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J U LY 2 0 1 7 • V O L U M E 6 9 , N U M B E R 7 JOURNAL OF PETROLEUM TECHNOLOGY

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CONTENTS
Volume 69 • Number 7

14 GUEST EDITORIAL • USHERING IN A NEW ERA OF


OILFIELD INNOVATION WITH THE INTERNET OF THINGS
As the industry slowly ramps up drilling and production activities
while adjusting to a new period of “lower for longer” prices, the time
is right for widespread adoption of the Internet of Things.
28 FOUR WAYS TO CUT DEEPWATER COST
With oil prices stuck in low, deepwater developers are still struggling
to slash costs to reach breakeven. Four stories show what they are
doing to get back into the black.
38 AFTER YEARS, ‘BIG CREW CHANGE’ HAS PASSED,
BUT LEARNING, TRAINING CHALLENGES REMAIN
The hump in the workforce age distribution, which has been on the
industry’s radar for at least 2 decades, has passed almost unnoticed.
Focusing on new technology and innovations in training courses could
smooth the demographic transition.
42 SLUG-SMOOTHING TECHNOLOGY SEES
OVER 200 SHALE INSTALLS, GETS BOOST Pushing for lower development
FROM SCHLUMBERGER JV and operating costs, offshore
A gas slug could represent the end of an artificial-lift system. A new operators look to collaboration,
technology aims to remove slugging by separating the horizontal and life extension, drilling perfection,
and facilities staff input to gain
vertical sections of the well and regulating the flow between them. efficiencies and increase profitability.
44 OTC FOCUSES ON DOWNTURN-LED INNOVATION Source: Getty Images.
AND THE BOTTOM LINE
Highlights from the 2017 Offshore Technology Conference held in
Houston include technical papers and panel presentations focused
on increased efficiency and how innovations and incremental
improvements in technology can help. DEPARTMENTS
48 REINVENTION, NEW REALITIES CENTRAL THEME 6 Performance Indices
OF OFFSHORE EUROPE 2017
The latest edition of the biennial conference will feature sessions 8 Regional Update
and presentations to address current topics such as the industry’s 10 President’s Column
changing landscape because of the downturn, the great crew change, 12 Comments
and cyber and physical attacks on the industry. 16 Technology Applications
50 TALENT & TECHNOLOGY • LEARNINGS FROM 18 Technology Update
THE EMERGING LEADERS ALLIANCE CONFERENCE 20 E&P Notes
Attendees of the 2016 conference share their learnings and discuss 89 People
the importance of leadership training in achieving career goals.
90 Professional Services
87 DISTINGUISHED LECTURER TOPICS SET 91 Advertisers’ Index
FOR 2017–2018 SEASON 92 SPE Events
With speakers from various disciplines and professions, the
2017–2018 SPE Distinguished Lecturer season focuses on industry
trends, challenges, and technology applications.

An Official Publication of the Society of Petroleum Engineers. Printed in US. Copyright 2017, Society of Petroleum Engineers.
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William Bailey, SPE, Principal, Schlumberger

53 Numerical Modeling of Unstable Waterfloods and Tertiary Polymer


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56 Method Addresses Difficulty of Modeling Heterogeneous Carbonate


your well.
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58 Transient Coupled Wellbore/Reservoir Model Using a Dynamic superheroes, we’ll be
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60 ARTIFICIAL LIFT need us.
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The complete SPE technical papers featured in this issue are available
free to SPE members for 2 months at www.spe.org/jpt.
S OF T W A RE

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F or e Sit e _ 2 0 1 7 _ A d v erti s e m e nt.i n d d 1 4/ 1 0/ 1 7 5: 5 0 P M


SPE BOARD OF DIRECTORS Moving Energy
OFFICERS SOUTH AMERICA AND CARIBBEAN

2017 President
Janeen Judah, Chevron
Anelise Quintao Lara, Petrobras

SOUTH, CENTRAL, AND EAST EUROPE


Matthias Meister, Baker Hughes
Forward
2016 President
Nathan Meehan, Baker Hughes SOUTH ASIA AND THE PACIFIC
Salis Aprilian, PT Badak NGL
2018 President
SOUTHWESTERN NORTH AMERICA
Darcy Spady, Broadview Energy
Libby Einhorn, Concho Oil & Gas
Vice President Finance
WESTERN NORTH AMERICA
Roland Moreau, ExxonMobil Annuitant
Andrei Popa, Chevron
REGIONAL DIRECTORS
TECHNICAL DIRECTORS
AFRICA
Adeyemi Akinlawon, Adeb Konsult
DRILLING
Jeff Moss, ExxonMobil
CANADIAN
Cam Matthews, C-FER Technologies HEALTH, SAFETY, SECURITY, ENVIRONMENT,
AND SOCIAL RESPONSIBILITY
EASTERN NORTH AMERICA
Trey Shaffer, ERM
Joe Frantz Jr., Range Resources
MANAGEMENT AND INFORMATION
GULF COAST NORTH AMERICA
J.C. Cunha
J. Roger Hite, Inwood Solutions
COMPLETIONS
MID-CONTINENT NORTH AMERICA
Jennifer Miskimins, Colorado School of Mines
Chris Jenkins, Independent Energy Standards

MIDDLE EAST PRODUCTION AND FACILITIES Ideal solutions for upstream,


Khalid Zainalabedin, Saudi Aramco Hisham Saadawi, Ringstone Petroleum Consultants
midstream and downstream
NORTH SEA RESERVOIR DESCRIPTION AND DYNAMICS
Karl Ludvig Heskestad, Aker BP Tom Blasingame, Texas A&M University

NORTHERN ASIA PACIFIC DIRECTOR FOR ACADEMIA As an expert manufacturer of downhole


Phongsthorn Thavisin, PTTEP and surface pumps, we produce oilfield
Dan Hill, Texas A&M University
ROCKY MOUNTAIN NORTH AMERICA pump systems according to the highest
Erin McEvers, Clearbrook Consulting AT-LARGE DIRECTORS
quality standards. The viscosity of your
RUSSIA AND THE CASPIAN Khaled Al-Buraik, Saudi Aramco crude oil or its percentage of gas or sand
Anton Ablaev, Schlumberger Helena Wu, Santos Ltd.
makes no difference to the NETZSCH
progressing cavity pumps and rotary lobe
pumps. Our innovative pump technology
is unbeatable.
JPT STAFF The Journal of Petroleum Technology® magazine is a
registered trademark of SPE.
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SPE PUBLICATIONS: SPE is not responsible for any
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PERFORMANCE INDICES

WORLD CRUDE OIL PRODUCTION+‡ HENRY HUB GULF COAST NATURAL GAS SPOT PRICE‡

THOUSAND BOPD
6
2017
O PEC NOV DEC JAN FEB 5 USD/million Btu
Algeria 1350 1350 1340 1340 4
Angola 1698 1668 1658 1688
3
Ecuador 544 544 536 535
Gabon 220 220 200 185 2
Iran 4220 4280 4300 4300
1
Iraq 4645 4685 4565 4445

MAY

JUN

JUL

AUG

SEP

OCT

NOV

DEC

2017
JAN

FEB

MAR

APR
Kuwait1 2970 2970 2830 2770
Libya 580 620 680 690
Nigeria 1984 1684 1849 1869
Qatar 1527 1527 1487 1467
WORLD CRUDE OIL PRICES (USD/bbl)‡
Saudi Arabia1 10640 10540 10020 10040
UAE 3226 3226 3067 3047
Venezuela 2150 2150 2100 2090 2017
OCT NOV DEC JAN FEB MAR APR MAY
TOTAL 35784 35464 34632 34466
Brent 49.52 44.73 53.32 54.58 54.87 51.59 52.31 50.33

THOUSAND BOPD WTI 49.78 45.71 51.97 52.50 53.47 49.33 51.06 48.48

2017
NON-OPEC NOV DEC JAN FEB
Canada 4135 3968 3877 3840
WORLD ROTARY RIG COUNT†
China 3915 3949 3855 3929

Egypt 491 491 490 489

Mexico 2105 2067 2054 2051 2017


REGION NOV DEC JAN FEB MAR APR MAY
Norway 1785 1706 1660 1710
US 580 634 683 744 789 853 893
Russia 10832 10830 10733 10713
Canada 173 209 302 342 253 108 85
UK 948 961 970 944
USA 8863 8870 8838 9031 Latin America 181 184 176 179 185 182 190
Other2 13415 13447 13396 13404 Europe 97 99 98 107 94 91 95

TOTAL 46489 46289 45873 46111 Middle East 380 376 382 382 386 389 391

Africa 79 78 79 77 80 89 84
Total World 82273 81753 80505 80577
Asia Pacific 188 192 198 196 198 205 197

INDICES KEY
TOTAL 1678 1772 1918 2027 1985 1917 1935
Numbers revised by EIA are given in italics.
+
Figures do not include natural gas plant liquids.
1
Includes approximately one-half of Neutral Zone production.
2
Additional annual and monthly international crude oil production statistics WORLD OIL SUPPLY AND DEMAND‡
are available at http://www.eia.gov/beta/international/.
† Source: Baker Hughes.
‡ Source: EIA.
MILLION BOPD 2016 2017
Quarter 2nd 3rd 4th 1st

SUPPLY 96.36 97.01 98.33 96.81


DEMAND 96.30 97.79 97.87 96.82
Supply includes crude oil, lease condensates, natural gas plant liquids, biofuels, other liquids,
and refinery processing gains.

6 JPT • JULY 2017


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REGIONAL UPDATE

New Guinea (PNG) North Highlands, and Addax Petroleum UK, a subsidiary
AFRICA
13 miles northwest of the Hides gas field. of Sinopec.
Z BP and Kosmos Energy have made a Drilled to a depth of 13,550 ft, the recent
major deepwater natural gas discovery well lies southwest of the late-2016 Muruk-1
MIDDLE EAST
offshore Senegal. The Yakaar-1 well on the natural gas discovery. The sidetrack well
Cayar Offshore Profond Block encountered a success “confirms the extent of the Muruk Z Iraq has begun the third and final-phase
gross hydrocarbon column of 394 ft and net area and further establishes Muruk as a expansion at its southern Halfaya oil field
pay of 148 ft. The well tested the basin floor potentially significant new discovery with with the goal of doubling production
fan system outlying Kosmos’ 2015 Tortue the same high-quality sandstone reservoirs capacity to 400,000 B/D in 2018. The
discovery in Senegal and Mauritania, which as the Hides field,” said Steve Greenlee, expansion will include additional oil/gas
is estimated to hold more than 15 Tcf of gas president of ExxonMobil Exploration separation facilities, said Adnan Noshi,
resources and is slated to begin production Company. Hides is one of three fields that director general of Maysan Oil Company,
and liquefied natural gas (LNG) exports supplies the company-operated PNG LNG recently. The company oversees oil fields
in 2021. The reserves at Yakaar-1 and the development. Oil Search is the operator of in Maysan province. Halfaya, operated by
2016 Teranga-1 discovery could support a the Muruk wells with a 37.5% interest, with PetroChina, is Maysan Oil’s largest field,
second LNG hub, the companies said. BP ExxonMobil (42.5%) and Santos (20%) the which produces 200,000 B/D of a total
is buying out a minority interest holder other participants. output of 380,000 B/D. The expansion should
in Cayar Offshore Profond and another raise Maysan’s overall production to almost
block. When the deal is completed, BP will 600,000 B/D in 2018, Noshi said. Iraq plans to
EUROPE
hold an approximately 60% interest in the increase production capacity to 5 million B/D
Senegal blocks, with Kosmos and Petrosen Z BP has produced first oil from the by year-end from a recently reported level of
holding approximately 30% and 10% redeveloped Schiehallion area, following the approximately 4.7 million B/D.
stakes, respectively. completion of the Quad 204 project in the
west of Shetland region offshore the United NORTH AMERICA
Z Tullow’s Emekuya-1 well in Block 13T Kingdom. Schiehallion and the adjacent Loyal
of northern Kenya has hit oil. The well field have produced almost 400 million bbl Z Talos Energy spudded the Zama-1
encountered approximately 245 ft of net pay of oil since startup in 1998. Redevelopment exploration well in the Sureste Basin
in two zones, the company said. Situated through Quad 204 is expected to unlock offshore the state of Tabasco in Mexico on
1.5  miles north of the successful Etom-2 well, a further 450 million bbl of resources and 23 May. The prospect is estimated to hold
Emekuya-1 drilled a fault block on the flank extend the fields’ lives beyond 2035. Oil from 100 million to 500 million bbl of oil,
of the Greater Etom structure and reached production will ramp up during 2017 to a according to project partner Premier Oil.
a total measured depth of 4,448 ft. The plateau level of 130,000 B/D. BP has a 36% The drilling effort marks the first well to be
well penetrated reservoir-quality Miocene interest in the Glen Lyon harsh-water floating spudded on a block awarded in Mexico’s
sandstones that correlate to those in Etom-2, production, storage, and offloading vessel, first acreage tender in July 2015, following
Tullow said. The company operates and which was installed in the project to produce the country’s historic energy reform that
holds a 50% interest in Blocks 13T and 10BB, from the fields. Shell (54%) and Siccar opened oil and gas projects to foreign
with Africa Oil and Maersk Oil each holding Point Energy (10%) hold the remaining investors. An offshore well operated by Eni—
25% stakes. vessel interests. Field interest holders at which resulted in a discovery announced
Schiehallion are Shell (55%), BP (33%), and on 23 March—was drilled before Zama-1 on
Siccar Point (12%), and at Loyal field are BP acreage awarded in the second tender in
ASIA
(50%) and Shell (50%). September 2015. Talos, the operator, holds
Z Eni has started gas production from the a 35% interest in the Zama well, with the
deepwater Jangkrik Development Project Z Repsol Sinopec Resources UK said that remaining stakes held by Sierra Oil & Gas
offshore Indonesia ahead of schedule, first oil has flowed from the Shaw field, (40%) and Premier (25%).
the company said on 15 May. Production which is part of the company-operated
from 10 subsea wells, connected to the Montrose Area Redevelopment (MAR) SOUTH AMERICA
newly built floating production unit (FPU) project in the United Kingdom Central North
Jangkrik, will gradually reach 450 MMscf/D Sea. The Shaw, Cayley, and Godwin fields Z Total said it will spend USD 500 million
(83,000 BOE/D). Gas will be processed on are being brought on line as new fields in the over 3 to 4 years to develop a shale-gas
the FPU, flow through a dedicated 49-mile project, which is also extending the lives of prospect in Argentina as the country’s
pipeline to a company onshore receiving six existing fields. First output from Cayley government has promised to set a minimum
facility, and be sent through the East was expected at the end of the second price to attract investors. The company is
Kalimantan Transportation System to the quarter, with gross incremental production proceeding with the first-phase development
Bontang gas liquefaction plant. estimated to peak at up to 40,000 BOE/D. of the Aguada Pichana Este license in the
The MAR project is intended to unlock up to Vaca Muerta formation. Total plans to
AUSTRALIA/OCEANIA 100 million BOE of additional reserves. The increase its interest in the license, co-owned
project interest holders are Repsol Sinopec by YPF, Wintershall, and Pan America
Z ExxonMobil reported positive results (58.97%) and Marubeni Oil & Gas (41.03%). Energy, to 41% from about 27%, pending
on the Muruk-1 sidetrack well in the Papua Repsol Sinopec is a joint venture of Repsol local regulatory approval. JPT

8 JPT • JULY 2017


PP-17-008_SPE-AD.pdf 1 2017-06-12 8:38:48 PM

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RISK AND REWARD

Going Deep: Is Deepwater Experiencing


a Resurgence?
Janeen Judah, 2017 SPE President

Across a single-week period this spring, I tions. I had never seen Texas west of San Antonio; all of my oil-
spent time in three very different basins field experience was in east or south Texas. I stepped out from
and business environments: Saudi Ara- the airport that fall afternoon to see 360 degrees of horizon for
bia, the Midland/Permian basin, and at the first time. I went on to spend most of the 1980s in Midland,
the Offshore Technology Conference. learning the oil field from the bottom up. I still find the topog-
What a difference you see among these raphy of west Texas fascinating, where you can see the contours
three areas, and each has a vastly differ- from the air and the geology on the ground.
ent future predicted. And now, the Permian Basin relishes another renaissance,
Saudi Arabia and Aramco are operations unlike any other. the second phase of the boom that started with the combination
If “everything is bigger in Texas,” it is much bigger in Saudi of horizontal drilling and hydraulic fracturing in shales. The in-
Arabia. Aramco approaches business differently from interna- dustry took a pause from 2014–2016, resetting the cost struc-
tional oil companies and independents—not always looking to ture by pressuring contractors and laying off or retiring mas-
maximize net present value, but always taking the long-term sive numbers of employees. Now with the stabilizing of the West
view. Reservoir management is key, and the most sophisti- Texas Intermediate price in the USD 50-ish range, operators are
cated tools are used to maximize ultimate recovery from the comfortable with spending again. Merger and acquisition activ-
stunningly prolific reservoirs. Everything takes a long-term ity is strong, with two significant multibillion-dollar Permian
view, from training and developing national staff to manag- Basin transactions in the first quarter of 2017: ExxonMobil’s
ing reservoirs to building infrastructure with future develop- purchase of the Bass Brothers’ holdings and Noble Energy’s
ment in mind. purchase of Clayton Williams’ holdings.
While in Saudi Arabia, I was fortunate enough to get a brief The race is on again. The best place to find oil is in an oil
but memorable tour of Aramco’s Manifa field, which is locat- field, with new technologies and an ongoing focus on costs
ed both onshore and in very shallow water, roughly 15 m deep. and efficiency.
Perhaps most remarkable about Manifa is that Saudi Aram- At OTC, the mood was cautious optimism and hopefulness.
co created 27 artificial islands and 42 km of connecting cause- The crowd generally hoped that the deepwater industry has
ways. This infrastructure is used as shallow-water development turned a corner; outside the show, however, many other people
platforms, all while preserving the delicate coral reefs and fish- believe that the offshore industry will continue to struggle until
eries in the shallow bay. It is a remarkable story of developing at least 2020.
a characteristically huge Arabian field. The Manifa Crude Oil Operators need the big deepwater discoveries to replace de-
Increment has a capacity of 900,000 B/D, 90 million scf/D of pleting reserves and continue to hunt elephants. According to
nonassociated gas, and 65,000 barrels of condensate per day. Wood MacKenzie, deepwater investment peaked at USD 78 bil-
Massive and massively remarkable. lion in 2014, and the resulting production should peak at
The Permian Basin churns on and is the hottest area in the 7.4 million B/D in 2020. The sheer size of the risk in deep water
world. A professor of mine at Texas A&M University (who also has thinned the herd of companies willing to invest at that scale.
taught at Texas Tech University in the 1970s), J.T. Rollins, told More than 70% of pre-final investment decision (FID) deep-
his eager students, “The best place to find oil is in an oil field.” water projects are operated by just eight companies: Petrobras
The Permian Basin continues to prove that adage. Many times, plus the seven majors, ExxonMobil, Chevron, Shell, BP, Total,
the Permian Basin has been written off, properties sold off, and Eni and Statoil. However, in 2014, that group only held half of
portfolios rebalanced. Then someone comes up with a new ap- the pre-FID portfolio; smaller companies have mostly given up
proach, and the race is on again. on operating in deep water and are refocusing their portfolios
As I flew to Midland on a perfectly clear day, I could easily see on lower risk, shorter-cycle projects.
the changes and activity in the oil fields below. I was reminded In this lower-for-longer price environment, operators want
of my first flight to Midland on long-gone Texas International fast cycle investments, low-oil breakeven points, and capital
Airlines in the fall of 1980. I also remember looking down at discipline, all of which favor factory-style unconventional de-
the “roads to nowhere” without realizing they were well loca- velopments over offshore. At USD 60/bbl or less, very few of the

To contact the SPE President, email president@spe.org.

10 JPT • JULY 2017


LLOG Exploration’s Delta House floating production system came on line in April 2015. Its breakeven price from
inception was USD 27/bbl and is below USD 20/bbl going forward. Source: LLOG Exploration.

current deepwater projects in the global portfolio will be devel- tal fiscal reform plus relief from persistent, very high costs and
oped. There are some bright spots, such as BP’s Mad Dog 2 proj- local content requirements. Most analysts don’t predict a return
ect, where breakeven costs were reduced significantly over the of activity anytime soon.
past few years, mostly due to swapping out a spar for a floating And then there are some who predict the end of not only the
production unit. offshore industry but also the oil industry in general. During
LLOG Exploration won the OTC 2017 Distinguished Achieve- OTC, Houston Chronicle business columnist Chris Tomlinson
ment Award for its Delta House floating production system wrote that “deep water drilling’s best days are behind it.” Tom-
development. The cost, time from discovery to first produc- linson predicts a steep decline sooner rather than later because
tion, safety performance, reliability, and regulatory compliance of electrification of transportation and offshore’s inability to
were world-class. The breakeven price for Delta House from compete with cheap, repeatable onshore developments. He is
inception was about USD 27/bbl; it is below USD 20/bbl going definitely not optimistic about the oil industry in general and
forward. LLOG plans to repeat its low-cost development phi- offshore in particular.
losophy at the financially challenged Buckskin project. LLOG is So the deepwater industry continues to be threatened at
the third operator of Buckskin, taking over from Repsol, which both ends of the price curve. No doubt about it, OPEC and Rus-
became the operator following the 2015 exits of both Chevron sia will likely continue to use their spare capacity overhang to
(former operator) and Maersk. threaten the markets with another 2014-style price crash. This
Operators have continued to trim deepwater project costs, threat will keep long-cycle investments such as deep water and
usually by a combination of contractor (especially drilling con- oil sands off the market. And on the high end of the price curve,
tractor) concessions, smaller, lighter topsides, fewer wells, people tend to forget that high oil prices make renewables eco-
and smaller reserve targets. The hottest action now is increas- nomically viable. Growing interest, surging technology, govern-
ing the efficiency of existing infrastructure through subsea tie- ment subsidies, and public pull, especially in Europe, are driv-
backs. Smaller, more efficient projects mean fewer—but more ing investment in renewables and battery technologies. Once
profitable—reserves. the battery problem is solved, and it will be at some point, the
Some exciting new developments have created optimism renewables game will change.
about the future of deepwater exploration and development. Of Is it time for a deepwater renaissance? I think it is too early
course, the Mexican side of the Gulf of Mexico is what every- as the price forecasts are too unpredictable, and the profit mar-
one is talking about as the winners of the recent lease sales gins at these prices are too narrow. It is all about Risk and Re-
begin to develop new prospects. Large discoveries in Guyana ward, and the oil price, capital cost, and geopolitical risks are
by ExxonMobil and Senegal by BP are scalable and develop- just too much for pre-2014-style developments. It is too soon to
able, bringing significant change to both countries if they can predict the end of the deepwater industry since deep water still
be developed economically. holds the most promise for large, world-class exploration dis-
Along with the success stories you will find failures. The for- coveries. The issue is developing them economically in a lower-
merly bustling west Africa basins offshore Nigeria and Angola for-longer USD 50–60/bbl world, and it will be engineers who
are currently shut down. Operators are waiting for governmen- solve that problem. JPT

JPT • JULY 2017 11


COMMENTS EDITORIAL COMMITTEE
Bernt Aadnøy, University of Stavanger

Syed Ali—Chairperson, Consultant

Tayfun Babadagli, University of Alberta

Hydraulic Fracturing Studies William Bailey, Schlumberger

Mike Berry, Mike Berry Consulting

John Donnelly, JPT Editor Maria Capello, Kuwait Oil Company

Frank Chang, Saudi Aramco

Simon Chipperfield, Santos

Several recent studies have shown that there is no evidence that Alex Crabtree, Hess Corporation

hydraulic fracturing in unconventional plays harms groundwa- Gunnar DeBruijn, Schlumberger


ter. These reports follow a very detailed 5-year study released Mark Egan, Retired
earlier this year by the US Environmental Protection Agency Mark Elkins, Retired
(EPA) that found no “widespread impact” but was cautious in
Alexandre Emerick,
its conclusions. Petrobras Research Center
In April, results from a 3-year study conducted by Duke Uni- Niall Fleming, Statoil
versity, Ohio State University, Penn State, Stanford University,
Ted Frankiewicz, SPEC Services
and the French Geological Survey concluded that unconventional oil and gas extrac-
tion using hydraulic fracturing and horizontal drilling caused no groundwater con- Stephen Goodyear, Shell

tamination in five Northern Appalachian Basin counties in West Virginia. The study Omer M. Gurpinar, Schlumberger
monitored water wells both before and after the installation of shale gas wells. The A.G. Guzman-Garcia, Retired
authors observed: “[Our report] provides a clear indication for the lack of groundwater Greg Horton, Retired
contamination and subsurface impact from shale gas drilling and hydraulic fracturing.
John Hudson, Shell
Saline groundwater was ubiquitous throughout the study area before and after shale
Morten Iversen, Karachaganak Petroleum
gas development, and the groundwater geochemistry in this study was consistent with
historical data reported in the 1980s.” Leonard Kalfayan, Hess Corporation

But the study also concluded that accidental spills of waste water from fracturing Thomas Knode, Athlon Solutions
could threaten surface water in the region. The peer-reviewed study, which was pub- Sunil Kokal, Saudi Aramco
lished in the European journal Geochimica et Cosmochimica Acta, showed that meth- Marc Kuck, Eni US Operating
ane and saline groundwater were found in some samples, but they occurred naturally
Jesse C. Lee, Schlumberger
in the region’s shallow aquifers and were not caused by shale activity.
Douglas Lehr, Baker Hughes
Similarly, in late May the US Geological Survey released its findings after study-
ing the impact of unconventional activity in parts of Louisiana, Arkansas, and Texas. Silviu Livescu, Baker Hughes

Included in the study were the prolific production areas covering the Eagle Ford, Shouxiang (Mark) Ma, Saudi Aramco
Haynesville, and Fayetteville formations. That study concluded that unconventional John Macpherson, Baker Hughes
oil and gas production in those areas is not a significant source of methane or benzene Stéphane Menand, DrillScan
in drinking water wells.
Graham Mensa-Wilmot, Chevron
This was the first study to determine the presence of those chemicals in drinking
Badrul H. Mohamed Jan, University of Malaya
water wells in relation to the age of the groundwater. “Understanding the occurrence
of methane and benzene in groundwater in the context of groundwater age is useful Zillur Rahim, Saudi Aramco

because it allows us to assess whether the hydrocarbons were from surface or sub- Eric Ringle, FMC Technologies
surface sources,” the study said. “The ages indicated groundwater moves relatively Martin Rylance, BP plc
slowly in these aquifers. Decades or longer may be needed to fully assess the effects of Robello Samuel, Halliburton
unconventional oil and gas production activities on the quality of groundwater used
Otto L. Santos, Retired
for drinking water.”
Luigi A. Saputelli, Frontender Corporation
The 5-year EPA study was an update of a 2015 study that concluded that no harm to
groundwater had been done by shale activity. The new study is more cautious, saying Sally A. Thomas, Retired

that hydraulic fracturing can contaminate water “under some circumstances.” But it Win Thornton, BP plc
said that the incidents that had occurred had been few, especially compared with the Xiuli Wang, Baker Hughes
number of wells it studied. Mike Weatherl, Well Integrity
Controversy surrounding these studies and their conclusions will continue. Addi-
Scott Wilson, Ryder Scott Company
tional studies are under way examining not only fracturing’s potential impact on
Jonathan Wylde, Clariant Oil Services
groundwater, but on methane releases and seismic activity. And the resiliency of
US  unconventional activity during the price downturn indicates that this sector is Robert Ziegler, Weatherford
here to stay. JPT

To contact JPT’s editor, email jdonnelly@spe.org.

12 JPT • JULY 2017


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© 2017 Weatherford. All rights reserved.
GUEST EDITORIAL

Ushering in a New Era of Oilfield Innovation


With the Internet of Things
Mehrzad Mahdavi, Vice President Digital Solutions, Weatherford

The Internet of Things (IoT)—the con- gies ranging from sensors and chip sets iteration of the digital oil field more
nected network of Internet-enabled to platforms and software systems. The than a decade ago.
physical devices that collect and main barriers to IoT adoption by indus- The digital oil field has made strides
exchange information with each other— tries—network security and scalabili- in certain areas, such as affording proj-
is rapidly growing in both acceptance ty—have also been addressed, with reli- ect collaboration with colleagues locat-
and applicability across a number able and highly secure communication ed across the globe via real-time oper-
of industries. systems and analytics. ating centers. However, the concept
This trend shows no signs of slowing What do these advances mean for the has not fulfilled its ultimate promise of
down. Studies predict that by 2020, the oil field? The oil and gas industry finds enabling information-based business
IoT will include nearly 50 billion devic- itself at the precipice of a new era of decisions that deliver end-to-end opti-
es worldwide with 212 billion sensors innovation, spurred by a normalization mized operations, increased uptime, and
producing 44 zetabytes of data. These of oil prices over the past 2 years. Now, as new value creation.
devices, the “things” in the IoT, include E&P companies slowly ramp up drilling A true digital transformation in the
everything from smartphones and auto- and production activities while adjust- oil and gas industry is now possible,
mobiles to valves and pumps in indus- ing to a new period of “lower for longer” thanks to a confluence of events. First,
trial plants. prices, the time is right for widespread the successful adoption of IoT-enabled
The growing momentum of IoT adop- adoption of the IoT. analytics in the consumer space has cre-
tion is mainly driven by the reduction ated an expectation of similar results
in cost of connectivity and computa- Advancing the Digital in the E&P arena, along with a strong
tion. According to market studies, over Transformation ecosystem capable of delivering those
the past 10 years, the cost of sensors While several operators and service results. Second, ongoing advances in
has been cut in half, the cost of band- companies have begun implementing cloud-based storage, data transmission,
width has dropped by a factor of 40, the IoT in some parts of their daily and computing power continue to drive
and the cost of processing has decreased operations, the industry as a whole still cost reductions in IoT infrastructure
by a factor of 60. Although further seems uncertain about how to integrate and implementation. And third, oil and
efforts are required to lower the cost it for optimal business impact. Fortu- gas companies have a growing inter-
of sensors, the number of new IoT use nately, the industry does not have to est in using IoT strategies to transform
cases has grown and a greater number start from first principles to implement their business operations by fully inte-
of technology companies are develop- IoT technologies, thanks to an infra- grating equipment and systems—from
ing IoT-specific services and technolo- structure built in support of the first the sandface to their back-end IT and
financial systems.

Mehrzad Mahdavi, SPE, is vice president, digital solutions at Transforming Production Data
Weatherford, where he is responsible for enhancing product and Into Asset Optimization
service offerings through automation and integration of services. Production operations are a prime appli-
Mahdavi is a technology entrepreneur with focus on the Internet cation for IoT technology, which has the
of Things, cloud, predictive analytics, and their application to the
potential to increase asset awareness,
oil and gas industry. He previously served as the president and
appreciably lower the cost of automation,
CEO of CyberSafe id, a global firm providing cybersecurity
products and services. Prior to this position, he served as the and ultimately enable asset optimization
president and CEO of Dexa Systems. Mahdavi has served as chair of SPE’s Digital and control at much lower costs. Big-
Energy Technical Section, and is currently the technical section’s chair for strategy. data analytics have clear business cases
He holds a PhD degree in nuclear science and technology from the University of for field production. Real-time monitor-
Michigan and a BS degree in electrical and electronics engineering from the ing and analysis related to failure pre-
University of Illinois at Urbana-Champaign. dictions, for example, allow operators

14 JPT • JULY 2017


The Internet of Things provides a readily available framework for connecting surface and downhole equipment, SCADA
systems, cloud computing, and big-data analytics to enable greater optimization through automation.

to deploy field crews as needed, and to ently dangerous place for workers, and a consistent set of standards for IoT
only those wells requiring maintenance a prime location for implementing IoT and applications communications. Stan-
or repair. This can significantly lower technology to simultaneously lower safe- dardization around applications inter-
field operating costs, while improving ty risks and improve economics. faces, protected communication proto-
safety by minimizing the number of trips Having the right IoT infrastructure cols, and data acquisition and storage
to and from different wellsites. in place makes many types of big-data will afford an integration that promotes
Today, many of the production assets analytics possible. Data from one well, compatibility and interoperability. By
are either connected through proprietary or multiple wells, can be integrated and standardizing the collected technical
SCADA systems and expensive communi- analyzed all the way back to the enter- and nontechnical data, and then run-
cation infrastructure, or not connected at prise resource planning system based at ning integrated analytics across all E&P
all. To achieve production optimization the corporate office. This real-time and functions, the upstream community can
at the field and asset levels, we need to historical analysis allows the operator to improve communication and gain new
turn artificial lift systems into IoT devic- compare initial projections with actual operational insights.
es with sensors and an open communica- data and then make corrections to opti- In addition, IoT open-source commu-
tion infrastructure that connects across mize the production process and bring nities are defining various standards,
wells and to the back-end applications. costs back in line with expectations. inclusive of interoperable data models,
With the right IoT infrastructure, we can How does the industry more fully industrial architecture, security and
achieve integrated management of the embrace and implement the IoT in its connectivity frameworks, and fog com-
reservoir, well, and surface facilities— daily activities, when all of the equip- puting platforms that are key elements
enabling end-to-end optimization with ment and services required to complete to the successful delivery of the new dig-
a much more economical value propo- a project typically come from multiple ital oil field. These new standards will
sition compared to the status quo. The service providers? enable service providers to achieve their
Industry 4.0 initiative is all about auton- A typical production operation, for ultimate goal: to help operators lower
omous systems using the IoT, open archi- example, includes a variety of lift sys- costs and improve safety through end-
tectures, and communication protocols. tems, surface systems, and reser- to-end automation.
A true digital transformation is now pos- voir data. They are then connected These concepts are not years away
sible for the oil field. via SCADA systems that communicate or on the distant horizon. The IoT can be
with back-end applications. Separate- fully implemented in the oil field today,
Envisioning the Field Before ly, maintenance crews execute regularly with the equipment and systems we cur-
and After scheduled activities in the field without rently have available. All that is required
Beyond production, the drilling opera- the benefit of real-time data. To opti- is a little self-reflection, discipline, and
tion can also be automated through the mize the entire production operation, cooperation. It is up to us as an indus-
use of new IoT-enabled software plat- these different systems and groups must try to come together, collaborate, put
forms and infrastructure that fully inte- effectively talk to each other. these pieces together, and make the
grate drilling operations for all sections To truly advance the digital oil field, vision of a fully optimized digital oil field
of the well. The drilling rig is an inher- the industry as a whole must develop a reality. JPT

JPT • JULY 2017 15


TECHNOLOGY APPLICATIONS

Chris Carpenter, JPT Technology Editor

Gravel-Pack System
Weatherford introduced the WFX0
gravel-pack system, the industry’s
first fully integrated gravel-pack sys-
tem to achieve an American Petroleum
Institute/International Organization
for Standardization V0 rating, which
validates that it has been tested to the
industry’s highest standards with zero
gas leakage. By leveraging several V0-
rated Weatherford technologies, the sys-
tem enables gravel-pack completion of
multiple openhole zones in a single trip
(Fig. 1). The V0 rating makes the sys-
tem well suited for deepwater applica-
tions. By incorporating a deep-set bar-
rier run, the WFX0 system eliminates
the need for an intermediate comple-
tion, which can save approximately 2
to 3 days of rig time. Additionally, by Fig. 1—Weatherford’s WFX0 gravel-pack system enables multizone gravel-pack
completion in a single trip and provides reliable, gas-tight zonal isolation in
using the TerraForm packer, the system deepwater wells.
achieves cased-hole functionality in an
openhole environment. The technology ing cutting structures that incorporate efficiency, and reduces cutter tempera-
offers users significant time and cost placement and orientation of both ION ture to avoid thermal degradation.
savings, as well as enhanced reliability, 3D-shaped and ION round PDC-cutter ◗ For more information, visit
in deepwater operations. technology. The technology also incor- www.nov.com.
◗ For additional information, visit porates a polished mirror finish that
www.weatherford.com. reduces friction on the cutting face of the Downhole X-Ray
cutter, which increases ROP, improves Diagnostic Service
High-Durability Drill Bit One of the greatest challenges in planning
National Oilwell Varco (NOV) intro- an efficient well intervention is accurate-
duced the ION application-specific ly and reliably diagnosing the condition
polycrystalline-diamond-compact (PDC) of downhole equipment. Visuray’s VR90
cutter technology into its Tektonic drill- downhole X-ray diagnostic service pro-
bit line. ION cutters consist of a range of vides operators with clear answers by
PDC cutter technologies that are designed using an X-ray imaging technique that
to overcome critical failure modes within works in any production fluid, even the
specific applications globally. The cutters most opaque. The tool produces X-rays
use refined diamond feeds with increased that scatter in the well fluid, creating
sintering pressures to provide denser dia- a reconstruction of the object’s surface.
mond with high toughness and high abra- This reconstruction can then be dis-
sion resistance (Fig. 2). Thermal stability played as both a 2D surface map and a 3D
is enhanced, further using ReedHycalog’s object with millimetric dimensional accu-
patented deep-leach technology. Includ- racy (Fig. 3). The VR90 service can be run
ed in the range is the ION 3D-shaped cut- with any conveyance method to reach
ter technology, which features a durable the area of investigation, such as elec-
pointed cutting edge that increases drill- tric wireline, coiled tubing, or tractors.
Fig. 2—The ION 3D cutter from
ing efficiency and makes possible rate- The service has most recently been intro-
NOV has been designed to provide
of-penetration (ROP) increases of great- efficient point loading to the duced in North America, where a cus-
er than 20% for the same weight on bit. formation while maintaining high tomer needed to image the top of stuck
Proprietary software is used for design- durability to complete the section. tubing to determine the best method of

16 JPT • JULY 2017


ing performance for improved borehole
quality. The Dynamus bit includes Stay-
True shaped-diamond-insert elements
that stabilize the bit to reduce lateral
vibrations by more than 90%, mitigat-
ing vibration-induced damage to both
the bit and highly sensitive BHA com-
ponents containing electronics. The
bit’s long-life cutters generate 30% less
heat than standard PDC cutters. This
reduces wear and premature weaken-
Fig. 4—Baker Hughes’ Dynamus PDC ing of the cutters that is often a result
drill bit.
of excessive heat generation. The bit’s
Fig. 3—3D reconstruction of tubing elements and cutters are incorporated
top with Visuray’s VR90 downhole
Vibration-Reducing Drill Bit into a newly designed body comprising a
X-ray diagnostic service.
Baker Hughes introduced the Dynamus matrix material that resists cracking and
extended-life polycrystalline-diamond- is capable of handling extreme operating
fishing it. Despite the opaque well fluids, compact (PDC) drill bit, which can loads that would damage conventional
the VR90 service’s results showed a tub- reduce drilling costs by eliminating trips PDC bits.
ing top that had sustained milling dam- to replace bits or bottomhole assem- ◗ For additional information, visit
age that significantly altered the fishable bly (BHA) tools that wear out in high- www.bakerhughes.com.
dimensions on both the outer and inner horsepower drilling operations (Fig. 4).
diameters. The results also provided the The Dynamus bit incorporates stabiliz- Artificial-Lift
relative location of the tubing inside the ing elements to prevent lateral vibra- Downhole-Treatment System
surrounding casing. This information tions as well as proprietary cutters Artificial-lift systems (ALSs) have increas-
gave the operator the possibility of mov- engineered to minimize wear. Reduc- ingly needed a lubrication solution to
ing forward with a targeted fishing plan. ing vibrations not only extends bit life improve profitability on failing or under-
◗ For additional information, visit but also helps extend the life of other performing wells, solving the problems
www.visuray.com. BHA tools and deliver smoother drill- of inefficient production or untime-
ly wear and tear. ProOne introduced a
cost-effective downhole treatment for
the complete ALS system. ProFlow pro-
duction fluid incorporates the company’s
XPL+ lubrication technology with posi-
tively charged molecular properties to
bond to all metal downhole components,
reducing friction, torque, and drag by as
much as 80% (Fig. 5). With significantly
lower friction in the system, operators
experience higher production volumes,
lower lifting costs, and extended main-
tenance cycles. For progressing-cavity
pumps, the major benefits include high-
er production speeds, increased revo-
lutions per minute, reduced electrical
load on the system, and additional net
oil per day; for rod pumps, the benefits
include less torque and friction, extend-
ed lifespan of moving parts, and less
well servicing. Field ProFlow has con-
sistently reduced failures and increased
efficiency in all types of ALS pumps,
especially those with highly deviated
Fig. 5—With ProOne’s artificial-lift downhole-treatment system, operators
deep-well systems. JPT
experience higher production volumes, lower lifting costs, and extended ◗ For additional information, visit
maintenance cycles. pro1energy.com.

JPT • JULY 2017 17


TECHNOLOGY UPDATE

System Adds Reliability, Efficiency to Attaching


Well Construction and Completion Tools
Mike Moffitt, SPE, Ace Oil Tools

The secure placement of tools and acces- A new attachment system designed for low holding force is needed and their rel-
sories along well construction and com- simplicity, reliability, and ease of installa- atively high profile does not prevent the
pletion strings is essential to executing tion has been developed by Ace Oil Tools string from passing through restrictions.
downhole applications. to overcome the limitations of traditional This type of stop collar is not typical-
In wellbore cementing, for example, methods used to secure tools and acces- ly suitable for critical wells or in drilling
job success depends on efficient mud sories to drilling and completion strings. programs that use semi-flush or flush-
removal and cement displacement The patented design includes slim- joint connections. If the collar fails, there
around the tubular. Both of these objec- profile male and female collars that are are no couplings within the string to
tives may be compromised if channel- slid onto API casing joints and pressed push accessories past restrictions, pos-
ing occurs, where the cement does not together with a lightweight machine. As sibly preventing the string from reaching
spread evenly in all directions. Preven- they are pressed together, corresponding total depth. Collar failure can also result
tion of channeling depends on design- ramps work to engage slip wickers to the in suboptimal standoff, pipe damage, and
ing the right cementing program, which joint to produce a very high holding force junk left in the hole.
includes achieving the optimal standoff while maintaining a slim profile. The col- As the offshore drilling industry
between the string being cemented and lars also feature a ratchet mechanism to evolved, centralizer subs were developed
the open hole. prevent them from coming apart, form- as a more reliable solution. These short
Selecting the right centralizers and ing a permanent lock to the joint. tubulars are threaded into the string
planning their location along the string between joints. Subs contain machined
are critical to achieving standoff. And Current Industry Practices profiles to interface with the centralizers
securing the centralizers to keep them Historically, the most common method to prevent them from sliding along the
from sliding along the pipe is also essen- for holding casing equipment in place has string as they are run into the wellbore.
tial to prevent damage to the string and the been to use stop collars that are secured Because the profiles are integral to the
risk of leaving junk in the hole if the string to the liner with set screws. These simple, sub, they will not fail under high loads.
must be removed from the wellbore. inexpensive tools are used when only a Some of the issues with centralizer
subs are their high expense and the lim-
itations they impose on string design.
Only one centralizer per joint can be run,
and it can only be placed in a suboptimal
location between the joints.
The application-specific design of each
sub based on string size, weight, grade,
and thread means that subs are cus-
tom-built and limited to specific string
designs. For this reason subs are very
expensive, not only on an up-front basis
but in the costs of inventory management
and scrapping unused product. Addition-
ally, procurement usually requires long
lead times.
Recently, direct-application materials
have entered the marketplace. They are
applied to the pipe to perform as either
Fig. 1—Slim-profile ARCs and centralizers are shown installed on joints. a solid-body centralizer or a stop collar.
Source: Ace Oil Tools. Because they are directly applied, their

18 JPT • JULY 2017


performance relies on variables such as
satisfactory surface preparation, atmo-
spheric conditions, and the installation
team’s adherence to correct application
procedures. Limitations on bottomhole
temperature and temperature fluctua-
tions during run-in operations may also
restrict their use.
Centralizers that are crimped onto the
pipe are also available. While installa-
tion is easy, the centralizers only come
in solid-body form. Their placement is
typically close to the end of the joint
so the crimped area can be gauged to
ensure the crimp has not created an
internal restriction.

New Attachment System


To date, the new attachment system is
featured on three types of tools that have
been designed for use on all joint sizes
and grades.
The Ace Ratchet Collar (ARC), shown Fig. 2—The lightweight installation tool presses collars together to form a tight
in Fig. 1, performs as a stop collar to hold grip on the casing. Source: Ace Oil Tools.
both solid-body and bow-spring central-
izers or other accessories on the liner. An operator can make final decisions on crew was sent to the pipe yard to install
The Ace Drilling Centralizer (ADC) is a a centralizer program within days of a the ARCs and centralizers in an 8-hour
rotating, solid-body centralizer for use in planned string deployment. shift. The 13⅝-in. pipe was delivered
casing and liner drilling. The Ace Tracer There are additional tools into which to the rig, run to total depth of almost
Carrier (ATC) houses and protects tracer the attachment design can be incorpo- 16,000 ft, and cemented without issues.
elements conveyed into the wellbore on rated. The system can be used on tools This flexibility saved the operator the
the production string. or accessories for virtually any drilling or cost of having two sets of centralizer subs
The simple design of the ARC, ADC, completion application. on hand and led to savings of well costs
and ATC does not affect the inside diam- The installation kit consists of a hand- into six figures.
eter of the liner during installation and held press (Fig. 2) and a small hydrau-
does not require added connections lic power unit. The lightweight installa- ADC. The solid-body rotating central-
that pose potential leak paths. The tool tion tool can be handled by a two-person izer, the most recently developed of the
designs provide enough clearance to be team, allowing installation to be car- three tools, provides an internal bearing
used in close-tolerance wells. Each col- ried out at virtually any location without to eliminate wear on the liner and reduce
lar’s one-piece design completely encir- mobilizing the pipe. downhole torque, helping to ensure that
cles the joint, having no welds or seams the liner can be drilled successfully to
that could break and lead to stuck pipe Case Studies planned depth. The tool’s use was proven
and/or junk in the hole. ARC. A major operator drilling an explo- in a 7-in. liner-drilling application by an
All three tools mount to the outside of ration well at 11,250-ft water depth in a operator that drilled a 900-ft directional
the casing or liner, allowing the opera- remote South American location planned interval while rotating the pipe between
tor to plan accessory locations anywhere a 13⅝-in. casing string through 17⅞-in. 30 rev/min and 80  rev/min. A total of
along the joint and run multiple accesso- casing with a 16-in. open hole below. 54,000 rotations on the string and ADCs
ries per joint where needed. With poor wellbore conditions, there was recorded.
Because each tool is fully independent were contingency plans to run a 16-in. After the interval was drilled, the liner
of weight, grade, and thread, they are liner. Normally, hardware for two sepa- string was pulled for evaluation. Very
versatile. Thus, a large range of applica- rate centralization regimens would have little wear (<0.004 in.) was recorded
tions can be met from a small inventory, been necessary to optimize the standoff on the centralizer/ARC interface and no
reducing the burden of inventory man- of the 13⅝-in. string, depending on the issues were found with the ADC. The
agement and the risk of having to scrap presence of the contingency liner. operator has since elected to use this
unused hardware. Furthermore, the tools Upon determining that the contingen- technology on multiple liner-drilling
can be installed with a few hours’ notice. cy liner was not needed, a two-person applications in the North Sea. JPT

JPT • JULY 2017 19


E&P NOTES

First Offshore Drilling Merger:


Ensco Buys Atwood Oceanics
Trent Jacobs, JPT Digital Editor

Offshore drilling contractor Ensco and positions it for an anticipated said Tysall, who sees the merger as a
is set to buy smaller rival Atwood offshore recovery. positive move for the fragmented off-
Oceanics in an all-stock transaction “We will remain one of our indus- shore drilling business.
valued at USD  850  million. The deal try’s best-capitalized companies,” said Rystad noted that this deal follows
marks the first such corporate acqui- Trowell, adding that, “Our combined other smaller offshore rig transactions
sition in the offshore drilling sector financial strength, diverse custom- made in recent months including Shelf
since the onset of the oil and gas indus- er base and larger scale should lead Drilling’s acquisition of 3 jackups from
try downturn. to greater strategic and competitive Seadrill for USD 225 million. In March,
The merged enterprise will be the advantages as well as cost efficiencies, Transocean made itself a pure-play
world’s largest owner of a mixed- allowing for opportunistic investments operator of deepwater rigs with the sell-
offshore drilling fleet with 63 rigs— through the market cycle.” ing of its fleet of 15 jackups to Borr Drill-
26 deepwater floating rigs and 37 Liz Tysall, a senior offshore rig ana- ing for USD 1.35 billion.
jackups. The breakdown of the addi- lyst at Rystad Energy, explained that But to correct the global oversup-
tions coming from Atwood Ocean- Atwood Oceanics is an attractive pur- ply of offshore rigs, which contin-
ics include four deepwater drillships, chase for Ensco because it helps fill ues to hold negative pressure on day
two semisubmersibles, and five jack- out the company’s global footprint rates, Tysall said more dealmaking will
ups. Pending regulatory approval, and comes with a smaller debt burden be needed.
the deal is expected to close later than most of the other small-sized con- “I don’t think it signals a return for
this year. tractors that may be potential acquisi- offshore drillers just yet,” she cau-
Carl Trowell, chief executive officer of tion targets. tioned. “Not only do the drilling con-
London-headquartered Ensco, empha- “I think Ensco is taking advantage tractors need to get rid of their older
sized in a press statement that acqui- of market timing. There is a sense out and less capable units, in order to
sition bolsters the company’s “high- there that we’re coming close to the bot- help themselves out more, they need
specification” fleet of drilling assets tom after being in a really long trough,” to consolidate.”

Wild Well Control Aims To Tame Leaky Wells


Trent Jacobs, JPT Digital Editor

As blowouts become a less frequent explaining that similar horizontal well Wild Well is raising the issue because
event in the US, specialty-outfit Wild profiles and downhole-pressure condi- its onshore well control and sub-
Well Control is eyeing the market poten- tions have led to a more predictable sea intervention services are trying to
tial of the less severe, but more com- drilling environment. boost sales of an epoxy resin that it
mon, issue of sustained casing pressure However, while drilling has become says offers a stronger seal for abandon-
in shut-in wells. safer, Wild Well believes the occur- ment operations.
“We used to say that the rule of thumb rence of formation gas leaking up After being sent downhole in its liq-
in the US was one blowout per 1,000 the cemented annular spaces of shut- uid state, a day or two later the resin will
wells drilled,” said Bill Mahler, execu- in horizontal wells remains prevalent form into a solid seal around leaky pack-
tive vice president at Wild Well. “Today, and largely unaddressed. The com- ers, cracked cement jobs, or it can block
it’s more like one blowout for 1,600 pany cited a recent analysis of a US off the area of gas intrusion from inside
wells drilled.” shale play where 86% of surveyed the formation rock. The resin was first
That dropoff is thanks to the devel- wells were found to have sustained introduced by CSI Technologies in 2005,
opment of shale fields, he added, casing pressure. a Houston-based cement service com-

20 JPT • JULY 2017


Superior
Service and
Custom
After a 3-month bath in calcium bromide, a common oilfield fluid, Wild Well
Chemistry
Control’s epoxy resin (left), marketed as ControlSeal, held up without any
degradation. Testing on the cement sample ended when it could no longer MAXIMIZE PRODUCTION AND
be contained inside the wire netting. Source: Wild Well Control. PROTECT THE INTEGRITY
OF YOUR ASSETS
pany owned by Wild Well’s parent com- cators of cement, but with a price tag of
Multi-Chem® has the local
pany, Superior Energy Services. USD 4,000–6,000/bbl, the resin is also
service and technical support
Speaking during a media event at Wild far more expensive. Typical well cement
Well’s headquarters in Houston, Mahler may run USD 150/bbl. That difference to help get the most out of your
characterized sustained casing pres- has long been the chief obstacle to uptake well and pipeline assets. Great
sure as a “major problem” and is telling for the product. chemistry starts with great
operators that in cases of abandonment, Mahler said the company is hoping people. Learn how we can help
resin offers a reliable, permanent barrier new validation studies will help gain you increase production and
whereas cement is more likely to fail and wider industry acceptance. If demand maximize results.
require remedial work. for the resin were to increase to volumes
“If you do your primary plug and aban- comparable to cement production, then
donment with resin, you can eliminate all “the cost will come down tremendously, halliburton.com/production
the sustained casing pressure going for- but right now it’s cost-prohibitive” for
ward because you can push it back into the onshore market, he said.
the formation, especially after they’ve Offshore applications have been
been fracked,” he said. an easier sell recently, in part because
extremely low rig day rates of around
Acceptance First, USD  130,000 have made the resin
Lower Cost Next a more palatable option for plug-and-
Wild Well says that laboratory tests have abandonment services, said Mahler.
shown that the CSI brand of resin has Though the offshore track record
five times the tensile strength and more remains limited, it has led to one impor-
than double the compressive strength of tant milestone: a qualification of the resin
cement. It is further distinguished from by Shell through its laboratories in the
cement because the resin is adhesive to Netherlands. With that seal of approval,
rock and metal, solids-free, chemically the hope is the international major will
inert, and does not mix with water. And soon become a regular user.
its rheology characteristics and controlla- And last year, the resin was used in
ble reaction time allow for small volumes the first lower-well abandonment that
to be placed where a seal is most needed. did not require a cement cap in the Gulf
These selling points may be several of Mexico. Oceaneering partnered with
rungs above the key performance indi- CSI for the work, which was granted a

Multi-Chem

JPT • JULY 2017


special waiver from US regulators to use of Arkansas. CSI led the study, which When oil and gas operators seek to stop
the resin on a high-risk well that had was sponsored by the Research Part- gas from migrating up through a cement-
1,300 psi in sustained casing pressure. nership to Secure Energy for America ed well, the standard industry fix has
(RPSEA). Data shared by shale gas pro- always been to push more cement down-
Onshore Market Dormant, ducer Southwestern Energy showed that hole. These squeeze jobs were described
for Now of 100 wells it drilled in the second half by James as a “Band-Aid” because they
US regulators have also helped the cause of 2013, 86% experienced sustained often fail to solve the root cause.
of the resin suppliers and offshore ser- casing pressure. When cement is pushed into the tight
vice providers by requiring that sub- “That’s a very big number,” empha- openings of a leaky pathway, the result
sea wells with sustained casing pressure sized James, who explained that there is often a porous filter cake rather than a
be dealt with as soon as the problem are two main reasons so many wells suf- gas-tight seal. As cement is placed under
is discovered. fer from the issue. The first is that cement pressure, the water phase of the cement
“Those same regulations are not in can crack along any point in the annu- can be pressed out into an opening, leav-
place on land,” pointed out Tyler James, lus as it dries or due to subsurface vibra- ing behind an accumulation of dehydrat-
a technical sales lead at Wild Well. “They tions, creating potential pathways for ed solid material.
are probably coming, but right now methane migration. “So what is water going to do to actu-
[onshore operators] are still allowed to The other factor is that cement does ally fix your micro-annulus? What is
shut in and say that they are going to fix not form a true bond with the steel walls the water from the filtrate going to do
them later.” of the casing, leaving tiny gaps called to consolidate your formation? Abso-
If the onshore regulatory driver does micro-annuluses that, while too tight for lutely nothing,” said James before re-
come, it may be based on findings such solids and liquids to move through, are emphasizing that in the same scenario
as those from the recent survey of hori- wide enough for the ultra-small methane resin will stay bonded to the casing and
zontal gas wells in the Fayetteville Shale molecules to traverse. to the formation rock.

Permian Production Boom To Continue, Says Laredo CEO


Joel Parshall, JPT Features Editor

Production in the Permian Basin will by the Independent Petroleum Associa- Speaking at the IPAA/TIPRO Lead-
continue to boom and grow by more than tion of America (IPAA) and the Texas ers in Industry luncheon, Foutch said
25% by next year, said Randy Foutch, Independent Producers and Royalty that the 395 drilling rigs operating
CEO of Laredo Petroleum, in a talk held Owners (TIPRO). in the Permian region are as produc-
tive as the 641 rigs that were operating
Wells utilizing the Earth Model and optimized completions have there before the collapse in oil prices
performed at an average of ~136% of 1.3 MMBOE Type Curve*
400 in late 2014.
“This is very pivotal and we’re not
Average Cumulative Production (MBOE)

done,” Foutch said. “We’re still making


~
~36% Uplift through Earth improvements. There are a lot of people
300 lls M
Model and Optimized
we in the Permian making money at today’s
m 65 C
Completions
fro
rage 1.3 MMBOE price, and they’re making money at less
Ave
price. I think a lot of people miss how
200
good the Permian Basin and other shale
basins are.”
While the US rig count dropped
100 sharply as expected with the fall in
Cumulative production
prices, Foutch said that production
1.3 MMBOE type curve dropped less than expected. Since the
0 downturn, Permian Basin operators
0 90 180 270 360 450 540 630 720 have reduced their breakeven point to
Producing Days
USD 40/bbl, he noted.
*Average cumulative production data through 4/26/17. This includes 65 Hz UWC/MWC wells have utilized
both the Earth Model and optimized completions with average and optimized completions with ~1,900 lb/ft sand.
Note: Production has been scaled to 10,000’ EUR type curves and non-producing days (for shut-ins) have been removed. In a New Game
“We’re in a new game now,” Foutch said.
Recently drilled wells that have incorporated enhanced multivariate earth
modeling and optimized completions have beat their type curve by 36%. “You know, it’s a different world, we’re
Source: Laredo Petroleum. going to grow production very, very effi-

22 JPT • JULY 2017


ciently. Shale now represents half of the Today, Laredo has more than 2,000
US production. It’s going to grow anoth- locations drillable for 10,000-ft later-
er 27% in the Permian by 2018.” als. The company has drilled 12 lat-
He contrasted the comments by Saudi erals of at least 13,000 ft, including
Arabia’s oil minister Ali Al-Naimi, at the some extending almost 16,000 ft,
2016 CERAWeek conference in Houston Foutch said. Most of its acreage is held
with those by the country’s new oil min- by production.
ister, Khalid al-Falih, at the same con-
ference in 2017. Four Rigs Do Work of Nine
With oil prices barely above Laredo’s four rigs operating in the basin
USD 30/bbl in 2016, Al-Naimi’s message are collectively drilling about 700,000 ft
to oil producers was “lower costs, bor-
row, or liquidate.”
of lateral hole per year, which Foutch
noted was a major efficiency gain from
Maximize
A year later, with prices above the just less than 800,000 ft drilled by
USD  50/bbl, Al-Falih noted the staying
power and resurgence of the US shale
nine rigs in 2014.
An enhanced multivariate earth
Uptime and
producers, saying, “We welcome the
return of investors to US shale, regard-
model has enabled Laredo to select the
best well landing points and custom-
Throughput
less of what you hear.” ize completions after drilling. Through
“We heard the same thing from the the modeling and company infrastruc- OF YOUR PIPELINE
CEO of [Saudi] Aramco; we heard the ture investment, Laredo has lowered AND PROCESS ASSETS
same thing from the general secretary its finding and development cost for
of OPEC,” Foutch said. “They all three proved development to USD 5.12/BOE, Our unique diagnostics,
mentioned the Permian by name. And Foutch said. engineered solutions,
they basically were saying, “We recog- At the beginning of the year, the com- and standardized project
nize that you’re there. We recognize that pany established a new type curve for its management help you
you’re part of this. I think they real- planned wells, with an estimated ulti- get the most out of your
ly are surprised with the strength of mate recovery (EUR) factor increased
pipeline and process assets.
what happened.” to 1.3 million BOE. Foutch said that
wells drilled since then, incorporating Learn how we can help you
Building Acreage Blocks earth modeling and optimized comple- minimize downtime and
Laredo began building acreage blocks tions, have been exceeding that EUR maximize results.
in the Permian’s Midland Basin in 2009 factor by 36%.
but quit buying land leases when the
halliburton.com/production
price reached USD 1,000/acre. “We had Gathering Systems Bring
all we wanted, but I thought prices were Benefits
getting a little high,” Foutch said and He also stressed the benefit to Laredo
drew laughter from the audience when of having its own crude and water
he added, “I wish I had rethought that.” gathering systems. In its 2016 basin
The company focused on obtaining operations, 73% of the company’s oil
contiguous acreage and made substan- production and 65% its water produc-
tial investments in well coring, data tion, on a gross-operated basis, “never
acquisition, and infrastructure, which saw a truck, it went straight to pipe,”
included crude oil and water gathering Foutch said. “That’s a huge savings we
systems and water recycling and stor- can keep.”
age facilities. The gathering operations eliminat-
“So we went through a period of about ed road transport needs estimated at
3 years where we were really spend- 95,000 truckloads for water and 41,000
ing money on data, spending money on truckloads for crude, he said. At the
infrastructure, went public, so it made it end of last year, Laredo had reduced
look like we were a high-cost operator,” lease operating expense by 53% from
Foutch said. While Laredo was build- the first quarter of 2015.
ing a very efficient operation through Concluding his talk, Foutch said, “I
the process, he acknowledged that the think, OPEC and others missed the resil-
narrative was “a hard sell” for investors iency of the US oil and gas industry.
to accept. They missed how proficient we can be.”

JPT • JULY 2017


These are the Forks in the Road to Drilling Automation
Trent Jacobs, JPT Digital Editor

The low price of crude may have slowed ment work and early-commercialization system makers faded out of the pic-
the advance of drilling automation tech- efforts, the DSA roadmap shows that ture. This question over interoperability
nology, but it clearly has not stopped the industry is still a ways off from the also reshaped the auto-industry whose
it. Uptake is rising, chiefly in the US final destination of fully autonomous biggest firms decided to agree on key
onshore market, where contractors rigs—the nuanced view would describe standards and compete on their ability
including Nabors and Precision Drilling today’s newest advanced drilling assets to innovate.
have recently rolled out their first batch as semi-autonomous. “As an industry, we’re still trying to get
of “closed-loop” automated rigs that take To get to greater autonomy, the indus- our heads around what is the collabo-
key pieces of the well construction pro- try must decide which way to go on what ration piece, and what is the competi-
cess out of human hands. de Wardt refers to as “the forks in the tion piece,” said de Wardt. “If we get that
Service giant Schlumberger is doing road.” These are the key technological right, then we will progress far faster
the same after it acquired a number of decisions that he said will determine than we are today.”
drilling technology firms in recent years, what form drilling automation takes In a similar vein, automation devel-
including one that developed rig control going forward. opers must decide if their software will
systems for the competition—a factor A few of the most important include be open for customers to validate and
that has been seen as incentivizing other whether companies should invest in integrate with add-on programing. The
drilling contractors to accelerate their interoperable systems or proprietary alternative is black box software that
automated ambitions. ones; open software or black box pro- does not show its math. To create some
The introduction of these new rig sys- gramming; low-rate mud-pulse data middle ground on this issue, the DSA
tems comes at an opportune time for communications or high-speed hard- roadmap’s recommendation is to create
contractors because US demand for high- wired pipe; keep retrofitting or begin a noncompeting certification body that
performance rigs is rising at its fastest designing purpose-built automated rigs. can sign off on such software products.
clip since the downturn began. The swell- “What we are saying is that if peo-
ing rig count is being met with a short- Forks in the Software Road ple have black boxes that give outputs
age of qualified hands, another factor From the view of the roadmap, one of that can improve the performance of the
adding momentum to the adoption of the shortest routes to full automation human on the rig or goes into the rig’s
rig automation. can be taken if equipment manufacturers control system, a validation methodol-
“I do not think that the traditional embrace interoperability so their vari- ogy would allow them to tell customers
means of training lots and lots of people ous hardware and software products can that an authority has confirmed its reli-
will fly anymore because you get a vari- work and communicate together. This ability,” said de Wardt. “It will need some
able output, and it costs a lot of money,” would encourage uptake by giving end- description around what its limitations
said John de Wardt of the current drilling users more flexibility in the integration are, and overviews of how it does it, with-
environment. “If you can buy an auto- of an automated solution. out giving away proprietary information,
mated drilling system, then you save a lot This is also easier said than done and today, that is not done.”
of money on people and training—and because, “Our industry has fostered
you know it will do what you want to do.” 100% competitiveness,” de Wardt said The Hardware Decisions
De Wardt, a Colorado-based oil and gas in explaining that the challenge of imple- Another bellwether to watch in the auto-
consultant, is the program manager for menting interoperability is not technical, mation race is which telemetry and
the Drilling Systems Automation (DSA) it is managerial. data communication systems will win
roadmap initiative that was created to Drawing on the experience of the out. For example, NOV’s wired drillpipe
guide the industry’s technology develop- industrial automation sector, he told how has a data rate of 50,000 bps, but the
ment strategy through 2025. Launched a similar tug-of-war played out between downside of the technology is that it
in 2013 as an all-volunteer initiative, companies who sought to secure market has been cost-prohibitive for many. The
the DSA has since become a 10-member share with proprietary systems and those company is working to bring the price
joint industry project formed by a dif- that assumed an agnostic approach to down by stepping up its manufacturing,
ferent group of companies than those data communication. while others are trying to push the lim-
mentioned above, including Shell, Saudi “In the end, the open system people its of low-bandwidth mud-pulse, electro-
Aramco, National Oilwell Varco (NOV), won,” de Wardt said. Companies that magnetic, and acoustic telemetry sys-
and Halliburton. placed the right bet, such as Fortune tems that transmit data at 40–80 bps.
As the various players in the auto- 500-listed Emerson Electric, became De Wardt said developers are quiet-
mation arena ramp up their develop- leaders in the sector while proprietary- ly working on “clever ways” to improve

24 JPT • JULY 2017


mud-pulse telemetry systems to a point “In the US drilling market, with its very
where they can be used to expand down- high performance, that gap is small,” de
hole automation capabilities, as opposed Wardt said, highlighting the point that
to surface-controlled automation via in recent years human drillers have real-
wired pipe. ized major gains in efficiencies, signifi-
“The question is, which of these sys- cantly raising the bar on what the next
tems will predominate and what is their level of automated rigs must offer to jus-
price point. That will determine how the tify investment.
automation map looks,” in the years to
come, said de Wardt. The DSA Roadmap Initiative held its most
As the timeline expands, the drilling recent workshop in April where a 250-page
sector will be contemplating whether to
redesign the drilling rig from the bot-
draft report produced by industry experts was
presented to members. It highlights the size
and scope of the work involved. An industry
Increase
tom up as a natively automated system—
effectively, to make it a drilling robot.
While the DSA does not see retrofit-
workshop organized by the International
Association of Drilling Contractors (IADC) Production.
will be held in Houston in January 2018 to
ting existing rigs as the most valuable
option, it is the most attractive for now.
add input to the draft report, which will
guide companies through the next 8 years of Maximize
Rig demand in the US is far from recover- technology development and implementation.
ing to 2014 levels, and may never do so,
but de Wardt reminded that the industry
The DSA has also launched a second round
of project funding and is seeking new
Results.
has a long tradition of avoiding the obso- members to join and share access to the
current report rather than wait until next year.
leting of such capital-intensive assets. THROUGHOUT THE
Moving forward, the DSA roadmap initiative
What these companies and their cus- LIFE OF YOUR ASSETS
will include the workshop organized by the
tomers are weighing is the known value IADC while the SPE DSATS group will be
of the current top-tier rig inventory Whatever your production
the key body charged with maintaining and
against the potential value of a purpose- distributing the technical reports produced challenge, Halliburton offers
built automated fleet. through the workshops. a full range of engineered
solutions. From real-time

Data and Digital Hold E&P’s Future,


diagnostic well interventions
to customized specialty
Says New Century CEO chemicals, reliable artificial
lift systems, and pipeline and
Joel Parshall, JPT Features Editor
process pre-commissioning
Phil Martin, CEO of New Century Explora- al improvement in the barrels of oil pro- and maintenance solutions,
tion, urged US E&P companies to leverage duced per rig over the past 6 years. “What we’re ready to help keep your
data and rapidly adopt digital technology we’re doing is unbelievable, I mean it’s production high and costs low.
in a talk at the Leaders in Industry lun- amazing. And this is all driven by drilling Contact us to learn more.
cheon held by the Independent Petroleum technology and production, and it’s not
Association of America and the Texas over yet. The winners are those who can
Independent Producers and Royalty Own- best leverage the data.” halliburton.com/production
ers Association recently in Houston.
Titling his presentation “Hope is not Fishing in a Giant Data Lake
a Strategy,” Martin urged companies to “We’re all fishing in a giant data lake,”
move quickly to take advantage of data- Martin continued. “A lot of information
driven opportunities. has always been there, but the amount
“If you look to the data and allow the and the varieties are growing and the
lessons that you learn to guide your abilities to analyze it are becoming much,
decisions, you will be golden,” he said. much better. Technology keeps grow-
“You’ve got to let the real numbers play a ing, and the ability to mine the data is
big role in your guidance.” getting better.”
Continuing improvements in technol- US shale basins are mostly well delin-
ogy in recent years have led to “incred- eated, and plays in core areas are costli-
ible” productivity gains in the industry, er to enter, he said. “The more develop-
Martin said, citing an average 25% annu- ment takes place, then you’re going to be

JPT • JULY 2017


moving out into noncore areas, and those own company has been guilty of this tunities or drilling ideas,” he said. “The
results are not going to be as good as they as well. trick is you want to be there before any-
are right now because you’re dealing with “The point is you have to open those body else, you want to get started.”
lesser rock,” Martin said. “So most of the files, look at them, run them through Martin said that permit activity in the
low-hanging fruit has been plucked, and something like Spotfire (data visualiza- Eagle Ford is picking up and that transac-
we’re going to have to climb further up in tion and analytics software) and just see tions in the eastern part of the play alone
that data tree.” what you can find,” Martin said. When totaled more than USD 900 million over
He noted the ability to get detailed well potentially useful information arises, the past 6 months.
reports on one’s mobile phone, which can team members should measure it against
be downloaded into a spreadsheet and their existing suppositions. “Don’t just Discoveries Lowest Since 1940s
moved into data visualization and ana- proceed along the course you’ve already On a global basis, he pointed out, the
lytics software to enable a comparison of set out,” he said. International Energy Agency reported
“every nuance as you’re drilling that well. in April that oil discoveries are at their
You can look at it and really see how the Evaluating Acquisitions lowest levels since the 1940s. While the
data moves,” he said. “And if you can save New Century has a major position in the media have given great attention to the
a day or two of drilling time, bravo.” eastern Eagle Ford Shale, where it was rise of unconventional [shale] produc-
one of the original players, and is evalu- tion, 94% of worldwide production is
A Different Team Required ating acquisition opportunities through- conventional, Martin said.
Following a well’s progress this way “can out the Eagle Ford trend, he said. The Focusing on the low level of global dis-
really be fun, once you get into it,” Martin company has “a huge body of data” from coveries and the continuing growth of
said, “but it does require a different team the FracFocus database, and Martin said world oil demand—which is at a record
than in the past. It includes IT people, that companies could similarly use sourc- high—“can be an eye opener,” he said.
statistical skills, math, logs, manuals.” es such as IHS Markit or Drillinginfo to “Higher oil prices might be here soon-
He said that “only a small fraction” of build their data supply. er than you think they’re going to be,”
today’s oil field has been digitized. Much “You put that [data] in Spotfire and my Martin concluded. “So don’t just sit back
of the digital data obtained are filed and gosh, it’s unbelievable what you can see and wait. Go ahead and make your move
never examined, he said, noting that his if you can get to those acquisition oppor- based on current economics.” JPT

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Deepwater Cost Cutting

It is Hard A fter oil prices plunged in 2014, the Libra discov-


ery, which could be the largest in Brazil’s prolific
pre-salt offshore play, looked like an iffy proposition.

To Make Money “We worried at that time: Do we have a future for a


deepwater project?” said He Baosheng, deputy gen-
eral manager for subsea wells and facilities for the

in Deep Water Libra project, during a panel discussion at the 2017


Offshore Technology Conference (OTC).
Petrobras’ chief executive officer (CEO) back then,
Even With Billions of Oswaldo Pedrosa, said the break-even price was
greater than USD 55/bbl, but added that he expect-
ed oil prices would rise, making Libra profitable by
Barrels To Produce 2019, when commercial production was expected
to begin.
Stephen Rassenfoss, JPT Emerging Technology Senior Editor Since then the thinking has flipped. With the price
of oil stuck around USD  50/bbl, now the goal for
At a time of massive delays in offshore exploration Petrobras and its four partners on Libra is to lower
the break-even price to USD 35/bbl, said Fernando
and production, here are four examples of what Borges, executive manager for the Libra project, add-
companies are doing to get to breakeven. ing “it is very important to have a low breakeven.”
“The goal is the ability to live with prices that
are there now, and be happier if the price rises,”
said He, who works for China National Offshore Oil
Corp.  (CNOOC).
They made those comments at a panel session
where Petrobras and its partners rapidly ran through
the many things they are working on to reach that
2.000 to break-even target. So far they are about three-
2.500 m quarters of the way to that goal, if their projected
savings are realized when built.
At the top of Borges’ short list for reducing the
breakeven are reducing capital expenditures and
increasing production.
1000 to
The break-even improvement from a 5% reduction
1.500 m in capital expenditures is larger, and provides much
needed cash flow during development. But it is in the
same neighborhood as a 1% increase in the ultimate
recovery factor for oil and gas, he said.
Money-saving engineering ideas range from
Up to
shrinking the size of water- and gas-processing units
Salt 2.500 m and reducing the number of subsea flowlines, to
incorporating more kinds of data into subsurface
studies aimed at minimizing the number of appraisal
wells required.
The potential savings are in the billions, magni-
Up to
fied by Libra’s huge scale. The initial plan requires
Reservoir 1000 m more than four floating, production, storage, and
offloading (FPSO) vessels to develop one-quarter of
the field. Borges said, “Further drilling could jus-
tify more. But the scale also magnifies the potential
pain if it becomes another megaproject plagued by
cost overruns.”
It is also a complex project, from the processing
challenges posed by the high carbon dioxide (CO2)
There are major barriers to entry to developing the Libra content in the gas to the number of companies work-
field. Source: Petrobras/Bruno Moczydlower. ing on in the project. Petrobras is in its normal spot

28 JPT • JULY 2017


Deepwater Cost Cutting

in Brazil as operator of Libra with 40%,


along with partners Shell and Total, each
with 20%, and China National Petro-
leum Corp. (CNPC) and CNOOC, each
with 10%.
While the partners can offer a wealth
of knowledge, it will require creating a
corporate culture where experts from
6943
companies used to making the calls work 6400
to collaborate. 6300
6200
And there is the third big item on 6100
6000
Borges’ list, obtaining a waiver on Bra- 5900
zil’s strict local content rules that require 5800
5700
a high percentage of expenditures 5600
inside Brazil. 5500
4717
Reaching the USD 35/bbl goal will 10 km
require buying goods and services at the
low prices found on global markets. To This structural map shows the footprint of the Libra field. The initial
do that, Petrobras must convince Bra- development is in the northwest area, near the location of the discovery
zil’s National Petroleum Agency that the well, 2-ANP-2A. Source: Petrobras/Bruno Moczydlower.
Libra project deserves a waiver of the
local content rule that requires buying a zil’s oilfield service sector, he said things of appraisal wells in the most productive
large share of their goods in Brazil, where “are very different than when oil  was locations. This is expected to eliminate
Petrobras says prices are far higher. going at USD 100–110/bbl and every- 460 days of drilling time and lower the
Suppliers do not agree. In January, a thing was possible.” break-even cost by USD 1.31/bbl.
Brazilian court suspended bidding for a The expectations created by this data-
lease of an FPSO for future Libra devel- Diverse Brains driven effort will define aspects of the
opment that was challenged by the Bra- The five-company Libra consortium is the development, from the design of the sub-
zilian shipbuilders association, Sina- first of its kind in Brazil, bringing in cor- sea production systems to the capacity of
val. Reuters reported the judge issued porate rivals such as Shell and Total that the processing lines.
an injunction on the round, which was are leaders in deepwater development. The partners generated 243 ideas to
open to international bidders. Petrobras “The presence of the partners on the reduce the breakeven and decided to
has appealed. project teams is unprecedented in Bra- pursue 49 of them, he said.
Previously the court had accepted zil. They bring in new points of view,” But there is a limit to the time allowed
Petrobras’ argument that it deserved a Borges said. for a carefully staged process. Driving
waiver because local bids it received were It is a rich potential resource, but the down the break-even cost will require
40% higher than its benchmark price value will depend on the companies’ compressing the period from discovery
based on global prices. ability to solve complex problems by to production.
When asked about the status of local working as a joint industry project. Time is valuable because a dollar
content rules during an OTC session, “This has been a challenging opportuni- earned sooner is worth more than one
Fernando Coelho Filho, the minister of ty to integrate our work with partners,” later; the partners want to begin gener-
mines and energy, described the issue as Borges said. ating cash flow early on to cover devel-
a “sensitive point.” At the OTC session, a slide summariz- opment spending, and low services
While he recognizes the political down- ing the organization showed the 36 faces and supply costs can be locked in now,
side of rolling back a rule passed during of those leading four major functional if the designers have specified what
boom times to promote growth of Bra- groups, plus a fifth area described as is needed.
“cross-functional.” To keep things moving, changes will be
Connections across disciplines are phased in as the next three FPSOs come
Waiver of Local Content essential because revamping one aspect on line.
of the project will affect others, which
Rule is Applicable When:
may also be in flux. Early Involvement
◗ There is no Brazilian supplier One of the projects with that promise Service companies often point out that
◗ Excessive duration is the gathering of large amounts of data, their ability to significantly improve the
◗ Excessive price including extra testing using downhole design or execution of a project is limit-
◗ New technology sensors and tracers tracking flow, to fig- ed because they are brought in too late to
Source: Petrobras. ure out how to drill the minimum number make significant changes.

JPT • JULY 2017 29


Deepwater Cost Cutting

The Libra Pioneer FPSO is expected to begin producing oil and injecting water and gas into the Libra field later this
year. The long-term production test will guide future development. Source: Petrobras.

Libra at a Glance
Area: Pre-salt project in the Santos Other gases: CO2, 45%; hydrogen Seismic: Advanced seismic imaging
Basin sulfide (H2S), 170 ppmv (4D) to see under salt and track
Distance from shore: 200 km Drilling: 9 of 11 appraisal wells drilled production over time
with two rigs working Partners:
Water depth: 2100 m ◗ Petrobras (40%), operator
Area: 1550 km2, roughly the size of Testing: Libra Pioneer FPSO is being ◗ Shell (20%),
Sao Paulo or Houston tested and installed. A 50,000 B/D ◗ Total (20%),
extended well test starts later in ◗ CNPC (10%)
Reserve estimate: 8–12 billion bbl of oil 2017
and in energy equivalent of gas ◗ CNOOC (10%)
Phase one: Four FPSOs equipped
Recovery rate goal: 35% to do water and gas injection in
Oil quality: 27 °API northwest Libra field

The Libra project wants to the test the get even more savings for projects,” “We have had to do it competitively,”
notion that if “vendors are involved early Ribeiro said. Ribeiro said, “It is very difficult to do.”
enough in the process they can optimize Establishing collaborative business
the design for better use of equipment relationships with firms doing engineer- Gas Ideas
and vessels,” said Orlando Ribeiro, Petro- ing, manufacturing, and installation The number used to define the poten-
bras general manager of services and requires adapting the bidding process tial of the Libra field is the billions
special operations for Libra. “We believe to comply with a law passed as part of of barrels of light crude oil it is likely
in those guys.” Brazil’s crackdown on corruption, which to produce.
Early involvement with subsea com- complicates things. The number to use when describing
panies in the conceptual stage of the Transparent bidding processes award- the engineering challenges is the high
project would seek to reduce the cost of ing work to the lowest bidder is a good gas/oil ratio (440 m3/m3 oil) and the fact
subsea work by 30% in capital spend- choice if there is a defined job to do. that about 45% of it is in the form of
ing, which could save USD 480 million, But if the goal is finding a partner capa- CO2, which cannot be emitted because
according to the OTC presentation. ble of changing the cost structure of a of environmental concerns, and there is
“The ongoing engagement with tech- project, it is harder to create objective some highly corrosive and deadly H2S
nology providers will be intensified to bidding criteria. in the mix.

30 JPT • JULY 2017


Deepwater Cost Cutting

While the Libra Pioneer was built to Injection well Production well
Distance
handle 50,000 B/D of oil, its deck space is
crammed with equipment to process up
to 43 MMcf/D of gas (4 million std m3/d).
Gas processing equipment “rep-
resents 70% of the topside weight,
and area, and likely the cost as well,”
Ribeiro said.
Routinely flaring or venting natural
Morrow Water CO2 Water CO2 Miscible Oil Oil/gas
gas is not allowed, and there is no plan to Formation zone bank recovery
build a pipeline 200 km to shore, so all
natural gas not used to power the opera-
tion will be injected back into the field
along with the CO2.
While that requirement adds cost Libra’s gas output has spawned projects to reduce the weight, footprint,
and complexity, there is a big poten- energy consumption, and cost of the separators.
tial upside as well. Gas injection may
enhance the ultimate production signifi- Gas Plant Power Consumption—45% CO2
80
cantly because CO2 can free oil normally
70 –17 MW
left behind on reservoir rock.
60
Libra presents a first test of using CO2
Power Consumption

injection offshore for enhanced oil recov- 50


ery, and it is rarely used in a new field. 40
Normally alternating injections of CO2 30
and water are used to extend the life of 20
old depleted reservoirs.
10
Subsurface experts are working on
0
projects to maximize the benefits of the 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
alternating injections. Pressure of the First Separator
Facility engineers are considering two 25 bar 65 bar
new ways to remove the remaining water Higher-pressure separation makes it possible to eliminate a compressor from
in the processed gas before reinjection. the gas separator design, significantly reducing the electric power required.
By allowing more water to remain in the Source: Petrobras.
gas that will be injected, they are able
Single-line WAG injection
to consider new ways to dehydrate it,
(Two Christmas trees connected subsea by service hub)
which could reduce the weight of the
units by 1,500 tons and save 210 m2 of
deck space. Those methods are:
◗ Membrane separation using a
molecular sieve WAG (6 in.) LWR WAG (6 in.) LWR
◗ Chemical removal using the
triethylene glycol process.
Injecting both water and gas using
the same line, rather than through sepa-
rate lines, and eliminating one umbili-
Jumper (6 in.)
cal for every two wells, is expected to
save about USD 300 million. Each well
will have one line alternating between
One line per well sends water and gas for injection. The wells are connected
injecting water and gas, with well pairs by a jumper allowing pigging to ensure flow. WAG-water alternating gas;
connected by a jumper that allows a pig- LWR-lazy wave riser. Source: Petrobras.
ging device to run through both of them
to maintain the flow. ing power consumption by 17 MW when “The weight reduction of 1,500 tons
More than doubling of the pres- processing the high-CO2 gas stream. This is very important to use on a fully loaded
sure in the initial gas separation unit to allows smaller electric generators, sav- FPSO,” Ribeiro said. The greater efficien-
55–65 bar, from 25 bar, reduces the num- ing 1,500 tons in weight and reducing cy may well be used to increase the pro-
ber of processing modules by one, lower- its footprint. cessing capacity.

JPT • JULY 2017 31


Deepwater Cost Cutting

Two Ways To Stretch the Lives of Risers


and Mooring Lines
Stephen Rassenfoss, JPT Emerging Technology Senior Editor

T he future of many offshore develop-


ments hangs on extending the lives
of mooring lines and risers.
With oil at USD 50/bbl, only the big-
gest deepwater discoveries can justify the
cost of a new production platform, and
even those projects demand an intense
focus on shaving every possible cost to
allow profitable development.
The few projects going forward now
are generally sending the oil and gas to a
platform built for an older field.
The need to tie back production
to aging facilities puts a premium on
extending the life of critical components
offshore, including the chains and lines
that anchor floating structures and the
risers providing a conduit for the pipes
and lines running to subsea systems and
210 ft
export pipelines.
Two ideas for addressing those chal-
lenges were offered by papers pre-
sented at the 2017 Offshore Technol-
ogy Conference (OTC).
Adding buoyancy modules to lift an export riser can extend its life, according
One option literally would take a load
to a study that considered how many modules offered the most benefit. The
off old risers, lifting a section of those image on top used 22 modules compared with 54 on the lower one, both at
long pipes near the ocean floor. The goal 325 ft from the nominal touchdown point. Source: OTC 27597.
is to move the point of highest stress,
the touchdown point (TDP), several hun- money and reach an acceptable life” for change extends the life of the riser, but
dred feet, which the paper by Chevron deepwater equipment. costs more.
(OTC 27597) said could double the riser’s The paper (OTC 27889) used the data The Chevron project is adding buoy-
fatigue life. It analyzed the effect of doing to show how more realistic estimates ancy modules later in the life of a riser
that by lifting it using buoyancy devic- could be used to shave the cost of a new to get the benefits of a lazy wave design.
es or shortening the tube by removing a platform by reducing the cost of moor- The Houston Offshore Engineering paper
pipe segment near the top. ings a bit, and the riser by a lot. Changing uses new data on VIM to make the case
Another paper extended the expected assumptions allows a plan that would use for using a lower-cost SCR rather than a
life on those components by changing a a less expensive steel catenary riser (SCR) lazy wave riser.
key assumption used to calculate it. Lon- rather than a lazy wave design, which Petrobras, which uses lazy wave ris-
ger lifespans can be expected based on would be required if traditional calcula- ers in its many ultradeep fields, report-
a multiyear study that concluded that tions for VIM were used. ed that it is working to reduce the high
the method widely used to estimate the And he said the same methodology cost of buoyancy by working on designs
fatigue caused by passing currents— could be used to see if older hardware that use a minimum number of modules
vortex-induced motion (VIM)—exagger- has more years of life than expected in as part of its Subsea Cost Reduction Plan
ates the effect. it, but he is not aware of anyone who (OTC 27833).
“Traditional prediction methods over- has done so. Rethinking the need for buoyan-
predict vortex-induced motion,” said Both papers have a connection with cy allowed Petrobras and its partners
Arun Antony of Houston Offshore Engi- lazy wave riser designs, which lift a sec- developing the huge Libra field offshore
neering, which is part of Atkins. “By real- tion of the riser in the water by wrapping to switch to SCRs, saving on buoyancy
istically estimating the life, you can save buoyancy modules around the pipe. That modules and installation expenses, said

32 JPT • JULY 2017


Deepwater Cost Cutting

700
The starting point of the VIM study
funded by RPSEA (RPSEA A 5404)—a
Elevation Above Seabed (ft)

600 Buoyancy federally backed research group that


Modules partners with industry—was a common
500 observation: “The motion predicted by
Nominal TDP engineering projections exceed the actual
400
Location motion,” said Antony, who was the prin-
300 cipal investigator on the project.
That work concluded the VIM was less
200 775 ft than expected because earlier tests failed
to consider that the motion was damp-
100
ened by the resistance of water.
0 “When you try to move a riser in the
–1,800 –1,600 –1,400 –1,200 –1,000 –800 –600 –400 –200 0 200 400 water it will have friction in the water,”
Horizontal Distance from Nominal TDP (ft) Antony said. That effect increases as
more risers and lines are added.
Original Configuration 7 Modules (50 ft TDP Shift) Reduced motion means less fatigue
14 Modules (100 ft TDP Shift) 22 Modules (150 ft TDP Shift) and a longer expected lifespan. How
32 Modules (200 ft TDP Shift) 54 Modules (300 ft TDP Shift) much depends on the interaction of the
sea conditions with the structure’s size
Different combinations of buoyancy modules were studied to see how they and design.
alter the point of maximum stress, the touchdown point (TDP).
By assuming a 10% reduction in VIM,
it was possible within the specifications,
Orlando Ribeiro, Libra project general Both methods change the path of the which required a 25-year design life, to
managers for subsea wells and facilities, riser by lifting it. One approach adds switch to a smaller-diameter chain con-
during an OTC panel. buoyancy modules near the bottom. necting the polyester line to the platform
Another does so by removing one or and the anchor, saving USD 2 million, or
Zone Fatigue more 40-ft sections of riser at the top. 6% of the total mooring system cost.
When determining the life of an SCR, While both methods could significant- The big saving was in the riser. By
close attention is paid to the TDP, the ly extend the riser’s life, the paper said assuming less motion, it was possible to
point of maximum stress, where the that adding “a large number of buoyancy use an SCR rather than a more expen-
steel tube that is a mile or longer and elements close to the TDP led to the over- sive lazy wave design, which would have
moved around by waves, currents, and all greatest benefit in fatigue life.”
the motion of the platform, is connected While removing joints can be nearly 150
148.1
to the subsea production system. as effective, it may reduce the strength 4.6
6.0
A paper by Chevron and 2H Offshore of the riser. In one of the cases stud- 125.0
(OTC 27597), an engineering firm spe- ied, removing only one joint “did not 4.6
cializing in risers, offers two ways to pass the preliminary strength case.” In 10.0
alter the path of the pipe to move the TDP another instance, the strength margin 66.9
Cost (USD million)

100
away from a spot which has been subject- was reduced, but still acceptable.
53.3
ed to years of stress:
◗ Lifting a section of the riser using Vortex Adjustment
buoyancy modules that moves the The cost of the mooring lines and ris-
TDP, delaying the day of reckoning ers for an offshore platform can be sig- 50
◗ Shortening the riser, by removing nificantly reduced, according to another 70.6
a joint or joints near its top, which paper based on a study that concluded 57.1
also shifts the TDP that the effect of VIM on them is 10% to
To realistically test these ideas, they 20% less than widely assumed.
used data from two risers on a deep- The OTC paper by Houston Offshore 0
Base Case Improved
water platform in the Gulf of Mexico, Engineering estimated that by using
one for production and the second for those VIM estimates and prices it gath- Engineering Installation
export. This allowed full fatigue analysis ered from suppliers, it would be possible Material and Equipment and
based on actual conditions at the plat- to reduce the cost of moorings and risers Fabrication Fabrication
form and seafloor, from the local ocean for a semisubmersible platform produc- Qualification
conditions to soil conditions around the ing 80,000 B/D in the Gulf of Mexico by
anchoring point. about 18%, or USD 25 million. Riser system cost comparison.

JPT • JULY 2017 33


Deepwater Cost Cutting

been the choice if a standard motion


estimate was used. That change saved
USD 23 million. The savings were evenly
split between the hardware and installa-
tion cost reductions.
By assuming a 10% reduction, the
SCR design life was extended to near the
25-year goal. To reach, and exceed that
level, the paper specified thick pipe to
fortify the ends of the risers to mitigate
fatigue at the TDP.
Data that account for dampening could
also be used to recalculate the lifespans
of cables and risers on older platforms to
see if they really need to be replaced, he
said. But that will require a willingness to
recognize the old estimates were wrong.
While the RPSEA report has been well
received—Antony said they are drafting
a summary of it to add to the American
Petroleum Institute recommendations
for Design and Analysis of Stationkeep-
ing Systems for Floating Structures (API
RP 2SK)—there has been “some initial
friction.” Methods that do not account
A scale model of a semisubmersible was tested in a setup that introduced
for dampening have been around for a
various levels of dampening, reflecting the fact that the motion caused by long time and it is “always easy to be on
the current is lessened by water resistance. Source: RPSEA A 5404. the conservative side.”

The Big Payoff for Drilling the Perfect Well


Stephen Rassenfoss, JPT Emerging Technology Senior Editor

S tatoil has reported that it is possi-


ble, with the right organization and
incentives, to drill the “perfect” well.
driller, and service providers to achieve
“radical efficiency improvements from
its own employees and from contrac-
creating a team with shared goals that
is highly motivated, Statoil was able to
deliver “twice as many wells as we had
And when that happened, it was time tors,” according to a paper (OTC 27592) budgeted for,” Øregaard said.
to redefine perfect. presented at the 2017 Offshore Technol- At the time it embarked on the experi-
In this case, perfect was defined as ogy Conference. ment in 2015, all the parties involved had
the most ambitious target time for drill- During the planning process, the reason to embrace change.
ing eight wells in Statoil’s Johan Sver- paper said there were workers from Oil prices had dropped 50%, and
drup field. all the partners who said the goals were well below Statoil’s average break-
While that discovery was one of the were “too ambitious” and “far be- even costs for offshore projects, and
largest ever in the Norwegian North yond reach.” Johan Sverdrup was a critical one. The
Sea, with oil prices around USD 50/bbl “Our actual delivery beat our initial price crash led to massive offshore proj-
the Norwegian national oil company perfect well,” said Jákup Øregaard, a ect delays and cancellations, leaving
still needed to significantly reduce the drilling manager for Statoil, who pre- drillers and service companies hungry
cost of drilling to profitably develop sented the paper at OTC. So the company for work.
the field. developed a new perfect line. The perfect well was the simple tip
The perfect well was one of the bench- of complex changes in the contractu-
marks set by a project that set out to Team-Building al and working relationship among
redefine the working relationship By rethinking the way drilling is orga- Statoil and the two main service pro-
between the operating company, the nized and paid for, with an eye toward viders—Odfjell, the drilling contractor,

34 JPT • JULY 2017


Deepwater Cost Cutting

and Baker Hughes, which coordinated Main Sea Level


other services.
The goal was to pay for work done Subsea Wellhead Wellhead Cap
rather than based on day rates. While the Seabed
days of work still figured in, the bonus
36-in.
system was part of a compensation pro- Conductor Shoe 13⅜-in. GTV
gram designed to pay for “services actu- Rig Floor (RKB)
ally delivered.”
Incentive payments are not new. Also,
rather than payments awarded based on 20-in. Casing Shoe
the work of the individual service pro-
vider, these required coordinated efforts
Top of 13⅜-in. Cement
among multiple companies. Middle Completion Packer
“The offshore day rate is paid only Remote Operated Plug, FBIV
when in operation,” the paper said. Ser- 13⅜-in. Casing Shoe Lower Completion/Gravel Pack Packer
Fluid Loss Valve—Flapper
vices are compensated based on how Top of 9⅝-in. Cement
Gravel Pack 6⅝-in. screens
much is accomplished. This could be
payment based on meters drilled or
cementing completed. In all cases, qual- 9⅝-in. Liner Shoe
8½-in. Horizontal OH
ity standards and safe operations re-
To lower costs, the well designs for Statoil’s Johan Sverdrup field focused on
mained essential.
simplicity and standard parts. Source: OTC 27592.
Since workers play a critical role in
change, the incentive payments were even-
ly split between companies and employ- could “jump to the next well in a sit- The method is now being used to
ees. Workers were reminded of their role uation where instability occurred, and drill wells at Johan Sverdrup, and will
with signs stating: “Know your numbers.” not spend valuable time troubleshooting be used when the fixed drilling plat-
These contracts addressed common with the drilling rig on location.” form is installed at the multiplat-
complaints from operators and the About half the saving came from stan- form development. At that point, the
service companies. It de-emphasized dardization and integration, he said. For paper said “a challenge will then be to
day rates, which are often criticized example, well designs emphasized sim- transfer the operating model over to a
by operators because working slower plicity and standard elements. new organization.”
pays more. And it gave service provid-
ers, who say they have limited influence Days
because they are not involved in key 0 50 100 150 200 250 300 350 400 450 500
decisions, particularly those made early 0

on, a greater role.


The “integrated service con- 5000

tracts” were designed to ensure that


10000
the many service providers were coor-
Total Depth (m MD)

dinated under the leadership of the


15000
lead drilling and services contrac-
tors. The key people working offshore
20000
and onshore were represented each
day in a morning meeting led by the 25000
drilling superintendent.
Experts from the project partners 30000
staffed a joint operations center in
Stavanger with a video connection to off- 35000
shore facilities. It allowed experts from
the project partners to keep up with the Actual Budget Moving Perfect
work and quickly address problems as Preliminary Perfect—at project start
they came up.
For example, when drilling was halt-
The actual drilling rate (black) far exceeded the pace in the budget (blue)
ed by an unstable wellbore that would and the perfect level (pink), matching the fastest pace on sections of
require stopping and the planning of comparable wells, leading to the creation of a new perfect line (brown).
a sidetrack around the problem, they Source: OTC 27592.

JPT • JULY 2017 35


Deepwater Cost Cutting

Want To Make Deepwater More Profitable?


Shell Says Listen to the Facility Staff
Trent Jacobs, JPT Digital Editor

O ver the course of this downturn,


Shell devised a new playbook
that has made one of its oldest deepwa-
sented at the Offshore Technology Con-
ference. From the podium, he described
the project’s implementation as a “3-year
major cost reductions in facility and
well maintenance.
What the paper does offer is a strong
ter facilities a profit leader. Spanning journey,” one that required significant argument for why operational excellence
a period from 2014–2016, when crude changes in how the individuals working should be a major priority for deepwater
prices would drop from highs around onshore and offshore thought about each operators constrained by today’s price
USD  100/bbl to below USD 30/bbl, the other and their work. regime. It tells of how allowing facil-
Shell-operated Ursa tension-leg platform The most critical aspect of this was ity staff to direct individual improve-
managed a 27% increase in oil produc- said to be leadership’s willingness to ment projects can raise the uptime of a
tion while operating costs fell by 40%. begin listening more to its facility staff. waterflooding system from 64% to 87%,
The financial feat answered a “cost “We had to really focus on getting the which is Ursa’s highest level of reliability
emergency” brought on by the down- people that were the closest to the work ever seen since water injections began in
turn while also boosting Shell’s view of to identify the gaps in the performance,” 2008. Its overall production systems now
the asset as a good performer to best-in- explained Fairburn, adding, “They know have an availability of 96%, a benchmark
class. The company has since adopted the what the real issue is.” rate Shell is comparing to that of a down-
strategy as its operational model for sev- In addition to gaining trust and com- stream facility.
eral other floating platforms. pliance by giving facility staff more influ-
Though Shell is known in the deep- ence, Shell found that engaging with Don’t Sound the Alarm
water arena for being a first mover of them also generated ideas that were cited With the adoption of a bottom-up man-
emerging technologies, there are none as critical to the achieved cost reduc- agement ethos, Shell’s onshore staff
to speak of with respect to this project. tions. Absent from the paper and the began letting offshore teams take the
Instead, the general strategy was to cir- presentation, though, are detailed pro- lead on deciding which improvement
cumvent the factors that lead to people duction data, financial metrics, or spe- projects were worth spending valuable
resisting change, even when change is cifics on the measures taken to achieve time and energy on. That helped secure
most needed.
Ursa floats in water depths of about
3,800 ft in the Gulf of Mexico where
it  was installed in 1999, placing it
amongst the longest operating deep-
water facilities in the region. As such, it
has been the subject of many improve-
ment plans before.
However, in the past Shell found that
when technical experts would introduce
new processes meant to drive efficien-
cy, the most efficient thing happening to
them was the speed at which they were
“put on the shelf” without being fully
implemented by offshore staff.
“What we learned at Ursa was that in
order to have sustainable results over
time, we needed be able to connect pro-
cesses to something much deeper—we
had to go deeper into the organization,”
said Michael Fairburn, the former opera-
tions manager of Ursa and current gener-
al manager of regulatory affairs at Shell.
Fairburn coauthored a paper cover- A worker descends a staircase on one of Shell’s tension-leg platforms in the
ing the project (OTC 27771) that was pre- Gulf of Mexico. Source: Shell.

36 JPT • JULY 2017


OIL & GAS
buy-in from the offshore staff to implement changes while mak-
ing it easier for them to accept that the status quo was no lon-
ger good enough.
Troy Henson, a process implementation expert with
Houston-based Evolve Partners and coauthor of the OTC paper,
said this represented the greater challenge: to get people to
view Ursa’s potential as something more than simply an above-
average producer.
“It was easy to say, ‘Yeah, we’re doing well so why rock the
platform,’” he related, adding that the level of comfort people
had with Ursa, both onshore and offshore, meant that the bar
had to be set at a higher level than ever before. New benchmarks
were ultimately achieved on multiple fronts, but during his talk
Henson chose to highlight one area that may not be obviously
important to most—a reduction in alarm frequency.
By listening to the chief operations staff, who were listening
to alarms going off every 5 minutes on average, Henson said
management realized how much time was being spent away
from production-related tasks. Typically, each alarm required
about 10 minutes to rectify, during which time another one was
likely to be triggered.
“It turned out that a lot of the alarms were not really mean-
ingful,” explained Henson. “Something would bump into a lim-
it-per-second that didn’t really matter, an alarm would go off,
and they’d have to address it.”
After reviewing the parameters and thresholds, the alarm
rate has been cut by half to an average of six per hour. “For off-
shore folks, that’s an unbelievably low rate. We’ve never seen this CUSTOM-DESIGNED
before,” emphasized Henson, adding that on a good day less than
one alarm goes off per hour.
SENSOR SOLUTIONS.
Fix Small, Gain Big
PROVEN RELIABILITY.
Ursa staff also adopted a “find small, fix small” approach to
their day-to-day operations and other technical benefits soon At Pyromation, we’re dedicated to serving
followed. The biggest impact was felt by the waterflooding sys- the Oil & Gas industry with a comprehensive
tem which is critical to the platform’s ability to pull oil from the line of RTDs, thermocouples and thermowell
aged reservoir. assemblies. Our highly engineered,
Though it had been believed to be working fine prior to the custom-designed solutions meet industry
improvement project, a review showed the waterflood system
certifications and provide superior quality
had an uptime of only 64% and was not delivering enough pres-
sure to keep some wells flowing. control. Find out how we can meet your
This realization prompted significant alterations to how the temperature sensor needs.
waterflooding system was operated and monitored. Shell even
moved the waterflood staff out of Ursa’s main control room and
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duction achieved was higher than what the company
had expected.
Shell’s confidence in Ursa’s enhanced money-making abilities
was underscored earlier this year when the major announced
plans for a three-well development of a satellite field. The proj-
ect is notable because it is the first deepwater work Shell has
approved since 2015 and is expected to have a break-even price
below USD 40/ bbl. JPT NEC Rated · FM/CSA Approved

JPT • JULY 2017


After Years, ‘Big Crew Change’ Has Passed,
But Learning, Training Challenges Remain
Joel Parshall, JPT Features Editor

A s the exploration and production


(E&P) industry continues to face
the challenges of the collapse in oil pric-
retired. The industry used the term “big
crew change” to characterize the demo-
graphic challenge and began to prepare,
als in the 55–59 group has barely declined
from the 2006 curve, when they were 45
to 49. This suggests that individuals who
es and the disruptions it has wrought, focusing on new technology and other have left companies are remaining in the
one long-awaited milestone has passed innovations in training resources that industry, whether working as consultants
almost unnoticed. For all practical pur- could smooth the transition. or making job transitions.
poses, the “big crew change” has hap- From 2006 to 2014, the crew change
pened. In the global E&P professional Change Clearly Evident continued to proceed gradually, with the
workforce, the high concentration of Visually, the crew change is clearly industry tracking the change and focus-
individuals in mid- to late-career stage evident in the accompanying age- ing on technology innovations in learn-
has all but disappeared. distribution graph of SPE professional ing and training that could more rapidly
The proverbial hump in the workforce membership, a close proxy for global E&P prepare younger professionals and new
age distribution, which resulted from professional employment. hires for larger responsibilities. But when
waves of retirements after the last major In a comparison of 2006 and 2016 oil prices began a precipitous downfall in
price collapse in the mid-1980s and a membership by age, the 2006 curve dis- late 2014, a steady outflow of older pro-
long subsequent period of low hiring, has plays an obvious hump in the mid-40s to fessionals became a wave as job losses
been on the industry’s radar for at least mid-50s ages with a peak age between and retirements multiplied over the fol-
2 decades. 45  and 49. lowing 2 years.
Concern arose in the late 1990s, as the The 2016 curve displays a smaller
workforce reflected a preponderance of hump in the late-20s and 30s age range, Far Fewer Gray Heads
experienced professionals ages roughly with a peak age between 30 and 34, and In her March JPT column, 2017 SPE Pres-
40 to 50 and a dearth of younger indi- a modest decline into the mid-40s range. ident Janeen Judah wrote: “The ‘big crew
viduals ready to replace them when they Additionally, the number of profession- change’ has happened. We’ve been talk-
ing about it for years and, in my view, it
SPE Professional Members by Age is mostly over. People who, like me, came
14,000
into the oil industry during the boom
2016 2006 years of the late 1970s and early 1980s
Number of SPE Professional Members

12,000 retired in droves over the past 2 years.


I see it when I talk to companies, when
10,000 I walk around the halls at Chevron, and
when I walk around downtown Houston
8,000
at lunch—there are far fewer gray heads
in our business.”
“Management may think that the aged
6,000
55-plus workforce will come back in
an upturn,” she continued. “I disagree.
4,000 They’ve been through five downturns and
worked especially hard over the past 10
2,000 years of frenzied activity. They are enjoy-
ing their time off, and nearly everyone
0 I have talked to has no desire to return
20–24 25–29 30–34 35–39 40–44 45–49 50–54 55–59 60–64 65+ to full-time employment. A minority is
Age (Years) interested in part-time or project work,
The shift in the age distribution of SPE’s professional membership between but only on their own terms.”
2006 and 2016, which is shown in the graph, closely tracks the shift in the However, if the crew change has hap-
same span among professionals in the E&P industry as a whole. pened, the experience of the past 2 years

38 JPT • JULY 2017


delivered anything but the steady, effi- and training can proceed with greater work. So there are hardware experiences
cient transition—with all the learning speed and efficiency. that people used to have a lot more of.”
and training goals achieved—that the “I think the time to competency is Nonetheless, while competency gaps
industry had envisioned. lower than it was in the past,” Brett said. remain, “you don’t have to be 50 to do
“If it takes no time to train anybody, “But there are different things in the this work,” he said. “I don’t think we have
then the crew change is over, but I don’t way the industry has worked that lead to worry about the industry being at risk
believe that’s the case personally,” said to different competency gaps. You still from a bunch of kids that don’t know
Ford Brett, CEO of PetroSkills, a major have to have a real piece of hardware, a what they’re talking about. I mean I can
provider of competency-based training real thing. Because if you’re with a pump only imagine what people were talking
for the industry. “We’ve finished the somewhere, it’s really going to have to about when I was 26.”
head count, so we have to make sure we
finish the head content. The first one is
easy, the second one is hard.”
Brett, a past SPE Technical Director
for Drilling and Completions, believes
it takes  3 to 8 years for a company
to turn a new employee into a petro-
leum professional.

Roles for Consultants


However, companies also have signifi-
cant opportunities to look outside their
own ranks to fill knowledge and experi-
ence gaps and develop expertise within
their organizations.
“In some cases, they are turning to
independent consultants to provide peer
reviews, knowledge transfer, mentoring,
coaching, and quality assurance,” said
Susan Howes, vice president of engineer-
ing at Subsurface Consultants and Asso-
ciates. “This is often the case when the
project team does not include members
who have experience in executing a spe-
cific type of project—perhaps due to the SCALE
‘big crew change.’ ”
Consultants experienced with similar WORKOVERS FOR
technology on analog fields “can share NEARLY 2 YEARS
lessons learned and best practices that
may save the project team time and
resources,” said Howes, who is a for- A single application of SCALEGUARD proppant-delivered
mer SPE Regional Director for Gulf Coast scale-inhibiting technology has maintained production
North America and past chair of the SPE rates and eliminated costly workovers for nearly two years in
Soft Skills Committee. previously scale-prone wells in Manitoba, Canada. Similarly
impressive results have been achieved in over 200 wells
Today’s Tools across North America.
The industry has embraced and expand-
The numbers speak for themselves
ed the use of learning-, competency-,
For more production enhancing technologies that improve
and knowledge-management tools to
your initial production, EUR and ROI numbers, talk to CARBO.
enhance and expedite training. Employ-
ees in their 20s and early 30s are the
most digitally savvy members of the
workforce and an ideal fit for learning Read the full story
and training programs that incorporate carboceramics.com/manitoba
all variety of online tools. Thus, there is
sound reason for believing that learning

JPT • JULY 2017 39


Blended Learning less of a peak than in the past; in 1994 it focus at Halliburton and other companies
While online programs and self-directed was bigger,” Brett said. on capturing the experiential knowledge
learning are understandably playing a He also notes a slight increase in the of senior professionals before they leave
major role in workforce development, 55 to 60 age group in the current work- the company workforce. “That experi-
they may not meet every need. “I think force, which he expects will disappear ence has been captured through [online]
the most effective tool is blended learn- with retirements in the next 5 years. One knowledge portals and communities that
ing,” said Birol Dindoruk, principal tech- other development in today’s age distri- we’ve been using since the early 2000s,”
nical expert and team leader in inter- bution is the relative decrease in employ- Kassem said.
national reservoir engineering at Shell ees in the 40 to 50 range. Looking ahead, challenges remain in
and SPE Technical Director for Manage- “If you happen to be 40, there is a lot the learning and training areas, with the
ment and Information. “Some individu- of opportunity for you because the line is large number of professionals who have
als do very well using Internet tools, but short now,” Brett said. left the industry in the past 3 years.
others do better with face-to-face learn- “Whenever activity picks up, I think
ing. Probably we need to strike a bal- Great Advances there will be potential for rehiring some
ance between various methods, while Mohab Kassem, senior human resourc- of them,” Kassem said. “The challenge
the weighting will depend on the subject es development manager in learn- for us will be how we can fit them back
and the intended depth to be acquired.” ing and development at Halliburton, into the industry in the shortest time pos-
An adjunct faculty member at the Uni- believes the great advances in online sible and in the most economical way. We
versity of Houston and a consulting pro- learning and training tools can offset at will have to be extremely selective in the
fessor at Stanford University, Dindoruk least much of the impact that the depar- training and development we provide.”
said, “When people do web training, ture of the most-experienced profes-
you don’t know who’s doing what at the sionals has had on the workforce. “We Microlearning
other end, and as a matter of fact, some have evolved on the systems side tre- “We talk all the time about ‘microlearn-
people are multitasking. So the focus mendously,” he said, citing the develop- ing’, the smaller chunks of training,” he
element isn’t always there with some of ment and enhancement of learning- and continued. “But have we really done all
these newer tools. So how do you design competency-management systems. we can do in this space? Probably not.”
the tools and programs in a way that will In the earlier phase of the crew change, Shorter bursts of training—typically
keep people on their toes? “we worked with learning-management using online resources and mainly pro-
“Current tools tend to have more systems, but what you could do with vided on an as-needed basis—are like-
standard questions for assessment,” he them was very limited in scope,” Kassem ly to become the norm throughout the
continued. “But in real life, we don’t said. “And the concept of competency- workforce, with lengthier formal train-
have structured questions like that. management systems was barely starting.” ing programs the exception. “This is
And you’ve often got to ask questions While online learning and competency what really makes sense for the young-
to figure out what problem you need systems existed or were created, “they er generations and also what will make
to address.” were not evolved up to the level where sense from a business perspective;
Ideally, learning from online tools you could apply them and make sure you the challenge however, will be making
should be “reinforced by participation in were having a very effective knowledge sure that every employee has access to
classes, workshops, conferences, men- capture and transfer,” he said. That has that learning right when they need it,”
toring relationships, peer reviews, busi- changed with the advances in these sys- Kassem said.
ness simulations, and on-the-job appli- tems and the industry’s increased reli- “Efficiency and cost control can be
cation of the newly gained skills,” said ance on them, although Kassem believes achieved by planning and coordination
Howes. “These face-to-face opportuni- there is scope to better leverage some of for professional learning, training, and
ties to build relationships and exchange the additional systems in these areas. competency-building for the skill pool,”
ideas enhance the critical thinking skills There are also SPE resources avail- said Howes. “Functional leaders should
for professionals to enable them to solve able. The SPE Competency Management annually assess the highest priority gaps
industry’s most challenging problems.” Tool is a free online member benefit that in workforce competency in alignment
allows members to assess their current with the goals of the department and the
More Age Balance professional capabilities. Online knowl- business unit.”
While periodic upheavals have been a edge repositories, such as SPE’s PetroWiki Howes also noted that many options
feature, not a bug, in the industry work- and the OnePetro library of technical for affordable continuing education,
force over the long term, the current age papers, can provide members with “just forums, symposiums, and conferenc-
distribution is more balanced than in the in time” answers to technical questions. es are available through SPE. “Writing a
decade following the mid-1980s price technical paper for an SPE conference,”
collapse. As was true then, professionals Capturing Knowledge she said, “can be an excellent learning
in their late 20s to late 30s are the larg- In addition to enhancing learning and experience to develop both technical and
est segment of the workforce. “But this is ensuring competency, there has been a communication skills.” JPT

40 JPT • JULY 2017


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Slug-Smoothing Technology
Sees Over 200 Shale Installs,
Gets Boost From Schlumberger JV
Trent Jacobs, JPT Digital Editor

The undulating trajectories common to equation by separating the horizontal and have access to an incredible research
horizontal wells are the source of one from the vertical well sections and regu- capability to develop it to the fullest.”
of their greatest pain points—gas slugs. lating the flow between them. The emerg- Production Plus shareholders retain
When these fast-moving accumulations ing innovation is called a horizontal- the majority share of the joint ven-
reach the internals of an artificial lift enhanced artificial lift (HEAL) system. It ture, allowing it to continue to market
system, a best case result may be a has no moving parts, and can be connect- HEAL units to other service outfits and
momentary pause in production. On the ed to any variant of lift system. pump manufacturers.
other hand, a gas slug could represent the In May, the company gained commer- Based on its more than 200 installa-
bitter end for a lift system that may have cial steam through a joint venture with tions in the US and Canada, the company
cost six figures. Schlumberger. Partnering with the ser- is touting data that show its product has
The problem has been serious enough vice company will give HEAL Systems extended the run life of pumps in shale
to drive operators in the Permian Basin (formerly known as Production Plus wells by months and sometimes years.
to adopt an artificial lift strategy not his- Energy Services) manufacturing support Highlighted case studies of multiple wells
torically used there. Manufacturers have and elevate its visibility in key markets in different formations claim this longev-
responded to the challenge by trying to such as the Middle East. ity has generated production improve-
make pumps more slug-tolerant, while “We’ve recognized that as a small com- ments of 40–100% above prior baselines.
others are marketing automatic shut- pany, scaling up is a challenge,” said Jeff
down systems for asset protection. Saponja, the chief executive officer of How To Smooth a Slug
HEAL Systems has taken a differ- HEAL Systems, adding that the goal of Saponja said the reason shale producers
ent tact with a technology that it says the joint venture “is to get this technol- are plagued with constant slug-induced
removes slugging from the production ogy out there, grow the company faster, problems is that horizontal wells are

The downhole separator component


uses cyclonic flow channels to
separate oil and water from gas. The side-by-side comparison of well data shows the relatively smooth gas flow
Source: HEAL Systems. achieved with the downhole regulator system. Source: HEAL Systems.

42 JPT • JULY 2017


And for the first time last year in North
Dakota, HEAL Systems used its technol-
ogy to protect producing wells from frac
hits, an interwell communication event
that is common to the shale sector.
With the alternative, operators can
be spared some of the costly work
involved with a strategy known as a full
de-completion where lift systems and
production tubing are removed prior
to an offset hydraulic fracturing opera-
tion. The company says its technology
eliminates the need to remove tubing
and provides wellbore pressure isola-
tion for a cost of USD 12,500 compared
with the USD  150,000 cost involved
with de-completions. JPT

For Further Reading


SPE 185128 Breaking the 800 Psi
The diagram detail shows how the vortex separator allows a regulated gas
stream to flow up, while fluids discharge near the pump. An added benefit ESP PIP Barrier: How A Proven
of arresting slug flow is that the system reduces the amount of solids able to Flow-Conditioning Technology
reach and potentially damage an artificial lift system. Source: Production Plus can Dramatically Improve ESP
Energy Services. Performance in Horizontal Wells,
by D.W. Kimery, Production Plus
incapable of a consistent flow profile. At the start of the process inside the Energy Services, et al.
Instead, they behave like geysers. “You lateral, the mixed flow of oil, gas, and
will get a bunch of liquids for a little bit, water enters the intake seal where it is
you get a bunch of gas for a bit, you get a forced to conform to the narrow diame-
bunch of nothing for a bit, and then the ter of the regulating string. Saponja com-
whole cycle repeats itself,” he said. pared the regulator string to a garden
When the cycle eventually results in hose: “There’s only so much flow that
The JPT
the formation of a gas slug, there is a real can get through there,” he explained. “It website has
risk of it bringing a pump to a full stop. tempers and tames the slug—smoothing
This issue, called gas-locking, may last it right out.” been updated
for hours and if downhole pump motors The dampened flow then rises up the
are left running, they will burn out and well’s curve until it passes through the
to include these
may cause other components to melt. separator which uses channels to cre- new features
The HEAL is designed to circumvent ate a centrifugal effect to separate the oil
these potentials through its three main and gas. As the free gas exits the sepa-
elements: an intake seal in the lateral rator, slug flow has been eliminated and • Exclusive Online-Only
section, a sized regulating string that replaced with a regulated stream. Oil and Content
extends several hundred feet up the water are discharged from the separa-
curve, and a vortex separator that stands tor and into the annulus where they are • Mobile Friendly
upright in the vertical well section. The then pumped up the well under more
latter two components take advantage steady conditions. • Improved Navigation
of long-established industry lessons Most installations of the technology
learned in controlling multiphase flow. have been in wells facing lift issues but
The regulating string is partly based on the company is eager to see its use grow Check it out and sign
the systems developed in the 1990s by the for initial completions. HEAL Systems up for the eNewsletter
underbalanced drilling sector for damp- says that with a slight modification, oper-
ening gas influxes incurred while making ators can install the system without a today at
drillstring connections. The vortex sepa- separator unit immediately after hydrau-
rator takes a page from surface separation lic fracturing. When natural flow ends, www.spe.org
technologies which use the same tech- the separator is added and connected to
nique to remove liquids from gas. a lift system.

JPT • JULY 2017 43


OTC Focuses
on Downturn-Led
Innovation and
the Bottom Line

T
echnical papers and panel pre- the table,” he explained. “Every day, you Jenkins said the company’s hybrid
sentations at this year’s Off- have to improve and go faster.” model has helped the “unconvention-
shore Technology Conference Jenkins stressed that more synergies al mindset” migrate into its deepwater
(OTC) reflected the times, with a clear are needed between these two arenas, operations. However, he pointed out a
focus on doing things more efficiently not so much to benefit shale production, number of areas where this attitude has
and cheaply and how innovation and but to protect the investment viability of yet to take form. The list of shale sector
incremental improvements in technol- deep water, which he said needs higher attributes that need to cross over includ-
ogy can help. The annual conference, margins of returns than shale due to the ed: shorter production cycle times, a
held in early May in Houston, attract- risk factor. trend of lowering costs, greater field
ed just under 65,000 attendees from Murphy Oil is one of the few US inde- efficiencies, and the use of commonly
more than 100 countries. Below are pendents that maintains a balanced port- available types of equipment.
highlights from this year’s conference. folio of shale fields in North America and There has been one critical area
More extensive coverage can be found at deepwater operations offshore southeast where both the unconventional and
www.spe.org/jpt. Asia and in the US Gulf of Mexico. offshore sector have recently become
similar: drilling times. Jenkins shared
Thinking Like Shale that benchmark offshore drilling
One of the most important questions times have improved from 8 days per
asked at this year’s conference was how 1,000  ft drilled a few years ago to just
deepwater projects can compete with over 4  days per 1,000 ft today. “The
shale developments. The answer, accord- percent of improvement that is taking
ing to at least one executive, is for the place onshore, is taking place offshore
deepwater sector to become more like as well,” he said.
the shale business. Fresh off being awarded an explor-
Roger Jenkins, chief executive officer atory block in the Mexican Gulf of Mex-
(CEO) of independent producer Murphy ico late last year, Jenkins said Murphy
Oil, said it is not necessarily about tech- Oil is just beginning to get back into
nology transfer. “It’s an attitude around deepwater work. He emphasized that it
needing to have continuous improvement, is time for others to do the same. Jen-
and that is what onshore has brought to Roger Jenkins, CEO, Murphy Oil kins said operators should start by con-

44 JPT • JULY 2017


tracting more underutilized offshore ordering BOEM to quickly consider leases to the secretary for energy policy, which
rigs so they can take advantage of low in the Outer Continental Shelf, it directs is designed to coordinate the Interior
day rates, but more importantly, so they the bureau to work with the Department Department’s energy portfolio.
can achieve new efficiencies. His point of Commerce’s National Marine Fisheries
being that working more rigs while pric- Service to consider requests for seismic For Pemex, Partnerships
es are depressed will help operators surveys quickly. and Profitability are Key
make better use of them when prices The order also directs BOEM and the The new head of Mexican state oil
go up again. Bureau of Safety and Environmental company Pemex explained his plan to
Enforcement (BSEE) to review a host reverse the direction of the company’s
Zinke Pushes for Review of other rules. “We’re going to look at financial and production situation.
of Interior and Regulations everything. We have to look at infra- Appointed a little more than a year ago,
US Secretary of the Interior Ryan Zinke structure. How is it we extract wealth Pemex CEO Jose Gonzalez-Anaya told
praised America’s resource potential and from our public lands in a meaningful, how the historic energy reforms of 2013
regulatory framework during a session responsible way?” have freed his company to implement an
at the conference and signed two secre- Zinke added that the resources in North “aggressive farmout strategy” with oil
tarial orders. America put the US in a special position. companies from around the world. The
Zinke pointed to the quality of regula- “How do we incentivize American energy aim is to boost Mexico’s oil production
tion in the US. “The United States has the dominance?” he said, adding, “I choose from 1.95 million B/D to 2.2 million B/D
most stringent, toughest, best regulatory my words carefully: dominance.” by offering these firms a piece of the
framework for safety and environment “There’s a difference between energy upside, something that was previous-
for extraction of our resources in the independence and energy dominance,” ly unconstitutional.
world. Undisputed.” he said. “We’re in a position to be dom- “That’s the way all the oil companies
At the end of his speech, Zinke was inant. If we, as a country, want to have in the world do it—and that’s the way
joined on stage by a group of hardhat- national security, an economy which we we’re going to do it,” Anaya said, not-
clad workers to sign two secretarial all desperately need, then dominance is ing that the first Pemex farm out to
orders. The first order directs the Bureau what America needs.” Australian-based BHP Billiton for a sub-
of Ocean Energy Management (BOEM) The second order Zinke signed on sea field in the Gulf of Mexico had no
to develop a 5-year plan. In addition to stage created the position of counselor other way of being developed.

US Secretary of the Interior Ryan Zinke signs


secretarial orders on stage at the Offshore
Technology Conference.

JPT • JULY 2017 45


“We could not finance it on our own, financial options if that venture is not a an updated risk-handling approach that
we don’t have the technology to do it on major company. allows companies to better understand
our own,” he added. “With our new part- Private equity companies have the these risks.
ner we have the finances and the tech- money to invest. As of last fall, invest- At a presentation, John Jorgensen dis-
nology, and that’s the way we’re going to ment firms followed by Tudor Pickering cussed the merits of risk-based securi-
move forward.” were capable of raising USD 150 billion ty. Jorgensen is director of cybersecuri-
When asked about his plans for Mexi- for energy investments. ty and software at the American Bureau
co’s unconventional prospects, which are “At the end of the day, someone will of Shipping.
largely unexplored but thought to have come up with a unique structure and A risk-based approach is one where
significant potential, Anaya said that figure out innovative ways to do this,” companies make a conscious effort to
farm outs will also be used to get shale Pickering said. understand the variables that could affect
and tight-rock projects running. There are examples of private equity assets, people, and outcomes. It involves
In addition to farm outs, Pemex money put to work in offshore explora- a risk assessment that provides the basis
is looking at new types of contracting tion, such as Talos Energy, an indepen- for the prioritized application of cyber
schemes for service companies to drill dent with holdings in both the US and protective applications and measures.
and perform other operations that will Mexican sides of the Gulf of Mexico. It When performing a risk assessment,
include risk- and profit-sharing terms, was founded with backing from two big Jorgensen said companies should deter-
options also not allowed under the previ- private equity firms, Apollo Global Man- mine which functions of an asset are
ous energy law. agement and Riverstone Holdings. mission-critical (essential to the oper-
During a later panel discussion on off- ational performance of the asset),
Private Equity Firms shore development, Tim Duncan, the business-critical (essential to the finan-
Remain Cautious founder and CEO of Talos, said that it is cial performance), and safety-critical.
On the face of it, the offshore oil business important to go into such a deal with an This requires an understanding of the
and private equity investors have needs understanding of the realities of private collective requirements that link systems
that should bring them together. equity financing. Those include being together into the process flows that pro-
“This is a business that needs money aware that the money invested plus a vide input and output.
and there are people who have money; the significant return is expected with a few Managing assets in a risk-based securi-
world is awash in capital,” said Dan Pick- years, which often requires selling the ty system requires a catalogue that exam-
ering, chief investment officer for Tudor, company or going public. ines the cyber complexity and business
Pickering & Holt, during a lunchtime attributes of each asset along with rel-
speech. “There is room for an intersection Risk-Based Cybersecurity evant cybersecurity documentation. Jor-
if like-minded people can get together.” Critical for Offshore Automation gensen said some of the biggest vulner-
The degree of intersection has been Automation is playing an increasingly abilities can be found in the interfaces
limited to date due to the differences vital role in oil and gas operations, includ- between one system and another.
between those doing deepwater explo- ing offshore assets. Operating companies “We have to look very carefully to
ration and production (E&P) and those can use automated systems to augment understand where those interfaces are
running investment funds that put up and replace human effort in dangerous so that we know what happens between
large sums of money to start businesses, locations, increasing on-site safety. How- the two,” he said. “Performance monitor-
do buyouts, or play a major role in proj- ever, an expert said that automated sys- ing that we put on individual systems is
ect financing. tems bring additional vulnerabilities with valuable, but that only tells us so much.
Private equity firms are looking for potential safety impacts, thus requiring We learn much more when we look at
sure things, while Tudor Pickering esti- the interfaces between systems and then
mates that only 15% of the offshore wells monitor the traffic that goes between and
drilled produce enough to be commer- among systems as they operate.”
cial. Investors are looking for a return Risk-based security often involves the
level that is higher than E&P operators installation of automated systems that
generally get, want to be able to ensure can interface with safety-critical manual
that the companies they invest in follow systems. Jorgensen said these converged
a strategy compatible with their profit systems present new challenges for com-
maximization target, and would like to panies to consider beyond the basic pri-
see that return with a set time frame. orities—confidentiality, integrity, and
With oil prices in the USD 50/bbl availability—associated with informa-
range, there are tempting offshore proj- tion technology (IT). He said that, in
ects, but even the best prospects will not many cases, process control systems
generate the cash flow needed to pay John Jorgensen, director of cybersecurity have confidentiality as a lower priority
for the project using more traditional and software, ABS than an IT system.

46 JPT • JULY 2017


Industry Not Yet Using Digital next few years is that we amplify the Digital, she said, is the main reason
for Disruptive Change human brain,” Abecassis said. I think that more than half of the companies
The digital disruption is here, or is sup- that machine learning and artificial intel- on the Fortune 500 have disappeared
posed to be. Panelists at a session dis- ligence will be the most disruptive of since 2000. Disruptive companies such
cussing digital disruption related var- the technologies.” as Uber, Netflix, Amazon, Apple, and
ious ways the oil and gas industry is Machines are now learning by them- Google have some common trends.
using digital technology and expects to selves and can have an advantage over “They create incredible value for individ-
be using it in the future. However, the humans in some types of decision mak- uals, enormous leaps in efficiency, they
panelists were largely unconvinced that ing because humans think by analogy, all have value chain vision, and in many
the industry is thinking of how it can but a machine that gathers and processes cases they operate with minimal physical
use the disruption in full to achieve a information is free of that influence and assets,” Deskus said.
fundamental transformation. may be able to find a more efficient solu- Companies become disruptive by
Eric Abecassis, chief information offi- tion, he said. thinking about their end consumer and
cer (CIO) at Schlumberger, said that the As an example of how Schlumberger is about whole businesses, new value that
industry has “the opportunity to rethink applying digital technology to transform they can create in the market, she said,
and take advantage of the digital trans- the services it provides, Abecassis point- adding that she struggles to name com-
formation that is happening everywhere. ed to seismic surveying. Advanced com- panies in the oil industry that fit that
And this is the opportunity not only to puter capability and cloud computing are description. Having started late as an
work on efficiency, but from making the enabling the future development of seis- industry, “we are doing lots of different
work more efficient to transform the mic processing that will occur in close to things within our own organizations,”
work itself. That, I think, is the challenge real time while surveys are in progress. Deskus said, “but I don’t think they’ve
we have before us.” Archana (Archie) Deskus, vice presi- become true disruptiveness yet.” JPT
The industrial revolution focused dent and CIO at Baker Hughes, asked,
on how to amplify the human muscle “Are we using digital to digitize our com- JPT Editors Trent Jacobs, Stephen
through automation, and this has been panies or are we using digital to bring Rassenfoss, Joel Parshall, Stephen
extended by robotics. “My central vision about a disruption in our companies and Whitfield, and Adam Wilson
is that what will be happening in the our industry?” contributed to this report.


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Reinvention, New Realities Central
Theme of Offshore Europe 2017
Stephen Whitfield, Senior Staff Writer

The latest edition of the biennial SPE Off- five exploration wells in the area and in understand the risks, manage detection
shore Europe conference and exhibition around 50 new development wells over of threats, and defend their companies
will once again bring together top indus- the next 3 years. against malicious actions.
try professionals, engineers, educators, BP’s production output in the North Sea Deirdre Michie, CEO of Oil & Gas UK,
and students for a week of discussion on is expected to increase to 200,000 BOPD will chair the session. David Stupples,
the pressing topics facing offshore explo- by 2020, approximately double its out- director of electronic warfare systems
ration and production (E&P). put in 2015. Dudley referred to the com- research at the University of London, will
Under the banner of this year’s theme, pany’s North Sea business as one of its discuss his cybersecurity research, focus-
Embracing New Realities: Reinventing “crown jewels.” Shell has an extensive ing on cyberattacks on supervisory con-
Our Industry, Offshore Europe 2017 will North Sea portfolio, and Wood Group trol and data acquisition (SCADA) sys-
feature several sessions and presenta- provides services for several fields in the tems. BBC security correspondent Frank
tions aimed at helping attendees bet- region, including the Balmoral floating Gardner is scheduled to participate in the
ter understand the changing landscape production vessel in the central North panel along with Dominic Armstrong,
surrounding the industry in the wake of Sea and the Solan field. president of the risk management and
the oil price downturn, increased focus Conference chair Catherine MacGregor intelligence consultancy Herminius.
on renewable energy sources, the Great said the plenary session speak- “The cyber threat is no longer an
Crew Change, and more. ers will be valuable for setting the emerging risk but one that is forcibly
The conference will be held at the conference’s agenda. having a severe and hazardous impact
Aberdeen Exhibition and Conference “It is testimony to the relevance of the on day-to-day operations,” said Sue Frye,
Centre in Aberdeen from 5–8 Septem- North Sea that these industry-leading director of Europe, Caspian, and Sub-
ber. Here is a look at some of the events CEOs with global portfolios have agreed Saharan Africa events for SPE. “Under-
scheduled to take place. to speak at the opening plenary session,” standing and managing the risks is the
said MacGregor, president of the drilling responsibility of everyone in the sector,
Opening Plenary Session group at Schlumberger. “Their insights from rig workers to investors.”
The first day of the conference will fea- will set the stage for the largest and most The cybersecurity session is one of
ture a group of chief executives shar- topical technical conference and exhibi- several keynotes that will be presented
ing insights on the oil and gas indus- tion in Europe, reflecting the strategic, during the conference. Another keynote
try’s changing landscape. Petrobras chief commercial, behavioral, and technology on 6 September (“It’s All About Us—
executive officer (CEO) Pedro Parente, challenges that will shape the future of the Human Factors Behind Safety Statis-
Wood Group CEO Robin Watson, Royal the industry.” tics”) will focus on the increase in indus-
Dutch Shell CEO Ben van Beurden, and try-related fatalities from 2015 to 2016
BP Group CEO Bob Dudley are scheduled Keynote Sessions as reported by the International Asso-
to speak at the opening plenary session On 6 September, a keynote panel ses- ciation of Oil and Gas Producers (IOGP).
on 5 September. sion will address cyber and physical Panelists will discuss the issues behind
Dudley will underline the value of the attacks on the industry to help delegates this increase, ranging from squeezed
UK North Sea in BP’s portfolio at the ses-
sion. BP expects to bring two of the larg-
est new developments in the area—the
Quad 204 redevelopment and the Clair
Ridge project—into production over the
next year while continuing to invest in
other North Sea assets. Over the same
period, the company will participate in
Dudley Parente van Beurden Watson

48 JPT • JULY 2017


margins to job uncertainty to other envi- ◗ a 16-well subsea plug-and-abandon lectures covering how the industry
ronmental factors. IOGP director Gor- program will change and develop in the
don Ballard is scheduled to moderate ◗ infrastructure decommissioning years ahead. 2017 SPE President
this discussion, and panelists will include options and next steps Janeen Judah is also scheduled to
Lee Stockwell, general manager of deep- ◗ consultations of stakeholders and give a presentation on the future for
water safety and environment at Royal regulators women in the industry.
Dutch Shell; Dik Gregory, director of the ◗ Fairfield’s future plans beyond ◗ SPE Cares—Beach Cleaning at
GS Partnership; and Rhona Flin, profes- Dunlin through its parent company, the River Don. SPE Cares will
sor of industrial psychology at Aberdeen Decom Energy work with the Marine Conservation
Business School. The Decommissioning Zone will also Society, a UK-based environmental
On 7 September, a keynote panel will be the main base for the OETV film crew protection charity, to arrange a
be devoted to the Great Crew Change and where many interviews with speakers, beach cleanup on the north side of
the digital era. The session (“A Sustain- exhibitors, and visitors will take place. the River Don on 8 September.
able Future? Finding, Developing, and ◗ OPITO School Tour. Industry
Retaining Tomorrow’s Talent”) will look Inspire Programme leaders will discuss opportunities
at the level of attraction the oil and gas SPE’s Inspire Programme is a series in oil and gas with local school
industry has for future generations join- of activities, workshops, and lectures pupils at an invitation-only event
ing the workforce, as well as the challeng- specifically focused on supporting and on 8 September.
es the increased focus on renewables will informing young people who are inter- A full program is available at http://
have on talent attraction and retention. ested in joining the oil and gas indus- www.offshore-europe.co.uk/.
David Clark, regional president of the UK try or just beginning their careers. By
and Africa at Aker Solutions, will mod- engaging with local schools, univer- Technology Zone/TechTrek
erate the panel. Panelists include Won- sities, and young professionals, these The Oil & Gas Technology Centre’s Tech-
uola Scott, principal data transforma- programs aim to encourage interest in nology Zone will present a series of tech-
tion analyst at IHS Rushmore Reviews; the industry and other STEM topics. nologies used in alternative sectors to
Huda Al Ghoson, executive director of Developed by the Inspire Program Com- encourage industry adoption of new
human resources at Saudi Aramco, and mittee with support from the Young products and processes such as robots,
Vera Kirikova, human resources director Member Engagement Committee, the composite materials, additive manufac-
at Rio Tinto. program will have a visible presence at turing, and augmented reality.
Offshore Europe The Technology Zone will bring
Decommissioning Zone ◗ School Engagement Program. together startup companies with small-
This free-to-attend exhibition will in- The School Engagement and medium-sized enterprises to show-
clude more than 20 decommissioning Program will bring students case their ideas and solutions. There will
technology and service providers as well from around Scotland in contact be a series of short presentations fol-
as a conference theater programmed in with experienced and young lowed by a question-and-answer ses-
association with the industry’s key asso- professionals who will share their sion with the Technology Centre’s board
ciations, including Decom North Sea, the insights on various engineering and leadership team on its priorities and
Industry Technology Facilitator (ITF), topics while also highlighting the ways to get involved.
iMechE, and the Society for Underwater importance of focusing on science “Technology transfer from other
Technology (SUT). and engineering during their school industries can offer major benefits to
The Decommissioning Zone is a fea- years. Students will have the chance the oil and gas energy, but they require
tured project from Fairfield Energy, an to meet with various companies, encouragement,” said Gareth Rapley,
independent North Sea operator that is ask questions, and tour the SPE Offshore Europe exhibition direc-
in the process of decommissioning its exhibition hall. The program will tor. “The Technology Zone will ask ques-
Greater Dunlin assets and transitioning take place on 6–7 September and tions of the way industry does things and
from an oil and gas producer to being is invitation only. how new technology can be used to lower
a decommissioning-focused operator. ◗ Young Member Programs. costs, increase efficiency, and improve
Fairfield will share insights and lessons University-level students and young recovery in this new reality for the oil and
learned since it stopped production professionals will attend a series gas sector.”
at the Dunlin field and the Merlin and of activities addressing skills and In addition, TechTrek will highlight
Osprey subsea satellite fields in 2015. concerns for those starting their new technologies, productions, and
This presentation will include updates on careers in the oil and gas industry. industry solutions launched within the
the following: Events include one-to-one meetings past year. Exhibitors at the event are invit-
◗ Fairfield’s 45-well platform plug- with experienced professionals, ed to submit up to three products for con-
and-abandon program and the communication skills and CV sideration with the final selection made
techniques applied writing workshops, and keynote at the discretion of the organizers. JPT

JPT • JULY 2017 49


TALENT & TECHNOLOGY

Learnings From the Emerging Leaders


Alliance Conference
Yogashri Pradhan, Texas Oil and Gas Institute; Amber Sturrock, Chevron; and Maxim Kotenev, Sasol

SPE has actively participated in the al in a technical position, and an experi- Evaluators should take into account
Emerging Leaders Alliance (ELA) since enced professional in a management posi- the reviewee’s background and experi-
its inception. The alliance allows part- tion. Each illustrates the relevance and ence when conducting formal perfor-
nering societies to nominate delegates application of the event’s chosen leader- mance reviews. This can help customize
who come together to expand their lead- ship topics despite one’s career path. appraisals to the reviewee’s needs.
ership skills through a multiday event Susan Howes, vice president of SCA
using direct teaching, group work, and Performance Management Consulting, who has been involved with
self-study exercises. Attendees are pri- The performance management discus- recruiting petrotechnical talent and per-
marily early career professional society sions emphasized the importance of formance management of industry pro-
leaders from the eight engineering part- communication, active listening, and fessionals throughout her career, said
ner societies who are currently interest- observation to optimize performance “Based on the principle that every indi-
ed in improving their management skills. management. Industry professionals vidual is responsible for their own career
More than 80 SPE young professional should actively participate in performance management, a personalized view is
members have had the opportunity to management to enhance employee pro- best. However, it is important that your
attend the event so far. ductivity, placement, morale, and evalu- SMART [specific, measurable, attainable,
The 2016 ELA conference focused on a ations, whether they are providing eval- relevant, and time-limited] goals should
variety of topics, including performance uations or receiving them. When team be aligned with the annual goals of your
management, emotional quotient, and members provide their inputs on whether department and your business unit.
technical-to-management transitions. the appraisal steps accurately reflect their Applying a similar approach or stream-
The interviewees featured in this article periodic performance, both parties estab- lined workflow will provide consisten-
span a range of experience levels: a young lish a necessary discourse that ultimately cy for supervisors with multiple direct
professional, an experienced profession- improves their organization. reports, but each individual contributor
should set their own goals and measure
their progress toward achieving them.”
Yogashri Pradhan is a production engineer for the Texas Oil and ELA attendees engaged in sever-
Gas Institute, where she oversees various production and comple-
al exercises to learn how to make per-
tions engineering projects in the Permian Basin. She is the
formance management a success-
cofounder of SPE Cares, a global community service initiative
aimed to unite SPE members around the world through volun- ful endeavor for professionals with
teering. She holds a BS degree in petroleum engineering from the various experience levels—new hires,
University of Texas. experienced young professionals, and
experienced professionals.
Amber Sturrock, Chevron, has focused on subsea operations and ◗ New Hires. Being a relatively fresh
subsea brownfield expansion projects for almost a decade. She is
set of eyes and through their recent
managing editor of The Way Ahead, chair of the Offshore Tech-
nology Conference Networking Committee, and provides adjunct
education, new hires can provide
support of the Women In Energy initiative. Amber received the SPE valuable feedback to organizations.
International Young Member Outstanding Service Award in 2014 and Motivated new hires could bring
holds a BS in petroleum engineering from Louisiana State University. new ideas to organizations
and evaluate the most recent
Maxim Kotenev is a senior reservoir geoscientist with Sasol in
performance of recruiting talent.
London. He previously worked at Rosneft and Robertson CGG.
◗ Young professionals, or mid-
Kotenev is the coauthor of 15 technical papers. He holds a BSc
and  PhD in petroleum engineering (Ufa Petroleum University, career professionals, could obtain
Russia) and MSc in petroleum geoscience (University of Man- their management and leadership
chester, UK). skills when conducting formal
employee reviews and are typically

50 JPT • JULY 2017


in positions of influence to improve leagues have found me to be person- ed to translate my knowledge and experi-
teams. They can also obtain a wealth able, approachable, and easy to work ence to students who are ready to join at a
of information from experienced with because I could connect with others time when our knowledge base was erod-
professionals’ and peers’ experiences on different levels and bring people’s best ing and that made me switch to teaching
within their organizations. qualities to the table,” Eburi said. concurrently advanced drilling classes at
◗ Experienced professionals have Emotional quotient is important even various universities.”
immense influence to foster growth in a technical sector. “Usually it is due When moving from a technical to man-
in companies due to their seasoned to a gap in emotional intelligence that a agement role, professionals should com-
leadership, whether in technical professional’s progress is stymied, rather pile a list of skills to improve to be a bet-
or managerial roles. They have than a shortfall in their technical ability,” ter manager for a team. New skills to
the opportunity to synthesize said Howes. “Professionals who dem- add will include delegation and moti-
inputs from young professionals onstrate a balance in the components vation. Discipline in the team is equally
and new hires while directing of emotional quotient are usually more vital. Professionals ought to find peer
them to optimize their value to the successful in organizations.” mentors who made similar transitions
organization. Developing such soft skills as active recently who could offer advice on how
“As a working professional, you should listening and learning about other per- to succeed in the new roles. New manag-
begin each year with a performance man- spectives could open opportunities at all ers could have a steep learning curve to
agement agreement with your supervisor experience levels. earn rapport and motivate their teams
about what your key job responsibilities while understanding that they will be
will be for the year,” said Howes, adding Technical to Management judged on how well the team performs.
that “a performance management plan Transition They must remember that their support
should follow the SMART goal format The world of work is changing, resulting could improve the team’s performance
that is aligned with the annual goals of in a much more fluid workplace. Oppor- and develop relationships. Communica-
your department and your business unit.” tunities for technical professionals to get tion and conflict resolution are transfer-
assignments as managers are abundant rable skills from the technical to manage-
Emotional Quotient and many are promoted because they are rial role, and will be integral and defining
Having the awareness to gauge one’s recognized experts in their field and do for the new role.
own emotions as well as those of others, their jobs well. At the same time, this is Professionals must manage their
known as emotional quotient, provides a career change that requires a different career paths and understand all the ben-
value not only in all aspects of life, but skill set for the new assignment. Transi- efits and difficulties of a managerial tran-
especially in the workplace. Profession- tion from technical expert to manager sition. Samuel shared his thoughts on
als will frequently work in teams, and could be challenging, especially without the decision-making process: “The best
perceiving and responding to other team prior management experience. course of action is to plan ahead early in
members’ reactions are essential skills Technical experts are recognized as your career where you would like to be
to achieve team objectives and maintain problem solvers and intelligent. Orien- and develop the required skills and traits
morale. Developing this emotional quo- tation necessary for effective manage- over the course of your career. Don’t get
tient could come from professional train- ment is usually new to a technical pro- hobbled by someone else’s recipe for
ing or experiences outside the workplace fessional. Technical experts are usually success; you need to have your own lock-
cross-applied at work. more involved in focused well-by-well step regimented principles to achieve
“I learned about the value of emotional operation as opposed to more broad ini- your own objectives.” JPT
quotient in my college days as a math and tiatives. Good managers are creative,
engineering tutor,” said Simeon Eburi, a people-oriented, balanced, and good Acknowledgements
petroleum engineer at Chevron. “Students team-workers. Professionals should seek The authors would like to thank Susan
would come for help with different states opportunities to balance technical and Howes, Robello Samuel, and Simeon
of mind and I learned the importance of managerial skills to favorably position Eburi for their willingness to discuss
understanding my emotions and others’ themselves for the transition. the chosen ELA topics. The authors
emotions for the overall success of the “I was ready for the managerial role also acknowledge the help of Nii Ahele
tutoring session. Once I understood stu- the day when I joined the industry as a Nunoo, drilling optimization engineer
dents’ struggles with the subject, and their young engineer,” said Robello Samuel, for National Oilwell Varco and one of
mental and emotional states, I was able to chief technical advisor for Halliburton. the SPE ELA 2016 attendees, and James
have more effective tutoring sessions. … “I was very successful in managing rigs Whitaker, SPE’s Young Member Pro-
Connecting with others on a personal level and drilling operations. The technical grams Specialist.
first before getting into problem solving intricacies in the drilling operation and
made me a more effective tutor.” quest to study more on the downhole
For more information on the Emerging
That experience has helped Eburi drilling tools moved my needle toward Leaders Alliance program, go to
connect with colleagues at work. “Col- research and development. Also, I want- emergingleadersalliance.org.

JPT • JULY 2017 51


TECHNOLOGY FOCUS

Reservoir Simulation
William Bailey, SPE, Principal, Schlumberger

Benchmark cases are a good thing. They The gauntlet has been course, is addressed in the presence of
provide a systematic means to compare geological uncertainty.
processes, technologies, and perfor- thrown down, and I know One can imagine the results will vary
mance that benefits companies, industry, that we, as an industry, have considerably in formulation, ambition,
and research organizations. One notable and approach. I hope that this will not
benchmark was deliberated at a 2008
the wherewithal to pick it up. be considered a winner-take-all competi-
SPE Applied Technology Workshop in the tion because that goes against the spirit of
picturesque Belgium town of Bruges. This such a benchmark. The reward will ulti-
particular challenge involved history Petrobras as industrial partners. For this, mately turn out to be increased insight
matching followed by forecast optimiza- we owe a debt of thanks. Issues identi- and appreciation of new approaches and
tion. The goal was to maximize a 20-year fied in the original Bruges exercise have techniques that will be shared through-
net present value (NPV). The results were been addressed, and a more stream- out the industry.
published as SPE-119094-PA in 2010. The lined benchmarking procedure has been So, I humbly request that you consid-
Bruges study has since become the basis defined. The ambition is no less broad er participating in this challenge. Clear
of numerous articles and simulation- and can be concisely stated as “field- and concise online material is available
based studies and continues to be influ- development optimization under uncer- from the ISAPP-2 website (www.isapp2.
ential to this day. tainty.” While Olympus has no history- com/optimization-challenge), which also
Now, almost 10 years later, a new matching component (which formed part instructs you on how to download model
benchmark challenge has been set: Olym- of the Bruges challenge), we are now files. The gauntlet has been thrown down,
pus. This has different, but no less chal- faced with geological uncertainties relat- and I know that we, as an industry, have
lenging, objectives, and the goal is, once ed to faulting, fault throws, barriers, and the wherewithal to pick it up. JPT
again, to maximize a 20-year NPV subject channeling. The ensemble of 50 Olympus
to some stated constraints. reservoir models provides such geologi-
Olympus has been set by Integrated cal uncertainties that we must face when Recommended additional reading
System Approaches for Petroleum Pro- dealing with real field-development plan- at OnePetro: www.onepetro.org.
duction 2 (ISAPP-2), a research partner- ning studies.
ship between Delft University of Technol- The participant must decide how SPE 182637 Probabilistic Uncertainty
Quantification of a Complex Field Using
ogy and the Netherlands Organization many producers and injectors to drill Advanced Proxy-Based Methods and GPU-
for Applied Scientific Research (TNO), and where to drill them, along with Based Reservoir Simulation by N. Goodwin,
who originated the original Bruges their operational management during a Essence Products and Services, et al.
challenge, along with Eni, Statoil, and 20-year production forecast. All this, of SPE 181686 Effects of Confined Space on
Production From Tight Reservoirs by Brian
C. Stimpson, Texas A&M University, et al.
William Bailey, SPE, is a principal at Schlumberger-Doll Research
in Cambridge, Massachusetts. His primary technical interests lie SPE 182636 Dynamic Mesh Adaptivity for
Immiscible Viscous Fingering by A. Adam,
in reservoir engineering, multiphase flow in conduits, and opti-
Imperial College London, et al.
mization of expensive functions. Bailey has contributed to 56
articles (27 of which are peer reviewed) and holds 10 patents. He SPE 182718 A Massively Parallel
holds MEng and PhD degrees in petroleum engineering and an Semicoarsening Multigrid Linear Solver
on Multicore and Multi-GPU Architectures
MBA degree. Bailey has held various positions in SPE, including
by A.M. Manea, Stanford University, et al.
as technical reviewer for various SPE journals and as a member
of the Reservoir Description and Dynamics Committee, and is the chair of the SPE IPTC 18955 Building More-Realistic 3D
Books Development Committee. He is a member of the JPT Editorial Committee and Facies-Indicator Models by Thomas Le
Blévec, Imperial College, et al.
can be reached at wbailey@slb.com.

52 JPT • JULY 2017


Numerical Modeling of Unstable Waterfloods
and Tertiary Polymer Floods for Viscous Oils

T he saturation distribution after


unstable waterflooding for highly
viscous oil may have a decisive effect
0.8

on the efficiency of tertiary polymer


0.7
flooding, in particular because of
hysteresis effects associated with oil
banking. This paper addresses the 0.6
PVI=0.19
challenges in modeling highly unstable
waterflooding, using both a conventional PVI=0.58 0.5
Darcy-type simulator and an adaptive
dynamic prenetwork model, by
comparing the simulated results with 0.4
experimental data including saturation
maps. It also highlights the important
0.3
role of relative permeability hysteresis
(a) (b) (c)
in the tertiary recovery of viscous oils
by polymer injection. Fig. 1—Simulated oil-saturation maps without hysteresis (a) and with hysteresis
(b) and experimental X-ray oil-saturation maps (c). PVI=pore volumes injected.
Introduction
Waterflooding into viscous oils can lead namic instabilities, polymer flooding can and 2,000 cp) and different flow patterns
to severe viscous fingering of the injected be implemented as a secondary or tertia- (linear and quarter five-spot). A first at-
water—a well-known type of instability ry recovery mechanism. tempt is made to reproduce qualitative-
in porous-media flow that is intrinsically This work considers three waterflood ly the waterflood X-ray images before
related to the viscosity contrast between and tertiary-polymer-flood experiments breakthrough time by use of 2D high-
the displaced fluid (oil) and the displac- conducted on Bentheimer sandstone resolution Darcy-type simulations with
ing fluid (water). A direct consequence of slabs with heavy oils with viscosity of ap- capillary pressure and relative permeabil-
this phenomenon is a significant bypass- proximately 2,000 and 7,000 cp, under ity curves inferred from a 3D quasistatic
ing of the oil in place and a low recovery nonwater-wet conditions. These experi- pore-network model. A second attempt
factor, as observed at both laboratory ments belong to a series of heavy-oil- uses an adaptive dynamic pore-network
scale and field scale. Viscous instabilities displacement experiments whose objec- model that is based on a 2D pore network
between two immiscible fluids are de- tive was to investigate the effect on oil constructed from the statistics of the 3D
pendent not only on the viscosity ratio recovery of various parameters, such as network. Finally, a simultaneous history
but also on the capillary number and oil viscosity, slab length, and injection matching of the tertiary polymer floods is
rock wettability. In particular, experi- pattern. Besides standard measurements conducted with a Darcy-type simulation
mental studies have shown that the effect of fluid production and differential pres- model initialized at the end of the water-
of viscous fingering strongly increases sures, an X-ray scanner was used to visu- flood. Results show that relative perme-
when the displacing fluid gets less wet- alize the spatial distribution of the fluids ability hysteresis during oil banking al-
ting than the displaced fluid (i.e., when as a function of time. lows a rapid propagation of the oil bank
going from imbibition to drainage). In A set of three experiments is consid- while the high incremental oil recovery at
order to reduce or eliminate hydrody- ered with different oil viscosities (7,000 the end of polymer injection is mostly be-
cause of the favorable mobility ratio.
The comparison of X-ray data and sim-
This article, written by Special Publications Editor Adam Wilson, contains highlights
ulated saturation maps (Fig. 1), consis-
of paper SPE 182638, “Numerical Modeling of Unstable Waterfloods and Tertiary tent with previous observations, shows
Polymer Floods For Highly Viscous Oils,” by R. de Loubens, SPE, G. Vaillant, that the characteristics of the oil bank
M.  Regaieg, J. Yang, A. Moncorgé, SPE, C. Fabbri, and G. Darche, SPE, Total, (saturation, velocity) are reproduced bet-
prepared for the 2017 SPE Reservoir Simulation Conference, Montgomery, Texas, USA, ter by the hysteresis model. The propa-
20–22 February. The paper has not been peer reviewed. gation of the polymer front is quite well-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JULY 2017 53


predicted by both models, although the bank. However, it should be noted that particular, the water-breakthrough time
irregular shape is not reproduced. When the incremental oil recovery after poly- was strongly overestimated and the den-
subtracting the X-ray image at the end mer breakthrough and stabilization of dritic structure of the viscous fingers ob-
of waterflooding from the X-ray images the water cut, reaching approximately served qualitatively in the X-ray images
acquired during polymer flooding, it is 40% of the original oil in place in both was not reproduced. Several hypotheses
clear that a significant amount of oil is cases, is mostly governed by the mo- can be formulated to explain the fail-
driven into previously established water bility ratio and the shape of the rela- ure of the multiphase extension of Dar-
channels. In the simulation model that tive permeability curves close to residual cy’s law in the present case, the most
does not account for hysteresis, oil inva- oil saturation. convincing one being a violation of the
sion into water channels is clearly over- The numerical modeling of the un- continuum and local capillary equilibri-
estimated, notably before the arrival of stable waterfloods was first attempted um assumptions upon which the concept
the oil bank, and the oil-bank saturation with a conventional Darcy-type simula- of a representative elementary volume
is almost uniform. With the hysteresis tor, using capillary pressure and rela- for the definition of relative permeabil-
model, oil invasion remains limited and tive permeability curves inferred from a ity and oil/water capillary pressure func-
the memory effects observed experimen- 3D quasistatic pore-network model. On tions is based.
tally are reproduced qualitatively. How- the basis of realistic hypotheses concern- In a second attempt, the unstable-
ever, the saturation contrasts along pre- ing the system wettability, a screening waterflood experiments were simulated
viously established water channels after study was performed to generate a large with an adaptive dynamic pore-network
propagation of the oil bank are not cap- set of relative permeability and oil/water model code on a representative 2D pore
tured correctly. capillary pressure curves that were all network. In order to simulate the full-
By simply reducing the water mobility tested against experimental data by run- scale geometry efficiently, the algorithm
during oil banking, the hysteresis model ning 2D high-resolution Darcy-type sim- adaptively chooses regions that require
allows the rapid propagation of the oil ulations. Those were initialized using an a fully dynamic treatment, while treating
bank observed experimentally and ac- early-time X-ray image, thus imposing a other regions as quasistatic. The simu-
counts reasonably well for the oil in- strongly favorable perturbation to trigger lated saturation maps were found to be
vasion into previously established water the viscous fingers. Nevertheless, none of in very good qualitative agreement with
channels. Hysteresis has a strong effect the tested relative permeability and oil/ the experimental data, although water-
on the oil-recovery profile, notably in water capillary pressure functions could breakthrough times were still overesti-
terms of breakthrough time for the oil match the measured waterflood data; in mated. This mismatch can be attributed

SPE Liquids-Rich Basins Register


Conference—North America Now!
New Technology for Old Plays www.spe.org/go/LRBC2017

The event will feature a mix of


presentations and formal papers and
focus on current operations practices
and development of tactics which
are driving today’s exploitation of
liquids-rich reservoirs. We encourage
engineers of all disciplines, operations
and management personnel, and all
within the geological fields to attend.
13–14 September 2017
The Petroleum Club
Midland, Texas USA

54 JPT • JULY 2017


to the limitations of 2D modeling in the accounting for a dependency upon local with oil banking may have a strong ef-
sense that, by allowing an additional di- capillary number), or inclusion of oil rel- fect on the breakthrough time of the oil
mension for the propagation of viscous ative permeability hysteresis, could be bank. Such a phenomenon is likely to
fingers, 3D modeling should lead to fast- used to improve the match. play an important role at larger scales,
er water breakthrough. If the limitations This history-matching exercise has and the interaction with heterogeneities
of the continuum Darcy-type formula- shown that the proposed hysteresis also could be investigated by 3D sector-
tion might be overcome by the use of model is quite robust with respect to flow model simulations with different perme-
an adaptive pore-network model, further pattern—here, linear vs. quarter five- ability distributions. Further work is re-
improvements of the computational per- spot—which represents a novel contri- quired to investigate the effect of the fluid
formance are still required to tackle real- bution compared with previous work. As distribution after unstable waterflood-
istic 3D networks within reasonable com- suggested by this laboratory-scale study, ing on the performance of tertiary poly-
putation time. the hysteresis phenomenon associated mer flooding. JPT
The history matching of the tertiary
polymer floods was conducted from the
end of the waterfloods; however, here,
only the two experiments with identical
oil viscosity but different flow patterns
were considered. In both experiments,
the mobility ratio was improved signifi-
cantly, leading to a quasistable polymer
front. The conventional polymer-flood
model based on a simple generalization of
Darcy’s law was applied to verify wheth-
er a multiexperiment history match
Fast, Flexible, Forward-Thinking
could be obtained. The first history-
matching strategy was simply based on
The Future of History Matching
the unsteady-state relative permeabili-
ties inferred from a 1D interpretation of
the waterflood experiment conducted in
a linear-flow configuration. The second
strategy used the same set of relative
permeabilities for increasing water sat-
urations, but hysteresis scanning curves
were added to the water relative perme-
ability to account for a reduction of water
mobility during oil banking.
As indicated by the history-matching
results, the oil-bank characteristics can
be reproduced correctly only by the hys-
teresis model. In this case, the overall
agreement with production and pressure
data is quite good, although certain as-
pects are not reproduced correctly, such
as the strong effect of chase water fin-
gering in the long-slab experiment. The
agreement with X-ray data is qualitatively
acceptable in terms of average front posi-
tions; however, certain features are not
captured well, such as the irregular shape
of the polymer front or the saturation
contrasts along previously established
water channels after propagation of the
oil bank. Nevertheless, it is quite remark-
able that a simultaneous history match of
this quality could be obtained with only
SenEx – Sensitivity Explorer
a small number of tuning parameters
(four in total). The authors suggest that HOT Reservoir Solutions • hotrs@reservoirsolutions.com • hoteng.com
a more-advanced hysteresis model (e.g.,

JPT • JULY 2017 55


Method Addresses Difficulty of Modeling
Heterogeneous Carbonate Bimodal Rocks

B ecause of their heterogeneity,


carbonate reservoirs are
more difficult to model than clastic
erning parameters. Throughout this
work, a Brooks-Corey function is used
because it was found to describe uni-
Permeability Modeling
The measured permeability as a function
of porosity does not appear to follow a
reservoirs. The main difficulty comes modal mercury-injection capillary pres- clear trend, making permeability predic-
from the number of different pore sures (MICPs) satisfactorily. tion from porosity a challenging task.
types, compared with the typical For the examples discussed in this Instead of looking at the total poros-
interparticle pore type in clastics. By contribution (Fig. 1), microporosity ity, looking at the porosity connected
using saturation-height models (SHMs) (corresponding to the pore system ac- by pore throats of at least 2 µm allows
in combination with conventional cessible beyond pore throats of 2 µm a clear trend to emerge for both rock
permeability measurements, a new or less) forms between 40 and 70% of types.  The permeability appears to be
approach attempts to extract the the pore volume and is mostly located correlated to the large pores irrespective
fundamental properties of individual within the micritic grains. A significant of the rock type.
pore systems. The key idea centers difference between the two examples Following a binning exercise, two types
on identifying the governing pore shown in Figs.  1a and 1d is the relative of transforms can be fitted to the data.
systems from capillary pressure curves contribution of microporosity on aver- Both models describe the covered range
and permeability measurements. age equaling 0.53 for Rock Type 1 (RT1) satisfactorily. The difference between the
The approach results in the ability to and 0.75 for Rock Type 2 (RT2). For two approaches becomes significant out-
predict permeability continuously as a RT2, microporosity can be located in side of the sampled porosity range.
function of pore-system mixing ratios. the mud between the grains. A somewhat different approach can
be taken to predict permeability. Ear-
Introduction Capillary Pressure Curve Data lier work proposed that an SHM can be
Because of the presence of multiple pore Analysis and Modeling converted into permeability for multi-
types, carbonate rocks are difficult to The MICP modeling strategy relies on modal rocks. So, using the derived bi-
model. To account for their heteroge- treating the two pore systems as inde- modal SHM, the permeability of the
neity, carbonate rocks are often mod- pendent, fitting each one of the pore pore-systems microporosity and total-
eled using rock-typing schemes. Two systems first then looking for the best porosity mixture can be derived as a func-
particularly challenging properties are correlation to predict the Brooks- tion of total porosity or ratio of micro-
permeability and saturation. Although Corey parameters. porosity. Using this method ensures that
these properties have been recognized On the basis of the measured both pore systems add up to permeability
as being closely connected, little infor- individual-core-plug properties, the contribution in contrast to the approach
mation is available on how to handle standard deviation for both plug po- in which the microporosity is assumed to
them consistently. rosity and the relative ratio of micropo- be insignificant irrespective of the mix-
Even when permeability and SHMs rosity to total porosity was derived. By ture ratio. For the measured RT1 and RT2
satisfactorily describe the core mea- making the plots with the same funda- ranges, the microporosity influence on
surements, it is not trivial to ensure mental inputs (SHM, porosity, perme- permeability appears insignificant. So, at
their consistency in 3D models. One ability transform), the properties pre- what point does microporosity begin to
possible situation is building SHMs that dicted by the models can be highlighted affect flow?
impose consistency through the gov- and contrasted.
Discussion
This article, written by Special Publications Editor Adam Wilson, contains In the case of a bimodal rock as analyzed
in this paper (RT1 and RT2), a small per-
highlights of paper IPTC 18587, “Heterogeneous Carbonates: A Modeling Method
meability effect from microporosity is
Ensuring Consistency Between the Saturation-Height and Permeability Models
assessed. This conclusion has a signifi-
for Bimodal Rocks,” by Iulian N. Hulea, Harm Dijk, SPE, Danila Karnaukh, cant effect on the SHM modeling strat-
and Mirano Spalburg, Shell, prepared for the 2016 International Petroleum egy where the larger pores are modeled
Technology Conference, Bangkok, Thailand, 14–16 November. The paper has not as a function of total (plug) permeabil-
been peer reviewed. Copyright 2016 International Petroleum Technology Conference. ity, with the smaller pores following a
Reproduced by permission. porosity-only approach. The validity of

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

56 JPT • JULY 2017


10
(a) (b) (c)

Pc _IFT1 [bar/(dynes/cm)]
1,000

Air Permeability (md)


1

0.1
100

0.01

10
0.001
500 µm
0
10

Pc _IFT1 [bar/(dynes/cm)]
(d) (e) 1,000 (f)

Air Permeability (md)


1

0.1 100

0.01
10
0.001

0
500 µm 0.5 1 0.1 0.2 0.3
Sw (vol/vol) Core Porosity (vol/vol)

Fig. 1—Examples of the bimodal rock type analyzed composed of two slightly different entities shown in thin section—
RT1 (a) and RT2 (d)—mercury capillary pressures (b and e), and porosity/permeability (c and f). Air permeability for
RT2 is between 10 and 100 md, while air permeability for RT1 is from approximately 100 md to more than 1 darcy for
a porosity of approximately 30%. Pc=capillary pressure; Sw=water saturation.

the approach is confirmed by RT3 prop- ity is the main controller, the pore sizes models will cover a wider range of sam-
erties that are used as a blind test. The (as suggested by the thin-section images pled properties compared with individu-
limit separating the two pore systems shown in Fig. 1) are not different enough al rock types.
corresponds to 2 µm and is applied con- to explain the contrasting properties of The traditional permeability vs. po-
sistently between permeability predic- RT1 vs. RT2. rosity transforms are vulnerable to lim-
tion and SHM modeling. The modeling approach in this paper ited porosity ranges and predefined rock
At a fundamental level, this work sug- might be a convenient route to include in types, for example; however, the perme-
gests that, on the basis of MICPs and the model’s diagenetic overprints, such ability from SHMs allows a continuous
porosity/permeability data characteriz- as leaching, for example. Although the modeling strategy without the artificial
ing a bimodal rock, effect of these diagenetic overprints on breaking down of the data cloud into
◗ Fundamental pore-systems permeability enhancement is obvious, rock types.
properties can be extracted. the effect on porosity is subtle. While The key idea involves identifying the
◗ Permeability can be predicted the maximum porosity sampled in RT1 is governing pore systems from MICP and
on the basis of continuous pore- 32%, the corresponding number for RT3 permeability. This paper shows that a
systems mixing independent of is 2.5% lower at 29.5%. This observation body of rock that required two SHMs for
rock type. justifies the possible use of a permeability each pore system for each of the two rock
An advantage of such an approach is multiplier in order to mimic this diage- types can be simplified to just one SHM
that the permeability is calculated as a netic effect while the porosity is left basi- per pore system (hence just two SHMs)
continuous function of constituents; it cally unchanged. in a consistent manner between perme-
not only allows the two systems to have ability and the SHM. The fundamental
different porosities but also allows con- Conclusions control in the approach is relative ratio
tinuous variations in relative ratio of Extracting fundamental pore-systems of microporosity to total porosity—the
microporosity to total porosity beyond properties can be achieved by combin- amount of microporosity. This provides
measured ranges. The relative ratio of ing capillary pressures and porosity/ the flexibility to model complex diage-
microporosity to total porosity can be permeability data. Treating RT2 in iso- netic effects in three dimensions.
seen as a proxy for the connectivity of lation from RT1 is difficult to model Finally, this paper shows that, by de-
the total-porosity pore system; the con- given the fact that the two modes are coupling the two pore systems’ porosi-
nectivity of the pore system has already not clearly separated. Bringing RT1 and ties, the permeability heterogeneity can
been recognized as the main permeabil- RT2 into the same model produces a ro- be explained as a function of both poros-
ity control factor. While the connectiv- bust SHM and permeability model. The ity and microporosity content. JPT

JPT • JULY 2017 57


Transient Coupled Wellbore/Reservoir Model
Using a Dynamic IPR Function

C onventional inflow-performance-
relationship (IPR) models are used
in coupled wellbore/reservoir transient
consuming, and it is not always successful
or accurate. On the other hand, coupled
models developed for special cases, while
and steady state. Please see the complete
paper for the relevant equations.
The main assumption in these mod-
simulations, even if bottomhole-pressure still relying upon simulations, are faster els is that the bottomhole flowing pres-
conditions are assumed to be constant and provide reliable results but have no sure is constant; therefore, it is common
on the derivation of such IPR models. general application. practice in the oil industry to use these
The dynamic IPR model proposed in This paper introduces a new technique equations in classical nodal analysis, for
this paper not only captures the relevant of coupling wellbore and reservoir mod- example. However, it is equally common
reservoir dynamics from the well els where the simulation of the reservoir to use these IPRs to generate the reser-
perspective but also is computationally response to changes in the bottomhole voir response in time-dependent well-
more efficient than discretized models flowing pressure is obtained not by nu- bore models, where the bottomhole flow-
using hundreds of gridblocks to simulate merical methods but rather by solving ing pressure will vary significantly with
the near-wellbore region. the diffusivity equation using the Fourier time. In this scenario, most IPR models
transform. This mathematical tool gen- are no longer valid and generate unre-
Introduction erates time-dependent equations—the alistic reservoir responses to changes in
Traditionally, well deliverability is ob- dynamic IPR—which are able to provide wellbore conditions. Currently, coupling
tained by combining IPR and vertical- the reservoir response to any pressure reservoir and wellbore simulations is the
flow-performance (VFP) curves. This variation, regardless of how fast or slow only alternative to account for transient
method was first discussed in 1954 this change might be. effects in both the reservoir and the well-
and provides snapshots of the average- bore, but this can be computationally
bottomhole-flowing-pressure (Pwf) and Methods costly and can have limited application
average-oil-flow-rate (qo) relationships Conventional IPR models are algebra- in the lifetime of a well. This paper intro-
at given times in the life of the well. It ic equations correlating the bottom- duces a new alternative, the dynamic IPR.
fails, however, in accurately portraying hole flowing pressure and the flow rate
the transient behavior of these variables. through the production-zone completion. Dynamic IPR
Transient relationships are important Because most of these models rely on IPR models give flow rates for a fixed bot-
in the design and analysis of pressure- correlations and experimental-data fit, tomhole pressure, or vice versa, and are
transient tests, design of production tub- it is common practice in the industry to not able to capture reservoir dynamics
ing and artificial-lift systems, reservoir perform well tests periodically to correct (i.e., the interactions between Pwf and qo).
management, and estimating flow rates the IPR models according to the most- This paper postulates that it is pos-
from multiple producing zones. updated information on the fluids and sible to represent the dynamic relation-
Capturing the real behavior of these reservoir parameters. ship between Pwf and qo by taking into
variables requires coupling the reservoir The focus of this work is on homo- account their time derivatives.
model and wellbore model. General-use geneous, isotropic, circular-shaped, un- Contrary to the conventional IPR mod-
coupled models rely on running reservoir dersaturated oil reservoirs with a finite- els that rely on algebraic expressions,
simulations (accounting for near-wellbore diameter vertical well in the center. Thus, the dynamic IPR is a linear ordinary-
effects) and using the output of that run as the authors considered IPRs that corre- differential equation designed to capture
the input to the wellbore model, which, in spond to these same conditions. These all aspects of the reservoir behavior.
turn, will retrofit the reservoir simulator IPRs are defined for three different flow- In addition, as opposed to conventional
for a new run. This can be costly and time ing times: transient, pseudosteady state, reservoir-simulation systems, the dynam-
ic IPR is not a partial-differential equation
(no explicit spatial dependence); hence, it
This article, written by Special Publications Editor Adam Wilson, contains highlights
is less expensive computationally than the
of paper SPE 181691, “A Transient Coupled Wellbore/Reservoir Model Using a discretization of the hydraulic diffusivity
Dynamic IPR Function,” by A. Posenato Garcia, The University of Texas at Austin; equation in both time and space. Never-
P.  Cavalcanti de Sousa, Texas A&M University; and P.J. Waltrich, SPE, Louisiana theless, the information required to deter-
State University, prepared for the 2017 SPE Reservoir Simulation Conference, mine the parameters of the dynamic IPR
Montgomery, Texas, USA, 20–22 February. The paper has not been peer reviewed. still lies within the hydraulic diffusivity.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

58 JPT • JULY 2017


Case Studies ply cannot capture the transient behavior
The complete paper presents four case of the reservoir. Even though it is a com-
studies to illustrate the versatility of the mon practice in the industry, the use of
dynamic IPR. The idea behind this pro- a simplified reservoir model in transient
cedure is to prove that, once the dynamic well simulations using commercial simu-
IPR for a particular reservoir is obtained, lators can have a significant influence on
it can be used to determine flow-rate the reliability of the estimated results.
and bottomhole-flowing-pressure re- An alternative to the conventional IPRs
lationships in any scenario as long as is the direct coupling of a transient res-
fluid and reservoir properties remain the ervoir model with a transient wellbore
same. The cases presented are for ho- model. This approach likely is more pre-
mogeneous, isotropic, circular-shaped, cise, but it is computationally more ex-
undersaturated-oil reservoirs with a pensive and it increases the license cost
finite-diameter vertical well in the center. of the software. This work presents an
Cases 1 and 2 correspond to a simple alternative approach through a dynam-
drawdown and a drawdown and build- ic correlation that can capture any tran-
up, respectively. These two cases involve sient behavior of the reservoir.
nonperiodic functions and have sim- The case studies show that the dynam-
ple analytical solutions—at least before ic IPR is able to estimate the reservoir re-
the pressure drop reaches the external sponse reliably in classical cases such as
boundaries of the reservoir. These two buildup and drawdown, where the maxi-
cases show that, even though periodic mum relative error was lower than 0.5%.
functions were used to determine the co- It is also applied in cases of practical rele-
efficients of the dynamic IPR, it can by vance to transient simulations such as se-
equally applied to conditions in which vere slugging and casing heading, where
nonperiodic dynamics are observed. the amplitude of the flow-rate oscillation
Case 3 consists of a casing-heading predicted by the conventional IPR was
scenario. Here, the superposition of the almost 50% lower than the actual ampli-
sinusoidal solutions at different fre- tude of oscillation.
quencies yields the analytical solution; This paper also showed that the dy-
however, the input bottomhole flow- namic IPR can be coupled easily with
ing pressure first has to be decomposed transient wellbore models and give reli-
into a sum of sinusoidal functions. The able results, especially when compared
results of this approach are compared with results obtained through the ap-
with the results from conventional finite- plication of conventional steady-state
difference calculations. IPR models. A case study shows that the
Finally, Case 4 couples the dynam- casing-heading period increased by 40%
ic IPR with a simple transient wellbore when the reservoir dynamics were incor-
model to evaluate the effect of the res- porated into the transient simulation of
ervoir dynamics in terms of measurable wells. More important than that, another
quantities such as production flow rate case showed that neglecting the reservoir
and wellbore and wellhead pressures. dynamics can lead one to conclude that
This case study is presented to show that an oscillatory well is actually stable.
the dynamic IPR is able to characterize Another possible application of the
the wellbore/reservoir dynamics correct- dynamic IPR is to antislugging-control-
ly with minimal computational effort and system design. A simplified well model
that the steady-state IPR presents impre- is usually used in calculation of the con-
cise results. stants of the controller. The dynamic
IPR is already generated in a format suit-
Conclusion able for control-system applications—
This work presents classic transient so- the transfer function. On the other hand,
lutions to the hydraulic diffusivity equa- there are more-complex situations that
tions that are also relevant to transient were not addressed in this work, such
simulations of wells. The use of conven- as multiphase flow within the reser-
tional steady-state IPR models is demon- voir and the dynamic formation of gas
strated to be inadequate in these cases. By and water cones. At least in principle, a
implicitly assuming an infinite transmis- generic dynamic IPR could be applied in
sibility, the steady-state IPR models sim- those cases. JPT

JPT • JULY 2017 59


TECHNOLOGY FOCUS

Artificial Lift
Mike Berry, SPE, Independent Artificial-Lift Consultant

Two things stood out when I looked at As much as it pains me This is a topic of interest in the Middle
this year’s abstracts. First, well over half East but is largely ignored in the US.
of the abstracts were related to electri- to admit it, by the book, I also admit to having a biased interest
cal submersible pumps (ESPs). This is a gas lift should be the default in multifractured horizontal shale wells. I
significant increase from the last cou- thought SPE 180833 might be of interest
ple of years. Second, there was a clutch
lift method for shale wells. because it discusses optimization of oil-
of artificial-lift-method-selection papers. well plunger lift. I have been wondering if
I have not seen many of those recent- plunger lift might be a viable late-life lift
ly. Because this appears to be a topic of out. SPE 185128 discusses ways to oper- method for these wells. Last, SPE 180470
interest at the moment, I chose papers ate an ESP below 800 psi. This has been seemed like a solid gas lift optimization
from that topic. They are good papers, a problem in multifractured horizontal paper. As much as it pains me to admit it,
and it is a good general-interest topic, but wells. SPE 184216 discusses the effect of by the book, gas lift should be the default
selecting them meant that I had to leave horizontal-well multiphase-flow behav- lift method for shale wells. JPT
out more-specialized papers. ior on ESP operations. Long gas/liquid
I am primarily an ESP guy, so I have slugs are another problem I have been
to be cautious about bias when look- seeing. SPE 172736 discusses casing cor- Recommended additional reading
ing at papers. Biased or not, I thought rosion induced by stray currents from at OnePetro: www.onepetro.org.
several of the ESP-related papers stood weakened ESP-power-cable insulation.
SPE 184134 Feasibility Study of Artificial-
Lift Modes for a Deep Heavy-Oil Reservoir
by Prasanna Mali, KOC, et al.
Mike Berry, SPE, is an independent artificial-lift consultant. Now
SPE 185128 Breaking the 800-psi ESP PIP
approaching 40 years in the petroleum industry, he has worked Barrier: How a Proven Flow-Conditioning
as a roustabout standing knee deep in crude and as a research Technology Can Dramatically Improve
scientist testing state-of-the-art equipment in what was one of ESP Performance in Horizontal Wells
the world’s premier multiphase-flow test loops. Berry has served by D.W. Kimery, Production Plus Energy
on numerous SPE committees and occasionally serves as a Services, et al.
PetroSkills instructor. He holds a BS degree in petroleum engi- SPE 184216 How To Diagnose and Solve
neering from the University of Oklahoma and is a licensed pro- a Tripping ESP Caused by Multiphase-
fessional engineer. Berry serves on the JPT Editorial Committee and can be reached Flow Behavior in a Horizontal Well
at michaelrberry@sbcglobal.net. by P.M. Bruijnen, TAQA Energy, et al.

60 JPT • JULY 2017


Artificial-Lift-System Selection Guidelines
for Horizontal Gas Wells

M any different artificial-lift


systems (ALSs) are used in
horizontal gas wells. Basically, most
of the attributes involved in the selec-
tion processes. Three main screenings
are performed in the decision-making
then/else statements, such that the “if ”
part is referred to as the “condition” and
the “then” part is referred to as the fea-
of them were adopted and evolved process. The first screening is based on sibility of an ALS. In this case, it will in-
from those used in oil wells. This the ALS’s limitations, including depth, dicate if the ALS is suitable for the con-
study presents a methodology to flow-rate constraints, gas requirements, dition being evaluated.
define the most-adequate artificial-lift pressure requirements, well-integrity
technique on the basis of technical issues, and field conditions. The first Attribute Table. The main process in
limitations, a suitability coefficient screening rules out the unsuitable meth- the second screening is based on an
(based on an attributes table), and ods and leaves possible methods. The attribute table. The quantitative and
economic analysis toward horizontal second screening is based on an attri- qualitative attributes are assessed by
well configuration. bute table that assigns a score for each assigning a suitability score to each, de-
attribute considered. In this screening, pending on the effect they have on the
Introduction an average suitability factor is calcu- ALS performance. This process includes
The objective of the ALS in gas wells lated for each feasible artificial-lift op- identifying key attributes, building an
is to remove liquid from the wellbore, tion, and the artificial-lift methods are attribute matrix for technical compari-
which is referred to as deliquification. ranked. The third screening is an eco- son, defining simple attribute scoring
The ALSs or deliquification techniques nomic assessment of the methods being and weighting factors, assigning attri-
can be categorized into two groups, pas- evaluated. The net present value (NPV) bute scoring, and ranking the ALSs by
sive systems and active systems. Pas- and other economic parameters are cal- calculating a suitability factor.
sive systems take advantage of reser- culated in this screening. Attribute Identification. The key
voir energy. These ALSs include velocity attributes that influence ALS selection
strings, plunger lift, and foam lift. These Technical Limitations of Methods. for horizontal gas wells are identified
methods are used when the gas veloc- Several parameters affect the ALS selec- as follows.
ity is insufficient to carry liquid natu- tion process, and they need to be con- For well conditions and geometry,
rally from the wellbore but sufficient sidered to accomplish the main goal ◗ Well depth—shallow (<7,500 ft)
energy remains in the reservoir to op- of the first screening, which is to rule or deep (≥7,500 ft)
erate the method. The active systems out the unsuitable choices and provide ◗ Wellbore deviation angle
include sucker-rod pump, progressing- a list of remaining methods that can ◗ Lateral orientation
cavity pump, electrical submersible be candidates for implementation. The (toe up, toe down, and
pump, jet pump, and wellhead compres- strategy is based on defining simple hybrid or undulations)
sors. These methods add energy to the rules to conduct the elimination pro- ◗ Presence of sump
system and are generally used when the cess. These rules include limitations ◗ Maximum dogleg severity
reservoir is depleted. listed in typical-attribute tables, quick ◗ Casing size
calculations, common reasoning when ◗ Dual completion
Recommended Guidelines selecting an ALS, and typical “rules of For production conditions,
The development of the recommended thumb” based on experience for specific ◗ Liquid production—
guidelines is based on physical limita- field conditions. high (≥200 B/D) or
tions of each ALS, well and field con- The processing module is based on a low (<200 B/D)
straints, and a quantitative assessment collection of logic rules in the form of if/ ◗ Bottomhole pressure (BHP)—
high (≥3,000 psi), medium
(2,000 psi<BHP<1,000 psi),
This article, written by Special Publications Editor Adam Wilson, contains highlights
low (BHP≤1,000 psi)
of paper SPE 181229, “Defining the Artificial-Lift-System Selection Guidelines for ◗ Gas/liquid ratio (GLR)—
Horizontal Wells,” by J. Valbuena, E. Pereyra, SPE, and C. Sarica, SPE, The high (GLR≥5,000 scf/STB)
University of Tulsa, prepared for the 2016 SPE North American Artificial Lift or low (GLR<5,000 scf/STB)
Conference and Exhibition, The Woodlands, Texas, USA, 25–27 October. The paper ◗ Fluid characteristic—high-
has not been peer reviewed. viscosity fluid

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JULY 2017 61


◗ Fluid characteristic— means it is “very important in the the project profitability plays an im-
sour (presence of H2S) selection process.” portant role.
◗ Production-problem handling— ◗ If an attribute should not be After reviewing the feasibility and
solids considered, it is rated 0. functionality of the different ALSs, an
◗ Production-problem handling— ◗ Normalization to 100% shows the evaluation of the cost (capital and oper-
corrosion contribution of the factor in the ational expenditures) and profitability
◗ Production-problem handling— overall average. needs to be performed before selecting
paraffin Suitability Factor. The weighted the method.
◗ Production-problem handling— geometric mean is proposed to calculate
scale the suitability factor. This has not been Conclusions
◗ Intermittent-flow handling used before in ALS selection processes. The methodology presented here in-
◗ Adaptability to reservoir depletion The use of the weighted geometric corporates three stages to arrive at the
For field conditions, mean provides the following advantages: final ALS recommendation. The first
◗ Developed ◗ Increasing or decreasing the stage consists of the logical rules that
◗ Remote relative importance of the are based on field experience, engi-
◗ Power condition (poor or good) attributes introduces flexibility neer’s expertise, and ALS limitations.
For cost and performance, in customizing the selection The second stage consists of attributes
◗ Reliability process according to company affecting the ALS, with the correspond-
◗ Installation cost strategies and priorities. ing score and weight in an attribute
◗ Operating cost ◗ Increased sensitivity in ranking table. The final stage consists of an
Twenty-four attributes were defined of the options better reflects the economic evaluation.
in accordance with the most-influential case when one attribute score is The proposed methodology provides
parameters and the reasoning of an equal to a very small value and the following benefits when screening for
engineer when selecting the ALS. cannot be compensated for by the different deliquification techniques:
Defining the Attribute Scoring and the other attributes. This gives ◗ A list of suitable ALS options that
Weighting Factors. A suitability coef- significance to small score values can be used is created.
ficient was assigned to each of the at- in the overall rating. ◗ Tracking and reporting
tributes to build the base score. More- unsuitable options and reasons
over, a weighting factor was assigned Economic Analysis. The economic for elimination allow the engineer
to each attribute. Both parameters are analysis is a systematic approach with to analyze the current constraints
then used to calculate the weighted geo- the goal of identifying the most profit- in the unsuitable methods and
metric mean. The weighting factors are able ALS. This involves comparison of modify the limits if necessary.
estimated values, indicating the rela- the suitable options. There are many Additionally, new emerging
tive importance or effect of each at- economic indicators used to measure technologies may arise to extend
tribute in the group compared with the economic performance of a proj- the current operating envelope
the other attributes in the group. The ect. The main economic-analysis tech- of the existing ALSs.
purpose of using weighting factors niques considered for the evaluation are ◗ Comparison and ranking among
is to establish priorities in the most- monthly value, NPV, and payback pe- the suitable methods can be
influential factors in the overall perfor- riod. The artificial-lift methods in un- achieved through the attribute
mance rating. conventional plays usually have short technical matrix.
On the basis of published data of field life spans; therefore, the annual value ◗ The score assigned indicating
practices and ALS limitations assessed analysis is converted to a monthly analy- the applicability of the method
through different literature sources, a sis to consider a more-appropriate time under the specific attribute can
matrix with scores assigned to each of scale. The cost, production, and eco- be modified according to the
the attributes has been proposed. The nomic parameters are necessary input experience of the engineers. Also,
weighting factors are assigned following for economic comparison. The evalu- the relative importance of the
these guidelines: ation considers uncertainty through attributes can be modified by
◗ For all attributes, a value from range or scenario analysis: pessimistic, providing weighting factors.
1 through 10 is assigned, which most likely, and optimistic. The param- ◗ Well profitability is one of the
provides the significance of the eters with uncertainty include gas price, major factors when selecting the
attribute. A rating of 1 indicates natural-gas-liquids price, oil price, pro- ALS. The economic comparison
“not important at all in the duction data, and cost data. The eco- is performed to provide insights
selection process,” 5 represents nomic analysis is fundamental in any into which method would be
that it is important, and 10 decision-making process, in which economically favorable. JPT

62 JPT • JULY 2017


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production.
Our breakthrough innovations in hydraulic rod pumping systems, progressing
cavity pump systems, and automation controls/monitoring are changing the
way operators view their long-term production. Our artificial lift professionals
collaborate with you to properly evaluate well conditions and provide customized
solutions, helping you to optimize your production for the life of your wells.

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© 2017 National Oilwell Varco | All Rights Reserved


Artificial-Lift Selection Strategy To Maximize
Value of Unconventional Oil and Gas Assets

T he challenges of producing and


lifting unconventional oil and gas
economically is probably the most
well life and the effective artificial-lift sys-
tems applicable during each period. An
artificial-lift system is phased over the life
lift conversion from another form of ar-
tificial lift that was initially installed as
part of the well completion. Intermittent
daunting phase of unconventional oil of the well on the basis of current and ex- beam pumping is becoming a common
and gas development. The traditional pected production-rate requirements and practice among some operators seeking
approach of lift selection is no longer lift-method capability. to save money by using beam pumps
sufficient to manage unconventional from the beginning of the well life to the
wells effectively, with high decline Artificial-Lift Systems end of the well life.
rates between 40 and 80% in the first in Permian Delaware Basin While beam pumps cannot han-
year. This paper presents an artificial- Electrical Submersible Pumps (ESPs). dle significant amounts of free gas like
lift selection process to maximize An industrial reward structure based other lift systems such as progressing-
the value of unconventional oil and heavily on initial production rate and cavity pumps and ESPs, the effect of
gas assets. cumulative production of the first 90 gas- and solid-related failure on NLOE
and 180 days, together with record is not as significant as it is with other
Introduction high oil prices, made ESP systems the lift systems.
As the industry began developing un- most favorable lift system in the basin. The capability to produce at a high rate
conventional oil and gas, the only op- ESP systems, with their ability to draw at depth and depth limitations based on
tions available for lift were the traditional down the well and deliver record pro- the structural load of the system remain
artificial-lift systems that were developed duction rates, became the first lift sys- the biggest constraints on beam-pump
for conventional oil and gas applications. tem installed in wells after the initial application in the Delaware Basin.
These were adopted and applied to un- well completion.
conventional wells without major chang- Fracturing sand and gas handling be- Gas Lift. Gas lift is now the fastest-
es in technology or application. The re- came the primary root cause of most growing lift system in the basin. This
sult was obvious; lift systems that had ESP failures. The 3- to 6-month run is mainly because of the drive for lower
performed efficiently in various environ- life was considered an acceptable fail- operational expenditures (OPEX) and
ments and well conditions for decades ure frequency in the basin. The indus- lease operating expense and because of
struggled to work well in this new uncon- try responded with improved tech- a better understanding of formation/
ventional application. nology to mitigate both sand and fluid behavior.
This paper presents some of the les- high-gas-production problems, which re- Initial reluctance to use gas lift was
sons learned and a holistic approach to sulted in some measurable success. driven by a lack of gas lift experience
artificial-lift selection strategy. The pre- in the basin. Additional concerns about
sentation includes a case study from the Rod-and-Beam Pump. The rod-and- the capability of gas lift to provide the
Permian Delaware Basin unconvention- beam pump is the Greater Permian Ba- desired drawdown and production rate,
al formations. The lift-evaluation pro- sin’s most popular artificial-lift system. coupled with the high initial cost of in-
cess, which considers a combination of The low normal lease operating expense frastructure, made gas lift the least favor-
reservoir-fluid properties and well per- (NLOE), because of low failure costs able option during the earlier field devel-
formance, was used to analyze the effect and low failure frequency, led to sever- opment in the basin.
of various artificial-lift selection options al beam-pump installations in the Dela-
on well value. ware Basin. Jet Pumps. Jet pumps were introduced
The paper describes the three distinct The common practice in the Delaware into the basin as a fracture-sand-clean-
and important periods of unconventional- Basin is to install beam pumps through a out pump before the installation of a
longer artificial-lift system. The ability
of jet pumps to handle solids, their flex-
This article, written by Special Publications Editor Adam Wilson, contains highlights ible production rates, and their ease of
of paper SPE 181233, “Artificial-Lift Selection Strategy To Maximize Unconventional use and low-to-nonexistent cost of re-
Oil and Gas Assets Value,” by Peter Oyewole, SPE, BOPCO, prepared for the 2016 SPE placement made them an attractive lift
North American Artificial Lift Conference and Exhibition, The Woodlands, Texas, option for many operators in the basin.
USA, 25–27 October. The paper has not been peer reviewed. As may be expected, the low OPEX and

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

64 JPT • JULY 2017


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more sand, higher rates—and no runaway fracs.
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well bashing during infill and high-density field development, compared with plug-and-perf. You put
fracs where you want them, and you control how much sand you pump into each one, preventing
“super clusters” that can hurt production from offset wells. With repeatable frac placement from
well to well plus recorded downhole pressure/temperature data, you can truly optimize stage count
and spacing in a given formation with just a few wells.

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NCS pinpoint fracturing delivers more individual entry points with far higher frac efficiency than
plug-and-perf. For example:
• 147 stages (Permian)
• 134 stages (Montney)
• 125 stages (Duvernay)
• 116 stages (Marcellus)
More sand per well
More intensity means pumping a lot more sand, and NCS Multistage pinpoint fracturing handles it:
• 15 million lb @1,711 lb/lateral ft (Duvernay)
• 14.9 million lb @1,825 lb/lateral ft (Montney)
• 14.2 million lb @1,973 lb/lateral ft (Permian)
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NCS Multistage pinpoint completions are being executed faster than ever. Here’s why:
Higher rates. Technology and design advances have boosted Multistage Unlimited frac rates
through the coiled tubing/casing annulus to nearly 80 bbl/min in 5.5-in. casing, far higher “per
cluster” than plug-and-perf and more than enough to transport sand (>12 ppg) with slickwater.
Fewer coiled tubing trips. Almost 90% of NCS Multistage jobs are performed in a single coiled
tubing trip. As many as 134 sleeves have been fracced without tripping out of the hole.
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load recovery that appears to impart
damage to the proppant pack. It is
Technical Considerations Drilling/Reservoir/
Geological and Geophysical driven mainly by rock properties
• Well Construction (Deviation,
Dogleg Severity, Direction, Size)
Considerations and proppant.
Surface
• Maximum and Minimum Fluid Considerations
• Toe Up/Down ◗ Managed production (managed
Production at Normalized • Drilling and Completion Economic
• Drilling Islands Considerations
drawdown)—This is when
Depth (Depth vs. Rate) and Pads Relative • Reservoir Pressure
and Well Deliverability • Capital producers strive to avoid severe
• Maximum Temperature Limit to Battery Relations
• Solid/Scale/Corrosion/ • Visibility/Noise • Fairway/Sweet Spots Expenditures drawdown during production to
Paraffin Handling and • Lease Boundaries • Operational avoid gas damage. Large drawdown
• Environmental Risk Expenditures
Management • Pressure/Volume/ during the production phase
• Future Development • Internal Rate
• Gas Handling Plan Temperature—
Fluid Characteristics of Return/Net subjects the near-wellbore region
• Power Fluid/Gas Lift • Operations/Operators Present Value to pressure drops that move the
Availability and Battery • Rock Properties
Handling • Depletion Plan near-wellbore region through the
bubblepoint. Loss of reserves is
a concern because of high gas/oil
Fig. 1—Consideration categories for artificial-lift elimination and selection. ratio and a loss of drive energy.
Monitoring and controlling the
low-commodity-price environment are Reservoir Characteristics BHFP minimize the detrimental
expanding the use of jet pumps as a and Fluid Phase Behavior effects of gas damage.
longer-period lift choice in the basin. This paper demonstrates how reservoir ◗ Managed depletion—This is when
The biggest setback for jet pumps is and fluid properties are valuable data for producers strive to deplete the
their well-drawdown capability be- artificial-lift selection. reservoir to maximize production.
cause of their high net positive suction In the Delaware Basin, the geologi- It is a post-managed-production
head requirement. cal depositional environment and reser- phase, when the BHFP is low enough
The current trend of using centrifugal voir and fluid properties not only vary and there is little risk of gas damage
horizontal surface pumps with jet pumps, by formation with depth, but strong re- in the reservoir.
rather than the traditional duplex/triplex gional variation also is observed with
positive-displacement pumps, will im- distance in the same formation. This pro- Economic Consideration
prove operational efficiency and assist in vides an additional layer of complexi- Economics is a major factor in an
optimizing jet-pump performance. ty for artificial-lift strategy to maximize artificial-lift selection strategy that is fo-
the asset value. This is the main reason cused on maximizing unconventional-
Plunger Lift. Plunger lift is not tradi- that a single artificial-lift strategy is not oil-and-gas-asset value. Lowering the
tionally considered a feasible option for always effective. NLOE is extremely important during
high-volume oil wells, mainly because periods of low commodity price. At high
plunger lift depends entirely on the nat- Gas Lift Application oil prices, a high ESP NLOE, driven main-
ural reservoir energy of the formation. for Volatile Oil ly by incorrect artificial-lift selection
Plunger lift is now becoming one of Depending on the well completion, strategy, can be easily masked.
the more economically viable options for volatile-oil shale and tight sands can flow
certain formations and certain periods of with both natural flow and with a high- Conclusion
the well life. volume plunger lift for extended periods. This paper presents an artificial-lift se-
The only lift that is required to take the lection strategy that is concerned with
Artificial-Lift Elimination well to its economic limit is gas lift. maximizing unconventional-oil-and-gas-
and Selection asset value in the prolific and varied for-
A wide range of artificial-lift systems are Depletion Period mations of the Permian Delaware Basin.
available for unconventional oil and gas Maximum reservoir drawdown does not Traditional practice, where maximum
application. The importance of select- necessarily lead to maximum oil pro- drawdown always equals maximum pro-
ing the best artificial-lift method and duction. Free-gas production increases duction, is no longer true for all types of
strategy for the life of the well cannot significantly with reduced bottomhole formations. This does have a profound
be overemphasized. flowing pressure (BHFP). This results in and direct effect on the artificial-lift se-
This paper groups all major factors to reduced oil production. This invariably lection strategy.
consider in artificial-lift elimination and affects the asset estimated ultimate re- The EUR is now path-dependent in
selection into four main considerations, covery (EUR). volatile-oil production. No doubt, the
for better understanding (Fig. 1), The following three periods were de- management and control of volatile-
◗ Technical fined for shale and tight-sand volatile-oil oil production during the managed-
◗ Surface and infrastructure well life: drawdown period is a major factor in the
◗ Drilling/reservoir/geological ◗ Managed flowback—This is when artificial-lift selection strategy and in the
and geophysical producers strive to avoid severe economic value of the life of the uncon-
◗ Economic drawdown during flowback and ventional well. JPT

66 JPT • JULY 2017


Well-Performance Calculations
for Artificial-Lift Screening

H aving the means to evaluate


different forms of artificial lift
efficiently early in the planning cycle
multiple criteria that will have varying
degrees of significance depending on the
specific reservoir properties and operat-
Historically, two approaches have been
used to consider well hydraulic perfor-
mance in artificial-lift screening, each at
significantly improves the ability to ing environment. Common artificial-lift opposite ends of the technical-rigor/rule-
influence other planning decisions screening criteria are of-thumb spectrum.
such as well count, well design, and ◗ Well productivity ◗ Depth-vs.-rate charts show how
facility capacities and to realize the ◗ Operability the capacities of different lift
potential benefits made available by ◗ Environmental effects methods vary with depth. While
new artificial-lift technologies. This ◗ Solids handling recognized as being intended for
paper focuses on a fit-for-purpose ◗ Well-design compatibility guidance only, the use of such
methodology to evaluate well- ◗ Flow assurance charts and other rules of thumb can
production performance for a wide ◗ Reliability become misleading, particularly
range of artificial-lift techniques. ◗ Gas handling when considering operating
◗ Facilities requirements environments such as deepwater
Introduction ◗ Power requirements subsea, heavy oil, gassy wells, or
In a typical artificial-lift selection pro- ◗ Temperature limits slimhole completions.
cess, the first stage, screening, involves ◗ Reservoir access ◗ Commercially available hydraulic
considering a wide range of artificial- ◗ Local knowledge/support modeling software can predict
lift techniques and their suitability re- ◗ New-technology risk well performance under artificial
garding fluid types, reservoir properties, ◗ Workover cost lift and incorporate actual fluid
and operating environment. Once a short This paper focuses on the screen- properties, completion design,
list of feasible lift techniques is deter- ing criteria related to a well’s hydrau- and operating environment.
mined, a more-in-depth comparison of lic performance—namely, well produc- However, the majority of such
these options is undertaken by forecast- tivity, gas-handling ability, and power software packages are intended
ing the performance over the life of the requirements. Understanding what pro- for detailed design of new
field. Options for generating such fore- duction rates are achievable with each equipment or detailed analysis
casts range from simple spreadsheet cal- lift technique in a particular environ- and troubleshooting of existing
culations to fully integrated asset models ment, and knowing the interdependency installations. To use such software
coupling detailed reservoir, well, and fa- these have with well count, well design, packages for screening purposes
cilities models. The choice of forecasting and facility capacities, is key to maximiz- requires the user first to design
technology depends largely on the field ing asset value. Equally important, quan- and select the specific equipment,
size and complexity. The next step is to tifying how the free-gas volume enter- particularly for the pumped
perform an economic analysis to guide ing artificial-lift equipment varies with artificial-lift techniques. Given
the ultimate selection of the preferred lift drawdown and depth, and how this re- the large number of sensitivities
techniques. The economic analysis ac- lates to the gas-handling capacity of the typically required in artificial-lift
counts for the capital and operational ex- artificial-lift equipment, is necessary to screening, having to perform a
penditure associated with each lift tech- ensure reliable operations without un- detailed equipment design each
nique and uses the production profile to duly constraining production. Finally, time is a burdensome distraction.
generate net-present-value estimates. the power requirements have a direct The method presented in this paper
The initial screening of artificial-lift effect on operational expenditures and, uses hydraulic modeling software to
technologies involves consideration of therefore, are important to quantify. generate basic reservoir inflow curves,
tubing performance curves, and tables
of fluid properties. Then, using a fun-
This article, written by Special Publications Editor Adam Wilson, contains highlights damental understanding of the oper-
of paper SPE 181344, “Well-Performance Calculations for Artificial-Lift Screening,” ating principles of each lift technique,
by  P.A. Kefford, SPE, and M. Gaurav, Integrated Production Technologies, the flow capacity, head, power, and
prepared for the 2016 SPE Annual Technical Conference and Exhibition, Dubai, gas-handling requirements are deter-
26–28 September. The paper has not been peer reviewed. mined. These results are compared

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JULY 2017 67


with the current capacities of avail- bubbles are formed that rapidly col- Efficiency. Calculating the power re-
able artificial-lift technology to deter- lapse when the pressure increases again. quired by each lift technique requires
mine the maximum well productivity in This collapse causes a shock wave that an understanding of the efficiency with
each case. can damage the internals of the pump- which the power supplied at surface is
ing equipment. The minimum pressure converted to useful work in boosting the
Methodology difference required between the pump pressure of the produced fluids. In order
The two key steps for performing the inlet and the vapor pressure to prevent to make a meaningful comparison be-
calculations are cavitation is the NPSHR. tween the power requirements of differ-
◗ Understand the artificial-lift- Head Capacity. The head rating of a ent lift techniques, a common reference
equipment capabilities. piece of lift equipment is directly relat- point, at which the power is supplied,
◗ Calculate the well’s artificial-lift ed to the maximum pressure differential must be considered. The efficiencies
requirements. (discharge pressure minus suction pres- used should incorporate estimates of
sure) that it can achieve. Pump manufac- all losses from this common reference
Artificial-Lift-Equipment Capabili- turers typically include the head ratings point to the point at which the hydraulic
ties. When considering the hydraulic in their equipment catalogues. power is supplied to the reservoir fluid.
performance of an artificial-lift tech- Setting Depth and Dogleg Severity.
nique, it is important to understand Generally speaking, from a hydraulic- Well Artificial-Lift Requirements.
what the capabilities of the particular lift performance perspective, it is prefer- Once the capabilities of each lift tech-
technique are. For each lift technique, able to position artificial-lift equipment nique are understood, the next step is
the following metrics are important: as close as possible to the reservoir be- to determine what the actual well condi-
◗ Fluid-flow-rate capacity cause there the fluid will be at a higher tions will be and what requirements will
◗ Gas-handling capacity pressure, reducing the risk of gas inter- be placed on the artificial-lift equipment.
◗ Net positive suction head ference. This also makes it possible to These calculations can be approached
◗ Head capacity achieve higher drawdown. in two ways, although the underlying
◗ Setting depth and dogleg severity The casing scheme and the trajectory methodology is the same in both cases.
◗ Power capacity of the well will influence the maximum ◗ Maximum rate—Early in the
◗ Efficiency depth at which artificial-lift equipment field- or well-planning cycle, it is
Fluid-Flow-Rate Capacity. For the can be installed. Different lift tech- useful to understand the maximum
majority of lift techniques, the flow ca- niques have different clearance require- production rate achievable with
pacity is defined in terms of the total vol- ments and are able to pass through vary- each lift technique.
umetric fluid-flow rate at pump-suction ing degrees of dogleg severity. ◗ Target rate—During the various
conditions. This maximum flow capacity Power Capacity. For the electrical planning phases, expected or
is related to the diameter of the pumping downhole-motor-driven lift techniques, target rates are often considered
equipment and, therefore, to the casing the maximum shaft power that the motor for the wells. In this situation, it
or tubing size being proposed. can supply is considered. The maximum is more useful to determine if the
Gas-Handling Capacity. Typically, power rating of the motor is related to artificial-lift technique can achieve
the gas-handling capacity is defined the casing size and can become a con- that rate and what the associated
as the maximum free-gas fraction or straint, particularly when dealing with power requirements would be. This
vapor/liquid ratio at pump-suction con- slimhole casing designs. Motor manu- also allows for a direct comparison
ditions. Different artificial-lift tech- facturers provide catalogue data show- of the power requirements and
niques have varying tolerances to free ing what nameplate powers are available running costs.
gas. Gas separation, whereby free gas for given housing diameters. In reality, some combination of the
is separated from the fluid at the pump Surface-motor-driven lift techniques maximum-rate and target-rate cal-
suction and takes an alternative flow have fewer space restrictions, so the culations will be required during the
path to surface, might be an option for maximum horsepower requirement is screening process. It is also important to
certain lift techniques depending on the not a technological constraint in itself. consider the anticipated life of well op-
well completion. For the hydraulically driven lift tech- erating conditions when determining lift
Net Positive Suction Head Required niques, while the surface power require- requirements. Forecast reservoir pres-
(NPSHR). In wells with low bottom- ments may be high, they are generally sure, inflow performance, water cut, and
hole pressure, the NPSHR is an im- not a constraint from a technological gas/oil ratio should be used to determine
portant consideration. As fluid moves point of view. What can cause a limita- early-, mid-, and late-life operating con-
through a pump, there is typically an tion is the frictional pressure losses in- ditions as a minimum. This is considered
initial drop in pressure as fluid is accel- volved in transferring the power fluid sufficient for screening purposes. Once a
erated through the eye of an impeller, from surface to the downhole location short list of preferred lift techniques is
across an inlet valve, or into the throat and, for certain lift techniques, inef- established, more-in-depth analysis is
of a jet pump, for example. If the fluid ficiencies involved in transferring en- recommended using coupled reservoir,
falls below the vapor pressure, then cav- ergy from the power fluid to the reser- well, and facilities modeling to generate
itation can occur whereby small vapor voir fluid. production forecasts. JPT

68 JPT • JULY 2017


TECHNOLOGY FOCUS

New-Frontier Reservoirs I
Simon Chipperfield, SPE, Chief Production Engineer, Santos

Congratulations! You are one of a select Fracture-design The top theme to affect our industry in
group to open your JPT and find this page! the next 2 years is predicted to be
For your effort, you deserve something optimization, drilling ◗ Intelligent Operations—The
special, and I know what you want. In 5 analytics to improve industry is moving toward
minutes or less, you want to know how to increasing the level of automation
immediately make a step change in your
rate of penetration, and in all activities. All areas from
business and improve your own promo- optimized operator vehicle exploration to shipping will be
tion prospects in the process. You want routing for field-staff and touched by these technologies.
to know the key technologies you should This includes drones for safer,
be implementing now. To develop your plant optimization are just demanned operations as well
longer-term strategy, you want an aware- a few areas that will be as robotics on drilling rigs. The
ness of future trends now. You don’t want other key area of automation
just anyone to tell you these answers; you transformed. is predictive analytics, which
want it to come from the very best people allows us to analyze multivariant
in the industry. problems like never before.
Consider your wish granted. downturn. The results of statistical Fracture-design optimization,
According to a poll of leaders with production analysis have varied drilling analytics to improve rate
more than 220 years of collective experi- by play. Fluid types and chemical of penetration, and optimized
ence (see JPT online for names), the top additives have been removed or operator vehicle routing for
theme to have affected our industry in modified. Alternative proppants field-staff and plant optimization
the past 2 years is have been evaluated and, in some are just a few areas that will
◗ Fracture-Stimulation cases, trialed successfully outside be transformed.
Optimization—Given the high their previously specified safe- Now, wasn’t it worth the effort to
cost, fracture design has gained performance ranges. Nothing read this? JPT
its fair share of scrutiny in the is sacred.

Simon Chipperfield, SPE, is chief production engineer at Santos. Recommended additional reading
During the past 20 years, he has held positions in petroleum at OnePetro: www.onepetro.org.
engineering (drilling, completions, and stimulation), production SPE 182230 Issues and Challenges With
engineering, and reservoir engineering. Chipperfield previously Controlling Large Drawdown in the First
worked for Shell International Exploration and Production. He Offshore Methane-Hydrate Production Test
was awarded the 2007 SPE Cedric K. Ferguson Medal. by S. Sakurai, Japan Oil, Gas, and Metals
Chipperfield has held a number of leadership positions and has National Corporation, et al.
authored or coauthored more than 20 technical publications in SPE 180399 Petrophysical Evaluation of
the areas of hydraulic fracturing, reservoir engineering, completion technology, and Natural-Gas Hydrates—North Slope, Alaska
sand control. He holds a petroleum engineering degree with honors from the by Douglas Hupp, Schlumberger, et al.
University of New South Wales. Chipperfield serves on the JPT Editorial Committee,
SPE 180818 Proppant Management: A
having served as the Hydraulic Fracturing feature editor from 2006 to 2011, and on New Challenge To Develop Unconventional
the SPE International Awards Committee, and he has served as a reviewer for SPE Reservoirs in Argentina by J.C. Bonapace,
Production & Operations. He can be reached at simon.chipperfield@santos.com. Halliburton

JPT • JULY 2017 69


Enhancing Well Performance by
In-Stage Diversion in Unconventional Wells

D evelopments in nondamaging,
degradable diverters with
outstanding plugging efficiency
20,000
18,000 Test 24: Diverting Agent 1, 100 mL/min at 0.5 lbm/gal
Test 25: Diverting Agent 2, 100 mL/min at 0.5 lbm/gal
have opened new opportunities for 16,000

Pressure Drop (mbar)


protecting existing fractures by 14,000
plugging them and then fracturing
12,000
zones that were previously bypassed
because of inefficient zone coverage 10,000
or refracturing zones that were 8,000
inefficiently fractured initially. With
6,000
multistage operations becoming the
industry norm, operators need easily 4,000
deployable diversion technologies 2,000
that will protect previously stimulated 0
perforations and enable addition of 0 200 400 600 800 1000 1200 1400
new ones. This paper reviews several Volume (mL)
aspects of the use of in-stage diversion.
Fig. 1—Laboratory pressure-differential chart for diversion experiments with
Introduction 5-mm slot opening.
to Degradable Diverters
Polymer-based degradable diverters are The suite of degradable diverter prod- that can withstand differential pressures
temporary materials that are useful in ucts consists of polymers of varying up to and exceeding 8,000 psi and yet
some oil and gas operations, primarily chemistries that provide good block- can completely degrade in a controlled
to enable fluids to flow into areas of the ing and sealing when applied to the amount of time after the completion of
reservoir where fluid dynamics would well but that can also degrade across the intervention.
normally exclude them. While standard a wide temperature range to monomer Two major mechanisms control the
mechanical diverters work well for zonal species that will be nondamaging to success of the diversion process: jam-
isolation, they must be physically re- hydrocarbon-bearing formations. Diver- ming and plugging. In the first step of
moved from the well after the workover sion applications with degradation times the diversion process, a stable jammed
job has been completed. between a few hours and a few days in structure should be formed that is main-
Degradable diverters have performed temperatures from 80 to 325°F can be ly controlled by larger particles. This
an important role for many decades, but achieved by the selection of appropriate structure will form the base for an ef-
they cannot meet operational require- polymer chemistry. fective plugging mechanism. During
ments to stay intact for weeks or even Despite the unique design of these plugging, the remaining flow paths in
hours. Perforation balls or degradable various polymers, the success of apply- the jammed structure are minimized by
ball sealers will fall away from perfora- ing this technology in the field for use as smaller particles for efficient pressure
tions without continuous application of a temporary diverter is heavily depen- buildup and fluid diversion. A strong di-
pressure. Rock salt and flakes will dis- dent on sound engineering and geome- version plug can be created with the ma-
solve after a few hours. High tempera- chanical design that enables the creation terials at openings larger than the larg-
tures degrade the material faster. of a seal over existing flow pathways est particles. By use of modeling engines
and experimental and field verification,
different scenarios have been investi-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
gated and modeled to optimize factors
of paper SPE 180985, “Enhancing Well Performance by In-Stage Diversion in affecting diversion efficiency. The work
Unconventional Wells: Physics and Case Studies,” by F.E. Fragachán, M. Pordel flow optimizes engineering-design pa-
Shahri, D.M. Arnold, A.G. Babey, and C.S. Smith, Weatherford, prepared for rameters with data unique to each shale
the 2016 SPE Argentina Exploration and Production of Unconventional Resources play (e.g., depth, mechanical proper-
Symposium, Buenos Aires, 1–3 June. The paper has not been peer reviewed. ties, and fracture-breakdown pressures)

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

70 JPT • JULY 2017


to provide robust plugging and jamming can be enhanced significantly by bet- simulations enable thorough assessment
guidelines for field operations. ter understanding the underlying mech- and evaluation of diversion effectiveness.
Fig. 1 shows the relative differential anisms and optimizing the parameters
pressures that can be achieved in the affecting the jamming stability and ef- Well-Performance
laboratory by use of a simple pressure ficiency. This example shows that, on Optimization
cell containing carbonate slots and a the basis of engineered design, maxi- The candidate-selection process starts
high-performance liquid chromatogra- mum pluggable perforation size can be with data collection, including wellbore-
phy pump. While flowing at a constant increased to five times the mean parti- integrity information; well production
rate of 100 mL/min with a loading of cle size. histories; completion details; drilling re-
only 0.5 lbm/gal of diverter, high differ- Once the successful jammed structure ports; and geological, geomechanical,
entials across the diverter plug could be is in place, it should be plugged for effi- and petrophysical logs. Data are then
achieved by use of a core with a 5-mm cient pressure buildup and fluid diver- validated and quality checked, which
opening. The figure also shows that the sion. On the basis of data specific to the could include a 60-day flow metering.
differential-pressure response varies on fracturing job, engineering-design pa- Next is the multistage screening pro-
the basis of diverting-agent properties, rameters (e.g., particle concentration, cess, which checks a large number of
so it is imperative that good engineering size distribution, mechanical properties, fractured wells for optimal operational
design be used to achieve the diversion and fluid rheological properties) can be conditions and performance diagnostic
efficiency needed. optimized to reach the pressure buildup plots. This initial, basic-diagnostic stage
Successful diversion can be created by required to effectively divert and create provides a qualitative assessment for po-
understanding the jamming and plugging new fractures. This can be achieved by tential productivity increase and ensures
mechanisms that occur at the entrance of running coupled CFD/DEM simulations that the wells selected are in a condition
the flow path. The understanding of the for actual-case scenarios or by use of to withstand the stage-isolation process.
physics of this operation enables mod- operational guidelines generated on the In-treatment diversion, in which the
eling the system so as to use the mini- basis of different approaches. treatment design is divided into sched-
mal amount of material to create a seal Simulations can capture particle/ uled portions, has become fundamen-
that can withstand high pressure differ- particle interaction and particle trans- tal for effective zone coverage and in-
entials even at flow-path openings that port as well as fluid diversion and pres- creasing production. Plug-and-perforate
are three to five times the mean particle sure buildup required to design a suc- treatments are geared toward optimal
size of the larger particles. Many com- cessful diversion process; therefore, operational efficiency, but improper
plex factors affect the efficiency of di-
version, and they can all be adjusted to
achieve minimal flow into highly conduc- ONE POSITION FOR PROFESSOR ON PPL CHAIR
tive flow paths. at MEHRAN UNIVERSITY OF ENGINEERING & TECH, JAMSHORO
Different parameters affect the sta- 0HKUDQ 8(7 KDV VLJQHG DQ DJUHHPHQW ZLWK WKH 3DNLVWDQ 3HWUROHXP /LPLWHG IRU WKH
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bility and success of the jamming pro- 7KH8QLYHUVLW\LVORRNLQJIRUDKLJKO\G\QDPLFVHOI-PRWLYDWHGDQGUHVXOWRULHQWHGLQGL
cess. One of the approaches used to YLGXDOZKRFRXOGSXUVXHDFKDOOHQJLQJSRVLWLRQRIWKH 33/&KDLUZLWKWKHIROORZLQJ
optimize these parameters is investi- UHVSRQVLELOLWLHV
gation of the probability of creating a x +HOSDQGVXSSRUWWRPDLQWDLQWKHTXDOLW\RIXQGHUJUDGXDWHDQGSRVW-JUDGXDWHSUR
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stable jammed structure. By use of cou- UHVHDUFKDFWLYLWLHV
pled computational-fluid-dynamics/ x 2UJDQL]HMRLQWUHVHDUFKSURMHFWVRIWKHQDWLRQDOLQWHUHVWLQSHWUROHXPHQJLQHHULQJ
discrete-element-method (CFD/DEM) x 'HYHORSVWURQJOLQNDJHEHWZHHQWKH8QLYHUVLW\DQG3HWUROHXP,QGXVWU\
simulations, the effect of different pa- x &RRUGLQDWHZLWKWKHVLPLODU,QVWLWXWLRQVZLWKLQWKHFRXQWU\WRVKDUHNQRZOHGJH
rameters on the probability of jamming 4XDOLILFDWLRQDQG([SHULHQFH
can be quantified, depending on spe- x 3K'LQ3HWUROHXP(QJLQHHULQJIURPWKHUHFRJQL]HGIRUHLJQ8QLYHUVLW\
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ent scenarios. Different properties (e.g., x &DSDELOLW\WRLQWHJUDWHXQGHUJUDGXDWHDQGSRVWJUDGXDWHSURJUDPVRIWKH,QVWLWXWHLQWR
particle shape, mechanical properties, LQGXVWULDOSDUWQHUVKLS
frictional properties, size distribution, x 3URYHQOHDGHUVKLSDELOLW\ZLWKH[SHULHQFHLQUHVHDUFKSURMHFWVXSHUYLVLRQSODQQLQJ
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hance the jamming probability for high- +RZ WR $SSO\ $SSO\ZLWKFRYHULQJOHWWHULQFOXGLQJGHWDLOHGFXUULFXOXPYLWDHOLVWRISXEOL
er diversion efficiency. FDWLRQV FRS\ RI GHJUHHVFHUWLILFDWHV WZR UHFHQW SDVVSRUW VL]H SKRWRJUDSKV DQG D VKRUW VWDWH
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ing size (i.e., perforation size) up to two 0HKUDQ8QLYHUVLW\RI(QJLQHHULQJ 7HFKQRORJ\-DPVKRUR6LQGK3DNLVWDQ
times the mean particle size. Jamming 7HOHSKRQH  )D[  (PDLOGLULSQJ#DGPLQPXHWHGXSN

JPT • JULY 2017 71


zonal coverage during treatment can lead perforation scheme rather than an en- Conclusions
to a reduced per-perforation contribu- gineered approach. Increasing proppant The diverter materials and technol-
tion to overall production. volume, shrinking the interval, or add- ogy described in the complete paper
With advancements in horizontal ing more stages can increase costs or re- are designed to achieve the highest di-
drilling, there has been a dramatic shift duce efficiency, but degradable mechan- version efficiency and pressure build-
in the industry to an increased focus on ical diverters can maintain the current up. State-of-the-art numerical simula-
optimizing both operational and reser- design while increasing zonal coverage. tions are used to better understand the
voir production efficiency. Although op- The success of a hydraulic-fracturing process controlling fluid diversion and
erational efficiency has been improving operation depends on maximizing the pressure buildup. These models are cal-
continually through the use of multiple contact between the fracturing fluid and ibrated against experimental data and
well pads and zipper-fracturing oper- intact rocks. To achieve this goal, existing field data to improve the design of diver-
ations, production efficiency can still fluid paths must be efficiently plugged to sion jobs. The major mechanisms con-
be improved. In conventional vertical divert the fluid toward intact rock with trolling the success of the diversion pro-
wells, the entire stimulation treatment sufficient energy to create new fractures. cess are jamming and plugging. In the
often focuses on one interval, whereas In addition, the plugging agent should first step of the diversion process, a sta-
geometric planning of horizontal wells degrade over time from a solid state into ble jammed structure should be formed.
often implements multiple perforation a clear, nondamaging liquid, which elim- This structure will form the base for an
clusters over a length of wellbore. Re- inates the need for mechanical remov- effective plugging mechanism. During
search has shown that in all major US al after intervention. Traditionally, fluid plugging, the existing flow paths in the
shale basins, perforation has contribut- diversion has been used to plug existing jammed structure are minimized for an
ed between 60 and 80% to production, perforations. This methodology also can efficient fluid diversion. Use of modeling
meaning that there are understimulated be applied to the fracturing operation, engines enables investigating different
perforation clusters. Several studies in- to plug existing natural fluid paths, such scenarios to optimize factors affecting
dicate that, within the major US shale as fissures and natural fractures, and to diversion efficiency. The work flow de-
basins, 10 to 35% of clusters may be un- maximize fracturing-fluid contact with scribed in the complete paper optimiz-
productive. The reasons for this can in- the target rock. es engineering-design parameters with
clude inadequate treatment design, im- A diversion case study in the Eagle data unique to each shale play, to provide
proper perforation scheme, excessive Ford shale is provided in the com- robust plugging and jamming guidelines
interval length, or use of a geometric plete paper. for field operations. JPT

SPE Artificial Lift Conference and


Exhibition—Americas
28–30 August 2018
The Waterway Marriott and Convention Center
The Woodlands, Texas, USA
www.spe.org/go/shareartificial-lift

Call for Papers is Now Open!


Submit your proposal by 24 October 2017

“Share your technical advancements and


gain exposure for your work among key
players in the E&P industry.”

Greg Stephenson, ConocoPhillips


Program Committee Chairperson

72 JPT • JULY 2017


Production Metrics To Predict Long-Term
Performance of Unconventional Wells

I n unconventional plays, comparing


the effect of different completion
designs or well-management strategies
5,000,000

4,500,000
R2=0.99

on well performance remains a


challenge because of the relatively 4,000,000

720-Day Gas Production (Mcf)


brief production history and lack
3,500,000
of long-term field analogs of these
plays. This study examines various 3,000,000
production durations as potential
candidates for reliable indicators of 2,500,000
well quality. The results show that
2,000,000
predictions of midterm performance
begin to be reliable only near 180 days 1,500,000
of cumulative well production. This
study used actual daily production data 1,000,000
to confirm that 30- and 90-day initial
500,000
production are not correlated strongly
to well actual performance in the 0
2-year range. 0 500,000 1,000,000 1,500,000 2,000,000 2,500,000 3,000,000

360-Day Gas Production (Mcf)


Introduction
It has been a common practice to quan-
Fig. 1—360-day production data plotted against 720-day gas production.
tify performance of unconventional
wells through their 30-day initial pro-
duction for purposes of information for volume of the first 30 days of nonzero this data set to test the accuracy of their
the media and in investor presentations. wellhead gas production for the well, assumptions, which were as follows:
The authors’ experience has been that whereas “condensate IP-90” refers to ◗ 30-day wellhead gas production
the 30-day initial production often does the total volume of the first 90 days is a poor predictor of long-term
not necessarily quantify a well’s poten- of nonzero condensate production for gas production.
tial. The goal of this study is to compare the well. ◗ 90-day wellhead gas
various production-duration periods to production is a more-accurate
identify which can most accurately fore- Study Description predictor of long-term
cast longer-term production. This study and Assumptions production than is 30-day
tests different production durations by A data set of 676 unconventional pro- gas production.
use of actual well-production history ducing wells for the Utica play was ◗ 180-day gas production is not
from the Utica play in Ohio, USA. The used to conduct this study. The authors significantly better than 90-day
term “IP-nnn” in the paper refers to began the study with several assump- gas production as a predictor of
a specific number of days of nonzero tions based on anecdotal observations long-term gas.
production for the well; for example, from the early days of production in the ◗ 360-day gas production and
“wellhead gas IP-30” refers to the total play, with the goal of eventually using 720-day gas production are
equivalent as gas-production-
quality indicators.
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
◗ Correlations of 30-, 90-, and
of paper SPE 184817, “Optimal Production Metric To Predict Unconventional Wells’ 180-day condensate production
Long-Term Performance,” by Edward Ifejika, Bertrand De Cumont, and Nommie to long-term condensate
Kashani, Total, prepared for the 2017 SPE Hydraulic Fracturing Technology production are significantly
Conference and Exhibition, The Woodlands, Texas, USA, 24–26 January. The paper poorer than the equivalent for
has not been peer reviewed. gas production.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JULY 2017 73


REGISTER NOW!
120,000
Explore offshore innovations and share
R2=0.99

360-Day Condensate Production (bbl)


a lifetime of learning with E&P experts.
100,000

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40,000

20,000

0
0 10,000 20,000 30,000 40,000 50,000 60,000

180-Day Condensate Production (bbl)

OTC BRASIL 2017


AN E VENT ORGANIZED BY IBP AND OTC
120,000
R2=0.98
720-Day Condensate Production (bbl)

100,000
24-26 October 2017
Riocentro, Rio de Janeiro, Brazil
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go.otcbrasil.org/JPT

60,000

40,000

Transforming Today to Power


20,000
the Solutions of Tomorrow

0
0 10,000 20,000 30,000 40,000 50,000 60,000

180-Day Condensate Production (bbl)

Fig. 2—180-day production data plotted against 360- and 720-day condensate
production.
New this Year! OTC Brasil
held alongside Rio Pipeline.
Methodology efficient (R2) for each comparison.
Register today and access two All 676 wells have at least 30 days of The process was carried out for both
exhibitions at one low price. production history; 669 have 90 days wellhead gas production and conden-
of production history, 628 have 180 sate production.
days of production history, 537 have
360 days of production history, and Results
247 have 720 days of production histo- As described in a series of figures includ-
ry. To test the previously described as- ed in the complete paper, it was dem-
sumptions, the authors applied a basic onstrated that 30 days is not a strong
regression-line technique to the pro- predictor for longer-term wellhead gas
duction data, testing each production- production (360 and 720 days). One-
interval predictive capacity against all hundred-and-eighty days is a significant-
longer intervals and plotting the re- ly better predictor of longer-term pro-
sults and generating a correlation co- duction than the 30- or the 90-day value.

#OTCBrasil
JPT • JULY 2017
Fig. 1 shows an R2 value of 0.99, indicating that 360-day
gas production and 720-day gas production are essentially
equivalent as gas-production-quality indicators. Next, the
authors repeated this process with wellhead condensate pro-
duction in place of gas, starting with 30-day wellhead con-
densate plotted against 90-, 180-, 360-, and 720-day con-
densate production. They observed 30 vs. 90 days, 30 vs. 180
days, 30 vs. 360 days, and 30 vs. 720 days, providing respec-
tive R2 values of 0.93, 0.88, 0.87, and 0.86, which is a sub-
stantially better correlation than that observed for wellhead
gas at 30 days.
Further work revealed that, as before, the 90-day conden-
sate production is a better predictor of long-term condensate
production then the equivalent period is for wellhead gas.
Fig. 2 shows that 180 vs. 360 days provides an R2 value of
0.99, while 180 vs. 720 days provides a 0.98 correlation, in-
dicating that 180-day condensate production and 720-day
condensate production are essentially equivalent as conden-
sate production-quality indicators.
Furthermore, it was discovered that 360-day and
720-day condensate production are essentially equivalent as
condensate-production-quality indicators.

Summary
1. 30-day wellhead gas production is a poor predictor of
long-term gas production. Confirmed R2 coefficient is
very low for 360- and 720-day production.
2. 90-day wellhead gas production does not yield a
significantly higher R2 coefficient.
3. 180-day gas production is actually significantly
better than 90-day gas production as a predictor of
long-term gas.
4. 360-day gas production predicts 720-day gas
production effectively; a year of production gives a
reliable forecast of the midterm behavior of the well.
5. 30-, 90-, and 180-day condensate production correlate
better to longer-term condensate production than does
equivalent gas production for the same interval, an
unexpected result.

Conclusion
The industry widely uses IP-30 as an indicator of well per-
formance, for shale gas and tight oil wells. This study shows
that on Utica, 180-day wellhead gas production would be
recommended as a minimum interval for a reliable well-
performance assessment. The authors also believed that, be-
cause of the physical phenomena affecting condensate pro-
duction in the first 6 months of a well’s life on Utica (from
crossing dewpoint pressure to variable unchoking practices),
wellhead condensate production would be harder to predict
than wellhead gas. This was revealed to be untrue: 180-day
cumulative production is a reliable indicator of well perfor-
mance for both gas and condensate wellhead production
on Utica. JPT

JPT • JULY 2017


Northern Territory Unconventional Resources:
A Regulatory Perspective

T he production of conventional
onshore oil and gas in Australia’s
Northern Territory began in 1983
from the Palm Valley Field (gas) in
the Amadeus Basin. Until 2010, the Potable Freshwater Aquifer
industry relied on conventional oil and
gas development technology, but, in Well Casing Strings and Cement
recent years, the focus of the industry
has shifted to unconventional-resource
exploration. This paper outlines the
key issues that must be addressed from
a regulatory perspective in regard
to the development of an onshore
Vertical Well Section
unconventional-gas industry in the Stratigraphical Layers
Northern Territory.

Introduction
In the Northern Territory, the Depart-
ment of Mines and Energy (DME) is the
agency responsible for regulating the Openhole Section
exploration and production of oil and Horizontal With Perforations for
Well Section Fracture Stimulation
gas and the administration of petroleum
tenures and petroleum pipelines on-
Hydrocarbon Zone
shore and in designated coastal waters
up to 3 nautical miles seaward from the
Territorial Sea Baseline of the Northern
Territory. The DME’s role is to ensure
that best-practice regulatory principles
are applied for the sustainable and safe Fig. 1—Profile of a typical horizontal hydraulically fractured well.
exploration and production of natural
resources in the Northern Territory. only in producing fields in the Amadeus the Dingo Field began producing gas. In
In the Northern Territory, hydraulic Basin. In the McArthur, Bonaparte, South 2015, 3,703 MMscf of gas was produced
fracturing has taken place since 1967, Georgina, and Pedirka Basins, explora- from the three fields.
mainly as a process to enhance hydrocar- tion activities are ongoing.
bon production from conventional res- Onshore Northern Territory oil pro- Current Northern Territory
ervoirs with vertical wells. Since 2011, duction comes from the Mereenie and Onshore Petroleum
however, hydraulic fracturing has been Surprise Fields. Until November 2015, Regulatory Framework
carried out during exploration for un- onshore gas production in the Northern The Northern Territory Petroleum Act
conventional hydrocarbons. Until now, Territory came from the Mereenie and is the principal existing legislation regu-
developmental drilling has taken place Palm Valley Fields. In December 2015, lating oil and gas exploration and pro-
duction. The DME currently uses the
Schedule of Onshore Petroleum Explora-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
tion and Production Requirements (re-
paper SPE 182404, “Unconventional-Resources Exploration and Development in the ferred to here as the Schedule) to regu-
Northern Territory—Challenges From a Regulator’s Perspective,” by M. Rezazadeh, late petroleum activities; this guideline is
J. van Hattum, and D. Marozzi, Northern Territory Department of Mines and similar to that which Western Australia
Energy, prepared for the 2016 SPE Asia Pacific Oil and Gas Conference and Exhibition, previously used. In 2015, Western Aus-
Perth, Australia, 25–27 October. The paper has not been peer reviewed. tralia replaced the Schedule with its

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

76 JPT • JULY 2017


Petroleum Resource Management and Administration Regula-
tions. The Schedule is used to provide requirements to regulate HOST
and audit all petroleum activities.
Before granting approval for specific activities, DME re-
fers all activities that trigger certain criteria to the Northern
Territory Environmental Protection Agency (NTEPA) for as-
sessment. At the same time, the operator needs to determine
whether a self-referral to the federal government for assess-
ment under the Environment Protection and Biodiversity Con-
servation Act is required.
Supported By
The operator must submit an Environment Management Plan
(EMP) and a technical work program. The DME’s assessment
and approval process includes assessment of the EMP and the
technical work program. The assessment of the EMPs is focused
on the comprehensive risk assessments and implementation of
management plans to mitigate the risks to “as low as reasonably
ONE GLOBAL INDUSTRY. ONE CITY.
practical” (ALARP). ONE MEETING PLACE.
Concurrent with the DME’s assessment of the technical work
program, the EMP and all other supporting documents are re-
ferred to the NTEPA for consideration. The NTEPA may deter-
mine that there is sufficient environmental risk and require the
lodgment of a notice of intent under the Environment Assess-
ment Act, thereby triggering a formal environmental-impact-
PROJECTED FOR ADIPEC 2017
assessment process.
Where project approval is granted to an operator, an EMP
summary must be lodged for public disclosure on DME’s web- 135,000 100,000+
site. Recently enacted Petroleum (Environment) Regulations Gross sqm Attendees
require the full EMP to be published.
After granting the exploration permit to the proponent, the 180+ 900+
proponent needs to perform several studies and activities to
Conference Sessions Speakers
explore the petroleum leads and prospects and prove the re-
sources within that permit.
28 2,200+
Seismic Surveys Country Pavilions Exhibiting Companies
2D- and 3D-seismic acquisitions are required to identify the
leads and prospects within the exploration permit. Proponents
are required to seek approval before conducting seismic sur- 10,000+ 22 15
veys. To obtain the approval, the proponent must provide rel- Conference Delegates NOCs IOCs
evant documents to the DME (these are outlined in the com-
plete paper).
WHY ADIPEC?
Well Construction
Purchasing Power - Over US $9 billion of contracts were
The integrity of wells is a primary focus of the DME’s assess-
signed during the 4 days of ADIPEC. With 81% of attendees
ment and compliance. The Schedule addresses well design, either a decision maker, purchaser or influencer, ADIPEC delivers
construction, standards and controls, and operational-safety real business opportunities.
and well-integrity requirements.
Knowledge Exchange - With over 900 speakers from around
As part of its formal assessment process, and before grant- the world and over 180 sessions, ADIPEC provides one of the
ing approval, the DME requires particular operational docu- most comprehensive conference programmes in the world.
ments to be submitted. These documents include the work
International Perspective - 22 NOCs, 15 IOCs and
program and several management plans including details re-
28 international country pavilions along with 2,200+ exhibiting
lating specifically to well designs, standards, control, and op- companies make ADIPEC unrivalled.
erational safety. The assessment process, which includes “re-
fusal triggers,” ensures that the operator addresses a number
of critical operational and well-integrity issues described in BOOK YOUR STAND NOW
the complete paper. adipec.com/bookastand
Fig. 1 is a typical illustration of a well drilled horizontally
into a shale formation; multiple stages of hydraulic fractur-
ing have been conducted through the horizontal section of the Host City Official Media Technical Conference ADIPEC
Partner Organiser Organised By

JPT • JULY 2017


well. In accordance with DME require- temporary suspensions, and all suspen- ulatory system is too slow, the public
ments, the aquifers have to be isolated sions are to include the installation and (and investors) may lose confidence in
by a minimum of three casing strings validation of a minimum of two perma- the regulator’s ability to manage risks
cemented to surface where possible. nent barriers. Suspension applications and effects.
In some cases, operators then need to are categorized as either drilling sus- The experience in the Northern Ter-
gather geomechanical data in order to pensions or production suspensions. A ritory has seen considerable optimism
have a better understanding of the res- drilling suspension is one in which the about resource potential. However, the
ervoir’s geomechanical behavior during well is to be suspended without a down- growth in exploration activity has not
hydraulic-fracturing operations. hole completion installed; a production been sustained because of the dramatic
suspension is one in which the well is to decline in oil prices. The threat of a mor-
Hydraulic Fracturing be suspended with a downhole comple- atorium on hydraulic fracturing has an-
After completion of the well construc- tion installed. ecdotally caused several explorationists
tion, the proponent may decide to stimu- For decommissioning of a well, pro- to curtail exploration programs or defer
late the formation by conducting hydrau- ponents must comply with established them until further clarity is established
lic fracturing for the purpose of appraisal requirements, including the installation on the practice of hydraulic fracturing.
of the target reservoir or for the en- and validation of a minimum of two per- While a moratorium provides an op-
hancement of production. Proponents manent downhole barriers. portunity to develop regulatory systems
must provide a series of requirements and legislation, this can be successful
when seeking approval for hydraulic- Challenges From only if there is a driving vision support-
fracturing operations; these require- a Regulator’s Perspective ed with the required resources to imple-
ments are detailed in the complete paper. In March 2016, the DME released a ment the necessary changes to sustain-
draft  of its Petroleum (Environment) ably accommodate the new industry in
Well Suspensions, Regulations. In keeping with the recom- the future.
Decommissioning, mendations and findings from a pre-
and Rehabilitation ceding study intended to inform the Implementing a Robust and Flexi-
Proponents cannot commence suspen- draft, the new regulations embrace ble Regulatory Framework That Pro-
sion or decommissioning without an ap- a number of key principles that will vides Certainty. The Northern Terri-
proval. The Schedule does not allow for enable a sustainable unconventional- tory has embarked on transforming
resource industry in the Northern Ter- its petroleum legislation from pre-
ritory. First, all petroleum activities scriptive rule-based regulation to risk-
must meet the principles of ecologi- based and outcome-focused regula-
Technical Papers cally sustainable development. Second, tion. Objective-based regulation is
all risks and effects must be reduced to preferred over “prescriptive” regula-
a level that is ALARP and acceptable. tion because the focus is on outcomes
The complete SPE technical
Finally, the proponent of the activity and understanding of risks, rather than
papers synopsized in this must be able to demonstrate that effec- the specific process or approach taken
issue are available free to tive engagement has taken place with to achieve the outcome. Objective-
SPE members for 2 months affected stakeholders. based regulation allows interest holders
at www.spe.org/jpt. While the principles and regulations to  adopt environmental-management
now provide a robust framework, there practices and technologies best suited
remain a number of challenges to be to individual-company circumstances,
Subscriptions overcome to ensure that the framework activities, and locations, subject to dem-
can deliver on its promise to regulate a onstrating that all environmental risks
Address Change: sustainable onshore oil and gas sector in and effects are reduced to a level that is
the Northern Territory. ALARP and acceptable.
Contact Customer Services Unconventional-resource develop-
at +1.972.952.9393 or The Evolution of Regulatory Systems. ment has seen some very diverse poli-
+1.800.456.6863 (toll-free)
A variety of problems can occur in the cy approaches within different Austra-
evolution of regulatory practice. Some lian states and the Northern Territory.
to notify of address change
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or make changes online at unconventional-resource exploration with the National Harmonized Regula-
www.spe.org/members/ before the industry has a chance to de- tory Framework for Natural Gas for Coal
update. velop and the public has a chance to be- Seams by the Standing Council on Ener-
come familiar with the industry. Con- gy and Resources. However, the frame-
Subscriptions are USD 15
versely, unsustainable rapid expansion work adopts high-level principles that
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overwhelm the applicable regulatory tion for each of the respective states to
system. When development of the reg- become enforceable. JPT

78 JPT • JULY 2017


TECHNOLOGY FOCUS

CO2 Applications
Sunil Kokal, SPE, Principal Professional, Saudi Aramco

Carbon dioxide (CO2) continues to gar- Sequestration of CO2 poses ◗ Biological-activity enhancement
ner a lot of media and technical atten- ◗ Mineralization or permanent
tion—both good and bad. I want to look significant challenges. Each sequestration in cements
at the global big picture of CO2, more and every one of us How much of the emitted man-made
specifically its uses and applications. CO2 can be used with these applications?
Global emissions of CO2 result-
is obligated to do our small It is only a very small fraction—by some
ing from the use of fossil fuels amount part in ensuring that we estimates less than 1%.
to approximately 35 billion tons per address these challenges Another point to note is that, among
year. How much of this can we cap- these highlighted uses, CO2 enhanced
ture? How much can we store or seques- to the benefit of mankind. oil recovery (EOR) is by far the most
ter? And, perhaps the most important dominant application. We should all
question: How much will it cost and play our part in addressing and reduc-
who will pay? has to be CCUS where the “U” stands ing the challenges associated with the
It is the last question that needs some for “usage.” current applications and, most impor-
attention and discussion. Anyone con- So what are some of the current uses tantly, in developing cost-effective
versant with CO2 will quickly tell you of CO2? They include new CO2 use and sequestration tech-
that pure sequestration will be diffi- ◗ CO2 for enhanced oil and gas nologies. Sequestration of CO2 poses
cult and challenging because there recovery significant challenges. Each and every
are no revenues. It is an area that all ◗ Commercial use in the fertilizer, one of us is obligated to do our small
mankind should work on. In the short polymer, beverage, and liquid-fuel part in ensuring that we address these
term, carbon capture and storage (CCS) industries challenges to the benefit of mankind.
Some of the papers that follow address
these challenges through demonstra-
Sunil Kokal, SPE, is a principal professional (senior adviser) and a
tion projects. SPE is perfectly placed
focus-area champion of enhanced oil recovery on the Reservoir
Engineering Technology team at the EXPEC/Advanced Research
in terms of providing best practices
Center at Saudi Aramco in Dhahran, Saudi Arabia. Since joining and a platform for sharing the develop-
Aramco in 1993, he has been involved in applied research projects ment and deployment of these innova-
on enhanced/improved oil recovery, reservoir fluids, hydrocarbon tive technologies. JPT
phase behavior, crude-oil emulsions, and production-related chal-
lenges. Currently, Kokal is leading a group of scientists, engineers,
and technicians to develop a program for CO2 EOR and to conduct appropriate studies
and field demonstration projects. He has authored or coauthored more than 100 techni-
Recommended additional reading
cal papers and authored the chapters on Crude Oil Emulsions and Reservoir Fluid at OnePetro: www.onepetro.org.
Sampling for the revised edition of the SPE Petroleum Engineering Handbook (2006). IPTC 18843 Galvanizing Stakeholder
Kokal has served as associate editor for the Journal of Petroleum Science and Support for CSS by W. Maas, Shell, et al.
Engineering and SPE Reservoir Evaluation & Engineering. Earlier, he served on the SPE 185033 Permanently Sequester
Editorial Review Board of the Journal of Canadian Petroleum Technology. Kokal received Anthropogenic CO2—Through Hydraulic
the 2012 SPE DeGolyer Distinguished Service Medal, the 2011 SPE Distinguished Service Fracturing by M.M. Reynolds, Ferus,
Award, and the 2010 SPE Regional Technical Award for Reservoir Description and et al.
Dynamics, and he attained SPE Distinguished Member status in 2008 for his services to SPE/AFRC 2572863 Innovations in
the Society. He also served as an SPE Distinguished Lecturer during 2007–08. Kokal Carbon Dioxide Capture and Sequestration
holds a PhD degree in chemical engineering from the University of Calgary and a BS for Operations, Engineering, and
degree in chemical engineering from the Indian Institute of Technology. He is a member Technology by Simiyu E. Lilian, Kenyatta
of the JPT Editorial Committee and can be reached at sunil.kokal@aramco.com. University, et al.

JPT • JULY 2017 79


Integrating Enhanced Oil Recovery and
Carbon Capture and Storage: Farnsworth Field

T he Southwest Partnership on
Carbon Sequestration (SWP) is
one of seven large-scale demonstration
bined EOR and carbon-storage projects
using anthropogenic CO2.
The target formation for the CO2-
data for monitoring injected-CO2 move-
ment in the subsurface and verifying
storage security at the surface.
projects sponsored by the US storage study addressed by this paper is During the injection period, primary
Department of Energy. The SWP has a the oil-bearing upper Morrow sandstone, goals are data interpretation, quantifi-
goal of permanently sequestering more informally designated the Morrow  B. cation, and evaluation of potential risks;
than 1 million t of carbon dioxide (CO2) The Morrow Formation at Farnsworth design and development of monitoring,
in an active enhanced-oil-recovery is an incised valley filled with coarse verification, and accounting (MVA) plans;
(EOR) project in a mature waterflood sandstone that has produced more than injection of approximately 190,000 t of
in the Anadarko Basin. Goals of the 19  million bbl of oil and 44 Bcf of gas. net CO2 each year until at least 1 million t
project include optimizing the balance The formation lies at an average depth of net CO2 has been stored; and a contin-
between EOR and storage, ensuring of 7,750 ft and contains rock with per- uous evaluation of characterization and
storage permanence, and developing meability ranging from 10 to 500 md, production data to build and evolve de-
best practices for carbon storage using placing it well within the range needed tailed geologic models to facilitate res-
man-made CO2. for CO2 injection and storage. Prelimi- ervoir simulation and reactive-transport
nary estimates of CO2-storage capacity of modeling and to evaluate caprock integ-
Introduction the Morrow within the Farnsworth Unit rity and security.
The goal of the project is to inject at least (FWU) exceed 25 million t. The post-injection period for the SWP
1 million t of CO2 into an active oil field To date, all CO2 has been delivered FWU project will commence after at least
undergoing EOR over a 4- to 5-year peri- from two anthropogenic sources. Much 1 million t of CO2 has been stored. Dur-
od. All CO2 used in the project is anthro- of this injected CO2 is being trapped per- ing this period, SWP will continue to per-
pogenic and would otherwise be vented manently in the subsurface in the Mor- form MVA activities and track CO2-plume
to the atmosphere. Much of this inject- row B formation. The site operator is movement using in-place facilities and
ed CO2 will be trapped permanently in injecting CO2 in the center well of five- wells; conduct simulation analysis and
the subsurface. A primary objective is to spot well patterns. The project started risk-assessment activities; and make im-
quantify CO2 storage and better under- with three initial patterns in December provements to area and regional models,
stand conditions and characteristics that 2010, and more patterns are to be added as well as CO2-storage estimates.
promote such storage. as CO2 is purchased and more recycled The injection process being used by
CO2 becomes available. As of May 2015, the operator is referred to as a hybrid
Background. The project site is located there were 13 operating patterns. The water alternating with CO2-gas injection
in the Anadarko Basin, a deep structural plan is to have approximately 25 patterns (WAG). An initial “dry” slug (CO2 only) is
basin approximately 70,000 sq miles in in operation. injected during the process followed by
size and primarily located in the north- a “wetter” combination of an increasing
ern Texas panhandle and western Okla- Project Description. The project was ratio of water-to-CO2 WAG cycles as the
homa and extending into eastern Colo- designed to cover three distinct phases flood matures. The slug size may vary,
rado and western Kansas. The basin is a of research: preinjection, injection, and depending on breakthrough time and
mature oil-and-gas-production province post-injection. The preinjection study gas production.
but without access to natural CO2 sourc- compiled and analyzed existing data to
es. These factors combine to make the determine what additional data needed Methods
Anadarko an excellent region for com- to be collected and to establish baseline The SWP work plan was designed
to  establish surface- and subsurface-
monitoring baseline data in FWU pat-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
terns that have not seen CO2, while
paper SPE 180408, “Integrating Enhanced-Oil-Recovery and Carbon-Capture-and- concurrently studying already-active
Storage Projects: A Case Study From Farnsworth Field, Texas,” by Robert Balch, New patterns to aid in tool calibration. Two
Mexico Institute of Mining and Technology, and Brian McPherson, University of patterns in the west region and one in
Utah, prepared for the 2016 SPE Western Regional Meeting, Anchorage, 23–26 May. the east region of FWU were selected
The paper has not been peer reviewed. as focal points of the study. The SWP

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

80 JPT • JULY 2017


Fluid
Chemistry CO2 Injection
Soil/ Self- ±Tracers
Eddy Flux Tracers H2O Potential
Tracers Chemistry
2D/3D
Seismic

Logging

Microseismic

The Podium Is Yours.


Fig. 1—Direct monitoring strategy at the FWU, incorporating numerous surface
and subsurface approaches. USDW=underground source of drinking water.
Take the microphone and give
the gift of knowledge
has participated in drilling, logging, and ervoir (Fig. 1). Deep monitoring efforts through SPE Speaker Source.
coring of three FWU wells and has fo- were designed to track the CO2 plume
Knowledge is one of the most valuable
cused on refining geologic interpreta- and detect any potential migration into
resources in the world. It powers
tions from logs and core tests. unintended areas.
our minds so we can power the world.
One ultimate goal of subsurface char- The deep MVA efforts are combined
acterization and interpretation is the de- with other monitoring activities to facili- Invest in the future of E&P by registering
velopment of a 3D, fully coupled process tate effective simulation results and risk to become a speaker at SPE Section
model of the injection site. assessment for underground sources of and Student Chapter events.
drinking water, the shallow subsurface, Learn more and create your speaker
Monitoring, Verification, and Ac- and the atmosphere. SURƂOHWRGD\DW
counting. The SWP designed a rigor-
www.spe.org/volunteer/speaker-source.
ous direct monitoring strategy to track Modeling and Simulation. The SWP
both the injection operations and the be- uses a suite of numerical simulators to
havior of the CO2 in the subsurface. The understand the complex coupled sub-
MVA program is planned to provide data surface processes associated with inject-
needed to characterize injected CO2 and ing CO2 and water into the FWU for EOR
existing reservoir fluids, including vol- and storage of CO2 but is also develop-
umes of CO2 injected, produced, and re- ing a scientific numerical simulator with
cycled; to characterize fluid migration; fully coupled multifluid hydrologic, heat-
and to identify and quantify any poten- transport, reactive-transport, and geo-
tial release of CO2 or fluids from the res- mechanics capabilities.

JPT • JULY 2017


Risk. The risk-management plan for the installed in the monitoring well below
Farnsworth deployment focuses on two a packer and in the reservoir interval,
primary aspects: (1) programmatic risks, only 500  ft from the new 13-10A injec-
including resource and management tion well. Additional DTS and downhole
risks that may impede project progress sensors were installed in injector Well
or increase cost; and (2) sequestration 13-10A, for the initial CO2 WAG cycle.
(technical) risks inherent to the scien- Surface monitoring for CO2 seepage
tific and engineering objectives of moni- was implemented by establishing 15
toring storage in an active EOR project. groundwater sampling sites in and sur-
A detailed risk-management plan was rounding FWU, and soil CO2-flux mea-
developed, including an effective work- surements were made at 98 sites. Data
flow process. The initial risk registry is from both site types were collected
updated continually to include poten- monthly during the first year and quar-
tial risks for all major activities of the terly after that.

You make the FWU project. SWP has tracked fluid injection and
production for active injectors and pro-
Discussion
difference!
ducers in the FWU since the inception of
Early project goals included develop- CO2 injection. As of 31 December 2015,
ing a basic understanding of site and re- 415 053 t of CO2 had been purchased and
No matter your location, career gional geology, establishing fluid chem- injected, with 294 532 t of CO2 produced
istries, and determining the best sites since 1 October 2013 in the FWU. Of the
stage, or availability, SPE has for surface-monitoring activities. Addi- produced CO2, 266 127 t have been re-
numerous local, global, and virtual tional preinjection planning determined injected, for a net storage since 1 Octo-
volunteer opportunities that need upon which future CO2-injection pat- ber 2013 of 386 695 t of CO2.
a variety of skills, commitment, terns the project would focus. In sup- Collected core and sampled reser-
port of these goals, 98 surface CO2-flux voir fluids were used to perform two-
and perspectives. locations were selected and had baseline phase relative permeability studies for
data collected. The SWP drilled three water/CO2, water/brine, and brine/
Your participation is needed to characterization wells and established CO2 systems.
help shape member programs optimal locations for monitoring wells Each project year, a new iteration of
in which to install a passive borehole- the  geologic model is made and then
and disseminate technical
seismic array, distributed-temperature subsequently used for a variety of
information to E&P professionals arrays, and downhole pressure and tem- simulation studies. Primary and sec-
around the world. perature sensors. ondary production has been history
An initial reservoir model was devel- matched at FWU using a black-oil simu-
Three simple steps will get oped from existing log and core data lator, and a history match of the first 4
and was used to perform preliminary years of CO2 injection/production was
you started. flow simulations for the EOR compo- also accomplished.
nent of the project and to allow for an A new risk-assessment methodol-
1. Join the SPE League of initial estimate of technical risk. Legacy ogy for subsurface carbon storage—
Volunteers core and log data for the FWU were eval- combining polynomial-chaos-expansion
uated for the textural, sedimentological, with response-surface methods to
2. Complete Your Volunteer
and fracture-related features in the unit. quantify uncertainty and generate
Profile In total, three wells were drilled and probability-density forecasts for risks
3. Search Volunteer more than 750 total ft of core was col- specific to carbon sequestration—was
lected from the Morrow B, its primary generated specifically for FWU.
Opportunities seal, and overlying secondary reservoir A key component of the overall study
and seal units. is to account for the ultimate fate of in-
Engage. Support. Contribute. Wells 13-10A, 13-14, and 32-08 jected CO2, because the goal is to se-
were selected for detailed studies. quester carbon permanently during the
Learn more and join us at Well 13-10A was drilled as a new in- EOR process. Overall, more than 93%
www.spe.org/volunteer. jector, leaving Well 13-10 to be repur- of purchased CO2 has been stored. More
posed as a dedicated monitoring well than 894 231 t of CO2 injected as part
with a 16-level microseismic array, and a of the EOR effort in the FWU has been
distributed-temperature survey (DTS) monitored and tracked. Of the volume
for real-time temperature surveys from injected, a total of 827 211 t remains in
surface to reservoir. Bottomhole sen- the formation as stored CO2, through
sors for temperature and pressure were December 2015. JPT

Share your story: #SPElov


JPT • JULY 2017
First CO2-Enhanced-Oil-Recovery
Demonstration Project in Saudi Arabia

A n operator has designed a


demonstration project for carbon
dioxide (CO2) enhanced oil recovery
imum miscibility pressure of the crude
with CO2, swelling and fluid properties of
CO2/oil mixtures, asphaltene precipitation
Area 1 Area 2

(EOR) and has implemented it in one onset and bulk asphaltene deposition, and
of its fields. The main objectives of the oil-recovery potential by use of coreflood-
demonstration project are estimation ing studies. It must be emphasized that
of sequestered CO2, determination of these experiments need to be conducted
incremental oil recovery, and evaluating at reservoir conditions with live reservoir Area 3

the risks and uncertainties involved, fluids and supercritical CO2; otherwise,
including migration of CO2 within the the data have limited value at best.
reservoir and operational concerns. It
Fig. 1—Streamline pattern in the field
is estimated that approximately 40% Simulation Studies. The reservoir se-
selected for pilot location.
of the injected CO2 will be sequestered lected for CO2 injection is a Jurassic car-
permanently in the reservoir. bonate reservoir, and the area selected is A 17-layer, dual-porosity, dual-
in a downflank, flooded part of the field. permeability (DPDP) black-oil dynam-
Project Design The selected area has been on peripheral ic-simulation model was used initially.
Conceptual Road Map and Screening water injection for more than 50 years The black-oil dynamic model had been
Studies. Given the relatively light nature and has been well-waterflooded because history matched to past performance of
of crude oils and generally high reservoir of its proximity to the peripheral injec- the waterflood. Because CO2-flood pre-
pressures in Saudi Arabia, CO2 injection tors. Approximately 40 MMscf/D of rela- dictions require compositional simula-
is a viable recovery method, especially in tively pure CO2 was available from a gas tions, the black-oil model was convert-
flooded reservoirs. An initial screening plant approximately 85 km from the pilot ed to its DPDP-compositional-model
highlighted several good candidates for site. The slimtube data show that the equivalent. A refinement in the vertical
CO2 injection. A mature, waterflooded minimum miscibility pressure is lower layers was necessary to better describe
part of a large oil field with a carbonate than the reservoir pressure, indicating CO2 performance in the reservoir. The
reservoir was selected as a candidate for that the CO2 will develop a miscible dis- 17-layer model, therefore, was refined
CO2 injection. Further studies were con- placement in the reservoir at current res- to a 37-layer model and, ultimately, to a
ducted for the candidate reservoir that ervoir pressures. The main objectives of 289-layer model.
included laboratory, feasibility, and de- the simulation study were as follows: Potential areas for a CO2-flood pilot test
tailed reservoir-simulation studies. This ◗ Carry out screening and mechanistic were selected from a streamline pattern of
reservoir has been flooded for decades in studies and find areas suitable for a the current waterflood for the entire field.
a peripheral water-injection mode, and CO2-injection pilot. From the streamline pattern, three ma-
considerable reservoir and production ◗ Assess the amount of CO2 sequestered ture waterflooded areas were selected for
data were available. over the period of the pilot testing. CO2-flood evaluation and consideration
◗ Assess incremental oil recoveries as potential pilot-test sites. The stream-
Laboratory Studies. Two sets of experi- associated with different modes of line pattern and the three areas selected
mental studies must be conducted for any CO2 injection. are shown in Fig. 1. Area  1 appeared to
given CO2-EOR prospect: fluid/fluid and ◗ Optimize the pilot design within be influenced very little by fractures. Area
fluid/rock interactions. The important the reservoir and operational 2 seemed to be influenced moderately by
laboratory experiments include the min- constraints. fractures, and Area 3 appeared to be influ-
enced significantly by fractures.
A large number of simulation runs
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
were performed to understand the fac-
of paper SPE 181729, “Design and Implementation of the First CO2-Enhanced-Oil- tors influencing the amount of CO2 that
Recovery Demonstration Project in Saudi Arabia,” by Sunil Kokal, SPE, Modiu could be stored, the magnitude of incre-
Sanni, SPE, and Almohannad Alhashboul, SPE, Saudi Aramco, prepared for the mental oil recovery, and the timing of the
2016 SPE Annual Technical Conference and Exhibition, Dubai, 26–28 September. The incremental recovery. Simulations were
paper has not been peer reviewed. also run to examine the potential for im-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JULY 2017 83


proved waterflooding through infill drill- Injectors and Producers. The four injec- established methods need to be recon-
ing. All simulations assumed that a max- tors and four producers were designed figured to suit project objectives. All of
imum of 40 MMscf/D of CO2 would be as fit-for-purpose wells for the project. these techniques are discussed in detail
available. The simulations showed that The carbon-steel and cased-hole injec- in the complete paper, and they include
the amount of CO2 sequestered and a tors were perforated at the bottom of the following:
reasonable expectation for incremental the reservoir. The carbon-steel produc- ◗ 4D seismic (time-lapse 3D seismic)
oil recovery for an expanded CO2 flood ers were epoxy coated for corrosion pro- ◗ Interwell chemical-tracer tests
would be best in Area 1. tection, and they were perforated at the ◗ Interwell gas-tracer tests
top of the formation. Of the two observa- ◗ Single-well chemical-tracer tests
Pilot Design. On the basis of the simula- tion wells, the first was open hole and the ◗ Surface gravity measurement
tion sensitivity study, a single large CO2- second was completely cased with non- ◗ Borehole gravity measurement
injection pilot was recommended to be metallic completions. Each of the injec- ◗ Interwell partitioning chemical-
located downdip in Area 1. This test is de- tors was installed with a Coriolis meter, tracer test for remaining-oil
signed to obtain definitive results within and the producers were fitted with a mul- saturation
1 to 3 years, demonstrating the amount of tiphase flowmeter at the wellhead. ◗ Fiber-optic sensors
CO2 sequestered and the amount of mis- ◗ Electromagnetic measurement
cible oil recovery by CO2 injection. There Monitoring and Surveillance
are four injectors, with four producers The main objectives of the monitoring- Implementation
placed updip approximately 2,000 ft and-surveillance (M&S) program are to and Early Observations
from the injectors. A line-drive injection obtain requisite data to evaluate the per- The key milestones that must be achieved
pattern was selected because the water formance of the pilot project and sat- during the implementation and early
injection in the field has been peripher- isfy project key objectives, measure the observation stages include
al. CO2 would be injected at a maximum amount of CO2 sequestered, monitor pre- ◗ Determination of project objectives
total rate of 40 MMscf/D by two of the and post-CO2 remaining-oil saturations, ◗ Determination of the availability
injectors, while water was to be injected understand the recovery mechanisms, of CO2
by the other two wells. After 1 month, track the CO2 plume, monitor inadver- ◗ Selection of a candidate reservoir
the injection would be alternated. In ad- tent out-of-zone CO2 leakage and well- ◗ Selection of a multidisciplinary team
dition, two observation wells were lo- integrity problems, and understand op- of engineers, geoscientists, project
cated between the second injector and its erational challenges. managers, and other professionals
corresponding producer. The data-acquisition plan consists of ◗ Completion of a scoping study to
This pilot was designed to address ◗ Base logs for initial reservoir estimate project economics
the following risks as identified in the characterization ◗ Completion of front-end-
project-risk register: ◗ Routine M&S tools and tests for engineering studies to design the
◗ The CO2-plume movement within time-lapse monitoring (discussed surface and subsurface facilities,
the reservoir and its containment in detail in the complete paper) including the capture plant, wells
◗ The amount of CO2 that will be ◗ Emerging tools and methods infrastructure, and methods of
stored in the reservoir produced-fluid gathering
◗ The extent to which gravity Base Logs for Reservoir Characteriza- Once design and engineering work has
segregation will occur in a line- tion. Base logs for optimal preinjection been completed and funding has been
drive flood reservoir characterization were acquired approved, the construction phase be-
◗ The volume of oil that can be in all the wells. Triple-combination (re- gins. During this stage of the project,
contacted, displaced, and produced sistivity, density, and neutron) logs, a standalone capture plant, processing
◗ Well injectivity of CO2 and water image logs, formation-pressure data, facilities, and wells infrastructure were
during water-alternating-gas and cement-bond logs were acquired in pursued in parallel. Because the con-
(WAG) injection all the wells. Formation samples and struction of surface facilities involves
nuclear-magnetic-resonance and dielec- long-lead-time activities, the wells were
Produced-Fluids Handling. The CO2 tric logs were acquired in all producers drilled ahead of the completion of the
is injected by four new injectors in a and observation wells. Full-wave sonic plants. Once the injectors were drilled,
WAG mode: two wells on water injection data, vertical seismic profiles, and cored water injection commenced in those
and two wells on CO2 injection. The pro- data were acquired in selected wells. wells to keep the reservoir pressure
duced fluids from the four new producers high. Subsequently, when the producers
are routed to a gas/oil-separation plant Emerging M&S Tools and Methods. were drilled, they were put on produc-
through a common trunk line. To keep Most routine M&S tools provide infor- tion with water continuing to be injected
the CO2-produced fluids separate from mation from the wellbore region, but, by the new injectors, in order to obtain
the wider-field produced oil and water, to understand reservoir-property chang- baseline data for oil production before
a standalone high-pressure production es between wells, it is pertinent to de- CO2 injection. The M&S program was im-
trap was designed specifically for the ploy emerging tools, technologies, or plemented, and baseline data from the
project and installed. methods. At the same time, some long- reservoir were acquired. JPT

84 JPT • JULY 2017


Approaches for CO2 Capture and
Sequestration Inspired by Biological Systems

I n this study, several process


alternatives for the permanent
sequestration of carbon dioxide (CO2)
Biomimicking is the imitation of bio-
logical processes in other contexts for
achieving a result not originally pres-
synthesis, which provides a net sink
of H+ ions.
In a large-scale industrial setting, a
as solid carbonates are evaluated. ent in the mimicked biological systems. source of divalent cations (i.e., Ca2+,
Although the formation of mineral While corals need to precipitate car- Mg2+) is required, as well as a mecha-
carbonates is thermodynamically bonate to build their exoskeletons, they nism to preserve the electroneutrality
favorable, it does not occur significantly do not significantly modify the concen- in the process. Seawater contains large
because of kinetic limitations and tration of CO2 in the atmosphere. The concentrations of divalent ions with a
the formation of products that authors propose use of the mechanisms potential to capture all global CO2 emis-
hinder the evolution of the process. for carbonate precipitation relied upon sions for extended periods of time with
In the complete paper, the authors by corals and other organisms to devel- minimal effects on the global concen-
propose biomimicking approaches op a large-scale process for accelerating tration of calcium or magnesium ions
to precipitate solid carbonates while the sequestration of CO2 in the form of in the oceans. Saline aquifers could also
limiting the amount of energy required stable mineral rock. act as sources of divalent ions, as well
or using the byproducts to generate as  silicate minerals.
valuable materials. Process Alternatives
The conversion of CO2 into a miner- Seawater-Sourced Ca2+/Mg2+ for
Introduction al form involves the transformation of CO2 Sequestration. Formation of solid
Permanent sequestration of CO2 as solid gaseous CO2 into ionic form and the mineral carbonates using seawater as
carbonates is a feasible solution to the further reaction of the carbonate ions the primary source of divalent ions, as
increased levels of CO2 in the atmo- (CO32−) with divalent cations [e.g., cal- in the case of corals, results in an in-
sphere. Mineral carbonation—the pro- cium (Ca2+) and magnesium (Mg2+)] crease in the acidity of the water. Con-
cess of capturing CO2 in the atmosphere to form an insoluble precipitate (e.g., sequently, the process must be designed
in the form of solid carbonates through CaCO3). Because the reaction system to mitigate this increased acidity. Be-
the reaction of CO2 with silicates—is a must maintain electroneutrality, an cause Cl− ions are also naturally pres-
spontaneous, thermodynamically favor- exchange of ions is usually required. ent in seawater, removing them either
able process. Unfortunately, the kinetics In the case of corals, the carbonate- as hydrochloric acid (HCl) or as Cl2 will
of natural mineral carbonation is very precipitation reaction occurs in the mitigate acidification.
slow and the process is only significant presence of seawater, which natural- Carbonate precipitation can be cou-
over geological time periods (millions ly contains Ca2+ and chlorine (Cl−) pled with the electrochemical produc-
of years). ions. The Ca2+ ions react with CO32− tion of chlorine gas. Industrial produc-
Accelerated formation of solid car- ions, which are present because of the tion of chlorine is an energy-intensive
bonates is, nonetheless, widely observed reaction of CO2 with water. The pro- process that produces caustic soda (so-
in biological systems, particularly in cess results in the reduction of one dium hydroxide) as a byproduct. In
corals, bivalve molluscs, echinoderms, mole of Ca2+ ions per mole of CO2 re- some areas, the produced soda does not
and foraminifera. These organisms have moved, and the production of 2 moles have a local market and consequently
developed mechanisms to induce and of hydrogen ions (H+), thus main- must be transported over long distanc-
accelerate the precipitation of carbon- taining electroneutrality. To preserve es, adding to the total cost. In these lo-
ates, required for their skeletons, in a favorable pH, however, corals cou- cations, the proposed process might be
natural saline waters. ple the production of H+ with photo- more attractive because only chlorine,
and not caustic soda, is produced as a
byproduct of carbon capture.
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
of paper SPE 180718, “Approaches for CO2 Capture and Sequestration Inspired Land-Based Sourcing of Ca2+/Mg2+
by Biological Systems,” by Z. Ouled Ameur and S. Gupta, Cenovus Energy, and for CO2 Sequestration. Calcium and
Hector De La Hoz Siegler, University of Calgary, prepared for the 2016 Canada magnesium cations can be obtained
Heavy Oil Technical Conference, Calgary, 7–9 June. The paper has not been from land-based rocks. Mineral car-
peer reviewed. bonation is a natural process in which

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JULY 2017 85


calcium and magnesium silicates react etons. These organisms use different and removed before returning the water
with atmospheric CO2 or CO2 dissolved strategies to carry out and accelerate to the sea.
in groundwater to yield calcium car- carbonate precipitation. In the case of A prerequisite for precipitating car-
bonate or magnesium carbonate and corals, calcium transporters are respon- bonates out of seawater is to counter
silica (SiO2). Mining, grinding, and dis- sible for pumping calcium ions against the excess of hydronium cations (H+).
persion of silicates have been proposed their concentration potential, causing In the complete paper, the authors con-
as ways to accelerate mineral carbon- a significant increase in the oversatu- sider and describe three alternatives to
ation. These operations, however, re- ration of calcium. The energy to drive accomplish this goal: by use of a strong
quire significant energy consumption. the calcium transporters is provided base, by use of a weak base, and with the
Leaching of silicates with HCl has the by photosynthesis. help of an electrochemical cell.
potential to reduce energy require- The hydration of CO2 is normally con- Effect of Liquid-Rate/Gas-Rate
ments significantly. sidered the rate-limiting step in the dis- Ratio on the Energy Requirements.
HCl, working in a closed-loop man- solution of CO2 and formation of car- Modifying the liquid-rate/gas-rate ratio
ner, can be used to accelerate the in- bonate ion. In living organisms, the affects both the relative amount of sea-
situ  underground conversion of sili- carbonic anhydrase enzyme catalyzes water required and the energy require-
cates into silica, and the produced the hydration reaction, increasing the ment for pumping, as well as the final
calcium or magnesium brine can then reaction rate 70-fold. equilibrium points and the net ener-
be used for the production of calcium The use of a catalyst is a key to reduc- gy required for electrolysis. It is clear
carbonate or magnesium carbonate ing the size of the CO2-absorption equip- that decreasing the ratio of acidified
at the surface. Dissolution of silicates ment (and associated capital costs) as seawater mass-flow rate (L1) to flue-
with HCl is an exothermic spontane- well as reducing total operating costs. gas flow rate (at final conditions) (G1)
ous process. Because the silicate dis- The carbonic anhydrase enzyme is the improves the overall performance of
solution reaction will occur under- most efficient catalyst known for the the operation, because less energy per
ground, however, it is unlikely that the CO2 hydration reaction in terms of ac- ton of CO2 is required to carry out the
heat of reaction could be harvested. tivity, but the stability of the enzyme electrolysis. Moreover, the amount
Also, because there is no net produc- under industrial operating conditions of seawater required to be transport-
tion of chlorine, the economics of chlo- and the associated costs of the enzyme ed also decreases by decreasing the
rine markets does not have any effect on are unknown. As an alternative, nickel L1/G1 ratio, which will reduce the as-
process viability. nanoparticles have been shown capable sociated pumping costs (both capital
of catalyzing the hydration reaction, but and operational).
Seawater-Based Sequestration the activity level of the nanoparticles is As the L1/G1 ratio decreases, the
There is a growing interest in the use of several times lower than that of the car- amount of CO2 mineralized decreases
water (particularly seawater) as a me- bonic anhydrase enzyme. as a fraction of the total amount of CO2
dium for capturing and sequestering captured. This decrease is caused by the
CO2. Seawater is desirable because of Electroneutrality of the Seawater. fact that the seawater is originally satu-
its supply of cations that are needed for When a gas with a high concentration rated in CO2 and carbonates, and chang-
carbonate precipitation. The dissolution of CO2 (e.g., flue gas) is put into con- ing the final concentration of calcium
of CO2 in water is generally assumed tact with seawater, CO2 will solubilize and magnesium ions (through precipita-
to follow mechanisms provided in the in the water, increasing the concentra- tion) shifts the saturation levels of car-
complete paper. tion of soluble carbon species, and the bonated ions and the solubility of CO2.
concentration of protons (H+). The in- At high L1/G1 ratios (greater than 70),
The Chemistry of Mineralization of creased acidity, however, impedes the more CO2 is precipitated as carbonate
CO2 With Seawater. The current un- precipitation of solid carbonates. In than has been effectively removed from
derstanding of carbonate precipita- fact, the solubility of carbonates in- the flue gas, indicating that part of the
tion in seawater suggests that solid- creases as pH decreases. Once the acidi- CO2 originally in the seawater is copre-
carbonate formation is mediated by the fied water re-enters the environment cipitated. At low L1/G1 ratios (less than
presence of living organisms that either and reaches equilibrium with the pre- 60), more CO2 is removed from the flue
change the redox potential of the water dominant CO2 concentration in the at- gas than is precipitated as solid carbon-
or raise the local concentration of re- mosphere, most of the solubilized CO2 ate, which indicates that the seawater
quired ions through the use of biolog- will come out of solution. This behavior has been enriched in carbonate ions and
ical membranes. The precipitation of results in a zero net carbon sequestra- solubilized CO2.
calcium carbonate and magnesium car- tion, so carbon sequestration cannot be The complete paper also explores
bonate in seawater (pH=8.2) is cat- achieved in this way. To achieve a posi- land-based mineral options, including
alyzed by several life forms that use tive net carbon sequestration using sea- ammonia-assisted precipitation with
those carbonates to build their skel- water, solid carbonates must be formed ammonia regeneration. JPT

86 JPT • JULY 2017


DISTINGUISHED LECTURERS

Distinguished Lecturer Topics


Set for 2017–2018 Season
With speakers from various disciplines and professions, the program focuses on industry trends,
challenges, and technology applications. During the 2017–2018 Distinguished Lecturer season, the
following topics, speakers, and technical discipline areas will be presented. For a complete topic
description and author bios, please visit http://www.spe.org/dl/schedule.php.

Integrated Historical Data Isotropy: A Fatal Assumption Automated Interpretation of


Workflow: Maximizing the Value in Shale Geomechanics Wireline and LWD Formation
of a Mature Asset Hamed Soroush, Dong Energy— Testing Dynamic Data
Anne Valentine, Schlumberger— Reservoir Description and Dynamics Mark Proett, Aramco Services
Production and Operations Company—Reservoir Description
The Future Role of Oil and Dynamics
Robust Kick Detection: Iskander Diyashev, PetroSkills—
First Step on Our Well Control Management and Information Petrophysical Rock Typing—
Automation Journey A Solution for Modeling
Brian Tarr, Shell—Drilling Measuring Land Drilling Heterogeneous Reservoirs
Performance Mark Skalinski, Chevron—Reservoir
Improved Oil Recovery John B. Willis, Occidental—Drilling Description and Dynamics
of Mature Water Floods:
Can We Have a Sizeable Impact? Developments in Heavy-Oil EOR Optimizing Liquid Recoveries
Carlos Glandt—Production and for the Era of Low Oil Pricing From Shales Through
Operations Jose Gonzalo Flores, Consultant— Geologic, Geomechanical,
Projects, Facilities, and Construction Fluid, and Operating
Creating Geologically Realistic Considerations
Models Used for Reservoir Surfactant Chemistry and Its Milind Deo, University of Utah—
Management Impact on Oil and Gas Recovery Reservoir Description and Dynamics
Dave Stern, ExxonMobil—Reservoir From Shale Plays
Description and Dynamics Liang Xu, Halliburton—Completions Adopting New Technologies
To Enhance Stimulation
Illuminating Insights Into Operational Decision Making: Efficiency: Biodegradable
Well and Reservoir Optimization What Makes a Decision ‘Good’? Diverters
Using Fiber-Optic Distributed Margaret Crichton, People Factor Mojtaba Pordel Shahri,
Acoustic Sensing Consultants—Health, Safety, Security, Weatherford—Completions
David Hill, OptaSense—Reservoir Environment, and Social Responsibility
Description and Dynamics Essential Prerequisites for
Moving Beyond Stereotypes and Maximizing Success From
Oil and Gas Operations— Bias: Multiculturalism Starts Within Big Data
Integrating the Realities Maria Angela Capello, Kuwait Muhammad Khakwani, Saudi
of the Social License Oil Company—Management and Aramco—Management and
Fernando L. Benalcazar, APD Information Information
Proyectos—Projects, Facilities,
and Construction Minimizing Environmental and Breaking Down Conventional
Safety Risks To Sustain Resource Barriers With Managed
Wellbore Integrity Restoration: Recovery—A Case Study Pressure Drilling
New Life for Old Wells Marina Voskanian, California State Patrick Brand, Blade Energy
Greg Galloway, Weatherford— Lands Commission—Health, Safety, Partners—Drilling
Production and Operations Security, Environment, and Social
Responsibility

JPT • JULY 2017 87


Ethane-Based EOR: Fracturing Without a Drop Using Fractals To Determine
An Innovative and Profitable of Water—Lessons Learned a Reservoir’s Hydrocarbon
Opportunity for a Low Oil-Price Fracturing With LPG Distribution
Environment Robert Lestz, eCorp Steve Cuddy, Baker Hughes—
Patrick L. McGuire, International International—Completions Reservoir Description and Dynamics
Reservoir Technologies—Reservoir
Description and Dynamics Lost Circulation— Estimation of Shale Gas
A Challenge We Must Address and Oil Properties Based
Coiled Tubing Real-Time Salim Taoutaou, on Field Data
Monitoring: A New Era of Well Schlumberger—Drilling Tao Yang, Statoil—Reservoir
Intervention and Workover Description and Dynamics
Optimization Evaluating the Selection and Use
Pierre Ramondenc, Schlumberger— of Polymers in Environmentally The Importance of Contact,
Production and Operations Conscious Areas Conductivity, and Connectivity
Samuel Lewis, Halliburton— in Multifractured Horizontal Wells
Waterflood Design and Health, Safety, Security, Environment, Wadhah Al-Tailji,
Operational Best Practices and Social Responsibility StrataGen—Completions
R. Scot Buell, Chevron—Production
and Operations Integrating Geomechanics With Shale Development—
Operational Practices Improves Does Cheap Energy Really
The Intersection of Environment Extended-Reach Drilling Mean Flaming Tap Water?
and EOR: How Carbon Capture Performance William Fleckenstein, Colorado
is Changing Tertiary Recovery See Hong Ong, Baker Hughes—Drilling School of Mines—Health, Safety,
Robert Balch, New Mexico Institute Security, Environment, and Social
of Mining and Technology—Health, Deepwater Cementing—From Responsibility
Safety, Security, Environment, Challenges to Zonal Isolation
and Social Responsibility Shailesh Dighe, Baker Hughes—Drilling

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by Chris Hinkin

Introduction to Petroleum Economics explains the process


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proceed, and delivering recommendations. It discusses the
science of petroleum economics, the tools of the trade, and its
applications.

The author shares some helpful and informative anecdotes


based on his career as a petroleum economist.

SPE is the recognized leader for publications in the upstream oil and gas industry, and
the SPE Bookstore is your source for the books that set the standards for excellence.

www.spe.org/go/IntrotoPetro

88 JPT • JULY 2017


PEOPLE

Baker Hughes and General Electric (GE) MARKOPOULOS, chief engineering and serving the company as executive chair-
announced the executive team that will supply chain officer; WILL MARSH, chief man. Miller will provide the day-to-day
lead Baker Hughes, a GE Company, upon legal officer; NEIL SAUNDERS, presi- leadership and management and will be
closing of their proposed transaction dent and CEO, oilfield equipment; UWEM responsible for planning the company’s
to combine GE’s Oil and Gas business UKPONG, chief integration officer; and strategic direction, financial objectives,
with Baker Hughes. The executive team BRIAN WORRELL, CFO. GE CEO JEFF and technology development along with
will consist of LORENZO SIMONELLI, IMMELT, will serve as chairman of the the management team that will report to
president and CEO; MARIA CLAUDIA board of directors, and MARTIN CRAIG- him. Lesar entered a new executive em-
BORRAS, SPE, president and CEO, oil- HEAD, SPE, currently chairman and CEO ployment agreement that provides that
field services; BELGACEM CHARIAG, at Baker Hughes will serve as vice chair- he will continue as executive chairman
chief global operations officer; ROD man of the board. through mandatory retirement on 31 De-
CHRISTIE, president and CEO, turbo- cember, and contains a 4-year noncom-
machinery and process solutions; HARRY JEFF MILLER, SPE, pete clause. Miller joined Halliburton in
ELSINGA, chief human resources officer; was elected Hallibur- 1997 and has served in several leader-
JENNIFER HARTSOCK, CIO; MATTHIAS ton’s president and ship roles, including COO until 2014
HEILMANN, president and CEO, digi- CEO by the com- when he was named president and was
tal solutions; JACK HINTON, SPE, chief pany’s Board of appointed to the Board of Directors. He
health, safety, and environment officer; Directors, effective holds a BS degree in agriculture and
NICOLA JANNIS, chief business develop- 1  June. He replaced business from McNeese State University
ment officer; DEREK MATHIESON, chief Dave Lesar, the company’s chairman and in Louisiana, and an MBA from Texas
marketing and technology officer; JODY CEO since 2000. Lesar will continue A&M University.

In Memoriam
This section lists with regret SPE members who recently Nussbaum had more than 30 years of experience in the oil
passed away. If you would like to report the passing of a industry. After graduation, he started his career as a wire-
family member who was an SPE member, please write to line logging engineer at Dresser Europe. As a logging engi-
service@spe.org. neer for Geoservices he worked on projects in Africa and the
Paul S. Ache Jr., Houston, Texas, USA Middle East, on rotation from the UK. He joined Read Well
John W. Coolidge, Houston, Texas, USA Services in 1993 and was seconded to Elf Enterprise Caledo-
Gilman A. Hill, Centennial, Colorado, USA nia until 1995 to manage a dedicated in-house wireline inter-
Richard D. Hudson, Lafayette, Louisiana, USA vention team on three offshore fields. He was then seconded
Clyde Munson, Lafayette, Louisiana, USA to work at BP as part of an integrated well services team for
Robert F. Ogata, Kennewick, Washington, USA the Magnus platform. He later became the sales and market-
Roy T. Pitcock, Graham, Texas, USA ing manager for Read Well Services, responsible for develop-
Thomas B. Smith, Lakeway, Texas, USA ing the company’s global business in cased-hole technology.
Thomas A. Sullivan, Thermopolis, Wyoming, USA An active member of SPE, Nussbaum was a past chair-
William G. Volz, Houston, Texas, USA man of the SPE Aberdeen Section. “During his chairman-
Thomas E. Watkins, Dallas, Texas, USA ship, the section grew to promote itself to the wider Aber-
Glenn E. Wood, Broken Arrow, Oklahoma, USA deen and Scottish communities, embraced the emerging
world of social media, and rebuilt our website to ensure that
CHRIS NUSSBAUM, SPE, died 5 May. He we could more effectively communicate our achievements
was the chairman of the SPE Aberdeen and events. Under his enthusiastic leadership the SPE Aber-
Section from 2009 to 2011. Nussbaum deen Section began its run of seven SPE President’s Awards
was interpretation development advisor for Section Excellence [starting in 2010],” said Ian Phillips,
at Archer UK, where he provided expert current Aberdeen Section chairman. Nussbaum was a men-
technical support in log processing and tor to many in the section, including several recent section
interpretation services for the global chairs. He authored technical papers, attended SPE events,
wireline division. He joined Archer in 2011 as data services and was a member of several SPE committees. He was recog-
manager. Nussbaum was the chief executive of TecWel from nized with the Past Chairman Award by the section in 2014
2008 to 2010, when the company became part of Seawell and the SPE Regional Service Award for North Sea region in
UK. At Seawell, he was the wireline operations manager for 2012. Nussbaum held a BS degree in physics from the Uni-
the UK/Africa regions. versity of York.

JPT • JULY 2017 89


PROFESSIONAL SERVICES

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JPT • JULY 2017 91


SPE EVENTS

WORKSHOPS 24–25 October ◗ St. John’s, Newfoundland 6–8 March 2018 ◗ Fort Worth—IADC/SPE
and Labrador—SPE Well Integrity Life Drilling Conference and Exhibition
Cycle Management for Subsea Field
11–13 July ◗ Cairo—SPE Optimisations and 13–14 March 2018 ◗ Calgary—SPE Canada
Development
Economics Heavy Oil Technical Conference
30–31 October ◗ Kuala Lumpur—
26–28 July ◗ Xi’an—SPE Effective and 13–14 March 2018 ◗ Calgary—SPE Canada
SPE/NACE Corrosion Management for
Efficient Development of Fractured Unconventional Resources Conference
Upstream Oil & Gas Production Assets
Carbonate Reservoirs
20–23 March 2018 ◗ Kuala Lumpur—
7–8 November ◗ The Hague—SPE North
31 July–1 August ◗ Kuala Lumpur—SPE OTC Asia
Sea & Europe Area Stimulation
Sand Management—Holistic Strategy
Implementation to Maximize Business
CONFERENCES SYMPOSIUMS
Value

7–8 August ◗ Kuala Lumpur—SPE The 4–6 October ◗ Lexington—SPE Eastern


17–20 July ◗ Houston —Carbon
Internet of Oilfield Things—Creating New Regional Meeting
Management Technology Conference
Value in Information from Upstream to
Downstream 7–8 November ◗ Kuala Lumpur—SPE Asia
24–26 July ◗ Austin—SPE/AAPG/SEG
Pacific Production Enhancement and Cost
Unconventional Resources Technical
14–15 August ◗ Kuala Lumpur—SPE Making Optimization
Conference (URTeC)
Extended Reach Drilling and Multilateral
Viable in a Low Cost Environment through 28–30 November ◗ Banff—SPE Thermal
5–8 September ◗ Aberdeen—SPE Offshore
Collaboration and Technology Well Integrity and Design Symposium
Europe Conference & Exhibition
29–31 August ◗ Denver—SPE Distributed 13–14 September ◗ Midland—SPE Liquids-
Fiber-Optic Sensing for Well, Reservoir,
FORUMS
Rich Basins Conference–North America
and Facilities Management
9–11 October ◗ San Antonio—SPE Annual 5–9 November ◗ San Antonio—SPE
11–12 September ◗ Kuala Lumpur—SPE Technical Conference & Exhibition “Waterless Fracturing”—Reducing Fresh
Data Science and Analytics for E&P Water Use for Reservoir Stimulation in a
Projects 15–18 October ◗ Kuwait City—SPE Kuwait
Future Water-Constrained World
Oil and Gas Show & Conference
14–15 September ◗ Santa Cruz, Bolivia—
SPE HSE and Sustainability—The 16–18 October ◗ Moscow—SPE Russian CALL FOR PAPERS
Cornerstone for Efficient E&P Operations Petroleum Technology Conference

19–21 September ◗ Moscow—SPE 17–19 October ◗ Bali—SPE/IATMI Asia SPE International Conference and
Horizontal, Multilateral and ERD Wells Pacific Oil & Gas Conference and Exhibition Exhibition on Formation Damage Control
Drilling and Completion ◗ Lafayette
24–26 October ◗ Rio de Janeiro— Deadline: 24 July
25–26 September ◗ Kuala Lumpur—SPE OTC Brasil
SPS and SURF—How to Maximise the Total SPE/IADC Managed Pressure Drilling and
1–3 November ◗ Baku—SPE Annual Underbalanced Operations Conference
Life of Field Value
Caspian Technical Conference and and Exhibition
26–27 September ◗ Abu Dhabi—SPE Asset Exhibition Deadline: 1 August
Integrity Management—How to Improve
13–16 November ◗ Abu Dhabi—The Abu SPE Canada Heavy Oil Technical
Profitability, Performance, Efficiency,
Dhabi International Petroleum Exhibition Conference ◗ Calgary
and People
& Conference (ADIPEC) Deadline: 6 August
26–27 September ◗ Calgary—SPE
23–25 January 2018 ◗ The Woodlands— SPE Canada Unconventional Resources
Production Forecasting for Heavy Oil and
SPE Hydraulic Fracturing Technology Conference ◗ Calgary
Unconventional Resources
Conference Deadline: 6 August
18 October ◗ Calgary—SPE The Duvernay
29–31 January 2018 ◗ Abu Dhabi—SPE/ SPE Hydraulic Fracturing Technology
Liquids Rich Shale—What makes it
IADC Middle East Drilling Technology Conference ◗ The Woodlands
Different and How Do We Optimize It?
Conference and Exhibition Deadline: 14 August

Find complete listings of upcoming SPE workshops, conferences, symposiums, and forums at www.spe.org/events.

92 JPT • JULY 2017


FROM GAME STATION TO WORK STATION
Plug GPU and Play tNavigator

FULL PHYSICS WITH NO SHORTCUTS SINGLE EXECUTABLE FOR WINDOWS & LINUX

Optional GPU acceleration is available, free of charge, in all new tNavigator releases,
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as well as every industry-standard input keyword formats. Specific acceleration factors
are model and hardware dependent. TNAVIGATOR.COM/GPU

RFD-023 _JPT.indd 1 2/3/17 4:10 PM

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