be defined as the amount of resistance to fade or color change of a printed surface when exposed to daylight (or an artificial light source) over a set period of time.
LIGHTFASTNESS, WEATHERABILITY OR CHEMICAL ATTACK?
Prolonged exposure to daylight is only one of
many reasons for color fade. A lightfastness rating is given as an ink property that can be quantified under a narrow set of parameters in SUNLIGHT SPECTRUM 250nm-2500 the lab. However, if the same printed sample were exposed to outside conditions, the resulting At the lower end of the daylight band is the color fade results would vary considerably from Ultraviolet content; these wavelengths extend the original lightfastness rating based on the beyond 380nm to approximately 100nm. Located weather ability parameters of the exposed just outside the daylight band, these wavelengths sample. The same printed surface could also are more energetic and are largely responsible react to Chemical Attack from solvents that for color fading. come into contact with the print from overprint lacquers, varnishes, lamination adhesives or The UV wavelengths are characterized at three even leaching of chemicals from the materials different levels: UV-A, UV-B, & UV-C. It is only stored in the package. UV-A & B that penetrate our atmosphere and it is these we are concerned with. Of these, the UV-B; The scope of this paper is on lightfastness. As the shortest wavelength, has the most potential the term suggests, it refers to the resistance of a to fade colors (as well as cause burns of the skin color to fading in the presence of daylight. and other conditions). Daylight, as we know it, forms part of the electromagnetic spectrum. This can be described The energy radiated via the electromagnetic as a broad band of energy, radiated from the sun spectrum is not uniformly distributed throughout in the form of waves. The part of the the world. Also, the energy output varies electromagnetic spectrum seen below that considerably depending on the seasons of the daylight occupies is measured in nanometers – year. Latitude, altitude, location and time of the from 380 – 760nm. year have an enormous effect on the levels of color fading. Discounting the effects of chemicals
4725 Jefferson Davis Highway – Richmond, Virginia 23234 Phone 800 84UV INK – 804 275 8486 – Fax 804 275 8638 uvinks@zeller-gmelin.com - www.zeller-gmelin.com Page 1 TechInfoLightfastPaper0109.doc and weathering, there are two basic factors at work; the number of daylight hours and the BLUE WOOL SCALE app. Days
intensity of the UV radiation. 1 3
2 6 The largest seasonal variations in energy output 3 13 occur in the far northern and southern 4 27 hemispheres. For example; in Chicago USA, a 5 58 print exposed in July may fade in 20 days, 6 117 whereas in November it would fade in 140 days, 7 250 all else being equal. These types of variations 8 500 serve to emphasize that product-testing results Blue Wool Scale vs. app. Days of Outdoor Exposure are always specific to a region and necessitates (New York Latitude) the reliance on light testing equipment when establishing fade resistance standards. The testing of fastness to light is highly specified within standard methods. But this sets a Prints can be tested either in location, usually benchmark only as far as a mechanical test. under glass, or by a testing device that artificially Here is a typical table of Blue Wool Scale creates the spectral remission that a print would assessment in a simulation of direct intense be exposed to under daylight conditions. Both sunlight. these methods incorporate the use of the Blue Wool Scale (BWS). BLUE WOOL SCALE app. Hours in Xenon Fadeometer Within the printing ink industry, fade resistant inks 1 20 are typically formulated on the basis of figures quoted by the pigment suppliers and checked 2 40 using laboratory fade testing equipment. The 3 80 basis of the Blue Wool Scale is a series of dyed 4 160 wool strips. These strips are dyed with various 5 350 dyes graded from 1 (very low) to 8 (very high). 6 700 Each grade of dyed wool is carefully manufactured to fade at a predetermined rate; 7 1500 each grade fading under test conditions at twice 8 3000 the exposure time of the next lowest grade. The Blue Wool Scale vs. Xenon Fadeometer test is conducted by exposing the eight blue wool ASTM D 3492 Specifications samples alongside the test print samples. Both sets of samples are half masked. When the test A prediction can be made based on the number period is complete, all samples are unmasked of days a print can be expected to last at the and the degree of fade compared against a grey st average optimum sunlight condition (March 21 scale that numerically indicates a level of fade st and September 21 ). and therefore assigning a number to the result. Other methods of evaluation are being examined Please note that this estimate is an average, but currently the Blue Wool Scale is by far the and that real world results may vary greatly most popular method. according to seasons. For example, a print exposed during July, may last 20 – 25 days while the same print exposed in November could theoretically last up to 140 days. Additionally, you
4725 Jefferson Davis Highway – Richmond, Virginia 23234 Phone 800 84UV INK – 804 275 8486 – Fax 804 275 8638 uvinks@zeller-gmelin.com - www.zeller-gmelin.com Page 2 TechInfoLightfastPaper0109.doc may want to subtract additional days for wants to choose the most inexpensive pigment differences in latitude, altitude, location, exposure with adequate of fade resistance to meet to air pollution and other chemicals, humidity and established end use specifications. weathering effects. The bottom line is that, while this estimate can be useful in choosing the right TECHNICAL HINTS pigmentation for your product, you, as the customer, must ultimately monitor and test your 1. The light fastness of a color is determined by own results under your specific field conditions. the lowest value of any of the components in the ink. Lightfast inks should contain lightfast pigmentations top to bottom and bases used for high fade conditions should be considered for the 160 entire ink. 140
120 2. In tints or pastels avoid use of heavy amounts
100 of transparent white and substitute with opaque white, which substantially increases fade 80 resistance. 60
40 3. Avoid too-thin ink films. When properly cured,
20 the thicker film withstands light and weathering 0 better than a thinner film. 1 2 3 4 5 6 7 8 9 10 11 12
JAN M A R CH MAY J U LY S EP 4. Where possible utilize a protective overprint
Blue Wool 5 Pigmentation Fade Conditions at varnish with weather ability properties and varying months (New York Latitude) blocking agents with ability to screen out UV light in the suns spectrum. PIGMENTATION CHOICES 5. Check with your ink manufacturer on the grade There are a vast number of different pigmentation of pigmentation you are receiving in your choices available to printing ink manufacturers. products. Pigments that are the highest grade of fade resistance are usually the most expensive and 6. Double check for any additional requirements often these have much lower color intensity. For regarding chemicals that prints are subject to these reasons, if the printer requires but does not come in contact and the ink/coatings ability to request light fastness properties, the ink withstand that environment. manufacturer will invariably supply inks based on standard grade pigments. It is essential that if the 7. Adhesion of the ink/coating is highly related to customer requires light fast pigmentation, he inks durability of outdoor exposure. Make sure must inform the ink supplier of these adhesion is at its highest levels utilizing any requirements! treatment or specialized inks necessary to achieve those results. Please note that many standard grades of blue and black as well as some greens and violets have excellent fade resistance, while the standard grade of yellow, red and purple have poor fade characteristics. Optimally, the customer
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