Integrated System Diagnostics

Extended to user configured alarms with ProDiag

2017 Educational Webinar Series – Webinar #2

Unrestricted © Siemens Industry, Inc. 2017 usa.siemens.com/digital-factory

Again, the Integrated Automation – More than just a PLC
Networks, IO, Drives, HMI, Safety, Motion, Switches, Power Supplies, & Control Products

*Supports 3rd Party via GSD Import

Unrestricted © Siemens Industry, Inc. 2016

One for all
… to solve even more automation tasks

Totally Integrated Automation Portal

Common data management
One common database WinCC STEP 7 SCOUT Startdrive

Distributed Motion
HMI IPC Controller Drives
I/O Control

Consistent and unified

operator concept PROFINET
Security integrated

Safety integrated
Common, central
Diagnostics
services
Energy Management

Unrestricted © Siemens Industry, Inc. 2016

Page 3 3/3/2017 Integrated engineering with TIA Portal
Basis of demonstration - standard components

Totally Integrated Automation Portal

• Version 14.0
• Startdrive
• STEP7 Professional
• STEP7 Safety Advanced
• WINCC Comfort/Advanced

• Extended Optional Feature

• ProDiag (Not applied for this demo)

Unrestricted © Siemens Industry, Inc. 2016

Ensuring Uptime with Integrated systems diagnostics

HMI TIA Portal

Diagnosis can be run
in PLC-STOP as well

Display
Simple configuring
without programming

Webserver

Consistent
diagnostics

Unrestricted © Siemens Industry, Inc. 2016

Page 6 3/3/2017 DF FA AS E&C-PRM 1
Live Demo : PLC & HMI with the Integrated System Diagnostics

Within our TIA Portal V14

• Add new devices

• PLC - S71500
• HMI - TP700

• Configure HMI
• Alarm view

Unrestricted © Siemens Industry, Inc. 2016

Page 6 XX.XX.2016 Author / Department
Live Demo : extended to include Remote IO with diagnostic viewer

Within our TIA Portal V14

• Add remote IO device

• Configure useful naming

• Extend HMI to show the

diagnostic viewer

Unrestricted © Siemens Industry, Inc. 2016

Page 7 XX.XX.2016 Author / Department
Live Demo : Add in drive to view integrated system diagnostics

Within our TIA Portal V14

• Add in drive device

• Demonstrate drive
diagnostics

• Demostarte the use of the

WebServer and webbrowser

Unrestricted © Siemens Industry, Inc. 2016

Page 8 XX.XX.2016 Author / Department
Summary & Overview
Integrated System Diagnostics

Configuring instead of programming

• Integrated, consistent system diagnostics

• Automatic update of the diagnostics information in the case

of new hardware components

• System diagnostics information possible during CPU-STOP

• Automatic update in the diagnostics viewer for Comfort

panels and SCADA systems and in the CPU display

Uniform display concept

• Uniform plain text information in the display, TIA Portal,
HMI, web server, even for drive messages

Efficient error analysis thanks to uniform display concept

Unrestricted © Siemens Industry, Inc. 2016

SIMATIC S7-1500
User Alarms

User alarms
• 1 alarm block (Program_Alarm) for all application cases
• Reduction of block variety / complexity (ALARM_S, ALARM_8,
... )

• Program_Alarm: Up to 10 associated values (also STRINGS)

• Alarm numbers need not be adjusted manually when a program

is copied to a another PLC or project

• Alarm configuration directly in the program

Identical display of all user alarms

in TIA Portal, on the HMI, on the S7-1500 web server and on the S7-1500 display

Unrestricted © Siemens Industry, Inc. 2016

To stay competitive, manufacturers have to improve their processes

Reduce
Increase Improve Increase
time-to-
flexibility quality efficiency
market

• Shorter innovation cycles • Individualized mass • Quality processes • Energy and resource
• More complex products production with feedback efficiency as decisive
• Volatile markets • Traceability and integrated competitive factors
• Larger data volumes
• High productivity genealogy • Integrated / Generated
Diagnostics

Integration of diagnostics View and access across Ensure Reliable

– no programming multiple platforms Consistent Diagnostics Optimized production

Unrestricted © Siemens Industry, Inc. 2016

J
Automation Engineering needs to meet the requirements
To deliver a maximum value for the PLM process

Increase your Productivity

Production Service • Open and secure communication
Engineering
• Integrated Diagnostic management
Production planning
• for less downtime, extended now with
Process Diagnostics toolsets
Product design
Transparent operation

Reduce your Time-to-market

• One for all! One tool for all Automation

• Generating code instead of programming

Integrated engineering

Work open, virtual and connected

• Open system: Reduce your redundant work

Digital workflow

Unrestricted © Siemens Industry, Inc. 2016

Transparent operation with TIA Portal

Data Information Energy Open

management management management communication
Consistent data Transparent Energy Merging of
throughout the production transparency for automation and
for optimized energy savings the IT world
entire production
processes according to
ISO 50001

Diagnostics
management
Increased availability of
machines and
Increase your productivity!
production plants

Unrestricted © Siemens Industry, Inc. 2016

Transparent operation with TIA Portal
Diagnostics management

Diagnostics
management
Increased
availability of
machines and
production plants … reduce
production
Immediately detect errors in the automation system outages
… through integrated system diagnostics across all system USP
components
Efficient diagnostics of process malfunctions
USP
… with
NEWEfficient the standardized
diagnostics of process malfunctions
… through integrated
machine and Trace
plantordiagnostics SIMATIC ProDiag USP
… standardized machine and plant diagnostics ProDiag
NEW

Unrestricted © Siemens Industry, Inc. 2016

Machine and plant diagnostics with SIMATIC ProDiag
… analysis of errors in the manufacturing process

Fast identification of errors

… display of the faulty operands directly
in the message with symbol and
commentary

Fixing errors quickly

… through clear information about fault
location, fault cause and information
about troubleshooting

"Service without PG"

… overview representations and detail
diagnostics directly on the HMI device

Unrestricted © Siemens Industry, Inc. 2016

Machine and plant diagnostics with SIMATIC ProDiag
… realized rapidly and simply

"Integrated"
… automatic code generation and
visualization of supervisions

"Feedback-free"
… define supervisions independently
of the user program

Always "up-to-date"
… automatic synchronization of the
HMI devices – also after changes
in the user program
Unrestricted © Siemens Industry, Inc. 2016
Machine and plant diagnostics with SIMATIC ProDiag
… efficient types of supervisions

"Operands" "Response"
… supervision of signal
… for example, has a product reached
states of static
the end position within the
operands such
specified period?
as pressure or
temperature
"Position"
… is an initial or end position
retained consistently?
"Interlocking"
… has an action "Action"
been executed and has … for example, has a product left
enable been given? the initial position after the
start command?
Unrestricted © Siemens Industry, Inc. 2016
Machine and plant diagnostics with SIMATIC ProDiag
… full integration into TIA Portal

FB
"independent" PLC
DB
Data Function
Tag Table block block
... of language editors / program code

"comprehensive"
… also for safety and
NEW
know-protected blocks

"consistent"
... Integration in cross-reference
functions with permanent data
consistency
Unrestricted © Siemens Industry, Inc. 2016
Machine and plant diagnostics with SIMATIC ProDiag
… project-specific specification of the most important settings

"efficient" NEW
… one-off specification of the
alarm structure

"intelligent"
… alarm texts are derived automatically
from the texts existing in the project

"international"
… complete foreign-language handling
of the TIA Portal is available

Unrestricted © Siemens Industry, Inc. 2016

Machine and plant diagnostics with SIMATIC ProDiag
… automatic update of the operating stations

"interruption-free"
... HMI devices do not have to exit the
runtime mode in case of changes

"time-saving"
… much easier maintenance work
Auto
update

"seamless"
… system guarantees data consistency

Unrestricted © Siemens Industry, Inc. 2016

Live Demo : PLC configured with ProDiag Supervisions

Within our TIA Portal V14

• Add supervisions
• PLC Tags
• FB Instance interface tags

Unrestricted © Siemens Industry, Inc. 2016

Page 21 XX.XX.2016 Author / Department
Live Demo : HMI configured with ProDiag Controls objects

Within our TIA Portal V14

• Configure HMI
• ProDiag viewer
• PLC Code viewer
• Alarm and Diag viewer

Unrestricted © Siemens Industry, Inc. 2016

Page 22 XX.XX.2016 Author / Department
Live Demo : PLC Proxy used with HMI

Within our TIA Portal V14

• Save PLC as a PROXY

• Allows access to database

• Configure HMI
• Connected to the PROXY

• ProDiag viewer
• PLC Code viewer
• Alarm and Diag viewer

Unrestricted © Siemens Industry, Inc. 2016

Page 23 XX.XX.2016 Author / Department
Protecting the investments of automation – this isn't something new

Step 7
WIN CC
Start Drive
Safety Integrated
Security Integrated
Software

SIMATIC Manager + Integrated Diagnostics

Step 7 / WINCC with TIA Portal V14 + ProDiag Optional Add on
Integrated Diagnostics &
Process Diagnostics and - so much more

Wiring PLC TIA TIA Portal

Hardware

1958 1973 1979 1995 2009 2012

SIMATIC G SIMATIC S3 SIMATIC S5

SIMATIC S7-300/400

SIMATIC S7-1x00
Unrestricted © Siemens Industry, Inc. 2016
Extending configurability of comments
Freely editable comments for arrays and UDTs
S7-1500 S7-1200 S7-300/400/WinAC

Function
New
 UDT and array comments can be changed instance-
specifically
 Inheritance of defined comments by default

 Multilingual support

Customer benefits

1. Display on the application 2. Use for message text 3. Further benefits

 Individual use of the

same UDTs
 Unambiguous description
of array elements

Unrestricted © Siemens Industry, Inc. 2016

Page 25 03.03.2017 DF FA AS E&C-PRM
Coming soon…
ProDiag: Criteria analysis in the HMI PLC Code Viewer for S7-Graph

Why?

Original
Function problem

 Switchover of the view to the original

state when an error has occurred.

Customer benefits
 Focusing on the erroneous operands

Unrestricted © Siemens Industry, Inc. 2016

Page 26 03.03.2017 DF FA AS E&C-PRM
SAME Information but on the S7-1500 Display – Live Demo

Unrestricted © Siemens Industry, Inc. 2016

Page 27 3/3/2017 TIA Portal V14
Thank you

John DeTellem
TIA Portal
US DF FA MK PLC

5300 Triangle Parkway

Norcross 30092

usa.siemens.com/tia-portal

Unrestricted © Siemens Industry, Inc. 2016

Page 28 3/3/2017 TIA Portal V14