USER

DOCUMENT NO. :

ACP-EXA-ICG-PETRO-QLY-PS-006
PT PETROCHINA INTERNATIONAL JABUNG LTD

KONTRAKTOR :
PROJECT NO. :

J002-18-ACP
PT INDO CIPTA GEMILANG
PACKAGER
Page

1 of 7
PT EXATRA ENJINERING PT AZYMUTH CITRA PERKASA

WELL HOOK UP FLOW LINE INSTRUMENTATION PACKAGE WELLHEAD

CONTROL PANEL

PENETRANT TEST PROCEDURE

Approved
Approved With Comment
Resubmit For Approval

Reviewed (Not For Approval)

Reviewed With Comment

NOTES:
APPROVAL OF THIS DOCUMENT WILL NOT RELIEVE
CONTRACTOR FROM ITS OBLIGATION TO COMPLETE
ALL THE WORK IN ACCORDANCE WITH THE TERMS OF
THE CONTRACT

USER

Rev
Date Description BY CHK’D REV’D APPR
No.

A 11/12/2018 Issued For Review DTR DWI

 ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-006
PENETRANT TEST PROCEDURE
REV. A Page 2 of 7
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18

DAFTAR REVISI

REV. HAL. TGL KETERANGAN PERUBAHAN

 ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-006
PENETRANT TEST PROCEDURE
REV. A Page 3 of 7
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18

LIST OF CONTENTS

1.0 SCOPE
2.0 APPLICABLE CODES
3.0 PERSONNEL QUALIFICATION
4.0 PENETRANT MATERIALS
5.0 PROCEDURE
6.0 EVALUATION OF INDICATION
7.0 ACCEPTANCE STANDARDS
8.0 REPAIR REQUIREMENTS
9.0 POST EXAMINATION CLEANING
10.0 RE-EXAMINATION
11.0 PROCEDURE QUALIFICATION
12.0 REPORTING
13.0 SAFETY
14.0 PERFORMANCE DEMONSTRATION
 ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-006
PENETRANT TEST PROCEDURE
REV. A Page 4 of 7
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18

1.0 SCOPE
1.1 This procedure provides the requirements and acceptance standards for color contrast visible dye
penetrant examination of weldment on austenitie stainless steel, carbon steel, nickel base alloys
and titanium materials in accordance with ASME BPV Section V Article 6, 2013.
1.2 This procedure is applicable to the solvent removable penetrant system.

2.0 APPLICABLE CODES

2.1 ASME BPV Sect. V Article 6, 2013
2.2 ASME BPV Sect. V SE 165, 2013 As complementary reference
2.3 ASME BPV Sect. VIII Appendix 8, 2013 As mandatory reference
2.4 Client’s specification (If any).

3.0 PERSONNEL QUALIFICATION

Personnel performing liquid Penetrant Examination in accordance with this procedure shall be qualified
and certified.

4.0 PENETRANT MATERIALS

The following list of materials (or their equivalent) shall be used for the liquid penetrant examination :
MANUFACTURE MATERIAL TYPE
Magnaflux Penetrant SKL-SP1 (Visible)
Remover SKC-S
Developer SKD-S2
The user of this penetrant materials shall obtain certification of contaminant content for all liquid
penetrant materials used on nickel base alloys, austenitic stainless steel, and titanium. These
certifications shall include the penetrant manufacturer's batch numbers and the test results obtained in
accordance with ASME Section V Article 6 Paragraph T-641.

5.0 PROCEDURE
5.1 Surface preparation
5.1.1 Surface preparation by grinding, machining, or other method may be necessary where surface
irregularities could mask indications of unacceptable discontinuities. Grit or shot blasting is
prohibited as a method of surface preparation.

5.1.2 Prior to each liquid penetrant examination, the surface to be examined and all adjacent areas within
at least 25 mm shall be dry and free of all dirt, grease, lint, scale, welding flux, weld spatter, point,
oil and other extraneous matter that could obscure surface openings or otherwise interfere with the
examination.

5.1.3 Typical cleaning agents which may be used are detergents, organic solvents, descaling solutions
and paint remover. Degreasing and ultrasonic cleaning methods may also be used.

5.1.4 The remover listen in paragraph 4.0 shall be used for cleaning prior to the penetrant examination.

5.2 Pre-Examination cleaning and drying

After cleaning, drying of the surfaces to be examined shall be accomplished by normal evaporation or
with forced hot or cold air. A minimum of two (2) minute or ensure that the cleaning solution has
evaporated prior to application of the penetrant and maximum of fifteen minutes (15) is applied prior
to penetrant application.
 ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-006
PENETRANT TEST PROCEDURE
REV. A Page 5 of 7
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18

5.3 Penetrant application

5.3.1 The temperature of the penetrant and the surface being examined shall be within the range of 10º
C to 52º C, throughout the examination period.
5.3.2 The dye penetrant may be applied spraying or brushing only for small or local spot examination to
the surface of part being examined. The test surface parts being examined shall be maintained wet
with the dye penetrant for minimum dwell times as per Table T-672.
5.4 Excess penetrant removal
After the penetrant time has elapsed, any penetrant remaining on the surface shall be removed by
wiping with a cloth or absorbent paper, repeating the operation until most traces of penetrant have
been removed. The remaining traces shall be removed by lightly wiping the surface with cloth or
absorbent paper moistened with solvent. To minimize removal of penetrant from discontinuities, care
shall be taken to avoid the use of excess solvent. Flushing the surface with solvent, following the
application of the penetrant and prior to developing, is prohibited.
5.5 Drying after excess penetrant removal
For solvent removable technique, the surfaces may be dried by normal evaporation, blotting, wiping,
or forced air within 2 to 5 minutes prior to applying developer and ensure that the surface of part
being examined is dry and clean

5.6 Developing
5.6.1 Apply developer ASAP complying to section 5.5 as above after penetrant removal and the part is
dry for all surfaces under examination. It shall be applied by spraying.
5.6.2 Developing time for final interpretation begins immediately after a wet developer coating is dry. The
minimum developing time shall be 10 minutes

5.7 Interpretation
5.7.1 Final interpretation
Final interpretation shall be made within 10 to 60 minutes after the requirement of paragraph 5.6.2
is satisfied. If bleed-out does not alter the examination results, longer period are permitted.
5.7.2 Characterizing indications(s)
The type of discontinuities are difficult to evaluate of the penetrant diffuses excessively into the
developer. If this condition occurs, close observation of the formation of indication(s) during
application of the developer may assist in characterizing and determining the extent of the
indication(s).
5.7.3 Surface discontinuities are indicated by bleed-out of the penetrant which is normally a deep red
color that stains the developer. Indications with a light pink color may indicate excessive cleaning.
Inadequate cleaning may leave an excessive back ground making interpretation difficult. A
minimum light intensity of 100 fc (1000 Lx) is required to ensure adequate sensitivity during the
examination and evaluation of indications.

6. EVALUATION OF INDICATION
6.1 All indications that area suspect shall be investigated to the extent that the examiner can evaluate
such indications in terms of the liquid penetrant acceptance standards for weldments.
6.2 An indication is the evidence of a mechanical imperfection. Only indications with major dimensions
greater than 1/16 in. (1.5 mm) shall be considered relevant.
6.2.1 A linear indication is one having a length greater than three times the width.
6.2.2 A rounded indication is one of circular or elliptical shape with the length equal to or less than three
times the width.
6.2.3 Any questionable or doubtful indications shall be re-examined to determine whether or not they are
relevant.
 ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-006
PENETRANT TEST PROCEDURE
REV. A Page 6 of 7
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18

7.0 ACCEPTANCE STANDARDS

7.1 ASME BPV Sect. VIII Div.1 Appendix 8 Paragraph 8-4, the 2013.
These acceptance standards shall apply unless other more restrictive standards are specified for
specific materials or applications.

All surfaces to be examined shall be free of :

a) Relevant linear indications
b) Relevant rounded indications greater than 3/16 in. (5 mm)
c) Four or more relevant rounded indications in a line separated by 1/16 in. (1.5 mm) or less (edge
to edge)
d) An indications of an imperfection may be larger than the imperfection that causes it however, the
size of the indication is the basis for acceptance evaluation.

8.0 REPAIR REQUIREMENTS

Unacceptable imperfections shall be repaired and re-examination made to assure removal or
reduction to an acceptable size by the same procedure use for the original examination.

9.0 POST EXAMINATION CLEANING

When required, post examination cleaning shall be accompanied by removal of residual penetrant
materials by flushing with solvent then finally wiping with rugs.

10.0 RE-EXAMINATION
A re-examination shall be carried out by the liquid penetrant system originally used. Where any
changes in the liquid penetrant procedure used for re-examination occur, it must be accompanied by
written authorization from the client and shall include a cleaning procedure which will ensure the
complete removal of any penetrant residues of the original penetrant. These residues may reduce
the sensitivity of the re-examination.
A re-examination shall be carried out if the background is such that interpretation of indications is
impaired or when the customer requests a re-examination.

11.0 PROCEDURE QUALIFICATION

When procedure qualification is specified, a change of requirement in Appendix 1 identified as an
essential variable from the specified value, or range of values, shall require requalification of the
written procedure. A change of a requirement identified as a nonessential variable from the specified
value, or range of values, does not require requalification of the written procedure.

12.0 REPORTING
Result of each examination shall be recorded on report form for Liquid Penetrant Examination in
Appendix 2. These shall contain all penetrant information concerning the materials for weld
inspected.

13.0 SAFETY
13.1 Care shall be exercised during examination for penetrant materials with relatively toxic and highly
flammable.
13.2 Manufacturer's direction shall be followed at all times.
13.3 Smoking is prohibited while performing liquid penetrant examination.
13.4 Controlled conditions shall be established for correct disposal of pressure aerosol cans.
 ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-006
PENETRANT TEST PROCEDURE
REV. A Page 7 of 7
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18

14.0 PERFORMANCE DEMONSTRATION

Performance demonstration when required by the referencing code section, shall be documented.