SPPA-E3000
Static Excitation Systems (SES)
Table of contents
1. Introduction .............................................................................................................................................. 3
2. Basic circuit ............................................................................................................................................. 4
3. Basic Module (mech. design)...................................................................................................................... 5
4. Equipment scope ....................................................................................................................................... 7
5. Method of operation ................................................................................................................................ 13
5.1 Automatic voltage regulator .............................................................................................................. 13
5.2 Field current regulator....................................................................................................................... 13
5.3 Other modes .................................................................................................................................... 13
5.4 Tracking control ............................................................................................................................... 13
5.5 Excitation limiter ............................................................................................................................. 14
5.6 Power system stabilizer (PSS)............................................................................................................ 14
5.7 Control ........................................................................................................................................... 14
6. Software ................................................................................................................................................ 15
7. Application ............................................................................................................................................ 16
8. Technical specifications ........................................................................................................................... 17
9. Abbreviations ......................................................................................................................................... 18
1. Introduction
®
The SPPA-E3000 SES type THYRIPOL (SPPA Siemens
Power Plant Automation) is a static excitation system that is
suitable for every type of synchronous generator or
synchronous compensator. It is suitable for use in hydro,
steam, or gas power plants.
It is easily adapted to the conditions in the plant, making it
optimally suitable for both new plants and modernization of
existing plants.
Numerous flexible, project-specific adaptations are possible
to take account of the technical conditions when
modernizing plants.
A voltage regulator based completely on digital technology controls the excitation of the synchronous machine directly through a
thyristor converter.
The voltage regulator contains a powerful microprocessor, which takes care of both voltage regulation and all important limiting
and monitoring functions in the excitation system as well as generating the delay angle for the converter.
A high level of availability is achieved with the use of tried and tested industrial components.
The consistently modular design pays off in the extremely easy operation and service.
A short description of the basic modules of the basic circuit and a detailed account of the scope of devices and components and
how they work are provided below.
2. Basic circuit
■ Excitation transformer (1)
On the primary side, the converter transformer is connected to the terminals of the synchronous machine and is used as a
power source for the field-circuit rectifier. The converter transformer can optionally be connected to the medium-voltage system
of the power plant auxiliary power supply.
■ Thyristor converter (2)
The thyristor converter consists of a fully controlled compact converter.
■ De-excitation device (3), (4), (5)
The de-excitation device consists of the field circuit breaker (3) on the supply side (optionally also output side) of the thyristor
converter, combined with the overvoltage protection SICROWBAR (4) and the field discharge resistor (5)
■ Overvoltage protection (4)
The crowbar overvoltage protection is connected directly to the DC output of the thyristor converter and prevents any
overvoltages that may arise from faults in the synchronous machine.
■ Open- and Close-Loop control (6), (7)
The controller consists of the voltage regulator (6) for regulating the generator terminal voltage and the independent manual
regulator (7) for regulating the field current Both regulators are implemented in a powerful module, which also performs all
higher-level control, monitoring, and communication tasks.
■ Trigger set (8)
The trigger set function and monitoring near to the converter are performed by a SINAMICS DC-MASTER compact station
series 6RA80 for converter powers up to approx. 2,000 A.
■ Excitation build-up (9)
There is also a field-flashing circuit (9) as an auxiliary item of equipment, which initiates targeted excitation build-up
independently of the remanent voltage of the synchronous machine.
6 8
SG 3
3~
4
5
2
9
Fig. 4: SIMOTION D435-2 processor module Fig. 5: Interface modules (example: TM15 / TM30)
■ Accuracy: 0.5%
■ Resolution: 14 bits
■ Sampling rate: 100 µs
■ 2 additional process
inputs: 0..20mA and
0..10V
■ Voltage inputs (3-phase):
100/110/120 V
■ Current inputs (2-phase
or 3-phase): 1/5A
The interaction between the core components is schematically illustrated in Fig. 15 for a 2-channel fully redundant voltage
regulator (2 automatic / 2 manual channels).
4.Equipment scope
Excitation transformer
A converter transformer, e.g. of the cast-resin type GEAFOL ®, is
provided to supply the excitation system with power. The
®
GEAFOL design avoids the restrictions of liquid-filled
transformers while benefiting from their advantages, such as
reliability and a long life.
Thyristor converter
Depending on the redundancy requirements, the thyristor
converter comprises one or two adjacent cubicles with
■ the power thyristors,
■ the associated heat sinks,
■ arm-circuit fuses,
■ monitoring equipment and
■ the triggering units for the thyristors.
To dissipate the heat of the converter losses, redundant radial fans are provided as a built-on element on top of the converter
cubicles. If SIMOREG compact units are used, a powerful fan is integrated into each device. A redundant fan design is also
possible as an option.
Overvoltage protection
If the field winding of a synchronous machine is connected to a
controlled or uncontrolled converter, overvoltages cannot be
prevented without special protection measures. These
overvoltages can arise due to injected currents, which are
transferred to the field circuit when operational faults occur on the
three-phase side of the synchronous machine. They can also
occur on switching operations in the three-phase supply circuit of
the excitation system.
A monitoring device signals that the surge suppressor has Fig. 10: Example: SICROWBAR surge suppressor (over-
responded to protect the generator. voltage protection), type 7VV3003
De-excitation device
The de-excitation device must ensure de-excitation of the
synchronous machine independently of the control of the
excitation system. This includes reliable interruption between the
excitation power source (converter transformer) and the field
®
winding of the generator. The THYRIPOL excitation system
therefore has an incoming circuit breaker on the three-phase side
of the field-circuit rectifier, which disconnects the converter and
therefore the field of the generator from the converter transformer Three-phase
in 3 poles. Alternatively, the DC side can also be disconnected by supply
a field circuit breaker instead of disconnection on the three-phase
side.
In any case, the field circuit of the generator must remain closed Sequence:
because otherwise high overvoltages occur. For this purpose, the 1 Field winding
n Firing pulse blocked
2 Field discharge resistor
crowbar is actively fired with the de-excitation command, such as n AC-fieldcircuit breaker opened and
3 Overvoltage protection
reduction of energy in field winding via
protective de-excitation, and the field discharge resistor in the 4 Rectifier
the field discharge resistor
5 AC-Field circuit breaker
field circuit is switched on. The excitation energy is decreased in
this together with the field winding. This resistor also determines
the de-excitation time and, because the current is load- Fig. 11: Schematic view of the de-excitation device
independent, the voltage applied to the field winding and the
thyristors of the converter.
As standard, the field discharge resistor is implemented as a cast-iron resistor with a linear current-voltage characteristic. In
special cases and as an option, a resistor with a non-linear current-voltage characteristics can be connected instead of the linear
field discharge resistor.
To increase safety and to permit operational de-excitation, control of the converter into inverter mode is also provided (see Fig.
12). In this case, the negative voltage -0.8 x UfD is applied to the field winding of the generator as a negative field voltage. In this
case, the thyristor bridge functions in inverter mode with α = 150° el and reduces the field current to zero within a short time. The
de-excitation time is largely determined by the magnitude of the negative field voltage.
URRM repetitive
peak off-state voltage
Protection UfD ceiling voltage
range
UfN rated field voltage
Fig. 12: Overvoltage protection range and de-excitation via inverter operation
In inverter mode, the three-phase incoming circuit breaker / field circuit breaker is closed to enable the energy stored in the rotor to
flow back into the power system via the thyristor bridge, which is operating in inverter mode.
After the field current has been reduced to almost 0 A, the command stage of the digital trigger set automatically blocks the firing
pulses and the three-phase incoming circuit breaker / field circuit breaker is opened in an almost de-energized condition after de-
excitation.
For protective de-excitation, this method of inverter de-excitation is not possible. The de-excitation is then performed via the
SICROWBAR and field discharge resistor, as described above.
Profibus DP
(option)
(option)
(e.g. TM31)
(e.g. TM31)
expansion
expansion
Channel 1
Channel 2
modules
modules
Optional
Optional
SIMOTION D435-2
SIMOTION D435-2
NTG-3000
NTG-3000
Channel 1
Channel 1
Channel 2
Channel 2
Profinet
Profinet
(incl. thyristor bridge)
SINAMICS DCM
Channel 1
Channel 2
The open-loop and closed-loop control of the excitation system can be implemented either non-redundantly in 1 channel (1
automatic channel voltage regulator and 1 manual channel field-circuit rectifier) or fully redundantly in 2 channels (2 automatic
channel voltage regulator and 2 manual channel field-circuit rectifier), also with redundant actual-value sensing. The power supply
units for open-loop and closed-loop control are also implemented redundantly, both as 1 and 2-channel variants.
5. Method of operation
5.1 Automatic voltage regulator
The voltage at the generator terminals is the main controlled variable. Its setpoint can be varied during operation with the setpoint
adjuster by ±10% (depending on the generator). Moreover, the voltage can be controlled as a function of the reactive current to
stabilize the reactive power distribution over several generators that are run in parallel. This is done with an adjustable quadrature-
droop circuit, which can also be used to compensate for the voltage drop across the unit transformer.
The voltage regulator controls the setpoint formed in this way with an accuracy of < ±0.5% over the entire defined load range of the
synchronous machine. Above this load range, the synchronous machine can only be operated for a short time.
After a settable time, the excitation limiter intervenes to bring the field current back to the permissible value in such a case.
Automatic Voltage Regulator complies with IEEE 421.5 type ST6B model.
The field current regulator is an additional control mode for the automatic voltage regulator.
The field current of the synchronous machine is adjusted to the field current setpoint adjuster. A field current regulator ensures that
the set value is maintained. The field current is measured internally in the SINAMICS DCM on the input side. In excitation devices
in SINAMICS DCM design, the field current is calculated from the three-phase input current of the converter. To be able to switch
bumpless from one mode (manual mode) to the other (automatic mode), the output signals of both regulators are compared and
track each other.
With the load-dependent THYRIPOL®-L excitation system, the field voltage is regulated instead of the field current.
Power factor (cos j) or reactive power control at the generator terminal (automatic closed-loop control system)
In the cos j controller, the actual value is compared with a settable cos j setpoint. If a deviation is found, the setpoint of the
voltage regulator is varied until the cos j control deviation has been eliminated. In island operation or at no load of the machine,
switchover from cos j control to the automatic voltage regulator is automatic. The reactive power controller is also in operation.
During operation, the setpoints of all active modes are continuously tracked to enable fast and almost bumpless switchover.
Automatic switchover to the field current regulator is performed only in the event of a fault, including when internal monitoring
functions of the field current respond or on fault messages in the generator voltage actual-value sensing.
Tracking of the signals between the two channels is performed via Profinet (see Fig. 15).
Under-excitation limitation
By varying the setting of the voltage setpoint, this limitation prevents individual generators from moving too far into the under-
excited range during low-load periods. The excitation is increased without regard for the terminal voltage as soon as the settable
limit characteristic is reached. The limit characteristic, which is coordinated with the machine protection, is formed by comparing
the generator terminal voltage and a variable that depends on the stator current and the electrical angle between the voltage and
the current. This enables good adaptation to the stability limit when operating in parallel with the grid.
Over-excitation limitation
The excitation limiter intervenes with a time delay in such a way as to temporarily enable enhanced grid support followed by a
voltage reduction. The excitation limiter permits a maximum ceiling current for a time of < 10s. If the voltage in the power system is
to remain below the setpoint or the setpoint is to be adjusted to higher voltage values and the power limits of the generator are
preventing the generator from taking the actual value to this setpoint, the excitation limiter will intervene.
V/Hz limitation
Generators are usually insensitive to high induction of short duration. The load caused by a frequency reduction for large
transformers is more critical because, in this case, localized eddy currents occur during excessive induction, which can result in
thermal overload. To avoid a power system collapse in such a case, it is better to reduce the voltage with the frequency, i.e. to use
a V/Hz limitation.
The PSS complies with IEEE 421.5 type 2B model (Dual Input PSS) or optionally PSS3B (Dual Input PSS). The active power and
the compensated frequency are used as the input variables. Both input variables are calculated from the 3-phase stator variables
(currents and voltage) of the generator by means of a calculation algorithm.
In the natural frequency range of the machine and power system, it exerts a damping influence via the voltage regulator and
generator excitation.
A PSS is recommended for power systems with long transmission lines, whose static stability is at risk and in which the natural
damping characteristic of the generator is insufficient.
5.7 Control
Each operating condition of the excitation system is monitored and displayed. The internal monitoring sequence provides the
following messages at the cubicle terminal in addition to the internal display:
■ Excitation is on
■ Excitation is off
■ Automatic closed-loop control system is on
■ Manual closed-loop control system is on
■ cos j control/reactive power control is on
■ Limitations active
For customer-specific design in modernization projects, further detailed messages are optionally possible.
6. Software
Operator-friendly software tools (Web server) ensure convenient commissioning and maintenance of the excitation system. The
regulator can be parameterized completely with the Web server.
For this purpose, the voltage regulator is connected to a PC via an Ethernet interface and configured via this.
The current parameter values can be displayed directly in the parameter list. After selection of a certain parameter, it can be
modified by entering a new value. Several predefined parameter lists for certain applications (e.g. inputs/outputs) and a complete
parameter list are available. A separate parameter list can also be compiled by entering the parameter numbers.
It is also possible to store the current parameterization on data media. This provides a way of documenting the actual condition of
the voltage regulator.
®
THYRIPOL -S has a TRACE memory. This is an important tool not only for commissioning, but also for diagnostics and
troubleshooting. With the TRACE function, up to 128 analog values of any type (measurement channels) can be recorded in a
similar way to a storage oscilloscope, and up to 8 of these can be displayed simultaneously. Each measuring channel can
alternatively be used for recording 16 binary values.
A convenient trigger can be used to start recording. When the pretrigger is set, the pre-event and post-event history around the
instant of the trigger event are recorded. The depth of recording can be configured. The sampling interval between two measuring
points is 1.25 ms.
7. Application
SES
In the upper power range, the converters of the SES excitation systems are implemented as thyristor stacks. In the lower power
range, on the other hand, SIMOREG DC-MASTER compact units are mainly used.
1 2 3
Fig. 18: Excitation system with 2 x 100% converter compact units and integrated redundant regulator
8. Technical specifications
The excitation system is designed in compliance with the valid IEC, VDE, DIN, and IEEE standards. Requirements from customer
specifications can also be considered.
The design is based on the following definitions of the VDI/ VDE guidelines 3680, sheet 2:
Depending on the excitation system, the following factors are considered by default:
®
■ THYRIPOL ≥ 1.6 UfN
®
■ THYRIPOL -L ≥ 1.4 UfN
For the voltage rating of the excitation system, the nominal ceiling voltage is decisive. The nominal value of the power source is
based on it as the supply voltage of the excitation system.
®
For the THYRIPOL excitation system, that means, on connection to the generator terminals, the rated voltage is assumed there
and the excitation system is loaded with the rated field current I fN of the generator.
®
In the case of the load-current dependent THYRIPOL -L excitation system, the rated current IGN flows in the stator of the
synchronous machine. This assumes the generator is at normal operating temperature.
Accuracy of the closed-loop control: 0.5% over the entire defined load range of the synchronous machine
9. Abbreviations
a Control angle of the converter - expressed in °el
Siemens AG
Power and Gas
Freyeslebenstrasse 1
91058 Erlangen, Germany
Siemens AG
Fossil Power Generation Division
Instrumentation, Controls & Electrical
Siemensallee 84
76187 Karlsruhe, Germany
E-mail: sppa-e3000.energy@siemens.com
www.siemens.com/energy/sppa-e3000
www.siemens.com/energy/excitationsystems
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