Tekenomiks Indonesia
Office : Jl. Jend Sudirman RT. 49 No. 96 Balikpapan, 76114 Indonesia
TECHNICAL ADVANCE FOR ECONOMIC GAIN PROBLEM
Wear Metal Report: 5,051,585 0.0
Viscosity
Client PT.THIESS INDONESIA - SENGATA 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 09 Oct, 18 10 Dec, 18
Attention THIESS SENGATA -2.0
Address KPC - Sengata,
Machine: CATERPILLAR 785C ID No: RD4166 -4.0
% Variance
Oil Name: SHELL RIMULA R3 MV 15W-40
Visc@40°C: 111 Visc@100°C: 15 TBN 0 -6.0
Compartm't ENGINE
Sample Date 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 09 Oct, 18 10 Dec, 18 -8.0
Analysis Date 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 10 Oct, 18 12 Dec, 18
Sample no. 5005493 5013722 5021076 5031214 5034003 5051585 -10.0
3000%
iron
(mg/kg)
2500%
Percentage of Limit
2000% copper
(mg/kg)
1500%
1000% silicon
(mg/kg)
500%
Ferrous
0%
Debris
05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 09 Oct, 18 10 Dec, 18 (Midas)
% Variance
60.0
Oil Name: SHELL SPIRAX S4 CX 30
50.0
Visc@40°C: 94 Visc@100°C: 11 TBN 0
40.0
Compartm't TRANSMISSION
Sample Date 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 30.0
180%
iron
(mg/kg)
160%
140%
Percentage of Limit
120% copper
(mg/kg)
100%
80%
60% silicon
(mg/kg)
40%
20%
Ferrous
0%
Debris
21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 (Midas)
% Variance
Oil Name: SHELL SPIRAX S4 CX 30
6.0
Visc@40°C: 94 Visc@100°C: 11 TBN 0
Compartm't HYDRAULIC
4.0
Sample Date 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18
Analysis Date 24 Apr, 18 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 12 Dec, 18 2.0
Sample no. 205227 5005495 5013724 5021078 5031216 5051587
SMU 24680hrs 25228hrs 25706hrs 26192hrs 26731hrs 27248hrs 0.0
Oil Hrs 2,844 3,392 3,870 4,356 4,896 5,412 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18
visc @ 40oC (cSt) visc @ 100oC (cSt)
Oil Changed No No No No No No
Wear Metals METHOD R E S U L T Caut High Comments on elevated results
lead (mg/kg) 3.6 1.6 3.1 2.2 0.8 0.9 2 3 Decreased wear but in copper above level. Probably
iron (mg/kg) 28.1 21.9 27.8 25.2 19.9 16.3 21 27 abnormal wear bushing, pump ned plates, pump bearing
aluminium (mg/kg) 9.1 7.3 13.3 1.8 6.0 4.1 5 6 and dust entry. Please check oil level, inspected oil leak
ASTM
copper (mg/kg) 109.5 87.4 93.3 50.3 64.0 32.9 19 28 and unusual noise, check cycle drif time, check condition
D6595-11
chromium (mg/kg)) 0.6 0.3 1.6 1.0 0.4 1.0 2 3 oil, check oil pressuare, check and inspection filter cutting.
tin (mg/kg) 0.1 0.1 0.1 0.5 0.1 0.1 0 0 (TP) note: filter cut"A"180818
nickel (mg/kg) 1.3 0.9 2.3 0.1 0.9 0.7 0 0
Contaminants
silicon (mg/kg) ASTM 42.7 31.6 42.1 24.4 28.0 20.0 31 39
sodium (mg/kg) D6595-11 1.8 3.3 3.7 0.3 3.6 1.8 0 0
Oil Additives
magnesium (mg/kg) 17 15 17 11 17 18 0 0
zinc (mg/kg) 841 857 815 901 917 882 0 0
molybdenum (mg/kg) ASTM 1 0 1 2 1 0 0 0
calcium (mg/kg) D6595-11 2928 3598 3044 2971 3978 3584 0 0
phosphorous (mg/kg) 773 651 852 755 830 911 0 0
boron (mg/kg) 1 1 2 1 2 2 0 0
Infra Red
ASTM
TBN (mgKOH/g) 0.00 0.00 0.00 0.00 0.00 - -25% -50%
D2896-07A
TAN (mgKOH/g) ASTM D974-97 0.00 0.00 0.00 0.00 0.00 0.00 0 0
soot (Abs/cm) 0 0 0 0 0 - 0 0
ASTM
glycol (% vol) E 2412-10 0 0 0 0 0 - 0 0
water (% vol) 0.00 0.00 0.00 0.00 0.00 0.00 0 0
ASTM
fuel dilution (% vol)
D3828-09
0 0 0 0 0 - 0 0
oxidation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
ASTM
nitration (x.100)abs/0.1mm E 2412-10
0 0 0 0 0 - 0 0
sulphation (x.100)abs/0.1mm 0 0 0 0 0 - 0 0
Physical Tests Particle Cleanliness Analysis
water (%) ASTM D1744 0.00 0.00 0.00 0.00 0.00 - 0 0 ISO 4406 - 04 36873
F.debris (mg Fe/L) Midas 8 10 9 7 9 8 0 0 ISO 4406 - 06 24638
visc @ 100oC (cSt) ASTM 12.24 11.25 11.29 11.58 11.12 11.08 +-10% +-30% ISO 4406 - 14 976
visc @ 40oC (cSt) D445-11a 0.00 0.00 0.00 0.00 0.00 0.00 +-10% +-30% Count 1ml 0
Iso Code (Part/mL) ISO 4406 22/20/16 22/19/16 21/18/14 22/19/16 16/16/15 22/22/17
Element Trends Graph
450%
iron
(mg/kg)
400%
350%
Percentage of Limit
300% copper
(mg/kg)
250%
200%
150% silicon
(mg/kg)
100%
50%
Ferrous
0%
Debris
21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 (Midas)
% Variance
Oil Name: SHELL SPIRAX S4 CX 60
Visc@40°C: 296 Visc@100°C: 23 TBN 0 2.0
Compartm't DIFFERENTIAL
Sample Date 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 0.0
Analysis Date 24 Apr, 18 07 Jun, 18 18 Jul, 18 21 Aug, 18 29 Sep, 18 12 Dec, 18 21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18
250%
iron
(mg/kg)
200%
Percentage of Limit
copper
150% (mg/kg)
100%
silicon
(mg/kg)
50%
Ferrous
0%
Debris
21 Apr, 18 05 Jun, 18 16 Jul, 18 18 Aug, 18 26 Sep, 18 10 Dec, 18 (Midas)