1 .

Índice

Pg

1 ANEXO 1 Calha 01 3
2 ANEXO 2 Calha 02 8
3 ANEXO 3 Calha 03 13
 2 .

ANEXO 1

DIMENSIONAMENTO DA CALHA 01
3 .
 4/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.18 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.08 mm
> 0.00 0.0% 0.0% 100.0% D10 0.01 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 8.43 8.4% 8.4% 91.6%
> 0.212 5.04 5.0% 13.5% 86.5% CU 7.79
> 0.150 10.90 10.9% 24.4% 75.6% SLURRY UNIFORM
> 0.125 6.95 6.9% 31.3% 68.7%
> 0.105 7.290 7.3% 38.6% 61.4%
> 0.074 15.400 15.4% 54.0% 46.0%
> 0.053 10.690 10.7% 64.7% 35.3%
> 0.045 7.820 7.8% 72.5% 27.5%
> 0.038 3.680 3.7% 76.2% 23.8%
> 0.020 9.460 9.5% 85.7% 14.3%
> 0.010 6.320 6.3% 92.0% 8.0%
> -0.010 8.030 8.0% 100.0% 0.0%
100.0 100%
 #REF! 5/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 6 .

1 - OBJETIVO

O objetivo deste documento é a apresentação dos cálculos de projeto de recuperação da calhas de rejeito por
gravidade, que serão considerados no projeto de melhorias das calhas, pertencente à VALE Carajás.

2 - DESCRIÇÃO DO SISTEMA

As calhas conduziram o rejeito por gravidade e deverão ser recuperadas e avaliadas para que as mesmas possam
permitir o perfeito deslocamento do rejeito por gravidade dentro das condições estabelecidades de processo.

3 - DOCUMENTOS DE REFERÊNCIA

Email enviado em 04/07/17 pela VALE:

• Vazão máxima que alimenta as calhas: 1.800 m3/h, Obs.: Cada espessador é 900 m3/h;
• Densidade dos sólidos: 2,8 g/cm3;
• Densidade da Polpa: 1,70 a 2,00 g/cm3;
• Percentual dos sólidos: 55% a 63%.

4 - DADOS BÁSICOS DO PROJETO

Fluxo em calha por gravidade

Calha 01
Qs % Sólidos Qp d50 (mm) rs
FL
(t/h) Mass Volume (m³/h) estimated (t/m³)

Nominal 43.20 63.00 2.00 900.00 0.62

0.08 2.80
design 51.84 63.00 2.00 1080.00 0.62

4.1 Tamanho da partícula de rejeito

Quant. % retido % retido % passante

Mesh
(mm) retido simple acumulado
0.300 8.430 8.4% 8.4% 91.6%
0.212 5.04 5.0% 13.5% 86.5%
0.150 10.90 10.9% 24.4% 75.6% DMAX 0.30 mm
0.125 6.95 6.9% 31.3% 68.7% D95 0.18 mm
0.105 7.29 7.3% 38.6% 61.4% D60 0.10 mm
0.074 15.40 15.4% 54.0% 46.0% D50 0.08 mm
0.053 10.69 10.7% 64.7% 35.3% D10 0.01 mm
0.045 7.82 7.8% 72.5% 27.5% DMD 0.09 mm
0.038 3.68 3.7% 76.2% 23.8%
0.020 9.46 9.5% 85.7% 14.3% CU 7.79
0.010 6.32 6.3% 92.0% 8.0% Polpa uniforme
-0.010 8.03 8.0% 100.0% 0.0%

100.01 100.00%
7 .
 8 .

5 - PARÂMETROS DE ESTUDO

Para a seleção da calha e da inclinação da calha, adotou a premissa de garantir a menor velocidade acima
da velocidade crítica. Assim, os estudos levaram aos parâmetros descritos abaixo:

Calha 01

Área: 18 in
Inclinação 8.0 %
Diâmetro in mm 450.00 mm
Diâmetro interno 350.0 mm

Estes parâmetros foram analisados nas tabelas abaixo, e os resultados são apresentados na Figura 1.

Tabela 1 - Parâmetros adotados e processados

Flow-Qp Diâmetro - d rs rl Cm FL g i
(m3/h) Nom. (in) Int. ( m ) ( t/m3 ) ( t/m3 ) (%sólidos) ( m/s2 ) ( m/m )
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
9 .
 10 .

Tabela 2 - Coeficientes e parâmetros calculados

Numero Froude - Fr Lamina - Am Pm Rh

n Dd = y/d
y
( Coef.
Min. Max. (m) ( m2 ) (m) (m)
Mann.)
0.0140 1.50 2.50 0.00 0.0000 0.0000 0.0000 0.0000
0.0140 1.50 2.50 0.05 0.0175 0.0018 0.1579 0.0114
0.0140 1.50 2.50 0.10 0.0350 0.0050 0.2252 0.0222
0.0140 1.50 2.50 0.15 0.0525 0.0090 0.2784 0.0325
0.0140 1.50 2.50 0.20 0.0700 0.0137 0.3246 0.0422
0.0140 1.50 2.50 0.25 0.0875 0.0188 0.3665 0.0513
0.0140 1.50 2.50 0.30 0.1050 0.0243 0.4057 0.0598
0.0140 1.50 2.50 0.35 0.1225 0.0300 0.4431 0.0677
0.0140 1.50 2.50 0.40 0.1400 0.0359 0.4793 0.0750
0.0140 1.50 2.50 0.45 0.1575 0.0420 0.5147 0.0816
0.0140 1.50 2.50 0.50 0.1750 0.0481 0.5498 0.0875
0.0140 1.50 2.50 0.55 0.1925 0.0542 0.5848 0.0927
0.0140 1.50 2.50 0.60 0.2100 0.0603 0.6203 0.0972
0.0140 1.50 2.50 0.65 0.2275 0.0662 0.6564 0.1009
0.0140 1.50 2.50 0.70 0.2450 0.0719 0.6938 0.1037
0.0140 1.50 2.50 0.75 0.2625 0.0774 0.7330 0.1056
0.0140 1.50 2.50 0.80 0.2800 0.0825 0.7750 0.1065
0.0140 1.50 2.50 0.85 0.2975 0.0872 0.8212 0.1061
0.0140 1.50 2.50 0.90 0.3150 0.0912 0.8743 0.1043
0.0140 1.50 2.50 0.95 0.3325 0.0944 0.9417 0.1003

Tabela 3 - Velocidade calculada

Intersecção entre as curvas
Vcrit. Vm Vbar VFr1 VFr2
( m/s ) ( m/s ) ( m/s ) ( m/s ) ( m/s )
0.000 0.000 0.000 0.000
0.885 1.023 139.006 0.622 1.036
1.236 1.597 49.928 0.879 1.465
1.495 2.058 27.625 1.076 1.794
1.704 2.449 18.250 1.243 2.072
1.879 2.790 13.291 1.390 2.316
2.028 3.090 10.298 1.522 2.537
2.158 3.357 8.331 1.644 2.741
2.271 3.592 6.956 1.758 2.930
2.368 3.800 5.954 1.865 3.108
2.453 3.982 5.197 1.965 3.276 Intersecção entre as curvas
2.525 4.138 4.611 2.061 3.435
2.585 4.270 4.148 2.153 3.588
2.633 4.377 3.776 2.241 3.735
2.670 4.459 3.475 2.325 3.876
2.695 4.513 3.230 2.407 4.012
 11 .

2.706 4.538 3.030 2.486 4.143

2.702 4.529 2.868 2.563 4.271
2.678 4.477 2.741 2.637 4.395
2.626 4.360 2.648 2.709 4.515
 12 .

Calha 01 - inclinação 8%
condição normal

7.000

PONTO DE
6.000 TRABALHO
velocidade
, m/s

5.000

4.000

3.000

2.000

1.000

0.000
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Lamina de água, y/D
Vcrit. ( m/s ) Vm ( m/s ) Vbar ( m/s ) VFr1 ( m/s ) VFr2 ( m/s )

Gráfico 1 - Ponto de trabalho selecionado

6 - CONCLUSÃO

Dos estudos, pode-se observar a área da calha e a inclinação adotados são adequados para garantir o bom
funcionamento do sistema, no que diz respeito às características do processo.
13 .
 14 .

ANEXO 2

DIMENSIONAMENTO DA CALHA 02
15 .
 16/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.08 mm
> 0.00 0.0% 0.0% 100.0% D10 0.03 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.08 mm
> 0.3 0.0 0.0% 0.0% 100.0%
> 0.250 0.090 0.1% 0.1% 99.9% CU 3.63
> 0.212 0.240 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.110 5.4% 5.8% 94.2%
> 0.125 10.200 10.8% 16.6% 83.4%
> 0.106 14.720 15.6% 32.2% 67.8%
> 0.075 21.950 23.3% 55.5% 44.5%
> 0.053 15.180 16.1% 71.6% 28.4%
> 0.045 6.070 6.4% 78.0% 22.0%
> 0.038 6.840 7.3% 85.3% 14.7%
> 0.020 6.880 7.3% 92.6% 7.4%
> 0.001 6.990 7.4% 100.0% 0.0%
94.3 100%
 #REF! 17/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 18 .

1 - OBJETIVO

O objetivo deste documento é a apresentação dos cálculos de projeto de recuperação da calhas de rejeito por
gravidade, que serão considerados no projeto de melhorias das calhas, pertencente à VALE Carajás.

2 - DESCRIÇÃO DO SISTEMA

As calhas conduziram o rejeito por gravidade e deverão ser recuperadas e avaliadas para que as mesmas possam
permitir o perfeito deslocamento do rejeito por gravidade dentro das condições estabelecidades de processo.

3 - DOCUMENTOS DE REFERÊNCIA

Email enviado em 04/07/17 pela VALE:

• Vazão máxima que alimenta as calhas: 1.800 m3/h, Obs.: Cada espessador é 900 m3/h;
• Densidade dos sólidos: 2,8 g/cm3;
• Densidade da Polpa: 1,70 a 2,00 g/cm3;
• Percentual dos sólidos: 55% a 63%.

4 - DADOS BÁSICOS DO PROJETO

Fluxo em calha por gravidade

Calha 02
Qs % Sólidos Qp d50 (mm) rs
FL
(t/h) Mass Volume (m³/h) estimated (t/m³)

Nominal 43.20 63.00 2.00 900.00 0.62

0.08 2.80
design 51.84 63.00 2.00 1080.00 0.62

4.1 Tamanho da partícula de rejeito

Quant. % retido % retido % passante

Mesh
(mm) retido simple acumulado
0.300 8.430 8.4% 8.4% 91.6%
0.212 5.04 5.0% 13.5% 86.5%
0.150 10.90 10.9% 24.4% 75.6% DMAX 0.30 mm
0.125 6.95 6.9% 31.3% 68.7% D95 0.18 mm
0.105 7.29 7.3% 38.6% 61.4% D60 0.10 mm
0.074 15.40 15.4% 54.0% 46.0% D50 0.08 mm
0.053 10.69 10.7% 64.7% 35.3% D10 0.01 mm
0.045 7.82 7.8% 72.5% 27.5% DMD 0.09 mm
0.038 3.68 3.7% 76.2% 23.8%
0.020 9.46 9.5% 85.7% 14.3% CU 7.79
0.010 6.32 6.3% 92.0% 8.0% Polpa uniforme
-0.010 8.03 8.0% 100.0% 0.0%

100.01 100.00%
19 .
 20 .

5 - PARÂMETROS DE ESTUDO

Para a seleção da calha e da inclinação da calha, adotou a premissa de garantir a menor velocidade acima
da velocidade crítica. Assim, os estudos levaram aos parâmetros descritos abaixo:

Calha 02

Área: 18 in
Inclinação 8.0 %
Diâmetro in mm 450.00 mm
Diâmetro interno 350.0 mm

Estes parâmetros foram analisados nas tabelas abaixo, e os resultados são apresentados na Figura 1.

Tabela 1 - Parâmetros adotados e processados

Flow-Qp Diâmetro - d rs rl Cm FL g i
(m /h)
3
Nom. (in) Int. ( m ) ( t/m )3
( t/m )3
(%sólidos) ( m/s2 ) ( m/m )
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
900.0 18 0.3500 2.8000 1.0000 0.6300 0.62367 9.81 0.0800
21 .
 22 .

Tabela 2 - Coeficientes e parâmetros calculados

Numero Froude - Fr Lamina - Am Pm Rh

n Dd = y/d
y
( Coef.
Min. Max. (m) ( m2 ) (m) (m)
Mann.)
0.0140 1.50 2.50 0.00 0.0000 0.0000 0.0000 0.0000
0.0140 1.50 2.50 0.05 0.0175 0.0018 0.1579 0.0114
0.0140 1.50 2.50 0.10 0.0350 0.0050 0.2252 0.0222
0.0140 1.50 2.50 0.15 0.0525 0.0090 0.2784 0.0325
0.0140 1.50 2.50 0.20 0.0700 0.0137 0.3246 0.0422
0.0140 1.50 2.50 0.25 0.0875 0.0188 0.3665 0.0513
0.0140 1.50 2.50 0.30 0.1050 0.0243 0.4057 0.0598
0.0140 1.50 2.50 0.35 0.1225 0.0300 0.4431 0.0677
0.0140 1.50 2.50 0.40 0.1400 0.0359 0.4793 0.0750
0.0140 1.50 2.50 0.45 0.1575 0.0420 0.5147 0.0816
0.0140 1.50 2.50 0.50 0.1750 0.0481 0.5498 0.0875
0.0140 1.50 2.50 0.55 0.1925 0.0542 0.5848 0.0927
0.0140 1.50 2.50 0.60 0.2100 0.0603 0.6203 0.0972
0.0140 1.50 2.50 0.65 0.2275 0.0662 0.6564 0.1009
0.0140 1.50 2.50 0.70 0.2450 0.0719 0.6938 0.1037
0.0140 1.50 2.50 0.75 0.2625 0.0774 0.7330 0.1056
0.0140 1.50 2.50 0.80 0.2800 0.0825 0.7750 0.1065
0.0140 1.50 2.50 0.85 0.2975 0.0872 0.8212 0.1061
0.0140 1.50 2.50 0.90 0.3150 0.0912 0.8743 0.1043
0.0140 1.50 2.50 0.95 0.3325 0.0944 0.9417 0.1003

Tabela 3 - Velocidade calculada

Intersecção entre as curvas
Vcrit. Vm Vbar VFr1 VFr2
( m/s ) ( m/s ) ( m/s ) ( m/s ) ( m/s )
0.000 0.000 0.000 0.000
0.885 1.023 139.006 0.622 1.036
1.236 1.597 49.928 0.879 1.465
1.495 2.058 27.625 1.076 1.794
1.704 2.449 18.250 1.243 2.072
1.879 2.790 13.291 1.390 2.316
2.028 3.090 10.298 1.522 2.537
2.158 3.357 8.331 1.644 2.741
2.271 3.592 6.956 1.758 2.930
2.368 3.800 5.954 1.865 3.108
2.453 3.982 5.197 1.965 3.276 Intersecção entre as curvas
2.525 4.138 4.611 2.061 3.435
2.585 4.270 4.148 2.153 3.588
2.633 4.377 3.776 2.241 3.735
2.670 4.459 3.475 2.325 3.876
 23 .

2.695 4.513 3.230 2.407 4.012

2.706 4.538 3.030 2.486 4.143
2.702 4.529 2.868 2.563 4.271
2.678 4.477 2.741 2.637 4.395
2.626 4.360 2.648 2.709 4.515
 24 .

Calha 02 - inclinação 8%
condição normal

7.000

PONTO DE
6.000
TRABALHO
speeds , m/s

5.000

4.000

3.000

2.000

1.000

0.000
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Lamina Water, y/D
Vcrit. ( m/s ) Vm ( m/s ) Vbar ( m/s ) VFr1 ( m/s ) VFr2 ( m/s )

Gráfico 1 - Ponto de trabalho selecionado

6 - CONCLUSÃO

Dos estudos, pode-se observar a área da calha e a inclinação adotados são adequados para garantir o bom
funcionamento do sistema, no que diz respeito às características do processo.
25 .
 26 .

ANEXO 3

DIMENSIONAMENTO DA CALHA 03
27 .
 28/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.60 mm
> 0.00 0.0% 0.0% 100.0% D95 0.42 mm
> 0.00 0.0% 0.0% 100.0% D60 0.20 mm
> 0.6 5.80 3.2% 3.2% 96.8% D50 0.16 mm
> 0.5 2.210 1.2% 1.2% 98.8% D10 0.06 mm
> 0.455 6.9 3.8% 3.8% 96.2% DMD 0.20 mm
> 0.3 11.3 6.2% 10.0% 90.0%
> 0.250 27.820 15.3% 25.3% 74.7% CU 3.01
> 0.212 17.170 9.4% 34.7% 65.3% SLURRY UNIFORM
> 0.150 35.240 19.4% 54.1% 45.9%
> 0.125 28.490 15.6% 69.7% 30.3%
> 0.106 21.490 11.8% 81.5% 18.5%
> 0.075 12.870 7.1% 88.6% 11.4%
> 0.053 5.550 3.0% 91.6% 8.4%
> 0.045 1.950 1.1% 92.7% 7.3%
> 0.038 2.000 1.1% 93.8% 6.2%
> 0.020 1.690 0.9% 94.7% 5.3%
> 0.001 1.580 0.9% 95.6% 4.4%
182.1 100%
 #REF! 29/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 30 .

1 - OBJETIVO

O objetivo deste documento é a apresentação dos cálculos de projeto de recuperação da calhas de rejeito por
gravidade, que serão considerados no projeto de melhorias das calhas, pertencente à VALE Carajás.

2 - DESCRIÇÃO DO SISTEMA

As calhas conduziram o rejeito por gravidade e deverão ser recuperadas e avaliadas para que as mesmas possam
permitir o perfeito deslocamento do rejeito por gravidade dentro das condições estabelecidades de processo.

3 - DOCUMENTOS DE REFERÊNCIA

Email enviado em 04/07/17 pela VALE:

• Vazão máxima que alimenta as calhas: 1.800 m3/h, Obs.: Cada espessador é 900 m3/h;
• Densidade dos sólidos: 2,8 g/cm3;
• Densidade da Polpa: 1,70 a 2,00 g/cm3;
• Percentual dos sólidos: 55% a 63%.

4 - DADOS BÁSICOS DO PROJETO

Fluxo em calha por gravidade

Calha 03
Qs % Sólidos Qp d50 (mm) rs
FL
(t/h) Mass Volume (m³/h) estimated (t/m³)

Nominal 86.00 63.00 2.00 1800.00 0.62

0.08 2.80
design 103.20 63.00 2.00 2160.00 0.62

4.1 Tamanho da partícula de rejeito

Quant. % retido % retido % passante

Mesh
(mm) retido simple acumulado
0.300 8.430 8.4% 8.4% 91.6%
0.212 5.04 5.0% 13.5% 86.5%
0.150 10.90 10.9% 24.4% 75.6% DMAX 0.30 mm
0.125 6.95 6.9% 31.3% 68.7% D95 0.18 mm
0.105 7.29 7.3% 38.6% 61.4% D60 0.10 mm
0.074 15.40 15.4% 54.0% 46.0% D50 0.08 mm
0.053 10.69 10.7% 64.7% 35.3% D10 0.01 mm
0.045 7.82 7.8% 72.5% 27.5% DMD 0.09 mm
0.038 3.68 3.7% 76.2% 23.8%
0.020 9.46 9.5% 85.7% 14.3% CU 7.79
0.010 6.32 6.3% 92.0% 8.0% Polpa uniforme
-0.010 8.03 8.0% 100.0% 0.0%
 31 .

100.01 100.00%
 32 .

5 - PARÂMETROS DE ESTUDO

Para a seleção da calha e da inclinação da calha, adotou a premissa de garantir a menor velocidade acima
da velocidade crítica. Assim, os estudos levaram aos parâmetros descritos abaixo:

Calha 02

Área: 20 in
Inclinação 11.0 %
Diâmetro in mm 500.00 mm
Diâmetro interno 388.8 mm

Estes parâmetros foram analisados nas tabelas abaixo, e os resultados são apresentados na Figura 1.

Tabela 1 - Parâmetros adotados e processados

Flow-Qp Diâmetro - d rs rl Cm FL g i
(m3/h) Nom. (in) Int. ( m ) ( t/m3 ) ( t/m3 ) (%sólidos) ( m/s2 ) ( m/m )
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
1800.0 20 0.3888 2.8000 1.0000 0.6300 0.62367 9.81 0.1100
33 .
 34 .

Tabela 2 - Coeficientes e parâmetros calculados

Numero Froude - Fr Lamina - Am Pm Rh

n Dd = y/d
y
( Coef.
Min. Max. (m) ( m2 ) (m) (m)
Mann.)
0.0140 1.50 2.50 0.00 0.0000 0.0000 0.0000 0.0000
0.0140 1.50 2.50 0.05 0.01944 0.0022 0.1754 0.0127
0.0140 1.50 2.50 0.10 0.03888 0.0062 0.2502 0.0247
0.0140 1.50 2.50 0.15 0.05832 0.0112 0.3093 0.0361
0.0140 1.50 2.50 0.20 0.07776 0.0169 0.3605 0.0469
0.0140 1.50 2.50 0.25 0.0972 0.0232 0.4072 0.0570
0.0140 1.50 2.50 0.30 0.11664 0.0300 0.4507 0.0665
0.0140 1.50 2.50 0.35 0.13608 0.0370 0.4923 0.0752
0.0140 1.50 2.50 0.40 0.15552 0.0443 0.5324 0.0833
0.0140 1.50 2.50 0.45 0.17496 0.0518 0.5718 0.0906
0.0140 1.50 2.50 0.50 0.1944 0.0594 0.6107 0.0972
0.0140 1.50 2.50 0.55 0.21384 0.0669 0.6497 0.1030
0.0140 1.50 2.50 0.60 0.23328 0.0744 0.6890 0.1079
0.0140 1.50 2.50 0.65 0.25272 0.0817 0.7292 0.1120
0.0140 1.50 2.50 0.70 0.27216 0.0888 0.7707 0.1152
0.0140 1.50 2.50 0.75 0.2916 0.0955 0.8143 0.1173
0.0140 1.50 2.50 0.80 0.31104 0.1018 0.8609 0.1183
0.0140 1.50 2.50 0.85 0.33048 0.1076 0.9122 0.1179
0.0140 1.50 2.50 0.90 0.34992 0.1125 0.9713 0.1159
0.0140 1.50 2.50 0.95 0.36936 0.1165 1.0461 0.1114

Tabela 3 - Velocidade calculada

Intersecção entre as curvas
Vcrit. Vm Vbar VFr1 VFr2
( m/s ) ( m/s ) ( m/s ) ( m/s ) ( m/s )
0.000 0.000 0.000 0.000
0.933 1.287 225.293 0.655 1.092
1.303 2.009 80.920 0.926 1.544
1.576 2.588 44.774 1.135 1.891
1.796 3.080 29.579 1.310 2.183
1.980 3.509 21.542 1.465 2.441
2.138 3.887 16.691 1.605 2.674
2.274 4.222 13.502 1.733 2.888
2.393 4.518 11.275 1.853 3.088
2.496 4.780 9.649 1.965 3.275
2.585 5.008 8.423 2.071 3.452 Intersecção entre as curvas
2.661 5.205 7.473 2.173 3.621
2.725 5.371 6.722 2.269 3.782
2.776 5.505 6.121 2.362 3.936
2.814 5.608 5.633 2.451 4.085
2.840 5.677 5.235 2.537 4.228
 35 .

2.852 5.708 4.911 2.620 4.367

2.847 5.696 4.649 2.701 4.501
2.823 5.631 4.443 2.779 4.632
2.767 5.484 4.292 2.855 4.759
 36 .

Calha 03 - inclinação 11%

condição normal

7.000
PONTO DE
TRABALHO
6.000
speeds , m/s

5.000

4.000

3.000

2.000

1.000

0.000
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Lamina Water, y/D
( m/s ) 0.000 ( m/s ) 0.000 ( m/s ) ( m/s ) 0.000 ( m/s ) 0.000

Gráfico 1 - Ponto de trabalho selecionado

6 - CONCLUSÃO

Dos estudos, pode-se observar a área da calha e a inclinação adotados são adequados para garantir o bom
funcionamento do sistema, no que diz respeito às características do processo.
37 .
 38/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.60 mm
> 0.00 0.0% 0.0% 100.0% D95 0.42 mm
> 0.00 0.0% 0.0% 100.0% D60 0.20 mm
> 0.6 5.80 3.2% 3.2% 96.8% D50 0.16 mm
> 0.5 2.210 1.2% 1.2% 98.8% D10 0.06 mm
> 0.455 6.9 3.8% 3.8% 96.2% DMD 0.20 mm
> 0.3 11.3 6.2% 10.0% 90.0%
> 0.250 27.820 15.3% 25.3% 74.7% CU 3.01
> 0.212 17.170 9.4% 34.7% 65.3% SLURRY UNIFORM
> 0.150 35.240 19.4% 54.1% 45.9%
> 0.125 28.490 15.6% 69.7% 30.3%
> 0.106 21.490 11.8% 81.5% 18.5%
> 0.075 12.870 7.1% 88.6% 11.4%
> 0.053 5.550 3.0% 91.6% 8.4%
> 0.045 1.950 1.1% 92.7% 7.3%
> 0.038 2.000 1.1% 93.8% 6.2%
> 0.020 1.690 0.9% 94.7% 5.3%
> 0.001 1.580 0.9% 95.6% 4.4%
182.1 100%
 #REF! 39/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 40/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.08 mm
> 0.00 0.0% 0.0% 100.0% D10 0.03 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.08 mm
> 0.3 0.0 0.0% 0.0% 100.0%
> 0.250 0.090 0.1% 0.1% 99.9% CU 3.63
> 0.212 0.240 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.110 5.4% 5.8% 94.2%
> 0.125 10.200 10.8% 16.6% 83.4%
> 0.106 14.720 15.6% 32.2% 67.8%
> 0.075 21.950 23.3% 55.5% 44.5%
> 0.053 15.180 16.1% 71.6% 28.4%
> 0.045 6.070 6.4% 78.0% 22.0%
> 0.038 6.840 7.3% 85.3% 14.7%
> 0.020 6.880 7.3% 92.6% 7.4%
> 0.001 6.990 7.4% 100.0% 0.0%
94.3 100%
 #REF! 41/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 42/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.08 mm
> 0.00 0.0% 0.0% 100.0% D10 0.03 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.08 mm
> 0.3 0.0 0.0% 0.0% 100.0%
> 0.250 0.090 0.1% 0.1% 99.9% CU 3.63
> 0.212 0.240 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.110 5.4% 5.8% 94.2%
> 0.125 10.200 10.8% 16.6% 83.4%
> 0.106 14.720 15.6% 32.2% 67.8%
> 0.075 21.950 23.3% 55.5% 44.5%
> 0.053 15.180 16.1% 71.6% 28.4%
> 0.045 6.070 6.4% 78.0% 22.0%
> 0.038 6.840 7.3% 85.3% 14.7%
> 0.020 6.880 7.3% 92.6% 7.4%
> 0.001 6.990 7.4% 100.0% 0.0%
94.3 100%
 #REF! 43/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 44/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.09 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 0.01 0.0% 0.0% 100.0%
> 0.250 0.09 0.1% 0.1% 99.9% CU 2.76
> 0.212 0.24 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.11 5.7% 6.0% 94.0%
> 0.125 10.20 11.3% 17.3% 82.7%
> 0.106 14.72 16.3% 33.6% 66.4%
> 0.075 21.95 24.3% 57.9% 42.1%
> 0.053 15.18 16.8% 74.7% 25.3%
> 0.045 6.07 6.7% 81.4% 18.6%
> 0.038 6.84 7.6% 88.9% 11.1%
> 0.020 6.59 7.3% 96.2% 3.8%
> 0.001 3.40 3.8% 100.0% 0.0%
90.4 100%
 #REF! 45/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 46/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.09 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 0.01 0.0% 0.0% 100.0%
> 0.250 0.09 0.1% 0.1% 99.9% CU 2.76
> 0.212 0.24 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.11 5.7% 6.0% 94.0%
> 0.125 10.20 11.3% 17.3% 82.7%
> 0.106 14.72 16.3% 33.6% 66.4%
> 0.075 21.95 24.3% 57.9% 42.1%
> 0.053 15.18 16.8% 74.7% 25.3%
> 0.045 6.07 6.7% 81.4% 18.6%
> 0.038 6.84 7.6% 88.9% 11.1%
> 0.020 6.59 7.3% 96.2% 3.8%
> 0.001 3.40 3.8% 100.0% 0.0%
90.4 100%
 #REF! 47/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 48/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.09 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 0.01 0.0% 0.0% 100.0%
> 0.250 0.09 0.1% 0.1% 99.9% CU 2.76
> 0.212 0.24 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.11 5.7% 6.0% 94.0%
> 0.125 10.20 11.3% 17.3% 82.7%
> 0.106 14.72 16.3% 33.6% 66.4%
> 0.075 21.95 24.3% 57.9% 42.1%
> 0.053 15.18 16.8% 74.7% 25.3%
> 0.045 6.07 6.7% 81.4% 18.6%
> 0.038 6.84 7.6% 88.9% 11.1%
> 0.020 6.59 7.3% 96.2% 3.8%
> 0.001 3.40 3.8% 100.0% 0.0%
90.4 100%
 #REF! 49/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 50/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.09 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 0.01 0.0% 0.0% 100.0%
> 0.250 0.09 0.1% 0.1% 99.9% CU 2.76
> 0.212 0.24 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.11 5.7% 6.0% 94.0%
> 0.125 10.20 11.3% 17.3% 82.7%
> 0.106 14.72 16.3% 33.6% 66.4%
> 0.075 21.95 24.3% 57.9% 42.1%
> 0.053 15.18 16.8% 74.7% 25.3%
> 0.045 6.07 6.7% 81.4% 18.6%
> 0.038 6.84 7.6% 88.9% 11.1%
> 0.020 6.59 7.3% 96.2% 3.8%
> 0.001 3.40 3.8% 100.0% 0.0%
90.4 100%
 #REF! 51/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 52/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.09 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 0.01 0.0% 0.0% 100.0%
> 0.250 0.09 0.1% 0.1% 99.9% CU 2.76
> 0.212 0.24 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.11 5.7% 6.0% 94.0%
> 0.125 10.20 11.3% 17.3% 82.7%
> 0.106 14.72 16.3% 33.6% 66.4%
> 0.075 21.95 24.3% 57.9% 42.1%
> 0.053 15.18 16.8% 74.7% 25.3%
> 0.045 6.07 6.7% 81.4% 18.6%
> 0.038 6.84 7.6% 88.9% 11.1%
> 0.020 6.59 7.3% 96.2% 3.8%
> 0.001 3.40 3.8% 100.0% 0.0%
90.4 100%
 #REF! 53/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 54/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.16 mm
> 0.00 0.0% 0.0% 100.0% D60 0.10 mm
> 0.00 0.0% 0.0% 100.0% D50 0.09 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.09 mm
> 0.3 0.01 0.0% 0.0% 100.0%
> 0.250 0.09 0.1% 0.1% 99.9% CU 2.76
> 0.212 0.24 0.3% 0.4% 99.6% SLURRY UNIFORM
> 0.150 5.11 5.7% 6.0% 94.0%
> 0.125 10.20 11.3% 17.3% 82.7%
> 0.106 14.72 16.3% 33.6% 66.4%
> 0.075 21.95 24.3% 57.9% 42.1%
> 0.053 15.18 16.8% 74.7% 25.3%
> 0.045 6.07 6.7% 81.4% 18.6%
> 0.038 6.84 7.6% 88.9% 11.1%
> 0.020 6.59 7.3% 96.2% 3.8%
> 0.001 3.40 3.8% 100.0% 0.0%
90.4 100%
 #REF! 55/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 56/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.21 mm
> 0.00 0.0% 0.0% 100.0% D60 0.11 mm
> 0.00 0.0% 0.0% 100.0% D50 0.10 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.10 mm
> 0.3 0.00 0.0% 0.0% 100.0%
> 0.250 3.000 1.4% 1.4% 98.6% CU 2.79
> 0.212 4.500 2.2% 3.6% 96.4% SLURRY UNIFORM
> 0.150 31.800 15.3% 18.9% 81.1%
> 0.125 24.300 11.7% 30.7% 69.3%
> 0.106 24.900 12.0% 42.7% 57.3%
> 0.075 48.800 23.5% 66.2% 33.8%
> 0.053 33.900 16.3% 82.5% 17.5%
> 0.045 6.600 3.2% 85.7% 14.3%
> 0.038 11.400 5.5% 91.2% 8.8%
> 0.020 8.400 4.1% 95.3% 4.7%
> 0.001 9.800 4.7% 100.0% 0.0%
207.4 100%
 #REF! 57/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 58/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.25 mm
> 0.00 0.0% 0.0% 100.0% D95 0.21 mm
> 0.00 0.0% 0.0% 100.0% D60 0.11 mm
> 0.00 0.0% 0.0% 100.0% D50 0.10 mm
> 0.00 0.0% 0.0% 100.0% D10 0.04 mm
> 0.00 0.0% 0.0% 100.0% DMD 0.10 mm
> 0 0.00 0.0% 0.0% 100.0%
> 0.250 3.000 1.4% 1.4% 98.6% CU 2.79
> 0.212 4.500 2.2% 3.6% 96.4% SLURRY UNIFORM
> 0.150 31.800 15.3% 18.9% 81.1%
> 0.125 24.300 11.7% 30.7% 69.3%
> 0.106 24.900 12.0% 42.7% 57.3%
> 0.075 48.800 23.5% 66.2% 33.8%
> 0.053 33.900 16.3% 82.5% 17.5%
> 0.045 6.600 3.2% 85.7% 14.3%
> 0.038 11.400 5.5% 91.2% 8.8%
> 0.020 8.400 4.1% 95.3% 4.7%
> 0.001 9.800 4.7% 100.0% 0.0%
207.4 100%
 #REF! 59/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 60/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.26 mm
< 0.00 0.0% 0.0% 100.0% D60 0.14 mm
> 0.00 0.0% 0.0% 100.0% D50 0.13 mm
> 0.00 0.0% 0.0% 100.0% D10 0.06 mm
< 0.00 0.0% 0.0% 100.0% DMD 0.13 mm
0.3 0.0% 0.0% 100.0%
> 0.250 14.400 6.7% 6.7% 93.3% CU 2.54
> 0.212 12.200 5.7% 12.4% 87.6% SLURRY UNIFORM
> 0.150 50.400 23.6% 36.0% 64.0%
> 0.125 31.800 14.9% 50.9% 49.1%
> 0.106 26.200 12.3% 63.1% 36.9%
> 0.075 39.000 18.2% 81.4% 18.6%
> 0.053 21.800 10.2% 91.6% 8.4%
> 0.045 3.700 1.7% 93.3% 6.7%
> 0.038 6.800 3.2% 96.5% 3.5%
> 0.020 2.800 1.3% 97.8% 2.2%
> 0.001 4.700 2.2% 100.0% 0.0%
213.8 100%
 #REF! 61/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 62/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.26 mm
< 0.00 0.0% 0.0% 100.0% D60 0.14 mm
> 0.00 0.0% 0.0% 100.0% D50 0.13 mm
> 0.00 0.0% 0.0% 100.0% D10 0.06 mm
< 0.00 0.0% 0.0% 100.0% DMD 0.13 mm
0.3 0.0% 0.0% 100.0%
> 0.250 14.400 6.7% 6.7% 93.3% CU 2.54
> 0.212 12.200 5.7% 12.4% 87.6% SLURRY UNIFORM
> 0.150 50.400 23.6% 36.0% 64.0%
> 0.125 31.800 14.9% 50.9% 49.1%
> 0.106 26.200 12.3% 63.1% 36.9%
> 0.075 39.000 18.2% 81.4% 18.6%
> 0.053 21.800 10.2% 91.6% 8.4%
> 0.045 3.700 1.7% 93.3% 6.7%
> 0.038 6.800 3.2% 96.5% 3.5%
> 0.020 2.800 1.3% 97.8% 2.2%
> 0.001 4.700 2.2% 100.0% 0.0%
213.8 100%
 #REF! 63/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 64/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.26 mm
< 0.00 0.0% 0.0% 100.0% D60 0.14 mm
> 0.00 0.0% 0.0% 100.0% D50 0.13 mm
> 0.00 0.0% 0.0% 100.0% D10 0.06 mm
< 0.00 0.0% 0.0% 100.0% DMD 0.13 mm
0.3 0.0% 0.0% 100.0%
> 0.250 14.400 6.7% 6.7% 93.3% CU 2.54
> 0.212 12.200 5.7% 12.4% 87.6% SLURRY UNIFORM
> 0.150 50.400 23.6% 36.0% 64.0%
> 0.125 31.800 14.9% 50.9% 49.1%
> 0.106 26.200 12.3% 63.1% 36.9%
> 0.075 39.000 18.2% 81.4% 18.6%
> 0.053 21.800 10.2% 91.6% 8.4%
> 0.045 3.700 1.7% 93.3% 6.7%
> 0.038 6.800 3.2% 96.5% 3.5%
> 0.020 2.800 1.3% 97.8% 2.2%
> 0.001 4.700 2.2% 100.0% 0.0%
213.8 100%
 #REF! 65/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 66/78 .

#REF!

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

4.1 - Particle size of the slurry

Mesh Quant. % retained% retained% passing

(mm) retained simple accumulated DMAX 0.30 mm
> 0.00 0.0% 0.0% 100.0% D95 0.26 mm
< 0.00 0.0% 0.0% 100.0% D60 0.14 mm
> 0.00 0.0% 0.0% 100.0% D50 0.13 mm
> 0.00 0.0% 0.0% 100.0% D10 0.06 mm
< 0.00 0.0% 0.0% 100.0% DMD 0.13 mm
0.3 0.0% 0.0% 100.0%
> 0.250 14.400 6.7% 6.7% 93.3% CU 2.54
> 0.212 12.200 5.7% 12.4% 87.6% SLURRY UNIFORM
> 0.150 50.400 23.6% 36.0% 64.0%
> 0.125 31.800 14.9% 50.9% 49.1%
> 0.106 26.200 12.3% 63.1% 36.9%
> 0.075 39.000 18.2% 81.4% 18.6%
> 0.053 21.800 10.2% 91.6% 8.4%
> 0.045 3.700 1.7% 93.3% 6.7%
> 0.038 6.800 3.2% 96.5% 3.5%
> 0.020 2.800 1.3% 97.8% 2.2%
> 0.001 4.700 2.2% 100.0% 0.0%
213.8 100%
 #REF! 67/78 .

Nº AMG: SHEET:
#REF!
#REF! Nº OUTOTEC: REV.:
#REF!

Arquivo Nº: #REF! odelo:

 d50 Uniforme
0% 5% 10% 20% 30% 40% 50% 100% proximo
% num posterior 0 0 0 0 0 0 0 0 0 0.01
0% 2 5% 0.01 0 0.48 0.48 0.48 0.48 0.48 0.48 0.48 0.02 % 2% 2%
5% 3 10% 0.02 0 0.58 0.59 0.6 0.61 0.62 0.63 0.63 0.04 d50 0.08 0.08
10% 4 20% 0.04 0 0.7 0.72 0.74 0.76 0.78 0.8 0.8 0.06 fl1 0 0.33
20% 5 30% 0.06 0 0.775 0.79 0.82 0.84 0.87 0.89 0.89 0.08 fl2 0.82
30% 6 40% 0.08 0 0.82 0.84 0.87 0.9 0.93 0.96 0.96 0.1 fl3 0
40% 7 50% 0.1 0 0.86 0.88 0.91 0.94 0.97 1 0.996 0.15 fl4 0.86
50% 8 100% 0.15 0 0.912 0.94 0.98 1.02 1.06 1.1 1.095 0.2 % ant 0%
100% 9 0% 0.2 0 0.975 1.01 1.04 1.08 1.12 1.16 1.16 0.4 d50 ant 0.08
0.4 0 1.092 1.13 1.18 1.23 1.27 1.32 1.315 0.6 % posterior 5%
0.6 0 1.16 1.21 1.26 1.3 1.33 1.37 1.365 0.8 d50 posterio 0.1
0.8 0 1.208 1.26 1.31 1.34 1.38 1.41 1.41 1 reg 1 0.328
1 0 1.24 1.29 1.33 1.36 1.39 1.42 1.424 1.5 reg 2 0.344
1.5 0 1.3 1.33 1.36 1.39 1.41 1.44 1.435 2 reg 3 0.329650
2 0 1.335 1.36 1.38 1.4 1.42 1.44 1.44 3
3 0 1.355 1.38 1.39 1.4 1.42 1.44 1.44 3

1.6

1.4

1.2

5%

1 10%

20%

0.8 30%

40%

0.6 50%

0.4

0.2

0
0.01 0.1 1 10
 d50 Uniforme
0% 2% 5% 10% 15% 100% proximo
% num posterior 0 0 0 0 0 0 0 0.1 log ari
0% 2 2% 0.1 0 0.76 0.9 0.94 1.04 1.04 0.2 % 2% 2% 42%
2% 3 5% 0.2 0 0.94 1.09 1.2 1.27 1.27 0.4 d50 0.08 0.08 0.90
5% 4 10% 0.4 0 1.08 1.26 1.42 1.46 1.46 0.6 fl1 0 - 1.460000
10% 5 15% 0.6 0 1.15 1.35 1.46 1.5 1.5 0.8 fl2 0
15% 6 100% 0.8 0 1.21 1.39 1.45 1.48 1.48 1 fl3 0.76
100% 7 0% 1 0 1.24 1.4 1.43 1.44 1.44 1.2 fl4 0.9
1.2 0 1.27 1.38 1.4 1.41 1.405 1.4 % ant 2%
1.4 0 1.29 1.36 1.37 1.37 1.37 1.6 d50 ant 0
1.6 0 1.3 1.35 1.35 1.35 1.35 1.8 % posterior 5%
1.8 0 1.32 1.34 1.34 1.34 1.342 2 d50 posterio 0.1
2 0 1.33 1.34 1.34 1.34 1.34 2.2 reg 1 0
2.2 0 1.34 1.34 1.34 1.34 1.335 2.4 reg 2 0.76
2.4 0 1.34 1.34 1.34 1.34 1.342 2.6 reg 3 0.623671
2.6 0 1.35 1.35 1.35 1.35 1.348 2.8
2.8 0 1.36 1.36 1.36 1.36 1.36 3
3 0 1.36 1.36 1.36 1.36 1.36 0

1.6

1.4

1.2

1 2%

5%

10%

0.8 15%

100%

0.6

0.4

0.2

0
0 0.5 1 1.5 2 2.5 3
 70/78 .

0 0
0 0
0 0
0 0

5 - ESTUDO DOS PARÂMETROS - CONDIÇÃO DE PROJETO

Para a seleção do diâmetro e da inclinação desta tubulação, adotou-se a premissa de garantir a

menor velocidade acima da velocidade crítica. Assim, os estudos levaram aos parâmetros descritos
abaixo:

#REF!

Tubo: 6 in
Inclinação 2.0 %
Diametro externo 168.30 mm
Espessura da parede 6.3 mm
Espessura do revestimento 6 mm
Diametro interno final 143.7 mm

Estes parâmetros foram analisados a partir das tabelas abaixo, e os resultados são apresentados no
Gráfico 1.

FATOR DE PROJETO 1.2

Tabela 1 - Parâmetros Adotados e de Processo

Vazão-Qp Diâmetro Tubo - d rs rl Cm FL g i

(m3/h) Nom. (in) Int. ( m ) ( t/m3 ) ( t/m3 ) (%sólidos) ( m/s2 ) ( m/m )
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
1080.0 6 0.1437 #REF! 1.0000 #REF! #REF! 9.81 0.0200
 71/78 .

0 0
0 0
0 0
0 0

Tabela 2 - Coeficientes e Parâmetros Calculados

Número Froude - Fr Lamina - Am Pm Rh

n Dd = y/d
y
( Coef.
Min. Max. (m) ( m2 ) (m) (m)
Mann.)
0.0100 1.50 2.50 0.00 0.0000 0.0000 0.0000 0.0000
0.0100 1.50 2.50 0.05 0.00719 0.0003 0.0648 0.0047
0.0100 1.50 2.50 0.10 0.01437 0.0008 0.0925 0.0091
0.0100 1.50 2.50 0.15 0.02156 0.0015 0.1143 0.0133
0.0100 1.50 2.50 0.20 0.02874 0.0023 0.1333 0.0173
0.0100 1.50 2.50 0.25 0.03593 0.0032 0.1505 0.0211
0.0100 1.50 2.50 0.30 0.04311 0.0041 0.1666 0.0246
0.0100 1.50 2.50 0.35 0.0503 0.0051 0.1819 0.0278
0.0100 1.50 2.50 0.40 0.05748 0.0061 0.1968 0.0308
0.0100 1.50 2.50 0.45 0.06467 0.0071 0.2113 0.0335
0.0100 1.50 2.50 0.50 0.07185 0.0081 0.2257 0.0359
0.0100 1.50 2.50 0.55 0.07904 0.0091 0.2401 0.0381
0.0100 1.50 2.50 0.60 0.08622 0.0102 0.2547 0.0399
0.0100 1.50 2.50 0.65 0.09341 0.0112 0.2695 0.0414
0.0100 1.50 2.50 0.70 0.10059 0.0121 0.2849 0.0426
0.0100 1.50 2.50 0.75 0.10778 0.0130 0.3010 0.0434
0.0100 1.50 2.50 0.80 0.11496 0.0139 0.3182 0.0437
0.0100 1.50 2.50 0.85 0.12215 0.0147 0.3371 0.0436
0.0100 1.50 2.50 0.90 0.12933 0.0154 0.3590 0.0428
0.0100 1.50 2.50 0.95 0.13652 0.0159 0.3866 0.0412

Tabela 3 - Velocidades Calculadas

Vcrit. Vm Vbar VFr1 VFr2

( m/s ) ( m/s ) ( m/s ) ( m/s ) ( m/s )
#REF! 0.000 0.000 0.000
#REF! 0.396 989.551 0.398 0.664
#REF! 0.618 355.424 0.563 0.939
#REF! 0.796 196.658 0.690 1.150
#REF! 0.947 129.919 0.796 1.327
#REF! 1.079 94.617 0.890 1.484
#REF! 1.195 73.312 0.975 1.626
#REF! 1.298 59.303 1.054 1.756
#REF! 1.389 49.521 1.126 1.877
#REF! 1.469 42.383 1.195 1.991
 72/78 .
0

0 0
0 0
0 0
0 0
#REF! 1.540 36.995 1.259 2.099
#REF! 1.600 32.823 1.321 2.201
#REF! 1.651 29.527 1.380 2.299
#REF! 1.693 26.883 1.436 2.393
#REF! 1.724 24.740 1.490 2.483
#REF! 1.745 22.993 1.542 2.571
#REF! 1.755 21.569 1.593 2.655
#REF! 1.751 20.418 1.642 2.737
#REF! 1.731 19.513 1.690 2.816
#REF! 1.686 18.850 1.736 2.893

Tubo 6'' Aço - inclinação 2%

Condição nominal

7.000

6.000
Velocidades , m/s

5.000

4.000
PONTO DE
TRABALHO
3.000 SELECIONADO

2.000

1.000

0.000
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Lamina de Água, y/D
Vcrit. ( m/s ) Vm ( m/s ) Vbar ( m/s ) VFr1 ( m/s ) VFr2 ( m/s )

Gráfico 1 - Ponto de Trabalho Selecionado

 73/78 .

0 0
0 0
0 0
0 0

6 - CONCLUSÃO

A partir dos estudos pode-se verificar que o diâmetro e inclinação adotados são adequados para
garantir o bom funcionamento do sistema, no que diz respeito as caracteristicas do processo.
 74/78 .

FOLHA:

REV.:
0

e da inclinação desta tubulação, adotou-se a premissa de garantir a

velocidade crítica. Assim, os estudos levaram aos parâmetros descritos

isados a partir das tabelas abaixo, e os resultados são apresentados no

 75/78 .

FOLHA:

REV.:
0
 76/78 .
0

FOLHA:

REV.:
0

PONTO DE
TRABALHO
SELECIONADO

0 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
Lamina de Água, y/D
Vm ( m/s ) Vbar ( m/s ) VFr1 ( m/s ) VFr2 ( m/s )
 77/78 .

FOLHA:

REV.:
0

-se verificar que o diâmetro e inclinação adotados são adequados para

mento do sistema, no que diz respeito as caracteristicas do processo.
 Schedule ansi b

NPS 5S 10S 40S 80S 10 20 30 40 60 80 100 120 160 Std XS XXS

0 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1/4 1.65 2.23 3.02 2.23 3.02 2.23 3.02

3/8 1.65 2.31 3.2 2.31 3.2 2.31 3.2

1/2 2.77 3.73 2.77 3.73 4.75 2.77 3.73 7.47

3/4 2.87 3.91 2.87 3.91 5.54 2.87 3.91 7.82

1 2.87 4.55 2.87 4.55 6.35 2.87 4.55 9.09
1.25 3.56 4.85 3.56 4.85 6.35 3.56 4.85 9.7
1.5 3.68 5.08 3.68 5.08 7.14 3.68 5.08 10.16
2 3.91 5.54 3.91 5.54 8.71 3.91 5.54 11.07
2.5 5.16 7.01 5.16 7.01 9.52 5.16 7.01 14
3 3.05 5.48 7.62 5.48 7.62 11.1 5.48 7.62 15.2
4 3.05 6.02 8.56 6.02 8.56 13.5 6.02 8.56 17.1
6 3.4 7.11 10.97 7.11 10.97 14.3 18.2 7.11 10.97 21.9

8 3.76 8.18 12.7 8.18 10.3 12.7 18.2 23 8.18 12.7 22.2

10 3.4 4.19 9.27 12.7 9.27 12.7 15.1 21.4 28.6 9.27 12.7
12 4.19 4.57 10.3 12.7 6.35 9.52 10.3 14.3 17.4 25.4 9.52 12.7

14 6.35 9.52 11.1 15.1 19 23.8 9.52 12.7

16 6.35 9.52 12.7 16.2 21.4 26.2 9.52 12.7

18 6.35 9.52 14.3 19 23.8 29.4 9.52 12.7

20 6.35 9.52 12.7 15.1 20.6 26.2 32.5 9.52 12.7

24 6.35 9.52 17.4 24.6 30.9 38.9 9.52 12.7

26 7.9 12.7

28 7.9 12.7 15.9

30 7.92 12.7 15.9