Gulf Coast Alloy

Welding, Inc.
Leaders in Pressure Vessel Process Piping & Skid Fabrication

Pressure Vessels | Tray Towers | Skid Packages | Weld Overlay | Internal & External Coatings

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GCAW, engineers and fabricates high-pressure carbon steel pressure vessels to 8” thick and

pressures to 15,000 PSI. Our qualified and experienced engineers can perform a wide range of

engineered packages including cyclic vessel designs, high-pressure reactor designs from multiple

metallurgies, finite element analysis for extreme pressure / temperature environments, and PE

Stamped engineered packages that conform to the most stringent specifications.

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GCAW specializes in the engineering and fabrication of

large alloy tray towers and columns for the petrochemical

industry. Our dossier includes process towers of stainless

steel, nickel alloy, and clad steel/nickel towers that have

been custom engineered for the major oil refiners and

chemical plants worldwide.

Our strength lies in our experience and project

management of capital projects with high specification

and specialized metallurgical requirements. With our

team of professional engineers, fabricators, quality

control and project managers will provide highly

documented projects that meet the most critical path

schedules.

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 GCAW is your source for custom

high or low-pressure process skid

packages constructed to the most

stringent codes and specifications.

GCAW, engineers and fabricates

process packages as specified by our

petrochemical customer base in our

state-of-the-art facility with

tenured project management and

craftsman teams.

We have the facilities and

experience to project manage your

custom designed packages with

client engineers and quality

personnel resident at our facility.

With client engineers embedded in

our fabrication process, we can

optimize the design during

manufacturing, reducing production

time, minimizing potential for

rework, and mitigating delivery

delays. Located in the heart of the

petrochemical industry, our project

teams are selected for the most

critical path schedule-driven

projects to meet the demands of the

fast-paced oil, gas, and chemical

industries.

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GCAW is qualified and experienced in the fabrication of materials, including 300/400 series Stainless,

Duplex (2205), Super Duplex (2507), Nickel Alloy, Hastelloy, and Carbon Steel from small diameters to 20

feet in diameter. We also manufacture custom designed equipment and turn-key modular fabrication,

Columns, Tray Towers, Clad equipment, and Weld Overlay. Any of our fabricated products can be furnished

with special linings per your requirements. All vessels are built, tested, assembled, blasted and painted in-

house. This includes ladders and platforms, insulation, instrumentation or electrical that may be required.

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Our onsite blast and paint capabilities enable GCAW

to control the quality of the coating process with our

NACE certified coating inspectors. Internal and

external coatings are a large part of our

specialization, including epoxies, glass flake, coal tar,

polyurethane, and many other high spec coatings that

are specified by our sophisticated clientele.

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CAPABILITIES WELD OVERLAY SERVICES
Fabrication Space: 50,000 sq. ft. Minimum Size: 1 ½” Long Weld Neck
No. of Overhead Cranes: 6 Base Materials: All Alloys
Maximum Diameter: 20 ft. Overlay Materials: All Alloys
Maximum Length: 350 ft. COATING SERVICES
Maximum Weight: 250 Tons (500,000 lbs.) Internal Coating: All Systems
Maximum Thickness: 8” External Coating: All Systems
Major Equip Fab.: ASME Code Pressure CODES & STANDARDS
Vessels, Tray Towers,
ASME Sec VIII Div. 1 & 2, ASME Sec 1, AWS
Columns, Deaerators,
D1.1, API 650, API 12F, ASME B31.3, ABS
Skid Packages, and all
Canadian Registration
related items.
Stamps Held: U, U2, S, R, NB

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 Gulf Coast Alloy Welding, Inc.

• A Privately Owned Texas Corporation established in 1981.

• Member of the Houston Minority Business Council

4403 Theiss Road Humble, Texas 77338

PO Box 1327 Humble, TX 77347
Phone: (281) 821-0543
Fax: (281) 821-0545
www.gcaw.com
sales@gcaw.com

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