Liebherr A 934 C Litronic Hydraulic Excavator Service Repair Manual SN25436 and Up PDF

en
Service Manual
Hydraulic Excavator
A 934 C Litronic
A 944 C-HD Litronic
A 954 C-HD Litronic
Last update: 11 / 2010
Types: A 934 C Litronic / A 944 C-HD Litronic / A 954 C-HD Litronic

Service Manual Introduction
Symbols used in this manual
Introduction
This manual contains technical data, design and functional descriptions, as well as instructions as
regards the operation and the adjustment of machine settings. The document includes a number of
drawings, functional schematics, as well as detailed views of units and assemblies of LIEBHERR hy-
draulic excavators.
The documentation has been designed to support customer support services, but does of course not
replace proper technical training and qualification of the user, and participation in LIEBHERR opera-
tor training courses.
General basic technical information is not included in the manual. For operating instructions and in-
formation on spare parts, please refer to the separate documentation.
During all work on the machine, strictly adhere to the relevant accident prevention and safety regu-
lations.
1 Symbols used in this manual
Tasks and procedures that are associated with specific dangers are accompanied by safety instruc-
tions. The safety instructions are graded according to the severity of the risk and are identified with
the terms DANGER, CAUTION and NOTE and the respective danger symbol:
These terms are used in combination with the following symbols:
Danger
Warning referring to a danger where there is a high probability of death or serious injury to opera-
tors, unless the prescribed safety measures are taken.
Caution
Warning relating to dangers that might lead to injury or damage to the machine, unless the prescri-
bed safety measures are taken.
Note
This symbol accompanies instructions and tips regarding the operation, maintenance and repair of
the equipment. If adhered to, the service life of the machine can be prolonged and/or procedures
are made easier.
This symbol precedes entries in a list.

This symbol precedes entries in a sub-list.
This symbol identifies "Pre-condition MUST be fulfilled"
This symbol indicates a single procedure in a sequence of procedures.
This symbol indicates a result of an action.
This manual has been exclusively compiled for internal use by the registered machine owner.
It may not be reproduced or made available to third parties without the explicit written consent of
LIEBHERR, who retains all rights in this document.
This publication remains the property of LIEBHERR-HYDRAULIKBAGGER GMBH.
All rights reserved printed in Germany.
This service manual shall be amended without prior notice to reflect new technical developments and
machine series. LIEBHERR reserves the right to make minor technical amendments to the machines
that might not be reflected in the accompanying documentation.
1.00.1
Introduction Service Manual
Symbols used in this manual
Depending on the series development, the service manual shall be revised in electronic format.
Changes and amendments are listed in group 1.02.
This manual might be complemented by additional service information sheets issued by LIEBHERR.
Compiled by the Technical Documentation Department.
Published by Customer Service Centre Training Group
of LIEBHERR-HYDRAULIKBAGGER GMBH 88457 Kirchdorf / lller, Germany.
We hope that the information in this documentation aimed at improving the service of LIEBHERR ex-
cavators is of use to you.
1.1 Explanation
In order to make it easy for users to find specific information regarding revised or amended docu-
ments, each page is identified as follows:
A Page number D Drive motor

B Subgroup E Diesel engine
C Main group F Page
The main groups are listed in the main group directory.

The subgroups are listed on the first page of each main group section. The subgroup list also includes
the machines and serial numbers to which the subgroup is relevant.
In the event of minor changes, we will send you the amended page showing the current date.
If an existing subgroup is completely revised and re-edited, the new version will be assigned a new
subgroup number.
1.00.2
General Information 1
Tools 2
Technical Data / Maintenance Guidelines 3
Engine 4
Clutch / Splitterbox 5
Hydraulic System 6
Hydraulic Components 7
Electrical System 8
Swing Gear 9
Swing ring 10
Two Speed Gear Box 11
Axles / Gear Box 12
Steering 13
Oscillating Axle Stabilizer 14
Brake system 15
Special Attachments / Accessory Kits 16
Cab Heater / Air Conditioning System 17
Undercarriage / Uppercarriage / Attachments 18

Service Manual
SUBGROUP - INDEX
Section Group Type
Changes and modifications to series 1.02.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
Safety instructions 1.10.1 A 934 C-LI

A 944 C-LI
A 954 C-LI
Tightening torques (WN 4037 K) 1.20.1 A 934 C-LI

A 944 C-LI
A 954 C-LI
Tightening torques 1.21.1 A 934 C-LI

A 944 C-LI
A 954 C-LI
Assembly instruction for hydraulilc cylinder 1.22.1 A 934 C-LI

WN 4121 C A 944 C-LI
A 954 C-LI
Assembly instruction for hydraulic cylinder 1.24.1 A 934 C-LI

WN 4122 B A 944 C-LI
A 954 C-LI
Tightening torques for piston rod bearing 1.25.1 A 934 C-LI

screws A 944 C-LI
A 954 C-LI
Angle-controlled screw tightening 1.30.1 A 934 C-LI

A 944 C-LI
A 954 C-LI
Fuels, lubricants and process chemicals 1.51.1 A 934 C-LI

A 944 C-LI
A 954 C-LI
1.1
MJFCIFSS
Service Manual
1.2
MJFCIFSS
Service Manual Changes and modifications to series
Last updated: 11 / 2010
Changes and modifications to series
1 Last updated: 11 / 2010
Change mark
Change to
Type of modification Affected models
group
revised 3.05 Technical data A 934 C type 1006

new 3.60 Adjustment protocol version 4.8.1 A 954 C type 450 from 51610
new 4.25 Liebherr diesel particle filter accessory kit A 934 C type 1006/1007/1053
A 944 C type 194/196
new 4.40 Data logger version 02.03.00 A 934 C type 1006/1007/1053
A 944 C type 194/196
new 4.41 Data logger version 2.3.09 A 934 C type 1006/1007/1053
A 944 C type 194/196
new 6.71 Hydraulic schematic with Bucher pipe fracture A 934 C 1006/1007
(a, b, c, d) safety valve
new 6.73 Hydraulic schematic with Bucher pipe fracture A 934 C type 1053
new 7.60 M8 control valve block A 934 C type 1006/1007/1053
new 7.62 M8 control valve block A 944 C type 194
new 7.64 M8 control valve block A 944 C type 196
revised 7.73 Rotary connection A 934 C type 1006/1007/1053
A 944 C type 196
new 8.01 Overview of electrical symbols A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 8.02 Notes regarding the electrical system A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 8.50 BST excavator control system A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 8.55 Menu structure version 4.8 / 4.8.1 A 934 C type 1006/10071053
from 47120
A 944C type 194/196 from 47120
A 954 C type 450 from 47120
1.02.1
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MJFCIFSS
Changes and modifications to series Service Manual
Change mark
Change to
group
new 8.82 Slip ring contact A 934 C type 1006/1007/1053

A 944 C type 194/196
A 954 C type 450
revised 12.01 Tyres A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 16.16 Pipe-fracture safety valve of hoist cylinder A 934 C type 1006/1007/1053
A 944 C type 194/196
new 16.18 Pipe fracture safety valve of stick cylinder A 934 C type 1006/1007/1053
A 944 C type 194/196
Updated 06/2010
revised 1.51 Fuels, lubricants and process chemicals all types
revised 2.06 Special tools for electrical equipment all types
revised 6.70 Hydraulic schematic A 934 C type 1006/1007
revised 6.72 Hydraulic schematic A 934 C type 1053
NEW 7.42 Pilot control unit 1x A 934 C type 1006/1007/1053
replaced A 944 C type 194/196
7.55 A 954 C type 450
revised 7.45 Control and regulating unit A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 8.107 Stick cylinder shut-down / potentiometer A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 8.122 Stick cylinder shut-down / Hall sensor A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
revised 13.10 Hydraulic steering system A 934 C type 1006/1007
new 13.12 Hydraulic steering system A 934 C type 1053
A 954 C type 450
new 13.18 Joystick steering A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 15.05 Operating pressures of the brake system A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 15.08 Hydraulic brake system A 934 C type 1006/1007/1053
new 15.10 Hydraulic brake system A 944 C type 194/196
revised 15.12 Hydraulic brake system A 954 C type 450
revised 15.20 Compact brake block A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
1.02.2
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MJFCIFSS
Service Manual Changes and modifications to series
Change mark
Change to
group
new 16.80 Hydraulic operator's cab elevation system A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 16.82 Stick cylinder shut-down with proximity switch A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 16.84 Electronic stick cylinder shut-down A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 17.40 Inspection and repair instructions for heating A 934 C type 1006/1007/1053
and air-conditioning system A 944 C type 194/196
A 954 C type 450
new 17.50 Heating and air-conditioning system A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 18.01 Fixture of operator's cab A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 18.50 Repair instructions for lubrication hoses all types
Update 12/2009
revised 2.06. Special tools for electrical equipment all types
revised 2.07. Special tools for slewing gear mechanism A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
new 3.52. Adjustment protocol V 4.7 A 944 C type 194 from 39086
new 3.53. Adjustment protocol V 4.5 A 944 C type 196 from 33765 to
39086
new 3.54. Adjustment protocol V 4.7 A 944 C type 196 from 39086
new 6.77. Hydraulic schematic A 944 C type 196 from 29225
revised 12.01. Tyres A 934 C type 1006/1007/1053
A 944 C type 194/196
A 954 C type 450
revised 12.07. Steering drive axle LT 71 A 934 C type 1006 from 28016
revised 12.08. Rigid axle D 71 A 934 C type 1006 from 28016
revised 12.16. Steering drive axle LT 81 A 934 C type 1007/1053 from
25436
revised 12.18. Rigid axle D 81 A 934 C type 1007/1053 from
25436
revised 12.35. Steering drive axle LT 102 A 954 C type 450 from 21416
revised 12.36. Rigid axle D 102 A 954 C type 450 from 21416
revised 16.86. Generator drive accessory kit A 954 C type 450 from 21416
Update 07/2009
revised 3.45. Adjustment protocol V 4.2 A 934 C type 1006/1007 from
3.47. 25436 39076
new 3.46 Adjustment protocol V 4.7 A 934 C type 1006/1007 from
3.48 39077
1.02.3
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MJFCIFSS
Changes and modifications to series Service Manual
Change mark
Change to
group
revised 3.49 Adjustment protocol V 4.5 and V 4.7 A 934 C type 1053 from 39077
new 3.70. Testing and adjustment tasks V4.7 A 934 C type 100671007 from
39077
revised 6.70. Control connections 11 and 12 at control val- A 934 C type 1006/1007 from
(a) ve block confused 25436
new 7.07. DPVP 108 double variable-displacement A 934 C type 1006/10071053
pump from 25436
new 8.02. Notes regarding the electrical system A 934 C type 1006/10071053
from 25436
A 944 C type 194/196 from
24475
A 954 C type 450 from 21416
revised 8.10. Arrangement of components A 934 C type 1006/10071053
from 25436
new 8.44. Operating symbols on operator's platform A 934 C type 1006/10071053
from 25436
24475
A 954 C type 450 from 21416
new 8.79 Keyboard A 934 C type 1006/10071053

from 25436
24475
A 954 C type 450 from 21416
new 8.80 Error code list A 934 C type 1006/10071053
from 25436
24475
A 954 C type 450 from 21416
new 12.10. Steering drive axle LT 71 A 934 C type 1006 from 28016
new 12.12. Rigid axle D 71 A 934 C type 1006 from 28016
new 12.16. Steering drive axle LT 81 A 934 C type 1007/1053 from
25436
new 12.18. Rigid axle D 81 A 934 C type 1007/1053 from
25436
new 16.88. Generator drive accessory kit A 934 C type 1006/1007 from
25436
A 944 C type 194 from 24475
new 16.90. Generator conversion kit for LIKUFIX A 934 C type 1006/1007 from
25436
A 944 C type 194 from 24475
1.02.4
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MJFCIFSS
Service Manual Safety instructions
Proper use
Safety instructions
Working with the machine holds dangers to which you as the owner, machine operator or mainte-
nance expert could be exposed. If you regularly read and observe the safety information, you can
guard against dangers and accidents. This applies especially to persons, who are working on the ma-
chine only occasionally, such as for maintenance work. The following information comprises safety
regulations which, if followed conscientiously, will guarantee your safety and that of other persons,
as well as avoid damage to the machine.
Following these regulations does not release you from the responsibility to follow all safety regulati-
ons and guidelines valid for the jobsite, as required by law or issued by trade associations.
For EU countries, guideline 89/655/EEC contains the minimum safety information applicable to the
operator.
1 Proper use
The hydraulic excavator is a machine with attachments (such as backhoe, grapple, bucket ) desi-
gned to loosen, take on, transport and dump soil, rocks and other materials, where the load is pre-
dominantly transported without moving the machine. Moving the machine when it is carrying a
load must be carried out by observing the appropriate safety measures (see section "Notes for
machine operating safety").
Machines used for load-lifting work are subject to specific conditions and must be equipped with
the stipulated safety devices (see section Load-lifting work).
Other or additional usage, such as for demolition or material handling work, requires special
equipment and may also require special safety devices. These attachments (e.g. log grapple, de-
molition hammer, concrete cutter etc.) may only be attached and used with approval and in accor-
dance with the basic machine manufacturer.
Transporting persons is not deemed to be intended use. The manufacturer is not liable for damage
resulting from this action. The risk must be assumed solely by the user.
Observing the operating instructions and the inspection / maintenance instructions is also deemed
to be appropriate and destined use in accordance with regulations.
2 General Safety instructions
Please familiarize yourself with the operating instructions before starting the machine.
Please verify that you have read and understood supplemental instructions (this may concern
special options for the machine).
Only explicitly authorized personnel may operate, maintain or repair the machine. The legal mini-
mum age must be observed.
Use only trained or instructed personnel. Clearly define who is responsible for the operation or set
up, maintenance and repair. Reject unsafe instructions by third parties and/or allow your person-
nel to reject these. This also applies in regards to traffic regulations.
Any person still in training should only operate or work on the machine under the constant super-
vision and guidance of an experienced person.
Check and observe all persons working or operating the machine at least periodically to ensure
that they observe safety instructions and guidelines given in the operating manual.
Wear proper work clothing when operating or working on the machine. Avoid wearing rings, wat-
ches, ties, scarves, open jackets or loose clothing. There is a danger of injury, as these items
could get caught or be pulled in.
Wear task-appropriate personal protective equipment at all times.
Consult the supervisor for any special safety procedures applicable to your job site.
Always raise the safety lever before leaving the operators seat.
1.10.1
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MJFCIFSS
Safety instructions Service Manual
Crushing and burn prevention
Keep steps, ladders and handholds (handles) in proper condition. Make especially sure that they
are free of dirt, oil, ice and snow.
NOTE: To ensure that the doors open in all weather conditions, lubricate the weather strips at
least every two months, or more often, if necessary, with talcum powder or silicon. Lubricate the
door hinges and locks regularly.
When entering or leaving the cab, do not use the steering column, the control panel or the joy-
sticks as handholds.
Never jump off the machine, always use the steps, ladders, rails and handles provided to climb
off or on the machine.
Always face towards the machine when climbing on and off it, and always use the three points of
contact with the machine (all times either two hands and one foot, or two feet and one hand are
in contact with the access system).
Familiarize yourself with the emergency exit.
Proceed as described in the operating manual, if no other instructions are available for mainte-
nance and repairs:
Place the machine on a solid and level ground and lower the working attachment to the ground.
Depressurize the hydraulic system.
Move all control levers to the neutral position.
Move the safety levers up prior to leaving the machine.
Remove the ignition key.
Before servicing the hydraulic system you must reduce the pressure in the hydraulic system and
tank, as described in this operating manual.
Secure all loose parts on the machine.
Never start a machine before completing a thorough walkaround inspection. Insure that all re-
quired safety signs are in place and legible.
Do not modify, alter or otherwise change any safety-related systems of components without the
specific approval of LIEBHERR.
3 Crushing and burn prevention
Never work underneath the attachment as long as it is not safely resting on the ground or properly
supported.
Insure that all load supporting systems are in good repair and rated for the required load.
Always wear work gloves when handling wire ropes.
When working on the attachment, never align bores with your fingers, always use a suitable align-
ment tool.
Keep hands, tools and any other objects away from contact with the cooling fan. The cooling fan
can cause severe injury, objects can be catapulted away or destroyed, and the fan can be dama-
ged by the objects.
At or near operating temperature, the engine cooling system is hot and under pressure. Avoid con-
tact with any components containing coolant. Danger of severe burns.
Check the coolant level only after the radiator cap on the expansion tank is cool enough to touch.
Turn the cap carefully to relieve the pressure.
At or near operating temperature, the engine and the hydraulic oil are hot. Do not allow your skin
to come into contact with hot oil or components containing hot oil.
Always wear safety glasses and protective gloves when handling batteries. Avoid sparks and na-
ked flames.
Do not let any assisting personnel hold the attachment, bucket or grapple to assist in any opera-
tion.
When working on the engine area, make sure that the side doors are properly secured to remain
open during the service operation.
1.10.2
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MJFCIFSS
Fire and explosion prevention
4 Fire and explosion prevention
Switch off the diesel engine prior to filling the tank.

Have skilled personnel immediately repair all defects, such as loose connections, blown fuses and
burned out light bulbs, burned or frayed cables.
Do not smoke and avoid naked flames when filling the tank or loading the batteries.
Always start the diesel engine according to the operating instructions.
Never store flammable fluids on the machine except in appropriate storage tanks.
Regularly inspect all lines, hoses and fittings for leaks and damage.
Repair any leaks immediately and replace damaged components.
Be certain that all clamps, guards and heat shields are properly installed to prevent vibration, rub-
bing and heat build up.
Do not use cold start aids (ether) near heat sources or naked flames or in insufficiently ventilated
areas.
Do not use ether containing starting aids to start diesel engines with pre-heat system or flame glow
systems.
Familiarize yourself with the location and use of fire extinguishers on the machine as well as the
local fire reporting procedures and fire fighting possibilities.
5 Transport
Insure that the transporting vehicle or truck trailer is rated for the intended machine weight and
size.
Park the machine on a level surface and chock the track chains and/or wheels.
During transport, remove parts of the attachment that create an over width or length condition, if
necessary.
Clean the undercarriage. The undercarriage must be swept clean, meaning, the chains / wheels
must be free of snow, ice and sludge prior to driving onto the transporting vehicle.
Align the machine precisely with the loading ramp.
Attach the manual lever for sensitive driving (crawler excavator) to the driving pedals.
Have another person guide and signal the operator.
On wheel models equipped with an uppercarriage locking mechanism, the uppercarriage must be
secured to the undercarriage with the locking pin after loading onto the trailer.
Secure the machine and any loose components with tiedowns in accordance with any applicable
national regulations.
Release all pressure lines (as described in this operating manual), remove the ignition key and
pull the safety lever up prior to leaving the machine.
Close all cab and panel doors.
Verify that no one remains on the machine during the transport.
Investigate the travel route, specifically in reference to limits for width, height and weight prior to
the transport.
Pay special attention when driving under electrical lines and bridges and when passing through
tunnels.
Use the same care for unloading as for loading.
6 Bringing the machine into service
Before starting the machine, perform a thorough walkaround inspection.

Visually check the machine for loose bolts, cracks, wear, leaks and damage.
Never start or operate a damaged machine.
1.10.3
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MJFCIFSS
Starting the machine
Make sure to correct any problems immediately.

Verify that all hoods, covers and doors are closed, however, the locks should remain unlocked.
Verify that all safety signs are in place.
Make sure that all windows, as well as the inside and outside mirrors are clean. Secure all doors
and windows to prevent unintentional movement.
Before operating the machine, adjust the operators seat, the mirror, the armrests and the other
items to ensure comfortable and safe working conditions.
The noise protection devices on the machine must be in working order.
Never operate the machine without the cab.
7 Starting the machine
Before start up, check all indicator lights and instruments for proper function, bring all controls into
neutral position and insure that the safety lever is in the raised position.
Blow the horn briefly prior to starting the diesel engine, in order to warn persons located near the
machine.
Only start the machine from the drivers seat.
Start the diesel engine according to the regulations in the operating instructions, if you have not
received any other instructions.
Lower the safety lever and check all indicators, gauges, warning devices and controls for their pro-
per indication.
Only operate the diesel engine in a well-ventilated area, if the area is enclosed. If necessary, open
doors and windows in the building to provide ample fresh air.
Bring the engine and hydraulic oil to operating temperature. Low oil temperatures cause a slow
reaction of the controls.
Check that all attachment functions are operating properly.
Carefully take the machine to an open area and check all control functions.
8 Shutting down the machine
Park the machine on level and stable ground whenever possible. Otherwise, chock or block
wheels when parking on a slope.
Lower the attachment so that it rests on the ground.
Move all control elements into the neutral position. Set the parking and slewing gear brake.
Switch off the diesel engine according to the operating instructions and move the safety lever up,
prior to leaving the drivers seat.
Lock the machine, as well as all hoods, covers and doors; remove all keys and secure the ma-
chine against any unauthorized use.
9 Towing the machine
Always observe the correct procedure: See chapter Towing the machine in this operating manu-
al.
The machine may only be towed in exceptional circumstances, such as moving a disabled machi-
ne from a hazardous location.
Before pulling or towing the machine, check all cables, hooks and couplers for safety and stability.
Towing equipment must have sufficient tensile strength and must be attached to the undercarria-
ge at the designated tiedown attachment points.
Never allow anyone to remain in the area of the towing devices.
During the towing procedure, keep within the required transport position, the permissible speed
1.10.4
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MJFCIFSS
Working with the machine
and distance.
Proceed as outlined in the operating manual when putting the machine back into service.
10 Working with the machine
Before starting to work, familiarize yourself with the specific conditions of the job site and any local
regulations. These include: the obstacles in the working or movement area, the load carrying ca-
pacity of the ground and required safeguards for the job site to protect machines and personnel
from public highway traffic.
Always keep an adequate safety distance to overhangs, edges, embankments and an unsecured
substrate.
Be particularly cautious in conditions of reduced visibility and changing ground conditions.
Always locate any underground utilities before you dig. Observe the required clearance distances
to any underground utilities.
Familiarize yourself with the location of power lines and use caution when working near them. Ob-
serve the required clearance distances to any power lines.
In the case of contact with a power line:
do not move the machine or its attachment,
do not leave the operators platform,
warn people in the vicinity not to approach or touch the machine,
have the power turned off.
Before moving the machine, always ensure that the attachments are safely secured.
When traveling on public roads, observe all traffic regulations, insure that your equipment has all
required lighting and marking, and observe any applicable load limitations.
Always turn on the lights in conditions of poor visibility or darkness.
Do not permit any passengers on the machine (except on two way excavators).
Operate the machine only when seated and with the seat belt fastened.
Report any problems or needed repairs and make sure that all required repairs are carried out
immediately.
Insure that the intended work area is clear of all personnel before beginning work.
Before starting to work, always check the brake system as outlined in the operating manual.
Never leave the operators seat as long as the machine is still moving.
Never leave the machine unattended while the diesel engine is running.
Know the loads to be handled and be aware of any stability limitations these loads may create.
The maximum approved passable incline / traverse slope of the machine depends on the attached
equipment as well as the substrate.
For travel, move the uppercarriage parallel to the undercarriage and hold the load as close as pos-
sible to the ground.
EXCEPTION: see WHEN LOADING AND UNLOADING
Adjust the travel speed to suit local conditions.
Avoid working movements which could cause the machine to tip over.
If possible, always work downhill or uphill, never sideways on a slope.
Travel downhill at the permitted speed or you could lose control over the machine.
Travel down grades at the appropriate speed to maintain control of the machine. Shift to a lower
gear to allow the engine to control the maximum speed of the machine.
When loading a truck, make sure that the truck driver leaves the cab, even if a rock protection is
present.
Always use the safety devices intended for their specific use for demolition work, clearings, hoist-
ing operations, etc.
For terrain which is difficult to gain an overview of and whenever necessary, ask for assistance of
a guide. Have only one person signal you.
Only permit experienced personnel to secure loads and signal the machine operator. The guide
1.10.5
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MJFCIFSS
must position himself within view of the operator or be in voice contact with him.
Depending on the attachment combination, there can be a danger of collision between the wor-
king tool and the operators cab, the cab protection or the boom cylinders. To avoid damage, ut-
most attention is required when the bucket teeth enter this range.
10.1 Use in material handling applications, specifically when travelling with raised
loads and attachments
Material handling applications, especially using a grapple, may require travel with suspended
loads. Doing this will shift the machine centre of gravity and reduce stability.
The following practices and precautions should be observed:
Match your travel behaviour to the changed machine characteristics and surrounding conditi-
ons.
Reduce the travel speed to avoid sudden braking or steering manoeuvres.
Avoid sudden speed changes, such as braking, acceleration, changes in travel direction.
Turn the uppercarriage only if the undercarriage is not travelling.
Turn the uppercarriage only after taking on the load.
Move the machine only after you have taken on the load, lifted it and turned the uppercarriage
in travel position.
If so required to the job site conditions, ensure, that you have appropriate windscreen protection.
The protective screen (FOPS) must be installed if there is a danger of falling objects from over-
head.
Do not exceed the grapple rated load. Know the density and weight of materials being handled.
The working sequences when working with machines with grapples require a properly instructed
and trained operator.
The work application is only permitted after the machine operator has received sufficient training
and practical experience.
10.2 Application of machines with tower elevation

Due to the tower elevation, the centre of gravity of the machine will shift upward in vertical direc-
tion. The travel and work behaviour of the machine will thereby be strongly influenced, for example
reduction of dynamic stability.
Due to the elevated centre of gravity, the machine must be aligned in horizontal direction before
starting to work. In horizontal direction, the centre of gravity of the uppercarriage is above the cen-
tre of the undercarriage, which improves stability.
The machine can rock despite levelling and tip over!
For that reason, the following rules must be strictly observed:
When driving the machine:
Driving with loads is not permitted.
Swing the uppercarriage parallel to the undercarriage (transport position).
Pull the attachment as close as possible to the machine.
Only then may the outriggers be retracted and the machine be driven.
Check the roadway to ensure that the ground is solid and even! Potholes and uneven road sur-
faces endanger the stability of the machine.
Match your travel behaviour to the changed machine characteristics (higher centre of gravity)
and surrounding conditions.
Reduce the travel speed to avoid sudden braking or steering manoeuvres.
Avoid sudden speed changes, such as braking, acceleration, changes in travel direction.
Travel up or down grades perpendicular (at right angles) to the slope.
Special care must be taken when driving through narrow passages - drive slowly!
In material handling operation:
Wheel model: Before moving (turning) the uppercarriage from transport position, the machine
must be supported on outriggers and horizontally aligned.
1.10.6
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MJFCIFSS
Make sure to check the placement surface of the outriggers (load carrying capacity of ground).
Sinking of an outrigger below ground level would result in devastating consequences!
Carry out all movements with increased caution.
When swinging a load, first bring the attachment as low and close to the machine as practical.
Note: be aware of the hazard of grapple swing when moving a load toward the operator cab.
Avoid abrupt slow down or acceleration of the attachment or uppercarriage.
Never lift a heavier load than stated in the load chart.
10.3 Additional notes for machines with fixed cab raiser

To enter and exit the machine, park the machine on level ground. Position the uppercarriage to
the undercarriage in such a way that the steps and ladders are aligned.
When entering or leaving the machine, always face the machine and use the three points of con-
tact with the machine.
When you can reach the door handle with your free hand, open the door first before climbing hig-
her. Note that factors such as wind, can make it more difficult to open the door. For that reason,
always guide the door by hand when opening the door. Make sure that the door is properly latched
open.
Continue to climb up and immediately sit on the operators seat in the cab. Then close the door
and fasten the safety belt.
Proceed with the same care when exiting and climbing down as when entering and climbing up
the machine.
Park the machine only on firm and level ground. Position the uppercarriage to the undercarriage
in such a way that the steps and ladders are aligned.
Release the safety belt. When exiting, face the machine and use the three-point support. Climb
down until you can close the door safely. Always guide the door by hand when closing the door.
Finally climb down to the ground.
10.4 Protection from vibrations

The vibration impact on mobile construction machinery is usually the result of the manner of utili-
zation. Especially the following parameters have a significant influence:
Terrain conditions: Unevenness and potholes;
Operating techniques: Speed, steering, braking, control of operating elements of the machine
during travel as well as working.
The machine operator determines the vibration impact to a great part, since he himself selects the
speed, the gear ratio, the working manner and the travel route.
This results in a wide range of various vibration impacts for the same machine type.
The full body vibration impact for the machine operator can be reduced if the following recommenda-
tions are observed:
Select the appropriate machine, equipment parts and auxiliary devices for the corresponding
tasks.
Keep the seat in good order and adjust it as follows:
The seat adjustment and the suspension should be made according to the weight and the size
of the operator.
Check the suspension and the adjustment mechanism regularly and make sure that the charac-
teristics of the seat remain as specified by the seat manufacturer.
Check the maintenance condition of the machine, especially regarding: Tire pressure, brakes,
steering, mechanical connections, etc.
Do not steer, brake, accelerate and shift or move and load the attachment of the machine in a jerky
manner.
Match the machine speed to the travel route to avoid vibration impacts.
Decrease the speed when driving on pathless terrain;
1.10.7
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MJFCIFSS
Installation and removal of attachment parts
Drive around obstacles and avoid very impassable terrain.

Keep the quality of the terrain where the machine is working and travelling in good order:
Remove large rocks and obstacles;
Fill furrows and holes;
To establish and retain suitable terrain conditions, keep machines available and allow for suffi-
cient time.
Travel longer distances (i.e. on public roads) with suitable (medium) speed.
For machines, which are frequently used for travel, consider use of auxiliary ride control systems,
and also monitor speed to minimize buildup of "pitching" vehicle movement.
11 Installation and removal of attachment parts
Equipment and attachment parts made by other manufacturers or those which do not have LIEB-
HERRs general approval for installation may not be installed on the machine without prior written
approval by LIEBHERR.
LIEBHERR must be provided with the required technical documentation necessary for this purpo-
se.
Set the machine on a level and stable ground prior to any work with attachments.
Lock the uppercarriage with the locking pin to the undercarriage.
Do not position yourself under a raised attachment that has not been adequately and securely
supported.
Never place yourself under a machine while it is elevated.
Remove hydraulic system pressure before working on any attachments (as described in this ope-
rating manual).
Do not attempt to lift heavy parts. Use suitable lifting devices with sufficient load carrying capacity.
Insure any lifting system or lifting device that is used is in good repair and adequately rated for the
component or machine to be supported. Always wear work gloves when handling wire cables.
When working on the equipment: Switch off the diesel engine, remove the key and turn the safety
lever upward.
During repairs: Make sure that the hydraulic lines are properly attached and that all fittings and
connections are properly tightened.
As soon as an attachment part is removed and supported, cover or cap the openings in the hy-
draulic circuit to prevent dirt infiltration. Permit only authorized persons near the machine or the
lifting device.
11.1 Removal and installation of attachment pins

Never use your fingers to align pin bores. If possible, always use a hydraulic pin pulling device to
push out the pins on the attachment.
If pins must be removed with a sledge hammer, use a punch and a guide tube held by another
person.
To drive out a pin, install the impact screw from the tool box in the threaded bore of the pin and
hit the screw only.
For the installation of a pin retained with castle nut and cotter pin, drive the pin in first to the stop,
then install the castle nut by hand until contact and tighten it only to the point where the cotter pin
can be installed.
1.10.8
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MJFCIFSS
Maintenance
12 Maintenance
12.1 General safety instructions

Maintenance and repairs may only be carried out by trained expert technicians.
Always note the frequency intervals for inspections as contained in this operating manual.
Insure that an adequately equipped workshop is available to perform these tasks, and note the
designated qualifications of the personnel responsible for each inspection.
The maintenance and inspection schedule sets out precisely who should, or is allowed to carry
out which jobs.
The machine operator (and his staff) are allowed to carry out certain jobs, but other jobs must be
carried out only by qualified and trained staff.
Spare parts must meet the technical requirements set forth by the manufacturer. This is always
ensured with original spare parts.
Wear task-appropriate personal protective equipment at all times. Example: In addition to a pro-
tective helmet and safety boots, for certain jobs protective goggles and gloves are also necessary.
Keep unauthorized personnel away from the machine during maintenance.
Secure a wide-ranging area for maintenance, as necessary.
Inform the operator before starting to carry out special tasks and maintenance work. Make sure
he knows the person who is in charge of the work.
Perform all maintenance operations on the machine on a level and stable ground with the working
equipment lowered and the diesel engine turned off, unless described otherwise in the operating
manual.
Hang a well visible warning label do not switch on onto the ignition during maintenance opera-
tions, especially when working under the machine. Remove the ignition key and set the main bat-
tery switch to position 0.
Re-torque all bolts at the completion of the maintenance procedure to the required torque speci-
fication.
If the dismantling of safety equipment is necessary, the safety equipment must be re-attached and
inspected directly upon conclusion of the operations.
12.2 Checking for cracks

Machines are subject to different loads, depending on application, job site, duration of use and
conditions of use. The different load conditions result in different service lives for various machi-
nes components. This could lead to cracks and loose connections, particularly on load-bearing
parts. This applies particularly to machines used in material handling or industrial applications or
for machines with special equipment, such as demolition excavators. To ensure that operating
safety is maintained, the machine must be checked regularly for cracks, loose connections or
other visible damage.
To check for cracks, it is necessary to keep the machine clean and to clean it regularly.
The inspection must be carried out according to the inspection and maintenance schedule.
It is advisable to carry out these inspections with the machine supported, on firm and level ground.
Specific attention should be given to the following:
The steel structure undercarriage with axle and gear mounting, support, lower slewing ring
seating with tower and slewing ring.
The steel structure uppercarriage with bearing block for boom and boom cylinder, upper slewing
ring seating, cab bearing, mounting of slewing gear and counterweight.
Steel structure of working attachments, e. g. boom, stick, quick change adapter, digging tool and
grapple.
Hydraulic cylinder, axles, steering, pins and pin connections, steps, ladders and mounting ele-
ments.
Check for cracks visually. If a crack is suspected or is in areas which are not easily visible, such
1.10.9
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MJFCIFSS
Maintenance
as the slewing ring seating, then the dye penetration procedure should be used to check for
cracks.
Any damage found must be fixed immediately. Welding on load-bearing parts of earth moving ma-
chines, material handling and transport units may only be made by certified welders in accordance
with acceptable welding practices. Contact LIEBHERR Service to discuss suitable measures.
12.3 Welding
Welding, cutting and grinding should only be done with the specific approval of LIEBHERR. Prior
to any welding, cutting or grinding, clean the machine and surrounding area to remove dust and
flammable materials.
Insure adequate ventilation.
12.4 Fuels, lubricants and process chemicals

When handling oils, greases and other chemical substances, always observe the applicable safe-
ty regulations for the corresponding product.
Ensure safe and environmentally friendly disposal of operating and service fluids as well as ex-
change parts.
Handle hot operating and service fluids carefully (danger of burning and scalding).
12.5 Repair
Do not attempt to lift heavy parts. Use lifting devices with sufficient load carrying capacity. When
replacing parts or large sub-assemblies, use appropriate and functioning lifting devices and ade-
quate load carrying capacity to insure safe movement during installation. Never stand or work un-
der suspended loads.
Always wear work gloves when handling wire ropes.
Only permit experienced personnel to secure loads and signal the crane operator. The guide must
position himself within view of the operator or be in voice contact with him.
When working overhead, use appropriate safe access ladders and working platforms.
Do not use parts of the machine as climbing devices, if they are not designed for this purpose.
Wear a harness when working at great heights.
Keep handles, steps, railings, platforms, and ladders free of dirt, ice and snow.
When working on the attachment (for example when replacing teeth), make sure the machine is
properly supported. Never use metal-on-metal support.
Never stand underneath a machine that has been raised with the aid of work equipment unless it
has been properly and securely supported.
Always support the machine in such a ways that any shifting weight will not endanger the stability
of the machine and avoid metal to metal contact.
Work on travel gears, brake and steering systems may only be carried out by specially trained ex-
pert personnel.
If the machine must be repaired on an incline, block the track chains with chocks and secure the
uppercarriage to the undercarriage with the locking pin.
Only qualified, specially trained personnel may work on the hydraulic system.
Do not check for hydraulic leaks with your hand. Use cardboard or similar material to detect leaks.
Wear work gloves.
Do not loosen any lines or bolts before lowering the equipment, turning off the diesel engine and
relieving the hydraulic system. After the diesel engine has been turned off, you must move all pilot
controls (right handed joystick and pedals) into all directions to reduce the control pressure and
the dynamic pressure in the work cycles. Then release the pressure in the tank, as described in
this operating manual.
1.10.10
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MJFCIFSS
Maintenance
12.6 Electrical system

Check the electrical system regularly.
All defects, such as loose connections, burnt out fuses and bulbs, burnt or damaged wires or ca-
bles must be repaired immediately by an electrician or specially trained personnel.
Only use original fuses with the correct amperage.
Only qualified technicians should attempt troubleshooting or repairs on high voltage systems.
DO NOT work on energized attachments.
When working on mid and high voltage components, shut off the voltage and connect the supply
cable to the ground to discharge any stored energy.
Check all disconnected parts if they are truly free of current, ground them and short circuit them.
Insulate adjacent, current carrying parts.
Disconnect the battery before working on the electrical system or before carrying out any arc wel-
ding work on the machine.
12.7 Pressure accumulator

Pressure accumulators contain stored energy and operate at high pressures. Only specially trai-
ned personnel may work on pressure accumulators.
Do not operate damaged pressure accumulators.
You must reduce the pressure in the hydraulic system as described in this operating manual prior
to working on a hydraulic accumulator.
Do not weld or solder on the pressure accumulator and do not carry out any mechanical work on
them.
Fill the pressure accumulator only with nitrogen.
The accumulator housing can become hot during operation, there is a danger of burning.
New pressure accumulators must be charged to the required pressure for the application before
use.
The operating data (minimum and maximum pressure) is marked permanently on the pressure
accumulators. Make sure that the marking remains visible.
12.8 Hydraulic hoses and lines

Hydraulic lines and hoses may never be repaired!
All hoses, lines and fittings must be checked every two weeks for leaks and visible damage. Dam-
aged parts must be replaced immediately. Remember that escaping high pressure oil can pene-
trate skin. Escaping oil can also cause fires.
Even if hoses are properly stored and used, they undergo a natural aging process. For that re-
ason, their service life is limited.
Improper storage, mechanical damage and impermissible use are the most frequent causes of
failure.
Using hoses and lines close to the limit ranges of permitted use can shorten the service life (for
example in high temperatures, frequent work cycles, extremely high impulse frequencies, multi
shift operation).
Hoses and lines must be replaced when the following conditions are found during inspection:
Damage to the outer layer as far as the intermediate layer (e.g. chafing, cuts and cracks);
Brittleness of the outer layer (hose material cracking);
Deformations, which differ from the natural shape of the hose or hose line, when under pressure
or not under pressure, or in bends (e.g. separation of layers, blisters or bubbles);
Leaks;
Failure to follow installation instructions;
Damage or deformation of hose fittings, which reduce the strength of the fitting or the hose / fit-
ting connection;
Hose slipping out of the fitting;
1.10.11
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Maintenance
Corrosion on the fittings, which reduces function and strength;

When replacing hoses and lines, observe the following:
Use only original spare parts.
Route and install hoses and lines properly, observe correct connection points.
Always ensure that the hoses and lines are free of torsion when routing. On high pressure ho-
ses, always attach the screws of half clamps or full flange on both ends of hose first and then
tighten.
When using high pressure hoses and lines with a bent fitting, always tighten the end with the
bent fitting first when tightening the flanges, then the end with the straight fitting.
Any existing mounting clamps in the centre of the hose may only be installed and tightened the-
reafter.
Check daily to ensure that all clamps, covers and protective devices are properly mounted. This
prevents vibration and damage during operation.
Route the hoses and lines in such a way that chafing with other hoses or other structures is pre-
vented.
A minimum distance of approximately ½ of the outer hose diameter to the other parts is
recommended. The distance should not be less than 10 to 15 mm (1/2 inch).
When replacing hoses and lines on movable parts (e.g. from boom to stick), check for hose in-
terference and kinking over the complete range of motion.
12.9 Cab protection (FOPS)

For certain machine applications LIEBHERR offers optional cab protection systems of various de-
signs. These systems consist of a full length FOPS (falling objects protective structure) or a top guard
and front guard to protect the operator's cab and windscreen area from falling objects (for example
rocks or debris).
The full length FOPS wraps around the operator's cab, is mounted to the uppercarriage and is a
stand-alone system.
The top and front guards are either bolted individually or in combination to the cab structure. In that
case the operator's cab is also part of the cab protection system and is subject to the following in-
structions.
Never operate a machine if one of these protections is damaged in any way.
Damages may occur due to:
structural modifications or repairs (for example welding, cutting or drilling)
deformation after an accident
falling objects
Structural modifications or repairs of any kind are prohibited without the expressed, written appro-
val of LIEBHERR.
1.10.12
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MJFCIFSS
Product code 10409969
Standard Version 001
WN 4037 K
PRELOADS AND TIGHTENING TORQUES FOR SCREWS WITH METRIC

COARSE AND FINE THREADS ACCORDING TO DIN ISO 261
The preloads and torques included in the table are based on the VDI regulations 2230 of July 1986.
(The values of the edition from February 2003 have not been included in the table, as this would not be justified
according to our experience.)
Assembly preloads FM and tightening torques MA at v = 0.9 for headless screws with metric coarse or fine threads
according to DIN ISO 262 (and DIN ISO 965-2);
Head dimensions of hex head screws according to DIN EN ISO 4014 to 4018, screws with hexalobular external
driving heads according to DIN 34800 or Allen head screws according to DIN EN ISO 4762 and "centre" bores
according to DIN EN 20273
Metric coarse thread Metric fine thread
Surface finish: Surface finish:
- black-chrome finish or phosphatised - black-chrome finish or phosphatised
- electro-galvanised oiled - electro-galvanised oiled
- flZn = zinc flake coating - flZn = zinc flake coating
(LH standard 10021432, DAC) (LH standard 10021432, DAC)
Assembly Tightening Assembly Tightening
Thread Class preloads torques Thread Class preloads torques
FM in N MA in Nm FM in N MA in Nm
for mean friction factor µG= 0.12 for mean friction factor µG= 0.12
8.8 4 050 2,8
M4 10.9 6 000 4,1
12.9 7 000 4,8
8.8 6 600 5,5
M5 10.9 9 700 8,1
12.9 11 400 9,5
8.8 9 400 9,5
M6 10.9 13 700 14,0
12.9 16 100 16,5
8.8 13 700 15,5
M7 10.9 20 100 23,0
12.9 23 500 27
8.8 17 200 23 8.8 18 800 24,5
M8 10.9 25 000 34 M8x1 10.9 27 500 36
12.9 29 500 40 12.9 32 500 43
8.8 24 800 36
M9x1 10.9 36 500 53
12.9 42 500 62
8.8 27 500 46 8.8 31 500 52
M10 10.9 40 000 68 M10x1 10.9 46 500 76
12.9 47 000 79 12.9 54 000 89
8.8 29 500 49
M10x1,25 10.9 43 000 72
12.9 51 000 84
8.8 40 000 79 8.8 45 000 87
M12 10.9 59 000 117 M12x1,25 10.9 66 000 125
12.9 69 000 135 12.9 77 000 150
8.8 42 500 83
M12x1,5 10.9 62 000 122
12.9 73 000 145
8.8 55 000 125 8.8 61 000 135
M14 10.9 80 000 185 M14x1,5 10.9 89 000 200
12.9 94 000 215 12.9 104 000 235
8.8 75 000 195 8.8 82 000 205
M16 10.9 111 000 280 M16x1,5 10.9 121 000 300
12.9 130 000 330 12.9 141 000 360
.04.08 LHB Wimbauer Alois owatzky Dirk

Date Plant Created Examined Released
This document may not be copied or otherwise reproduced without the prior consent of LIEBHERR.
This document has been created by electronic means and is valid without signature. 1.20.1
Metric coarse thread Metric fine thread
Surface finish: Surface finish:
- black-chrome finish or phosphatised - black-chrome finish or phosphatised
- electro-galvanised oiled - electro-galvanised oiled
- flZn = zinc flake coating - flZn = zinc flake coating
(LH standard 10021432, DAC) (LH standard 10021432, DAC)
Assembly Tightening Assembly Tightening
Thread Class preloads torques Thread Class preloads torques
FM in N MA in Nm FM in N MA in Nm
for mean friction factor µG= 0.12 for mean friction factor µG= 0.12
8.8 94 000 280 8.8 110 000 310
M18 10.9 135 000 390 M18x1,5 10.9 157 000 440
12.9 157 000 460 12.9 184 000 520
8.8 102 000 290
M18x2 10.9 146 000 420
12.9 170 000 490
8.8 121 000 390 8.8 139 000 430
M20 10.9 173 000 560 M20x1,5 10.9 199 000 620
12.9 202 000 650 12.9 232 000 720
8.8 152 000 530 8.8 171 000 580
M22 10.9 216 000 750 M22x1,5 10.9 245 000 820
12.9 250 000 880 12.9 285 000 960
8.8 175 000 670 8.8 207 000 760
M24 10.9 249 000 960 M24x1,5 10.9 295 000 1090
12.9 290 000 1120 12.9 346 000 1270
8.8 196 000 730
M24x2 10.9 280 000 1040
12.9 325 000 1220
8.8 230 000 1000 8.8 267 000 1110
M27 10.9 330 000 1400 M27x1,5 10.9 381 000 1580
12.9 385 000 1650 12.9 445 000 1850
8.8 255 000 1070
M27x2 10.9 365 000 1500
12.9 425 000 1800
8.8 280 000 1350 8.8 335 000 1540
M30 10.9 400 000 1900 M30x1,5 10.9 477 000 2190
12.9 465 000 2250 12.9 558 000 2560
8.8 321 000 1490
M30x2 10.9 457 000 2120
12.9 534 000 2480
8.8 350 000 1850 8.8 410 000 2050
M33 10.9 495 000 2600 M33x1,5 10.9 584 000 2920
12.9 580 000 3000 12.9 683 000 3420
8.8 395 000 2000
M33x2 10.9 560 000 2800
12.9 660 000 3300
8.8 410 000 2350 8.8 492 000 2680
M36 10.9 580 000 3300 M36x1,5 10.9 701 000 3820
12.9 680 000 3900 12.9 820 000 4470
8.8 440 000 2500
M36x3 10.9 630 000 3500
12.9 740 000 4100
8.8 490 000 3000 8.8 582 000 3430
M39 10.9 700 000 4300 M39x1,5 10.9 830 000 4890
12.9 820 000 5100 12.9 971 000 5720
8.8 530 000 3200
M39x3 10.9 750 000 4600
12.9 880 000 5300
Notes:
 Torques indicated in drawings have precedence over those specified in the factory standards and must
at all times be adhered to.
 For important screw connections, we recommend using a torque angle gauge. For such connections, the
required tightening torques (assembly torque, angle of rotation) must be determined individually by the
technical department.
. 1.20.2
 When tightening in aluminum, with or without Helicoil-Inserts, the values for category 8.8 must be used.
However, tightening torques indicated on drawings are binding, to be treated with priority and must be
adhered to.
. 1.20.3
Service Manual Tightening torques
of screw-in studs (Ermeto)
Tightening torques
1 of screw-in studs (Ermeto)
1.1 mating material: steel (Grease well before inserting!)
Type with sealing edge Type with EOLASTIC seal
Tightening Tightening
Thread Thread
Type torques Type torques
M or G M or G
in Nm in Nm
Light-duty series L Light-duty series L
GE 06 LM A 3 C M 10x1 18 GE 06 LM ED A 3 C M 10x1 18
GE 06 LR A 3 C G 1/8 A 18 GE 06 LR ED A 3 C G 1/8 A 18
GE 08 LM A 3 C M 12x1.5 30 GE 08 LM ED A 3 C M 12x1.5 25
GE 22 Lm A 3 C M 22x1.5 140 GE 22 Lm Ed A 3 C M 26x1.5 180
GE 22 Lr A 3 C G 3/4 180 GE 22 Lr Ed A 3 C G 3/4 A 180
GE 28 Lr A 3 C G1A 330 GE 28 Lr Ed A 3 C G1A 310
GE 35 Lr A 3 C G 1 1/4 A 540 GE 35 Lr Ed A 3 C G 1 1/4 A 450
GE 42 Lr A 3 C G 1 1/2 A 630 GE 42 Lr Ed A 3 C G 1 1/2 A 540
Heavy-duty series S Heavy-duty series S
GE 06 SM A 3 C M 12x1.5 35 GE 06 SM ED A 3 C M 12x1.5 35
GE 06 SR A 3 C G 1/4 A 55 GE 06 SR ED A 3 C G 1/4 A 55
1.21.1
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MJFCIFSS
Tightening torques Service Manual
of swivelling connections (Ermeto)
Type with sealing edge Type with EOLASTIC seal
Thread Thread
Type torques Type torques
M or G M or G
in Nm in Nm
GE 25 SR A 3 C G1A 340 GE 25 SR ED A 3 C G1A 310
GE 30 SR A 3 C G 1 1/4 A 540 GE 30 SR ED A 3 C G 1 1/4 A 450
GE 38 SR A 3 C G 1 1/2 A 700 GE 28 SR ED A 3 C M 1 1/2 A 540
Tab. 1 Tightening torques of screw-in studs
GE = Straight screw-in connection (with metric thread M or pipe thread G)
2 of swivelling connections (Ermeto)
Tightening torques Tightening torques

Type Type
Thread Nm Thread Nm
Light-duty series Light-duty series
WH / TH 06 LR KDS A 3 C G 1/8 A 18 WH / TH 06 LM KDS A 3 C M 10 X 1 18
WH / TH 08 LR KDS A 3 C G 1/4 A 45 WH / TH 08 LM KDS A 3 C M 12 X 1.5 45
WH / TH 18 LR KDS A 3 C G1A 120 WH / TH 18 LM KDS A 3 C M 22 X 1.5 140
WH / TH 22 LR KDS A 3 C G 1 1/4 A 230 WH / TH 22 LM KDS A 3 C M 27 X 2.0 320
Heavy-duty series Heavy-duty series
WH / TH 06 SR KDS A 3 C G 1/4 A 45 WH / TH 06 SM KDS A 3 C M 12 X 1.5 45
WH / TH 25 SR KDS A 3 C G1A 320 WH / TH 20 SM KDS A 3 C M 27 X 2.0 320
1.21.2
copyright by
MJFCIFSS
Service Manual Tightening torques
Tightening torques Tightening torques

Type Type
Thread Nm Thread Nm
WH / TH 30 SR KDS A 3 C G 1 1/4 A 540 WH / TH 25 SM KDS A 3 C M 33 X 2.0 360
WH / TH 38 SM KDS A 3 C M 48 X 2.0 700
Tab. 2 Tightening torques of swivelling connections
3 of screw-in studs (Ermeto)
Screw-in Screw-in
Type VSTI torques Type VSTI torques
thread M thread G
Nm Nm
VSTI 10X1 ED A3C M 10 X 1 12 VSTI 1/8 ED A3C G 1/8 A 13
VSTI 12X1.5 ED A3C M 12 X 1.5 25 VSTI 1/4 ED A3C G 1/4 A 30
VSTI 20X1.5 ED A3C M 20 X 1.5 80 VSTI 1 ED A3C G1A 200
VSTI 22X1.5 ED A3C M 22 X 1.5 90 VSTI 1 1/4 ED A3C G 1 1/4 A 450
VSTI 26X1.5 ED A3C M 26 X 1.5 120 VSTI 1 1/2 ED A3C G 1 1/2 A 450
VSTI 27X2 ED A3C M 27 X 2.0 135
VSTI 33X2 ED A3C M 33 X 2.0 225
VSTI 42X2 ED A3C M 42 X 2.0 360
VSTI 48X2 ED A3C M 48 X 2.0 360
Tab. 3 Tightening torques of screw-in studs
VSTI = Hexagon socket plug
1.21.3
copyright by
MJFCIFSS
Tightening torques Service Manual
1.21.4
copyright by
MJFCIFSS
WN 4121 C
Installations for pistons and piston nuts
by hydraulic cylinders
1. Application and purpose

This Liebherr standard applies only to hydraulic cylinders, and in particular to the
mounting of pistons and piston nuts on piston rods from a thread diameter of M42
and greater.
This standard describes the tightening procedure with turning distance and angle.
For threads with diameters smaller than M42, the applicable tightening torque is
indicated in the drawings. The values in the drawings are always binding.
2. Requirements / description of procedure

For the valid torque value number, refer to the drawing. The standard may not be
adopted or transferred to apparently similar geometries.
Use this number to find the applicable turning distance and angle in the torque table
(see item 4).
The torque values have been determined empirically and are subject to changes.
This standard differentiates between two tightening procedures, which are identified
with 3-digit and 4-digit numbers respectively (see chapters 2.1 and 2.2).
1.22.1
1/7
2.1. Tightening with assembly wrench
This tightening procedure applies to 3-digit tightening numbers.
Preparation:
Clean the contact surfaces (threads contact faces between piston rod, piston and
piston nut) and apply a thin layer of Gleitmo high-performance lubricating grease
(ID no. 8300 004, 40 g tube) to both sides.
Definitions:
Pretightening torque (Mv):

The piston (A) is secured with a torque wrench (B) applied to the square/hexagon
head of the assembly wrench (C). The position of the torque wrench must be
carefully noted (see figure 1).
Turning distance (4):

Radian measure [mm] travelled as a result of the tightening of the piston, or piston
nut along the outer thread diameter, after application of the pretightening torque
(see figure 2).
Turning angle (5):

Angle ° travelled by the piston or piston nut respectively, after application of the
pretightening torque (see figure 2).
Mv B
Figure 1
When applying the pretightening torque (Mv), the torque wrench (B) must point in
the same direction as the assembly wrench (C). Proceed in the same way to
tighten the piston nut, using a suitable assembly wrench.
. 1.22.2
5
4
1 2
5
4
6 2
Figure 2
1: Markings on the piston and the piston rod thread after application of the
pretightening torque
2: Markings on the piston rod thread
3: Markings on the piston after tightening
4: Turning distance
5: Turning angle
6: Markings on the piston nut and the piston rod thread after application of the
pretightening torque
7: Markings on the piston nut after tightening
. 1.22.3
2.2. Tightening with hydraulic assembly device

This tightening procedure applies to 4-digit tightening numbers.
Preparation:
Clean the contact surfaces (threads contact faces between piston rod, piston and
piston nut) and apply a thin layer of Gleitmo high-performance lubricating grease
(ID no. 8300 004, 40 g tube) to both sides.
Definitions:
Pretightening torque:
Torque applied on the piston or piston nut with the torque wrench (A) via the
hexagon head (B) of the torque converter (C) (see figure 1).
Turning angle:
Angle ° travelled by the piston or piston nut respectively, after application of the
pretightening torque (see figure 3).
Figure 1
A: Torque wrench
B: Hexagon head
C : Torque converter
. 1.22.4
Operation of the assembly device:

See separate operating manual of the assembly device (H).
For suitable adapters for the piston rod, piston and piston nut, refer to the piston
parts list (see figure 2).
H
B
C
E
Figure 2
A: Piston rod
B: Piston
C : Adapter for piston
D: Adapter for piston rod
E: Piston nut
F: Adapter for piston nut
G: Torque converter
H: Assembly device
. 1.22.5
Figure 3
A: Dial
B: Adjusting screw
C : Angle scale
Before tightening, set the dial (A) with the adjusting screw (B) to position 0° on the
angle scale (C).
The angle scale indicates the turning angle.
If the opening angle of the assembly device is not sufficient to achieve the
prescribed turning angle, mount the device again for a second tightening process.
Note the previously completed angle. Before continuing the tightening process, set
the dial to the last achieved angle value. Repeat this process as often as necessary
to achieve the prescribed turning angle.
. 1.22.6
3. Modifications
4. Other applicable documents

Torque table
Drawing with reference to this Liebherr Standard and the torque number.
. 1.22.7
 
 




    

      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
1.22.8
 
 

    

      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      
      

    

    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
1.22.9
Bezeichnung
Description / Dénomination
Blatt/Page/Feuille: 1
bestehend aus 4 Blatt
Mjfcifss! Assembly instruction
consisting of Pages
composé Feuille
for piston rod bearings with external threads
(hydraulic cylinders) WN 4122 B
Contents
1. Scope of application
2. Description
3. Referenced documents (torque table)
1. Scope of application
This factory standard applies exclusively to the assembly of hydraulic cylinders. For the
valid factory standard number, refer to the drawing. The standard may not be adopted or
transferred to apparently similar geometries.
The torques have been determined empirically and are subject to changes. The revision
and release dates indicate the latest version of the factory standard.
1.24.1
2. Description
Preparation:
Clean the threads and apply a thin layer of Gleitmo high-performance lubricating grease
(ID no. 8300 004, 40 g tube) on both sides.
Definitions:
Pretightening torque:
The piston rod bearing is secured with a torque wrench applied to the square of the
assembly wrench. The position of the torque wrench must be carefully noted (see figure 1).
Figure 1
A Bearing head
B Assembly wrench
C Torque wrench
When applying the pretightening torque, the torque wrench must point in the same
direction as the assembly wrench.
1.24.2
Turning distance:
Radian measure [mm] between the bearing head outer diameter and the cylinder tube,
travelled after application of the pretightening torque (see figure 2).
Turning angle:
Angle ° travelled by the bearing head after application of the pretightening torque (see
figure 2).
Figure 2
A Marks on the cylinder tube and the auter diameter of the bearing head after application
of the pretightening torque
B Mark on the cylinder tube
C Turning angle
D Turning distance
E Mark on the bearing head after tightening
F Cylinder Tube
G Bearing head
After the bearing head and the cylinder tube have been tightened, apply a notch mark at the
rod side oil connection level, using a flat chisel.
1.24.3
3. List of tightening torques for factory standard 4122
(Assembly instructions for piston and piston nut)
The date indicates the latest version of this table. Edition: 14.09.2007
This document is not covered by the revision service.
NU Preload Piston rod bearing

4122- Torque Turning distance Turning angle
... Mv [Nm] [mm] ~ [°]
001
011 50 7 +1 10
016 100 10 +1 12
017 100 10 +1 12
026 100 9 +1 10
027 100 10 +1 11
031 100 8 +1 8
036 100 8 +1 9
037 100 10 +1 9
039
041 150 9 +1 7
046 200 12 +1 10
047
051
052
053 200 25 +1 18
061 200 10 +1 7
151 400 14 +1 6
1.24.4
Tightening torques for piston rod bearing screws with

LH 320HV washers

This Liebherr Standard applies exclusively to the mounting screws of the piston rod
bearing of hydraulic cylinders.

Drawing with reference to this Liebherr Standard.
RIBE-Blauheft no. 30, 4. edition 2003.
3. Screw coating
Black screw see table chapter 4.1

DACROMET screw (silver-colour zinc flake coating) see table chapter 4.2
1.25.1
4. Table of tightening torques
4.1. Black screw + LH washer
The tightening torques apply to grease-free black screws used in conjunction with
LH 320HV washers (FLZN anti-corrosion protection according to Liebherr Standard
10021432).
Tightening torques MA determined according to RIBE-Blauheft.

Friction coefficients:
For thread friction torque MG: µG = 0.14
Head friction torque MK: µK = 0.11
Thread MG MK MA LH washer 320HV

Strength class
Wrench size Nm Nm Nm ID no. dxDxh
8.8 28 21 50
M10
10.9 41 30 70 99 18 225 10.5x18.0x3.0
WS 16
12.9 48 35 85
8.8 49 35 85
M12
10.9 71 51 120 99 18 226 12.5x21.0x3.5
WS 18
12.9 84 60 145
8.8 78 56 135
M14
10.9 114 82 195 95 86 491 14.5x25.0x3.5
WS 21
12.9 133 96 230
8.8 119 87 205
M16
10.9 175 128 305 99 18 228 16.5x28.0x4.0
WS 24
12.9 204 150 355
8.8 166 121 285
M18
10.9 243 177 420 95 86 492 18.5x31.0x5.0
WS 27
12.9 285 207 490
8.8 232 172 405
M20
10.9 341 252 595 99 18 229 20.5x34.0x5.0
WS 30
12.9 399 295 695
8.8 314 237 550
M22
10.9 462 348 810 92 82 976 22.5x38.0x5.0
WS 34
12.9 540 408 950
8.8 401 293 695
M24
10.9 590 430 1020 99 18 230 24.5x40.0x5.0
WS 36
12.9 690 504 1195
8.8 583 438 1020
M27
10.9 857 644 1500 95 86 495 27.5x45.0x6.0
WS 41
12.9 1003 753 1755
1.25.2
8.8 794 594 1390

M30
10.9 1166 872 2040 99 18 231 31.0x52.0x6.0
WS 46
12.9 1364 1021 2385
8.8 1073 805 1880
M33
10.9 1576 1182 2760 95 86 496 34.0x56.0x7.0
WS 50
12.9 1844 1383 3225
8.8 1383 1031 2415
M36
10.9 2031 1515 3545 99 18 232 37.0x60.0x7.0
WS 55
12.9 2377 1773 4150
8.8 1779 1343 3120
M39
10.9 2613 1973 4585 96 02 352 40.0x66.0x8.0
WS 60
12.9 3058 2309 5365
8.8 2208 1654 3860
M42
10.9 3243 2429 5670 96 02 353 43.0x72.0x10.0
WS 65
12.9 3795 2842 6635
8.8 2315 1809 4125
M42x3
10.9 3401 2657 6060 96 02 353 43.0x72.0x10.0
WS 65
12.9 3979 3109 7090
1.25.3
4.2. DACROMET screw + LH washer
The tightening torques apply to grease-free DACROMET screws used in

conjunction with LH 320HV washers (FLZN anti-corrosion protection according to
Liebherr Standard 10021432).
Tightening torques MA according to Liebherr Standard10409969 (WN 4037).

(see internal memo from H. Wimbauer of the 19.10.01)
8.8 46
M10
10.9 68 99 18 225 10.5x18.0x3.0
WS 16
12.9 79
8.8 79
M12
10.9 117 99 18 226 12.5x21.0x3.5
WS 18
12.9 135
8.8 125
M14
10.9 185 95 86 491 14.5x25.0x3.5
WS 21
12.9 215
8.8 195
M16
10.9 280 99 18 228 16.5x28.0x4.0
WS 24
12.9 330
8.8 280
M18
10.9 390 95 86 492 18.5x31.0x5.0
WS 27
12.9 460
8.8 390
M20
10.9 560 99 18 229 20.5x34.0x5.0
WS 30
12.9 650
8.8 530
M22
10.9 750 92 82 976 22.5x38.0x5.0
WS 34
12.9 880
8.8 670
M24
10.9 960 99 18 230 24.5x40.0x5.0
WS 36
12.9 1120
8.8 1000
M27
10.9 1400 95 86 495 27.5x45.0x6.0
WS 41
12.9 1650
8.8 1350
M30
10.9 1900 99 18 231 31.0x52.0x6.0
WS 46
1.25.4
8.8 1350
M30 10.9 1900 99 18 231 31.0x52.0x6.0
WS 46
12.9 2250
8.8 1850
M33 10.9 2600 95 86 496 34.0x56.0x7.0
WS 50
12.9 3000
8.8 2350
M36 10.9 3300 99 18 232 37.0x60.0x7.0
WS 55
12.9 3900
8.8 3000
M39 10.9 4300 96 02 352 40.0x66.0x8.0
WS 60
12.9 5100
5. Revision log
1.25.5
Angle-controlled screw tightenning method

This Liebherr Standard has been devised to provide the production department at LHB with details of screw
parameters for the angle-controlled tightening of screw connections.
This standard is only valid for screw connections that are specially marked in the drawing at LHB and to
which one of the screwdriving conditions listed in the "Table of tightening torques" applies (see also section
2). The standard also contains information on two possible tightening methods.

 Table of tightening torques
 Drawing with reference to this Liebherr Standard and the screwdriving condition number
3. Requirements / description of procedure

With the torque-controlled tightening method, the prestressing force is applied exclusively by means of a
specific torque. With the angle-controlled tightening method, the prestressing force is applied through a
combination of torque and tightening angle.
The screw connection is thereby tightened in 2 steps:
1st step: Pre-torque MAF [Nm]
In a first step, the screw is tightened with a preset torque, similar to the torque-controlled tightening
method. This torque is known as the pre-torque MAF and is considerably lower than the torque
applied with the torque-controlled tightening method (approx. 15% to 30% of the tightening torque
according to LH standard 10409969).
By pre-tightening with the pre-torque in this first step, the screw connection is properly defined and
any dirt particles, burrs and other protrusions in the joints are eliminated.
2nd step: Additional angle of rotation [°]
In the second step, the remaining prestressing force is applied by means of the additional angle of
rotation . The additional angle of rotation results in an elongation of the screw and thus the
desired prestress, depending on the pitch of the thread.
Advantages of the angle-controlled tightening method:
 With this method, the greater part of the prestressing force is applied to the screw connection
through the angle of rotation, and friction factors (head contact friction and thread friction) play only a
minor role. In contrast with the torque-controlled tightening method, this results in a significantly
reduced dispersion of the prestressing forces.
 The angle-controlled tightening method is an overelastic tightening method. This means that, during
tightening, the screw is stressed just beyond its breaking point. This results in significantly higher
screw utilization and higher prestressing forces than are achievable with the torque-controlled
tightening method.

1.30.1
Screws that have been tightened once with an angle-controlled method must not be
used again!
4. Identification in drawing
The tightening values for the angle-controlled tightening method (pre-torque MAF and additional angle of
rotation ) depend on the geometry of the individual screw (thread diameter, pitch, grip length, thread,
length, etc.) It is thus not possible to provide generally applicable values.
In this standard, the respective screw connection geometries are assigned a screwdriving condition number.
For the valid screwdriving condition number, you must refer to the drawing. The respective values may not
be adopted for or transferred to apparently similar geometries!
For the applicable screw parameters, refer to the respective screwdriving condition number in the "Table of
tightening torques" (see section 2).
Identification in the drawing:
MOUNTING INSTRUCTION ACCORDING TO

LH STANDARD 1065 0522 - 0000
Screwdriving condition
number
5. Tightening method
There are various ways in which a screw connection can be tightened according to the angle-controlled
tightening method. In the sections below, tightening by hand with a torque wrench and tightening with a
torque-controlled electric or hydraulic wrench are described.
The preferred method is tightening with a controlled electric of hydraulic wrench.
5.1. Preparation
All contact surfaces, and in particular the contact surfaces of the screw head and the nut must be cleaned.
Ensure that the contact surfaces are free of tinder, burrs and weld splashes. If necessary, remove weld
splashes with a scraper.
Remove excess grease along the thread length. This applies in particular to flat-bottom holes.
All surfaces of components that are to be placed against each other with the screw connection must be
cleaned and degreased.
1.30.2
5.2. Tightening with torque wrench
1. Using a torque wrench, apply the pre-torque MAF as specified in the "Table of tightening torques" for
the respective screwdriving condition.
2. Apply a mark on the screw head that is aligned with a mark applied on the component (see figure 4).
3. Apply a third mark on the component, which indicates the additional angle of rotation specified in
the "Table of tightening torques" for the screwdriving condition marked in the drawing.
4. Using a suitable wrench (torque or standard wrench), turn the screw so that mark 1 and mark 3 are
aligned (see figure 5).
Figure 4 Marks on screw and component Figure 5 Marks on screw and component
after application of turning by
pre-torque additional angle of rotation
Direction
of rotation
5.3. Tightening with electric or hydraulic wrench

1. In the control program of the electric or hydraulic wrench, enter the values for pre-torque MAF,
additional angle of rotation and the tolerance window for the additional angle of rotation and the
final tightening torque. The values are indicated for each screwdriving condition in the "Table of
tightening torques".
2. Turn the screws by hand or with a pneumatic wrench. When using a pneumatic wrench, ensure that
the skews are only turned, i.e. that the torque of the pneumatic wrench is smaller than the pre-
torque!
3. Place the electric or hydraulic wrench on the screw head. Ensure that the reaction arm is suitably
positioned.
4. Start the 2-step tightening procedure.
5. Check the achieved result (screw connection OK or NOK), indicated at the wrench tool.
6. Record the values of the achieved tightening torque and the additional angle of rotation.
7. After tightening of all screw connections, test a number of screws using the tightening torque
according to LH standard 10409969. The number of screws to be tested depends on the total
number of screw connections and is normally between 1 and 3 (see also section 6).
6. Checking during routine maintenance
1.30.3
Screw connections must normally be checked by service personnel at predefined intervals for proper fixture.
For screw connections established with the angle-controlled tightening method, observe the following:
The connections can only be checked as regards the correct tightening torque. To do this, use a torque
wrench and apply the tightening torque specified in LH standard 10409969 to the screw connection.
7. Revision log
First issue
1.30.4
MJFCIFSS 2. Torque table Status: 31.01.2011
for LH standard 10650522
(Turning angle controlled tightening procedure)
Head Further Torque Range

Nominal Threaded Claming Clearance Component Seating
Tightening Property Thread Pitch Bearing Turning (Quality Control
Length Length Length Hole Size Torque
case No. Class Surface Angle for Assembly)
d p L Lg Lk dw dh DA MAF Min. Max.
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] [°] [Nm] [Nm]
0001 10.9 M16 2 55 49 34 24 17 45 113 50 +5 226 416
0002 10.9 M16 2 80 38 52 24 17,5 36 113 46 +5 227 418
0003 10.9 M20 2,5 70 66 47 30 21 45 191 61 +5 441 810
0004 10.9 M20 2,5 80 46 53 30 22 40 192 49 +5 445 818
0005 10.9 M20 2,5 70 66 45 30 21 45 191 58 +5 441 810
0006 10.9 M20 2,5 90 46 53 30 22 40 192 42 +5 445 818
0007 10.9 M20 2,5 90 46 63 30 22 40 192 54 +5 445 818
0008 10.9 M20 2,5 70 66 44 30 21 45 191 57 +5 441 810
0009 10.9 M20 2,5 105 46 77 30 22 60 192 54 +5 445 818
0010 10.9 M24 3 100 56 65 36 26 63 332 45 +5 766 1409
0011 10.9 M24 3 125 56 97 36 26 70 332 59 +5 766 1409
0012 10.9 M27 3 110 66 77 41 29 65 484 59 +5 1113 2071
0013 10.9 M27 3 150 66 116 41 30 70 487 72 +5 1120 2086
0014 10.9 M27 3 140 66 95 41 29 50 484 65 +5 1113 2071
0015 10.9 M27 3 150 66 134 41 30 65 487 91 +5 1120 2086
0016 10.9 M36 4 265 100 208 55 37,5 70 1142 94 +5 2627 4887
0017 10.9 M30 3,5 190 72 141,5 46 32 105 659 62 +5 1517 2811
0018 10.9 M30 3,5 200 72 136,5 46 32 125 659 52 +5 1517 2811
0019 10.9 M30 3,5 190 72 134 46 33 75 663 60 +5 1526 2829
0020 10.9 M36 4 200 84 157 55 38 80 1145 74 +5 2633 4900
0021 10.9 M42 4,5 300 109 265 65 45 110 1842 104 +5 4230 7901
0022 10.9 M24 3 96,5 96,5 50,2 36 26 36 332 68 +5 766 1409
0023 10.9 M24 3 96,5 96,5 53,2 36 26 36 332 72 +5 766 1409
0024 10.9 M30 3,5 119,4 119,4 57,6 46 33 46 663 68 +5 1526 2829
0025 12.9 M56 5,5 220 137 125 85 62 110 5186 67 +5 11878 22360
0026 10.9 M30 3,5 150 72 106 46 33 66 663 60 +5 1526 2829
0027 10.9 M30 3,5 150 72 101 46 32 55 659 60 +5 1517 2811
0028 12.9 M30 3,5 150 72 112 46 33 66 775 77 +5 1786 3310
0029 12.9 M30 3,5 150 72 101 46 32 55 771 71 +5 1776 3289
0030 10.9 M20 2,5 50 46 24 30 21 50 191 33 +5 441 810
0031 10.9 M20 2,5 60 55 29 30 22 46 192 39 +5 445 818
0032 12.9 M20 2,5 110 55 87 30 21 150 223 77 +5 516 948
0033 10.9 M16 2 50 45 19 24 17,5 90 113 30 +5 227 418
0034 10.9 M16 2 45 40 18 24 17,5 60 113 29 +5 227 418
0035 10.9 M16 2 70 65 39 24 17,5 130 113 56 +5 227 418
0036 12.9 M16 2 110 105 43,5 24 17,5 116 133 75 +5 266 489
The date indicates the latest status of the table.

This document is not subject to revision! Page 1 of 2
MJFCIFSS 2. Torque table Status: 31.01.2011
for LH standard 10650522
(Turning angle controlled tightening procedure)
Head Further Torque Range

Nominal Threaded Claming Clearance Component Seating
Tightening Property Thread Pitch Bearing Turning (Quality Control
Length Length Length Hole Size Torque
case No. Class Surface Angle for Assembly)
d p L Lg Lk dw dh DA MAF Min. Max.
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] [°] [Nm] [Nm]
0037 10.9 M30 3,5 100 95 68,2 46 33 85 663 63 +5 1526 2829
0038 10.9 M30 3,5 200 72 156 46 33 66 663 75 +5 1526 2829
0039 10.9 M42 4,5 320 109 250 65 45 100 1842 89 +5 4230 7901
0040 12.9 M24 3 130 60 91 36 26 86 388 61 +5 896 1648
0041 12.9 M24 3 100 54 65 36 26 44 388 58 +5 896 1648
0042 10.9 M30 3,5 230 85 178 46 33 75 663 82 +5 1526 2829
0043 10.9 M30 3,5 200 72 156 46 33 70 663 74 +5 1526 2829
0044 12.9 M20 2,5 90 85 54,9 29 21 57 221 82 +5 511 939
0045 12.9 M20 2,5 100 95 66,3 29 21 57 221 98 +5 511 939
0046 10.9 M30 3,5 250 66 198 46 32 55 659 89 +5 1517 2811
0047 10.9 M30 3,5 200 72 145 46 32 125 659 59 +5 1517 2811
0048 10.9 M30 3,5 180 72 133 46 33 75 663 64 +5 1526 2829
0049 12.9 M12 1,75 65 36 47 18 13,5 20 54 73 +5 110 198
0050 10.9 M56 5,5 420 137 324 85 62 244 4432 86 +5 10150 19108
0051 10.9 M20 2,5 120 46 101 30 22 40 192 77 +5 445 818
0052 10.9 M30 3,5 95,8 95,8 52,8 46 33 51 663 59 +5 1526 2829
0053 10.9 M30 3,5 140 135 107 46 32 100 659 93 +5 1517 2811
0054 10.9 M30 3,5 110 105 53,5 46 32 100 659 50 +5 1517 2811
0055 12.9 M16 2 70 48 42,4 24 17,5 130 133 55 +5 266 489
0056 12.9 M20 2,5 90 58 69,8 30 21 40 223 83 +5 516 948
0057 12.9 M20 2,5 110 58 82,8 30 21 40 223 84 +5 516 948
0058 12.9 M20 2,5 80 58 41,4 30 21 40 223 51 +5 516 948
0059 12.9 M16 2 120 115 83 24 17 34 132 148 +5 265 486
0060 10.9 M30 3,5 160 135 114,5 46 32 100 659 89 +5 1517 2811
0061 10.9 M30 3,5 140 105 58,5 46 32 100 659 39 +5 1517 2811
0062
0063
0064
0065
0066
0067
0068
0069
0070
0071
0072
The date indicates the latest status of the table.

This document is not subject to revision! Page 2 of 2
Service Manual Fuels, lubricants and process chemicals
General information
Fuels, lubricants and process chemicals
1 General information
Observe the instructions for lubricants and process chemicals. Lubricate the machine and change
the oils at the prescribed intervals. For more information, see lubrication chart and inspection and
maintenance schedule.
Keep workplaces for these activities clean. This enhances the service life and reliability of the machi-
ne.
All work on the machine must be carried out while it is standing on firm and level ground.
Shut down the diesel engine, remove the ignition key and set the battery main switch to position
0 (OFF).
Clean lubricating nipples before adding grease.
Clean all filling points and the area around them before opening the caps and screws.
The oil should be changed while it is at operating temperature.
After each oil change or refilling, check the fill level in the respective unit (the specified fill levels
are guide values).
Collect used oil and chemicals in suitable containers and dispose of them according to the appli-
cable statutory regulations.
1.51.1
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MJFCIFSS
Fuels, lubricants and process chemicals Service Manual
Recommended lubricants
2 Recommended lubricants
Designation Recommended lubricant Symbol
Diesel engine Liebherr Motoroil 10W-40

Liebherr Motoroil 10W-40 low ash
Liebherr Motoroil 5W-30
Hydraulic system Liebherr Hydraulic Basic 68

(system capacity / oil change volume / tank Liebherr Hydraulic Basic 100
capacity) Liebherr Hydraulic HVI
Liebherr Hydraulic Plus
Liebherr Hydraulic Plus Arctic
Slewing gear mechanism Liebherr Gear Basic 90 LS
Transmission Liebherr Motoroil 10W-40
Rigid axle Liebherr Gear Basic 90 LS
Wheel hubs of the rigid axle Liebherr Gear Basic 90 LS
Steering axle Liebherr Gear Basic 90 LS
Wheel hubs of the steering axle Liebherr Gear Basic 90 LS
Tracks and gearing of the slewing ring, bea- Liebherr Universalfett 9900
ring of the equipment
Hinges, joints, locks Engine oil -
3 Recommended fuels and chemicals
Designation Recommended fuel Symbol
Fuel tank Conventional diesel fuel
Coolant Liebherr Antifreeze Mix

Liebherr Antifreeze Concentrate
Windscreen washer system Conventional windscreen cleaning agent or denatured alco- -

hol
1.51.2
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MJFCIFSS
Specifications for fuels, lubricants and process chemicals
4 Specifications for fuels, lubricants and process chemicals
4.1 Diesel fuels
4.1.1 Specification
The diesel fuels must meet the minimum requirements of the fuel specifications outlined below.
Approved specifications:
DIN EN 590
ASTM D 975 (89a) - 1D and 2D
The fuel supplier must submit a fuel certificate (fuel specification, sulphur content, lubricity, cetane
number)
4.1.2 Sulphur content, lubricity

The following restrictions apply:
Do not use fuels with a sulphur content of more than 1 % (10,000 mg/kg).
When using engine oils conforming to specification E6 and standard oil change intervals (every
500 operating hours): Do not use fuels with a sulphur content of more than 0.005 % (50 mg/kg).
When using exhaust gas purification units (particle filters): Do not use fuels with a sulphur content
of more than 0.005 % (50 mg/kg).
Diesel engines with external exhaust gas return system: We recommend using fuels with a sul-
phur content of less than 0.005 % (50 mg/kg).
Additional information: see oil change intervals for operation under adverse conditions.
According to DIN EN 590, diesel fuels must have a lubricity determined by HFRR test (corrected wear
scar diameter [wsd 1.4] at 60 °C) of maximum 460 µm
The ASTM D 975 fuel standard does not specify that the fuels must undergo a fuel lubricity test. The
required additives should be added by the supplier, who is responsible for the quality of the fuel.
4.1.3 Cetane number

ASTM D 975 fuels must have a cetane number of minimum 45. A cetane number of more than 50 is
preferable, especially at temperatures below 0 °C (32 °F).
4.1.4 Low temperature operation

At low temperatures, paraffin crystals are formed in the diesel fuel. They increase the flow stress in
the fuel filter so that the diesel engine might not be supplied with sufficient fuel.
Caution!
The use of an unsuitable fuel can cause damage to the diesel engine. Adding petroleum, normal car
petrol or other substances damages the injection system.
Never add petroleum, car petrol or other additives to the diesel fuel.
At ambient temperatures of below -20 °C: use start-up aid (e.g. fuel filter heater).
For operation of the machine under arctic conditions: use special diesel fuels that offer adequate
viscosity.
1.51.3
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MJFCIFSS
Specifications for fuels, lubricants and process chemicals
4.2 Lubricating oil for the diesel engine
4.2.1 Quality
Modern diesel engines must be lubricated with high-performance oils. They consist of a basic oil with
special additives.
The lubricating oil requirements for LIEBHERR diesel engines are based on the following standards
and regulations:
Designation Specification
ACEA classification (Association des Construc- E4, E6, E7
teurs Européens de l'Automobile)
Caution: particle filter only permitted with E6
API classification (American Petroleum Institu- CH-4, CI-4
te)
Caution: observe shorter oil change intervals
Tab. 1 Lubricating oil specifications
If LIEBHERR oils are not available locally, use an oil that conforms to the specifications (before choo-
sing an oil, contact our customer service department).
4.2.2 Viscosity
The choice of the lubricating oil viscosity is based on the SAE classification (Society of Automotive
Engineers). The SAE classification does not provide any indication as regards the quality of a lubri-
cating oil. The relevant factor for the correct choice of SAE class is the ambient temperature.
Excessively high viscosity might lead to start-up problems. If the viscosity is too low, the oil's lubrica-
tion might not be sufficiently efficient.
The temperature ranges shown in the diagram are approximate ranges that might temporarily be ex-
ceeded.
Fig. 1 Temperature-based selection of the SAE class
For ambient temperatures of -20 °C (-4 °F) to +45 °C (+113 °F), we recommend the following diesel
engine oils:
Liebherr Motoroil 10W-40, specification ACEA E4
Liebherr Motoroil 10W-40 low ash, specification ACEA E6
For ambient temperatures of -30 °C (-22 °F) to +30 °C (+86 °F), we recommend the following diesel
engine oils:
Liebherr Motoroil 10W-30, specification ACEA E4
4.2.3 Adverse operating conditions affecting the oil change intervals

Oil change intervals: see chapter "Inspection and maintenance schedule".
1.51.4
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MJFCIFSS
Coolant for the diesel engine
Subsequent oil changes depend on the climate, the sulphur content of the fuel and the oil grade. For
details, see the table below.
If the specified operating hours (h) per year are not reached, the diesel engine oil and the filter must
be changed at least once every year.
A number of adverse factors (unfavourable operating conditions) affect the length of the mainte-
nance interval.
Possible adverse factors:
Frequent cold starts
Sulphur content of fuel
Operating temperature
If such factors apply, the oil and filter must be changed according to the table below.
Adverse factor Oil quality
CH-4, CI-4 E4 / E7*

Operating conditions Sulphur content of fuel Interval
Normal climate, to -10 °C to 0.5 % 250 h 500 h
between 0.5 % and 1 % 125 h 250 h
below -10 °C to 0.5 % 125 h 250 h
between 0.5 % and 1 % not permissible 125 h
Adverse factor Oil quality
E6
Operating conditions Sulphur content of fuel Interval
Normal climate, to -10 °C to 0.005 % 500 h
between 0.005 % and 0.05 % 250 h
between 0.0501 % and 0.1 % 125 h
below -10 °C to 0.005 % 250 h
between 0.005 % and 0.05 % 125 h
between 0.0501 % and 0.1 % not permissible
h= operating hours
* TBN minimum 13 mg KOH/g
5 Coolant for the diesel engine
5.1 General recommendations

The radiator system works only properly when pressurised. It is therefore imperative that it is kept
clean and sealed at all times, that the radiator sealing and operating valves work properly and that
the required coolant level is maintained.
Corrosion inhibitors/antifreeze agents approved by LIEBHERR ensure proper protection against
frost, corrosion and cavitation without causing damage to seals and hoses and without foaming.
Coolants that contain unsuitable corrosion inhibitors or antifreeze agents or that have been prepared
incorrectly might cause failure of assemblies and component parts in the coolant circuit due to cavi-
tation or corrosion. Heat-insulating deposits on components that conduct heat might result in overhe-
ating and consequently failure of the engine.
1.51.5
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MJFCIFSS
5.2 Water (fresh water)

Clear and clean water free of particles that meets the following chemical requirements is suitable for
use as a coolant.
Do not use sea water, brackish water, brine or industrial wastewater.
Designation Value / unit

Total alkaline earth metals (water hardness) 0.6 to 3.6 mmol/l (3 to 20 °dH)
pH at 20 °C 6.5 to 8.5
Chloride ion concentration max. 80 mg/l
Sulphate ion concentration max. 100 mg/l
Tab. 2 Fresh water quality
Designation Value / unit

Total alkaline earth metals (water hardness) 0.6 to 2.7 mmol/l (3 to 15 °dH)
pH at 20 °C 6.5 to 8.0
Chloride ion concentration max. 80 mg/l
Sulphate ion concentration max. 80 mg/l
Tab. 3 Fresh water quality with use of DCA 4*
* = Diesel Coolant Additives

Water analysis results are available from the local authorities.
5.3 Mixing ratio for coolant

The coolant must contain min. 50% corrosion inhibitor and antifreeze agent at all times of the year.
Mixing ratio
Outdoor temperature to
Water % Corrosion inhibitor/antifreeze agent %
-37 °C 50 % 50 %
-50 °C 40 % 60 %
Tab. 4 Permissible mixing ratio (for all seasons)
Fig. 2 Temperature-based mixing ratio of water + corrosion inhibitor / antifreeze agent
A Ambient temperature
B Corrosion inhibitor/antifreeze agent concentration in coolant
1.51.6
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MJFCIFSS
5.4 Permissible corrosion inhibitors/antifreeze agent
Note!
Improper mixing of different products might negatively affect the properties of the coolant and cause
damage to the cooling system.
Use only approved products. Do not mix different products.
Never mix products containing silicone with silicone-free products.
If the recommended LIEBHERR product is not available locally:
contact the LIEBHERR customer service department; choose a product conforming to the
"Coolant specifications for LIEBHERR diesel engines".
Concentrate
Product name Manufacturer
Liebherr Antifreeze Concentrate Liebherr
Ready-mixed corrosion inhibitor/antifreeze agent (premix)

Liebherr Antifreeze Mix Liebherr
Premix = ready-mixed product (50 % water and 50 % corrosion inhibitor/antifreeze agent)
5.5 Approved corrosion inhibitors without antifreeze agent
Note!
Improper mixing of different products might negatively affect the properties of the coolant and cause
damage to the cooling system.
Use only approved products. Do not mix different products.
Never mix products containing silicone with silicone-free products.
If the recommended LIEBHERR product is not available locally:
contact the LIEBHERR customer service department; choose product conforming to the
"Coolant specifications for LIEBHERR diesel engines".
In exceptional circumstances and at ambient temperatures that are always above the freezing
point, e.g. during use in tropical regions where there are no corrosion inhibitors/antifreeze agents
available, the following inhibitors must be added to the coolant:
DCA 4 (Diesel Coolant Additives 4)
Caltex / Chevron / Havoline / Total product
In this case, the coolant must be changed annually.
As part of routine maintenance work, check the concentration and correct it, if necessary.
DCA 4 Diesel Coolant Additives Fleetguard / Cummins Filtration

Caltex CL Corrosion Inhibitor Concentrate Chevron Texaco
Chevron Heavy Duty Extended Life Corrosion Inhibitor Nitrite Free (ELC) Chevron Texaco
Havoline Extended Life Corrosion Inhibitor (XLI) Chevron Texaco
Total WT Supra Total, Paris
1.51.7
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MJFCIFSS
Hydraulic oil
6 Hydraulic oil
Hydraulic oils must meet the requirements outlined below.

Maximum water content of hydraulic oil: < 0.1 %
6.1 Hydraulic oil

LIEBHERR recommends using the following hydraulic oils in its machines (depending on temperatu-
re range):
Fig. 3 Hydraulic oil for use as hydraulic fluid (ISO classes)*
B Cold-start range with warm-up
C Operating range
* temperature-based selection of the ISO class

Liebherr Hydraulic Plus and Liebherr Hydraulic Plus Arctic are suitable for both bio and long-
term use.
If LIEBHERR oils are not available locally, use one of the engine oils listed in the section below (be-
fore choosing an oil, contact the respective customer service department).
Use only LIEBHERR hydraulic oils. The use of other oils is not permitted.
6.2 Engine oil used as hydraulic fluid

When using engine oil (third-party products) as hydraulic fluids, we advise customers to request a
certificate from the oil manufacturer, confirming that the product meets the following specifications.
Engine oils that are to be used as hydraulic fluids must conform to the following specifications:
Single grade oils (1): API - CD / ACEA - E1

(MB 226.0 and 227.0)
Multigrade oils (2): API - CD, CE, CF / ACEA - E2, E3, E4
(MB 227.5, 228.1, 228.3 and 228.5)
Tab. 5 Engine oils for use as hydraulic fluids
1.51.8
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MJFCIFSS
Hydraulic oil
Fig. 4 Engine oil for use as hydraulic fluid (SAE classes)*
A Ambient temperature 1 Single grade oils

B Cold-start range with warm-up 2 Multigrade oils
C Operating range
* temperature-based selection of the SAE class; for deviating viscosity grade, consult LIEBHERR customer service.
6.3 Warm-up instruction

The black bar B indicates ambient temperatures that are up to 20 °C below the operating range C.
For cold starting at an ambient temperature below range B, the following warm-up instruction for hy-
draulic oil applies:
1.: Start the diesel engine and run it at approx. 1 / 2 rated speed. Carefully activate the working
hydraulics. Operate the hydraulic cylinders and move them to the stop. After approx. 5 minutes,
start the travel hydraulics. Warm-up time: approx. 10 minutes.
For cold starting at even lower ambient temperatures, follow the warm-up instruction below:
2.: Before starting the engine, warm up the hydraulic oil tank. Then proceed according to the
warm-up instruction in 1.
6.4 Biodegradable hydraulic oils
Caution!
Do not mix bio hydraulic oils with mineral oils!
When mixing ester-based biodegradable hydraulic oils with mineral oils, aggressive chemical reac-
tions might occur, causing damage to the hydraulic equipment.
Therefore never mix biodegradable hydraulic fluids from different producers, and never mix bio
hydraulic oils with mineral oils!
LIEBHERR recommends using the following hydraulic oils in its machines (depending on the tempe-
rature range):
Liebherr Hydraulic Plus or Liebherr Hydraulic Plus Arctic
These products are polyalphaolefins (HEPR) conforming to CEC-L-33-A-93, and are biodegradable.
1.51.9
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MJFCIFSS
Hydraulic oil
When using these hydraulic oils, bypass filtration might be omitted.

If these oils are not available locally, use a fully saturated hydraulic environmental ester synthetic
(HEES fluid) (before choosing an oil, contact the respective customer service department).
When using synthetic ester-based fluids, bypass filtration is mandatory.
When using such fluids, we recommend replacing the hydraulic hoses every 4000 operating hours or
latest every 4 years.
Do not use vegetable oils, as they do not possess the necessary thermal stability.
The use of polyglycols is not permissible, as they cause damage to paintwork.
When using third-party products, we advise customers to request a certificate from the oil manufac-
turer, confirming that the product meets the above specifications.
6.5 Monitoring, filter change and oil change
Symbol Description
Filter change for hydraulic oil
Oil sampling
Tab. 6 Key to diagrams
Hydraulic oil in normal use:
Fig. 5 Oil sampling and filter change in normal use
h Operating hours 1 First oil sample

a Mineral oil 2 Second oil sample
b Biodegradable hydraulic oil 3 Subsequent oil samples: every 500 operating
hours
Interval for the change of the hydraulic oil return filter (20 / 5 µm): first change after 500 and
1000 operating hours, then every 1000 operating hours and after each hydraulic oil change.
Interval for mineral oil change: every 2000 operating hours, or when indicated by the lab report or
analyses.
Oil change intervals for mineral oils may only be extended, if an oil analysis has been carried out. The
first analysis must be performed after 1500 operating hours, subsequent analyses must be carried
out every 500 operating hours.
The oil change intervals for bio oils are determined solely by oil analyses and lab reports.
1.51.10
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MJFCIFSS
Hydraulic oil
For bio oils, a first analysis must be carried out after a change of oil type* and subsequently every
500 operating hours.
* Change of oil type = change from mineral oil to biodegradable hydraulic oil
Hydraulic fluid used in dust intensive applications:
Fig. 6 Oil sampling and filter change intervals for machines used for dust-intensive applications
h Operating hours 1 First oil sample

a Mineral oil 2 Second oil sample
b Biodegradable hydraulic oil 3 Subsequent oil samples: every 250 operating
hours
Interval for the change of the hydraulic oil return filter (10 µm): first change after 500 operating hours,
then every 500 operating hours and after each hydraulic oil change.
Interval for mineral oil change: every 500 operating hours, or when indicated by the lab report or ana-
lyses.
The oil change intervals for bio oils are determined solely by oil analyses and lab reports.
For bio oils, a first analysis must be carried out after a change of oil type* and subsequently at least
every 500 operating hours.
* Change of oil type = change from mineral oil to biodegradable hydraulic oil
6.6 Recommendations for oil analyses

For oil analyses, LIEBHERR recommends contracting WEAR-CHECK* and changing the oil when in-
dicated by the test results in the lab report.
For more information, see customer service and product information.
* Yellow kit for biodegradable hydraulic oils
Green kit for mineral oils
6.7 Tips for the reduction of contamination of the hydraulic oil in machines used
for dust-intensive applications
If the machine is frequently operated with a hydraulic hammer or under similar conditions (high dust
production), the hydraulic oil might become more heavily contaminated than under normal working
conditions.
To prevent premature wear of the hydraulic components, shorten the oil change intervals (or oil
sampling intervals respectively) and observe the following instructions:
The filter cartridge(s) in the return filter must be replaced every 500 operating hours and after eve-
ry hydraulic oil change.
Use 10-µm filter cartridges instead of the standard 20 / 5-µm cartridges.
1.51.11
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MJFCIFSS
Lubricants for axles and gearboxes
The 2-µm breather filter must be replaced every 500 operating hours and after every hydraulic oil
change.
Note!
Machines delivered with hydraulic hammer attachment and retrofitted hydraulic hammer kits are al-
ready fitted with 10-µm filter cartridges in the return filter.
7 Lubricants for axles and gearboxes
7.1 Quality
Recommended lubricant Specification
Liebherr Gear Basic 90 LS API: GL-5

MIL-L: 2105 B
Liebherr Gear Plus 20W-40 API: from GL4
ZF: TE-ML 05F, 06K, 17E
Liebherr Gear Hypoid 90 EP API: GL5
MIL-L: 2105 B, C, D
Liebherr Hypoid 85W-140 EP API: GL-5
MIL-L: 2105 D, PRF-2105 E
Liebherr Hydraulic-Gear ATF GM: Dexron II D
ZF: TE-ML 03D, 04D, 11A, 14A, 17C
Liebherr Syntogear Plus 75W-90 API: GL-4, GL-5, MT-1
MIL-L: 2105 D, PRF-2105 E
Tab. 7 Lubricating oil specifications
1.51.12
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MJFCIFSS
Lubricating oil for transmission
7.2 Viscosity
Fig. 7 Temperature-based selection of the SAE class
1 Use in gearboxes
2 Use in automatic transmissions
3 Use in axles
4 Use in pump distributor gear systems
* If the pump distributor gear is equipped with an oil cooler, the oil is not suitable for the mar-
ked temperature range (shaded area).
The choice of the lubricating oil viscosity is based on the SAE classification (Society of Automotive
Engineers). The SAE classification does not provide any indication as regards the quality of a lubri-
cating oil. The relevant factor for the correct choice of SAE class is the ambient temperature. Incorrect
viscosity can impair the operation of axles and gearboxes.
The temperature ranges shown in the diagram are approximate ranges that might temporarily be ex-
ceeded.
8 Lubricating oil for transmission
Liebherr Motoroil 10W-40 API: CF
1.51.13
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MJFCIFSS
Grease
9 Grease
9.1 Quality
Liebherr Universalfett 9900 Soap-base grease (lithium complex)

KPF 2 N - 25 (DIN 51502)
NLGI grade: 2 (DIN 51818)
VKA welding force: > 6000 N (DIN 51350 / 4)
Liebherr Universalfett Arctic (for low-temperature ope- Soap-base grease (lithium complex)
ration) KPFHC 1 N - 60 (DIN 51502)
NLGI grade: 1 (DIN 51818)
VKA welding force: > 5500 N (DIN 51350 / 4)
The grease is used for both automatic and manual machine lubrication. it is supplied by the central
lubrication system or through lubrication nipples to the respective lube points.
Examples:
Slewing ring bearings
Crown gears, geared wheels
Bolts, axles and screws
Attachments
9.2 Operating temperature
Fig. 8 Operating temperature for Liebherr greases
A Grease temperature
* The grease is not suitable for the temperature range (shaded), if used in a central lubrication
nipple.
** The grease may only be within the temperature range (shaded) for short periods of time.
Peak temperatures of max. 200 °C (392 °F) are possible.
10 Lubricants and care products for electrical and mechanical compo-

nents
Medium, purpose Product (manufacturer)

Contact spray for slip rings Cramolin
Lubricant for pistons, piston nuts and for the mounting of piston Gleitmo 800
rod bearings at hydraulic cylinders
Special corrosion inhibitor for mounting recesses of sealing ele- Rostilo Tarp CFX
ments at hydraulic cylinders
1.51.14
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MJFCIFSS
Lubricants and care products for electrical and mechanical components
1.51.15
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MJFCIFSS
Lubricants and care products for electrical and mechanical components
1.51.16
copyright by
MJFCIFSS
Service Manual
SUBGROUP - INDEX
Section Group Type
Special tools - general information 2.01.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
Special tools for diesel engines 2.02.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
Special tools for hydraulic unit 2.05.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
Special tools for electrical equipment 2.06.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
Special tools for slewing gear mechanism 2.07.1 A 934 C-LI 25436-
A 944 C-LI 24475-
A 954 C-LI 21416-
Special tools for axles (Kessler) 2.09.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
Stroke measuring device for control block 2.10.1 A 934 C-LI 25436-
A 944 C-LI 24475-
A 954 C-LI 21416-
Assembly tools for hydraulic cylinders 2.12.1 A 934 C-LI 25436-

A 944 C-LI
A 954 C-LI 21416-
Mounting device for piston rod bearings 2.13.1 A 934 C-LI 25436-
A 944 C-LI 24475-
A 954 C-LI 21416-
Slotted nut wrench for slewing gear 2.14.1 A 934 C-LI 25436-
A 944 C-LI 24475-
A 954 C-LI 21416-
2.1
MJFCIFSS
Service Manual
Mounting device for multi-disc brake 2.15.1 A 934 C-LI 25436-

A 944 C-LI 24475-
A 954 C-LI 21416-
2.2
MJFCIFSS
Service Manual Special tools - general information
Special tools - general information
for maintenance and repair

Representation no. Designation Mach. Application
Size ID no.
1 Measuring neck NW 8 7019906 all

2 NW 10 7002404 types
NW 12 7008688
4 Pressure gauge con- R 1/2" 7002436 all

nection types
5 Pressure gauge direct R 1/2" 7002435 all

connection types
7 High-pressure hose 1,000 7002437 all Connection of the pressu-

length mm types re gauges to all measu-
ring points (measuring
8 1,500 7002475 neck no.1/2 and screw
mm couplings 10-14)
5,000 7363732
mm
10 Screw coupling as- M10X1 5005180 all

11 sembly, complete M12X1.5 7402580 types
12 M14X1.5 5004002
13 M16X1.5 7361345
14 R 1/4" 7362579
2.01.1
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MJFCIFSS
Special tools - general information Service Manual

Size ID no.
15 Pressure gauge 0-1.6 bar 8042577 all Measuring of operating

types pressures of one or more
16 0-1.6 bar 8042578 hydraulic circuits.
*
17 0-10 bar 5002865 * glycerine dampened
*
18 0-40 bar 7361288
*
19 0-60 bar 5002867
*
20 0-250 7361285
bar *
21 0-400 7500002
bar *
22 0-600 5002866
bar *
30 Differential pressure 10288229 all Measuring of differen-
measuring kit, consis- types ce p between the pump
ting of: and the LS pressure.
30.1 10288155
1 manual measuring
device 3010
30.2 10288152
1 data cable
30.3 10288154
2 Measuring cables
30.4 0-600 10288153
2 Pressure sensor bar
30.5 10288151
1 power adapter
30.6 7025273
Vehicle connecting ca-
ble see sensors on
30.7 not included in delive- 6140626 01 Page 6
30.8 ry! 6140647 01
Pressure sensor
Pressure sensor
33 Fitting 4901372 all Pressure compensation
types in connection with tool no.
34 Measuring neck with 7002404 30
metal cap
35 Union nut 4774002
36 Cutting ring 4774001
44 Measuring adapter 8504231 all Measuring of current at

types pump regulation
2.01.2
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MJFCIFSS

Size ID no.
45 Adapter 9956422 all Measuring of the inducti-

types ve pickup B12 from 3-pin
(LH) to 2-pin (Deutz), in
conjunction with tool no.
44
46 Measuring cables 9956436 all Measuring and testing of

types solenoid valves
60 Piezzo speed A 2106 10286429 all Measuring of engine

counter types speed via pulse frequen-
cy of injection line
Terminal sensor 5.0 mm 10492920

62 Ornel speed meter HT 460 7006974 all Measuring of speed with

types reflective strips
63 Shimpo speed meter DT 205 7364284
Strips
64 614063201 with no. 63
65 Multimeter with digital Chauvin 10018500 all Measuring of voltage,

display Arnoux types current and resistance in
electric components and
valves
2.01.3
copyright by
MJFCIFSS

Size ID no.
70 Thermometer 10024185 all Monitoring of temperatu-

non-contact types re of a medium / outside
(infrared) temperature of a unit
GTH
72 Thermometer with pro- 1150 7020372
be and sensor (mag-
netic)
80 Hand pump 8145666 all Sampling of oil for analy-

types sis
82 Sampling valve for oil 7019068

samples, alternative to
hand pump 80
84 Oil analysis kit * no. 1 7018368 all 6 oil samples

types
85 Oil analysis kit * 8145660 1 oil sample
*Analyses carried out by WAER

CHECK Germany, lab report in
German
88 Bio oil analysis kit * no. 1 7026817 all 1 oil sample

types
89 Bio oil analysis kit * 7026088 6 oil samples
*Analyses carried out by WAER

CHECK Germany, lab report in
German
90 REFCO vacuum pump RD-4 7027552 all Maintenance and repair

types of a/c system
2.01.4
copyright by
MJFCIFSS

Size ID no.
91 ITE filling hose, blue 1,500 7027553 all See item 90

mm types
92 ITE filling hose, yellow 1,500 7027554

mm
93 ITE filling hose, red 1,500 7027555

mm
94 ITE HGV coupling 253a 7027556 all See item 90

types
95 ITE HGV coupling 254 a 7027557
96 4-valve test fittings M4WS5 7027558 all Maintenance and repair

C types of a/c system
100 Dismantling tool M37X1 9583459 all Dismantling of grapple

101 M42X1.5 9583521 types bolts
102 M48X1.5 9583522
105 Universal Passfix pul- M42X1.5 9584738 all Removal of Passfix bolts
ler M48X1.5 types
M58X1.5
2.01.5
copyright by
MJFCIFSS

Size ID no.
120 Diagnostic instrument 5010474 all Diagnostics of D5 WS au-

types xiliary heating
121 Adapter cable / data 9614382 Connection to cable har-

ness in right bracket
122 Adapter cable / data 10025620 Direct plugging to the he-

ating device
130 Testing tool for cooling 7029179 all Pressurisation of engine
system types cooling system (leakage
test)
140 Torque wrench 4-20 Nm 10045464 all Tightening the hose

types clamps
150 B20 pressure switch 9645488 all Testing of switching pres-

conversion kit types sure (dropping) of B20
consisting of: pressure switch
151 screw-in stud 7617216
152 T-connection fitting 7405617
153 Measuring piece 7409919
154 Screw nozzle 7368150
160 Hand pump with pres- 10454803 all Leakage test of back-
sure gauge types pressure line at particle
filter installation
Scope of delivery of the Litronic measuring system

Depending on the requirements, there might be a need for various additional adapters and cables,
which must be ordered separately.
Item Sensors ID no.

2 OEM pressure sensor, measuring range 0 - 1000 bar, output 0 - 20 mA 1001 8329
3 OEM pressure sensor, measuring range 0 - 600 bar, output 0 - 20 mA 6* 6140 624 01
4 OEM pressure sensor, measuring range 0 - 60 bar, output 0 - 20 mA 3* 6140 625 01
2.01.6
copyright by
MJFCIFSS
Item Sensors ID no.

5 OEM pressure sensor, measuring range 0 - 10 bar, output 0 - 20 mA 1002 7591
6 OEM pressure sensor, measuring range -1 to +6 bar, output 4 - 20 mA (LWE) 5718 886 08
7 MINIMESS direct connection pressure sensor, 1620 screws 6* 6140 626 01
8 MINIMESS direct connection pressure sensor, 1620 screws, angled by 90° 3* 6140 647 01
9 Pt 100 temperature sensor, measuring range -50 °C to +200 °C 1* 6140 627 01
10 MINIMESS p / t coupling, screw series 1620, G 1/4" 1* 6140 628 01
11 MINIMESS P / T coupling, screw coupling 1620, M10 x 1.5 1* 1004 1274
12 RE 4 10 measuring turbine, measuring range 1 to 10 l/min 1* 5010 031
13 RE 3 75 measuring turbine, measuring range 7.5 to 75 l/min 1* 6410 629 01
14 RE 3 300 measuring turbine, measuring range 15 to 300 l/min 0* 6140 630 01
15 RE 3 600 measuring turbine, measuring range 25 to 600 l/min 2* 5009 492
16 DS 03 speed sensor, measuring range 1 to 9999 rpm 1* 6140 631 01
17 Spare reflector foil kit 1* 6140 632 01
18 Magnet holder, for DS 03 speed sensor 1* 6140 633 01
19 Inductive sensor for speed measurement 1* 6140 634 01
Item Accessory ID no.

20 Transport case for RE 3 measuring turbine 1* 6140 635 01
21 MK 12 measuring cable for the connection of the sensors, length 12 m 12* 6140 636 01
24 Power supply cable for connection to the on-board power system, length 6 m 1* 6140 639 01
25 Power supply cable for connection to the on-board power system, length 12 m 0* 6140 640 01
26 DPU 411 thermal printer with power adapter 0* 6140 641 01
27 Thermal paper rolls for DPU 411 0* 6140 642 01
28 Centronics data cable, length 2 m (for DPU 411) 0* 6140 643 01
29 RS 232 data cable, length 2 m (for connection to PC) 1* 9684 327
30 AK 12 adapter cable (for speed measurement with GLR testing instrument) 1* 6140 648 01
31 Litronic Service Program, German version (for DOS operating system) 0* 6140 646 01
32 Evaluation software (d / e / f) on CD-ROM (for Windows, 16 bit) 1* 6004 401
33 Evaluation software (d / e / f) on CD-ROM (for Windows, 32 bit)
34 Measuring adapter for current measurement A 309 - R 317 Litronic 1* 8504 231
36 Y-adapter for current measuring Junior Timer plug 1* 9956 436
37 3-to-2 pin plug adapter 1* 9956 422
* number of units for recommended basic equipment
2.01.7
copyright by
MJFCIFSS
2.01.8
copyright by
MJFCIFSS
Service Manual Special tools for diesel engines
Special tools for diesel engines
Maintenance and setting instructions for Liebherr diesel engines

Machi
Representation No. Designation Size ID no. Application
ne
1a Compression pressure 8008782 all Measurement of compres-
tester types sion pressure
1b Diagram sheets for 100 10012817

item 1a Units
2 Connecting piece for 0524044 all Insert at the position of the

compression pressure types injection valve
tester
3 Nozzle tester 7361236 all Testing of injection nozzles

types
4 High-pressure hand 7009318 all Checking and adjustment

pump with accessories types of start of delivery of the in-
jection pump
10 Measuring device 7022420 all Checking and adjustment

types of start of delivery of the in-
jection pump
2.02.1
copyright by
MJFCIFSS
Special tools for diesel engines Service Manual
Machi
ne
12 Dial gauge 7022418 all Testing and adjustment of
types start of delivery in conjunc-
13 Spacer 7022419 tion with no. 10
18 Removal tool for injec- 0524072 all Removal of injection

tion nozzles types nozzles
19 Adapter for removal 0524029 To be used together with

tool the removal tool
30 Rotating device / at- 0524045 all Turning of diesel engine by

tachment to flywheel types means of the flywheel
housing
35 V-belt measuring in- Krikit 8042829 all Measuring of V-belt tensi-

strument types on
36 Communication cable 10035410 D 934 Reading of error memory,

for LH-ECU-UP/CR LA 6 / fault analysis, processing
control units D 936 of measurements, calibra-
LA 6 tion
2.02.2
copyright by
MJFCIFSS
Service Manual Special tools for diesel engines
Machi
ne
37 Diagnostic software 10118924 D 934 Reading error
DC-DESK 2000 for LA 6 / memory, analyse faults,
LH-ECU-UP/CR D 936 edit measurements and
DC4 and DC5 control LA 6 carry out calibrations.
units
Note!
The software is supplied
together with each dongle!
38 USB dongle
40 Nozzle gauge 10410078 all Measuring and checking of

types nozzle bores and small
drilled holes
50 Connecting piece 10297211 D 934 Measuring of compression

LA 6 / pressure
D 936
LA 6
60 Outrigger 10117612 D 934 Measuring of compression

LA 6 / pressure
D 936
LA 6
2.02.3
copyright by
MJFCIFSS
Special tools for diesel engines Service Manual
2.02.4
copyright by
MJFCIFSS
Service Manual Special tools for hydraulic unit
Special tools for hydraulic unit
the maintenance, repair and adjustment of the hydraulic unit

Picture No. Description Size ID no. Machine Application
10 Special spanner for WS 17 9359414 all Adjustment of the primary
pressure-relief valves types and secondary valves in the
control valve block
11 WS 19 9210371
20 Safety cap WS 10 7009315 all Securing of adjusting screws

types at hydraulic units
21 short WS 13 7023492
22 long WS 13 l 7615515
23 WS 17 7380629
24 short WS 19 7009316
25 long WS 19 l 7009317
30 Mounting sleeve see group 2.12 all Mounting of O-rings and

types Stepseal rings onto pistons
of hydraulic cylinders and
control pistons of variable-
displacement pumps and re-
gulating motors
40 Expanding sleeve see group 2.12 all See tool no. 40

types
50 Piston wrench see group 2.12 all

types
Diagram of manufacture,
see sheet 2.12-01
2.05.1
copyright by
MJFCIFSS
Special tools for hydraulic unit Service Manual

60 Piston wrench WS 0541333 all Loosening and tightening of
types piston nut
61
see group 2.12
62
63
64
70 Socket wrench for WS 41 9245656 all Dismantling and mounting of

threaded bushing types damping plugs for two-side
end-of-travel cushioning of
hydraulic cylinders
80 Removal tool for piston M16 9951120 all Removal of piston rod bea-
rod bearing types rings at hydraulic cylinders
M20 9959261
M24 9959262
90 Filling device, complete W 24x 8145359 all Checking and filling of gas
with adapter and hose 1-1/4" types accumulator as well as pis-
3.0m ton and membrane accumu-
lator
W 32x
1-1/4
3.0m
140 Clamping device for Ø 20 10017281 all Clamping of spools during

spool mm types dismantling and mounting of
piston elements
Ø 25 10017282
mm
Ø 32 10017283
mm
160 Mounting sleeve Ø 25 9951457 all Mounting of Turcon-Glyd

mm types rings and scraper rings on
161 Ø 22 9951508 the plunger piston of LIKU-
mm FIX couplings
162 Ø 45 9966421
mm
163 Ø 25 9951458
mm
2.05.2
copyright by
MJFCIFSS
Service Manual Special tools for hydraulic unit

180 Vacuum pump, comple- 00A7. 7405073 all Retension of hydraulic tank
te 300 types content
consisting of:
Pump no. 180, vacuum
control valve no. 181
with sealing, hose with
filter no. 187.
181 10097130
Vacuum control valve,
complete
184 Connecting piece to 7002240

185 tank, consisting of: 7407155
Screw-in stud
186 Cone RED connection 7024875
16/8S
Straight nipple
200 Mounting sleeve see group 2.12 all Calibration of the seal rings
types during the installation of the
piston in the cylinder
(tool no. 950 in the Lidos)
210 Mounting sleeve see group 2.12 all Installation of the piston rod
types bearing on specially shaped
piston rods
(tool no. 960 in the Lidos)
2.05.3
copyright by
MJFCIFSS
Special tools for hydraulic unit Service Manual
2.05.4
copyright by
MJFCIFSS
Service Manual Special tools for electrical equipment
Special tools for electrical equipment
Maintenance and repair of electric plug connectors
Fig. 1 Mate-N-LOK and DT plugs
Fig. 2 Juniortimer and JPT plugs
Machi
Picture No. Designation Size ID no. Application
ne
10 Used to crimp the contacts for 1.5 7367025 all
mm2 wires for MATE-N-LOK plug types
connectors
12 Used to crimp the contacts for 2.5 7366314 all

mm2 wires for MATE-N-LOK plug types
connectors
15 Used to remove the crimp con- 7015179 all

tacts from MATE-N-LOK plug con- types
nectors
2.06.1
copyright by
MJFCIFSS
Special tools for electrical equipment Service Manual
Machi
ne
20 Socket contact for 1.5 mm2 wires 6202619 all
of MATE-N-LOCK plug connec- types
tors
21 Pin contact for 1.5 mm2 wires of 6202620

MATE-N-LOCK plug connectors

of MATE-N-LOCK plug connec- types
tors
23 Pin contact for 2.5 mm2 wires of 6202592

MATE-N-LOCK plug connectors
28 Hand crimp tool (according to MIL- 7367086 all

C5015, VG 95234, VG 955342) types
29 Crimping insert for the crimping of 7409779

DEUTSCH plug connectors with
no. 28 pliers
30 Hand crimp tool for the crimping of 8503647 all

contacts for DEUTSCH plug con- types
nectors
31 Pulling tool 7026267 all ty- Used for the disassembly

pes of DEUTSCH plugs.
32 Tool for the removal of Size 4 8503633 all

wired crimp contacts at types
DEUTSCH plug con-
nectors
33 Size 8 8503632
34 12 8145674
35 16 8145673
36 20 8503630
2.06.2
copyright by
MJFCIFSS
Machi
ne
37 Pin contact for wires of Ø 0.8- 7368251 all
DT plug connectors 1.0 types
Ø 1.0- 7368406
2.0
Ø 2.0- 6905271
3.0
38 Socket contact for wi- Ø 0.8- 7368252

res of DT plug connec- 1.0
tors Ø 1.0- 7368405
2.0
Ø 2.0- 6905272
3.0
39 Plug 7368253
40 Used to crimp the punched con- 7367025 all
tacts of SURE-SEAL plug connec- types
tors
41 Mounting tool for the insertion of 7367023 all

wired crimp contacts into SURE- types
SEAL CT 31 plug connectors
42 A: Removal tool for pin contacts in 7367020 all

SURE-SEAL plug connectors types
B: Removal tool for socket con- 7367022 all

tacts types
43 Installation tubes for CT 31 7022464 all

tool no. 42 types
45 Auxiliary tool used to hold the 7367021 all

SURE-SEAL 2, 3 and 4-pin plug types
connectors during installation and
removal of the crimped contacts
46 Similar to tool no. 324, for 5, 6 and 7367085

7-pin contacts
2.06.3
copyright by
MJFCIFSS
Machi
ne
48 Repair kit 7015073 all
containing special tools no. 40, 41, types
42, 45 and 46, including operating
manual and lubricant

of SURE-SEAL plug connectors types
Pin contact for 1.5 mm2 wires of

51 SURE-SEAL plug connectors 6202444
52 Removal tool for contacts of MIC- 7026266 all

ROTIMER plug connectors types
55 Unlocking tool for 777-310 7022773 all

WAGO plug elements types
60 Dismantling and mounting tool 10356764 all Used to dismantle and

types mount EPROMs
65 Mounting sleeve 9629620 all Used to install O-rings in

types Likufix signal contacts
2.06.4
copyright by
MJFCIFSS
Machi
ne
70 Ergocrimp hand tool 6004391 all Used to crimp the contacts
types for JPT (Tyco) plug con-
nectors
Ergocrimp matrix all Used to crimp the contacts

types for
72 0.5-2.5 10016253
mm2 Junior Power Timer no.
927777-3 / 927779-3 /
73 927846-2
0.2-2.5 10016255
mm2 Junior power Timer/EDS
74 no. 929938-3/double-
spring contact no. 929940-
0.5-2.5 10016256 3
mm2
flat adapters no. 963745-1
/ 963746-1
80 Removal tool 7415334 all Used to remove the wired
types crimp contacts from JPT
(Tyco) plug connectors
90 Crimp tool 10016251 all Used to crimp the Littlefuse

types contacts for JPT (Tyco)
plug connectors, see also
no. 92.
92 Ergocrimp matrix 0.5-5.37 10016252 all Used to crimp the contacts

mm2 types in conjunction with no. 90
Pin bushing no. 913053 /

913065 / 913066 / 913067
/ 913069 / 913079
Double-spring contact no.

913071 / 913072
2.06.5
copyright by
MJFCIFSS
Machi
ne
95 Crimp tool 0.08-10 10011168 all Used to crimp
mm2 types wire end ferules
96 Crimp tool 0.25-16 8033014 all Used to crimp

mm2 types wire end ferules
98 Crimp tool 0.5-6.0 8004713 all Used to crimp insulated

mm2 types fork terminals
100 Crimp tool with com- 10-70 all Used to crimp uninsulated
pression insert R 10 mm2 types fork terminals
Inserts for tool no. 100 all

types
101 R 16
102 R 25
103 R 35
104 R 50
105 R 70
108 Crimp tool 0.5-6 8033015 all Used to crimp uninsulated
mm2 types plug connectors
109 Crimp tool 0.5-2.5 6003491 all Used to crimp uninsulated

110 Crimp tool 0.5-2.5 all Used to crimp uninsulated

2.06.6
copyright by
MJFCIFSS
Machi
ne
111 Crimp tool 0.03-0.6 all Used to crimp D-Sub con-
mm2 types tacts
112 Pin remover for D-Sub contacts all

types
2.06.7
copyright by
MJFCIFSS
2.06.8
copyright by
MJFCIFSS
Service Manual Special tools for slewing gear mechanism
Special tools for slewing gear mechanism
Maintenance and repair of slewing gear mechanism and slewing gear motor
Machi
Diagram No. Designation Size ID no. Application
ne
10 Slotted nut wrench for SAT 9202821 A 934C For releasing and tighte-
slewing gear mecha- 275 ning of slotted nuts in drive/
nism slewing gear mechanisms
11 SAT 9202823 A 944C (SAT drawing, see page
325 2.14-01)
12 SAT 9202824 A 954C

350
20 Mounting device of SAT 9202826 A 934C For dismantling and as-

slewing gear mecha- 275 sembly of brake housing/
nisms multi-disc brake for SAT
21 SAT 9202828 A 944C slewing gear mechanisms,
325 see SAT drawing, page
2.15-01.
22 SAT 9202829 A 954C
350
30 Special wrench for FMF 64 10127252 A 934C For dismantling and as-
speed sensor sembly of the speed sen-
FMF 90 A 944C sor at the slewing gear
motor.
FMF A 954C
100
2.07.1
copyright by
MJFCIFSS
Special tools for slewing gear mechanism Service Manual
2.07.2
copyright by
MJFCIFSS
Service Manual Special tools for axles (Kessler)
Special tools for axles (Kessler)
for the maintenance and repair of axles (Kessler)

Representation no. Designation ID no. Axle type Machine Application
10 Insertion tool for 7027696 LT/D 71 A 924 C-HD Mounting of slip seal
slip seal ring A 934 C ring
LT/D 81 A 934 C-HD
11 10046704 LT/D 101 A 954 C-HD
20 Spanner for 10455408 LT/D 41 A 900 C-ZW Loosening and tighte-

wheel nut / shaft LT/D 71 A 924 C-HD ning of shaft nut
nut A 934 C
21 10424371 LT/D 81 A 934 C-HD
22 10424498 LT/D 91 A 944 C-HD
23 10424380 LT/D 101 A 954 C-HD
30 Spanner for lock 10492637 LT/D 41 A 900 C-ZE Loosening and tighte-
nut LT/D 71 A 924 C-HD ning of lock nut at pla-
A 934 C netary gear box
31 7026040 LT/D 71 A 924 C-HD
A 934 C
40 Removal tool for 10424373 LT 41 A 900 C-ZW Removal of steering

steering knuckle LT 71 A 924 C-HD knuckle bolt
bolts (mechani- A 934 C
cal) LT 81 A 934 C-HD
50 Removal tool for 10424374 LT 41 A 900 C-ZW Removal of steering

steering knuckle LT 71 A 924 C-HD knuckle bolt by means
bolts (hydraulic) A 934 C of a hydraulic pump*
LT 81 A 934 C-HD
51 10424381 LT 91 A 944 C-HD (Removal thread
LT 101 A 954 C-HD M27X2 from December
2006)
52 10424382 LT 91 A 944 C-HD (Removal thread M24
LT 101 A 954 C-HD until
November 2006)
2.09.1
copyright by
MJFCIFSS
Special tools for axles (Kessler) Service Manual

60 Push-in tool for 10046711 LT 41 A 900 C-ZW Hydraulic pushing in of
steering knuckle LT 71 A 924 C-HD steering knuckle bolt by
bolts (hydraulic) A 934 C means of a hydraulic
LT 81 A 934 C-HD pump*
61 10424383 LT 91 A 944 C-HD

LT 101 A 954 C-HD
70 Insertion pin for 10046715 LT 41 A 900 C-ZW Insertion of steering

steering knuckle LT 71 A 924 C-HD knuckle bolt
bolt A 934 C
LT 81 A 934 C-HD
LT 91 A 944 C-HD
LT 101 A 954 C-HD
80 Mounting tool for 7028268 LT 47 A 900 C-ZW Insertion of steering

steering knuckle LT 71 A 924 C-HD knuckle bushing into
bushings A 934 C axle housing
LT 81 A 934 C-HD
90 Removing tool 10492635 LT 41 (AGS) A 900 C-ZW Removal of needle be-

for double joint aring and bearing bu-
drive shaft bea- shing from axle
ring housing
91 10424375 LT 71 A 924 C-HD
A 934 C
LT 81 A 934 C-HD
LT 91 (ASS) A 944 C-HD
LT 101 (ASS) A 954 C-HD
92 10424384 LT 91 (AGS) A 944 C-HD
LT 101 (AGS) A 954 C-HD
2.09.2
copyright by
MJFCIFSS
Service Manual Special tools for axles (Kessler)

100 Mounting tool for 10492639 LT 41 A 900 C-ZW Insertion of needle bea-
double joint drive ring and bearing bu-
shaft bearing shing from axle
housing
101 10492640 LT 41 A 900 C-ZW
102 10424499 LT 71 A 924 C-HD
A 934 C
LT 81 A 934 C-HD
LT 101 (ASS) A 954 C-HD
103 10424385 LT 91 (AGS) A 944 C-HD
LT 101 (AGS) A 954 C-HD
110 Seal ring moun- 10492636 LT 41 A 900C-ZW Insertion of radial seal
ting tool for ring in steering knuckle
double joint drive
shaft bearing
111 10492653 LT 41 A 900 C-ZW
112 10424376 LT 71 A 924 C-HD
A 934 C
LT 81 A 934 C-HD
LT 101 (ASS) A 954 C-HD
113 10424377 LT 71 A 924 C-HD
A 934 C
LT 81 A 934 C-HD
LT 101 (ASS) A 954 C-HD
114 10424385 LT 91 (AGS) A 944 C-HD Insertion of radial seal
LT 101 (AGS) A 954 C-HD ring in axle housing
120 Seal ring moun- 10424378 LT/D 41 A 900 C-ZW Insertion of radial seal
ting tool for axle LT/D 71 A 924 C-HD ring in axle drive
drive A 934 C
LT/D 81 A 934 C-HD
LT/D 91 A 944 C-HD
121 10046716 LT/D 71 A 924 C-HD
A 934 C
LT/D 81 A 934 C-HD
LT/D 91 A 944 C-HD
130 Spanner for 10492634 LT 41 A 900 C-ZW Loosening and removal

threaded ring LT 71 A 924 C-HD of adjusting ring in axle
A 934 C drive
LT 81 A 934 C-HD
LT 91 A 944 C-HD
131 10492638 LT 71 A 924 C-HD
A 934 C
LT 81 A 934 C-HD
LT 91 A 944 C-HD
LT 101 A 954 C-HD
2.09.3
copyright by
MJFCIFSS
Special tools for axles (Kessler) Service Manual

140 Slotted nut 10412169 D 91 A 944 C-HD Loosening and tighte-
wrench for lock D 101 A 954 C-HD ning of lock nut in auxi-
nut in auxiliary liary transmission
transmission
(lock nut in-
stalled from June
2006)
150 Centring device 10424386 LT/D 101 A 954 C-HD Mounting of brake
for discs discs
* = hydraulic hand pump not included with the respective tool

ASS = steering knuckle side
AGS = axle housing side
2.09.4
copyright by
MJFCIFSS
Service Manual Stroke measuring device for control block
Device for the measuring of the spool stroke
Stroke measuring device for control block
1 Device for the measuring of the spool stroke
Stroke length at NG 25= 14 mm

Fig. 1 Stroke measuring device
1 Stroke measuring device 3 Lid of control valve block

2 Seal 4 Spool
ID no. 8007363
Parts drawing on reverse side!
2.10.1
copyright by
MJFCIFSS
Stroke measuring device for control block Service Manual
Device for the measuring of the spool stroke
Fig. 2 Spare Parts for storke measuring
2.10.2
copyright by
MJFCIFSS
Service Manual Assembly tools for hydraulic cylinders
Assembly wrenches for pistons of hydraulic cylinders WN 4121
Assembly tools for hydraulic cylinders
1 Assembly wrenches for pistons of hydraulic cylinders WN 4121
Fig. 1 Assembly tool (bore for mounting bolt a)
Squar
ID no. a b c d e f g h i
e
9131359 52 38 75 200 10 8 8 15 60 1/2
9131362 60 44 85 200 14 10 10 15 65 1/2
9231993 68 52 100 220 14 10 10 15 70 1/2
8007364* 75 54 110 220 14 12 10 20 84 3/4
8007364* 80 54 110 220 14 12 10 20 84 3/4
7364036 88 63 120 250 14 12 10 20 90 3/4
8007365
8007366 100 78 135 260 14 14 10 20 95 3/4
9919856 115 88 150 300 14 14 10 20 105 3/4
9196978# 125 97 170 320 14 14 10 25 110 3/4
9196978# 130 97 170 320 14 18 15 25 110 3/4
8007367 145 113 185 380 14 18 15 25 120 3/4
9925117 160 125 200 420 14 18 15 25 130 3/4
9131373 175 135 215 450 14 20 19 25 135 3/4
9131376 220 156 280 500 14 30 28 40 158 3/4
0541380 85 72 110 210 11 8 8 15 210 1/2
0542336 120 100 140 240 12 8 9 152 240 1/2
0540947 124 100 150 240 12 8 9 15 240 1/2
0541379 145 125 170 280 11 8 9 15 280 3/4
0540966 160 135 185 280 12 10 9 20 280 3/4
0529897 165 140 190 280 12 10 9 20 280 3/4
Tab. 1 List of assembly wrenches (all dimensions in mm)
2.12.1
copyright by
MJFCIFSS
Assembly tools for hydraulic cylinders Service Manual
Assembly wrenches for piston nuts
Note!
The dimensions of the pistons and assembly wrenches and the ID numbers can be looked up in
Lidos (* and # correspond to one wrench each)!
2 Assembly wrenches for piston nuts
Fig. 2 Assembly wrenches for piston nuts
size for piston nut *WS

*WS2 flat Slotted nut Ø Square ID no.
ID no. hexagon
M30X1.5 - 7006469 44 **
M32X1.5 - 7010262 50 **
M33 X1.5 - 9226916 41 1/2 9921132
M36X1.5 - 9875702 50 1/2 9211967
M42X1.5 - 7010163 62 **
M42X1.5 - 9970088 60 1/2 9211967
M42X1.5 - 9113734 55 1/2 9921132
M50X2 - 4129202 70 1/2 9921123
M50X2 - 9166795 65 1/2 9921123
M56X2 - 9921260 80 1/2 9921124
M60X2 - 4129203 80 1/2 9921124
M65X2 - 9247441 85 1/2 9921133
M68X2 - 9129554 90 1/2 9921124
M76X2 - 9970448 100 3/4 9921125
M85X3 - 9142472 110 3/4 9921125
M95X3 - 9101411 120 3/4 9921126
M100X3 - 9950036 130 3/4 9951123
M110X3 - 9129653 / 9112934 149 3/4 9921127
M120X3 - 9143685 165 3/4 9921128
M130X3 - 9125066 180 3/4 9921129
M150X3 - 9144654 210 3/4 9921131
2.12.2
copyright by
MJFCIFSS
Assembly wrenches for WN 4122 piston rod bearings
size for piston nut *WS

*WS2 flat Slotted nut Ø Square ID no.
ID no. hexagon
M170X3 - 5008571 230 3/4 9921134
Tab. 2 List of piston nuts
* spanner size / ** conventional grooved socket spanner
3 Assembly wrenches for WN 4122 piston rod bearings
Fig. 3 Assembly wrenches for piston rod bearings
Squar
e
0541665 76 62 95 210 9 6 7 15 70 1/2
0541666 87,5 72 110 210 10 8 8 15 70 1/2
0541063 92 75 115 210 12 8 8 15 75 1/2
0541064 100 80 120 210 12 10 10 15 80 1/2
0529893 110 90 130 240 12 10 10 15 90 1/2
0542005 115 95 135 240 12 8 10 15 95 1/2
0541667 125 98 150 240 12 10 9 15 98 1/2
0529894 135 110 160 260 12 8 8 15 105 1/2
0540948 140 120 160 260 12 8 8 15 110 1/2
0541661 145 120 170 280 12 10 9 15 110 1/2
0529895 145 120 170 280 12 12 13 15 120 1/2
0540949 150 130 170 280 12 12 12 20 110 3/4
0529896 170 140 200 300 12 14 13 20 110 3/4
0541378 180 160 200 300 12 10 9 20 120 3/4
Tab. 3 List of assembly wrenches
2.12.3
copyright by
MJFCIFSS
Assembly wrenches for version 5100 pistons
4 Assembly wrenches for version 5100 pistons
Fig. 4 Assembly wrenches for version 5100 pistons
*WS Øa
size for piston nut WS square ID no.
hexagon for mounting bolts
M 110X3 150 180 3/4 9281614
M 120X3 175 220 3/4 9584641
M 110X3 190 240 3/4 9581705
Tab. 4 List of assembly wrenches / * spanner width
4.1 Assembly wrenches for pistons
Fig. 5 Assembly wrenches for pistons
Squar
e
9249886 250 204 310 600 14 30 28 30 175 3/4
9249741 260 176 330 600 19 36 35 40 180 3/4
9243215 280 206 354 650 19 36 35 40 190 3/4
2.12.4
copyright by
MJFCIFSS
Mounting and expanding sleeves
4.2 Assembly wrench for pistons with hexagon piece
Fig. 6 Assembly wrench for pistons with hexagon piece
mm
mm mm mm mm mm mm mm
ID no. Piston Piston
*WS
Square l Min. Ø Max. Ø a b c
hexagon
9600751 80 3/4 170 Ø110 Ø140 Ø160 525 15
9602239 85 3/4 170 Ø115 Ø140 Ø160 525 15
9600418 90 3/4 170 Ø120 Ø150 Ø160 525 15
9597668 100 3/4 170 Ø130 Ø160 Ø180 525 15
9600928 110 3/4 170 Ø160 Ø190 Ø200 525 15
9600769 120 3/4 174 Ø170 Ø200 Ø200 525 15
* spanner width
5 Mounting and expanding sleeves
990 mounting sleeve 991 expanding sleeve

Piston Ø
ID no. ID no.
25 9951457 9951458
32 9136418 9136416
32 9113100 9113099
38 9143279 9143280
40 9196902 9136417
40 9580414 9580413
45 9136419 9136417
50 9288953 9288954
63 9170510 9170512
65 9177541 9177540
2.12.5
copyright by
MJFCIFSS
990 mounting sleeve 991 expanding sleeve

Piston Ø
ID no. ID no.
70 9110556 9110402
80 9227165 9227166
85 9998618 9110404
85 9115710 9115708
90 9227161 9227162
98 9289130 9289131
100 9998626 9110405
105 9951984 9951983
106 9583670 9583671
110 9170509 9170511
110 9960483 9960502
115 9998625 9110406
120 9998778 9110407
125 9227163 9227164
125 9960484 9960503
130 9998624 9110408
135 9285578 9285579
140 9998623 9110409
150 9998622 9110410
160 9998621 9110411
170 9107931 9110412
180 9998619 9110413
180 9107932 9110413
190 9907684 9907701
190 9280862 9280863
200 9107933 9110414
210 9192854 9192853
220 9113008 9113009
230 9144914 9144912
240 9903977 9903978
300 9135351 9135350
Tab. 7 List of mounting and expanding sleeves
992 mounting sleeve 993 mounting sleeve

Piston Ø
ID no. ID no.
25 9966421 9951508
Tab. 8 List of 992 and 993 mounting sleeves
Note!
The mounting sleeves 992 and 993 are required for the installation of the piston and the scraper ring
in the plunger cylinder with the LIKUFIX accessory kit.
2.12.6
copyright by
MJFCIFSS
Mounting sleeves used to insert pistons into cylinders

950 mounting sleeve
Piston Ø
ID no.
65 9177543
80 9231749
90 9248893
90 9248894
100 9248895
110 9248897
120 9248898
130 9248899
140 9177542
140 9952180
160 9248909
190 9281241
210 9281240
250 9951147
260 9284918
Tab. 9 950 mounting sleeves
Note!
The mounting sleeve 950 is required to restore the shape of the expanded sealing elements to
suit the inside diameter of the cylinder (calibration).
Mounting sleeves used to mount the piston rod bearings on the piston rods
960 mounting sleeve

Piston rod Ø
ID no.
90 9282761
100 9638789
105 9287177
140 9926806
Tab. 10 960 mounting sleeves
Note!
The 960 mounting sleeve is required in order to prevent damage to sealing and guide elements.
2.12.7
copyright by
MJFCIFSS
2.12.8
copyright by
MJFCIFSS
Service Manual Mounting device for piston rod bearings
Tool used to dismantle piston rod bearings in hydraulic cylinders
Mounting device for piston rod bearings
1 Tool used to dismantle piston rod bearings in hydraulic cylinders
Fig. 1 Mounting device
Thread in Thread of Length of

Thread in
bearing head mounting driver mounting driver ID -no.
flange ring
M1 M2 L
M12 M16 M10 250 9951120
M16 M20 M12 270 9959261
M20 M24X2 M16 290 9959262
Tab. 1 Mounting device sizes for various flange ring threads
2.13.1
copyright by
MJFCIFSS
Mounting device for piston rod bearings Service Manual
Tool used to dismantle piston rod bearings in hydraulic cylinders
2.13.2
copyright by
MJFCIFSS
Service Manual Slotted nut wrench for slewing gear
Tool used to remove the slotted nut in the slewing gear mechanism
Slotted nut wrench for slewing gear
1 Tool used to remove the slotted nut in the slewing gear mechanism
Fig. 1 Slotted nut wrench for Sat 225 / 250 / 275 / 300
Gearbox type ID number

SAT 275 9202821
SAT 325 9202823
SAT 350 9202824
2.14.1
copyright by
MJFCIFSS
Slotted nut wrench for slewing gear Service Manual
Tool used to remove the slotted nut in the slewing gear mechanism
Fig. 2 Technical drawing of slotted nut wrench
SAT A B C D E F G H J K L M N O P
+0.2
275 110 55 46 70 92.2 95 120 105 3.8 90 35 30 50 70 7.8
325 132 55 46 80 115+0.2 119.5 150 117 3.8 94 35 30 55 78 7.8
350 137 55 46 50 125+0.2 126.2 160 113 3.8 92 35 30 55 78 7.8
Tab. 1 Dimensions
Material: 42 CrMo 4 hardened to 800 - 950 N/mm2
2.14.2
copyright by
MJFCIFSS
Service Manual Mounting device for multi-disc brake
Mounting device for multi-disc brake
Tool used to dismantle and mount the multi-disc brake of the slewing gear mecha-
nism
SAT 275 / 325 / 350
Fig. 1 Mounting device of slewing gear mechanisms
Size SAT 275 SAT 325 SAT 350

A 326 390 410
B 40 50 50
C 12 20 20
D 10 15 15
E 10 15 15
F 18 22 22
G 120 142 154
H 143 170 180
ID no. 9202826 9202828 9202829
Tab. 1 List of mounting device sizes
2.15.1
copyright by
MJFCIFSS
Mounting device for multi-disc brake Service Manual
2.15.2
copyright by
MJFCIFSS
Service Manual
SUBGROUP - INDEX
Section Group Type
Technical data A 934 C LI 3.05.1 A 934 C-LI 28016-
Technical data A 934 C HD LI 3.07.1 A 934 C-LI 25436-
Technical dataA 934 C HD LI Log Loader 3.09.1 A 934 C-LI 31793-
Technical data 3.11.1 A 944 C-LI 24475-
Maintenance and inspection schedule 3.17.1 A 934 C-LI 28016-
Lubrication schedule for A 934 C Litronic 3.29.1 A 934 C-LI 28016-

Type 1006
Lubrication schedule for A 934 C-HD Litronic 3.31.1 A 934 C-LI 25436-
Type 1007
Lubrication Schedule A 934 C-HD Litronic 3.33.1 A 934 C-LI 31793-

log loader Type 1053
Type 194
Lubrication schedule A 944 C - HD Litronic 3.37.1 A 944 C-LI 29225-

log loader type 196
Type 450
3.1
MJFCIFSS
Service Manual
Adjustment protocol A 934 C Li 3.45.1 A 934 C-LI 28016-
Adjustment protocol A 934 C LI 3.46.1 A 934 C-LI 39077-
Adjustment protocol A 934 C HD LI 3.47.1 A 934 C-LI 25436-
Adjustment protocol A 934 C HD LI log loader 3.49.1 A 934 C-LI 31793-
Adjustment protocol A 944 C HD LI log loader 3.53.1 A 944 C-LI 33765-39085
Adjustment protocol A 944 C HD LI log loader 3.54.1 A 944 C-LI 39086-
Adjustment guidelines for the hydraulic system 3.69.1 A 934 C-LI 25436-
Checking and adjusting tasks V4.7 3.70.1 A 934 C-LI 39077-
Adjustment guidelines for hydraulic system 3.71.1 A 934 C-LI 31793-
3.2
MJFCIFSS
Service Manual Technical data A 934 C LI
Type 1006
Technical data A 934 C LI
1 Type 1006
starting 28016
General
Weight of basic machineapprox. t 28.7
Weight of basic machine with attachment, without grappleap- t 35.5
prox.
Overall length (basic machine without attachment) mm 5906
Overall width mm 3000
Overall height without attachment (operator's cab elevation mm 3598
1200)
Rear reach from centre/slewing radius mm 3096
Ground clearance mm 254
Drive motor
Diesel engine Type D 934 L A6
Power at rated speed according to DIN ISO 9249 kW 150 (204 PS)
Rated speed rpm 1800
Max. torque Nm 920 at 1400 rpm
Oil volume in engine (filling quantity at oil change with filter) l 29
Oil quality/oil viscosity and oil change intervals see groups 1.50 and 3.80
Cooling liquid including coolant l 40
Hydraulic system
Hydraulic pump Type DPVP 108
Design Axial piston swash plate pump
Input speed rpm 1800
Max. flow rate l/min 2 x 240
Oil volume in pump distribution gear l 3.1
Flow rate / hydraulic pump - pump distribution gear l/min 13.3
Hydraulic oil volume (oil change with filter) l approx. 350
Hydraulic oil and filter change intervals see groups 1.50 and 3.80
Control valve block Type NG 22
Slewing gear circuit Closed circuit
Slewing gear pump Type A4V 71 DWD
Slewing gear pump / type Swash-plate axial-piston pump with at-
tached feeder pump
Pump performance kW 80 (108 PS)
Max. flow rate l/min 148
Feeder pump flow rate l/min 41
3.05.1
copyright by
MJFCIFSS
Technical data A 934 C LI Service Manual
Type 1006
Hydraulic system
Feed pressure bar 16
Hydraulic pump / pilot control Type Gear pump
Max. flow / pilot control l/min 45.5
Pressure limitation pilot control bar 32+2
Pilot control unit / working attachment / slewing gear Type 4TH 87 X 70-10
Pilot control unit / travel drive Type VG - 7 - 1 / 1
Pilot control unit / support Type VG - 5 - 2
Additional information see group 6.10
Hydraulic pump / fan Type A 10 V 28 ED
Hydraulic motor / fan Type A 10 FE 28
Hydraulic pump / accessory kit Type Gear pump
Max. flow rate l/min 24.7
Rotary connection 7 x Type DDF 720
Rotary connection 6 x Type 815.006 B
Hydraulic cylinder see group 7.30
Electrical system
Operating voltage V 24
Battery capacity Ah 2 x 170 (in series)
Alternator voltage / current A 28V / 80A
Starter kW 24V / 6.6 kW
Slewing gear mechanism

Gearbox Type SAT 275 / 255
Oil motor Type FMF 64
Max. slewing speed rpm 8.2
Oil volume in gearbox l 7.0
Oil quality /oil viscosity and oil change intervals see groups 1.50 and 3.80
Slewing gear brake Type Wet multi-disc brake (negative)
Max. release pressure bar 20
Axles
Steering axle Type LT 71 PL 478 NLB
Rigid axle Type D 71 PL 478 NLB
Oil volume in steering axle housing l 26.5
Oil volume in rigid axle housing l 19.0
Oil volume in steering axle / rigid axle wheel hub l 3.0
Working brake Type Wet multi-disc brake (positive)
Tyres 11.00 - 20 / 12.00 - 20
3.05.2
copyright by
MJFCIFSS
Service Manual Technical data A 934 C LI
Type 1006
Transmission
Gearbox Type 2 HL 290
Oil motor Type DMVA 165
Travel speed at creeper speed off-road/on-road kph 2.4 / 10
Travel speed in working gear / on-road gear kph 4.6 / 20
Oil quality, oil viscosity and oil change intervals see groups 1.50 and 3.80
Parking brake Type Wet multi-disc brake (negative)
Additional information see group 11
Steering
Hydraulic pump Type Gear pump
Flow rate l/min 61
Steering valve Type 7030176
First primary protection bar 220+5
Second primary protection bar 180+5
Secondary protection bar 240+5
Brake system
Max. charging pressure bar 200
Max. brake pressure / working brake bar 75+10
Central lubrication system

Volume of grease per working hour cm3 approx. 30
Number of cycles / grease processes with automatic grea- see group 18.50
sing (optional)
3.05.3
copyright by
MJFCIFSS
Technical data A 934 C LI Service Manual
Type 1006
3.05.4
copyright by
MJFCIFSS
Service Manual Technical data A 934 C HD LI
Type 1007
Technical data A 934 C HD LI
1 Type 1007
starting 25436
General
Weight of basic machineapprox. t 30.9
Weight of basic machine with attachment, without grappleap- t 37.8
prox.
1200)
Drive motor
Hydraulic system
Hydr. drive power at max. motor output kW 147 (200 PS)
tached feeder pump
3.07.1
copyright by
MJFCIFSS
Technical data A 934 C HD LI Service Manual
Type 1007
Hydraulic system
Feed pressure bar 16+2
Pilot control unit / working attachment / slewing gear Type 4TH 87 X 70-10
Electrical system
Alternator voltage / current A 28 V / 80
Starter kW 24 V / 6.6

Axles
Steering axle Type LT 81 PL 488 NLB
Rigid axle Type D 81 PL 488 NLB
Oil volume in steering axle housing l 30.5
Oil volume in rigid axle housing l 22
Working brake Type Wet multi-disc brake (positive)
3.07.2
copyright by
MJFCIFSS
Service Manual Technical data A 934 C HD LI
Type 1007
Axles
Tyres 16.00 - 25 / 20.50 - 25
Transmission
Travel speed at creeper speed off road/on road kph 2.4 / 10
Travel speed in working gear / on-road gear kph 4.6 / 20
Steering
Flow rate l/min 61
Brake system

sing (optional)
3.07.3
copyright by
MJFCIFSS
Technical data A 934 C HD LI Service Manual
Type 1007
3.07.4
copyright by
MJFCIFSS
Service Manual Technical dataA 934 C HD LI Log Loader
Type 1053
Technical dataA 934 C HD LI Log Loader
1 Type 1053
starting 31793
T
General
Weight of basic machines (blade rear), without attachment
appr. t 28,67
Weight of basic machines (blade rear), without attachment
without grapple appr. t 34,35
Weight of basic machine (blade rear and front), without
attachment appr. t 29,96
Weight of basic machine (blade rear and front), with
attachmen, without grapple appr. t 35,64
Length overall ( basic machine without attachment ) mm 6147
Width overall mm 3412
Heigth overall without attachment (cab elevation 800) mm 4350
Tail radius from center / swing radius mm 3074
Drive train
Performance at rated rpm according to DIN IDSO 9249 KW 150 (204 Hp)
Rated rpm rpm 1800
max. torque Nm 920 at 1400 rpm
Oil quantity in engine (filling quantity for oil change with filter) l 29
Oil quality / - viscosity and oil change interval see group 1.50 and 3.83
Coolant quantity including radiator l 40
Hydraulic system
Input rpm min-1 1800
Max. flow l/min 2 x 240
Oil quantity in pump distributor gear l 3,1
Flow / hydraulic pump - pump distributor gear l/min 13,3
Hydraulic oil quantity (oil change with filter) l appr. 350
Hydraulic oil- and filter change interval see group 1.50 and 3.83
Swing circuit closed circuit
Swing pump Type A4V 71 DWD
3.09.1
copyright by
MJFCIFSS
Technical dataA 934 C HD LI Log Loader Service Manual
Type 1053
Hydraulic system
Swing pump / design Axial piston swash plate pump with at-
tached replenishing pump
Pump performance KW 80 (108 Hp)
Max. flow l/min. 148
Replenishing pump flow l/min. 41
Replenishing pressure bar 16+2
Hydraulic pump / pilot pressure Type gear pump
Max.flow / pilot control l/min. 45,5
Pilot valves / attachment / swing circuit Type 4TH 87 X 70-10
Pilot valve / travel circuit Type VG - 7 - 1 / 1
Pilot valve / outrigger Typ VG - 5 - 2
further specifications see group 6.11
Hydraulic pump / fan drive Type A 10 VO 28 ED
Max. flow l/min. 62
Hydraulic pump / opional installation Type gear pump
Max. flow l/min. 24,7
Rotary connection 7-way Type DDF 720
Rotary connection 6-way Type 815.006 B
Hydraulic cylinder refer to group 7.30
Electrical system
Battery - capacity Ah 2 x 170 ( in series )
Alternator voltage / current A 28V / 80
Starter motor KW 24V / 6,6
Swing gear
Swing speed max. rpm 8,2
Oil quantity in gear box l 7,0
Oil quality / -viscosity and oil change interval refer to group 1.50 and 3.83
Swing brake Typw wet disk brake (negativ)
Opening pressure max. bar 20
Further specifications refer to group 9.10
Axles
Oscillating axle Type LT 81 PL 488 NLB
Rigid Axle Type LT 81 PL 488 NLB
Oil quantity in axle housing of oscillating axle l 39
3.09.2
copyright by
MJFCIFSS
Service Manual Technical dataA 934 C HD LI Log Loader
Type 1053
Axles
Oil quantity in axle housing of rigid axle l 39
Oil quantity in wheel hub steering axle / rigid axle l 4,0
Oil quality / -viscosity and oil change interval refer to group 1.50 and 3.83
Operating brake Type wet disk brake positiv
Tires 17.50-25
Transmission
Gear box Type 2 HL 290
Travel speed in creeper mode 1. gear / 2. gear Km/h 2,4 / 10
Travel speed in 1. gear / 2. gear Km/h 4,6 / 20
Oil quantity in gear box l 3,3
Oil quality, oil viscosity and oil change interval refer to group 1.50 and 3.83
Parking brake Type wet disk brake negativ
Further specifications refer to group 11
Steering
Hydraulic pump Type gear pump
Flow l/min 61
First primary relief valve bar 220+5
Second primary relief valve bar 180+5
Secondary relief valve bar 240+5
Brake system
Hydraulic pump Type gear pump
Flow max. l/min 2,7
Charge pressure max. bar 200
Brake pressure max. / operating brake bar 75+10
Central lubricating system

Grease quantity / working hour cm3 appr. 30
Cycles / lubrication during automatic greasing (option) refer to group 18.50
3.09.3
copyright by
MJFCIFSS
Technical dataA 934 C HD LI Log Loader Service Manual
Type 1053
3.09.4
copyright by
MJFCIFSS
Service Manual Technical data
A 944 C-HD Litronic, 24 475
Technical data
1 A 944 C-HD Litronic, 24 475
Type 194
General
Weight of basic machineapprox. t 46
Weight of basic machine with attachment, without grappleap- t 56
prox.
1200)
Drive motor
Diesel engine Type D 936 L
Pump distribution gear Type PVG 351 B 382
Hydraulic system
Hydraulic pump Type LPVD 150
tached feeder pump
3.11.1
copyright by
MJFCIFSS
Technical data Service Manual
Hydraulic system
3
Hydraulic pump / pilot control flow volume cm 11
Pilot control unit / working attachment / slewing gear Type 4TH 87 Z 70-10
Rotary connection 9 x Type A 431
Electrical system

Parking brake
3.11.2
copyright by
MJFCIFSS
Axle gear
Oil motor Type A 6 VM 200
Travel speed in working gear kph 11
Travel speed in creeper gear kph 5
Axles
Steering axle Type LT 91 VPL 488
Rigid axle Type D 91 VPL 488
Oil volume in steering axle housing l 43
Working brake Type Disc brake
Tyres Ø1500 x 520 wide / solid tyres
Steering
Flow rate l/min 61
Brake system

sing (optional)
3.11.3
copyright by
MJFCIFSS
3.11.4
copyright by
MJFCIFSS
A 944 C - HD Litronic, from 29 225 log loader
Technical data
1 A 944 C - HD Litronic, from 29 225 log loader
Type 196
General
Weight of basic machine approx. t 36
Weight of basic machine with attachment, without grapple t 43
approx.
800)
Drive motor
Max. torque Nm at 1200 rpm
Pump distributor gear Type PVG 351 B 382
Oil volume in pump distributor gear l 2,5
Pump volume / hydraulic pump pump distributor gear l/min 10,5
Hydraulic system
Hydraulic pump Type LPVD 150
Hydraulic drive output at maximum motor power kW 186 (250 PS)
Slewing gear pump Type A4VG 71 DWD
Slewing gear pump / design Swash plate axial piston pump with at-
tached feed pump
3.13.1
copyright by
MJFCIFSS
Hydraulic system
Max. flow l/min. 185
3
Feed pump flow volume cm 19.6
Feed pump flow rate l/min. 46
3
Hydraulic pump / pilot control flow volume cm 11
Max. flow / pilot control l/min. 31.8
Pilot control pressure control bar 35+2
Max. flow rate l/min. 62
Max. flow l/min. 24
Rotary connection 6 x Type 815.006 C
Electrical system
Slewing gear
Max. opening pressure bar 20
Transmission
Travel speed at creeper speed off-road/on-road kph 3 / 12
3.13.2
copyright by
MJFCIFSS
Transmission
Travel speed in working gear / on-road gear kph 6 / 18
Oil volume in gearbox l 3,3
Axles
Oscillating axle Type LT 91 VPL 488
Rigid axle Type LT 91 VPL 488
Oil volume in oscillating axle housing l 47
Oil volume in rigid axle housing l 50,6
Oil volume in oscillating / rigid axle wheel hub l 3.6
Working brake Type Disc brake
Tyres 18.00 - 25 Ø1672 x 512
Steering
Flow rate l/min 61
Brake system

sing (optional)
3.13.3
copyright by
MJFCIFSS
3.13.4
copyright by
MJFCIFSS
A 954 C-HD Litronic from 21 416
Technical data
1 A 954 C-HD Litronic from 21 416
Type 450
General
Weight of basic machine approx. t 59.5
Weight of basic machine with attachment, without grapple t 73.5
approx.
Overall height without attachment mm 5231
Drive motor
Diesel engine Type D 936 L A 6
Pump distribution gear Type PVG 351 C 391
Hydraulic system
Hydraulic pump Type 2 x LPV 165
Slewing gear pump Type A4VG 71 DWD
Slewing gear pump / type swash-plate axial-piston pump with at-
tached feeder pump
3.15.1
copyright by
MJFCIFSS
Hydraulic system
Max. geomtr. flow volume cm3 71
3
Feeder pump flow volume cm 19.6
Feeder pump flow rate l/min. 46
Hydraulic pump / pilot controlflow volume cm3 11
Max. flow / pilot control l/min. 30
Rotary connection 9 x Type A 431
Electrical system

Max. slewing speed rpm 7
Oil volume in gearbox l 11
Parking brake
3.15.2
copyright by
MJFCIFSS
Axle gear
Oil motor Type A 6 VM 200 HA 1 T
Travel speed working gear / creeper gear km/h 10 / 5
Oil quality /oil viscosity and oil change intervals see axles
Axles
Steering axle Type LT 102 VPL 341 / 528 NLB
Rigid axle Type D 102 VPL 341 / 528 NLB
Oil volume in steering axle housing l 55
Working brake Type Multi-disc brake
Tyres Ø1600 x 600 wide / solid tyres
Steering
Flow rate l/min 61
Steering / Servostat Type ZF / 2
Brake system

sing (optional)
3.15.3
copyright by
MJFCIFSS
3.15.4
copyright by
MJFCIFSS
Service Manual Maintenance and inspection schedule
A 934 C Litronic from 28 016
Maintenance and inspection schedule
1 A 934 C Litronic from 28 016
Type 1006
Customer: Serial no.: Date:
Machine type: Operating hours:
Caution!
Careful maintenance is only possible, if the machine is clean.
Especially visual inspections, e.g. for cracks, can be carried out properly only with a machine that
has been cleaned recently.
Therefore clean the machine thoroughly before starting any maintenance work (see also chapter
"Safe maintenance of machine", subchapters "Cleaning" and "Crack inspection").
Note!
The daily maintenance tasks of the machine operator include a functional test of the brakes (slewing
gear brake, working brake, parking brake), steering, electrical and hydraulic systems.
Also to be carried out is a daily visual inspection of the motor, hydraulic system, gearbox and axles
for leakage.
Maintenance/inspection at WORK TO BE CARRIED OUT

operating hours A 934 C Litronic, type 1006
by maintenance personnel
with authorised specialist
(machine operator)
technician
Initial and single interval
Repeat interval
Annually, at the start of the cold season
Repeat interval
when required
DIESEL ENGINE
Check the oil level
Visual inspection (leakage, dirt, damage)

Check oil level in pump distributor gear
Replace gear oil in pump distribution gear

Check flap of diesel engine brake
1) Change diesel engine oil (at least once a year)
Change oil filter insert (at least once a year)
Check batteries and cable connections
3.17.1
copyright by
MJFCIFSS
Maintenance and inspection schedule Service Manual

(machine operator)
technician
Repeat interval
Repeat interval
when required
Belt drive: check belt; replace, if necessary / V-ribbed belt: check tension; adjust,
if necessary
Check intake and exhaust systems for general condition, fixture and leakage
Grease the flywheel ring gear

Replace filter insert at the crankcase ventilation
Check oil pan, engine bearings and diesel engine support for proper fixture
Check / readjust valve play

Check heating flange
3000 Check vibration dampers for deformation
RADIATOR
Check the coolant level
Check cooling and heating systems for general condition and leakage
Check corrosion inhibitor and antifreeze agent concentration in coolant

3000 Change coolant (at least every 2 years)
FUEL SYSTEM
Check water separator at the fuel pre-filter and drain off water, if necessary
Drain water and deposit from fuel tank

4) Check fuel system for leakage and general state
4) Change fuel pre-filter
4) Change fuel fine filter
Bleed fuel system
AIR FILTER
Check underpressure indicator of the air filter

Clean dust removal valve of the air filter
Change main element of the dry air filter (according to maintenance indication /
annually)
3.17.2
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
Change safety element of the dry air filter (at every third main element change /
annually) - do not clean or reuse!
ELECTRICAL SYSTEM OF THE DIESEL ENGINE
Check control device bearing for general condition
Check sensor devices and cable connections
HYDRAULIC SYSTEM
Check oil level in hydraulic tank
Clean magnetic rod in return filter (daily during first 300 operating hours)
2) Replace filter element in bypass filter (optional equipment)
(in machines used in dusty environments: every 250 operating hours)
2) Replace filter insert in return filter
Replace filter cartridge in control oil unit
Replace feed oil filter on slewing gear pump
Check components for proper mounting
Check the hydraulic oil cooler for dirt; clean it, if necessary
Drain water from hydraulic tank

(max. permissible water content for environmentally friendly fluids: 0.1 %; insert
bypass filter, take oil sample)
Check hydraulic system for leakage; complete functional test
Check / readjust servo, primary and secondary pressures

2), 3) Change hydraulic oil in tank (optimise interval by carrying out oil analyses)
2) Change breather filter on hydraulic tank
ELECTRICAL SYSTEM
Check indicator lights and indicating devices upon start-up
Check lighting
Check acid density and level, wire terminals and terminal ports of the batteries
Spray slip rings of the slewing gear connection with Cramolin contact spray
Carry out functional tests of entire unit and all components
3.17.3
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
SLEWING GEAR MECHANISM
Check oil level; check system for leakage
Carry out functional test of slewing gear brake
Check gearbox and oil motor for proper mounting

Change gear oil
SLEWING RING
Check mounting bolts for press fit; slewing gear pining meshing
AXLES
Lubricate steering knuckle bearing and oscillating bolts (weekly or monthly, de-
pending on use)
Check axles, gears, oil motor, oscillating axle bearing and wheel lugs for proper
mounting and retighten, if necessary
Change oil in axle housing (front and rear)
Change oil in planetary drive (front and rear)
Check multi-disc brake for wear (once a year; shorten interval, if necessary)
TRANSMISSION
Carry out functional test of power shift mechanism and parking brake
Check gearbox, oil motor and joint shafts for proper mounting
Change gear oil
STEERING
Check system for leakage; complete functional test

Check components and steering system parts for proper mounting
3.17.4
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
OSCILLATING AXLE SUPPORT
Check cylinders for proper mounting
BRAKE SYSTEM
Check system for leakage; check accumulator and brake pressure as well as
check switch
Carry out functional test
OPERATOR'S CAB + HEATING
Check / add detergent solution in windscreen washer tank
Treat rubber seals of the operators cabin with silicone or talcum
Treat rubber seals of the access doors on the uppercarriage with silicone or tal-
cum
Check function of heating
Check heating system for leakage
Check door and window hinges as well as locks
Check water inlet valve for contamination, and clean, if necessary; carry out func-
tional test of valve
AIR-CONDITIONING SYSTEM
Regularly switch on air-conditioning system (at least 1x every 14 days)
Check condenser for contamination; blow clean, if necessary

Clean re-circulated air / fresh air filter; replace, if necessary; shorten interval if the-
re is excessive generation of dust
Check compressor mounting bolts and drive belts
Check dryer-collector unit (humidity, fill level); replace, if necessary

Check evaporator unit; clean, if necessary
Check electrical lines for chafe marks; check plug connections
Complete functional test of excess pressure switch
3.17.5
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
Check cooling performance
Replace dryer-collector unit every 12 months; also check cooling circuit for leaka-
ge and change coolant and refrigeration oil
Every 12 months, contract a refrigeration technician to carry out a functional test

of the air flaps and the defrost thermostat
UNDERCARRIAGE + UPPERCARRIAGE + WORKING ATTACHMENTS
Lubricate bearing points, using the semi-automatic central lubrication system; ex-
ception: not required in units with fully automatic central lubrication system (opti-
onal equipment)
Lubricate bearing positions (undercarriage and working attachments)

Lubricate daily when required due to type of use and/or shift operation
Inspect teeth for wear

250 Check parts for cracks
250 Check counter weight and tank for proper mounting
Check lines and screwed connections for proper fit
Check panelling hinges, quick fasteners and gas pressure springs of the caps
Instruct operators in the proper use of the equipment
Instruct the operator on how the machine must be lubricated according to the lu-
bricating chart and make him aware of potential operator errors
HYDRAULIC QUICK CHANGE ADAPTER
Carry out a functional test of the visual and acoustic warning systems
Carry out a visual inspection of the extended locking bolts

Check hydraulic hoses and wire harness
Lubricate locking bolts

Clean mesh filter
MECHANICAL QUICK CHANGE ADAPTER
3.17.6
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
Check entire machine for proper maintenance and orderly condition.
Explain machine literature (especially operators manual, safety instructions) to

the operators.
Tab. 1 Inspection- and maintenance schedule
1 The intervals for the change of the motor oil might have to be shortened, depending on the actual temperature, fuel
and oil quality.
2 In the case of applications with excessive dust generation, observe shortened maintenance intervals.
3 For environmentally friendly hydraulic fluids, adjust the maintenance interval on the basis of regular analyses.
4 The maintenance intervals might have to be shortened, depending on the operating conditions (e.g. generation of
dust, barrel fuelling).
Comments / defects
Date: Mechanic: Customer:
3.17.7
copyright by
MJFCIFSS
3.17.8
copyright by
MJFCIFSS
1 A 934 C-HD Litronic, 25 436
Type 1007
Caution!
Note!
for leakage.

(machine operator)
technician
Repeat interval
Repeat interval
when required
DIESEL ENGINE
Check the oil level


3.19.1
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
Belt drive: check belt; replace, if necessary / V-ribbed belt: check tension; adjust,
if necessary


RADIATOR
Check the coolant level

FUEL SYSTEM

Bleed fuel system
AIR FILTER

annually)
3.19.2
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
HYDRAULIC SYSTEM


ELECTRICAL SYSTEM
Check lighting
3.19.3
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required

Change gear oil
SLEWING RING
AXLES
pending on use)
Check axles, gears, oil motor, oscillating axle bearing and wheel lugs for proper
mounting and retighten, if necessary
TRANSMISSION
Change gear oil
STEERING

3.19.4
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required
BRAKE SYSTEM
check switch
cum


3.19.5
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required

onal equipment)




Clean mesh filter
3.19.6
copyright by
MJFCIFSS

(machine operator)
technician
Repeat interval
Repeat interval
when required

the operators.
Tab. 1 Inspection- and maintenance schedule
and oil quality.
Comments / defects
3.19.7
copyright by
MJFCIFSS
3.19.8
copyright by
MJFCIFSS
A 934 C-HD Litronic, 31793 - log loader
1 A 934 C-HD Litronic, 31793 - log loader
Type 1053
Caution!
Note!
for leakage.

operating hours A 934 C-HD Litronic, type 1053
by maintenance personnel with authorised specialist

(machine operator) technician
Repeat interval Initial and single interval
Annually, at the start of the cold season Repeat interval
when required
DIESEL ENGINE
Check oil level


3.21.1
copyright by
MJFCIFSS


when required
Belt drive: Check belt; replace, if necessary / V-ribbed belt: check tension; adjust,
if necessary


RADIATOR
Checking the coolant level

FUEL SYSTEM

Bleed fuel system
AIR FILTER

annually)
3.21.2
copyright by
MJFCIFSS


when required
HYDRAULIC SYSTEM


ELECTRICAL SYSTEM
Check lighting
3.21.3
copyright by
MJFCIFSS


when required

Change gear oil
SLEWING RING
AXLES
pending on use)
Check wheel lugs for proper fit

(uniquely at 50, 100 and 250 working hours and after every wheel change or loo-
sening of the wheel lugs)
Check fixture of the axles and oscillating axle bearing
TRANSMISSION

Change gear oil
STEERING

3.21.4
copyright by
MJFCIFSS


when required
BRAKE SYSTEM
check switch
cum
Treat rubber seals of the operators cab with silicone or talcum
Treat rubber seals of the covers on the uppercarriage with silicone or talcum
3.21.5
copyright by
MJFCIFSS


when required


onal equipment)



Clean mesh filter
3.21.6
copyright by
MJFCIFSS


when required

the operators.
Tab. 1 Inspection and maintenance schedule
and oil quality.
Comments / defects
3.21.7
copyright by
MJFCIFSS
3.21.8
copyright by
MJFCIFSS
Thank you very much
for your reading.
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Liebherr A 934 C Litronic Hydraulic Excavator Service Repair Manual SN25436 and Up PDF

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Last update: 11 / 2010

Types: A 934 C Litronic / A 944 C-HD Litronic / A 954 C-HD Litronic

1 Symbols used in this manual

 This symbol precedes entries in a list.

A Page number D Drive motor

The main groups are listed in the main group directory.

Technical Data / Maintenance Guidelines 3

Two Speed Gear Box 11

Axles / Gear Box 12

Oscillating Axle Stabilizer 14

Special Attachments / Accessory Kits 16

Cab Heater / Air Conditioning System 17

Undercarriage / Uppercarriage / Attachments 18

Section Group Type

Changes and modifications to series 1.02.1 A 934 C-LI 25436-

Safety instructions 1.10.1 A 934 C-LI

Tightening torques (WN 4037 K) 1.20.1 A 934 C-LI

Tightening torques 1.21.1 A 934 C-LI

Assembly instruction for hydraulilc cylinder 1.22.1 A 934 C-LI

Assembly instruction for hydraulic cylinder 1.24.1 A 934 C-LI

Tightening torques for piston rod bearing 1.25.1 A 934 C-LI

Angle-controlled screw tightening 1.30.1 A 934 C-LI

Fuels, lubricants and process chemicals 1.51.1 A 934 C-LI

Changes and modifications to series

1 Last updated: 11 / 2010

revised 3.05 Technical data A 934 C type 1006

A 954 C type 450 from 47120

new 8.82 Slip ring contact A 934 C type 1006/1007/1053

new 8.79 Keyboard A 934 C type 1006/10071053

2 General Safety instructions

3 Crushing and burn prevention

4 Fire and explosion prevention

 Switch off the diesel engine prior to filling the tank.

6 Bringing the machine into service

 Before starting the machine, perform a thorough walkaround inspection.

 Make sure to correct any problems immediately.

7 Starting the machine

8 Shutting down the machine

9 Towing the machine

10 Working with the machine

10.2 Application of machines with tower elevation

10.3 Additional notes for machines with fixed cab raiser

10.4 Protection from vibrations

 Drive around obstacles and avoid very impassable terrain.

11 Installation and removal of attachment parts

11.1 Removal and installation of attachment pins

12.1 General safety instructions

12.2 Checking for cracks

12.4 Fuels, lubricants and process chemicals

12.6 Electrical system

12.7 Pressure accumulator

12.8 Hydraulic hoses and lines

 Corrosion on the fittings, which reduces function and strength;

12.9 Cab protection (FOPS)

PRELOADS AND TIGHTENING TORQUES FOR SCREWS WITH METRIC

.04.08 LHB Wimbauer Alois owatzky Dirk

1 of screw-in studs (Ermeto)

1.1 mating material: steel (Grease well before inserting!)

Type with sealing edge Type with EOLASTIC seal

Type with sealing edge Type with EOLASTIC seal

Tab. 1 Tightening torques of screw-in studs

GE = Straight screw-in connection (with metric thread M or pipe thread G)

This symbol precedes entries in a list.

Switch off the diesel engine prior to filling the tank.

Before starting the machine, perform a thorough walkaround inspection.

Make sure to correct any problems immediately.

Drive around obstacles and avoid very impassable terrain.

Corrosion on the fittings, which reduces function and strength;