly/Assembly
[1]
NOTE:
Remove the seal from the supply mouth in step3.
195
4. Disassembly/Assembly
2. Before installing the Developing Unit, orient the Front Cover [1] upwards, and shake the unit strongly up and down
approx. 10 times with its angle unchanged [2].
[1]
㹶10
[2]
60°
CAUTION:
If the Developing Unit is installed with toner uneven in the container, the screw may be broken and E020/E021 error may
occur.
[1]
4. Check that the connector is hooked on the groove in the Front Inner Upper Cover . If it is not hooked, the connector
may get stuck when inserting the Developing Unit.
196
4. Disassembly/Assembly
CAUTION:
Take care to prevent the connector of the Developing Unit from getting caught.
6. Disconnect the connector [1] from the groove in the Front Inner Upper Cover , and connect it to the Developing Unit.
[1]
197
4. Disassembly/Assembly
7. Slowly insert the Developing Unit up to the position where it is to be secured with a screw.
CAUTION:
If you insert it abruptly, toner may scatter on the rear side inside the machine when the shutter opens.
8. Secure the Developing Unit with the screw while holding it down.
• 1 Screw [1]
[1]
198
4. Disassembly/Assembly
NOTE:
Check the Service Mode the parts counters are cleared.
• COPIER > COUNTER > DRBL-1 > DV-UNT-Y
• COPIER > COUNTER > DRBL-1 > DV-UNT-M
• COPIER > COUNTER > DRBL-1 > DV-UNT-C
• COPIER > COUNTER > DRBL-1 > DV-UNT-K
2. Check the Service Mode and write the setting values on the service label of the Front Cover.
• COPIER > ADJUST > DENS > D-Y-LVL
• COPIER > ADJUST > DENS > D-M-LVL
• COPIER > ADJUST > DENS > D-C-LVL
• COPIER > ADJUST > DENS > D-K-LVL
3. Check the Service Mode and write the setting values on the service label of the Front Cover.
• COPIER > ADJUST > DENS > CONT-Y
• COPIER > ADJUST > DENS > CONT-M
• COPIER > ADJUST > DENS > CONT-C
• COPIER > ADJUST > DENS > CONT-K
199
4. Disassembly/Assembly
NOTE:
Parts counter is cleared automatically when the Waste Toner Assembly is replaced after the preparation alarm is displayed.
NOTE:
Replacing the Waste Toner Container after the preparation warning has been displayed clears the parts counter automatically.
• COPIER > COUNTER > DRBL-1 > WST-TNR
[1]
200
4. Disassembly/Assembly
CAUTION:
• Remove the Protection Sheet [1] from the replacing Secondary Transfer Outer Roller after installation.
[1]
• Pull the tape [2] on the Protection Sheet [1] in the direction of the arrow to remove the sheet.
[2]
[1]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > 2TR-ROLL
• COPIER > COUNTER > DRBL-1 > R-DOOR
■ Preparation
CAUTION:
If the ITB Unit is replaced in sleep mode or the power is turned OFF in sleep mode, the Primary Transfer Roller is not
disengaged and the ITB Unit can not be pulled out. Set standby mode to replace the ITB Unit.
1. Fully open the Right Door.“Fully open the Right Door” on page 145
201
4. Disassembly/Assembly
[A]
[1]
[2]
2. Pull the lever [1] to unlock it, grasp the handle [A] on the left and right, and pull the ITB Unit [2] to the position in
the figure below while shifting it to the left side.
[B]
[1]
202
4. Disassembly/Assembly
CAUTION:
• Pull the lever [1] to unlock it, grasp the handle [A] on the left and right, and pull the ITB Unit [2] to the position in the
figure below while shifting it to the left side.
Left Side
• Pull the lever [1] to unlock it, grasp the handle [A] on the left and right, and pull the ITB Unit [2] to the position in the
figure below while shifting it to the left side.
Left Side
• Align the triangle mark in the guide on the left with that in the ITB Unit, place the shaft [A] of the ITB Unit [1] on the rail
[B] of the guide, and install the unit while shifting it to the left.
[B]
[A]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > TR-UNIT
When TR-UNIT is cleared, T-CLN-BD/ TR-BLT/ TR-ROLK/ TR-ROLC are also cleared at the same time.
203
4. Disassembly/Assembly
2. While pressing the shutter [1], clean the Patch Sensor [2] in the single direction with wet and tightly-wrung cotton
swab.
3. Clean the leading edge [4] of the Pre-transfer Cover Sheet with lint-free paper.
CAUTION:
• Do not use alcohol because it causes melting and clouding of the sensor window.
• Do not use alcohol because it causes melting and clouding of the sensor window.
• After cleaning, execute [Auto Adjust Gradation> Full Adjust], [Auto Correct Color Mismatch].
[3] [3]
[2]
[4]
[2] [1]
[1]
[2]
■ Preparation
1. Remove the ITB Unit.“Removing the ITB Unit” on page 201
204
4. Disassembly/Assembly
■ Procedure
1. Remove the ITB Cleaning Blade Retainer [1].
• 2 Screws [2]
• 2 Gears [3]
• 1 Clasp [4] (Used when removing the ITB)
[4]
2x
[3]
[1]
[2] [3]
[2]
[1]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > T-CLN-BD
It is also cleared at the same time when TR-UNIT is cleared.
After installation, execute [Auto Adjust Gradation> Full Adjust], [Auto Correct Color Mismatch].
■ Preparation
1. Remove the ITB Cleaning Blade.“Removing the ITB Cleaning Blade” on page 204
205
4. Disassembly/Assembly
■ Procedure
1. Push the Tension Guide [1] to loosen the tension of the ITB, and secure the guide using the clasp [2].
• 3 Hooks [3]
[1]
[3] [3]
[2]
2. Stand the ITB Unit, and secure it by using the ITB Cleaning Blade [1] as a base.
• 1 Boss [2]
[1]
[2]
3. Remove the screw [1], and remove the Left Handle [3] by rotating it while lifting up the boss.
• 1 Screw [1]
• 1 Boss [2]
1x
[3]
[1]
[2]
206
4. Disassembly/Assembly
CAUTION:
• When installing/ removing the Left Handle, align the holes [1] and [2] in a straight line.
[2]
[1]
• When installing/ removing the Left Handle, align the holes [1] and [2] in a straight line.
[1]
207
4. Disassembly/Assembly
[1]
[2]
CAUTION:
When installing the Tension Roller Retainer, do so in the order of (1) spring, (2) rib and (3) Shaft Hole.
[1]
208
4. Disassembly/Assembly
[1]
CAUTION:
Install the ITB by inserting paper between the belt and the frame as shown in the figure below.
• A new ITB comes with dedicated paper.
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > TR-BLT
It is also cleared at the same time when TR-UNIT is cleared.
After installation, execute [Auto Adjust Gradation> Full Adjust], [Auto Correct Color Mismatch].
■ Preparation
1. Remove the ITB Unit.“Removing the ITB” on page 205
209
4. Disassembly/Assembly
■ Procedure
1. Remove the ITB Cleaning Blade [1], and lay down the ITB Unit such that the Primary Transfer Roller is visible.
[1]
[1]
[1]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > TR-ROLK
• COPIER > COUNTER > DRBL-1 > TR-ROLC
It is also cleared at the same time when TR-UNIT is cleared.
After installation, execute [Auto Adjust Gradation> Full Adjust], [Auto Correct Color Mismatch].
210
4. Disassembly/Assembly
■ Preparation
1. Remove the Registration Guide Unit.“Removing the Registration Guide Unit” on page 262
■ Procedure
1. Remove the 2 Harness Guides [1].
• 2 Connectors [2]
• 2 Claws [3]
• 4 Hooks [4]
2x [3]
2x [4]
[1]
[2]
[1]
[2] [4]
[4]
211
4. Disassembly/Assembly
3. After executing auto gradation adjustment, check the alarm log such as10-0006/10-0007 is not occurred. When an
alarm occurs, perform a remedy according to the instruction of the alarm.
2. Remove the Low Voltage Power Supply Unit.“Removing the Low Voltage Power Supply Unit” on page 152
3. Remove the Secondary Transfer High Voltage PCB.“Removing the Secondary Transfer High Voltage PCB” on page
153
4. Remove the Waste Toner Container.“Removing the Waste Toner Container” on page 199
7. Remove the Power Supply Cooling Fan.“Removing the Power Supply Cooling Fan” on page 148
■ Procedure
1. Lift up the [A] part of the lever to release the claw [1], and remove the Waste Toner Drive Assembly [2].
• 1 Claw [1]
• 1 Connector [3]
• 2 Screws [4]
• 2 Hooks [5]
[2]
1x
[5]
2x
[A]
1x [3]
[1]
[4]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > WT-DR-U
2. Remove the Cassette 1 Pickup Unit.“Removing the Cassette 1 Pickup Unit” on page 251
212
4. Disassembly/Assembly
■ Procedure
1. Remove the white member [1] using a flat-blade screwdriver.
• 1 Claw [2]
1x
[1]
[2]
2. Remove the Duplex Merging Motor [1] and the Registration Motor [2].
• 2 Connectors [3]
• 4 Screws [4]]
[3] [2]
2x
4x
[4]
[4]
[1]
[3]
213
4. Disassembly/Assembly
[2]
2x
[3]
[1]
2x
1x
[3]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > REG-DR-U
30mm
214
4. Disassembly/Assembly
■ Procedure
1. Remove the DC Controller PCB together with the Support Plate.
• 3 Screws [1]
• 27 Connectors [2]
• 10 Wire Saddles [3]
[3]
[1]
3x 10x 27x
[2]
[1]
[3]
[2]
[1]
2. Free the harness [1] of the Low-voltage Power Supply Assembly and disconnect the connector [2] of the Power
Supply Cooling Fan.
• 2 Wire Saddles [3]
1x [2]
[1]
2x
[3]
215
4. Disassembly/Assembly
[2]
9x
[2]
[1] [2]
216
4. Disassembly/Assembly
NOTE:
Procedure for Removing the Main Drive Unit.
Rear Plate
Main Drive
Unit
Low Voltage
Power Suppy
Unit
1. Release the hook of the Main Drive Unit from the Rear Plate.
217
4. Disassembly/Assembly
3. Remove it from the lower direction so as not to hit the Low Voltage Power Supply Unit.
CAUTION:
Use caution to pull out the Main Drive Unit fully and horizontally. Otherwise, the coupling may be caught on the Rear Plate
and be damaged.
2. Removing the Main Drive Unit. “Removing the Main Drive Unit” on page 214
218
4. Disassembly/Assembly
■ Procedure
1. Free the harness [1] from the Harness Guide [2].
2 Wire Saddles [3]
[2]
3x [3]
[1]
[1]
4x
[2]
[1]
[1]
219
4. Disassembly/Assembly
1. Light up the Cleaning Pre-exposure LED and check that the LED lights up.
• COPIER > FUNCTION > MISC-P > PRE-EXP
3. Write the setting values set at step 2. on the service label in the Front Cover .
CAUTION:
Be sure to place a sheet of paper during the work to prevent the drum from being exposed to light and damaged.
220
4. Disassembly/Assembly
■ Procedure
1. Free the harness [1] of the Toner Bottle Mount (Y and C only).
• 1 Connector [2]
• 2 Wire Saddles [3]
1x 2x
[2]
[1] [1]
[3]
[2]
[2]
[1]
[3]
221
4. Disassembly/Assembly
[2]
[3]
[1]
[2]
2x
[3]
[1]
[2]
[2] [2]
222
4. Disassembly/Assembly
5x 1x
[1]
[1]
[2]
4x [1]
[1]
223
4. Disassembly/Assembly
[2]
[3]
[2]
[3]
[3]
[1]
[2]
[3]
[3]
[2]
[3]
[3]
224
4. Disassembly/Assembly
CAUTION:
When installing a new Bottle Drive Unit, be sure to pay attention to the following points.
• Be sure to remove the Anti-vibration Sheet before installing the unit.
[1]
[1]
• After the slider has been moved, check that the 2 bosses are stopped at the correct position. When the slider is not in
the correct position, following errors may occur.
• E025-0110 : Bottle motor error (Y)
• E025-0210 : Bottle motor error (M)
• E025-0310 : Bottle motor error (C)
• E025-0410 : Bottle motor error (Bk)
• E025-0168 : No toner detection error (Y)
• E025-0268 : No toner detection error (M)
• E025-0368 : No toner detection error (C)
• E025-0468 : No toner detection error (Bk)
225
4. Disassembly/Assembly
NOTE:
If waste toner has overflowed onto the Intermediate Guide, this waste toner can be fed into the Waste Toner Container by operating
the Waste Toner Feed Motor (M17) (COPIER > FUNCTION > PART-CHK > MTR = 14).
226
4. Disassembly/Assembly
■ Procedure
1. Remove the Waste Toner Gear Holder [1].
• 1 Claw [2]
• 2 Hooks [3]
• 3 Bosses [4]
[4]
[3]
1x
[1]
[4]
[2]
[3]
CAUTION:
Hang the hook [A] on the upper side of the Waste Toner Gear Holder onto the edge [B] of the plate to secure it.
227
4. Disassembly/Assembly
CAUTION:
Be sure to check that boss [a] and [C] (three places in total) have not come off.
CAUTION:
Be sure to check that there is no gap between the Waste Toner Gear Holder and the mounting parts.
228
4. Disassembly/Assembly
[1]
1x
[2]
[2]
[1]
[2]
229
4. Disassembly/Assembly
3. Remove the Drum Rail Units [1], and free the harness [2] from the guide only for Bk.
• 1 Screw (RS Tightening) [3] each
• 1 Screw (Tapping) [4] each
[4]
4x 1x
[2]
[1]
[1]
[3]
4x
[1]
230
4. Disassembly/Assembly
[2]
[1]
CAUTION:
When removing the Waste Toner Feed Unit, be careful not to turn it over.
■ Procedure
Follow the steps shown below to remove the Waste Toner Feed Unit.
231
4. Disassembly/Assembly
NOTE:
If waste toner has overflowed onto the Intermediate Guide, this waste toner can be fed into the Waste Toner Container by operating
the Waste Toner Feed Motor (M17).
■ Procedure
1. Remove the Right Front Upper Cover [1].
• 2 Screws [2]
• 2 Claws [3]
1x
[1] 1x
2x
[3]
[2]
[2]
232
4. Disassembly/Assembly
[1]
[1]
CAUTION:
When installing the links of the Bottle Motor, be sure to pinch the Lock Arm [1].
[1]
2x 1x 3x
[4]
[1]
[3]
[2]
233
4. Disassembly/Assembly
4x
[2]
[2]
[1]
1x
[2]
[1]
[3]
234
4. Disassembly/Assembly
Fixing System
2. Grasp the Light-Blue Handle [1] and remove the Fixing Unit [2].
[1]
[2]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > FX-UNIT
When FX-UNIT is cleared, FX-LW-RL/ FX-UP-FR/ FX-LW-BS are also cleared at the same time.
The parts counter of the Fixing Unit is automatically cleared when a new Fixing Unit is detected.
CAUTION:
When fixing errors (E001/E002/E003) occur, close the Right Door and turn ON the main power.
■ Preparation
1. Remove the Fixing Unit.“Removing the Fixing Unit” on page 235
■ Procedure
1. Remove the Fixing Disengagement Gear [1].
• 1 Claw [2]
1x
[2]
[1]
235
4. Disassembly/Assembly
[2]
2x
[1]
NOTE:
If the claw of the Fixing Left Cover is damaged, part [1] can be secured by tightening the screws.
1x
236
4. Disassembly/Assembly
CAUTION:
Do not remove the cover abruptly as the harnesses are connected inside the cover.
[2]
2x
[1]
[1]
3x
[1]
237
4. Disassembly/Assembly
[1]
8. Remove the 2 springs [1] from the left and right Fixing Pressure Levers.
[1]
[1]
[1]
238
4. Disassembly/Assembly
11. Free the harness [1] from the Harness Guide [2] and remove the Fixing Film Unit [3].
1x
[2]
[3]
[1]
CAUTION:
When installing the Fixing Film Unit [1], be sure to align the grooves on the right and left with the rail [3].
[3] [2]
[3] [1]
[2]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > FX-UP-FR
It is also cleared at the same time when FX-UNIT is cleared.
■ Preparation
1. Remove the Fixing Unit.“Removing the Fixing Unit” on page 235
2. Remove the Fixing Film Unit.“Removing the Fixing Film Unit” on page 235
239
4. Disassembly/Assembly
■ Procedure
1. Open the guide [1].
[1]
[1]
[1]
240
4. Disassembly/Assembly
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > FX-LW-RL
• COPIER > COUNTER > DRBL-1 > FX-LW-BS
It is also cleared at the same time when FX-UNIT is cleared.
5. Remove the Second Delivery Unit.“Removing the Second Delivery Unit” on page 250
6. Remove the First Delivery Unit.“Removing the First Delivery Unit” on page 248
■ Procedure
1. Remove the Air Flow Duct [1].
• 2 Claws [2]
[2]
2x
[1]
3x
1x
1x
[2]
[3]
[1]
241
4. Disassembly/Assembly
Pickup/Feed System
■ Preparation
1. Open the Right Door (Lower) or the Cassette Right Door Assembly .
• Cassette 1/2: Right Door (Lower)
• Cassette 3/4: Cassette Right Door Assembly
■ Procedure
1. Move the Pickup Guide Holder [1].
[1]
2. Pull out the Pickup Roller [2], Feed Roller [3] and Separation Roller [4] while holding down the claw [1].
• 3 Claws [1]
1x [1]
[2]
[3]
[4]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > Cx-PU-RL
• COPIER > COUNTER > DRBL-1 > Cx-FD-RL
• COPIER > COUNTER > DRBL-1 > Cx-SP-RL
• COPIER > COUNTER > DRBL-2 > Cx-PU-RL
• COPIER > COUNTER > DRBL-2 > Cx-FD-RL
• COPIER > COUNTER > DRBL-2 > Cx-SP-RL
242
4. Disassembly/Assembly
1x
[3]
[2]
[1]
3. Remove the Multi-purpose Tray Pickup Roller [1] and the Feed Roller [2].
[2]
[1]
2x
[1]
[2]
[3]
243
4. Disassembly/Assembly
5. Raise the Multi-purpose Tray Separation Roller [1] with the shaft as the center, and pull it out from the shaft.
[1]
[1]
NOTE:
If you have accidentally removed the shaft together with the roller, install it from the front side.
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• SERVICE MODE > COPIER > COUNTER > DRBL-1 > M-PU-RL
• SERVICE MODE > COPIER > COUNTER > DRBL-1 > M-SP-RL
• SERVICE MODE > COPIER > COUNTER > DRBL-1 > M-FD-RL
M-PU-RL/ M-SP-RL/ M-FD-RL is also cleared at the same time when R-DOOR is cleared.
244
4. Disassembly/Assembly
CAUTION:
• A Paper jam may occur when the Multi-purpose Tray Separation Roller is not inserted properly, be sure to insert it all
the way to the correct position.
• When installing the Multi-purpose Tray Pickup Roller Cover, fit part (1) first and then fit part (2) with the 3 bosses and
1 claw.
■ Preparation
1. Pull out the Cassette 1/2.
4. Remove the screw on the left side of the Cover (Rear Lower).
6. Remove the Right Cover (Front Lower) and Right Door (Lower).
245
4. Disassembly/Assembly
2)
5)
3)
4)
■ Procedure
1. Remove the Wire Fixation Member [1].
• 1 Claw [2]
• 3 Hooks [3]
1x
[1]
2. Free the wire [2] from the Wire Fixation Member [1] and pass it through the hole [A] in the Right Door.
[2] [A]
[2]
[1]
[2] [A]
246
4. Disassembly/Assembly
1x
[2]
2x
[3]
[1]
[4]
CAUTION:
Support the Right Door with your thigh and taking care to prevent it from falling.
1x [1]
[3]
[2]
7. Pull the Right Door Link (Left) [1] and Right Door Link (Right) [2] towards the outside to remove them while bending
the [A] part at the position in the following figure.
1. Remove the link by pulling the Lever Assembly (Front) [1] toward the outside at the position [A] of the Stopper Rail and
opening the door.
247
4. Disassembly/Assembly
2. Remove the link by pulling the Lever Assembly (Rear) [2] toward the outside at the position [A] of the Stopper Rail and
opening the door.
[A]
[A]
[1]
[2]
NOTE:
• Bend the [A] part when removing the Lever Assembly (the figure shows the Stopper Rail on the rear side).
• Pull the Lever Assembly (Front and Rear) toward the outside at the position [B].
[A]
[B]
[2]
[2] [1]
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > R-DOOR
REG-RL/ M-PU-RL/ M-SP-RL/ M-FD-RL is also cleared at the same time when R-DOOR is cleared.
248
4. Disassembly/Assembly
4. Remove the Second Delivery Unit.“Removing the Second Delivery Unit” on page 250
■ Procedure
1. Free the harness [1] from the Harness Guide [2].
• 1 Connector [3]
• 1 Wire Saddle [4]
1x
[2]
2x
[3]
[1]
[4]
1x
[3]
[1]
[2]
CAUTION:
If you overly pull out the right side of the First Delivery Unit, the 2 bosses may be damaged.
249
4. Disassembly/Assembly
■ Procedure
1. Pull out the Second Delivery Unit.
• 4 Screws
• 1 Wire Saddle
4x
1x
2. Pull out the Second Delivery Unit and disconnect the connector.
• 1 Connector [1]
1x 1x
250
4. Disassembly/Assembly
CAUTION:
If you overly pull out the right side of the Second Delivery Unit, the 2 bosses may be damaged.
5x
■ Preparation
1. Remove the Right Door Unit.“Removing the Right Door Unit” on page 245
251
4. Disassembly/Assembly
■ Procedure
1. Remove the Right Door Link (Left) [1] and Right Door Link (Right) [2].
[1]
[2]
[2]
1x
[1]
[3]
1x
[2]
1x
[1]
[3]
252
4. Disassembly/Assembly
[1]
4x
[2]
[2]
[2]
NOTE:
Remove the Cassette 1 Pickup Unit [2] while pulling it out along the [A] part of the Right Door Shaft Support Block [1] on the left
side.
[A]
[1]
[2]
4. Remove the screw on the left side of the Cover (Rear Lower).
253
4. Disassembly/Assembly
6. Remove the Right Cover (Front Lower) and Right Door (Lower)
3)
6)
4)
5)
■ Procedure
1. Remove the Cassette 2 Pickup Unit [1].
• 1 Connector [2]
• 4 Screws [3]
[1] [2]
1x
4x
[3]
6. Remove the Right Cover (Front Lower) and Right Door (Lower).
254
4. Disassembly/Assembly
8. Remove the Cassette Cover (Right Rear) and remove the Cassette Right Door.
3)
6)
7)
9)
4)
8) 5)
■ Procedure
1. Release the connector [1] of the Harness Guide.
• 2 Connectors [1]
2x
[1]
255
4. Disassembly/Assembly
1x [3]
[1]
[2]
[3]
4x
[1] [1]
[2] [2]
■ Preparation
1. Remove the Registration Guide Unit.“Removing the Registration Guide Unit” on page 262
■ Procedure
1. Remove the Guide Plate [1].
• 2 Screws [2] (Use a stubby screwdriver)
2x [2]
[1]
256
4. Disassembly/Assembly
[1]
3. Lift up the left bushing [1], and remove the Shaft Spacer [2].
CAUTION:
Be careful not to drop off the Shaft Spacer[2].
[1]
[2]
CAUTION:
Be sure to push the Shaft Spacer from above all the way down.
257
4. Disassembly/Assembly
CAUTION:
Be careful not to drop off the 2 bushings [2].
[1]
[2]
[1]
CAUTION:
• Replace the Cassette 1 Vertical Path Roller simultaneously with the Registration Roller as rolling speed is controlled
by the roller consumable amount.
• Marked part must be located on the right side as shown in the figure when installing the roller.
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > VP-FD-RL
VP-FD-RL is also cleared at the same time when R-DOOR is cleared.
258
4. Disassembly/Assembly
■ Preparation
1. Fully open the Right Door.“Fully open the Right Door” on page 145
■ Procedure
1. Remove the Secondary Transfer Guide Retainer [1].
• 1 Screw [2]
1x
[1] [2]
2. Release the protrusion by bending the hook [1] on the Secondary Transfer Guide.
[1]
[1]
[2]
259
4. Disassembly/Assembly
1x
[1]
[2]
[1]
[1]
[1]
[2]
260
4. Disassembly/Assembly
CAUTION:
Replace the Registration Roller simultaneously with the Cassette 1 Vertical Path Roller as rolling speed is controlled by
the roller consumable amount.
NOTE:
When the consumable parts have been replaced, be sure to clear the parts counter shown below in service mode.
• COPIER > COUNTER > DRBL-1 > REG-RL
REG-RL is also cleared at the same time when R-DOOR is cleared.
NOTE:
When installing the Secondary Transfer Guide.
1. Align the 4 ribs [1] of the Secondary Transfer Guide Unit with the Registration Roller [2].
2. Fit the 2 protrusions [3] of the Secondary Transfer Guide Unit to the springs [4].
[3]
[1] [4]
[3]
[4]
[2]
3. Install the 2 protrusions [1] on the front side into the holes [2] of the guide. Be sure that the rib [A] is located inside the Secondary
Transfer Guide Unit.
[3]
[1] [4]
[3]
[4]
[2]
4. Install the protrusion [2] while bending the guide [1] on the rear side.
[2]
[1]
261
4. Disassembly/Assembly
■ Preparation
1. Fully open the Right Door.“Fully open the Right Door” on page 145
■ Procedure
1. Remove the right side of the Registration Guide Unit [1].
• 1 Screw [2]
1x [1]
[2]
2. Insert screwdrivers into the hole [1] and then release the claw [3] from the Registration Guide Unit [2].
• 1 Claw [3]
1x
[3]
[2]
[1]
262
4. Disassembly/Assembly
3. Release the 2 protrusions and pull out the Registration Guide Unit [2].
CAUTION:
Be careful of the connector on the back.
[1]
[2]
1x
[1]
1x [2]
263
5 Adjustment
Pickup Feed System......................... 265
Document Exposure System.............268
Actions after Replacement................ 270
5. Adjustment
CAUTION:
Adjusting the 1st side also changes the margin on the 2nd side. If the difference between the 1st and the 2nd sides is within
+/- 0.5 mm, do not adjust the 2nd side.
1. After setting the service mode as follows, press the Start key and print out a test sheet by 2-sided print from each
paper sources.
• COPIER > TEST > PG > TYPE = 5
• COPIER > TEST > PG > COLOR-K = 1
• COPIER > TEST > PG > COLOR-Y/M/C = 0
• COPIER > TEST > PG > 2-SIDE = 1
• COPIER > TEST > PG > PG-PICK = each paper source
CAUTION:
When image is printed by 2-sided print, 1st side is printed up side of the paper and 2nd side is printed down side of the
paper. When checking the leading edge margin on the 1st side, check the margin in up side of the paper on the rear side
from the feed direction.
CAUTION:
If the margin is not within the standard values, Adjust the image position of each cassette in the following order.
■ Manual Adjustment
1. Pull out the Cassettes.
Scale
265
5. Adjustment
1x
4. Move the Adjustment Plate left or right according to the scale value checked in step 2 (as the Adjustment Plate is
moved toward the left on the machine by 1 tooth, the left edge margin is increased by 0.5mm).
Scale
Teeth
NOTE:
• A step may occur between the cassette when the adjustment plate is moved.
• Loosen the 2 screws to adjust the step on both side of the cassette front cover.
266
5. Adjustment
6. Pull out the next upper cassette, and check that the Adjustment Plate is correctly pushed against the frame.
CAUTION:
• If the Adjustment Plate is not correctly pushed against the frame, image cannot be correctly adjusted.
• When checking with the Cassette 3, the cassette front cover must be removed.
1. <Leading Edge>
COPIER > ADJUST > FEED-ADJ > REGIST : 1/1 speed, front side
COPIER > ADJUST > FEED-ADJ > REG-DUP1 : 1/1 speed, back side
COPIER > ADJUST > FEED-ADJ > REG-THCK : 1/2 speed, front side
COPIER > ADJUST > FEED-ADJ > REG-DUP2 : 1/2 speed, back side
Leading edge margin is increased or decreased 0.1mm by 1 setting value.
2. <Left Edge>
COPIER > ADJUST > FEED-ADJ > ADJ-C1/C2/C3/C4/MF : front side
COPIER > ADJUST > FEED-ADJ > ADJ-C1RE/C2RE/C3RE/C4RE/MFRE : back side
Left edge margin is increased or decreased 0.1mm by 1 setting value.
3. When the service setting values is adjusted, write the replaced service setting values on the service label .
Feeding direction
㻯㻻㻼㻵㻱㻾㻪㻭㻰㻶㼁㻿㼀㻪㻲㻱㻱㻰㻙㻭㻰㻶 COPIER>ADJUST>FEED-ADJ
㻾㻱㻳㻵㻿㼀㻛㻾㻱㻳㻙㻰㼁㻼㻝 ADJ-xx/ADJ-xxRE
㻾㻱㻳㻙㼀㻴㻯㻷㻛㻾㻱㻳㻙㻰㼁㻼㻞 xx = C1/C2/C3/C4/MF
+
- + -
267
5. Adjustment
Backup
Execute the backup on the following service mode (LV.2).
• COPIER > FUNCTION > SYSTEM > RSRAMBUP
Restoration
Execute the restoration on the following service mode (LV.2).
• COPIER > FUNCTION > SYSTEM > RSRAMRES
NOTE:
When changing the service mode setting values, it is recommended to back them up in the above service mode. Performing backup
makes the work easier when replacing the Scanner Unit, etc.
CAUTION:
Before performing the RAM clear, execute the following procedure.
Be sure to output the P-PRINT.
• COPIER > FUNCTION > MISC-P > P-PRINT
Back up the service mode setting values related to Main Controller PCB (Excluding the case where service mode cannot
be executed due to the Main Controller PCB not operating normally).
• (Lv.2) COPIER > FUNCTION > SYSTEM > RSRAMBUP
268
5. Adjustment
4. Enter the values written on the service label inside of the Reader Front Cover.
• COPIER > ADJUST > ADJ-XY > ADJ-X
• COPIER > ADJUST > ADJ-XY > ADJ-Y
• COPIER > ADJUST > ADJ-XY > STRD-POS
• COPIER > ADJUST > ADJ-XY > ADJ-X-MG
• COPIER > ADJUST > ADJ-XY > ADJ-Y-DF
• COPIER > ADJUST > CCD > W-PLT-X
• COPIER > ADJUST > CCD > W-PLT-Y
• COPIER > ADJUST > CCD > W-PLT-Z
• COPIER > ADJUST > CCD > DFTAR-R
• COPIER > ADJUST > CCD > DFTAR-G
• COPIER > ADJUST > CCD > DFTAR-B
• COPIER > ADJUST > CCD > 100-RG
• COPIER > ADJUST > CCD > 100-GB
• COPIER > ADJUST > PASCAL > OFST-PY2
• COPIER > ADJUST > PASCAL > OFST-PM2
• COPIER > ADJUST > PASCAL > OFST-PC2
• COPIER > ADJUST > PASCAL > OFST-PK2
• FEEDER > ADJUST > LA-SPEED
• FEEDER > ADJUST > DOCST
5. Print out the P-PRINT on the following service mode and check that the setting value set on the procedure 4 is
inputted.
• COPIER > FUNCTION > MISC-P > P-PRINT
269
5. Adjustment
Hard Disk
CAUTION:
When using the HDD of the other machine (different serial number), be sure to format the HDD after the installation. If the
HDD is not formatted, the operation cannot be guaranteed.
Item Specification
Before Replacing 1. Back up the necessary data based on the table shown below.
2. Printing the set/registered data
• COPIER > FUNCTION > MISC-P > USER-PRT
• COPIER > FUNCTION > MISC-P > P-PRINT
In case the backup fails, print it out.
After Replace- 1. HDD format
ment Start the machine in safe mode, and format all partitions using SST or a USB memory.
2. Turning OFF and ON the main power switch.
3. Restoring the backup data
4. Resetting/registering the data
While referring to the list which was printed before replacement, reset/register the data.
5. When the user generates and adds the encryption key, certificate and/or CA certificate, request the user to
generate them again.
6. Execute register correction pattern.
• Settings/Registration > Adjustment/Maintenance > Adjust Image Quality > Auto Adjust Gradation
Backup List
270
5. Adjustment
*1: Remote UI > Settings/Registration > Management Settings > Data Management > Import or Export
*2: Remote UI > Settings/Registration > Management Settings > User Management > Authentication Management > User
Management
*3: Remote UI > Quick Menu > Export
*4: Remote UI > Settings/Registration > Management Settings > Data Management > Back Up or Restore
*5: Remote UI > Service Management Service
*6: Remote UI > Settings/Registration > Management Settings > Device Management > Save Audit Log
Audit log that was exported cannot be put back to the device from which the log was exported.
*7: Settings/Registration > Management Settings > Data Management > TPM Settings
*8: Download mode > [5]: Backup/Restore > [3] : MEAP Backup > Meapback.bin Backup is possible using SST or USB memory
The data saved using a MEAP application can be backed up only when the MEAP application has a backup function.
*9: Backup Method using DCM When You set it in COPIER> OPTION> USER> SMD-EXPT> ON, a backup/restore is possible
in Service Mode Settings from the Remote UI.There is a backup button on the TOP page of the service mode.
1. Remote UI > Settings/Registration > Management Settings > Data Management > Import/Export All
2. Remote UI > Settings/Registration > Management Settings > Data Management > Import/Export
3. Service mode top screen > BACKUP
271
5. Adjustment
4. Web Service
*10: The setting value that was set when the main power was turned OFF the last time is automatically backed up to the Flash
PCB. When a HDD is replaced with a new one, the setting value is automatically inherited from the Flash PCB at the time of HDD
formatting.
*11: iWEMC DAM plug-in
CAUTION:
Do not transfer the following parts to another model (which has a different serial number).
If you fail to do so, the Main Body does not activate normally and this might cause to fail the restoration.
• Main Controller PCB
• Memorey PCB
• FLASH PCB
• TPM PCB
DC Controller PCB
Before Replacing
1. Backup the Service Mode data on the following service mode.
• COPIER > FUNCTION > SYSTEM > DSRAMBUP
After “ACTIVE” is displayed for approx. 2 minutes, “OK!” is displayed.
*: If necessary, output the service values by P-PRINT before execution.
• COPIER > FUNCTION > MISC-P > P-PRINT
2. After the above execution is completed, turn OFF the main power supply.
After Replacement
1. Restore of the Service Mode data on the following service mode.
• COPIER > FUNCTION > SYSTEM > DSRAMRES
"ACTIVE" is displayed at execution and then "OK!" is displayed about 2 minutes later. Restoration is complete.
2. If uploading of backup data fails before replacement due to the damage to the DC Controller PCB, enter the service setting
values recorded on the service label or P-PRINT.
3. Turn OFF and then ON the main power switch.
Flash PCB
Contact to the support department in the sales company how to replace the parts.
CAUTION:
• Do not remove the Flash PCB unless a failure is occurred.
• Flash PCB installed in different host machine can not be reused.
Developing Unit
Replacing Method
Proceed the following the procedure according to the replaced colour of the developing unit.
272
5. Adjustment
1. Execute the following service setting values according the replaced colour of the developing unit.
• COPIER > FUNCTION > INSTALL > INISET-Y
• COPIER > FUNCTION > INSTALL > INISET-M
• COPIER > FUNCTION > INSTALL > INISET-C
• COPIER > FUNCTION > INSTALL > INISET-K
2. Write the following service setting values on the service label in the front cover according the replaced colour of the developing
unit.
• COPIER > ADJUST > DENS > D-Y-LVL
• COPIER > ADJUST > DENS > D-M-LVL
• COPIER > ADJUST > DENS > D-C-LVL
• COPIER > ADJUST > DENS > D-K-LVL
• COPIER > ADJUST > DENS > CONT-Y
• COPIER > ADJUST > DENS > CONT-M
• COPIER > ADJUST > DENS > CONT-C
• COPIER > ADJUST > DENS > CONT-K
3. Execute auto gradation adjustment.
3. After executing auto gradation adjustment, see the alarm log to check that 10-0006/10-0007 has not occurred.
When an alarm occurs, perform a remedy according to the instruction of the alarm.
4. Write the service setting values on the service label in the front cover.
273
5. Adjustment
9 settings of LS-H-xx
LS-H-xx
YL YC YR
ML MC MR
KL KC KR
274
5. Adjustment
3. Check the chart and enter the value in the least part of the color displacement between -4 to 4.
9 settings of LS-V-xx
LS-V-xx
YL YC YR
ML MC MR
KL KC KR
After Replacement
1. Upgrade the firmware to make the combination of firmware appropriate so that the machine operates normally.
* The use of automatic update function is recommended.
275
5. Adjustment
NOTE:
Work is completed when backup was normally performed.
276
5. Adjustment
6. Enter the service setting values written on the service label inside of the Reader Front Cover.
COPIER > ADJUST > CCD
List of Service Mode Items to Write Down the Values on Service Labels
Path for Service Modes Service Mode Items to Write Down the Values on Service Labels
COPIER > ADJUST > CCD 100-RG, 100-GB, SH-TRGT, DFTAR-R, DFTAR-G, DFTAR-B, DFTAR-BW
277
5. Adjustment
6. Enter the service setting values written on the service label inside of the Reader Front Cover.
COPIER > ADJUST > CCD
List of Service Mode Items to Write Down the Values on Service Labels
Path for Service Modes Service Mode Items to Write Down the Values on Service Labels
COPIER > ADJUST > CCD 100DF2RG, 100DF2GB, DFTBK-G, DFTBK-B, DFTBK-R, DFTBK-BW
CAUTION:
White level adjustment may result in failure in the following condition.
• When the white level is adjusted with small width paper.
• When the white level is adjusted with whiteness paper.
6. Enter the values written on the service label inside of the Reader Front Cover.
• COPIER > ADJUST > CCD > SH-TRGT
• COPIER > ADJUST > CCD > 100-RG
• COPIER > ADJUST > CCD > 100-GB
• COPIER > ADJUST > CCD > DFTAR-R
• COPIER > ADJUST > CCD > DFTAR-G
• COPIER > ADJUST > CCD > DFTAR-B
• COPIER > ADJUST > CCD > DFTAR-BW
278
5. Adjustment
Copyboard Glass
■ Actions after Parts Replacement
1. Enter the value (XXXXYYYYZZZZ) shown on the Barcode Label affixed at the upper right of the Copy Board Glass.
• COPIER > ADJUST > CCD > W-PLT-X
• COPIER > ADJUST > CCD > W-PLT-Y
• COPIER > ADJUST > CCD > W-PLT-Z
W-PLT-X W-PLT-Z
W-PLT-Y
5. Write the service setting values on the service label inside of the reader front cover.
COPIER > ADJUST > CCD
List of Service Mode Items to Write the Service Setting Values on Service Label
Path for Service Mode Service Mode Items to Write Down the Values on Service Labels
COPIER > ADJUST > SH-TRGT, DFTAR-R , DFTAR-G , DFTAR-B , DFTAR-BW , DFTBK-G , DFTBK-B , DFTBK-R , DFTBK-
CCD BW
279
6 Troubleshooting
Initial Check.......................................281
Test Print...........................................282
Troubleshooting Items.......................287
Debug Log.........................................297
6. Troubleshooting
Initial Check
281
6. Troubleshooting
Test Print
Overview
This machine have the following test print TYPE and you can judge the image failure that is checked as “Yes” in the following
image check items with each test print.
If the image failure occurred on normal output does not reappear on the test print, it may be caused by the PDL input or reader
side.
282
6. Troubleshooting
This test print is for mainly checking the gradation, fogging, white line and uneven density at front & rear.
This test print is for mainly checking the black line, white line and uneven density.
NOTE:
• Select: service mode > COPIER > TEST > PG and specify developing color “COLOR-Y/M/C/K” to output the print by
developing color.
• To change the density of test print, select: service mode > TEST > PG > DENS-Y/M/C/K and set the density.
283
6. Troubleshooting
■ Grid (TYPE=6)
This test print is for mainly checking the color displacement, right angle accuracy and straight line accuracy.
284
6. Troubleshooting
2.5 +1.5mm/-1.5mm
This test print is for mainly checking the dark area density of each color, each color balance and white line on development.
■ 64-gradations (TYPE=12)
This test print is for mainly checking the gradations of YMCBk single color at one time.
285
6. Troubleshooting
Light areas
White White
This test print is for mainly checking the gray balance, gradations of YMCBk singe color and fogging.
286
6. Troubleshooting
Troubleshooting Items
■ The ITB Unit Cannot Be Removed Due to a Disengagement Error of the Primary
Transfer Roller
Location
ITB Unit
Cause/Condition
When an unexpected situation or unexpected combination of conditions occurs, a Primary Transfer Roller disengagement
error may occur. This may result in the ITB Unit not being able to be removed from the host machine.
Field Remedy
Follow the procedure shown below to remove the ITB Unit from the host machine.
287
6. Troubleshooting
4. Turn the flat-blade screwdriver until the pressure of the ITB is released.
[A]
288
6. Troubleshooting
[70]
[71]
[40,41] [32,33]
[30,31,99]
[20,21]
[72]
[Use case]
• When bent paper/skew/wrinkles occur
• When jam occurs frequently
• When checking an image on the ITB
[Points to note when using]
• Remove the paper being stopped with the normal jam removal procedure. After jam removal, the job is automatically
recovered.
• Display of standard jam code indicates that a jam occurs somewhere other than the specified position.
• When a job in which the paper does not pass the specified stop position is executed, the setting to forcibly stop the paper
becomes disabled.
• Unfixed toner may be attached depending on the stop position. Use caution when handling it.
[How to use]
Use this function from SITUATION mode.
Service Mode > SITUATION > Troubleshooting > Forcible stop of paper feed
The following service modes can be operated from this SITUATION mode.
• COPIER > TEST > P-STOP > PRINTER
• COPIER > TEST > PG > TYPE
• COPIER > TEST > PG > PG-PICK
• COPIER > TEST > PG > 2-SIDE
• COPIER > TEST > PG > COLOR-Y
• COPIER > TEST > PG > COLOR-M
• COPIER > TEST > PG > COLOR-C
• COPIER > TEST > PG > COLOR-K
• COPIER > TEST > PG > DENS-Y
• COPIER > TEST > PG > DENS-M
• COPIER > TEST > PG > DENS-C
• COPIER > TEST > PG > DENS-K
• COPIER > TEST > PG > F/M-SW
289
6. Troubleshooting
*1: Paper is stopped when a duplex job is executed (paper is stopped after being reversed)
*2: Paper may not stop depending on the setting of delivery outlet (3 Way Unit-D1 should be installed)
*3: The size of paper should be the one that allows to pass the short path (e.g.: A4, LTR, etc.)
*4: The size of paper should be the one that allows to pass the long path (e.g.: A4R, LTRR; 3 Way Unit-D1 should be installed)
290
6. Troubleshooting
s sembly
Fixing A
Fixing Ass
e mbly
[a] [b]
[c]
Cause
If there is a difference in height at the front and at the rear of the Fixing Unit, paper proceeds unevenly when it passes through
the fixing nip and the symptom occurs.
If the front side is lower, paper on the front side proceeds less smoothly than the rear side, and the image on the front side shrinks
[a].
If the front side is higher, paper on the front side proceeds more smoothly than the rear side, and the image on the front side
enlarges [b].
Execute fixing alignment adjustment so that the height at the front and the height at the rear of the Fixing Unit become the same.
Servicing works
1. Open and lift up the Right Door [1], slide the Right Door Guide (Left) [2] and Right Door Guide (Right) [3] in the direction
shown in the figure below to fully open it.
291
6. Troubleshooting
2. Grasp the light-blue handle [1], and remove the Fixing Unit [2].
3. Open and slightly lift up the Front Door [1], and remove it while pushing the claw [2].
• 1 Claw [2]
• 2 Bosses [3]
CAUTION:
• If you perform work while in sleep mode or when the power was turned OFF while in sleep mode, the Primary
Transfer Roller will not be disengaged, therefore the machine needs to be returned to standby state before
removing the Drum Unit (Bk).
• Since there is a risk of damaging the Photosensitive Drum, do not touch the surface.
• Be sure to block light to the removed Drum Unit using paper, otherwise it will be exposed to light.
292
6. Troubleshooting
7. Pull out the Cassette 1 [1], and open the Cassette Side Cover [2].
• 2 Screws [3]
293
6. Troubleshooting
9. Open the Front Fan [1], and disconnect the connector [2].
• 2 Screws [3]
• 1 Claw [4]
294
6. Troubleshooting
11. Remove the screws [3] of the Adjustment Plate A [1] and the Adjustment Plate B [2], and change the installation holes [4] to
execute fixing alignment adjustment.
• If the image on the front side has shrunk [a], move the Adjustment Plate A and the Adjustment Plate B upward for the
same divisions of the scale.
• If the image on the front side has enlarged [b], move the Adjustment Plate A and the Adjustment Plate B downward for
the same divisions of the scale.
[a] [b]
[c]
295
6. Troubleshooting
1. Toner Bottle
296
6. Troubleshooting
Debug Log
Overview
■ Function Overview
The debug log is a log that analyzes the program behavior of the machine to enable developers to identify problems.
This machine is embedded with this function to collect the history for the behavior of each software module in the debug log and
output it as an integrated log for analyzing problems.
Since the frequency of outputting the debug log and the content of the log can be changed, the settings need to be changed
according to the trouble that occurs and the situation.
However, the on-site service technician does not need to make such decisions because instructions are sent from the Support
Dept. of your sales company.
NOTE:
The DEBUG SRAM PCB ASS'Y Board is required when the following problems occur.
• Problems relating to restart
• Problems that cause the Control Panel to become inoperable
• Problems relating to recovery from deep sleep
• When an unexpected error, E code error, or problem relating to restart occurs, the log can be automatically saved to the hard
disk. To automatically save the log to the hard disk, confirm that the following service mode is set to "101".
• (Level2) COPIER > FUNCTION > DBG-LOG > LOG-TRIG > 101
297
6. Troubleshooting
When a problem occurs, it is necessary to collect the log for the problem before it is overwritten.
■ Obtaining Logs
● Flow of Determining the Procedure for Obtaining Logs
Check the following flow to determine the procedure for obtaining logs according to the type of problem.
298
6. Troubleshooting
NOTE:
When an unexpected error, E code error, or problem of restart occurs, the log can be automatically saved to the hard disk. To
automatically save logs to the hard disk, confirm that the following service mode is set to the default value. For models without the
service mode item, no check is needed because it is already set to the default value.
• (Level2) COPIER > Function > DBG-LOG > LOG-TRIG > 101
■ Tools Required
One of the following tools is required to obtain the debug logs of the machine.
● Exporting to a PC
• PC with SST installed
• Network connection cable
When exporting debug logs to a PC, a PC with SST installed and a network connection cable are required.
● Common
• DEBUG SRAM PCB ASS'Y Board
Only when determined to be required by the above "Flow of Determining the Procedure for Retrieving Logs".
NOTE:
With this machine, a standard function included with the device can be used to save the debug logs (Sublog) to the hard disk
without using the DEBUG SRAM PCB ASS'Y Board.
However, the DEBUG SRAM PCB ASS'Y Board is specified as a tool to use because a Sublog Board with a battery is required
when it is necessary to restart the machine to reproduce the problem that is occurring.
299
6. Troubleshooting
*1: Logs need to be saved to the machine HDD in advance using (2) Counter key + numeric key (without USB).
*2: Logs cannot be collected only by operation with Counter key + numeric key.
NOTE:
In order to ensure that the log analysis can be done without fail, perform steps 2 and 1, in that order, when collecting all logs.
(2) and (4) Saving to a USB device using Counter key + numeric keys
Hold down the Counter key for approx. 10 seconds and press the numeric keys 1, 2, and 3 in that order to save the logs as of
the time of the operation to the machine's storage area and save those logs to the USB device.
If a USB device has not been connected to the machine in advance, logs are saved to the HDD.
For details of the operation procedure, refer to "“Saving to a USB Device with Counter Key + Numeric Key” on page 302".
■ Log Description
Since log files are output in the binary format (with the .bin extension), their content cannot be checked as it is.
You can check the description of the logs to be included in .bin file with "LOGLIST.TXT" that is saved simultaneously with the .bin
file into the USB memory device.
The following are samples of LOGLIST.TXT:
20101216_14-12-ENS00059-V2022_UserErr00-ServiceCall
<- A log file automatically saved at 14:12 on Dec. 16 by a service call
20101216_14-48-ENS00059-V2022_Fatal00-exception
<- A log file automatically saved at 14:48 on Dec. 16 by Exception processing
20101216_14-51-ENS00059-V2022_Debuglog@Cnt123
<- A log file saved at the moment of holding down the counter + 1.2.3
■ File Name
The log file exported to a USB device using Counter key is named by the rule of "date/time+serial number+MNCONT version
+Debuglog@Cnt123(retrieval method).bin".
Example:
20100510_12-35-ENS00059-V01.54_debulog@Cnt123.bin
300
6. Troubleshooting
NOTE:
The date and time added to the file name are the date and time when the log is transferred. When the machine is not correctly
running, the time may not become the local time. In this case, it becomes the Greenwich mean time.
NOTE:
This operation obtains the log archive already saved to the auto save area but cannot obtain the latest log archive. To obtain the
latest logs, it is recommended that you refer to “Flow of Determining the Procedure for Obtaining Logs” on page 298 to save
(collect) logs to a USB device.
*1: Logs need to be saved in the machine's hard disk in advance by Procedure "Operation with Counter key + numeric key (Without
USB device)".
■ Operation Procedure:
1. Start the machine in download mode.
Execute the following service mode.
• COPIER > FUNCTION > SYSTEM > DOWNLOAD
3. When [Root Menu (USB)] is displayed, press [8] key on the Control Panel to select [8]: Download File.
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>@%DFNXS5HVWRUH
>@'RZQORDG)LOH
>5HVHW@6WDUWVKXWGRZQVHTXHQFH
4. When [Download File Menu (USB)] is displayed, press [1] key on the Control Panel to select [1]: SUBLOG Download.
>5HVHW@6WDUWVKXWGRZQVHTXHQFH
>@KDVEHHQVHOHFWHG([HFXWH"
2.&$1&(/$Q\RWKHUNH\V
301
6. Troubleshooting
5. When a message confirming whether you want to execute the operation is displayed, press [0] key on the Control
Panel to execute the operation.
6. Exit download mode, remove the USB device, and collect the logs.
㼀㼔㼕㼟㻌㼙㼍㼏㼔㼕㼚㼑
㻹㼍㼕㼚㻌㻯㼛㼚㼠㼞㼛㼘㼘㼑㼞
㻸㼛㼓㻌㼙㼍㼚㼍㼓㼑㼙㼑㼚㼠㻌㼒㼡㼚㼏㼠㼕㼛㼚
㻹㼛㼐㼡㼘㼑
㻭㼡㼠㼛㻌㼟㼍㼢㼑㻌㼍㼞㼑㼍
㻹㼛㼐㼡㼘㼑 Log
Log
Log
Log
㻹㼛㼐㼡㼘㼑 Log
*2: Logs cannot be collected only by Procedure "Operation with Counter key + numeric key (Without USB device)".
■ Operation Procedure
1. Connect a USB device to the machine to have it recognized.
302
6. Troubleshooting
4. When the processing is complete, the main menu is displayed again. If a USB device was connected, perform the
operation required before removing the USB device, and then remove the device.
NOTE:
If the USB device has not been recognized by the machine in advance, the logs are transferred to the log save area on the machine
hard disk, and are written to the USB device by performing the above operation the next time the USB device is connected.
However, the extensions of the file names differ between when directly writing to the USB device and when writing to the USB
device after saving in the machine hard disk.
Log files collected to a USB device are deleted from the machine.
CAUTION:
When this operation (holding down the Counter Key + pressing the numeric keys 1, 2 and 3) is performed while an error
occurs, "Storing System Information..." is not displayed due to the error code appearing on the display.
Logs are not correctly saved when the main power is turned OFF while "Storing System Information..." is displayed.
When the message cannot be seen because of the error screen, turn OFF the main power after waiting for 5 minutes.
■ Preconditions:
The log is stored in the machine by holding down the counter + 1.2.3 or the automatic log collection function.
A PC with SST running is connected to the machine and this device is at download mode by starting it with the 2 and 8 keys.
NOTE:
Executing a log collection by SST deletes logs in this device.
*1: Logs need to be saved in the machine's hard disk in advance by Procedure "Operation with Counter key + numeric key (Without
USB device)".
303
6. Troubleshooting
■ Operation Procedure:
1. Start SST (Ver. 4.75 or later) and select this device's model name from Model List. Press [Start] button.
304
6. Troubleshooting
NOTE:
The log is not stored when You cancel it before pushing the Start button.
It is deleted from this device.
305
6. Troubleshooting
6. Check that the data storage is completed and click the "OK" button.
7. Check that the log is stored in the specified location in the PC.
In the initial setting:
Windows(C:) > ServData > iAC3300 >ZZZ99999 (Serial number)
NOTE:
Executing LOG2USB while no USB memory device is connected to the machine causes an "NG" display. The data is not
transferred.
Make the machine recognize a USB memory device before executing LOG2USB.
306
6. Troubleshooting
*1: Logs need to be saved in the machine's hard disk in advance by Procedure "Operation with Counter key + numeric key (Without
USB device)".
■ Operation Procedure
1. Connect USB memory device to the device.
NOTE:
Do no perform the following operations during the processing.
• Turning OFF and then ON the power of the machine.
• Disconnecting a USB memory device.
• Any operation on the touch panel of the machine.
3. "OK!" is displayed when the operation is complete. Press [Reset] key to return to the main menu.
"NG!" is displayed when the processing fails.
4. Go to the screen for removing memory media, and remove the USB device.
NOTE:
• When there is any debug log file that has been automatically saved in the sublog storage space, send it to the USB memory
device as well.
307
6. Troubleshooting
The procedure for changing the log auto save conditions with LOG-TRIG is indicated below.
1. Press [LOG-TRIG], enter the value for the conditions you want to set, and press [OK]. If you do not want to change
the operation mode, proceed to the next step.
2. "ACTIVE!" flashes in the display column, and the log settings in the machine are changed.
3. "OK!" is displayed when the processing is successfully completed. "NG!" is displayed when the processing fails.
It is not necessary to restart the device.
• A value between 0 and 99999 can be set, but make sure to set the value instructed by the Support Dept. of your sales
company. Operations are not guaranteed when value other than the above is set.
• The displayed setting is not changed simply by changing the setting or pressing [DEFAULT]. It is necessary to exit the
DBG-LOG screen once by pressing the [Reset] key, etc. and then display it again, after performing these operations.
3. Make a sheet of copy. Open the Delivery Feed Assembly before the paper is delivered from the Delivery Assembly
to make paper jam.
4. When a jam occurs, "Storing system information..." is displayed at the lower side of the Control Panel.
5. Hold down the counter + 1.2.3 to transfer the log in the HDD of the machine to the USB memory device.
6. Check that the display disappears and cancel connection of the USB memory device to remove the USB memory
device.
7. Connect the USB memory device to the PC and check that a log file is created.
308
6. Troubleshooting
Mode 2 is the default setting; therefore, Mode 2 applies to all log collection settings unless the mode is changed by LOG-TRIG
(LOG-TRIG > 1).
When changing the mode to Mode 1 by LOG-TRIG, Mode 1 applies to all log collection settings.
The following shows how to change the mode from Mode 2 (default at the time of shipping) to Mode 1:
1. Enter "1" by LOG-TRIG and click OK.
2. Then enter "101" and click OK.
When making another number setting after executing step 2) above, the setting made in step 1) is disabled; therefore, clear the
default settings and then execute steps 1) and 2) again.
■ Limitations
When the operation on debug log goes wrong, repeated log collection/setting change can cause faulty behavior such as
generating extra temporary file and log file. In such a case, execute "DEFAULT" and reset the settings on debug log, and then
try again.
NOTE:
The status also shows "OK" by holding down the counter key + 1.2.3.
309
6. Troubleshooting
• The key operation log is not recorded with the status at the time of shipment.
• A setting is ready in "Setting/ Registration" menu to enable the saving function of key operation log.
• Only when the above setting is enabled, the machine determines that the user permission has been obtained and starts
recording user operation log.
• User operation log is saved/collected to be included in sublog when the sublog is saved.
• Among the user operation log that was saved, the following confidential information is masked.
• Password entered from the software keyboard
• Password, PIN code, etc. entered from the numeric keypad
• Character strings displayed with turned letters on the UI screen
NOTE:
• When the log is output, information such as passwords and PINs is output as masked characters. This can help prevent
sensitive information from being leaked externally.
• Collect this log when it is determined that analysis of the firmware debug log is required.
■ Operation Procedure
● Preparation
• USB memory device
Prepare a USB device that meets the following conditions.
• Formatted with the FAT file system
• Not locked with a password
• Has the firmware of the corresponding model registered
● Prerequisites
It is necessary to obtain user permission to record the log of key operations to analyze problems in advance.
● Operation
1. Enable the [Store Key Operation Log] setting. After obtaining user permission, select [Settings/Registration] >
[Management Settings] > [Device Management] > [Store Key Operation Log].
2. Select [ON] and press [OK] to start saving the log of key operations.
• ON: The log of key operations starts to be recorded.
• OFF: The log of key operations during the period is not recorded.
4. Reproduce the problem, and quickly collect the debug log. Hold down the Counter key (for 10 seconds) and press
numeric keys 1, 2, and 3, in that order.
NOTE:
If this operation is executed with a USB device connected to the machine in advance, debug logs and the log of key operations
are saved to the USB device.
If a USB device is not connected, the logs are collected later.
5. Collect the log of key operations with a manual trigger. The log can be collected using either SST or a USB device.
The procedure for collecting the log using LOG2USB is used here as an example.
1. Allow the host machine to recognize USB memory device storage device.
2. Execute the following service mode.
• (Level2) COPIER > FUNCTION > DBG-LOG > LOG2USB
3. "OK!" is displayed when the processing is successfully completed. "NG!" is displayed when the processing fails.
4. Remove the USB memory device for log collection.
310
6. Troubleshooting
CAUTION:
The network packet capture function may fail to collect a part of packet in a high-loaded network environment.
● Overall flow
The overall flow of operations is indicated below. For details on each procedure, see the related section.
311
6. Troubleshooting
■ Initial Settings
● Overview
When the network capture function has been enabled/started, specify the initial settings before performing network capture.
NOTE:
When the HDD space becomes full after starting the capture, the oldest file is deleted and the captured data continues to be saved;
therefore, it is necessary to set "1: Overwrite" in advance.
The following shows the machine behavior when the HDD space reaches full.
• When the overwriting setting is ON
• The oldest packet file is deleted. The oldest file is determined by the last update time of the file (not by the date and time
attached to the file).
• When the HDD space reaches full during packet collection, the oldest file is deleted to continue collecting packet data
to the currently-stored file.
• CAPSTATE of capturing continues to be "RUNNING".
• When the overwriting setting is OFF
• Capturing is stopped.
• CAPSTATE of capturing becomes "HDDFULL". Note that STT-STP remains as start state (1). Capturing is started again
by changing the value from STT-STP (0) to STT-STP (1).
• If the HDDFULL state is cleared when starting capturing again, capturing is started.
• CAPSTATE of capturing becomes "RUNNING".
• If the HDDFULL state is not cleared, starting data capturing results in an error.
• CAPSTATE of capturing remains as "HDDFULL".
• When a command of stopping data capturing is given during the "HDDFULL" state, CAPSTATE of capturing remains
as "STOP".
312
6. Troubleshooting
NOTE:
When collecting data using SST, the above service mode setting is not reflected and both files in encrypted format and clear text
format are always collected.
Header part
Data part
Discarded part
● Deleting Files
Execute the following service mode (Lv.2) to delete the obtained packet data.
Service Mode > COPIER > TEST > NET-CAP > FILE-CLR
Delete all the network packet capture data stored on the hard disk.
CAUTION:
Be sure to stop the network packet capture function after collecting network packet capture data.
313
6. Troubleshooting
NOTE:
Packets are not collected if the machine enters deep sleep mode while capturing.
However, capturing is resumed when the machine recovers from sleep mode.
CAUTION:
Be sure to disable the network packet capture function once analysis of network failure is complete. It is required to disable
and transfer the license; however, the further step, LMS license transfer, is not required.
314
6. Troubleshooting
• When using SST for collecting data, the setting of encryption function (service mode: Lv.2) is disabled and files in clear text
format/encrypted format can be always collected.
Service Mode > COPIER > TEST > NET-CAP > ENCDATA
2. Select a model to connect, and click the [ Single ] and the [Start] buttons.
4. When a list of packet files stored in the device appears, select target data files to upload.
NOTE:
When using SST to collect data, you can select both files in encrypted format and clear text format.
315
6. Troubleshooting
2. Use free software to analyze the collected network packet capture data in clear text format (xxx.cap) if it can be
analyzed.
NOTE:
When the analysis work fails, send the file in encrypted format (xxx.can) to sales company's Support Dept.
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>@%DFNXS5HVWRUH
>@'RZQORDG)LOH
>5HVHW@6WDUWVKXWGRZQVHTXHQFH
>@KDVEHHQVHOHFWHG([HFXWH"
2.&$1&(/$Q\RWKHUNH\V
316
6. Troubleshooting
>5HVHW@6WDUWVKXWGRZQVHTXHQFH
>@KDVEHHQVHOHFWHG([HFXWH"
2.&$1&(/$Q\RWKHUNH\V
Store all the network packet capture data stored in the machine on the USB memory device.
2. Use free software to analyze the collected network packet capture data in clear text format (xxx.cap).
NOTE:
• When the analysis work fails, send the file in encrypted format (xxx.can) to the Support Dept. of your sales company.
• Captured data collected as plain text is discarded.
317
7 Error/Jam/Alarm
Overview........................................... 319
Error Code.........................................323
Jam Code..........................................435
Alarm Code....................................... 445
7. Error/Jam/Alarm
Overview
Outline
■ Outline
This chapter describes various codes which are displayed when a failure occurs on the product. These are classified into 3 codes
as follows.
■ Location Code
The error codes and jam codes of this machine contain information on the location.
The location information is displayed in 2 digits and has the meaning shown below: (On the error and jam display screens, the
location code is shown in the "L" column.)
319
7. Error/Jam/Alarm
■ Pickup size
When a jam occurs, a paper size is displayed. (The row displaying "SIZE" on the jam screen refers to the paper size.)
320
7. Error/Jam/Alarm
Due to the limitation of displayable number of characters, some paper size names are omitted. The following is the list of displayed
row of texts and corresponding paper sizes.
* The following is based on the display specification and not all paper sizes can actually be used.
321
7. Error/Jam/Alarm
322
7. Error/Jam/Alarm
Error Code
323
7. Error/Jam/Alarm
324
7. Error/Jam/Alarm
325
7. Error/Jam/Alarm
326
7. Error/Jam/Alarm
327
7. Error/Jam/Alarm
328
7. Error/Jam/Alarm
329
7. Error/Jam/Alarm
330
7. Error/Jam/Alarm
331
7. Error/Jam/Alarm
332
7. Error/Jam/Alarm
333
7. Error/Jam/Alarm
334
7. Error/Jam/Alarm
335
7. Error/Jam/Alarm
336
7. Error/Jam/Alarm
337
7. Error/Jam/Alarm
338
7. Error/Jam/Alarm
339
7. Error/Jam/Alarm
340
7. Error/Jam/Alarm
341
7. Error/Jam/Alarm
342
7. Error/Jam/Alarm
343
7. Error/Jam/Alarm
100-0001-05 BD error
Detection Description The BD lock was unlocked although it had been locked once.
Remedy [Related parts] R1.00
- Flat Cable between the Y/M Laser Driver PC (UN08/J203) and the C/Bk Laser Driver PCB (UN09/
J801)
- Flat Cable between the Main Controller PCB (UN05/J19) and the Y/M Laser Driver PCB (UN08/
J201)
- Harness between the DC Controller PCB (UN049/J111) and the Y/M Laser Driver PCB (UN08/
J202)
- Y/M Laser Driver PCB (UN08)
- C/Bk Laser Driver PCB (UN09)
- Main Controller PCB (UN05)
- DC Controller PCB (UN049)
[Remedy] Check/replace the related harness/cable, connector and parts.
After replacement of the Laser Driver PCB, execute "Settings/Registration> Adjustment/
Maintenance> Adjust Image Quality> Auto Correct Color Mismatch".
[Reference] Before replacing the DC Controller PCB, back up the service mode data (approx. 2
min) and restore the backup data after the replacement so the data may be able to be protected.
- Backup: COPIER (LEVEL2)> FUNCTION> SYSTEM> DSRAMBUP
- Restoration: COPIER (LEVEL2)> FUNCTION> SYSTEM> DSRAMRES
344
7. Error/Jam/Alarm
345
7. Error/Jam/Alarm
346
7. Error/Jam/Alarm
347
7. Error/Jam/Alarm
348
7. Error/Jam/Alarm
349
7. Error/Jam/Alarm
350
7. Error/Jam/Alarm
351
7. Error/Jam/Alarm
352
7. Error/Jam/Alarm
353
7. Error/Jam/Alarm
354
7. Error/Jam/Alarm
355
7. Error/Jam/Alarm
356
7. Error/Jam/Alarm
357
7. Error/Jam/Alarm
358
7. Error/Jam/Alarm
359
7. Error/Jam/Alarm
360
7. Error/Jam/Alarm
361
7. Error/Jam/Alarm
362
7. Error/Jam/Alarm
363
7. Error/Jam/Alarm
503-0021-02 Error in communication between the Finisher and Saddle Unit (Finisher-AA1)
Detection Description Communication error between the Finisher Controller PCB and the Saddle Stitcher Controller PCB
was detected. (Command transmission error)
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Saddle Stitcher Controller
PCB
- Finisher Controller PCB (PCB101)
- Saddle Stitcher Controller PCB (PCB201)
[Remedy] Perform the following in the order while checking whether the error is cleared.
1. Check/replace the harness and connector between the Finisher Controller PCB and the Saddle
Stitcher Controller PCB.
2. Replace the Finisher Controller PCB.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
3. Replace the Saddle Stitcher Controller PCB.
503-0022-02 Error in communication between the Finisher and Saddle Unit (Finisher-AA1)
Detection Description Communication error between the Finisher Controller PCB and the Saddle Stitcher Controller PCB
was detected. (Command reception error)
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Saddle Stitcher Controller
PCB
- Finisher Controller PCB (PCB101)
- Saddle Stitcher Controller PCB (PCB201)
[Remedy] Perform the following in the order while checking whether the error is cleared.
1. Check/replace the harness and connector between the Finisher Controller PCB and the Saddle
Stitcher Controller PCB.
2. Replace the Finisher Controller PCB.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
3. Replace the Saddle Stitcher Controller PCB.
503-0031-02 Error in communication between the Finisher and Puncher Unit (Finisher-AA1)
Detection Description Communication error between the Finisher Controller PCB and the Puncher Controller PCB was
detected. (Command transmission error)
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Puncher Controller PCB
- Finisher Controller PCB (PCB101)
- Puncher Controller PCB (PCB301)
[Remedy] Perform the following in the order while checking whether the error is cleared.
1. Check/replace the harness and connector between the Finisher Controller PCB and the Puncher
Controller PCB.
2. Replace the Finisher Controller PCB.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
3. Replace the Puncher Controller PCB.
[Reference] When replacing the Puncher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
364
7. Error/Jam/Alarm
503-0032-02 Error in communication between the Finisher and Puncher Unit (Finisher-AA1)
Detection Description Communication error between the Finisher Controller PCB and the Puncher Controller PCB was
detected. (Command reception error)
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Puncher Controller PCB
- Finisher Controller PCB (PCB101)
- Puncher Controller PCB (PCB301)
[Remedy] Perform the following in the order while checking whether the error is cleared.
1. Check/replace the harness and connector between the Finisher Controller PCB and the Puncher
Controller PCB.
2. Replace the Finisher Controller PCB.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
3. Replace the Puncher Controller PCB.
[Reference] When replacing the Puncher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
503-0041-02 Error in communication between the Finisher and Buffer Pass (Finisher-AA1)
Detection Description Communication error between the Finisher Controller PCB and the Buffer Pass Controller PCB
was detected. (Command transmission error)
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Buffer Pass Controller PCB to the Finisher Controller PCB
- Buffer Pass Controller PCB (PCB201)
- Finisher Controller PCB (PCB101)
[Remedy] Perform the following in the order while checking whether the error is cleared.
1. Check/replace the harness and connector between the Buffer Pass Controller PCB and the
Finisher Controller PCB.
2. Replace the Buffer Pass Controller PCB.
3. Replace the Finisher Controller PCB.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
503-0042-02 Error in communication between the Finisher and Buffer Pass (Finisher-AA1)
Detection Description Communication error between the Finisher Controller PCB and the Buffer Pass Controller PCB
was detected. (Command reception error)
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Buffer Pass Controller PCB to the Finisher Controller PCB
- Buffer Pass Controller PCB (PCB201)
- Finisher Controller PCB (PCB101)
[Remedy] Perform the following in the order while checking whether the error is cleared.
1. Check/replace the harness and connector between the Buffer Pass Controller PCB and the
Finisher Controller PCB.
2. Replace the Buffer Pass Controller PCB.
3. Replace the Finisher Controller PCB.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
365
7. Error/Jam/Alarm
366
7. Error/Jam/Alarm
514-8001-02 a. Assist Motor error (Finisher-K1) b. Rear End Assist Guide HP error (Finisher-AA1)
Detection Description a. The Assist HP Sensor was not turned OFF although 1 second had passed after the Assist Motor
operation started.
b. The rear end assist guide does not come off the Rear End Assist Guide HP Sensor although
the Rear End Assist Guide Motor has been driven for 3 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Assist HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Assist Motor
- Assist HP Sensor (PS7)
- Assist Motor (M5)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Rear End Assist Guide HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Rear End Assist Guide Motor
- Rear end assist guide drive mechanism
- Rear End Assist Guide HP Sensor (PI109)
- Rear End Assist Guide Motor (M109)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
367
7. Error/Jam/Alarm
530-8001-02 a. Rear Alignment Motor error (Finisher-K1) b. Front Aligning Plate HP error (Finisher-AA1)
Detection Description a. The Rear Alignment Plate HP Sensor was not turned OFF although 1 second had passed after
the Rear Alignment Motor operation started.
b. The front aligning plate does not come off the Front Aligning Plate HP Sensor although the Front
Aligning Plate Motor has been driven for 4 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Rear Alignment Plate HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Rear Alignment Motor
- Rear Alignment Plate HP Sensor (PS5)
- Rear Alignment Motor (M4)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Front Aligning Plate HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Front Aligning Plate Motor
- Front aligning plate drive mechanism
- Front Aligning Plate HP Sensor (PI106)
- Front Aligning Plate Motor (M103)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
368
7. Error/Jam/Alarm
530-8002-02 a. Rear Alignment Motor error (Finisher-K1) b. Front Aligning Plate HP error (Finisher-AA1)
Detection Description a. The Rear Alignment Plate HP Sensor was not turned ON although 5 seconds had passed after
the Rear Alignment Motor operation started.
b. The Front Aligning Plate HP Sensor does not detect the front aligning plate although the Front
Aligning Plate Motor has been driven for 4 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Rear Alignment Plate HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Rear Alignment Motor
- Rear Alignment Plate HP Sensor (PS5)
- Rear Alignment Motor (M4)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Front Aligning Plate HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Front Aligning Plate Motor
- Front aligning plate drive mechanism
- Front Aligning Plate HP Sensor (PI106)
- Front Aligning Plate Motor (M103)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
369
7. Error/Jam/Alarm
532-8001-02 a. Stapler Shift Motor error (Finisher-K1) b. Stapler Shift HP error (Finisher-AA1)
Detection Description a. The Stapler Shift HP Sensor was not turned OFF although 1 second had passed after the Stapler
Shift Motor operation started.
b. The stapler unit does not come off the Stapler Shift HP Sensor although the Stapler Shift Motor
has been driven for 5 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift Motor
- Stapler Shift HP Sensor (PS11)
- Stapler Shift Motor (M7)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift Motor
- Stapler Shift HP Sensor (PI110)
- Stapler Shift Motor (M105)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
370
7. Error/Jam/Alarm
532-8002-02 a. Stapler Shift Motor error (Finisher-K1) b. Stapler Shift HP error (Finisher-AA1)
Detection Description a. The Stapler Shift HP Sensor was not turned ON although 10 seconds had passed after the
Stapler Shift Motor operation started.
b. The Stapler Shift HP Sensor does not detect the stapler unit although the Stapler Shift Motor
has been driven for 20 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift Motor
- Stapler Shift HP Sensor (PS11)
- Stapler Shift Motor (M7)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Stapler Shift Motor
- Stapler Shift HP Sensor (PI110)
- Stapler Shift Motor (M105)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
371
7. Error/Jam/Alarm
372
7. Error/Jam/Alarm
537-8001-02 a. Front Alignment Motor error (Finisher-K1) b. Rear Aligning Plate HP error (Finisher-AA1)
Detection Description a. The Front Alignment Plate HP Sensor was not turned OFF although 1 second had passed after
the Front Alignment Motor operation started.
b. The rear aligning plate does not come off the Rear Aligning Plate HP Sensor although the Rear
Aligning Plate Motor has been driven for 4 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Front Alignment Plate HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Front Alignment Motor
- Front Alignment Plate HP Sensor (PS4)
- Front Alignment Motor (M3)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Rear Aligning Plate HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Rear Aligning Plate Motor
- Rear aligning plate drive mechanism
- Rear Aligning Plate HP Sensor (PI107)
- Rear Aligning Plate Motor (M104)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
537-8002-02 a. Front Alignment Motor error (Finisher-K1) b. Rear Aligning Plate HP error (Finisher-AA1)
Detection Description a. The Front Alignment Plate HP Sensor was not turned ON although 5 seconds had passed after
the Front Alignment Motor operation started.
b. The Rear Aligning Plate HP Sensor does not detect the rear aligning plate although the Rear
Aligning Plate Motor has been driven for 4 seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Front Alignment Plate HP
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Front Alignment Motor
- Front Alignment Plate HP Sensor (PS4)
- Front Alignment Motor (M3)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Rear Aligning Plate HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Rear Aligning Plate Motor
- Rear aligning plate drive mechanism
- Rear Aligning Plate HP Sensor (PI107)
- Rear Aligning Plate Motor (M104)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
373
7. Error/Jam/Alarm
540-8001-02 a. Tray Shift Motor error (Finisher-K1) b. Tray 1 timeout error (Finisher-AA1)
Detection Description a. The Stack Tray Paper Height Sensor was not turned ON although 5 seconds had passed after
the Tray Shift Motor operation started.
b. The tray does not return to its home position although the Tray 1 Shift Motor has been driven
for 25 seconds.
- The tray does not move to the other area although the Tray 1 Shift Motor has been driven for 5
seconds.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Stack Tray Paper Height
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Tray Shift Motor
- Stack Tray Paper Height Sensor (PS9)
- Tray Shift Motor (M6)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Tray 1 Paper Surface Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Tray 1 Shift Area Sensor PCB
- Harnesses and connectors from the Finisher Controller PCB to the Tray 1 Shift Motor
- Tray 1 drive mechanism
- Tray 1 Paper Surface Sensor (PI114)
- Tray 1 Shift Area Sensor PCB (PCB4)
- Tray 1 Shift Motor (M107)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
540-8002-02 a. Tray Shift Motor error (Finisher-K1) b. Tray 1 shift area error (Finisher-AA1)
Detection Description a. The Front Alignment Plate HP Sensor was not turned OFF or the Stack Tray Lower Limit Sensor
was not turned ON although 3.5 seconds had passed after the Front Alignment Motor operation
started in the tray down operation.
- The Front Alignment Plate HP Sensor was not turned OFF after the tray was moved down in the
paper level detection operation.
b. The tray exceeded the upper/lower limit before the Tray 1 Paper Surface Sensor detects the
paper surface during the paper surface detection operation.
- A non-contiguous area was detected during the tray shift operation.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Stack Tray Paper Height
Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Tray Shift Motor
- Stack Tray Paper Height Sensor (PS9)
- Tray Shift Motor (M6)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Tray 1 Paper Surface Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Tray 1 Shift Area Sensor PCB
- Harnesses and connectors from the Finisher Controller PCB to the Tray 1 Shift Motor
- Tray 1 drive mechanism
- Tray 1 Paper Surface Sensor (PI114)
- Tray 1 Shift Area Sensor PCB (PCB4)
- Tray 1 Shift Motor (M107)
- Finisher Controller PCB (PCB1)
[Remedy] Check/replace the corresponding harnesses/cables or connectors or the parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> Adjustment when
Replacing the Parts" in the Service Manual.
374
7. Error/Jam/Alarm
551-0011-02 Error in the Buffer Pass Power Supply Cooling Fan (Finisher-AA1)
Detection Description The loch signal is not released for the specified times while the fan operates.
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses from the Buffer Pass Power Supply Cooling Fan (FM201) to the Buffer Pass Controller
PCB
- Buffer Pass Power Supply Cooling Fan (FM201)
- Buffer Pass Controller PCB (PCB201)
[Remedy] Check/replace the related harness/cable, connector and parts.
375
7. Error/Jam/Alarm
551-0012-02 Error in the Buffer Pass Power Supply Cooling Fan (Finisher-AA1)
Detection Description The lock status is released when the fan stops.
Remedy STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses from the Buffer Pass Power Supply Cooling Fan (FM201) to the Buffer Pass Controller
PCB
- Buffer Pass Power Supply Cooling Fan (FM201)
- Buffer Pass Controller PCB (PCB201)
[Remedy] Check/replace the related harness/cable, connector and parts.
553-8001-02 a. Error in the Escape Delivery Shift Motor (Finisher-AA1) b. Error in the Sorter Shift Motor
(Sorter-A1)
Detection Description a. The escape delivery roller does not come off the Escape Delivery Roller HP Sensor when the
Escape Delivery Shift Motor has been driven for 1 second.
b. The shift roller does not come off the Sorter Shift HP Sensor when the shift roller has been driven
for the specified distance at shift operation.
Remedy a. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses from the Escape Delivery Roller HP Sensor (PS112) to the Finisher Controller PCB
- Harnesses from the Escape Delivery Shift Motor (M106) to the Finisher Controller PCB
- Escape Delivery Roller HP Sensor (PS112)
- Escape Delivery Shift Motor (M106)
- Finisher Controller PCB (PCB101)
[Points to note at work] When the Swing Guide Safety Switch (SW102) turns on at the detection
timing of this error, this error code may be displayed. Accordingly, perform the following work before
checking the related parts.
1. Check whether there is not the mulfunction in the swing guide unit.
2. Check whether there is not the mulfunction in the Swing Guide Safety Switch (SW102).
b. SORTER-A1
[Related parts]
- Harnesses from the Sorter Shift HP Sensor (PS2) to the Sorter Controller PCB
- Harnesses from the Sorter Shift Motor (M2) to the Sorter Controller PCB
- Sorter Shift HP Sensor (PS2)
- Sorter Shift Motor (M2)
- Sorter Controller PCB (PCB1)
[Remedy] Check/replace the related harness/cable, connector and parts.
[Reference] When replacing the Finisher/Sorter Controller PCB, refer to "Adjustment> When
Replacing the Parts" in the Service Manual.
376
7. Error/Jam/Alarm
553-8002-02 a. Error in the Escape Delivery Shift Motor (Finisher-AA1) b. Error in the Sorter Shift Motor
(Sorter-A1)
Detection Description a. The Escape Delivery Roller HP Sensor does not detect the escape delivery roller when the
Escape Delivery Shift Motor has been driven for 1 second.
b. The shift roller does not detect the Sorter Shift HP Sensor when the shift roller has been driven
for the specified distance at return operation after shift.
Remedy a. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses from the Escape Delivery Roller HP Sensor (PS112) to the Finisher Controller PCB
- Harnesses from the Escape Delivery Shift Motor (M106) to the Finisher Controller PCB
- Escape Delivery Roller HP Sensor (PS112)
- Escape Delivery Shift Motor (M106)
- Finisher Controller PCB (PCB101)
[Points to note at work] When the Swing Guide Safety Switch (SW102) turns on at the detection
timing of this error, this error code may be displayed. Accordingly, perform the following work before
checking the related parts.
1. Check whether there is not the mulfunction in the swing guide unit.
2. Check whether there is not the mulfunction in the Swing Guide Safety Switch (SW102).
b. SORTER-A1
[Related parts]
- Harnesses from the Sorter Shift HP Sensor (PS2) to the Sorter Controller PCB
- Harnesses from the Sorter Shift Motor (M2) to the Sorter Controller PCB
- Sorter Shift HP Sensor (PS2)
- Sorter Shift Motor (M2)
- Sorter Controller PCB (PCB1)
[Remedy] Check/replace the related harness/cable, connector and parts.
[Reference] When replacing the Finisher/Sorter Controller PCB, refer to "Adjustment> When
Replacing the Parts" in the Service Manual.
377
7. Error/Jam/Alarm
378
7. Error/Jam/Alarm
577-8001-02 a. Paddle Motor error (Finisher-K1) b. Error in the Stack Delivery/Paddle Motor (Finisher-
AA1)
Detection Description a. The Return Belt HP Sensor was not turned ON although 1 second had passed after the Paddle
Motor operation started. The last paddle operation is not finished when driving the Paddle Motor.
b. The paddle does not come off the Paddle HP Sensor when the Stack Delivery/Paddle Motor
has been driven for 1 second.
Remedy a. INNER FIN-K1
[Related parts]
- Harnesses and connectors from the Finisher Controller PCB to the Return Belt HP Sensor
- Harnesses and connectors from the Finisher Controller PCB to the Paddle Motor
- Return Belt HP Sensor (PS3)
- Paddle Motor (M10)
- Finisher Controller PCB (PCB1)
b. STAPLE FIN-AA1/BOOKLET FIN-AA1
[Related parts]
- Harnesses from the Paddle HP Sensor (PS120) to the Finisher Controller PCB
- Harnesses from the Stack Delivery/Paddle Motor (M103) to the Finisher Controller PCB
- Paddle HP Sensor (PS120)
- Stack Delivery/Paddle Motor (M103)
- Finisher Controller PCB (PCB101)
[Points to note at work] When the Swing Guide Safety Switch (SW102) turns on at the detection
timing of this error, this error code may be displayed. Accordingly, perform the following work before
checking the related parts.
1. Check whether there is not the mulfunction in the swing guide unit.
2. Check whether there is not the mulfunction in the Swing Guide Safety Switch (SW102).
[Remedy] Check/replace the related harness/cable, connector and parts.
[Reference] When replacing the Finisher Controller PCB, refer to "Adjustment> When Replacing
the Parts" in the Service Manual.
379
7. Error/Jam/Alarm
380
7. Error/Jam/Alarm
381
7. Error/Jam/Alarm
382
7. Error/Jam/Alarm
383
7. Error/Jam/Alarm
384
7. Error/Jam/Alarm
385
7. Error/Jam/Alarm
386
7. Error/Jam/Alarm
387
7. Error/Jam/Alarm
388
7. Error/Jam/Alarm
389
7. Error/Jam/Alarm
390
7. Error/Jam/Alarm
391
7. Error/Jam/Alarm
392
7. Error/Jam/Alarm
393
7. Error/Jam/Alarm
394
7. Error/Jam/Alarm
395
7. Error/Jam/Alarm
396
7. Error/Jam/Alarm
397
7. Error/Jam/Alarm
398
7. Error/Jam/Alarm
399
7. Error/Jam/Alarm
400
7. Error/Jam/Alarm
401
7. Error/Jam/Alarm
402
7. Error/Jam/Alarm
403
7. Error/Jam/Alarm
404
7. Error/Jam/Alarm
405
7. Error/Jam/Alarm
406
7. Error/Jam/Alarm
407
7. Error/Jam/Alarm
408
7. Error/Jam/Alarm
409
7. Error/Jam/Alarm
410
7. Error/Jam/Alarm
411
7. Error/Jam/Alarm
412
7. Error/Jam/Alarm
413
7. Error/Jam/Alarm
414
7. Error/Jam/Alarm
415
7. Error/Jam/Alarm
416
7. Error/Jam/Alarm
417
7. Error/Jam/Alarm
418
7. Error/Jam/Alarm
419
7. Error/Jam/Alarm
420
7. Error/Jam/Alarm
719-0031-00 Error in serial communication at the start of the New Card Reader
Detection Description Failure in communication with the serial New Card Reader at start-up.
Remedy - Check if the cable of the serial New Card Reader is disconnected.
- Take out the serial New Card Reader.
- COPIER > Function > CLEAR > CARD
- COPIER > Function > CLEAR > ERR
719-0032-00 Error in serial communication at the start of the New Card Reader
Detection Description Communication failed in the middle of the operation although communication with the serial New
Card Reader was successful at start-up.
Remedy - Check if the cable of the serial New Card Reader is disconnected.
421
7. Error/Jam/Alarm
422
7. Error/Jam/Alarm
423
7. Error/Jam/Alarm
424
7. Error/Jam/Alarm
425
7. Error/Jam/Alarm
744-4000-05 Error due to the DC Controller PCB not compatible with the model
Detection Description The DC Controller PCB which was used with another model was detected.
Remedy [Remedy] Check/replace the DC Controller PCB (UN049).
[Reference] Before replacing the DC Controller PCB, back up the service mode data (approx. 2
min) and restore the backup data after the replacement so the data may be able to be protected.
- Backup: COPIER (LEVEL2)> FUNCTION> SYSTEM> DSRAMBUP
- Restoration: COPIER (LEVEL2)> FUNCTION> SYSTEM> DSRAMRES
426
7. Error/Jam/Alarm
427
7. Error/Jam/Alarm
428
7. Error/Jam/Alarm
749-0008-00 Error due to the DC Controller not compatible with the model
Detection Description The DC Controller PCB or the Main Controller PCB which was used with another model was
detected.
Remedy It is not necessary to perform a remedy because the machine is automatically rebooted after log
collection.
429
7. Error/Jam/Alarm
430
7. Error/Jam/Alarm
431
7. Error/Jam/Alarm
432
7. Error/Jam/Alarm
433
7. Error/Jam/Alarm
434
7. Error/Jam/Alarm
Jam Code
Jam Type
Type Overview of detection Check items (in arbitrary order)
Delay A delay jam occurs when a sensor was not turned • Remaining paper at the upstream of the target sensor
ON although a specified period of time had passed • Soiling on the target sensor
after the start of detection by the sensor. • Displacement of the target sensor position
• Failure of the target sensor
• Soiling (grease)/deterioration/failure of a drive motor located
upstream of the target sensor
• Soiling (paper dust)/deterioration/failure of a drive roller lo-
cated upstream of the target sensor
Stationary A stationary jam occurs when a sensor was not • Remaining paper near the target sensor
turned OFF although a specified period of time had • Soiling on the target sensor
passed after the sensor was turned ON. • Displacement of the target sensor position
• Failure of the target sensor
• Soiling (grease)/deterioration/failure of a drive motor located
upstream of the target sensor
• Soiling (paper dust)/deterioration/failure of a drive roller lo-
cated upstream of the target sensor
Door open A door open jam occurs when a sensor detected • Door open during printing
door open during printing operation.
Sequence A sequence jam occurs when there was an error in • Opening/closing of the door
sensor detection signal at printing operation se- • Turning OFF and then ON the power
quence. • Error near the target sensor (soiling/displacement/failure of
Since the jam may occur due to sporadic noise with the sensor, error in harness/open circuit of harness, soiling
software of each equipment or communication line (grease)/deterioration/failure of a drive motor, or soiling (pa-
(interruption of communication), failure of the part per dust)/deterioration/failure of a drive roller)
is not the cause of the jam. After the jam is removed,
the machine works.
Power-on A power-on jam occurs when a sensor detected ON • Remaining paper in the machine
state at power-on. • Soiling on the target sensor
• Failure of the target sensor
• Foreign matter on the target sensor (paper dust, paper lint)
Error avoidance An error avoidance jam occurs when an error in the • Opening/closing of the door after jam removal
machine (excluding parts failure) was detected. • Turning OFF and then ON the power after jam removal
Printing operation is suspended to avoid error oc-
currence by error code; therefore, parts failure is not
the cause of the jam.
After the jam is removed, the machine works.
If it is due to parts failure, an error code instead of
the error avoidance jam is displayed on UI and
printing operation is suspended. In such case, serv-
ice technician should perform remedial work for the
error code.
Size error A size error jam occurs when the difference be- • Difference in paper size
tween the paper length detected by the Cassette • Wrong paper size setting
Guide Plate/specified on the Control Panel and the • Error in the Document Size Sensor (soiling/displacement/
length measured by the Registration Sensor is out failure of the sensor)
of the specified range. • Error in the Paper Size Detection Unit (failure of mechanical
structure for size detection, failure of the Guide Plate, or fail-
ure of the Cassette Size Switch)
Forcible stop of It occurs when a sheet of paper stops at the position • Using at problem analysis.
paper feed specified in service mode.
435
7. Error/Jam/Alarm
Host Machine
PS52
PS51 PS12
PS14
PS10
PS11
PS22
PS08
PS24
436
7. Error/Jam/Alarm
437
7. Error/Jam/Alarm
DADF-A1
PS_R3
PS_N1
PS_A3
PS_A5 PS_A4
PS_R1
UN_BO8
UN_BO7
PS_A9
PS_R2
PS_A6 PS_A1
PS_A2
PS_A7
UN_BO6
ACC ID Jam Code Type Sensor Name/Description Sensor ID
01 0001 DELAY Post-separation Sensor PS_R1
01 0002 STNRY Post-separation Sensor PS_R1
01 0003 DELAY Loop Sensor PS_A1
01 0004 STNRY Loop Sensor PS_A1
01 0005 DELAY Registration Sensor PS_R2
01 0006 STNRY Registration Sensor PS_R2
01 0007 DELAY Lead Sensor 1 PS_A6
01 0008 STNRY Lead Sensor 1 PS_A6
01 0009 DELAY Lead Sensor 2 PS_A7
01 0010 STNRY Lead Sensor 2 PS_A7
01 0013 DELAY - -
01 0014 STNRY - -
01 0020 DOUBLE Double Feed Detection PCB UN_BO7, UN_BO8
01 0021 OTHER Double Feed Detection PCB UN_BO7, UN_BO8
01 0042 STNRY Post-separation Sensor PS_R1
01 0043 DELAY Loop Sensor PS_A1
01 0044 STNRY Loop Sensor PS_A1
01 0045 DELAY Registration Sensor PS_R2
01 0046 STNRY Registration Sensor PS_R2
01 0047 DELAY Lead Sensor 1 PS_A6
01 0048 STNRY Lead Sensor 1 PS_A6
01 0049 DELAY Lead Sensor 2 PS_A7
01 0050 STNRY Lead Sensor 2 PS_A7
01 0053 DELAY - -
01 0054 STNRY - -
01 0060 DOUBLE Double Feed Detection PCB UN_BO7, UN_BO8
01 0062 OTHER Double Feed Detection PCB UN_BO7, UN_BO8
01 0063 OTHER Double Feed Detection PCB UN_BO7, UN_BO8
01 0061 OTHER Double Feed Detection PCB UN_BO7, UN_BO8
01 0071 OTHER - -
438
7. Error/Jam/Alarm
DADF-AV1
439
7. Error/Jam/Alarm
PS101
PS106
440
7. Error/Jam/Alarm
Inner Finisher-K1
MSW1
PS1
*1: The state is recovered by opening and closing the Door, or turning OFF and then ON the power supply.
441
7. Error/Jam/Alarm
Booklet Finisher-AA1
PS111
PS102
PS130 PS101
PS114 PS103
PS128 PS104
PS129 SW101
PS125 PS201
PS203 PS215
PS202
PS303 PS304
PS301
442
7. Error/Jam/Alarm
443
7. Error/Jam/Alarm
2/3 Hole Puncher Unit-A1, 2/4 Hole Puncher Unit-A1, 4 Hole Puncher
Unit-A1
PS303 PS304
PS301
444
7. Error/Jam/Alarm
Alarm Code
01-0001 - Notification of disabled to obtain counter values for a certain period of time
A. Operation / B. Cause / Counter information is not set to UGW
C. Remedy * Not displayed on service mode history due to the alarm being generated by UGW
01-0002 - No change in device status after specified period of time has passed (RDS server creates)
A. Operation / B. Cause / -
C. Remedy
02-0025 - Insufficient Scanner Unit (Paper Front) LED light intensity alarm (Some of the LEDs are OFF.
Scanning can be continued.)
A. Operation / B. Cause / In the case that the light intensity is insufficient at LED lighting.
C. Remedy
445
7. Error/Jam/Alarm
446
7. Error/Jam/Alarm
447
7. Error/Jam/Alarm
448
7. Error/Jam/Alarm
449
7. Error/Jam/Alarm
450
7. Error/Jam/Alarm
451
7. Error/Jam/Alarm
30-0025 - A voltage value below the threshold value was detected with primary transfer ATVC control
for yellow
A. Operation / B. Cause / Remedy:
C. Remedy 1. Check the harness between the Primary Transfer High Voltage PCB and the DC Controller PCB
(open circuit, caught cable, connector disconnection).
-> Replace the harness if it is faulty
2. Check the contact point between the ITB Unit and the Primary Transfer Power Feed Unit.
3. Execute primary transfer ATVC again.
-> If the abnormality is found again, perform the remedy shown below. If abnormality is not found,
continue use with careful attention.
4. Replace the Drum Unit of the corresponding station.
5. Replace the ITB Unit.
6. Replace the Primary Transfer High Voltage PCB.
7. Replace the DC Controller PCB.
30-0026 - A voltage value below the threshold value was detected with primary transfer ATVC control
for magenta
A. Operation / B. Cause / Remedy:
C. Remedy 1. Check the harness between the Primary Transfer High Voltage PCB and the DC Controller PCB
(open circuit, caught cable, connector disconnection).
-> Replace the harness if it is faulty
2. Check the contact point between the ITB Unit and the Primary Transfer Power Feed Unit.
3. Execute primary transfer ATVC again.
-> If the abnormality is found again, perform the remedy shown below. If abnormality is not found,
continue use with careful attention.
4. Replace the Drum Unit of the corresponding station.
5. Replace the ITB Unit.
6. Replace the Primary Transfer High Voltage PCB.
7. Replace the DC Controller PCB.
452
7. Error/Jam/Alarm
30-0027 - A voltage value below the threshold value was detected with primary transfer ATVC control
for cyan
A. Operation / B. Cause / Remedy:
C. Remedy 1. Check the harness between the Primary Transfer High Voltage PCB and the DC Controller PCB
(open circuit, caught cable, connector disconnection).
-> Replace the harness if it is faulty
2. Check the contact point between the ITB Unit and the Primary Transfer Power Feed Unit.
3. Execute primary transfer ATVC again.
-> If the abnormality is found again, perform the remedy shown below. If abnormality is not found,
continue use with careful attention.
4. Replace the Drum Unit of the corresponding station.
5. Replace the ITB Unit.
6. Replace the Primary Transfer High Voltage PCB.
7. Replace the DC Controller PCB.
30-0028 - A voltage value below the threshold value was detected with primary transfer ATVC control
for black
A. Operation / B. Cause / Remedy:
C. Remedy 1. Check the harness between the Primary Transfer High Voltage PCB and the DC Controller PCB
(open circuit, caught cable, connector disconnection).
-> Replace the harness if it is faulty
2. Check the contact point between the ITB Unit and the Primary Transfer Power Feed Unit.
3. Execute primary transfer ATVC again.
-> If the abnormality is found again, perform the remedy shown below. If abnormality is not found,
continue use with careful attention.
4. Replace the Drum Unit of the corresponding station.
5. Replace the ITB Unit.
6. Replace the Primary Transfer High Voltage PCB.
7. Replace the DC Controller PCB.
30-0137 - The value of data for correcting high voltage output value was not within the range.
A. Operation / B. Cause / Movement/symptom:
C. Remedy Operation was performed with output control using the default table without correction of the high
voltage output value.
453
7. Error/Jam/Alarm
31-0010 - The configuration of an option controlled by the Main Controller has been changed
A. Operation / B. Cause / A change in configuration of an option such as a change in the configuration of the Fax Board, a
C. Remedy change in the configuration of the Voice Board, or a change in the configuration of the option HDD,
which requires turning OFF and then ON the power, was detected.
Detection condition/timing:At the time of startup only
Remedy:Turn OFF and then ON the main power.
31-0020 - The configuration of an option controlled by the RCON has been changed
A. Operation / B. Cause / Due to a change in the configuration related to the scanner, a change in the hardware configuration
C. Remedy which requires turning OFF and then ON the power was detected.
Detection condition/timing:At the time of startup only
Remedy:Turn OFF and then ON the main power.
31-0030 - The configuration of an option controlled by the DCON has been changed
A. Operation / B. Cause / Due to a change in the configuration related to the printer, a change in the hardware configuration
C. Remedy which requires turning OFF and then ON the power was detected.
Detection condition/timing:At the time of startup only
Remedy:Turn OFF and then ON the main power.
454
7. Error/Jam/Alarm
34-0024 - The correction value (M) of the write start position in the vertical scanning direction
exceeded the upper limit during color fine adjustment
A. Operation / B. Cause / -
C. Remedy
34-0026 - The correction value (M) of the write start position in the horizontal scanning direction
exceeded the upper limit during color fine adjustment
A. Operation / B. Cause / -
C. Remedy
34-0034 - The correction value (C) of the write start position in the vertical scanning direction
exceeded the upper limit during color fine adjustment
A. Operation / B. Cause / -
C. Remedy
34-0036 - The correction value (C) of the write start position in the horizontal scanning direction
exceeded the upper limit during color fine adjustment
A. Operation / B. Cause / -
C. Remedy
34-0044 - The correction value (Bk) of the write start position in the vertical scanning direction
exceeded the upper limit during color fine adjustment
A. Operation / B. Cause / -
C. Remedy
34-0046 - The correction value (Bk) of the write start position in the horizontal scanning direction
exceeded the upper limit during color fine adjustment
A. Operation / B. Cause / -
C. Remedy
455
7. Error/Jam/Alarm
34-2201 - As a result of wrong detection processing, data that can be used for correction in the
vertical scanning direction was not found (M)
A. Operation / B. Cause / -
C. Remedy
34-2211 - As a result of wrong detection processing, data that can be used for correction in the
horizontal scanning direction was not found (M)
A. Operation / B. Cause / -
C. Remedy
34-2301 - As a result of wrong detection processing, data that can be used for correction in the
vertical scanning direction was not found (C)
A. Operation / B. Cause / -
C. Remedy
34-2311 - As a result of wrong detection processing, data that can be used for correction in the
horizontal scanning direction was not found (C)
A. Operation / B. Cause / -
C. Remedy
34-2401 - As a result of wrong detection processing, data that can be used for correction in the
vertical scanning direction was not found (Bk)
A. Operation / B. Cause / -
C. Remedy
34-2411 - As a result of wrong detection processing, data that can be used for correction in the
horizontal scanning direction was not found (Bk)
A. Operation / B. Cause / -
C. Remedy
34-5001 - The value of the color displacement patch exceeded the upper limit (front side)
A. Operation / B. Cause / Cause: The value of the color displacement patch on the front side exceeded the upper limit.
C. Remedy 1. Clean the Registration Patch Sensor.
2. Replace the Registration Patch Sensor Unit.
3. Replace the ITB Unit.
4. Replace the Laser Scanner Unit.
5. Replace DC Controller PCB.
34-5003 - The value of the color displacement patch exceeded the upper limit (rear side)
A. Operation / B. Cause / Cause: The value of the color displacement patch on the front side exceeded the upper limit.
C. Remedy 1. Clean the Registration Patch Sensor.
2. Replace the Registration Patch Sensor Unit.
3. Replace the ITB Unit.
4. Replace the Laser Scanner Unit.
5. Replace DC Controller PCB.
456
7. Error/Jam/Alarm
40-0076 - [Reserve]
A. Operation / B. Cause /
C. Remedy
40-0120 - [Reserve]
A. Operation / B. Cause /
C. Remedy
40-0121 - [Reserve]
A. Operation / B. Cause /
C. Remedy
40-0122 - [Reserve]
A. Operation / B. Cause /
C. Remedy
40-0123 - [Reserve]
A. Operation / B. Cause /
C. Remedy
457
7. Error/Jam/Alarm
50-0014 - Insufficient Scanner Unit (Paper Back) LED light intensity alarm (Some of the LEDs are OFF.
Scanning can be continued.)
A. Operation / B. Cause / In the case that the light intensity is insufficient at LED lighting.
C. Remedy
458
7. Error/Jam/Alarm
459
7. Error/Jam/Alarm
460
7. Error/Jam/Alarm
83-0005 - CanonPDF
A. Operation / B. Cause / PDF memory full
C. Remedy
83-0015 - CanonPDF
A. Operation / B. Cause / PDF data decode error
C. Remedy
83-0017 - CanonPDF
A. Operation / B. Cause / PDF error
C. Remedy
461
7. Error/Jam/Alarm
462
7. Error/Jam/Alarm
463
8 Service Mode
Overview........................................... 465
COPIER............................................ 481
FEEDER............................................889
SORTER........................................... 895
BOARD............................................. 918
8. Service Mode
Overview
It is possible to see each item of service mode so that those who access to service mode can understand how to use them.
The main types of this machine's service mode are shown below.
Top screen
MODELIST
In this mode, functions for referring to each item in service mode, etc. are available.
Updater
This button is used to access the CDS and UGW servers and update system software.
BACKUP
This button is used to back up the service mode setting values.
RESTORE
This button is used to restore the service mode setting values backed up by [BACKUP].
SITUATION
This function displays service mode items according to the situation.
LUI MASK
This button is used to display a mask screen to prevent operations from being performed from the Control Panel while the
service mode is being accessed from a remote PC.
465
8. Service Mode
CAUTION:
• Displayed language of the service mode contents can be selected from J/E/F/I/G/S.
• The service mode contents can be upgraded with the SST (just like the other system software).
To check the details of each item, select the relevant item and press the [ i ] button.
3. A detailed description of the sub item (specifications and use methods, setting screen, etc.) is displayed .
NOTE:
The service mode used below utilizes the system where electrical components used are operated by control signals sent from the
DC Controller. If a control signal is sent but the electrical component does not operate, a failure of the electrical component, open
circuit of the cable for transmitting control signals, or poor contact of the connector is suspected.
466
8. Service Mode
2. Press a button according to the type of electrical component and the corresponding device type.
Example: In the case of a motor of the host machine, press the button (red dotted frame) at "COPIER"/"MOTOR".
Device classification
Electrical parts
classification
3. A list of electrical component types for the selected device whose operation can be checked is displayed.
4. Select the electrical component you want to operate and then press the Start button to send a signal for driving the
selected electrical component for a specified period of time from the DC Controller.
5. "ACTIVE" is displayed while the electrical component is driven. After the electrical component has been driven for
a specified period of time, "OK!" is displayed if transmission of the drive signal succeeded, or "NG !" is displayed
if failed.
467
8. Service Mode
[ i ] : Press the button to display the screen showing the locations of electrical components.
468
8. Service Mode
2. Select "SITUATION".
469
8. Service Mode
4. Press a button according to the type of electrical component and the corresponding device type.
Example: In the case of the Registration Sensor of the host machine, press the button (red dotted frame) at "COPIER"/"P-
SENSOR".
Device classification
Electrical parts
classification
6. Select an electrical component to display the details in the frame (red dotted frame) at the bottom of the screen.
470
8. Service Mode
7. Press the [i] button to display the screen showing the locations of electrical components.
Security Support
A password can be specified to prevent unauthorized access to the service mode.
The password for service engineer when the screen is switched to the service mode
• (Level 2) COPIER > OPTION > FNC-SW > SM-PSWD
CAUTION:
• This setting is enabled without restarting the host machine.
• After setting the password, the following screen will be displayed by accessing service mode.
• Therefore, when the PSWD-SW is set to "2" (system administrator + service technician), enter the system administrator
password ([System Manager ID] and [System Manager PIN] in [Settings/Registrations] > [Management Settings] >
[User Management] > [System Manager Information Settings]), and then press the [OK] button.
2. Follow the following procedure to check that you can login to service mode.
1. When setting PSWD-SW to "1" (system administrator) or "2" (ServiceMode_070Backup) in step 1, the system
administrator password entry screen will be displayed, so enter the system administrator ID in [Sys Manager ID ] (1)
and system administrator password in [Password] (2), and then press the [OK] button.
(1)
(2)
471
8. Service Mode
2. When setting PSWD-SW to "2" (system administrator + service technician) in step 1, the service technician password
entry screen will be displayed after step 2. Enter the service technician password in [Password] (1), and then press the
[OK] button.
(1)
CAUTION:
• The service technician password is the password set in COPIER > OPTION > FNC-SW > SM-PSWD.
• If you forget the password for service technician, disable the password function using the Service Support Tool (SST).
Check that you can access service mode and finish the work.
472
8. Service Mode
NOTE:
• Service print data cannot be output when an error has occurred.
• When connecting USB devices that run on external power, turn on the power before starting the host machine. USB devices
connected after the host machine was started will not be recognized.
■ Service Print and Data File Name Supported for File Output
Service Mode Description
P-PRINT Output of service mode setting values
HIST-PRT Output of jam and error logs
USER-PRT Output of user mode list
D-PRINT Output of service mode (DISPLAY)
473
8. Service Mode
● Overall flow
1. Select service mode > Copier > Function > MISC-P > RPT-FILE; and then press OK.
3-+3
86%+357
537),/( 2.
53786%
4. Select service mode > Copier > Function > MISC-P > RPT2USB; and then press OK.
3-+3
86%+357
537),/(
53786%
OK
NOTE:
• If the downloaded file is opened as plain text, the paragraphs are misaligned, which makes it difficult to read the data.
• When the file is dragged to WordPad, an image similar to the image output on paper may be displayed in some cases.
474
8. Service Mode
● Overall flow
1. Selecting RPT-FILE
Select service mode > Copier > Function > MISC-P > RPT-FILE; and then press OK.
3-+3
86%+357
537),/( 2.
53786%
475
8. Service Mode
3. Execute Download mode > [5]: Download File > [4]: ServicePrint Download.
>5HVHW@6WDUWVKXWGRZQVHTXHQFH
>@KDVEHHQVHOHFWHG([HFXWH"
2.&$1&(/$Q\RWKHUNH\V
NOTE:
• If the downloaded file is opened as plain text, the paragraphs are misaligned, which makes it difficult to read the data.
• When the file is dragged to WordPad, an image similar to the image output on paper may be displayed in some cases.
2. Select the model [1] and the type of system software [2] ('Single'); then, check the network settings, and click
[START].
[1]
[2]
476
8. Service Mode
5. Select the name of the Folder to store and, as necessary, a brief description; then, click [Save].
6. Click [OK].
477
8. Service Mode
SITUATION Mode
Situation mode has been implemented in this machine to improve workability and searchability at the site. This mode makes it
possible to easily use the service mode appropriate for the scene at the site.
The following three points are made available depending on each situation:
1. Display of related service mode that needs adjustment
2. Display of causes and remedies
3. Display of related images
To solve these security problems, a function has been added to display a message on the Control Panel screen when the machine
is being operated remotely using Remote Operation Viewer in order to prevent the user from performing unexpected operations.
478
8. Service Mode
As shown in the figure below, the mask screen is displayed when this function is enabled.
Functional Specification
The specifications of this function are shown below.
• When this function is enabled, a mask screen is displayed on the Control Panel. When the function is disabled, the original
screen is displayed again.
1. Use the Remote Operation Viewer to access the machine, and start service mode.
479
8. Service Mode
2. Press [LUI MASK], and check that the button is enabled (has turned light blue).
480
8. Service Mode
COPIER
DISPLAY
■ VERSION
COPIER > DISPLAY > VERSION
DC-CON 1 Display of DCON firmware version
Detail To display the firmware version of DC Controller PCB.
Use Case When upgrading the firmware
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 00.01 to 99.99
481
8. Service Mode
482
8. Service Mode
483
8. Service Mode
484
8. Service Mode
485
8. Service Mode
486
8. Service Mode
487
8. Service Mode
488
8. Service Mode
489
8. Service Mode
490
8. Service Mode
491
8. Service Mode
492
8. Service Mode
493
8. Service Mode
494
8. Service Mode
495
8. Service Mode
496
8. Service Mode
497
8. Service Mode
498
8. Service Mode
499
8. Service Mode
500
8. Service Mode
501
8. Service Mode
502
8. Service Mode
503
8. Service Mode
504
8. Service Mode
505
8. Service Mode
506
8. Service Mode
507
8. Service Mode
508
8. Service Mode
509
8. Service Mode
510
8. Service Mode
511
8. Service Mode
512
8. Service Mode
513
8. Service Mode
514
8. Service Mode
515
8. Service Mode
516
8. Service Mode
517
8. Service Mode
518
8. Service Mode
519
8. Service Mode
520
8. Service Mode
521
8. Service Mode
522
8. Service Mode
523
8. Service Mode
524
8. Service Mode
525
8. Service Mode
526
8. Service Mode
527
8. Service Mode
528
8. Service Mode
529
8. Service Mode
530
8. Service Mode
531
8. Service Mode
532
8. Service Mode
533
8. Service Mode
534
8. Service Mode
535
8. Service Mode
536
8. Service Mode
537
8. Service Mode
538
8. Service Mode
539
8. Service Mode
540
8. Service Mode
541
8. Service Mode
542
8. Service Mode
543
8. Service Mode
544
8. Service Mode
545
8. Service Mode
546
8. Service Mode
547
8. Service Mode
■ USER
COPIER > DISPLAY > USER
SPDTYPE 1 Display of engine speed type
Detail To display the engine speed type of this machine.
Use Case When checking the engine speed type
Adj/Set/Operate Method N/A (Display only)
■ ACC-STS
COPIER > DISPLAY > ACC-STS
FEEDER 1 Display of DADF connection state
Detail To display the connecting state of DADF.
Use Case When checking the connection between the machine and DADF
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 1
0: Not connected, 1: Connected
548
8. Service Mode
549
8. Service Mode
■ ANALOG
COPIER > DISPLAY > ANALOG
TEMP 1 Display of outside temperature
Detail To display the temperature outside the machine.
This is measured by the Environment Sensor that detects the outside air.
Use Case When checking the temperature outside the machine
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 60
Unit deg C
Appropriate Target Value Room temperature+/-5 deg C
Amount of Change per 1
Unit
550
8. Service Mode
■ CST-STS
COPIER > DISPLAY > CST-STS
WIDTH-MF 2 Dspl of Multi-Purpose Tray paper width
Detail To display the width (mm) of paper set on the Multi-Purpose Tray.
Use Case When checking the width of paper on the Multi-Purpose Tray
Adj/Set/Operate Method N/A (Display only)
Unit mm
551
8. Service Mode
■ HV-STS
COPIER > DISPLAY > HV-STS
1ATVC-Y 2 Dspl Y-clr prmry trns ATVC base voltage
Detail To display the base voltage Vb derived from primary transfer ATVC control (1/1 speed) for Y-color.
As Vb is closer to 3500, the Primary Transfer Roller is closer to the end of life, so image failure
(leopard pattern image or mottled image due to poor transfer) is likely to occur.
Use Case - When estimating the life of Primary Transfer Roller
- When checking the results of control after execution of 1ATVC-EX
Display/Adj/Set Range 0 to 3500
Unit V
Appropriate Target Value 200 - 3000
Related Service Mode COPIER> FUNCTION> MISC-P> 1ATVC-EX
Amount of Change per 1
Unit
552
8. Service Mode
■ CCD
COPIER > DISPLAY > CCD
TARGET-B 2 Shading target value (B)
Detail To display the shading target value of Blue.
Continuous display of 0 (minimum) or 65535 (maximum) is considered a failure of the Reader
Controller PCB.
When the value is out of the target value range, image failure or E302 (shading error) may have
occurred. Identify the cause according to the value.
Use Case - When replacing the Reader Controller PCB
- At scanned image failure
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 65535
Appropriate Target Value 512 - 2047
553
8. Service Mode
554
8. Service Mode
555
8. Service Mode
556
8. Service Mode
557
8. Service Mode
558
8. Service Mode
■ DPOT
COPIER > DISPLAY > DPOT
2TR-PPR 2 For R&D
Amount of Change per 1
Unit
559
8. Service Mode
■ DENS
COPIER > DISPLAY > DENS
DENS-Y 1 Dspl Y-color toner density change ratio
Detail To display the deviation of Y-color toner density from the target value in percentage (%).
If the deviation is not acceptable, E020 occurs. This may be caused by deterioration of the
developer, failure/disconnection of the Toner Density Sensor or error in toner supply system.
The value is updated upon print operation after power-on.
Use Case When analyzing the cause of image failure (density failure, fogging) and occurrence of E020
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range -700 to 700
Unit %
Appropriate Target Value -300 - 300
Related Service Mode COPIER> DISPLAY> DENS> SGNL-Y
Amount of Change per 0.01
Unit
560
8. Service Mode
561
8. Service Mode
562
8. Service Mode
563
8. Service Mode
564
8. Service Mode
565
8. Service Mode
566
8. Service Mode
567
8. Service Mode
■ MISC
COPIER > DISPLAY > MISC
ENV-TR 1 Dspl of environment: sec trns ATVC ctrl
Detail To display the environment (moisture content) at the time of the latest secondary transfer ATVC
control execution.
Use Case When adjusting the paper allotted voltage in secondary transfer ATVC control
Display/Adj/Set Range 1 to 3
1: Low humidity, 2: Normal humidity, 3: High humidity
568
8. Service Mode
■ HT-C
COPIER > DISPLAY > HT-C
TGT-A-Y 2 Dspl ARCDAT screen A Y-color target VL
Detail To display the Y-color patch target value of screen A in ARCDAT control.
When hue variation occurs and the displayed value is not in the tolerable range, execute the auto
gradation adjustment (reset the target value). Check the Patch Sensor if not corrected.
Use Case When hue variation occurs
Display/Adj/Set Range 0 to 1023
Appropriate Target Value 0 - 700
569
8. Service Mode
570
8. Service Mode
571
8. Service Mode
I/O
■ Host Machine
DCON > P001 to P028
572
8. Service Mode
573
8. Service Mode
574
8. Service Mode
575
8. Service Mode
576
8. Service Mode
577
8. Service Mode
578
8. Service Mode
579
8. Service Mode
580
8. Service Mode
■ Inner Finisher-K1
SORTER > P001 to P010
581
8. Service Mode
582
8. Service Mode
■ Booklet Finisher-AA1
SORTER > P001 to P021, P065
583
8. Service Mode
584
8. Service Mode
585
8. Service Mode
586
8. Service Mode
■ 2/3 Hole Puncher Unit-A1, 2/4 Hole Puncher Unit-A1, 4 Hole Puncher Unit-A1
SORTER > P051 to P052
587
8. Service Mode
ADJUST
■ ADJ-XY
COPIER > ADJUST > ADJ-XY
ADJ-X 1 Adj start pstn in book mode: vert scan
Detail To adjust the image reading start position (image leading edge position) in the vertical scanning
direction at copyboard reading.
When replacing the Reader Controller PCB/clearing RAM data, enter the value of service label.
Decrease the value when the non-image width is larger than the standard value.
Increase the value when out of original area is copied.
As the value is incremented by 1, the image position is moved to the trailing edge side by 0.1 mm.
Use Case When replacing the Reader Controller PCB/clearing RAM data
Adj/Set/Operate Method 1) Enter the setting value (switch negative/positive by -/+ key) and press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range -50 to 50
Unit mm
Default Value 0
Amount of Change per 0.1
Unit
588
8. Service Mode
589
8. Service Mode
590
8. Service Mode
■ CCD
COPIER > ADJUST > CCD
W-PLT-X 1 Stdrd White Plt white lvl data (X) entry
Detail To enter the white level data (X) for the Standard White Plate.
When replacing the Reader Controller PCB/clearing RAM data, enter the value of service label.
When replacing the Copyboard Glass, enter the value of barcode label which is affixed on the
glass.
Use Case - When replacing the Reader Controller PCB/clearing RAM data
- When replacing the Copyboard Glass
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range 1 to 9999
Default Value 8271
Amount of Change per 1
Unit
591
8. Service Mode
592
8. Service Mode
593
8. Service Mode
594
8. Service Mode
595
8. Service Mode
596
8. Service Mode
597
8. Service Mode
598
8. Service Mode
599
8. Service Mode
600
8. Service Mode
601
8. Service Mode
602
8. Service Mode
603
8. Service Mode
604
8. Service Mode
605
8. Service Mode
606
8. Service Mode
607
8. Service Mode
608
8. Service Mode
609
8. Service Mode
610
8. Service Mode
611
8. Service Mode
612
8. Service Mode
613
8. Service Mode
614
8. Service Mode
615
8. Service Mode
616
8. Service Mode
■ IMG-REG
COPIER > ADJUST > IMG-REG
REG-H-Y 1 Ruf adj Y-clr wrt start pstn:horz scan
Detail To adjust the write start position of Y-color image in the horizontal scanning direction in increments
of 1 pixel.
Use Case When Y-color displacement in the horizontal scanning direction occurs
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Caution It is recommended to use this item from situation mode.
Display/Adj/Set Range -128 to 127
Unit pixel
Default Value 0
Amount of Change per 1
Unit
617
8. Service Mode
618
8. Service Mode
619
8. Service Mode
620
8. Service Mode
621
8. Service Mode
622
8. Service Mode
623
8. Service Mode
624
8. Service Mode
625
8. Service Mode
626
8. Service Mode
627
8. Service Mode
■ DENS
COPIER > ADJUST > DENS
SGNL-Y 1 ATR patch Y-clr toner dens tgt VL entry
Detail To enter the Y-color toner density target value of ATR patch to be formed on the ITB.
The Y-color toner density is detected by the Registration Patch Sensor Unit (Rear).
The value is determined whenever the Developing Unit (Y) is initialized.
Use Case When checking the value before replacement of the DC Controller PCB/clearing of RAM data and
then re-entering the value after the processing is done
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Caution When INISET-Y is executed, the value is rewritten.
Display/Adj/Set Range 0 to 1023
Default Value 350 (It may vary by initialization of the Developing Unit when clearing RAM data.)
Related Service Mode COPIER> FUNCTION> INSTALL> INISET-Y
628
8. Service Mode
629
8. Service Mode
630
8. Service Mode
631
8. Service Mode
632
8. Service Mode
633
8. Service Mode
634
8. Service Mode
635
8. Service Mode
636
8. Service Mode
637
8. Service Mode
638
8. Service Mode
639
8. Service Mode
640
8. Service Mode
■ BLANK
COPIER > ADJUST > BLANK
BLANK-T 1 Adjustment of leading edge margin
Detail To adjust the margin on the leading edge of paper.
As the value is incremented by 1, the margin is increased toward the center of the paper by 0.0423
mm.
Use Case - When reducing the margin upon user's request
- When increasing the margin for transfer separation/fixing separation
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Display/Adj/Set Range 0 to 1000
Unit pixel
Default Value 94
Amount of Change per 1
Unit
641
8. Service Mode
642
8. Service Mode
■ V-CONT
COPIER > ADJUST > V-CONT
VCONT-Y 2 Adj of Y-color contrast potential
Detail To adjust the contrast potential for Y-color.
As the value is changed by 1, the contrast potential is changed by 5 V.
+: Image becomes darker.
-: Image becomes lighter.
When the value is too large, paper winds around the Fixing Roller or a transfer failure occurs.
In principle, adjustment of the density should be made by auto gradation adjustment (full
adjustment). However, if the error still occurs, use this item as a temporary measure.
Use Case When density failure occurs even when auto gradation adjustment (full adjustment) is executed
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Caution - Do not use this when the machine is operating correctly.
- The density is returned to the default when auto gradation adjustment (full adjustment) is
executed.
- The density is returned to the default when image density adjustment is executed during printing.
Display/Adj/Set Range -20 to 20
Unit V
Default Value 0
Related Service Mode COPIER> ADJUST> V-CONT> VCONT-M/C/K
Additional Functions Adjustment/Maintenance> Adjust Image Quality> Auto Adjust Gradation> Full Adjust
Mode
Amount of Change per 5
Unit
643
8. Service Mode
644
8. Service Mode
645
8. Service Mode
646
8. Service Mode
■ PASCAL
COPIER > ADJUST > PASCAL
OFST-PY2 1 Adj Y-color density at test print read
Detail To adjust the offset of Y-color test print reading signal at auto gradation adjustment (full
adjustment).
When replacing the Reader Controller PCB/clearing RAM data, enter the value of the Sub Station
service label.
As the value is larger, the image after adjustment gets darker.
Use Case When replacing the Reader Controller PCB/clearing RAM data
Adj/Set/Operate Method 1) Enter the setting value (switch negative/positive by -/+ key) and press OK key.
2) Turn OFF/ON the main power switch.
Caution After the setting value is changed, write the changed value in the service label.
Display/Adj/Set Range -128 to 128
Default Value According to the adjustment value of the Reader at factory shipment
647
8. Service Mode
■ COLOR
COPIER > ADJUST > COLOR
ADJ-Y 1 Adjustment of color balance for Y-color
Detail To adjust the default value of the color balance for Y-color when the density of Y-color varies
between devices.
As the value is larger, the image gets darker. If the value is too large, a transfer failure and/or a
fixing failure occurs.
Use Case Upon user's request (to reduce density difference between devices)
Adj/Set/Operate Method 1) Enter the setting value (switch negative/positive by -/+ key) and press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range -8 to 8
Default Value 0
648
8. Service Mode
649
8. Service Mode
650
8. Service Mode
651
8. Service Mode
652
8. Service Mode
653
8. Service Mode
654
8. Service Mode
655
8. Service Mode
656
8. Service Mode
657
8. Service Mode
658
8. Service Mode
659
8. Service Mode
660
8. Service Mode
661
8. Service Mode
662
8. Service Mode
■ HV-TR
COPIER > ADJUST > HV-TR
1TR-TGY 2 Adj Y pry trns ATVC tgt crrnt:1/1 speed
Detail To adjust the target current for Y-color upon primary transfer ATVC control at 1/1 speed. Increase
the value when low-voltage mottled image occurs, and decrease the value when fogging occurs
(especially in the 94 mm portion of the image leading edge).
The setting is reflected at the next primary transfer ATVC control.
Use Case When an image failure due to the primary transfer occurs
Adj/Set/Operate Method 1) Enter the setting value (switch negative/positive by -/+ key) and press OK key.
2) Execute 1ATVC-EX.
Display/Adj/Set Range -50 to 50
Unit uA
Default Value 0
Related Service Mode COPIER> FUNCTION> MISC-P> 1ATVC-EX
Amount of Change per 0.1
Unit
663
8. Service Mode
664
8. Service Mode
665
8. Service Mode
666
8. Service Mode
■ FEED-ADJ
COPIER > ADJUST > FEED-ADJ
REGIST 1 Adj registration start timing: 1/1 speed
Detail To adjust the timing to turn ON the Registration Motor at 1/1 speed.
As the value is changed by 1, the leading edge margin is changed by 0.1 mm.
+: Leading edge margin becomes larger. (An image moves downward.)
-: Leading edge margin becomes smaller. (An image moves upward.)
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Display/Adj/Set Range -50 to 50
Unit mm
Default Value 0
Amount of Change per 0.1
Unit
667
8. Service Mode
668
8. Service Mode
669
8. Service Mode
670
8. Service Mode
671
8. Service Mode
672
8. Service Mode
673
8. Service Mode
674
8. Service Mode
■ CST-ADJ
COPIER > ADJUST > CST-ADJ
MF-MAX 1 Adj of Multi-purpose Tray maximum width
Detail To adjust the maximum width of the Multi-purpose Tray.
When replacing the DC Controller PCB/clearing RAM data, enter the value of service label.
When registering a new value, execute COPIER> FUNCTION> CST> MF-MAX.
Use Case - When replacing the DC Controller PCB/clearing RAM data
- When registering a new value
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Caution - After the setting value is changed, write the changed value in the service label.
- Be sure to adjust MF-MIN together with this item.
Display/Adj/Set Range 0 to 255
Default Value According to the setting at shipment
Related Service Mode COPIER> FUNCTION> CST> MF-MAX
COPIER> ADJUST> CST-ADJ> MF-MIN
■ MISC
COPIER > ADJUST > MISC
SEG-ADJ 1 Set criteria for text/photo: front side
Detail To set whether to judge the original scanned with the Scanner Unit (for front side) in Text/
Photo/Map mode as text or photo.
As the value is increased, the original tends to be detected as a photo document, and as the value
is decreased, the original tends to be detected as a text document.
The setting is applied to the image on the front side when the Copyboard/DADF (1-path model) is
installed, whereas it is applied to the images on both the front and back sides when the DADF
(reverse model) is installed.
Use Case When adjusting the judgment level of text/photo original scanned with the Scanner Unit (for front
side) in Text/Photo/Map mode
Adj/Set/Operate Method 1) Enter the setting value (switch negative/positive by -/+ key) and press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range -4 to 4
Default Value 0
675
8. Service Mode
676
8. Service Mode
677
8. Service Mode
678
8. Service Mode
■ EXP-LED
COPIER > ADJUST > EXP-LED
PR-EXP-Y 2 Adj Cln Pre-expo LED(Y) intnsty: 1/1SPD
Detail To adjust the light intensity of the Cleaning Pre-exposure LED (Y) at 1/1 speed.
To set the proportion relative to the current value in percentage.
Increase the value when drum ghost occurs, and decrease the value when horizontal lines appear
due to charging.
Use Case - When drum ghost occurs
- When horizontal lines appear due to charging
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Caution When the value is increased, horizontal lines due to charging may appear earlier.
When the value is decreased, drum ghost may occur.
Display/Adj/Set Range -100 to 100
Unit %
Default Value 0
Amount of Change per 1
Unit
679
8. Service Mode
680
8. Service Mode
681
8. Service Mode
682
8. Service Mode
FUNCTION
■ INSTALL
COPIER > FUNCTION > INSTALL
STIR-Y 1 Stirring of Y-color developer
Detail To stir developer in the Y-color Developing Unit.
Use Case When fogging occurs on an image after the machine has not been used for a long time
Adj/Set/Operate Method Select the item, and then press OK key.
Display/Adj/Set Range During operation: ACTIVE, When operation finished normally: OK!
Required Time 150 sec
Related Service Mode COPIER> FUNCTION> INSTALL> STIR-M/C/K/4
683
8. Service Mode
684
8. Service Mode
685
8. Service Mode
686
8. Service Mode
687
8. Service Mode
688
8. Service Mode
689
8. Service Mode
■ CCD
COPIER > FUNCTION > CCD
DF-WLVL1 1 White level adj in book mode: color
Detail To adjust the white level for copyboard scanning automatically by setting the paper which is usually
used by the user on the Copyboard Glass.
Use Case - When replacing the Copyboard Glass
- When replacing the Scanner Unit
- When replacing the Reader Controller PCB/clearing RAM data
Adj/Set/Operate Method 1) Set a paper on the Copyboard Glass.
2) Select the item, and then press OK key.
Caution Be sure to execute DF-WLVL2 in a row.
Display/Adj/Set Range During operation: ACTIVE, When operation finished normally: OK!
Related Service Mode COPIER> FUNCTION> CCD> DF-WLVL2
690
8. Service Mode
691
8. Service Mode
■ CST
COPIER > FUNCTION > CST
MF-MAX 1 Reg MP Tray max width standard value
Detail To register the standard value of the maximum width on the Multi-purpose Tray.
Make a fine adjustment by COPIER> ADJUST> CST-ADJ> MF-MAX.
Adj/Set/Operate Method 1) Align the guide of the Multi-purpose Tray with the maximum width.
2) Select the item, and then press OK key.
The value is registered after automatic adjustment.
Caution After execution, check the registered value by COPIER> ADJUST> CST-ADJ> MF-MAX, and write
it down on the service label.
Display/Adj/Set Range 0 to 255
Related Service Mode COPIER> ADJUST> CST-ADJ> MF-MAX
COPIER> FUNCTION> CST> MF-MIN
■ CLEANING
COPIER > FUNCTION > CLEANING
2TR-CLN 1 Clean of Secondary Transfer Outer Roller
Detail To execute bias cleaning to remove soil adhered on the Secondary Transfer Outer Roller.
Use Case - When the backside of the paper is soiled by the Secondary Transfer Outer Roller
- When contacting with the Secondary Transfer Outer Roller at the time of jam removal, etc.
Adj/Set/Operate Method Select the item, and then press OK key.
Display/Adj/Set Range During operation: ACTIVE, When operation finished normally: OK!
Additional Functions Adjustment/Maintenance> Maintenance> Clean Inside Main Unit
Mode
Supplement/Memo Soil may be able to be removed by executing "Clean Inside Main Unit" or TNR-COAT (execution
of toner application to the Secondary Transfer Roller) when the problem is not solved by repeatedly
executing this item.
692
8. Service Mode
■ FIXING
COPIER > FUNCTION > FIXING
NIP-CHK 1 Checking of fixing nip width
Detail To check whether the fixing nip width is appropriate by printing.
Criteria: Fixing nip width at 15 mm from each edge of paper and at the center of the paper must
be within the range of 5.5 to 9.0 mm.
Otherwise, a fixing failure may occur.
Use Case - When replacing the fixing-related parts (Fixing Film Unit, Pressure Roller)
- When a fixing failure occurs
Adj/Set/Operate Method 1) Set A4/LTR plain paper (76 to 90 g/m2) on the Multi-purpose Tray.
2) Select "MPT", and then press OK key.
Printing is started, and a sheet is automatically stopped at the fixing nip (10 seconds) and then is
automatically delivered.
3) Measure the nip width.
Display/Adj/Set Range During operation: ACTIVE, When operation finished normally: OK!
■ PANEL
COPIER > FUNCTION > PANEL
LCD-CHK 1 Check of LCD Panel dot missing
Detail To check whether there is a missing dot on the LCD Panel of the Control Panel.
Use Case When replacing the LCD Panel
Adj/Set/Operate Method 1) Select the item, and then press OK key.
2) Check that the LCD Panel lights up in the order of white, black, red, green and blue.
3) Press STOP key to terminate checking.
693
8. Service Mode
■ PART-CHK
COPIER > FUNCTION > PART-CHK
CL 1 Specification of operation clutch
Detail To specify the clutch to operate.
Use Case When replacing the clutch/checking the operation
Adj/Set/Operate Method Enter the value, and then press OK key.
Display/Adj/Set Range 1 to 4
1: Developing Cylinder Clutch (Y) (CL01)
2: Developing Cylinder Clutch (M) (CL02)
3: Developing Cylinder Clutch (C) (CL03)
4: Developing Cylinder Clutch (Bk) (CL04)
Default Value 1
Related Service Mode COPIER> FUNCTION> PART-CHK> CL-ON
694
8. Service Mode
695
8. Service Mode
■ CLEAR
COPIER > FUNCTION > CLEAR
ERR 1 Clearing of error code
Detail To clear error codes (E000, E001, E002, E003, E717, and E719).
Use Case At error occurrence
Adj/Set/Operate Method 1) Select the item, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range During operation: ACTIVE, When operation finished normally: OK!
696
8. Service Mode
697
8. Service Mode
698
8. Service Mode
699
8. Service Mode
700
8. Service Mode
■ MISC-R
COPIER > FUNCTION > MISC-R
SCANLAMP 1 Lighting check of Scanner Unit (frt) LED
Detail To light up the Scanning Lamp for 3 seconds under the White Plate and the Copyboard Glass
respectively.
Use Case When replacing the LED of the Scanner Unit
Adj/Set/Operate Method Select the item, and then press OK key.
Display/Adj/Set Range During operation: ACTIVE, When operation finished normally: OK!
701
8. Service Mode
■ MISC-P
COPIER > FUNCTION > MISC-P
P-PRINT 1 Output of service mode setting value
Detail To print the service mode setting value.
Use Case Before executing the CLEAR service mode, etc.
Adj/Set/Operate Method Select the item, and then press OK key.
Caution Be sure to use A4/LTR size plain paper/recycled paper.
702
8. Service Mode
703
8. Service Mode
704
8. Service Mode
■ SYSTEM
COPIER > FUNCTION > SYSTEM
DOWNLOAD 1 Shift to download mode
Detail To make the machine enter the download mode and wait for a command.
Perform downloading by SST or a USB flash drive.
Use Case At upgrade
Adj/Set/Operate Method 1) Select the item, and then press OK key.
2) Perform downloading by SST or a USB flash drive.
Caution Do not turn OFF/ON the power during downloading.
Supplement/Memo SST: Service Support Tool
705
8. Service Mode
706
8. Service Mode
707
8. Service Mode
■ DBG-LOG
COPIER > FUNCTION > DBG-LOG
LOG2USB 2 Storage of debug log to USB memory
Detail To store a set of debug logs to the USB memory at the error occurrence.
A type of log to be collected is set in LOG-TRIG.
If there is a debug log which has been automatically saved, it is archived at this time.
Required time differs according to the device conditions and volume of log data.
Use Case When analyzing the cause of a problem
Adj/Set/Operate Method 1) Install the USB flash drive.
2) Select the item, and then press OK key.
Caution - Wait until the machine recognizes the USB memory (approx. 10 sec.).
- During the data transfer ("ACTIVE" display), do not turn OFF the power/remove the USB memory/
use the screen for operations.
Display/Adj/Set Range During operation: ACTIVE, At normal termination: OK!, At abnormal termination: NG
Related Service Mode COPIER> FUNCTION> DBG-LOG> LOG-TRIG
708
8. Service Mode
OPTION
■ FNC-SW
COPIER > OPTION > FNC-SW
MODEL-SZ 1 Fixed magnifictn & DADF orgnl dtct size
Detail To set the fixed magnification ratio display and the original detection size with DADF.
It is set automatically at the time of installation of the Reader according to the location.
Use Case Upon user's request
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 3
0: AB configuration (6R5E) for Japan, 1: Inch configuration (5R4E) for North/Middle/South
America, 2: A configuration (3R3E) for Europe, 3: AB/Inch configuration (6R5E) for Asia, Oceania,
South America
Default Value It differs according to the location.
709
8. Service Mode
710
8. Service Mode
711
8. Service Mode
712
8. Service Mode
713
8. Service Mode
714
8. Service Mode
715
8. Service Mode
716
8. Service Mode
717
8. Service Mode
718
8. Service Mode
719
8. Service Mode
720
8. Service Mode
721
8. Service Mode
722
8. Service Mode
723
8. Service Mode
724
8. Service Mode
725
8. Service Mode
DV-DLV-Y 1 [Reserve]
Amount of Change per 1
Unit
DV-DLV-M 1 [Reserve]
Amount of Change per 1
Unit
DV-DLV-C 1 [Reserve]
Amount of Change per 1
Unit
DV-DLV-K 1 [Reserve]
Amount of Change per 1
Unit
FIX-DLV 1 [Reserve]
Amount of Change per 1
Unit
■ DSPLY-SW
COPIER > OPTION > DSPLY-SW
UI-COPY 2 Display/hide of copy screen
Detail To set whether to display or hide the copy function.
Use Case Upon user's request
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 1
0: Hide, 1: Display
Default Value 1
726
8. Service Mode
727
8. Service Mode
728
8. Service Mode
729
8. Service Mode
730
8. Service Mode
731
8. Service Mode
CE-DSP 2 [Reserve]
LOCAL-SZ 1 ON/OFF area-spec stdrd size ppr set scrn
Detail To set whether to display the area-specific standard size paper on the paper settings screen in
Settings/Registration menu.
When 1 is set, paper type (FOOLSCAP, OFFICIO, etc.) can be set on the paper settings screen
for each paper source.
Use Case Upon user's request
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Display/Adj/Set Range 0 to 1
0: OFF, 1: ON
Default Value It differs according to the location.
Additional Functions Preferences> Paper Settings> Paper Settings
Mode
FXLF-DSP 1 [Reserve]
732
8. Service Mode
733
8. Service Mode
DVLF-DSP 1 [Reserve]
FIX-WRN1 1 [Reserve]
EXTH-SW 1 ON/OFF coat 5 UI display: MP Tray pickup
Detail To set whether to display "1-Sided Coated 5" and "2-Sided Coated 5" on the Select Paper screen
at the time of pickup from the Multi-purpose Tray.
Use Case When taking an individual measure for use of coated paper 5 (257 to 300 g/m2) in India, etc.
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution When the Inner Finisher is installed, delivery operation of large paper (257 to 300 g/m2) differs
depending on whether the 3 Way Unit is installed.
- When the 3 Way Unit is installed, paper is delivered to the Second Delivery Tray of the Inner
Finisher.
- When the 3 Way Unit is not installed, job is canceled.
Display/Adj/Set Range 0 to 1
0: OFF, 1: ON
Default Value 0
Additional Functions Select Paper> Multi-Purpose Tray
Mode
■ NETWORK
COPIER > OPTION > NETWORK
RAW-DATA 2 Setting of received data print mode
Detail To set print mode for the received image data.
This item is used to identify the cause whether it's due to image data or image processing in the
case of problem with received image.
Use Case When a problem with received image occurs
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution Be sure to set the value back to 0 after recovering from the problem.
Display/Adj/Set Range 0 to 1
0: Normal print operation, 1: Print with original data without image processing
Default Value 0
734
8. Service Mode
735
8. Service Mode
736
8. Service Mode
737
8. Service Mode
738
8. Service Mode
739
8. Service Mode
740
8. Service Mode
741
8. Service Mode
742
8. Service Mode
743
8. Service Mode
744
8. Service Mode
745
8. Service Mode
746
8. Service Mode
■ ENV-SET
COPIER > OPTION > ENV-SET
ENVP-INT 1 Temp&hmdy/Fix Film temp log get cycle
Detail To set the cycle to obtain log of the temperature and humidity inside the machine and the surface
temperature of the Fixing Film.
As the value is incremented by 1, the cycle is increased by 1 minute.
Collected log can be displayed in COPIER> DISPLAY> ENVRNT.
Use Case At problem analysis
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 480
Unit min
Default Value 60
Related Service Mode COPIER> DISPLAY> ENVRNT
Amount of Change per 1
Unit
747
8. Service Mode
748
8. Service Mode
749
8. Service Mode
■ CLEANING
COPIER > OPTION > CLEANING
OHP-PTH 2 Set of ITB clean transp threshold value
Detail To set the number of sheets as the intervals to execute ITB cleaning when feeding transparency.
When a large number of transparencies is fed, surface active agent adheres to the ITB, and
consequently the transfer efficiency is lowered, causing an image failure. Normally, a solid single
Bk-color patch with 80 mm width is formed on the ITB, and surface active agent is removed together
with the toner every time after feeding 10 sheets at paper interval and 5 sheets at last rotation.
As the value is changed by 1, the number of sheets at paper interval and last rotation is changed
by 1 sheet.
When the value is decreased in the case of using transparency to which surface active agent is
more likely to be adhered, image failure can be alleviated.
When the value is increased, downtime and toner consumption can be reduced, but image failure
may occur.
Use Case When an image failure occurs due to decrease in the transfer efficiency
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Display/Adj/Set Range -10 to 10
Unit sheet
Default Value 0
Amount of Change per 1
Unit
750
8. Service Mode
■ FEED-SW
COPIER > OPTION > FEED-SW
EVLP-SPD 1 Setting of envelope feeding speed
Detail To set the feeding speed of envelope.
By feeding an envelope at 1/2 speed (default) in the case of a high humidity environment, the glue
flap may adhere at the time of fixing. As a result of that, the envelope may not be opened.
When 1/1 speed is set, adhesion can be prevented, but fixing performance is decreased in a low
humidity environment.
Use Case When a glue flap of envelope adheres
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Caution When 1 is set in a low humidity environment, fixing performance is decreased.
Display/Adj/Set Range 0 to 1
0: 1/2 speed, 1: 1/1 speed
Default Value 0
Related Service Mode COPIER> OPTION> FEED-SW> EVLP-FS
751
8. Service Mode
752
8. Service Mode
■ IMG-SPD
COPIER > OPTION > IMG-SPD
FX-D-TMP 1 Set small paper down sequence start temp
Detail To set temperature to start the down sequence control to small size paper (length in width direction
is less than that of A4R).
When a negative value is entered, the temperature is decreased by 5 deg C from the initial setting
temperature. When a positive value is entered, it is increased by 2 deg C (upper limit is 273 deg
C).
Use Case When alleviating fixing offset on the edge of paper and improving productivity
Adj/Set/Operate Method 1) Enter the setting value (switch negative/positive by -/+ key) and press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range -4 to 4
-4: -20 deg C, -3: -15 deg C, -2: -10 deg C, -1: -5 deg C, 0: 0 deg C, 1: 2 deg C, 2: 4 deg C, 3: 6
deg C, 4: 8 deg C
Unit deg C
Default Value 0
Amount of Change per 5
Unit
753
8. Service Mode
754
8. Service Mode
■ IMG-RDR
COPIER > OPTION > IMG-RDR
DFDST-L1 1 Adj img crrct level: stream read, front
Detail To set whether to perform image correction between originals in the Scanner Unit (for front side)
at stream reading based on the result of dust detection.
- In the case of DADF (reverse model)
Increase the value when black lines appear. As the value is larger, the image is more likely to be
corrected because the machine is more likely to respond to small dust.
Decrease the value if a fine image portion is unclear as a result of dust detection correction control.
As the value is smaller, the image is less likely to be corrected because the machine is less likely
to respond to dust.
- In the case of DADF (1-path model)
Set one of 1 to 255 when black lines appear. Dust detection is performed and image is corrected
as needed.
Set 0 if a fine image portion is unclear as a result of dust detection correction control. In that case,
dust detection is not performed.
Use Case - When black line occurs due to dust
- Upon user's request
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution In the case of DADF (reverse model), note the following points.
- If the value is too large, a fine image portion may be unclear. If the value is too small, black lines
may appear on the image.
- When the value of DFDST-L1 is changed to any value other than 0 while the values of DFDST-
L1 and DFDST-L2 are 0, the value of DFDST-L2 is returned to the previous value (a value before
setting 0).
- When setting 0 for DFDST-L2, the value of DFDST-L1 also become 0 automatically (image
correction is not performed).
Display/Adj/Set Range 0 to 255
0: OFF
1 to 255: ON (DADF (1-path model) only)
Default Value 200
Related Service Mode COPIER> OPTION> IMG-RDR> DFDST-L2
Supplement/Memo Black lines may appear on the image if there is dust. With dust detection correction control, the
image is corrected to prevent black lines once dust is detected.
755
8. Service Mode
756
8. Service Mode
■ IMG-MCON
COPIER > OPTION > IMG-MCON
PASCAL 1 Set of auto gradation adjustment data
Detail To set the gradation adjustment data that is used at image formation.
When 0 is set, the initial LUT is used.
When 1 is set, the gradation adjustment data gamma LUT that is generated by auto gradation
adjustment (full/quick adjustment) control is used.
Use Case When PASCAL-related failure occurs/when identifying the cause of PASCAL-related failure
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 3
0: Initial LUT, 1: Auto gradation adjustment data, 2 to 3: Not used
Default Value 1
757
8. Service Mode
758
8. Service Mode
759
8. Service Mode
760
8. Service Mode
761
8. Service Mode
762
8. Service Mode
■ IMG-DEV
COPIER > OPTION > IMG-DEV
DRM-IDL 1 Set first idle rotation time in HH Env
Detail To set the idle rotation time to be performed at the beginning of a workday in an HH (high
temperature and high humidity) environment.
Use Case When coarseness occurs on the image at the beginning of a workday
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution When 1 is set, startup takes time.
Display/Adj/Set Range 0 to 2
0: OFF, 1: ON (HH environment only), 2: ON (all environments)
Default Value 0
763
8. Service Mode
764
8. Service Mode
765
8. Service Mode
766
8. Service Mode
767
8. Service Mode
■ IMG-FIX
COPIER > OPTION > IMG-FIX
FX-S-TMP 1 Set ITOP control temp: plain 1, colored
Detail To set the offset of ITOP control temperature for plain paper 1 (64 to 75 g/m2) and colored paper
at 1/1 speed.
As the value is changed by 1, the control temperature is changed by 5 deg C.
Decrease the value when uneven gloss occurs, and increase the value when a fixing failure occurs
on the leading edge of paper.
Use Case When uneven gloss occurs on the leading edge (74 mm) of plain paper 1 and colored paper
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Caution If the value is too large, uneven gloss may occur.
If the value is too small, a fixing failure may occur on the leading edge of paper. (Toner does not
peel off.)
Display/Adj/Set Range -2 to 2
-2: -10 deg C, -1: -5 deg C, 0: 0 deg C, 1: +5 deg C, 2: +10 deg C
Unit deg C
Default Value 0
Amount of Change per 5
Unit
768
8. Service Mode
769
8. Service Mode
770
8. Service Mode
771
8. Service Mode
772
8. Service Mode
773
8. Service Mode
774
8. Service Mode
775
8. Service Mode
776
8. Service Mode
777
8. Service Mode
778
8. Service Mode
779
8. Service Mode
780
8. Service Mode
781
8. Service Mode
782
8. Service Mode
783
8. Service Mode
784
8. Service Mode
785
8. Service Mode
786
8. Service Mode
787
8. Service Mode
■ CUSTOM
COPIER > OPTION > CUSTOM
TEMP-TBL 1 Set fixing control temp:plain 1, colored
Detail To set the offset of fixing control temperature for plain paper 1 (64 to 75 g/m2) and colored paper.
As the value is changed by 1, the control temperature is changed by 5 deg C.
Increase the value when a fixing failure occurs, and decrease the value when fixing offset occurs.
Use Case When a fixing failure/fixing offset occurs on plain paper 1 and colored paper
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Display/Adj/Set Range -2 to 2
-2: -10 deg C, -1: -5 deg C, 0: 0 deg C, 1: +5 deg C, 2: +10 deg C
Unit deg C
Default Value 0
788
8. Service Mode
789
8. Service Mode
790
8. Service Mode
791
8. Service Mode
792
8. Service Mode
793
8. Service Mode
794
8. Service Mode
795
8. Service Mode
796
8. Service Mode
■ USER
COPIER > OPTION > USER
COPY-LIM 1 Setting of upper limit for copy
Detail To set the upper limit value for copy.
Use Case Upon user's request
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 1 to 9999
Default Value 999
797
8. Service Mode
798
8. Service Mode
799
8. Service Mode
800
8. Service Mode
801
8. Service Mode
802
8. Service Mode
803
8. Service Mode
804
8. Service Mode
805
8. Service Mode
806
8. Service Mode
807
8. Service Mode
808
8. Service Mode
809
8. Service Mode
810
8. Service Mode
811
8. Service Mode
812
8. Service Mode
813
8. Service Mode
814
8. Service Mode
815
8. Service Mode
816
8. Service Mode
817
8. Service Mode
818
8. Service Mode
819
8. Service Mode
■ CST
COPIER > OPTION > CST
CST1-P1 1 Setting of Cst1 paper size (A5R/STMTR)
Detail To set the paper size (A5R/STMTR) used in the Cassette 1.
Use Case When setting the paper size for the Cassette 1
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 1
0: A5R, 1: STMTR
Default Value It differs according to the location.
Additional Functions Preferences> Paper Settings> A5R/STMTR Paper Selection
Mode
820
8. Service Mode
821
8. Service Mode
822
8. Service Mode
■ ACC
COPIER > OPTION > ACC
COIN 1 Setting of charge management
Detail *Operation on this item is restricted by the setting of [Restrict Service Representation Access].
To set charge management method.
Use Case At installation of Coin Manager
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution Following items are automatically specified when changing the value to 3 (from 0 to 2) when setting
3. The change will not be returned even if changing back the value to 0 to 2 (from 3) once the mode
has been changed.
- COPIER> OPTION> USER> CONTROL, AFN-PSWD=1
- COPIER> OPTION> NETWORK> DA-CNCT=1
- COPIER> OPTION> DSPLY-SW> UI-BOX, UI-SEND, UI-FAX=0
- Preferences> Network> TCP/IP Settings> IPv4 Settings> IP Address Range Settings> RX/Print
Range: Allow IPv4 Address=ON
- Preferences> Network> TCP/IP Settings> IPv6 Settings> IP Address Range Settings> RX/Print
Range: Allow IPv6 Address=ON
- Preferences> Network> TCP/IP Settings> FTP Print Settings> Use FTP Printing=OFF
- Preferences> Network> TCP/IP Settings> IPP Print Settings=ON
- Preferences> Network> SMB Server Settings> SMB Printer Settings> Use SMB=ON
- Function Settings> Send> E-mail/I-Fax Settings> Communication Settings> SMTP Receive,
POP=OFF
Following items are automatically specified when changing the value to 4 (from 0 to 2) when setting
4. The change will not be returned even if changing back the value to 0 to 2 (from 4) once the mode
has been changed.
- COPIER> OPTION> USER> AFN-PSWD=1
- COPIER> OPTION> DSPLY-SW> UI-BOX, UI-SEND, UI-FAX, UI-RSCAN, UI-EPRNT, UI-
HOLD=0
- Management Settings> Device Management> Display Log=OFF
Display/Adj/Set Range 0 to 7
0: No charge
1: Charge with Coin Manager
2: Charge with remote counter
3: Charge with DA (only in Japan)
4: Charge with this machine itself
5: New SC mode
6: External charge mode 6
7: External charge mode 7
Default Value 0
Related Service Mode COPIER> OPTION> USER> CONTROL
COPIER> OPTION> DSPLY-SW> UI-BOX, UI-SEND, UI-FAX
COPIER> OPTION> ACC> PDL-THR
Additional Functions Function Settings> Send> E-Mail/I-Fax Settings> Communication Settings
Mode Preferences> Network> TCP/IP Settings> DNS Settings> FTP Print Settings, IPP Print Settings
Supplement/Memo Control card can be used with "No charge".
DA: Digital Accessory
823
8. Service Mode
824
8. Service Mode
825
8. Service Mode
826
8. Service Mode
■ INT-FACE
COPIER > OPTION > INT-FACE
IMG-CONT 1 Connection setting of print server
Detail To set connection with print server.
Use Case At installation
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 4
0: Print server not yet connected (normal), 1, 2: Not used, 3: Print server (color machine)
connected, 4: Print server (B&W machine) connected
Default Value 0
827
8. Service Mode
■ LCNS-TR
COPIER > OPTION > LCNS-TR
ST-SEND 2 Installation state dspl of SEND function
Detail To display installation state of SEND function when disabling and then transferring the license.
Use Case When checking whether SEND function is installed
Adj/Set/Operate Method 1) Select ST-SEND.
2) Enter 0, and then press OK key.
When installation has been completed, the transfer license key is displayed under TR-SEND.
Display/Adj/Set Range When operation finished normally: OK!
Default Value According to the setting at shipment
828
8. Service Mode
829
8. Service Mode
830
8. Service Mode
831
8. Service Mode
832
8. Service Mode
833
8. Service Mode
834
8. Service Mode
835
8. Service Mode
836
8. Service Mode
837
8. Service Mode
838
8. Service Mode
839
8. Service Mode
840
8. Service Mode
841
8. Service Mode
842
8. Service Mode
843
8. Service Mode
844
8. Service Mode
■ CUSTOM2
COPIER > OPTION > CUSTOM2
SP-B01 2 [For customization]
SP-B02 2 [For customization]
SP-B03 2 [For customization]
SP-B04 2 [For customization]
SP-B05 2 [For customization]
SP-B06 2 [For customization]
SP-B07 2 [For customization]
845
8. Service Mode
846
8. Service Mode
847
8. Service Mode
848
8. Service Mode
849
8. Service Mode
TEST
■ PG
COPIER > TEST > PG
TYPE 1 Test print
Detail To execute the test print.
Use Case At problem analysis
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Test print is executed.
Caution Be sure to set the value back to 0 after the test print output.
Display/Adj/Set Range 0 to 100
0: Image from CCD (normal print)
1 to 3: For R&D use
4: 16 gradations
5: Whole-area halftone image
6: Grid
7 to 9: For R&D use
10: MCYBk horizontal stripes
11: For R&D use
12: YMCBk 64 gradations
13: For R&D use
14: Full color 16 gradations
15 to 100: For R&D use
Default Value 0
850
8. Service Mode
851
8. Service Mode
852
8. Service Mode
■ NETWORK
COPIER > TEST > NETWORK
PING 1 Network connection check
Detail To check connection between this machine and TCP/IP network.
Use Case - When checking network connection at the time of installation
- At network connection failure
Adj/Set/Operate Method 1) Turn OFF the main power switch.
2) Connect the network cable to this machine, and then turn ON the main power switch.
3) Inform the system administrator at user's site that installation of this machine is complete, and
ask for network setting.
4) Ask the system administrator to check the network connection, and check the remote host
address of PING transmission target.
5) Select the item and enter the remote host address, and then press OK key and Start key.
OK: Connection is normal. Checking procedure is complete.
NG: Connection failed. Go to step 6) if the cable connection is OK. In case of cable connection
failure, connect again and then go to step 5).
6) Select the item and enter loopback address, and then press OK key and Start key.
OK: TCP/IP setting of this machine is normal. Go to step 7) to check NIC.
NG: TCP/IP setting of this machine has failure. Go to step 3) to check the setting again.
7) Select the item and enter the local host address, and then press OK key.
OK: Network setting of this machine and NIC are normal. Inform the system administrator that the
trouble is due to network environment and ask for countermeasure.
NG: Connection failure/fault with NIC. Check connection of NIC/ replace NIC.
Display/Adj/Set Range 0.0.0.0 to 255.255.255.255
At normal state: OK, At failure occurrence: NG
Supplement/Memo - Remote host address: IP address of PC terminal in network.
- Loopback address: 127.0.0.1. Checking TCP/IP of this machine is available because the signal
is returned before NIC.
- NIC: Network interface board
- Local host address: IP address of this machine
853
8. Service Mode
■ NET-CAP
COPIER > TEST > NET-CAP
CAPOFFON 2 ON/OFF of NetCap function
Detail To set ON/OFF of network packet capture function.
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Display/Adj/Set Range 0 to 1
0: OFF, 1: ON
Default Value 0
Related Service Mode COPIER> TEST> NET-CAP
Additional Functions Store Network Packet Log
Mode
854
8. Service Mode
855
8. Service Mode
856
8. Service Mode
■ P-STOP
COPIER > TEST > P-STOP
PRINTER 1 Forcible stop of paper feed
Detail To forcibly stop paper for the next job at the specified position (only once).
Leading edge of paper stops at the specified position so that the cause of a problem can be
identified.
Set 99 when checking an image on the ITB.
When the operation is stopped forcibly, jam code "AAxx" is displayed.
When a normal jam occurs at a position other than the specified position or paper is delivered
without being forcibly stopped, this setting is automatically cleared.
Use Case - When bent paper/skew/wrinkles occur
- When jam occurs frequently
- When checking an image on the ITB
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Execute a job (copy/test print).
Paper stops at the specified position.
Caution - Remove the paper being stopped with the normal jam removal procedure. After jam removal, the
job is automatically recovered.
- Display of standard jam code indicates that a jam occurs somewhere other than the specified
position. Setting of forcible stop is enabled until paper stops at the specified position.
- The setting is disabled for job where paper does not pass through the specified position.
- Unfixed toner may be adhered on paper depending on the stop position. Thus, handle it with
care.
Display/Adj/Set Range 0 to 255
0: OFF
20: Pre-registration (1st side)
21: Pre-registration (2nd side) *1
30: Pre-fixing (1st side)
31: Pre-fixing (2nd side) *1
32: Post-fixing (1st side)
33: Post-fixing (2nd side) *1
40: Second Delivery (1st side) *2
41: Second Delivery (2nd side) *1, *2
70: Reverse position 1 *1, *4
71: Reverse position 2 *1, *3
72: Duplex standby position *1
99: Pre-fixing (1st side, when checking the image)
Any values other than those mentioned above: Not used
*1 Paper is stopped when a duplex job is executed (paper is stopped after being reversed)
*2 Paper may not stop depending on the setting of delivery outlet (3 Way Unit-D1 should be
installed)
*3 The size of paper should be the one that allows to pass the short path (e.g.: A4, LTR, etc.)
*4 The size of paper should be the one that allows to pass the long path (e.g.: A4R, LTRR; 3 Way
Unit-D1 should be installed)
Default Value 0
COUNTER
■ TOTAL
COPIER > COUNTER > TOTAL
SERVICE1 1 Service-purposed total counter 1
Detail To count up when the printout is delivered outside the machine.
Large size: 1, Small size: 1
A blank sheet is not counted.
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 99999999
857
8. Service Mode
858
8. Service Mode
■ PICK-UP
COPIER > COUNTER > PICK-UP
C1 1 Cassette 1 pickup total counter
Detail Total pickup counter value of the Cassette 1
Large size: 1, Small size: 1
Use Case When checking the counter
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 99999999
Unit sheet
Amount of Change per 1
Unit
859
8. Service Mode
■ FEEDER
COPIER > COUNTER > FEEDER
FEED 1 DADF original pickup total counter
Detail To count up the number of originals picked up from the DADF.
Use Case When checking the total counter of original pickup by DADF
Display/Adj/Set Range 0 to 99999999
Unit sheet
Amount of Change per 1
Unit
■ JAM
COPIER > COUNTER > JAM
TOTAL 1 Host machine total jam counter
Detail Total number of jam occurrences in the host machine
Use Case When checking the jam counter
Display/Adj/Set Range 0 to 99999999
Unit time
Amount of Change per 1
Unit
860
8. Service Mode
861
8. Service Mode
■ MISC
COPIER > COUNTER > MISC
T-SPLY-Y 1 Y-color toner supply counter
Detail To count up the number of Y-color toner supply blocks with each half turn of the Toner Container.
Use Case When checking the usage status of toner
Display/Adj/Set Range 0 to 99999999
Unit block
Default Value 0
Amount of Change per 1
Unit
862
8. Service Mode
863
8. Service Mode
■ JOB
COPIER > COUNTER > JOB
DVPAPLEN 1 For R&D
Amount of Change per 1
Unit
■ DRBL-1
COPIER > COUNTER > DRBL-1
TR-UNIT 1 ITB Unit parts counter
Detail ITB Unit
1st line: Total counter value from the previous replacement
2nd line: Estimated life value
Use Case When checking the consumption level of parts/replacing the parts
Adj/Set/Operate Method To clear the counter value: Select the item, and then press Clear key.
To change the estimated life value: Select the item, enter the value, and then press OK key.
Caution Clear the counter value after replacement.
Display/Adj/Set Range 0 to 99999999
Unit sheet
Default Value 0
Amount of Change per 1
Unit
864
8. Service Mode
865
8. Service Mode
866
8. Service Mode
867
8. Service Mode
868
8. Service Mode
869
8. Service Mode
870
8. Service Mode
871
8. Service Mode
872
8. Service Mode
873
8. Service Mode
874
8. Service Mode
875
8. Service Mode
■ DRBL-2
COPIER > COUNTER > DRBL-2
DF-PU-RL 1 Pickup Roller Unit parts counter: DADF
Detail Pickup Roller Unit (DADF)
1st line: Total counter value from the previous replacement
2nd line: Estimated life value
Use Case When checking the consumption level of parts/replacing the parts
Adj/Set/Operate Method To clear the counter value: Select the item, and then press Clear key.
To change the estimated life value: Select the item, enter the value, and then press OK key.
Caution Clear the counter value after replacement.
Display/Adj/Set Range 0 to 99999999
Unit sheet
Default Value 0
Amount of Change per 1
Unit
876
8. Service Mode
877
8. Service Mode
878
8. Service Mode
879
8. Service Mode
880
8. Service Mode
881
8. Service Mode
882
8. Service Mode
■ T-CNTR
COPIER > COUNTER > T-CNTR
YELLOW 1 For R&D
MAGENTA 1 For R&D
CYAN 1 For R&D
BLACK 1 For R&D
■ LF
COPIER > COUNTER > LF
Y-DRM-LF 1 Drum Unit (Y) estimated life value
Detail To display how much the Drum Unit (Y) is close to the end of life in % (percentage).
When a new part is set, the value becomes 0.
Use Case When checking the life of Drum Unit
Display/Adj/Set Range 0 to 999
Unit %
Amount of Change per 1
Unit
883
8. Service Mode
Y-DV-LF1 1 [Reserve]
M-DV-LF1 1 [Reserve]
C-DV-LF1 1 [Reserve]
K-DV-LF1 1 [Reserve]
FX-LF 1 [Reserve]
■ MISC2
COPIER > COUNTER > MISC2
APW-TIME 2 For R&D
Amount of Change per 1
Unit
884
8. Service Mode
■ PAPER
COPIER > COUNTER > PAPER
G52-59 1 Delivered sheet counter: 52 to 59 g/m2
Detail To count up the number of delivered sheets which weight is 52 to 59 g/m2.
1st line: The counter is advanced by 1 for both small size and large size.
2nd line: The counter is advanced by 1 for small size and by 2 for large size.
Use Case When checking the consumption level of parts based on the number of delivered sheets
Adj/Set/Operate Method N/A (Display only)
Display/Adj/Set Range 0 to 99999999
Unit sheet
Amount of Change per 1
Unit
885
8. Service Mode
886
8. Service Mode
887
8. Service Mode
888
8. Service Mode
FEEDER
DISPLAY
FEEDER > DISPLAY
FEEDSIZE 1 Dspl of original size detected by DADF
Detail To display the original size detected by DADF.
Adj/Set/Operate Method N/A (Display only)
ADJUST
FEEDER > ADJUST
DOCST 1 Adj image lead edge margin: stream read
Detail To adjust the leading edge margin of the image on the front side at stream reading.
Execute this item when the output image after DADF installation is displaced.
When replacing the Reader Controller PCB/clearing RAM data, enter the value of service label.
As the value is incremented by 1, the margin is reduced by 0.1 mm. (The image moves upward.)
The setting is applied to only the image on the front side in the case of DADF (1-path model) or
the images on both the front and back sides in the case of DADF (reverse model).
Use Case - When installing DADF
- When replacing the Reader Controller PCB/clearing RAM data
Adj/Set/Operate Method Enter the setting value (switch negative/positive by -/+ key) and press OK key.
Display/Adj/Set Range -50 to 50
Unit mm
Default Value 0
Amount of Change per 0.1
Unit
889
8. Service Mode
890
8. Service Mode
FUNCTION
FEEDER > FUNCTION
MTR-CHK 1 Specification of DADF operation motor
Detail To specify the motor of DADF to operate.
The motor is activated by MTR-ON.
Use Case At operation check
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Display/Adj/Set Range 0 to 2
- DADF (1-path model)
0: Pickup Motor (STM2), 1: Registration Motor (STM1), 2: Read Motor (STM3)
- DADF (reverse model)
0: Pickup Motor (M1), 1: Read Motor (M2), 2: Not used
Related Service Mode FEEDER> FUNCTION> MTR-ON
891
8. Service Mode
892
8. Service Mode
893
8. Service Mode
OPTION
FEEDER > OPTION
R-ATM 1 Set DADF dble fd dtct H-land mode:1-path
Detail To set the Double Feed Sensor of the DADF (1-path model) to the highland mode.
Set 1 if the installation site is above the altitude of 2000 meters.
Use Case When the installation site is above the altitude of 2000 meters at installation
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Display/Adj/Set Range 0 to 1
0: Normal, 1: Highland mode
Default Value 0
894
8. Service Mode
SORTER
ADJUST
SORTER > ADJUST
PNCH-Y 1 Adj punch hole horz rgst pstn:Fin-AA1
Detail To adjust the punch hole in horizontal registration direction.
As the value is incremented by 1, the punch hole moves by 0.1 mm.
+: Toward rear
-: Toward front
Use Case When the punch hole is misaligned in the horizontal registration direction
Adj/Set/Operate Method Enter the setting value, and then press OK key.
Caution When the setting of "PUN-Y-SW" is 0, the adjustable range is from -3 to 15.
Display/Adj/Set Range -25 to 25
Unit mm
Default Value 0
Related Service Mode SORTER> OPTION> PUN-Y-SW
Amount of Change per 0.1
Unit
895
8. Service Mode
896
8. Service Mode
897
8. Service Mode
898
8. Service Mode
899
8. Service Mode
900
8. Service Mode
901
8. Service Mode
902
8. Service Mode
903
8. Service Mode
904
8. Service Mode
905
8. Service Mode
906
8. Service Mode
FUNCTION
SORTER > FUNCTION
FN-SENS1 1 Adj Punch Horz Rgst Sensor:Fin-AA1
Detail To automatically adjust the output of the Horizontal Registration Sensor 1 to 5 of the Puncher Unit
in sequence.
Horizontal Registration Sensor 1: A3/A4, 2: LDR/LTR, 3: B4/B5, 4: A4R/LTRR/LGL, 5: B5R
Use Case - When installing/replacing the Puncher Unit
- When replacing the Horizontal Registration Sensor of the Puncher Unit
Adj/Set/Operate Method Select the item, and then press OK key.
Caution When the sheet of paper is on the sensor, the adjustment fails.
Display/Adj/Set Range During operation: ACTIVE, At normal termination: OK, At abnormal termination: NG
907
8. Service Mode
908
8. Service Mode
909
8. Service Mode
910
8. Service Mode
911
8. Service Mode
OPTION
SORTER > OPTION
MD-SPRTN 1 Restricted oprtn at Fin error:All Fin
Detail To set whether to stop the machine when an error occurs at Finisher.
The result set in [Limited Functions Mode] in [Settings/Registration] is displayed.
Set 0 when canceling restriction on operations.
When switching whether to restrict operations for each function, make the setting in [Limited
Functions Mode].
Use Case When canceling restriction on operations of the finisher
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Caution Do not set any value other than 0.
Display/Adj/Set Range 0: Without restriction
Default Value 0
Additional Functions Management Settings> Device Management> Limited Functions Mode
Mode
912
8. Service Mode
913
8. Service Mode
914
8. Service Mode
915
8. Service Mode
916
8. Service Mode
917
8. Service Mode
BOARD
OPTION
BOARD > OPTION
MENU-1 2 ON/OFF printer setting menu level 1 dspl
Detail To set whether to display the level 1 of printer setting menu.
Use Case Upon user's request
Adj/Set/Operate Method 1) Enter the setting value, and then press OK key.
2) Turn OFF/ON the main power switch.
Display/Adj/Set Range 0 to 1
0: OFF, 1: ON
Default Value 0
918
9 Installation
How to Check this Installation
Procedure...................................... 921
Points to Note at Installation............. 922
Checking before Installation..............923
Unpacking......................................... 926
Checking the Contents......................929
Installation Procedure....................... 930
When Relocating the Machine.......... 957
Platen Cover Type W........................ 959
Inner 2-Way Tray-J1......................... 968
Copy Tray-J2.....................................972
Copy Card Reader-F1/Copy Card
Reader Attachment Kit-B5.............975
Utility Tray-B1....................................984
Stamp Unit-B1...................................988
Voice Operation Kit-D1..................... 994
IC Card Reader Box-C1.................. 1002
Voice Guidance Kit-G1................... 1008
Serial Intreface KIT-K3/ Copy Control
Interface KIT-A1.......................... 1015
Document Scan Lock Kit-B1........... 1021
Removable HDD Kit-AK2................ 1024
2.5inch/1TB HDD-P1.......................1033
Media Adjustment kit-A1................. 1040
9. Installation
920
9. Installation
Screw
1x 1x 1x 1x
Harness
(Common for Guides Connector Power Cord
and Clamps)
1x 1x 1x 1x
Power
921
9. Installation
CAUTION:
Marked portion
When tightening the screws, do not tighten them too tightly. Otherwise, there is a risk of damage and deformation of screw
holes.
922
9. Installation
1. When the machine is moved from a cold location to a warm location, condensation may occur resulting in water
drops on the metal surfaces. Use of the host machine when there is condensation may result in image failure. After
moving the machine from a cold location to a warm location, leave it unpacked for at least 2 hours or more to let it
warm up to room temperature before installation.
2. The maximum weight of the machine is approx. 81 kg Be sure to perform the work in accordance with the standard
to handle a heavy load in each country.
In addition, be sure to keep the machine leveled when lifting it.
923
9. Installation
2. Be sure to keep 100 mm or more distance from the wall to make enough room for performing the operation.
• When option is not installed
100mm
or more
1200mm or more
500mm 500mm
or more or more
500mm
or more
1900mm or more
100mm
or more
1200mm or more
500mm 500mm
or more or more
500mm
or more
2600mm or more
3. Install the machine in a well-ventilated location. In a location with a mixture of multiple host machines, be sure to
install the machine where the air exhausted from other machines will not directly enter the machine. Also, do not
install the host machine near an inlet for ventilating the room.
NOTE:
• The following table shows the combination of options installed of the host machine.
• Before installing the following options, refer to the table to check the combination of options.
• When using options and the Copy Card Reader together, install the Copy Card Reader first.
Copy Control Serial Interface Utility Tray Voice Opera- Voice Guidance Copy Card
Interface Kit Kit tion Kit Kit Reader
Copy Card Read- No No Yes Yes Yes -
er
Voice Guidance Yes Yes No No - Yes
Kit
Voice Operation Yes Yes No - No Yes
Kit
924
9. Installation
Copy Control Serial Interface Utility Tray Voice Opera- Voice Guidance Copy Card
Interface Kit Kit tion Kit Kit Reader
Utility Tray Yes Yes - No No Yes
Serial Interface No - Yes Yes Yes No
Kit
Copy Control In- - No Yes Yes Yes No
terface Kit
3. Unpacking
7. Installing the Toner Container (Countries other than China, and Korea)
925
9. Installation
Unpacking
1. Unpack the host machine.
*1
*2
*1
849 mm 699 mm
2.
926
9. Installation
3. Holding the 4 handles, lift the host machine down 4. Remove the tapes from the exterior of the host
from the pallet. machine.
CAUTION: CAUTION:
• The maximum weight of the machine is approx. 81 • Be sure not to remove the Scanner System
kg Be sure to perform the work in accordance with Fixation Screw before installation of the scanner.
the standard to handle a heavy load in each (Only if the reader is installed.)
country.
• Be sure to keep the machine leveled when lifting
it.
927
9. Installation
928
9. Installation
1x
1x
1x
2x
120V
1x
1x
[13]
230V 230V
Australia Only
1x
1x
1x 2x
[15] [16]
USA / LTN Only USA / LTN / EUR Only
1x
1x
USA: 3 Stickers
LTN: 5 Stickers USA / LTN: 3 Stickers
EUR: 4 Stickers
[17]
USA / LTN / EUR / CSPL / CHK / CA
/ CIPL Only
1x
NOTE:
The pictures and illustrations used may be different from
1.
the product in front of you, but the procedure is the same.
CAUTION:
• Hold the left and right of the Cassette Feeding Unit
when lifting it down.
[Preparation] In the case of • Do not hold the front and rear because the
cassette may be damaged.
simultaneously installing the
Cassette Feeding Unit
CAUTION:
The following procedure is for installing the host
machine and the Cassette Feeding Unit at the same
time.
• When installing them at the same time, be sure to
make the Cassette Feeding Unit ready before
mounting the host machine onto it.
• If the Cassette Feeding Unit is not installed at the
same time, carry out the work from "Installing the
Toner Container" in this manual.
930
9. Installation
NOTE:
Remove all the attached tapes and packaging materials.
2.
NOTE:
Take out the contents.
NOTE:
Perform steps 3 to 5 in each cassette.
931
9. Installation
3. 4.
CAUTION: NOTE:
Do not operate the Trail Edge Guide Plate/Side Guide Remove the Fixation Members from the Cassette 3 and
Plate without pulling out the cassette. Otherwise, it may Cassette 4.
be damaged.
NOTE:
Remove tapes attached to the cassette, and remove the
packaging materials.
5.
932
9. Installation
1x
3x 1x 2x
933
9. Installation
2.
NOTE:
Holding the 4 handles, set it on to the pedestal by aligning
the corners (right and left) at the front side of the host
machine with the corners (right and left) of the front side
of the equipment.
CAUTION:
Do not mount the host machine with the cables inside
the cover.
Positioning Pin
3.
CAUTION:
• When mounting the host machine on the Cassette
Feeding Unit, position the host machine parallel
with the Cassette Feeding Unit and fit the 2
Positioning Pins on top of the Cassette Feeding
Unit into the holes in the Base Plate of the host
machine.
• The maximum weight of the host machine is
approx. 81 kg Be sure to perform the work in
accordance with the standard to handle a heavy
load in each country.
• Be sure to keep the machine leveled when lifting
it.
934
9. Installation
4. 5.
2x
2x
6.
NOTE:
Use the cover removed in step 4.
NOTE:
The removed cover will be used in step 6.
935
9. Installation
7. 9.
NOTE: NOTE:
Use the cover included in the package of the Cassette Securely tighten the coin screws with a stubby screwdriver
Feeding Unit. or a coin.
CAUTION:
• When tightening the coin screws, pay attention to
plates and parts around the screws.
• When tightening a screw on the rear side, be
careful not to drop it.
• Be sure to check that the coin screws have been
tightened securely.
3x
8.
936
9. Installation
10. 1.
NOTE:
Install the Cassette 1 with the rails extended.
NOTE:
Repeat steps 2 to 4 for each color.
2.
937
9. Installation
CAUTION:
Be sure to shake the Toner Container with its Toner
Outlet (white part) up, or toner may not be properly
supplied.
NOTE:
Be sure to insert the Toner Container horizontally with your
hand supporting its bottom until approx. half of it is
1.
inserted.
938
9. Installation
CAUTION:
Be sure to shake the Toner Container with its Toner
Outlet (white part) up, or toner may not be properly
supplied.
1.
NOTE:
Be sure to keep the Scanner System Fixation Screws in a
safe place for moving the machine.
5. Align the Toner Container with the insertion opening
and insert it horizontally until it stops.
2x
NOTE:
Be sure to insert the Toner Container horizontally with your
hand supporting its bottom until approx. half of it is
inserted.
939
9. Installation
5.0 mm
Trail Edge
Guide Plate
2. • DADF-AV1
940
9. Installation
1. 2.
2x
1.
941
9. Installation
4. 6.
1x
NOTE:
The removed CR BOX Upper Unit will be used in step 14.
5. NOTE:
The removed screw and Base Plate Under Cover will be
used in step 11.
7.
NOTE:
The removed Base Small Cover will be used in step 13.
942
9. Installation
8. 10.
NOTE:
Secure the cables asshown in the figure.
CAUTION:
Makesure to avoid putting too much load on the
connectionport of Wi-Fi cable.
9.
1x
5x
943
9. Installation
11. 12.
NOTE: NOTE:
Use the screw and Base Plate Under Coverremoved in Be sure to adjust the number of cushions according to the
step 6. thickness of the Card Reader.
1x
13.
NOTE:
Usethe Base Small Cover removed in step 5.
944
9. Installation
14. 16.
NOTE:
Usethe CR BOX Upper Unit removed in step 4.
17.
15.
2x
18.
945
9. Installation
NOTE:
How to Turn OFF the Main Power
1. Turn OFF the main power switch.
2. Check that display in the Control Panel and the lamp
of the main power are turned off, then disconnect the
power plug.
4.
946
9. Installation
NOTE:
CAUTION: • If the corresponding paper type is not displayed on
Register the information of paper loaded during the simple settings screen, press [Detailed Settings]
installation of the host machine. and make a selection on the detailed settings screen.
Be sure to register the correct paper type. Especially in • If the type of loaded paper is not displayed on the
the case of special paper types such as heavy paper, detailed settings screen, you can register it.
registering a wrong paper type may result in image
failure, and when the Fixing Assembly becomes soiled
or paper wraparound occurs, repair by a service
technician becomes necessary. 3. <Authentication Login>
Press [Log in], and enter a password.
NOTE:
NOTE:
• Initialization of toner supply, initialization of the
Pressing [Skip] proceeds to auto gradation adjustment
Developing Unit, initialization of the drum, and color
instead of the setting of system administrator privilege.
displacement correction, etc. are automatically
performed while Setup Guide is running.
• When all initializations have been completed, Setup
Guide stops (approx.4 minutes). CAUTION:
• Do not change Administrator here.
• Enter the initial value "7654321" in the password
entry field.
947
9. Installation
4. <Use Use User Authentication> 13. Check the following values from the Setting Value
List which has been output in step "11 < Output
Select ON or OFF, and configure the detailed settings of
Report >", and write them down in the service label
each item.
inside the Front Cover.
• CONT-Y
• CONT-M
5. <Date/Time Settings>
• CONT-C
Set the date and time. • CONT-K
• D-Y-LVL
• D-M-LVL
• D-C-LVL
NOTE: • D-K-LVL
Perform the settings according to the user's request.
NOTE:
Values to be written down
6. <Use IP Address>
Check the values surrounded by the frame on the first
Specify IPv4 and/or IPv6, and each IP address. sheet of the Setting Value List.
8. <Proxy Settings>
Specify the Proxy Settings.
NOTE:
Skipped when the option (system option) required for
sending fax is not installed.
948
9. Installation
Other Installations
2.
1.
NOTE:
• When the 2-cassette Pedestal is installed, be sure to
install the Right Cover (Lower) on the 2-casette
Pedestal side.
• In the case of not installing the 2-cassette Pedestal,
install it to the host machine.
3.
NOTE:
When installing simultaneously with one of the following
options, install the Book Holder to the option.
• Booklet Finisher
• Staple Finisher
949
9. Installation
NOTE:
5.
CAUTION:
Do not install the Glass Cleaning Sheet Storage Box to
the front side as the Motion Sensor is installed. Install
to the left side of the host machine.
950
9. Installation
2.
951
9. Installation
6. 7.
CAUTION: NOTE:
If the machine comes with a Full Sensor, remove the Do not install it if one of the following options is installed
tape while paying attention not to damage the sensor. at the same time.
• Inner 2way Tray
• Inner Finisher
• Staple Finisher
• Booklet Finisher
952
9. Installation
1x
USA / LTN: 3 Stickers
1x EUR: 4 Stickers
USA: 3 Stickers
LTN: 5 Stickers
1x
CAUTION:
The Envelope Attachment is used exclusively with the
Cassette 2.
NOTE:
Install/remove the Envelope Attachment only if requested
by the customer.
953
9. Installation
1.
954
9. Installation
955
9. Installation
Network Troubleshooting
1. Select Settings/Registration > Preferences >
To check whether the network cable is properly connected to Network > TCP/IP Settings > IPv4 Settings > PING
the Ethernet Port. command, enter the IP address “127.0.0.1” with the
numeric keypad, and then press "Start" key.
■ Operation Procedure Using Ping 2. When "Response from the host." is displayed,
network function of the Main Controller operates
normally.
1. Ask the network administrator at the user’s site to • When "No response from the host." is displayed, the
write down the IP address of the PC that is network function of the Main Controller is failed.
connected to the network. • Replace the Main Controller with a properly operating
2. [Additional Functions] > [Configuration] > [Network] one, and check the connection.
> [TCP/IP Setting] > [IPv4 setting] > [Ping
Command]; and enter the IP address of the PC with
the numeric keypad and press Execute key.
NOTE:
The IP address of the PC can be checked by the following
procedure:
Select the following on a Windows PC: Start > Program >
Accessory > Command Prompt; and enter “ipconfig” and
press Enter key to display information of the IP address.
956
9. Installation
CAUTION:
In case of relocating the machine while it is mounted
on the Cassette Pedestal, be sure to check that the
coin screw has been tightened securely before holding
the grips of the machine to lift when, for example,
passing over a difference in level of the floor. Holding
the grips of the machine when lifting will result in
separation of the machine from the Cassette Pedestal.
2x
1. Move the Scanner Unit to the position where it is
going to be secured.
• (Lv.2) > COPIER > Function > MISC-R > RD-
SHPOS
957
9. Installation
CAUTION:
• When tightening the coin screws, pay attention to
plates and parts around the screws.
• When tightening a screw on the rear side, be
careful not to drop it.
• Be sure to check that the coin screws have been
tightened securely.
3x
958
9. Installation
1x
1x
Binding ; M4x8
2x
6x 1x
959
9. Installation
Installation Procedure
■ Removing the DADF
3.
● In the case of the Single Pass DADF 3x
1.
4x
4.
CAUTION:
Be careful not to drop the DADF.
2. 4x
2x
NOTE:
The removed screws and Rubber Caps will be used in step
6.
960
9. Installation
5. 7.
2x
6.
NOTE:
Use the screws and Rubber Caps removed in step 2.
2x
961
9. Installation
8.
1.
Binding ; M4x8 2x
2x
NOTE:
The removed screws and Rubber Caps will be used in step
6.
2.
2x 2x 1x
NOTE:
After completion of the work, perform "Installing the
Equipment".
962
9. Installation
3. 5.
CAUTION:
Be careful not to drop the DADF.
2x 6.
NOTE:
Use the screws and Rubber Caps removed in step 1.
2x
4.
963
9. Installation
7. 8.
2x
Binding ; M4x8
2x
NOTE:
After completion of the work, perform "Installing the
Equipment".
964
9. Installation
965
9. Installation
3. 5.
CAUTION:
• Be sure that there is no gap (0.3 mm or less as a
guide) between the White Plate and the Index
Sheet.
• Check that the White Plate is not placed over the
Index Sheet.
ADF
ADF
4.
CAUTION:
If the White Plate is pressed from top to bottom, it is
placed over the Index Sheet, so be sure to press it from
bottom to top.
ADF
ADF
6.
Connect the power plug to the outlet.
966
9. Installation
7.
Turn ON the main power switch.
967
9. Installation
NOTE:
Be sure to install this equipment after installing the 3 Way
Unit.
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
1x
968
9. Installation
Installation procedure
2.
1.
TP; M3x6
NOTE:
If the Reverse Guide is installed to the host machine,
remove it.
CAUTION:
Be careful not to damage the Full Detection Flag when
installing it.
1x
969
9. Installation
3. 4.
CAUTION:
Be sure that the Inner 2-way Tray Support Member is
installed properly.
970
9. Installation
NOTE:
The setting of "ON/OFF of Use Optional Output Tray" can
be made only when logged in as an administrator.
When "System Manager Information Settings" is set, it is
required to log in as a system manager in accordance with
instructions of the user administrator.
Password at the time of shipment
• System Manager ID: Administrator
• System PIN: 7654321
971
9. Installation
NOTE:
Be sure to install this equipment after installing the 3 Way
Unit.
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
972
9. Installation
Installation Procedure
2.
<When the Utility Tray is not installed>
1.
NOTE:
The work is the same when the Utility Tray is installed.
CAUTION:
Because the Copy Tray comes in contact with the rib if
installed while laid flat, be sure to install it while keeping
it upright.
Rib
Rib
973
9. Installation
NOTE:
The setting of "ON/OFF of Use Optional Output Tray" can
be made only when logged in as an administrator.
When "System Manager Information Settings" is set, it is
required to log in as a system manager in accordance with
instructions of the user administrator.
Password at the time of shipment
• System Manager ID: Administrator
• System PIN: 7654321
Rib
974
9. Installation
Yes: Available
No: Unavailable
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
RS Tightening 1x
Check Item When Turning OFF M4x10
1x
the Main Power
1x
Check that the main power is OFF.
975
9. Installation
1.
1x 1x 2x
1x 1x
1x 2x
TP;
M3x6
TP;
M3x12
2.
4x 2x 1x
1x
1x
1x
TP;
M3x6
1x
1x
1x
W Sams;
M3x14
2x
1x
TP; Binding;
M4x12 M4x6
2x 4x
Installation Procedure
CAUTION:
After installing the Copy Card Reader, enter the card
number to be used in the following service mode (Level
1): COPIER > FUNCTION > INSTALL > CARD.
Otherwise, the card will not be recognized even if
inserting it.
976
9. Installation
2x
1x
NOTE:
The removed screw will be used in step 4.
NOTE:
The removed screw will be used in step 5.
2.
4.
NOTE:
Use the screws removed in steps 1.
2x
1x
1x 1x
977
9. Installation
5. 7.
NOTE:
Use the screws removed in steps 3.
1x
6.
2x
1x
978
9. Installation
8. 10.
NOTE:
Remove the Lower Cover of the Card Reader Unit, and
change the position of the cable.
1x
1x
Lower Cover
1x
11.
1x
CAUTION:
Be sure that the core is inside the Edge Saddle.
9. 1x 1x
1x
979
9. Installation
12. 14.
CAUTION:
1x Prevention of a fall
Be sure to hold the Card Reader Mounting Plate (Front)
Unit with your hand until securing it with screws.
TP
M3x6
4x
13.
TP
M3x12
2x
980
9. Installation
15. 16.
Install the Cord Guides
CAUTION:
Installing the Connector Cover
Be sure to insert the Harness Band inside the CAUTION:
Connector Cover. • Do not cover the Exhaust Outlet with the Cord
Guide.
• Do not affix a Cord Guide on the Reader Cable
Cover.
Reader
2x [A] Cable Cover
1x
1x Exhaust Outlet
1x
981
9. Installation
CAUTION:
[B]
• Do not cover the Exhaust Outlet with the Cord
Exhaust Outlet
Guide.
• Do not affix a Cord Guide on the Reader Cable
Cover.
Reader
Checking after Installation
9x [A] Cable Cover
Exhaust
Outlet
2. Use Service Mode to enter the minimum card
number to be used by a user (1 to 2001).
• COPIER > FUNCTION > INSTALL > CARD
Starting from the entered card number, the number
● For TYPE-2 (When installing the Copy of cards set in step 1 can be used.
Card Reader and the Voice Guidance Kit at
the same time.)
3. Turn OFF and then ON the main power switch to
enable the setting values.
1. Securing the Cable of the Copy Card Reader
1. Remove the covers of the 2 Cord Guides, and affix
the Cord Guides to the position as shown in the
figure. (Use the Cord Guides included with the
Copy Card Reader.)
2. Fold the cable of the Copy Card Reader at the [A]
part, and insert the cable of the Copy Card Reader
through the 2 Cord Guides.
3. Install the 2 Cord Guide Covers.
982
9. Installation
NOTE:
Perform the following operations to change the number of
cards (departments) after it has been set. In such a case,
counter information for each department is reset.
• Service mode (Level 1): COPIER > FUNCTION >
CLEAR > CARD
• Turn OFF and then ON the main power switch to
enable the settings.
• After that, perform from step 1.
983
9. Installation
Yes: Available
No: Unavailable TP; M4x8 Black
3x
CAUTION:
Marked portion
When tightening the screws, do not tighten them too Installation Procedure
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
NOTE:
Remove the packing tapes from this equipment.
1.
Installation Outline Drawing
2x
984
9. Installation
2. 3.
CAUTION:
To avoid damage, do not pull the Utility Tray too much.
4.
CAUTION:
Points to Note at Installation
Be sure to install it by using the holes with the marks
D, G, J, M and P.
AB C D E F G H I J K L M N O P
Q R S
D G J M P
5x
AB C D E F G H I J K L M N O P
Q R S
D G J M P
985
9. Installation
5. 6.
CAUTION:
To avoid damage, do not pull the Utility Tray too much.
TP; M4x8 Black
2x
2x
986
9. Installation
1.
987
9. Installation
NOTE:
In order to enable the stamp function, it is necessary to
enable the SEND function (Color Universal Send Kit).
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
988
9. Installation
2. NOTE:
The removed parts will be used in step 8.
4.
CAUTION:
Be sure to push in the Stamp Ink Cartridge until it clicks.
989
9. Installation
5. 8.
NOTE:
Use the parts removed in step 3.
1x
6.
1x
1x
7. 9.
P Tightening;
M3x12
1x
1x
990
9. Installation
10. 2.
1.
NOTE:
The removed part will be used in step 8.
991
9. Installation
4. 6.
CAUTION:
Be careful not to damage the [A] part of the Feed Guide
with a screwdriver when removing the screw.
1x
P Tightening;
M3x12
[A]
1x
1x
NOTE:
The removed parts will be used in step 7.
5.
CAUTION:
Be sure to push in the Stamp Ink Cartridge until it clicks.
7.
NOTE:
Use the parts removed in step 4.
CAUTION:
Be careful not to damage the [A] part of the Feed Guide
with a screwdriver when tightening the screw.
1x
[A]
992
9. Installation
Operation Check
8.
NOTE: 1. Press [Scan and Send] on the Touch Panel Display.
Use the part removed in step 3.
2. Specify the destination and press [Other Functions]
> [Finished Stamp].
3. Press [Close].
9.
993
9. Installation
Yes: Available
No: Unavailable
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
Checking the Contents
1x 1x
994
9. Installation
Including guides
Installation Procedure
3.
NOTE:
Remove the screw while holding the Face Plate.
1.
1x
2x
2.
1x NOTE:
The removed screw will be used in step 7.
4.
2x
995
9. Installation
5. 6.
1x 1x
1x
NOTE:
The removed screw will be used in step 7.
NOTE:
The removed screw will be used in step 7.
996
9. Installation
7. 8.
CAUTION:
Check that the connector is connected properly.
NOTE:
Use the screws removed in steps 3, 5, and 6.
1x
2x
1x
9.
1x
2x
997
9. Installation
10. 12.
2x
NOTE:
The removed screw will be used in step 14.
2x
13.
Binding Binding
M3x14 M4x14
11. 2x
Binding
; M3x14 Binding
; M4x14
998
9. Installation
14. 16.
NOTE:
• Use the screws removed in step 12.
• Install the Speaker Unit (Upper) while pressing it from
1x
the direction of the arrow.
2x
2x
15. 1x
2x
999
9. Installation
17. 18.
CAUTION: NOTE:
• Do not cover the Exhaust Outlet with the Cord Be sure to install the Ring Core as close to where the cable
Guide. is connected as possible.
• Do not affix a Cord Guide on the Reader Cable
Cover.
NOTE:
Putting the user's External Switch Cable around the Ring
Core.
NOTE:
1. Remove the covers of the 7 Cord Guides, and affix
the Cord Guides to the position as shown in the figure.
2. Insert the DVI Cable through the Cord Guides, and
install the 7 covers of the Cord Guides.
Reader
7x Cable Cover
Exhaust
Outlet
19.
1x
1000
9. Installation
■ Routing the Cable (when installing 3. Select Settings/Registration > Preferences >
Accessibility > Voice Navigation Settings > Use
this equipment and Copy Card Voice Navigation, and check that the setting is ON.
Reader simultaneously) 4. Select Settings/Registration > Preferences >
Accessibility > Voice Navigation Settings > Voice
Navigation at Startup, and check that "Select Mode
1. Securing the Cable of the Copy Card Reader at Startup" is set.
1. Remove the covers of the 2 Cord Guides, and affix
5. Select Settings/Registration > Preferences >
the Cord Guides to the position as shown in the
Accessibility > Voice Navigation Settings, and check
figure.
that "Tune Microphone" is displayed.
2. Fold the cable of the Copy Card Reader at the [A]
part, and insert the cable of the Copy Card Reader
through the 2 Cord Guides. Operation Check
3. Install the 2 Cord Guide Covers.
Exhaust
Outlet
NOTE:
When changing the settings upon user’s request, it is
required to log in as a system manager in accordance with
instructions from the user administrator.
1001
9. Installation
NOTE:
• When installing this equipment, the Card Reader
(sales company's option) is required.
• Although pictures or illustrations used for explanation
may differ from the actual things, the procedure is the
same.
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
1002
9. Installation
1.
1x 1x
2x
1x
without LED indication
2.
2x
1x
1x
1x 11x
1x 1x
1x
1003
9. Installation
4. 6.
7.
NOTE:
6x Do not close the Wire Saddle.
1x
1x
5.
8.
4x
1004
9. Installation
9. 10.
NOTE:
Secure the cables as shown in the figure.
CAUTION:
Make sure to avoid putting too much load on the
connection port of Wi-Fi cable.
1x
5x
1005
9. Installation
11.
13.
1x
14.
12.
NOTE:
Be sure to adjust the number of cushions according to the
thickness of the Card Reader.
1006
9. Installation
15. 17.
2x
16. 18.
1007
9. Installation
Yes: Available
No: Unavailable
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
Checking the Contents
1x 1x
1x
Check Item When Turning OFF Binding;
4x
Binding;
the Main Power M3x16 M4x6
1x 1x 1x
Check that the main power is OFF. Binding;
M4x16
1. Turn OFF the main power switch.
1x 1x 2x
2. Check that the display in the Control Panel and the
lamp of the main power are turned off, and then
Binding; TP;
disconnect the power plug. M4x20 M3x6
2x 4x 3x
1008
9. Installation
Installation Procedure 3
1 NOTE:
Remove the screw while holding the Face Plate.
2x
1x
2
1x
NOTE:
The removed screw will be used in step 7.
2x
1009
9. Installation
5 6
1x
1x
NOTE:
The removed screw will be used in step 7.
1x
NOTE:
The removed screw will be used in step 7.
1010
9. Installation
7 8
CAUTION:
Check that the connector is connected properly.
NOTE:
Use the screws removed in step 3, step 5 and step 6.
1x
2x
1x
9
1x
2x
1011
9. Installation
10 12
Binding
M3x16
Binding
M4x16
2x
Binding
; M3x16 Binding
; M4x16
2x
13
NOTE:
Install the Speaker Unit (Upper) while pressing it from the
direction of the arrow.
11
Binding
M4x6
1x
1012
9. Installation
14 16
CAUTION:
• Do not cover the Exhaust Outlet with the Cord
Guide.
• Do not affix a Cord Guide on the Reader Cable
Cover.
NOTE:
1. Remove the covers of the 4 Cord Guides, and affix
the Cord Guides to the position as shown in the figure.
2. Fold the Speaker Cable at the [A] part, insert it
through the 4 Cord Guides, and install the 4 Cord
Approx. 50 mm
Guide Covers.
15
2x Reader
4x Cable Cover
[A]
Exhaust Outlet
1013
9. Installation
Operation Check
2. Securing the Cable of the Voice Guidance
1. Remove the covers of the 4 Cord Guides, and affix ■ When Using
the Cord Guides to the position as shown in the
figure.
2. Fold the Speaker Cable at the [B] part, insert it
through the 4 Cord Guides, and install the 4 Cord 1. Press “Reset” key for more than 3 seconds.
Guide Covers. 2. Once the indication on the screen is framed in red,
the "Voice Guidance Kit" becomes enabled.
CAUTION:
• Do not cover the Exhaust Outlet with the Cord ■ When Stopping to Use
Guide.
• Do not affix a Cord Guide on the Reader Cable
Cover.
1. Press “Reset” key for more than 3 seconds.
Reader
6x [A] Cable Cover
[B]
Exhaust Outlet
NOTE:
When changing the settings upon user’s request, it is
required to log in as a system manager in accordance with
instructions from the user administrator.
1014
9. Installation
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
1015
9. Installation
1.
2x
1x 1x
1x 2x 2x
1x 1x
2.
1x
1x 1x
TP; M3 x 6
3x
1x 1x
2x 2x 2x
1x 2x
1016
9. Installation
2x
1x
2.
NOTE:
The removed screw will be used in a later step.
1x
1017
9. Installation
NOTE:
• Use the screw removed in the previous step.
• Connect the connector to J20 (11-pin), and install the 1.
Serial RS Conversion Board.
NOTE:
• Remove the Face Plate while holding it.
• Be careful not to drop the Face Plate.
2x
1x
1x
2x
2.
CAUTION:
Install the extruded side of the D-SUB Support Plate as
shown in the figure.
Inside
D-SUB
Support Plate
CC-VI Cable
1018
9. Installation
2.
1x
2x
2x
1019
9. Installation
1020
9. Installation
CAUTION:
Be sure to install the license after installing the Image
Data Analyzer Board because installing the license
before installing the Image Data Analyzer Board
causes an error.
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
deformation of screw holes.
1021
9. Installation
Installation Procedure
3.
1. CAUTION:
Be careful not to drop the screws.
2x
1x
2. NOTE:
The removed screws will be used in step 5.
1x
4.
3x
1022
9. Installation
5. 7.
NOTE:
Use the screws removed in step 3.
TP; M3x6
1x
3x
2x
6.
1x
Checking after Installation
1023
9. Installation
CAUTION:
• Do not use the following combination.
This equipment + 2.5inch/1TB HDD-P1
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and
Checking the Contents
deformation of screw holes.
1x 1x
2x
1024
9. Installation
Installation Procedure
■ Removing the Covers
3.
1.
2x
2x
2.
1x
1025
9. Installation
1x
2. NOTE:
The removed screw will be used in step 13.
4x
4x
1026
9. Installation
4. 6.
CAUTION:
Be sure to hold the HDD so as not to drop it when
removing the screw.
4x
1x
7.
NOTE:
The removed screw will be used in step 8.
5.
1x
1027
9. Installation
8. 9.
CAUTION: NOTE:
• Be careful not to drop the HDD. • Affix the HDD Warning Label in the appropriate
• Place the HDD with the label side facing up and language, aligning the label with the Rib.
the connector oriented as shown in the figure. • Write down the serial number of the host machine to
the R-HDD Label, and affix it to the space on the top
of the HDD.
CAUTION:
• Be sure to affix the HDD Warning Label (1) in the
direction as shown in the figure.
• Be sure to write down the serial number on the R-
HDD Label (2) in order to show from which
machine it was removed and prevent it from being
installed to another machine.
• Be sure to affix the R-HDD Label (2) on a flat
surface.
NOTE:
Use the screws removed in step 4.
4x
Rib
1028
9. Installation
10. 11.
CAUTION:
• Set the HDD Toggle Lever in the correct position
as shown in the figure, and check that the HDD
Case can be inserted all the way and installed
properly.
• Unless the HDD Toggle Lever is in the correct
position, the HDD Case cannot be installed.
12.
1x
1029
9. Installation
13. 14.
NOTE:
Use the screw removed in step 3.
4x
4x
1x
1.
1x
1030
9. Installation
2. 4.
2x
2x
1.
NOTE:
Install the HDD Unit to the HDD Slot.
3.
CAUTION:
Be sure to request the user to padlock the removable
HDD to discourage theft.
1031
9. Installation
1032
9. Installation
CAUTION:
Marked portion
When tightening the screws, do not tighten them too
tightly. Otherwise, there is a risk of damage and 1x 1x 1x
deformation of screw holes.
1033
9. Installation
Installation Procedure
■ Installing the Covers
3.
1.
2x
2x
2.
1x ■ Installing the 2.5inch/1TB HDD
1.
4x
4x
1034
9. Installation
2. 3.
CAUTION:
Be sure to hold the HDD so as not to drop it when
removing the screw.
1x
4x
1x
NOTE:
The removed screws will be used in step 6.
4.
1x
NOTE:
The removed screws will be used in step 7.
NOTE:
The removed Cable Unit will be used in a later step.
1035
9. Installation
5. 6.
NOTE: CAUTION:
Use the Cable Unit removed in the previous step. • Be sure to hold the HDD so as not to drop it when
removing the screw.
• Be sure that the label on the HDD is in the direction
shown in the figure below.
NOTE:
Use the screws removed in step 3.
1x
4x
1x
1036
9. Installation
7. 8.
NOTE:
Use the screws removed in step 2.
4x
4x
1x
1.
1x
1037
9. Installation
NOTE:
Use the USB device registered with the system software
for this machine by using SST.
1038
9. Installation
1039
9. Installation
2. Lift the Right Door , and slide the Right Door Guide
(Front) and the Right Door Guide (Rear) in the
direction shown in the figure below to fully open it.
Right Door
Guide (Rear)
<Others>
• Including guides
Right Door
Guide (Front)
1040
9. Installation
CAUTION:
Moving the Lever Assembly to the following
4. Remove the 3 springs from the guide removed in
position changes the open/close status of the host
step 3, and install the 3 springs included in the
machine's Right Door.
package.
[A]: Position that opens the host machine's Right
Door
[B]: Position that fully opens the host machine's
Right Door
Black
[B]
[A]
[B]
[A]
2x
1041
9. Installation
2x
1042
9. Installation
NOTE:
When using paper type to which auto gradation
adjustment is not executed, image failure or damage on
the hostmachine may occur. 5. Select [Settings/Registration] > [Adjustment/
Maintenance] > [Adjust Image Quality] > [Auto
Implement Auto Adjust Gradation by following steps. Adjust Gradation] > [Standard(Plain)] > [Adjust].
1. Clean the surface of copyboard glass. 6. Select the paper source where plain paper is loaded,
and then press [OK].
3. Check that the value of the following service mode 8. Select [Settings/Registration] > [Adjustment/
is "3". If it is not "3", change it to "3". Maintenance] > [Adjust Image Quality] > [Auto
• Service Mode (Level 1) > COPIER > OPTION > Adjust Gradation] > [Standard(Heavy)] > [Adjust].
DSPLY-SW > HPFL-DSP
1043
9. Installation
3.
1044
9. Installation
1x
Installation Procedure
for CN,KR
1x 1x
1.
for US
1x for TW
1x
1045
9. Installation
2. 4.
NOTE:
2x Use the screw removed in the previous step.
1x
1x
3.
1x
1x
5.
NOTE:
The removed screw will be used in a later step.
2x
1046
9. Installation
6. 8.
NOTE:
In countries other than the following countries, it is not
necessary to affix the Approval Label.
US
7.
&RQWDLQV)&&,'$='[[[[[[[
,&'[[[[[[[
&RQWDLQV)&&,'$=')00
,&')00
B
A A’
CN,KR TW
B’
A=A’
B=B’
1047
9. Installation
NOTE:
When [System Manager Information Settings] is set, it is
required to log in as a system manager in accordance with
instructions of the user administrator.
1048
9. Installation
Installation procedure
1x 1x
■ Remove the Control Panel
1x
1
1x
1x TP; M3x4
1x
1049
9. Installation
2 5
2x
2x
6
3x
4
2x
2x
1050
9. Installation
8 10
5x
1051
9. Installation
11 13
2x
14
12
6x
1052
9. Installation
1x
4
2
2x
1x
1053
9. Installation
2 4
2x
1054
9. Installation
5 8
2x
9
3x
7
5x
10
2x
1055
9. Installation
11 14
2x
12
13
2x
1056
9. Installation
■ Affixing the NFC Target 3. If a message prompting the user to update the
version appears, press [Update] to automatically
update the version of this equipment.
1
NOTE:
If [Skip] is selected, a message prompting the user to
update the version will appear every time the host machine
is started.
In the service mode (Level 2) shown below, it is possible
to set not to display the message.
• COPIER > OPTION > FNC-SW > VER-CHNG
NOTE:
When [System Manager Information Settings] is set, it is
required to log in as a system manager in accordance with
instructions of the user administrator.
CAUTION:
It may take time to display the update screen. (Approx.
1 to 2 min.)
During this time, do not operate the screen.
1057
APPENDICES
Service Tool.................................... 1059
General Circuit Diagram..................1060
Software Counter Specifications..... 1071
Removal.......................................... 1077
Target PCBs of Automatic Update.. 1080
List of Service Modes That Can Be
Restored...................................... 1081
Service Tool
Service Tool
Reference: Rank
A: Tool each service engineers should have 1 pc per engineer
B: Tool a group of approx. 5 engineers should have 1 pc per group
1059
General Circuit Diagram
Host machine_1/11
8 7 6 5 4 3 2 1
H_OP_2
2
2 1 Main
SW10
Dehumidification
J1115D
J1002L
J1115L
J1002D
H_OP_1
2
H01_SUB Switch
UL11023/250Υࠉ#18_WH
Fixing Sub Heater SOLD9
1 3
1
1
1
1
1
UL11023/250Υࠉ#18_WH 2 1 Sub
2
2
2
2
UL11023/250Υࠉ#18_BK
3
3
3
3
1
J01
Com
SOLD8
J1181L 1 2 3 4 5 6
1 2 3 4 5 6
TP01 J1181D
UL10913_#18
INL01 Fixing Temperature fuse
PLG1 FT7 FT8 FM02
J1200 P1 1 2
COR05
Power Supply
3 J1001L NONE Cooling Fan
E 2
1 1 2 3 4
NONE
E
1 2 3
1
2
3
1 2 3 4
1 2 3
J2108M 1 2 3
1 2 3 4
J1001D
J1108F 1 2 3
SOLD30
SOLD31
SOLD32
1 2 3 4
MT3 COR02
J1008L
1 2 3
3 2 1
J1008DH
J1008D
FT1
FT3
FT5
COR03
1
3
5
MT6
SW12
ENV_SW_H_OUT
ENV_HTR1_H-H
ENV_HTR1_H-N
ENV_HTR1_N-I
ENV_HTR1_N-I
ENV_SW_H_IN
2
4
6
FAN_LOCK
FT2
FT4
FT6
FAN_VCC
N.C.
N.C.
D
GND
D
Main
Com
H
Sub
1 2 3 1 2 3 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3
UN45 UN05
Low Voltage Power Supply PCB
Main Controller PCB
1
J315
2 3 4 1 2 3 4 5 6
J322
7 8 9 10 11 12 13 14 1 2 3 4 5 6
J321
7 8 9 10 11 12
J313 J306
9 8 7 6
J305
5 4 3 2 1 1 2
J314
3 4
J5000
4 3 2 1 5 4 3 2 1
RDR_HTR_N-200V
RDR_HTR_N-100V
ENV_HTR2_N-I
ENV_HTR2_N-I
N.C.
ENV_HTR2_H-N
N.C.
ENV_HTR2_H-H
RDR_HTR_H
AC_OUTPUT2_N
AC_OUTPUT1_N
N.C.
AC_OUTPUT1_H
AC_OUTPUT2_H
+24VR
GND
+12VR
GND
+24V-RMT
GND
+24V-RMT-IL-SW
GND
+5V-FU-IL
GND
GND
ACD-RMT_ENG
ACD-ZEROX
SEESAW
ACD-FUSER-RLY-ON-H
ACD-FUSER-RLY-ON-N
ACD-ID
ACD-HTR_ON_SUB
+24VD_LGC
ACD-HTR_ON_MAIN
FSR-CRNT-SNS-ANA
+24V-RMT-IL
LVPS_FAN_HALFON
LVPS_FAN_FULLON
+24VR
+12VC
LVPS_FAN_LOCK
GND
GND
R_PW_MONI/N.C.
RMT_RCON/N.C.
C C
RMT_DCON
RMT_SYS
SEESAW
COR04
GND
GND
+5V
11 10 9 8 7 6 5 4 3 2 1
2 1
HDMI
J4512 J16
1 2 3 J1186
J11 1 2 3 4
8
BUFFER_PASS
7
UN05
6
GND
UN43 END4
5
6
Main Controller PCB J4509
All-night Power END3
4
5
GND
END2
3
4
+5V J51 Supply PCB
END1
2
3
1
2
+5V
J4513
1
1 2 3 4 6 5 4 3 2 1
J1114D J1004M
6 5 4 3 2 1 J1114L
B B
+5.0V
SEESAW(MAIN SW DET)
GND
SHUTOFF SW
3 2 1
H_CST_1
1
4 3 2 1
J1338M
H03
Inside Heater
2
HTR1
Reader Heater
H_CST_2
1
1 2 3 4 14 13 12 11 10 9 8 7 6 5 4 3 2 1
3 2 1 2 1 J1006D
Reader
J100 J115 J1007D
3 2 1 2 1
J1007L J1006L
UN49
2
4
2
DC Controller PCB
A H02 A
Cassette Heater
1
SW04
Main Power Supply Switch
P.1
1060
General Circuit Diagram
Host machine_2/11
8 7 6 5 4 3 2 1
F UN49 F
DC Controller PCB
J120 J121 J123
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
+5V-FU
GND
REGI-PATCH-F-LED
PATCH-F-S-ANA
REGI-F-GAIN0
REGI-F-GAIN1
PATCH-F-P-ANA
+5V-FU
GND
REGI-PATCH-R-LED
PATCH-R-S-ANA
REGI-R-GAIN0
REGI-R-GAIN1
PATCH-R-P-ANA
+24V-RMT-IL-SW-FU-SLCL
REG-SHTR-SL-ON
+5V
GND
FSR-EXIT-SNS
24V
FSR-NEW-DTC
+5V-FU
THERM-SF-ANA
GND
THERM-M-ANA
GND
THERM-SR-ANA
GND
FSR-CNCT-THX
+24V-RMT-IL
+24V-RMT-IL
GND
GND
FSR-MTR-CW
FSR-MTR-ACC
FSR-MTR-DEC
FSR-MTR-FG
EXP-LED-K
+5V_FU
EXP-LED-C
+5V_FU
EXP-LED-M
+5V_FU
EXP-LED-Y
+5V_FU
E E
D D
J1155D
8 7 6 5 4 3 2 1
J1155DH
3 2 1 3 2 1 3 2 1 3 2 1
J1423 J1424 J1425 J1426
1 2 3 4 5 6 7 8
J1155L
COR12
UN16 UN15 UN14 UN13
Pre-exposure Pre-exposure Pre-exposure Pre-exposure
LED PCB (Bk) LED PCB (C) LED PCB (M) LED PCB (Y)
J1001DB 6 5 4 3 2 1 J1001DA 8 7 6 5 4 3 2 1
C J1149D J1147D
C
7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1 J1147DH J1019
J1149DH 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 J1001LA 1 2 3 4 5 6 7 8
J1149L J1147L J1001LB 8 7 6 5 4 3 2 1
M09
Fixing Motor
J1195 3 2 1
UN31
Fixing Fuse PCB
J721D
8 7 6 5 4 3 2 1 J721DH
1 2 3 4 5 6 7 8 J721L
B 3 2 1
J1096D
TH01 B
J1096LH
1 2 3
J1096L Fixing thermistor
J1146D
2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
J1146DH
J1022 J1066 1 2 J1146L
UN46 UN47 1
TH-SF
2 1
TH-M
2 1
TH-SR
2
㻾㼑㼓㼕㼟㼠㼞㼍㼠㼕㼛㼚㻌㻼㼍㼠㼏㼔 㻾㼑㼓㼕㼟㼠㼞㼍㼠㼕㼛㼚㻌㻼㼍㼠㼏㼔
㻿㼑㼚㼟㼛㼞㻌㼁㼚㼕㼠㻌㻔㻲㼞㼛㼚㼠㻕 㻿㼑㼚㼟㼛㼞㻌㼁㼚㼕㼠㻌㻔㻾㼑㼍㼞㻕 1 2 FRONT MAIN REAR
3 2 1
SL 3 2 1
SL02
A Registration Shutter PS10 A
Solenoid Fixingt Delivery Sensor
P.2
1061
General Circuit Diagram
Host machine_3/11
8 7 6 5 4 3 2 1
F F
UN49
DC Controller PCB
J124 J125 J126
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
+3.3V
MP-PAPER-SIZE
GND
+5V
GND
MP-PAPER-SIZE1-SNS
+5V
GND
MP-PAPER-SIZE2-SNS
+3.3V-SNS-VCC
GND
MP-PAPER-EMPTY-SNS
+5V
GND
MP-HP-SNS
+3.3V
RD-DOOR-SW
+5V
GND
CST1-PULL-SNS
+5V
GND
CST1-PAPER-LEVEL-SNS
+5V
GND
CST1-PAPER-EMPTY-SNS
+5V
GND
CST2-PULL-SNS
+5V
GND
CST2-PAPER-LEVEL-SNS
+5V
GND
CST2-PAPER-EMPTY-SNS
MTR-FAN-ON
GND
MTR-FAN-LOCK
+3.3V
GND
+24V-RMT-PEDE
+24V-RMT-PEDE
GND
GND
OP-CST-CLK
OP-CST-TX
OP-CST-RX
OP-CST-RESETX
OP-CST-CNCT
OP-CST4-VPASS-SNS
OP-CST3-VPASS-SNS
CST-MTR-AX
CST-MTR-A
CST-MTR-BX
CST-MTR-B
REG-MTR-AX
REG-MTR-A
REG-MTR-BX
REG-MTR-B
PULL-MTR-AX
PULL-MTR-A
PULL-MTR-BX
PULL-MTR-B
DUP-MEET-MTR-AX
DUP-MEET-MTR-A
DUP-MEET-MTR-BX
DUP-MEET-MTR-B
E E
D 2 1
J1032D
J1032DH J1097D
D
13 12 11 10 9 8 7 6 5 4 3 2 1 J1097DH
1 2 J1032L
3 2 1 J1342D
J1104LH 1 2 3 4 5 6 7 8 9 J1105LH 1 2 3 4 5 6 7 8 9
J1104L 1 2 3 J1342LH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
J1105L J1148L
J1342L
J1174D
4 3 2 1
1 2 3 4 J1174LH
J1174L
J1029 4 3 2 1 J1169D
3 2 1
4 3 2 1 J1169L
3 2 1
C C
J1337D
A*
B*
4 3 2 1
B
2 1 J1340
J1340L
PS24 1 2 3 4 3 2 1 J1337L
J1167D
2 1
Cassette 2 Vertical 3 2 1
J1119 4 3 2 1
A*
B*
A
B
FM03 M
2 1 6 5 4 3 2 1
Motor Fan PS30
A*
B*
A
B
SW11 3 2 1
J1027 1 2 3 4 5 6 M07 4 3 2 1
Multi-purpose Tray Cassette 1,2
Right Door Open/ 3 2 1 M
3 2 1 J1030 Paper Length Pickup Motor
4 3 2 1
Close Detection 3 2 1
Sensor 1
Switch M
M14
PS04 3 2 1 J1120
Duplex Merging Motor
Cassette 1 Lifter PS06 3 2 1 M12
J1026 Sensor Cassette 2 Lifter 3 2 1
J1122 Registration Motor J1338H
3 2 1 3 2 1 J1031 4 3 2 1
Sensor
3 2 1 3 2 1
UN29 PS31 4 3 2 1 J1338L
B 3 2 1 J1028
Multi-purpose Tray
B
3 2 1
Multi-purpose Tray
Paper Length Sensor 2
A*
PS08
B*
A
B
PS07 Width Sensing PCB
Cassette 1 Vertical Cassette 2 Paper
Path Sensor PS05 Sensor J1025 4 3 2 1
3 2 1
Cassette 1 Paper
3 2 1 M
Sensor
M13
PS03 J1180 Cassette 1,2 Feed / Multi-purpose Pickup Motor
3 2 1
Multi-purpose Tray
3 2 1
Paper Sensor
PS32
Multi-purpose Tray
HP Sensor
A A
P.3
1062
General Circuit Diagram
Host machine_4/11
8 7 6 5 4 3 2 1
F UN49 F
DC Controller PCB
J127 J128 J133
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9
YM-BTL-MTR-OUT1
YM-BTL-MTR-OUT2
CK-BTL-MTR-OUT1
CK-BTL-MTR-OUT2
+5V
GND
Y-TNR-SCR-SNS
+5V
GND
M-TNR-SCR-SNS
+5V
GND
C-TNR-SCR-SNS
+5V
GND
K-TNR-SCR-SNS
+5V
GND
LOOP1-SNS
+5V-FU
+24V-RMT-IL-SW-FU-FAN
GND
FRONT-FAN-LOCK
+3.3V
ENV-HUM-ANA
GND
ENV-TMP-ANA
+5V-FU-IL
GND
Y-INDUC-SNS-ANA
+5V-FU
Y-INDUC-CNT-PWM
GND
M-INDUC-SNS-ANA
+5V-FU
M-INDUC-CNT-PWM
GND
C-INDUC-SNS-ANA
+5V-FU
C-INDUC-CNT-PWM
GND
K-INDUC-SNS-ANA
+5V-FU
K-INDUC-CNT-PWM
+3.3V-SEESAW
F-DOOR-SW
E E
J1256D 4 3 2 1 J1258D
4 3 2 1
2 1 J1333
J1256DH 1 2 3 4 1 2 3 4
J1258DH
J1256L J1258L 2 1 J1333L
J1177D
D J1257D 4 3 2 1
9 8 7 6 5 4 3 2 1
D
1 2 3 4 5 6 7 8 9 J1177LH
J1257DH 2 1
2 1 J1058D 1 2 3 4 J1177L
3 2 1 J1059 J1061 J1257L
1 2 J1058LH
3 2 1
3 2 1
3 2 1
J1011 SW26
J1058L 3 2 1
3 2 1
Front Door Switch
J1041D 4 3 2 1
J1043D 4 3 2 1
PS26 PS28
Toner supply Toner supply PS11 J1041LH 1 2 3 4
J1043LH 1 2 3 4
J1041L
sensor (Y) sensor (C) Arch sensor J1043L
SOLD5
SOLD6
2 1 J1057D
1 2 3 2 1
J1060
1 2 J1057LH J1062
3 2 1
M J1057L 3 2 1 3 2 1
J1051
C M04
4 3 2 1
J1053 4 3 2 1 C
J1255D
Bottle Motor (YM) PS27 PS29 4 3 2 1
SOLD16
SOLD17
1 2 3
M J1260L 4 3 2 1
J1107
M05
J1040D 1 2
Bottle Motor (CK) 4 3 2 1 J1042D 4 3 2 1 UN27 SOLD1 SOLD2
1 2 3 4 J1042LH 1 2 3 4
Environment Sensor SW02
J1040LH
J1040L J1042L 1 2 3 Interlock Switch 1
B FM01 B
1 2
Front Fan SOLD3 SOLD4
SW03
Interlock Switch 2
J1050 4 3 2 1 J1052 4 3 2 1
UN21 UN23
Toner Density Toner Density
Sensor (Y) Sensor (C)
A A
P.4
1063
General Circuit Diagram
Host machine_5/11
8 7 6 5 4 3 2 1
F F
UN49
DC Controller PCB
1TR-RIKAN-MTR-AX
1TR-RIKAN-MTR-A
1TR-RIKAN-MTR-BX
1TR-RIKAN-MTR-B
+24V-RMT-IL-SW-FU-L1
DEV-CL-ON-Y
+24V-RMT-IL-SW-FU-L1
DEV-CL-ON-M
+24V-RMT-IL-SW-FU-L1
DEV-CL-ON-C
+24V-RMT-IL-SW-FU-L1
DEV-CL-ON-K
+5V
GND
1TR-HP-SNS
+24V-RMT-IL
+24V-RMT-IL
GND
GND
ITBBK-MTR-CW
ITBBK-MTR-ACC
ITBBK-MTR-DEC
ITBBK-MTR-FG
+24V-RMT-IL
+24V-RMT-IL
GND
GND
CL-MTR-CW
CL-MTR-ACC
CL-MTR-DEC
CL-MTR-FG
+24V-RMT-IL
+24V-RMT-IL
GND
GND
GND(DEV-MTR-CW)
DEV-MTR-ACC
DEV-MTR-DEC
DEV-MTR-FG
E E
Y-DRUM-EXISTX
GND
M-DRUM-EXISTX
GND
C-DRUM-EXISTX
GND
K-DRUM-EXISTX
GND
+5V
GND
PRE-REG-SNS
SOLD22
SOLD23
D D
J1024D
3 2 1 J1024DH
1 2 3
J1024L
J1201D 4 3 2 1
J1201L 4 3 2 1 UN35
Drum Unit New/
Old Sensor (Y)
SOLD24
SOLD25
8 7 6 5 4 3 2 1
A*
B*
A
J1054
8 7 6 5 4 3 2 1
4 3 2 1
9 8 7 6 5 4 3 2 1
M J1190
M 9 8 7 6 5 4 3 2 1
M08 M02 M
Power Supply Cooling Fan
Primary Transfer Roller J1204D UN36
Disengagement Motor
J1204DH
2 1
J1103
8 7 6 5 4 3 2 1
M10 Drum Unit New/
C J1204L
1 2
8 7 6 5 4 3 2 1 Developing Motor C
Old Sensor (M) J1335D 3 2 1
SOLD26
SOLD27
M
J1202D
3 2 1
J1202DH 2 1
J1202 1 2
M03
J1205D CL Drum Motor
J1205DH 2
1
1
2
PS22
J1203D J1205L Pre-Registration Sensor
J1203DH 2 1
1 2
J1203L 1 2 UN37
CL
1 2 Drum Unit New/
SOLD28
SOLD29
J1090D
Old Sensor (C)
CL CL03 J1090DH 3 2 1
1 2 3
Developing Cylinder J1090L
CL01 Clutch (C)
Developing Cylinder
Clutch (Y)
B 1 2 1 2
UN38 B
CL
CL Drum Unit New/
CL04 Old Sensor (Bk)
CL02
Developing Cylinder Developing Cylinder J1189 3 2 1
PS33
Primary Transfer Roller
Disengagement HP Sensor
A A
P.5
1064
General Circuit Diagram
Host machine_6/11
8 7 6 5 4 3 2 1
F F
UN49
DC Controller PCB
J132 J136
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 5 6
+5V
GND
CST1-PAP-VLM2-SNS
+5V
GND
CST2-PAP-VLM2-SNS
+3.3V
RC-TNR-BOX-SW
RC-TNR-MTR-PWM
RC-TNR-MTR-FG
RC-TNR-MTR-OUT1(24V)
GND
RC_TNR_LED_PMW
GND
RC-TNR-ANA
CST2-SIZE2-SW2
CST2-SIZE2-SW1
GND
CST2-SIZE2-SW0
CST2-SIZE1-SW2
CST2-SIZE1-SW1
GND
CST2-SIZE1-SW0
CST1-SIZE1-SW2
CST1-SIZE1-SW1
GND
CST1-SIZE1-SW0
CST1-LFT-MTR-OUT1
CST1-LFT-MTR-OUT2
+5V
GND
CST1-PAP-VLM1-SNS
+5V
GND
CST2-PAP-VLM1-SNS
E E
D D
J1117D
13 12 11 10 9 8 7 6 5 4 3 2 1
J1117LH 1 2 3 4 5 6 7 8 9 10 11 12 13
J1117L
J1038D 4 3 2 1 4 3 2 1
J1035D
J1038DH
C J1063 3 2 1 4 3 2 1
J1221 J1035DH
C
J1038L 1 2 3 4
1 2 3 4 J1035L
4
3
2
1
2 1
J1045D UN30 J1260 3 2 1
2 1 J1045L Waste Toner 3 2 1
SOLD14
SW01
SOLD15
3 2 1 Level Sensor B
Waste toner container 4 3 2 1 J1220 J1222
4 3 2 1
detection switch J1261 3 2 1
PS17
4
1
1 2 3 2 1
J1044D Cassette 1 Paper
5 4 3 2 1
J1044DH M
Level Sensor A
B J1044L 1 2 3 4 5
SW16 SW13 PS20 B
Cassette 2 size switch B
M06 Cassette 2 Paper
Cassette 1 Size Switch Cassette 1,2 Lifter Motor J1199 3 2 1 Level Sensor B
3 2 1
PS19
Cassette 2 Paper
J1339
5 4 3 2 1
Level Sensor A
5 4 3 2 1
M17
Waste Toner Feed Motor
A A
P.6
1065
F
A
B
E
C
D
5
5
FG
8
4
4
+24V
Host machine_7/11
M
3
3
ACC
5
1
SDA
M01
2
2
DEC N.C.
4
2
GND
1
UART1_RX
1
1
GND
3
3
SCL
J1121
J4510
2
UART1_TX
2
4
GND
UN06
3
GND
J206
4
PLIVEWAKE
ECO-ID PCB
5
PDOWNLD
SCN_MTR_CABLE
1
6
INT_DCON
SOLD33
7
DCON-TRIG2
SOLD34
8
DCON-TRIG
TH04
SNS_PWR_ON
DCONLIVE
Laser thermistor
7 6 5 4 3 2 1 GND
J204 PCPRDY
PCMD
J110
1
3.3V_MON_IN J4511 PSTS
2
GND PRTS
UN05
3
Y_VDO_N PPRDY
4
Y_VDO_P PCTS
7
5
GND
6
M_VDO_N GND(RESERVE)
29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
7
M_VDO_P
9
IMG1L_RST
8
GND
17 16 15 14 13 12 11 10
8
INT_IMG1L
9
C_VDO_N
J201
7
ITOP
J9500
8
C_VDO_P
6
VDOEN/BD
7
GND
5
D;GND C;RMT_QUICK
6
K_VDO_N
4
TxD0(IMG1L)
5
K_VDO_P
3
RxD0(IMG1L)
4
GND
2
GND
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
3
BD
1
N.C.
2
GND
1
3.3V_MON
9 10 11 12 13 14 15 16 17
1
LS-KONA-IRQX
6
LS-KONA-RESETX
3
LS-KONA-CS
4
LS-KONA-CLK
5
LS-KONA-TX
UN08
6
LS-KONA-RX
7
+24V-RMT-IL-SW
16 15 14 13 12 11 10
9
8
GND
GND
J202
J111
+3.3V-IL
6
GND
5
+3.3V
4
GND
3
+5V-FU
2
LD-I2C-SDA
1
LD-I2C-SCL
9 10 11 12 13 14 15 16
5
HV-TR1-ISNS-K
2
HV-TR1-ISNS-C
UN49
J203
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 UL1007_#22 HV-TR1-ISNS-M
4
HV-TR1-ISNS-Y
1066
DC Controller PCB
5
HV-TR1-VSNS-K
MT1
PIN1
6
HV-TR1-VSNS-C
7
HV-TR1-VSNS-M
8
HV-TR1-VSNS-Y
17 16 15 14 13 12 11 10
9
HV-TR1-CLK
J401
8
HV-TR1-PWM-K
J113
UN02
7
HV-TR1-PWM-C
4
HV-TR1-PWM-M
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
5
HV-TR1-PWM-Y
J801
4
GND
3
+24V-RMT-IL-SW
2
GND
Primary Transfer High Voltage PCB
1
+3.3V-KONA1
9 10 11 12 13 14 15 16 17
UN09
UL1007_#22
1
HV-TR2-N-CLK
2
HV-TR2-N-PWM
MT2
PIN2
3
HV-TR2-P-CLK
C/Bk Laser Driver PCB
4
HV-TR2-P-PWM
5
HV-TR2-ISNS
3
HV-TR2-VSNS
7
GND_S
8
HV-DEV-DC-CLK
HV-DEV-DC-PWM-K
HV-DEV-DC-PWM-C
HV-DEV-DC-PWM-M
HV-DEV-DC-PWM-Y
HV-DEV-AC-CLK-P
HV-DEV-AC-CLK-N
HV-DEV-AC-N-AMP
HV-DEV-AC-P-AMP
GND_S
J502
J112
HV-DEV-AC-ENA-K
HV-DEV-AC-ENA-C
HV-DEV-AC-ENA-M
HV-DEV-AC-ENA-Y
HV-CHG-DC-ISNS-K
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10
UN03
9
HV-CHG-DC-ISNS-C
8
HV-CHG-DC-ISNS-M
2
HV-CHG-DC-ISNS-Y
6
GND_S
5
HV-DEV(CHG)-DC-CLKࠉCLK⤫୍
4
HV-CHG-DC-PWM-K
3
HV-CHG-DC-PWM-C
Secondary Transfer High Voltage PCB
2
HV-CHG-DC-PWM-M
1
HV-CHG-DC-PWM-Y
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
9
1
HV-I2C-SDA
8
2
HV-I2C-SCL
7
3
GND_P
6
4
GND_P
5
5
GND_P
J501
J114
4
6
+24V-RMT-IL-SW
3
7
+24V-RMT-IL-SW
2
8
GND_S
1
9
+3.3V-KONA2
1
P.7
F
A
B
E
C
D
General Circuit Diagram
General Circuit Diagram
Host machine_8/11
8 7 6 5 4 3 2 1
UN49
F DC Controller PCB F
J122 J182
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Y-TNR-EXISTX
GND
M-TNR-EXISTX
GND
C-TNR-EXISTX
GND
K-TNR-EXISTX
GND
GND
INNER-FIN-TXD
INNER-FIN-RXD
GND
INNER-FIN-MD
INNER-FIN-RESET
GND
INNER-FIN-CNCT
FSR-EXIT-SNS-FIN
+5V-FU
GND
+24V-RMT-FIN
+24V-RMT-FIN
GND
GND
OUTER-FIN-RMT
OUTER-FIN-CNCTX
GND
GND
DUP-MTR-AX
DUP-MTR-A
DUP-MTR-BX
DUP-MTR-B
+3.3V
R-DOOR-SW
+24V-RMT-IL-SW-FU-L1
REV-FLP-SL-ON
+5V
GND
FSR-RLS-SNS
+5V
GND
EXIT1-SNS
+5V
GND
REV-SNS
+3.3V
GND
+24V-RMT-IL-SW
+24V-RMT-IL-SW
GND
GND
OP-23EXIT-CLK
OP-23EXIT-TX
OP-23EXIT-RX
OP-23EXIT-RESETX
OP-23EXIT-CNCT
OP-EX1T2-SNS
OP-EXIT3-SNS
E E
J1334D
J1334DH 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8
J1334L
D D
J1213D
4 3 2 1 J1213DH
1 2 3 4
J1213L
SOLD35
SOLD36
SOLD39
SOLD40
J1168D 4 3 2 1
J1046D 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1
J1168L 4 3 2 1
J1046L 2 1 J701
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A*
B*
A
J1099D
4 3 2 1
UN10 UN39 UN41
C M 2 1 J1161D
11 10 9 8 7 6 5 4 3 2 1
3 Way Unit Driver PCB Bottle New/ Bottle New/ C
J1161DH
SW27 BUFFER_PASS
M11 1 2 3 4 5 6 7 8 9 10 11
Old Sensor (Y) Old Sensor (C)
J1161L J702
Right Upper Door
SOLD37
SOLD38
Duplex Reverse Motor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Open/Close
Detection Switch
3.3V
GND
23-3RD-EXIT-SNS
3.3V
GND
23-2ND-EXIT-FULL-SNS
3.3V
GND
23-2ND-EXIT-SNS
A*
A
B*
B
A*
A
B*
B
OR
SOLD41
SOLD42
UN40
Bottle New/ INNER_FINISHER
Old Sensor (M)
UN42
Bottle New/
Old Sensor (Bk)
B B
J1017D J1345D 3 2 1
J1017DH 2 1
J1345LH 1 2 3
1 2 J1012 3 2 1
J1017L J1345L
3 2 1
J1250 3 2 1
4 3 2 1 J1112D 4 3 2 1 J1113D
3 2 1
4 3 2 1 J1112L
PS13 3 2 1
J1110
4 3 2 1 J1113L
A
A*
B*
A
A*
B*
B
B
SL release sensor Reverse Sensor 4 3 2 1
4 3 2 1
SL06
Duplex Reverse Solenoid
J1079 3 2 1 3 2 1
J1111
PS51 M M
3 2 1
Second delivery/
3 2 1
J1341 3 2 1
Reverse sensor
M30 M31
3 2 1 Reverce Motor Second Delivery Motor
A PS14 PS52 A
First Delivery Sensor Third delivery sensor
PS53
Second Delivery
Paper Full Sensor
P.8
1067
General Circuit Diagram
Host machine_9/11
8 7 6 5 4 3 2 1
Card
Reader
Touch
WiFi Panel
Card Reader
IF kit CPU
㸦Option B㸧
㸦Option㸧
㸦USA only㸧
KEY
CC-VI I/F
Cable
Controller Fan
㸦TBD㸧
RS-
E Conv or E
Card Reader
USB CABLE
UI CABLE
USB(H) USB(D) Ethernet
J18
J9500
LS
D D
J4511
UN49
DC Controller PCB
SATA J11
Flash SATA_I/F
UN05
HDD Main Controller PCB
FAN/RMT To POWER SUPPLY FAN/RMT
J4512 Main Power Supply Switch
J6004
HDD SATA Power
Power Supply switch To SEESAW
(Default) J6003 J4513
C SATA Signal C
Power
To C_PSU
J4509
ROMBUS POWER
FAX I/F J6001 J6005 J1
OR J4506
FAX I/F
J4508
L2 FAX
J4505
Removable (Option)
HDD
(Option)
B G3 FAX L1 L2 B
Connection Exsample
Board to
Cable Cardedge Board
A A
(Option)
P.9
1068
General Circuit Diagram
Host machine_10/11
8 7 6 5 4 3 2 1
FAX
F F
SP1 UN69
FAX Speaker UN67 2nd Line Modular PCB
1st Line Modular PCB
1
2
J1400 J1402
1 2 3 4 5 6 7 8 1 2 3 4 5 6
1 2
J41L
E E
2 1
J41DH COR10
J41D
1LINE_CT2
1LINE_CT1
1LINE_T2
1LINE_T1
2LINE_L1
2LINE_L2
1LINE_L2
1LINE_L1
roop1
roop2
1 2 1 2 3 4 5 6 7 8 1 2
J4 J3 J1401
D D
FC_USB_IN
3
GND
J6
J8
2
2
MONI_USB
1
L1S_FAX_Board UN68
FAX 1st Line PCB FAX 2nd Line PCB
C C
J1 J9 J5 (J403)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 1 2 3
GND
+12V
#MODEM_SNS
#RESET_FAX
B B
EXB_ADDR8
EXB_ADDR7
EXB_ADDR6
EXB_ADDR5
EXB_ADDR4
EXB_ADDR3
EXB_ADDR2
EXB_ADDR1
#FCID_USB
#EXB_CS1
#EXB_WE
#INT_FAX
#EXB_OE
#FOFFHK
EXB_DT7
EXB_DT6
EXB_DT5
EXB_DT4
EXB_DT3
EXB_DT2
EXB_DT1
EXB_DT0
+12V
GND
#FCID
+3.3R
+5V
GND
GND
GND
GND
GND
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6
J4506 J4508
J4505
UN05
Main Controller PCB
A A
P.10
1069
General Circuit Diagram
Host machine_11/11
8 7 6 5 4 3 2 1
F HDD Option F
J6003
E E
HDD
UN05
Main Controller PCB
J6004
D D
VOICE Option
C C
UN05
Main Controller PCB
B OR B
A A
P.11
1070
Software Counter Specifications
000 to 099
100 to 199
1071
Software Counter Specifications
200 to 299
1072
Software Counter Specifications
300 to 399
1073
Software Counter Specifications
400 to 499
500 to 599
600 to 699
1074
Software Counter Specifications
700 to 799
800 to 899
900 to 999
1075
Software Counter Specifications
1076
Removal
Removal
Removal
■ Overview
• User data kept by the machine contains address books and inbox documents that users can recognize.
• By using the copy, print, or send function, there is also information left on the HDD of MFPs that is generally not recognizable
but can be recovered as documents. (Refer to the illustration on the next page.)
• For security, the user mode is provided to delete data on FLASH PCB and perform overwrite deletion to render user data on
HDD unrecoverable.
NOTE:
• When you perform Initialize All Data/Settings, license and data of MEAP application are initialized to the state same as when
the HDD is replaced. If MEAP application may be used by other users after the machine is removed, disable the MEAP
application and uninstall it in advance.
• Performing Initialize All Data/Settings does not delete the license of the system option.
■ Work Procedure
If the user uses MEAP applications, ask the user to uninstall the MEAP applications if necessary.
1077
Removal
3. Press [Start].
If the user has not given any instruction on which item in the deletion mode should be used, select the default "Once with 0
(Null) Data".
NOTE:
• When all the data are initialized, the user data on the HDD and the user data on the Flash PCB are deleted. For the items to
be deleted, refer to the backup list.
• Performing "Initialize All Data" turns auto gradation adjustment values and TPM settings to OFF. Therefore, to enable normal
operation the next time, the operation performed at installation is necessary.
• Performing Initialize All Data/Settings does not delete the license of the system option.
******************************
*** System Information ***
******************************
Overwrite Method for Deletion Mode Once with Random Data (*1)
The following data stored in the device has been completely erased.
1078
Removal
Limitations
• The language of the report is only English, and cannot be changed.
• The report is output without fail (a function to select ON/OFF of report output is not provided).
• There is no second output of report when the machine is turned ON without paper.
• Only the output of this report remains in the job log.
NOTE:
When MN-CON clear is executed, the address book on the HDD is not deleted. As for the user data, initialize all the data.
1079
Target PCBs of Automatic Update
Category Target PCB Service mode (COPIER > DISPLAY > VERSION)
Printer engine DC Controller PCB DC-CON
Inner Finisher Finisher Controller PCB SORTER
Staple/Booklet Finish- Finisher Controller PCB SORTER
er SORT-SLV
Saddle Stitcher Controller PCB SDL-STCH
Puncher Puncher Controller PCB PUNCH
Buffer Path Unit Buffer Path Controller PCB BF-PASS
Inner Shift Sorter Finisher Controller PCB SORTER
1080
List of Service Modes That Can Be Restored
NOTE:
For the details of the function, refer to "Backup/Restoration" of the System Service Manual.
1081
List of Service Modes That Can Be Restored
1082
List of Service Modes That Can Be Restored
1083
List of Service Modes That Can Be Restored
1084
List of Service Modes That Can Be Restored
1085
List of Service Modes That Can Be Restored
1086
List of Service Modes That Can Be Restored
1087
List of Service Modes That Can Be Restored
1088
List of Service Modes That Can Be Restored
1089
List of Service Modes That Can Be Restored
1090
List of Service Modes That Can Be Restored
1091
List of Service Modes That Can Be Restored
1092
List of Service Modes That Can Be Restored
1093
List of Service Modes That Can Be Restored
1094
List of Service Modes That Can Be Restored
1095
List of Service Modes That Can Be Restored
1096
List of Service Modes That Can Be Restored
1097
List of Service Modes That Can Be Restored
1098
List of Service Modes That Can Be Restored
1099