INTERACTIVE SCHEMATIC

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schematic and machine views.
ELECTRICAL SYMBOLS BASIC HYDRAULIC
HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

Click here to view the

Spring
Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner (Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”

©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 KENR8379-08
October 2018

797F Off-Highway Truck

Hydraulic and Powertrain Oil System
LAJ1-UP
WSP1-UP
LTZ1-UP

Volume 1 of 3: Steering
Volume 2 of 3: Steep Grade - Braking and Cooling
Volume 3 of 3: Optional Oil Sands Loafing Attachment

© 2018 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE - STEERING

COMPONENT LOCATIONS - Volume 1

Machine Schematic
Description Part Number
Location Location
Accumulator Gp - Precharge Pressure 253-4120 1 J-13

Cylinder Gp - Left Steer 194-6171 2 I-1

Cylinder Gp - Right Steer 288-5537 3 G-1

Filter - Hydraulic 4T-6788 4 D-5

Filter Gp - Oil 290-2569 5 B-8

Filter Gp - Oil 339-9708 6 F-5

Filter Gp - Oil (Case Drain) 290-2569 7 E-3

Motor Gp - Fan Speed Control 226-6003 8 G-10

Pump Gp - Brake Cooling Drive 281-8284 9 C-13

Pump Gp - Metering 192-3897 10 H-7

Pump Gp - Steering And Fan 284-9631 11 C-9

Sensor Gp - Pressure 221-3405 12 J-12

Sensor Gp - Pressure (Park Brake Retract) 221-3410 13* B-5

Sensor Gp - Speed 186-0131 14 A-3 , G-10

Sensor Gp - Temperature 134-2252 15 C-3

Switch As - Steering Oil Level 172-8660 16 C-3

Tank Gp - Hydraulic 280-2090 17 D-4

Valve Gp - Make Up (Fan Anti - cav) 183-7170 18 G-12

Valve Gp - Pressure Reducing 226-0835 19 H-14

Valve Gp - Solenoid 288-4351 20 H-11

Valve Gp - Steering 151-5933 21 I-3

Note * - Component not shown

Always check Component part Numbers with Parts Manual for your specific machine
COMPONENT TABLE - STEEP GRADE

COMPONENT LOCATIONS - Volume 2

Part Machine Schematic

Description
Number Location Location

Accumulator Gp - Brake Precharge 377-4739 22 G-9

Accumulator Gp - Brake Precharge 377-4739 23 F-6

Adjuster Gp 205-0560 24 I-11

Adjuster Gp 205-0560 25 I-1

Connector As - Orifice 335-3978 26 E-7

Connector As - Orifice 335-3978 27 E-7

Control Gp - Brake 321-5086 28 F-6

Control Gp - Hyd (Traction Control System) 222-4744 29 I-8

Core As 299-3290 30 I-12

Core As - Front / Rear Brake Cooler 331-0301 31 H-3

Core As - Front / Rear Brake Coolers 331-0301 32 B-4

Cylinder Gp - Basic 339-3275 33 D-13

Cylinder Gp - Hoist 289-8616 34 I-3

Filter Gp - Brake System Oil 290-2567 35 B-9

Filter Gp - Oil (Brake Cooling) 339-9703 36 H-2

Filter Gp - Transmission 334-0572 37 I-12

Filter Gp - Transmission 334-0572 38 G-13

Filter - Hydraulic 4T-6788 39 C-6

Manifold Gp - Power Access Line Relief 336-0981 40 C-13

Motor Gp - Rear Axle Fan 257-6844 41 B-7

Motor Gp - Rear Axle Lube 296-5306 42 F-12

Orifice 164-5545 43 C-13

Plug As 242-7114 44 I-12

Pump Gp - Brake Charge 314-9248 45 A-10

Pump Gp - Brake Cooling Drive 281-8284 46 A-10

Pump Gp - Elec Dr (Relief Valve) 5T-1060 47 C-4

Pump Gp - Electric Drive 293-3902 48 A-13

Pump Gp - Hoist 354-6918 49 B-10

Pump Gp - Rear Axle Lube 324-2716 50 F-13

Screen As 9P-9555 51 F-13

Screen As 172-6104 52 F-13

Screen Gp - Bypass Switch 172-2395 53 C-10

Screens - Brake Cooling N/A 54 B-5

Sensor Gp - Parke Brake Pressure 221-3410 55 J-8

Sensor Gp - Parke Brake Pressure 221-3410 56 H-8

Sensor Gp - Pressure 221-3405 57 F-8,F-7

Sensor Gp - Pressure 221-3405 58 F-6

Sensor Gp - Pressure 221-3415 59 G-13

Sensor Gp - Temp 134-2252 60 F-1

Sensor Gp - Temp 134-2252 61 J-1

Sensor Gp - Temp 134-2252 62 J-11

Sensor Gp - Temp 134-2252 63 F-11

Sensor Gp - Temp 288-8390 64 I-13

Switch As - Pressure 130-7459 65 I-13

Switch As - Pressure (Service Brake) 128-5091 66 E-7

Switch Gp - Filter Bypass 164-7577 67 G-13

Switch Gp - Filter Bypass 164-7577 68 I-12

Tank Gp - Hydraulic 280-2090 69 B-6

Valve - Check 123-4750 70 F-7

Valve - Check 6E-4701 71 G-8

Valve - Check 340-9727 72 C-4

Valve Gp - Control 293-4974 73 H-4

Valve Gp - Diverter 168-7859 74 H-12

Valve Gp - Manual Bypass Control 336-0978 75 C-14

Valve Gp - Mtg 371-4190 76 E-8

Valve Gp - Relief 346-4815 77 C-7

Valve Gp - Relief 172-5381 78 G-13

Always check Component part Numbers with Parts Manual for your specific machine
COMPONENT TABLE - SANDS LOAFING (ATCH)

Component Location - Volume 3

Part Machine Schematic
Description
Number Location Location
Core As 331-0301 79 C-3 , C-2

Cylinder Gp - Hoist 289-8616 80 E-3 , F-3

Filter - Hydraulic 4T-6788 81 C-4

Filter Gp - Oil (Brake Oil) 339-9703 82 C-2 , D-2

Pump Gp - Brake Charge 314-9248 83 A-5

Pump Gp - Brake Cooling 281-8284 84 A-5

Pump Gp - Hoist 354-6918 85 B-6

Screen Gp - Bypass Switch 172-2395 86 B-6

A-8 , B-1
Sensor Gp - Temperature 134-2252 87
E-1 , F-8

Tank Gp - Hydraulic 280-2090 88 B-4

Valve Gp - Control 293-4974 89 F-6

Valve Gp - Diverter 376-4642 90 D-3

Valve Gp - Diverter 342-2110 91 D-2

Valve Gp - Manifold 376-7246 92 A-4

Valve Gp - Relief 364-5661 93 A-4

Always check Component part Numbers with Parts Manual for your specific machine.
TAP TABLE - STEERING

TAP LOCATIONS - Volume 1

Tap Schematic
Description
Number Location
Y Brake Cooling Drive Pump Pressure E-14
W Radiator Fan Pressure G-12
RR Steering Accumulator Pressure I-12
X Steering Flow Amp I-5
SS Steering Pump Pressure I-12
YY Steering Return H-11
UU Steering Supply I-11
TAP TABLE - STEEP GRADE

TAP LOCATIONS - Volume 2

Schematic
Tap Number Description
Location
A Rear Brake Slack Adjuster H-11

B Front Brake Slack Adjuster H-1

C Brake Accumulator F-9

D Brake Accumulator F-6

E Brake Pedal E-6

F Right Rear Park Brake F-10

G Left Rear Park Brake J-10

H Tcs Pilot H-7

I* Brake To Tank D-5

J Raxl Drive Pump Pressure F-11

K Brake Charge Pressure B-9

L Right Rear Service Brake G-11

M Left Rear Service Brake I-11

N Left Front Service Brake I-4

O Right Front Service Brake G-1

Q Left Rear Brake Cooling In J-10

R Right Rear Brake Cooling In F-10

S Left Front Brake Cooling Out J-2

T Left Front Brake Cooling Out J-1

U Right Front Brake Cooling In F-2

V Right Front Brake Cooling Out F-1

Z Front Brake Cooling Supply B-5

AA Rear Brake Cooling Supply B-5

BB Left Brake Pressure J-8

CC Right Brake Pressure I-8

DD Pilot Oil Bypass (To Front Brake Cooling) J-7

EE Pilot Oil Bypass (To Rear Brake Cooling) I-6

FF Hoist Cylinder Rod End Pressure J-4

GG Pilot Pressure -Rod End To Tank (Raise) J-4

HH Pilot Pressure -Pump To Rod End (Lower) I-5

JJ Pilot Pressure -Pump To Head End (Raise) I-5

KK Pilot Pressure -Head End To Tank (Lower) H-5

LL Hoist Cylinder Head End Pressure H-4

PP Hoist Pump Discharge/brake Cooling Supply I-5

Note * - component not shown
TAP TABLE - OIL SANDS (ATCH)

Tap Location - Volume 3

Pressure and Sampling
Tap Schematic
Description
Number Location
Q Right Rear Brake Cooling In F-7

R Left Rear Brake Cooling In A-7

S Left Front Brake Cooling Out E-2

T Left Front Brake Cooling Out E-1

U Right Front Brake Cooling In B-2

V Right Front Brake Cooling Out B-1

Z Front Brake Cooling Supply A-3

AA Rear Brake Cooling Supply A-3

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

253-4120

J J
221-3405

194-6171

P
151-5933
L
I PP P L I

T R

LS CL
HP
288-4351

H H

LS
STEERING POSITION
SENSOR

192-3897
186-0131

226-0835
183-7170

CR
226-6003
G HT G
T EF R

288-5537

F F

PRESSURE AND FLOW PRESSURE AND FLOW

COMPENSATOR VALVE COMPENSATOR VALVE

339-9708

290-2569

E E

A M G T1 L1 L1 T1 G1 MA A B MB G2 T1A

4T-6788

PUMP
280-2090
D Vg MIN Vg MAX
DRIVE Vg MAX Vg MIN
Vg MIN Vg MAX D
BOX

172-8660

134-2252
C S M1 T2 R L2 U R1 T2 M1A SL S M1B T2A R2 C

284-9631
281-8284

290-2569 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

B SUPPLY LINE
STEERING CIRCUIT
B
DRAIN / RETURN LINE
BRAKE COOLING PUMP OUTPUT
LOAD SENSING LINE

221-3410 LINE PATTERNS

Pressure Line
AA
Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

BB Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component LocationsTable)
138-1234 Part Number

A THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK A

HYDRAULIC AND POWERTRAIN OIL SYSTEM
VOLUME 1 of 3: STEERING
MEDIA NUMBER: KENR8379-08
186-0131
SCHEMATIC PART NUMBER: 272-3213, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

LEFT REAR (55) SENSOR GP

(62) SENSOR GP PRESSURE (PARK BRAKE RETRACT)
TEMPERATURE P2
134-2252 G 221-3410 PUMP BYPASS SECTION HOIST SECTION
LEFT WHEEL-GP & FD LEFT FRONT

J DD FF T J
BB
CYLINDER ROD END
TO TANK (RAISE)

BYPASS TO FRONT
BRAKE COOLING GG
P L
(30) CORE AS LEFT BRAKE PRESSURE
299-3290
Q
PUMP TO CYLINDER
ROD END (LOWER)
FD OIL LEVEL
PP S
(61) SENSOR GP
(65) SWITCH AS (68) SWITCH GP D HH TEMPERATURE
PRESSURE
130-7459
FILTER BYPASS
164-7577
M (34) CYLINDER GP 134-2252
(29) CONTROL GP HOIST
HYDRAULIC 289-8616
222-4744
EE
(37) FILTER GP
I TRANSMISSION
BYPASS TO REAR
I
334-0572
BRAKE COOLING PUMP TO CYLINDER
HEAD END (RAISE) N

(24) ADJUSTER GP R RIGHT BRAKE PRESSURE

TCS JJ (25) ADJUSTER GP
205-0560
205-0560
(44) PLUG AS (74) VALVE GP
242-7114 DIVERTER
168-7859
PILOT
(64) SENSOR GP CC ON/OFF (31) CORE AS
TEMPERATURE FRONT / REAR
288-8390 BRAKE COOLER
H KK 331-0301
(56) SENSOR GP
11 L/Min

PRESSURE
221-3410
OIL LEVEL
DIFF-COLD
OIL LEVEL
DIFF-HOT

CYLINDER HEAD END (36) FILTER GP

TO TANK (LOWER)
OIL (BRAKE COOLING)
H 339-9703 H
B
LL
A
B
(78) VALVE GP
BANJOHOUSING HOIST PILOT DRAIN
RELIEF FROM FILTER
OIL SUMP 172-5381
(59) SENSOR GP
PRESSURE
(38) FILTER GP 221-3415 (73) VALVE GP
TRANSMISSION CONTROL
334-0572 (67) SWITCH GP 293-4974
FILTER BYPASS
164-7577

BRAKE
CONTROL
MODULE

(71) VALVE GP
G L CHECK
G
6E-4701
O

(22) ACCUMULATOR GP
BRAKE (60) SENSOR GP
377-4739 (57) SENSOR GP TEMPERATURE
PRESSURE (70) VALVE CHECK 134-2252
C 221-3405 123-4750
D (58) SENSOR GP U
(23) ACCUMULATOR GP PRESSURE O
BRAKE 221-3405
377-4739
R
ACC1 PS1 SUPPLY PS2 TCS HOIST BCD ACC2
RV1

SQ1 SV3
LE1 PS3 V
(28) CONTROL GP
F BRAKE
F
T2
(63) SENSOR GP SV2 321-5086
PR2
(42) MOTOR GP TEMPERATURE
(50) PUMP GP REAR AXLE LUBE 134-2252 F PR1 FL1
296-5306 RIGHT FRONT
REAR AXLE LUBE
RIGHT REAR
324-2716 CV2
CV1
TSB
P A

(51) SCREEN AS
J
T T1 T
9P-9555 HF1 PD2 HF2 PD3 PLUG HF3
PD1 SV1

(52) SCREEN AS 1
172-6104
PS5 SH1 SH2

FSB
E E
RIGHT WHEEL-GP & FD PB R PS4 F

(27) CONNECTOR AS
E
(76) VALVE GP (26) CONNECTOR AS
ORIFICE ORIFICE
MTG
335-3978 335-3978
371-4190

(66) SWITCH AS
PRESSURE
128-5091

(33) CYLINDER GP
BASIC
339-3275
D I D
RAISE
LOWER

(39) FILTER
HYDRAULIC (72) VALVE CHECK
4T-6788 340-9727
(75) VALVE GP P
Ø2.4mm MANUAL BYPASS CONTROL
2 1 336-0978 S (47) PUMP GP
ELECTRIC DRIVE
(77) VALVE GP 5T-1060
RELIEF
346-4815 M
(43) ORIFICE
164-5545 (53) SCREEN GP
BYPASS SWITCH
C 172-2395 T F C
(40) MANIFOLD GP
POWER ACCESS
LINE RELIEF
336-0981

TO CYLINDER TO CYLINDER
K
HEAD END ROD END

C2 C1 (41) MOTOR GP Z (32) CORE AS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

(49) PUMP GP REAR AXLE FAN FRONT / REAR BRAKE OIL COOLER
HOIST 257-6844 PILOT PUMP OUTPUT
331-0301 POWER ACCESS
354-6918
PUMP GP - HOIST CIRCUIT
SUPPLY LINE
BRAKE ADJUSTER CUIRCUIT
(35) FILTER GP MOTOR GP - REAR AXLE LUBE CIRCUIT
BRAKE SYSTEM OIL DRAIN / RETURN LINE
290-2567 PUMP GP - REAR AXLE LUBE CIRCUIT
(54) SCREEN GP PUMP GP - BRAKE CHARGE CIRCUIT
B BRAKE COOLING BRAKE COOLING B
ELECTRICAL CIRCUITS

LINE PATTERNS
PUMP
Pressure Line
DRIVE
Pilot / Load Sensing Pressure
BOX AA
Drain / Return Lines
(45) PUMP GP (69) TANK GP
13800 BRAKE CHARGE HYDRAULIC 1435 Component Group
M kPa
314-9248 (STEEP GRADE)
317-2659 (SHALLOW GRADE)
280-2090
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

(48) PUMP GP Callout Number Component

FILL ELECTRIC DRIVE
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

138-1234 Part Number

TUBE 293-3902
(46) PUMP GP
BRAKE COOLING
281-8284 THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK
A HYDRAULIC AND POWERTRAIN OIL SYSTEM A
VOLUME 2 of 3: STEEP GRADE - BRAKING AND COOLING
MEDIA NUMBER: KENR8379-08
SCHEMATIC PART NUMBER: 272-3213, CHANGE: 03, VERSION: -
SCHEMATIC PART NUMBER: 272-3216, CHANGE: 04, VERSION: -

POWER ACCESS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
(89) VALVE GP PILOT OIL
CONTROL FROM BRAKE
293-4974 MANIFOLD
(Vol 2, G-7)
P2
PUMP BYPASS SECTION HOIST SECTION

F F

LEFT REAR
(87) SENSOR GP
TEMPERATURE
134-2252

Q
CYLINDER ROD END
BYPASS TO FRONT TO TANK (RAISE)
BRAKE COOLING
(80) CYLINDER GP
HOIST
289-8616
PUMP TO CYLINDER
ROD END (LOWER)

LEFT FRONT

(87) SENSOR GP
E BYPASS TO REAR
BRAKE COOLING
TEMPERATURE E
134-2252
PUMP TO CYLINDER
HEAD END (RAISE) (90) VALVE GP
DIVERTER
S
376-4642
HE RE
T
CYLINDER HEAD END
TO TANK (LOWER)
CV3
PILOT PDV
ON/OFF SIG (91) VALVE GP
DIVERTER
342-2110

CV1 CV2

SIG DRAIN

VALVE P2
D D
P2

TO BRAKE TANK
PUMP BRAKE
(Vol 2, C-6) COOL

(82) FILTER GP
OIL (BRAKE OIL)
339-9703

(79) CORE AS
331-0301
(79) CORE AS
331-0301 TO BRAKE TANK
(Vol 2, C-6)

C C

(81) FILTER
HYDRAULIC
4T-6788

(88) TANK GP
HYDRAULIC
280-2090
(86) SCREEN GP
BYPASS SWITCH
172-2395

RIGHT FRONT

(87) SENSOR GP
TEMPERATURE
134-2252

B B

U V

(85) PUMP GP
HOIST
354-6918 (93) VALVE GP
RELIEF
364-5661
RIGHT REAR
(87) SENSOR GP Z
TEMPERATURE
(92) VALVE GP
134-2252
MANIFOLD
376-7246
PUMP
DRIVE AA
BOX
R

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS PILOT PUMP OUTPUT
PUMP GP - HOIST CIRCUIT
A (84) PUMP GP (83) PUMP GP Pressure Line SUPPLY LINE A
DRAIN / RETURN LINE
BRAKE COOLING BRAKE CHARGE Pilot / Load Sensing Pressure BRAKE COOLING
281-8284 314-9248
Drain / Return Lines
THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK
Component Group HYDRAULIC AND POWERTRAIN OIL SYSTEM
CALLOUTS
VOLUME 3 of 3: OPTIONAL OIL SANDS LOAFING ATTACHMENT
MEDIA NUMBER: KENR8379-08
YY Taps (Pressure, Sampling, Sensor - by letter)
SCHEMATIC PART NUMBER: 272-3213, CHANGE: 03, VERSION: -
Callout Number Component Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name
in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
STEERING CONTROL VALVE AND RELIEF VALVE MANIFOLD VIEW
VIEW ALL CALLOUTS
1

21
20

UU

ACCUMULATOR PRESSURE
SENSOR
20
X
RR 12

UU

YY
STEERING AND FAN PUMP VIEW
VIEW ALL CALLOUTS

17 9 Y

Steering and
Fan Pump

Steering Pump Fan Pump

PRESSURE AND FLOW

COMPENSATOR VALVES
PRESSURE REDUCING VALVE VIEW
VIEW ALL CALLOUTS

19
HYDRAULIC TANK VIEWS
VIEW ALL CALLOUTS
17 Brake Actuation
Section Filler Tube

4
Brake Actuation
Section Steering and
Fan Section
Return Screens
7
Hoist and Brake
Cooling Section

Brake Cooling
Relief Valve
5
Steering and
14
Fan Section

Lower Sight Gauge Upper Sight Gauge

Hydraulic Tank, Right Side
VIEW A

Screen FRONT VIEW A

Steering Pump Suction Port

15

6
16
FAN CONTROL CIRCUIT VIEW
VIEW ALL CALLOUTS

RADIATOR

FRAME
W

18 CONNECT
TO PUMP CONNECT TO 8
HYDRAULIC
TANK
14
CHASSIS VIEW
VIEW ALL CALLOUTS
1
3

STEERING POSITION SENSOR

Sensor Head
Magnet
Cylinder - Head End

10 Rod

Connector

20
17

21

11
TRACTION CONTROL SYSTEM VALVE VIEW
VIEW ALL CALLOUTS

55 BB Accumulator(s) -
Brake Precharge

56 H CC 29
SERVICE BRAKE CONTROL VALVE VIEW
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28 E
MACHINE COMPONENT AND TAP LOCATIONS VIEW
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G Q M

L F R N O
9
8 47 70 72 77

64 78 52 51
C D K
65 44 30 41
37

71

38
39
59
74
48 40 75 43 33

S T U V
 HYDRAULIC TANK VIEWS
VIEW ALL CALLOUTS

Brake Actuation REAR VIEW

Section Filler Tube

Brake Actuation
Section

Hoist and Brake

Cooling Section

Brake Cooling
Relief Valve

VIEW A

Return Screens
FRONT 54 VIEW A
VIEW Z F
AA R
Hoist Valve Port
Front Pumps
Rear Brake
54 Hoist Oil Port Cooling Pump
CHASSIS VIEWS
VIEW ALL CALLOUTS
25
B
69
76
Hoist Screens - Internal TANK
J
TANK
35

TANK
34 36 32
45
49 22 23
24 A 31 32
34 42
50
73 DD
EE
PP

FRONT
TANK
BACK
KK JJ HH GG
LL
FF 46
BRAKE TEMPERATURE SENSORS VIEW
VIEW ALL CALLOUTS

61
60

REAR

63

LEFT FRONT

62

RIGHT FRONT
BRAKE SYSTEM FILTER VIEW
VIEW ALL CALLOUTS

35
68
BRAKE COOLING SCREENS VIEW
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53
BRAKE COOLING DRIVE VIEW
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46
BRAKE CHASSIS VALVE VIEW
VIEW ALL CALLOUTS

76

58

57

TANK 66

Service Brake Check Valve

Pressure Reducing Valve

Front Brake Relay Valve

Rear Brake Relay Valve
Unloader Solenoid

Unloader Diverter Valve

Parking Brake Check Valve
Parking Brake Relay Valve LEFT SIDE Screen

Front Brake
ARC Solenoid Rear Brake
ARC Solenoid

Accumulator
Purge Solenoid
Parking Brake
Solenoid

Rear Service Brake RIGHT SIDE

Shuttle Valve Front Service Brake
Relief Valve Shuttle Valve
MACHINE COMPONENT AND TAPS VIEW
VIEW ALL CALLOUTS

Q R

87

90

87

81

87

92 93 91
S T U V
HYDRAULIC TANK VIEW
VIEW ALL CALLOUTS

REAR
VIEW

Hoist Oil Port

VIEW A

Z
F
Hoist Valve Port
AA R Rear Brake Cooling Pump

Front Pumps
VIEW A
CHASSIS VIEWS
VIEW ALL CALLOUTS

88

Hoist Screens - Internal

TANK

80

TANK 85
82 79 83
79 84

80

89
TANK
BRAKE COOLING SCREENS VIEW
VIEW ALL CALLOUTS

86