Hkkjrh; ekud
çR;kxkeh vkarfjd ngu batu pkfyr
çR;korhZ èkkjk tujsfVax lsV
Hkkx 7 fof'kf"V ,oa fMtkbu dh rduhdh ?kks"k.kk
Indian Standard
RECIPROCATING INTERNAL COMBUSTION
ENGINE DRIVEN ALTERNATING CURRENT
GENERATING SETS
PART 7 TECHNICAL DECLARATIONS FOR SPECIFICATION AND DESIGN
ICS 29.160.40
© BIS 2012
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
NATIONAL FOREWORD
This Indian Standard (Part 7) which is identical with ISO 8528-7 : 1994 ‘Reciprocating internal
combustion engine driven alternating current generating sets — Part 7: Technical declarations for
specification and design’ issued by the International Organization for Standardization (ISO) was
adopted by the Bureau of Indian Standards on the recommendation of the Automotive Primemovers
Transmission and Steering Systems and Internal Combustion Engines Sectional Committee and
approval of the Transport Engineering Division Council.
The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention
is particularly drawn to the following:
a) Wherever the words ‘International Standard’ appear referring to this standard, they should be
read as ‘Indian Standard’.
b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice
is to use a point (.) as the decimal marker.
In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their respective
places are listed below along with their degree of equivalence for the editions indicated:
International Standard Corresponding Indian Standard Degree of Equivalence
ISO 8528-1 : 1993 Reciprocating IS/ISO 8528-1 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-1: 2005
alternating current generating sets — alternating current generating sets:
Part 1: Application, ratings and Part 1 Application, ratings and
performance performance
ISO 8528-2 : 1993 Reciprocating IS/ISO 8528-2 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-2 : 2005
alternating current generating sets — alternating current generating sets:
Part 2: Engines Part 2 Engines
ISO 8528-3 : 1993 Reciprocating IS/ISO 8528-3 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-3 : 2005
alternating current generating sets — alternating current generating sets:
Part 3: Alternating current generators Part 3 Alternating current generators
for generating sets for generating sets
ISO 8528-4 : 1993 Reciprocating IS/ISO 8528-4 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-4 : 2005
alternating current generating sets — alternating current generating sets:
Part 4: Controlgear and switchgear Part 4 Controlgear and switchgear
ISO 8528-5 : 1993 Reciprocating IS/ISO 8528-5 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-5 : 2005
alternating current generating sets — alternating current generating sets:
Part 5: Generating sets Part 5 Generating sets
ISO 8528-6 : 1993 Reciprocating IS/ISO 8528-6 : 2005 Reciprocating Identical with
internal combustion engine driven internal combustion engine driven ISO 8528-6 : 2005
alternating current generating sets — alternating current generating sets:
Part 6: Test methods Part 6 Test methods
Indian Standard
RECIPROCATING INTERNAL COMBUSTION
ENGINE DRIVEN ALTERNATING CURRENT
Reciprocating internalGENERATING
combustion SETS
engine driven
PART 7 TECHNICAL DECLARATIONS FOR SPECIFICATION AND DESIGN
Part 7:
Technical declarations for specification and design
For some specific applications (for example, essential ISO 8528-3: 1993, Reciprocating internal combustion
hospital supplies, high-rise buildings, etc.) sup- engine driven alternating current generating sets -
plementary requirements may be necessary. The Part 3: Alternating curren t genera tors for genera ting
provisions of this part of ISO 8528 should be regarded se ts.
as a basis.
ISO 8528-4: 1993, Reciprocating internal combustion
For other reciprocating-type Prime movers (e.g. sew- engine driven alternating current generating sets -
age gas engines, steam engines), the provisions of Part 4: Controlgear and switchgear.
this part of ISO 8528 should be used as a basis.
ISO 8528-5: 1993, ßeciprocating internal combustion
engine driven alterna ting current genera ting sets -
Part 5: Genera ting Sets.
2 Normative references
ISO 8528-6: 1993, Reciprocating internal combustion
The following Standards contain provisions which, engine driven alterna ting current generating sets -
through reference in this text, constitute provisions Part 6: Test methods.
of this part of ISO 8528. At the time of publication, the
editions indicated were valid. All Standards are subject I EC 34-2: 1972, Rotating electrical machines -
to revision, and Parties to agreements based on this Part 2: Methods for determining losses and efficiency
part of ISO 8528 are encouraged to investigate the of rotating electrical machinery from tests (excluding
possibility of applying the most recent editions of the machines for traction vehicles).
Standards indicated below. Members of IEC and ISO
maintain registers of currently valid International
Standards.
1
ISO 8528-7: 1994(E) 0 ISO
IS/ISO 8528-7 : 1994
IEC 34-5:1991, Rotating electrical machines - 3.2 If special requirements from regulations of any
Part 5: Classification of degrees of protection pro- other authority (e.g. inspecting and/or legislative
vided by enclosures of rota ting electrical machines (IP authorities) have to be met, the authority shall be
Code). stated by the customer Prior to placing of the order-.
IEC 34-6:1991, Rotating electrica! machines - Any further additional requirements shall be subject
Part 6: Methods of cooling (IC Code). to agreement between the manufacturer and cus-
tomer.
I EC 34-7: 1992, Rotating electrical machines -
Part 7: Classification of types of constructions and
moun ting arrangemen ts. 4 Technical declarations
I EC 364-4-41: 1992, Electrical installa tions of In Order to achieve the appropriate layout of a power
b uildings - Part 4: Pro tection for safe ty - generation Station, the customer/user shall give re-
Chapter 4 1: Protection against electric shock. quirements and Parameters to the generating set
manufacturer. Special items for the most important
IEC 721-2-5:1991, Classifica tion of environmen tai requirements and Parameters are listed in 4.1 to 4.19.
conditions - Part 2: Environmental conditions ap-
pearing in nature - Section Five: Dust, Sand, salt NOTE 1 If there are no specific declarations stated by the
mis t. customer, then the declarations stated by the manufacturer
should be taken as the basis for the requirements and par-
ameters.
3 Other regulations and additional
requirements Distinction has to be made between
3.1 For ac. generating sets used on board ships - declarations which the customer or the user of the
and offshore installations which have to comply with generating set has to give (Symbol “x” in column
rules of a classification Society, the additional require- “C” of 4.1 to 4.19).
ments of the classification Society shall be observed.
The classification Society shall be stated by the cus- - declarations which the manufacturer of the gener-
tomer Prior to placing of the Order. ating set has to give (Symbol “x” in column ‘IM”
of 4.1 to 4.19);
For ac. generating sets operating in non-classed
equipment, such additional requirements are in each - declarations to be agreed between the manufac-
case subject to agreement between the manufacturer turer and customer/user (Symbol “x” in columns
and customer. “M” and “C” of 4.1 to 4.19). .
2
0 ISO ISO 8528=7:1994(E)
IS/ISO 8528-7 : 1994
Power factor X
Rated frequency X
Rated voltage X
Air consumption X
4.3 Generator Nature and type of excitation 14.7.2 of ISO 8528-1 and 8
X X
and voltage regulation and 12 of ISO 8528-3
Required mechanical protec- ,EC 34 5
X X
tion
Required electrical protec-
7.2 of ISO 8528-4 X X
tion
Nature of generator cooling IEC 34-6 X X
3
3
ISO 8528-7: 1994(E) 0 ISO
IS/ISO 8528-7 : 1994
Limited-time Operation
(emergency generating set, X
6.1 of ISO 8528-1
peak-load generating set)
Expected operating hours
X
per year
4.5 Power rating classification Continuous power X
Automatic X
Short-break set X
No-brea k set X
- fixed
8.1 of ISO 8528-1 X
- transportable
- mobile
Set configuration
- base frame
8.2 of ISO 8528-1 X
- enclosure
- trailer
I Weather effects
- inside
8.5 of ISO 8528-1 X X
- outside
- open air
4
0 ISO ISO 8528-7: 1994(E)
IS/ISO 8528-7 : 1994
Altitude X
Humidity X
Chemical pollution X
Type of radiation X
Cooling waterlliquid X
National legislation X
Prelubricating X
4.17 Controlgear and switchgear Rated current capacity 4.5 of ISO 8528-4 X X
1) The subclause numbers of Parts 1 to 7 of ISO 8528 refer to the 1993 edition.
2) Where applicable IEC 721-2-5 shall be used to determine the classification, concentration, particle sizes and permanente
of the type of sand or dust.
5
5
ISO 8528-7: 1994(E)
IS/ISO 8528-7 : 1994
Annex A
(normative)
A check-list of a customer’s requirements is given in A.l to A.15. The customer is asked to mark a Cross in the
aP propriate box.
Reference to subclause of
No. Requirement
ISO 8528-7
A.l Basic data
A.l.l Power demand of the customer: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kW
at power factor (cos cp): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aal.2 Rated voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Rated frequency: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.......................................... Hz 4.1
Number of phases: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type of System earthing: TN q TT LI IT q
A.1.3 Profile of connected electrical load: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Fuel
A.2.1 Type available:
4.1
Diesel EI Petrol 0 Gas •I
A.2.2 Required operating time at rated power without refueling: .. ... .. .... ... .. ... .. h 4.2
A.3 Nature of engine cooling
Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Mode of Operation
A.4.1 Continuous Operation 0
Limited time Operation EI
Emergency set Cl 4.4
Pea kload set Cl
A.4.2 Expected Operation hours per year: . . . . . . . . . . . . . . . . . . . . . . . ..I............................... h
A.5 Site criteria
4.6
Land use 0 Marine use •I
A.6 Performance class
GI •I G2 •J G3 •I G4 •I 4.7
6
Q ISO ISO 8528-7: 1994( El)
IS/ISO 8528-7 : 1994
Reference to subclause of
No. Requirement
ISO 8528-7
A.7 Single and parallel Operation
A.7.1 Single Operation Cl
A.7.2 Parallel Operation with other generating sets q
4.8
Parallel Operation with mains q
. . . . . . . . . . . . . . . . . . . . . . s after starting
A.ll Installation features
A.ll.l Installation configuration:
7
ISO 8528-7: 1994(E) 0 ISO
IS/ISO 8528-7 : 1994
Reference to subclause of
No. Requirement
ISO 8528-7
A.12 Site conditions
A.12.1 Ambient air temperature: max. ...................... “C
min. ....................... “C
A.12.2 Altitude above sea level: ........................................................................ m
A.12.3 Maximum humidity: ................................................................................ %
A.12.4 Sand and dust: Yes 0 No q
......................................................................................................................
A.12.7 Chemical pollution: Yes 0 No •I
......................................................................................................................
A.12.8 Radiation type: ..............................................................................................
A.12.9 Cooling liquid:
Availability: Yes 0 No q
Quality: ............................................................
pH-value: ........................................................
8
8
0 ISO ISO 8528=7:1994(E)
IS/ISO 8528-7 : 1994
NO x . . . . . . . . . . . . . . . . PPm CO . . . . . . . . . . . . . . . . ppm
. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.15 Other regulations and requirements
A.15.1 Laws to be taken into account (details to be attached): Yes 0 No q
A.15.2 Special requirements of any authorities to be taken into account (details to 4.19
be attached): Yes 0 No q
9
9
ISO 8528-7: 1994(E) 0 ISO
IS/ISO 8528-7 : 1994
Annex B
(normative)
This document may constitute either an addition to the general requirements of annex A or an amendment to the
requirements given in the selected performante class.
Reference to subclause of
No. Characteristic
ISO 8528-7
10
10
0 ISO ISO 8528-7: 1994(E)
IS/ISO 8528-7 : 1994
Annex C
(normative)
A check-list of specifications agreed by the customer and manufacturer are given in C.1 to C.3. The customer is
asked to mark a Cross in the appropriate box.
No. Requirement Reference
c.1 RIC engine
c.1.1 Manufacturer: ... .. .. .. .. .. ... .. .. ... .. .. ... .. .. .... . ... ... . ... . .. .. .. .. .. ... .. .. ... ... ... .. .... .. .. ... .. .. .
c.1.2 Engine Speed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min-1 (r/min)
c.1.3 Engine intake air temperature:
Max.: . . . . . . . . . . . . . . . . . . . . . . “C Min.: . . . . . . . . . . . . . . . . . . . . . . “C
Cl.4 Fuel specif ication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c.1.5 Nature and type of engine governor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .
Manufacturer: . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.l.6 Nature of engine cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .
c.1.7 Required engine instrumentation .. .. ... .. .. ... .. . ... .. . ... .. . .. ... ... .... .. .... .. .. ... .. ... .. . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.8 Required protection equipment ... ... .. .. .. ... .. .. .. .. .. .. .. . ... .. .... .. .... ... .. .... .. ... .. .. .. 4.2 of ISO 8528-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. .
c.1.9 Type of RIC engine:
2-stroke EI 4-stroke EI
.,...,.......................................,,,,.......,...........,.,.......,,.....,,,...,,.........................
11
11
ISO 8528=7:1994(E) 0 ISO
IS/ISO 8528-7 : 1994
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 of ISO 8528-7
c.2.2 Type of a.c. generator: Synchronous 0 Asynchronous 0
C.2.3 Excitation System: Static 0 Brushless 0
C.2.4 Required mechanical protection: .. .. .... . .... .. .. ... .. .. ... . .. ... . .. .. ... . .. ... ... ... .. .. .... .. ..
4.4 of ISO 8528-7 and IEC 34-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.5 Required electrical protection: . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 of ISO 8528-4 and 4.3 of
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO 8528-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c.3.3 Type of mounting:
Rigid mounting 0
Resilient mounting:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .. . .. . ... .. .. ... .. .... ... .... .. .. ... ... ... .. .. ... .. .... .. . .... .. .. .... .. ... . .. ... .. . .. .. .. .. ... .. .. .... .. ... ... ... .. .
c.3.5 Fuel consumption, taking into account the efficiency of the generator: .. .. . 14.5 of ISO 8528-1
C.3.6 Control-circuit voltage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
c.3.7 Additional control devices offered by the generating set manufacturer: ... ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.3.8 Weather effects 4.11 of ISO 8528-7
c.3.9 Maintenance intervals:
4.15 of ISO 8528-7
Routine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
0 ISO ISO 8528=7:1994(E)
IS/ISO 8528-7 : 1994
13
13
ISO 8528-7: 1994(E)
IS/ISO 8528-7 : 1994
Annex D
(informative)
Bibliography
Ul ISO 3046-1: 1986, Reciprocating intemal com- L-J1 ISO 8178-2:-‘), ßeciproca ting in ternal com-
bustion engines - Performance - Part 1: bustion engines - Exhaust emission measure-
Standard reference conditions and declara tions ment - Part 2: A t-site measurement of
o f power, fuel consumption and lubricating oil gaseous and particula te exhaust emissions.
consumption.
Pl ISO 8 178-4:-‘1, Reciproca ting in ternal com-
VI ISO 3046-4: 1978, ßeciprocating internal com- bustion engines - Exhaust emission measure-
bustion engines - Performance - Part 4: ment - Part 4: Test cycles for different
Speed governing. engine applica tions.
Pl ISO 8178-l :-‘), Reciproca ting in ternal com- Fl I EC 721-3-3: 1987, Classification of environ-
bustion engines - Exhaust emission measure- mental conditions - Part 3: Classification of
ment - Part 1: Test bed measurement of groups of environmental Parameters and their
gaseous and particula te emissions. severities. Stationary use at weatherprotected
localities.
1) To be published.
14
14
(Continued from second cover)
The technical committee has reviewed the provisions of the following International Standards referred
in this adopted standard and has decided that they are acceptable for use in conjunction with this
standard:
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 ‘Rules for rounding off numerical values (revised)’. The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in course of imple-
menting the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Doc No.: TED 2 (779).