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Table of Contents

Cover Sheet ............................................................................................................................................................................... 2


Title Page ................................................................................................................................................................................. 3
Warnings and Errors: ......................................................................................................................................................... 4
Input Echo: ............................................................................................................................................................................... 5
XY Coordinate Calculations: ......................................................................................................................................... 9
Internal Pressure Calculations: ............................................................................................................................. 10
External Pressure Calculations: ............................................................................................................................. 14
Element and Detail Weights: ....................................................................................................................................... 17
Nozzle Flange MAWP: .......................................................................................................................................................... 19
Center of Gravity Calculation:................................................................................................................................ 20
Lifting Lug Calcs: LUG ................................................................................................................................................ 21
Nozzle Summary: ................................................................................................................................................................... 29
Nozzle Calcs.: Noz N1 Fr30 ....................................................................................................................................... 30
Nozzle Calcs.: Noz N2 Fr30 ....................................................................................................................................... 38
Nozzle Schedule: ................................................................................................................................................................. 46
MDMT Summary: ........................................................................................................................................................................ 47
Vessel Design Summary:................................................................................................................................................... 48
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : C:\USERS\GOKUL\DESKTOP\NEW FOLDER\VESSEL01.Pvdb

Date of Analysis : Nov 12,2018 11:13am

PV Elite 2018 SP2, June 2018


Title Page 3
PV Elite 2018 SP2 Licensee: 3DLABS 4
FileName : ACID TANK 1-2
Warnings and Errors: Step: 0 11:13am Nov 12,2018

Class From To : Basic Element Checks.


==========================================================================

Class From To: Check of Additional Element Data


==========================================================================

There were no geometry errors or warnings.


PV Elite 2018 SP2 Licensee: 3DLABS 5
FileName : ACID TANK 1-2
Input Echo: Step: 1 11:13am Nov 12,2018

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 58.016 psig


Design Internal Temperature 176.0 °F
Type of Hydrotest User Entered Pressure
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 in.
Projection of Nozzle from Vessel Bottom 0 in.
Minimum Design Metal Temperature 50.0 °F
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 75.421 psig
User defined MAWP 0 psig
User defined MAPnc 0 psig

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 93


Basic Wind Speed [V] 62.139 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 ft.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code IBC-2015


Seismic Load Reduction Scale Factor 0.700
Importance Factor 1.000
Table Value Fa 1.000
Table Value Fv 1.400
Short Period Acceleration value Ss 1.000
Long Period Acceleration Value Sl 0.400
Moment Reduction Factor Tau 1.000
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Input Echo: Step: 1 11:13am Nov 12,2018

Force Modification Factor R 3.000


Site Class C
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000

Design Pressure + Static Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No


Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Torisphe.
Description
Distance "FROM" to "TO" 0.164 ft.
Inside Diameter 116.14 in.
Element Thickness 0.3937 in.
Internal Corrosion Allowance 0 in.
Nominal Thickness 0.3937 in.
External Corrosion Allowance 0 in.
Design Internal Pressure 58.016 psig
Design Temperature Internal Pressure 176 °F
Design External Pressure 0 psig
Design Temperature External Pressure 122 °F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 20000 psi
Allowable Stress, Operating 20000 psi
Allowable Stress, Hydrotest 26000 psi
Material Density 0.28 lb./in³
P Number Thickness 1.25 in.
Yield Stress, Operating 35232 psi
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Tori Head Crown Radius 116.77 in.
Tori Head Knuckle Radius 7.0063 in.
Weld is pre-Heated No

--------------------------------------------------------------------
PV Elite 2018 SP2 Licensee: 3DLABS 7
FileName : ACID TANK 1-2
Input Echo: Step: 1 11:13am Nov 12,2018

Element From Node 20


Element To Node 30
Element Type Cylinder
Description
Distance "FROM" to "TO" 8.8583 ft.
Inside Diameter 116.14 in.
Element Thickness 0.315 in.
Internal Corrosion Allowance 0 in.
Nominal Thickness 0.315 in.
External Corrosion Allowance 0 in.
Design Internal Pressure 58.016 psig
Design Temperature Internal Pressure 176 °F
Design External Pressure 0 psig
Design Temperature External Pressure 122 °F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

--------------------------------------------------------------------

Element From Node 30


Element To Node 40
Element Type Torisphe.
Description
Distance "FROM" to "TO" 0.164 ft.
Inside Diameter 116.14 in.
Element Thickness 0.3937 in.
Internal Corrosion Allowance 0 in.
Nominal Thickness 0.3937 in.
External Corrosion Allowance 0 in.
Design Internal Pressure 58.016 psig
Design Temperature Internal Pressure 176 °F
Design External Pressure 0 psig
Design Temperature External Pressure 122 °F
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Tori Head Crown Radius 116.77 in.
Tori Head Knuckle Radius 7.0063 in.
Weld is pre-Heated No

Element From Node 30


Detail Type Nozzle
Detail ID Noz N1 Fr30
Dist. from "FROM" Node / Offset dist 10.787 in.
Nozzle Diameter 400 mm
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 175.46 lbf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 30


Detail Type Nozzle
Detail ID Noz N2 Fr30
Dist. from "FROM" Node / Offset dist 35.945 in.
Nozzle Diameter 600 mm
Nozzle Schedule STD
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) Y
PV Elite 2018 SP2 Licensee: 3DLABS 8
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Input Echo: Step: 1 11:13am Nov 12,2018

Weight of Nozzle ( Used if > 0 ) 717.79 lbf


Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
PV Elite 2018 SP2 Licensee: 3DLABS 9
FileName : ACID TANK 1-2
XY Coordinate Calculations: Step: 2 11:13am Nov 12,2018

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | ft. | ft. | ft. | ft. |
----------------------------------------------------------------------
10 | 20| ... | 0.16404 | ... | 0.16404 |
20 | 30| ... | 9.02231 | ... | 8.85827 |
30 | 40| ... | 9.18635 | ... | 0.16404 |
----------------------------------------------------------------------
PV Elite 2018 SP2 Licensee: 3DLABS 10
FileName : ACID TANK 1-2
Internal Pressure Calculations: Step: 3 11:13am Nov 12,2018

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |


From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in. | in. | in. | psi |
----------------------------------------------------------------------------------
10 | 20| 58.0164 | 0.3937 | ... | 116.142 | 17000 |
20 | 30| 58.0164 | 0.31496 | ... | 116.142 | 17000 |
30 | 40| 58.0164 | 0.3937 | ... | 116.142 | 17000 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in. | in. |
----------------------------------------------------------------------------------
10 | 20| 58.0164 | 64.7168 | 64.7168 | 0.3937 | 0.35293 |
20 | 30| 58.0164 | 91.9043 | 91.9043 | 0.31496 | 0.19859 |
30 | 40| 58.0164 | 64.7168 | 64.7168 | 0.3937 | 0.35293 |
----------------------------------------------------------------------------------
Minimum 64.717 64.716

MAWP: 59.513 psig, limited by: Nozzle Reinforcement.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Torispherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 176 °F

Material UNS Number: K02700

Inside Corroded Head Depth [h]:


= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 116.77-sqrt((116.77-116.14/2)*(116.77+116.14/2-2*7.01))
= 19.608 in.

M factor for Torispherical Head:


= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((116.772+ 0.0)/(7.006+ 0.0)))/4
= 1.7706

Note: r is less than 6% of the head skirt OD.


Please check UG-32(j) and UG-81 for Code compliance.

Required Thickness due to Internal Pressure [tr]:


= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (58.016*116.7717*1.7706)/(2*20000.0*0.85-0.2*58.016)
= 0.3529 + 0.0000 = 0.3529 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*20000.0*0.85*0.3937)/(1.7706*116.7717+0.2*0.3937)
= 64.717 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*20000.0*0.85*0.3937)/(1.7706*116.7717+0.2*0.3937)
= 64.717 psig

Actual stress at given pressure and thickness, corroded [Sact]:


PV Elite 2018 SP2 Licensee: 3DLABS 11
FileName : ACID TANK 1-2
Internal Pressure Calculations: Step: 3 11:13am Nov 12,2018

= (P*(M*L+0.2*t))/(2*E*t)
= (58.016*(1.7706*116.7717+0.2*0.3937))/(2*0.85*0.3937)
= 17929.330 psi

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (58.016*58.0709)/(20000.0*0.85-0.6*58.016)+0.0
= 0.199 in.

Straight Flange Maximum Allowable Working Pressure:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0 * 0.85 * 0.3937)/(58.0709 + 0.6 * 0.3937 )
= 114.787 psig

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.099 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 0.394, tr = 0.362, c = 0.0 in., E* = 0.85


Thickness Ratio = tr * (E*)/(tg - c) = 0.782, Temp. Reduction = 22 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -42 °F

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 0.394, tr = 0.204, c = 0.0 in., E* = 0.85


Thickness Ratio = tr * (E*)/(tg - c) = 0.44, Temp. Reduction = 75 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -55 °F

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 176 °F

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (58.016*58.0709)/(20000.0*0.85-0.6*58.016)
= 0.1986 + 0.0000 = 0.1986 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0*0.85*0.315)/(58.0709+0.6*0.315)
= 91.904 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0*0.85*0.315)/(58.0709+0.6*0.315)
= 91.904 psig

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (58.016*(58.0709+0.6*0.315))/(0.85*0.315)
= 12625.396 psi

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.270 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 0.315, tr = 0.204, c = 0.0 in., E* = 0.85


Thickness Ratio = tr * (E*)/(tg - c) = 0.55, Temp. Reduction = 48 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


PV Elite 2018 SP2 Licensee: 3DLABS 12
FileName : ACID TANK 1-2
Internal Pressure Calculations: Step: 3 11:13am Nov 12,2018

Min Metal Temp. at Required thickness (UCS 66.1) -55 °F

Torispherical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 176 °F

Material UNS Number: K02700

Inside Corroded Head Depth [h]:


= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 116.77-sqrt((116.77-116.14/2)*(116.77+116.14/2-2*7.01))
= 19.608 in.

M factor for Torispherical Head:


= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((116.772+ 0.0)/(7.006+ 0.0)))/4
= 1.7706

Note: r is less than 6% of the head skirt OD.


Please check UG-32(j) and UG-81 for Code compliance.

Required Thickness due to Internal Pressure [tr]:


= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (58.016*116.7717*1.7706)/(2*20000.0*0.85-0.2*58.016)
= 0.3529 + 0.0000 = 0.3529 in.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*20000.0*0.85*0.3937)/(1.7706*116.7717+0.2*0.3937)
= 64.717 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*20000.0*0.85*0.3937)/(1.7706*116.7717+0.2*0.3937)
= 64.717 psig

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(M*L+0.2*t))/(2*E*t)
= (58.016*(1.7706*116.7717+0.2*0.3937))/(2*0.85*0.3937)
= 17929.330 psi

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (58.016*58.0709)/(20000.0*0.85-0.6*58.016)+0.0
= 0.199 in.

Straight Flange Maximum Allowable Working Pressure:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.0 * 0.85 * 0.3937)/(58.0709 + 0.6 * 0.3937 )
= 114.787 psig

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.099 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 0.394, tr = 0.362, c = 0.0 in., E* = 0.85


Thickness Ratio = tr * (E*)/(tg - c) = 0.782, Temp. Reduction = 22 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -42 °F

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 0.394, tr = 0.204, c = 0.0 in., E* = 0.85


Thickness Ratio = tr * (E*)/(tg - c) = 0.44, Temp. Reduction = 75 °F
PV Elite 2018 SP2 Licensee: 3DLABS 13
FileName : ACID TANK 1-2
Internal Pressure Calculations: Step: 3 11:13am Nov 12,2018

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -55 °F

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 77.366 psig


Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 75.421 psig
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 79.937 psig
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 65.464 psig
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 82.673 psig
Pressure per App 27-4 = 1.30 * M.A.W.P. * Sa/S 77.366 psig
User Defined Hydrostatic Test Pressure at High Point 75.421 psig

Horizontal Test performed per: User Hydro Pressure

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (psi & psig):

From To | Stress | Allowable | Ratio | Pressure |


------------------------------------------------------------------------
10 20 | 24604.2 | 26000.0 | 0.946 | 79.62 |
20 30 | 17325.7 | 26000.0 | 0.666 | 79.62 |
30 40 | 24604.2 | 26000.0 | 0.946 | 79.62 |
------------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (psi):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


------------------------------------------------------------------------
Noz N1 Fr30 | Nozzle | 17100.00 | 17100.00 | 1.000 |
Noz N1 Fr30 | Pad | 16600.00 | 16600.00 | 1.000 |
Noz N2 Fr30 | Nozzle | 17100.00 | 17100.00 | 1.000 |
Noz N2 Fr30 | Pad | 16600.00 | 16600.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Stress ratios for Pressurized Vessel Elements (psi):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
| 20000.00 | 20000.00 | 1.000 |
| 20000.00 | 20000.00 | 1.000 |
| 20000.00 | 20000.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (psi):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
Noz N1 Fr30 | 1242.00 | 22230.00 | 0.056 |
Noz N2 Fr30 | 2515.85 | 22230.00 | 0.113 |
------------------------------------------------------------------------

Elements Suitable for Internal Pressure.


PV Elite 2018 SP2 Licensee: 3DLABS 14
FileName : ACID TANK 1-2
External Pressure Calculations: Step: 4 11:13am Nov 12,2018

External Pressure Calculation Results :

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | ft. | in. | in. | | psi |
-----------------------------------------------------------------------------
10| 20| No Calc | 117.165 | 0.3937 | 0.00042003 | 6090.39 |
20| 30| 10.2757 | 116.772 | 0.31496 | 0.0001777 | 2576.61 |
30| 40| No Calc | 117.165 | 0.3937 | 0.00042003 | 6090.39 |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |


From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | in. | in. | psig | psig |
-----------------------------------------------------------------------
10| 20| 0.3937 | 0.0625 | ... | 20.465 |
20| 30| 0.31496 | No Calc | ... | 9.26631 |
30| 40| 0.3937 | 0.0625 | ... | 20.465 |
-----------------------------------------------------------------------
Minimum 9.266

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |


From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | ft. | ft. | in**4 | in**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 10.2757 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

ASME Code, Section VIII Division 1, 2017

Torispherical Head From 10 to 20 Ext. Chart: CS-2 at 122 °F

Elastic Modulus from Chart: CS-2 at 122 °F : 0.290E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca Crown Rad Ro/t Factor A B
0.394 117.17 297.60 0.0004200 6090.39
EMAP = B/(Ro/t) = 6090.3896/297.6 = 20.465 psig

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.

Material UNS Number: K02700

Inside Corroded Head Depth [h]:


= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 116.77-sqrt((116.77-116.14/2)*(116.77+116.14/2-2*7.01))
= 19.608 in.

M factor for Torispherical Head:


= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((116.772+ 0.0)/(7.006+ 0.0)))/4
= 1.7706
PV Elite 2018 SP2 Licensee: 3DLABS 15
FileName : ACID TANK 1-2
External Pressure Calculations: Step: 4 11:13am Nov 12,2018

Note: r is less than 6% of the head skirt OD.


Please check UG-32(j) and UG-81 for Code compliance.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*20000.0*1.0*0.3937)/(1.7706*116.7717+0.2*0.3937))/1.67
= 45.591 psig

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 20.47, 45.5912 )
= 20.465 psig

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 122 °F

Elastic Modulus from Chart: CS-2 at 122 °F : 0.290E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca OD SLEN D/t L/D Factor A B
0.315 116.77 123.31 370.75 1.0560 0.0001777 2576.61
EMAP = (4*B)/(3*(D/t)) = (4*2576.6135)/(3*370.75) = 9.2663 psig

Results for Maximum Stiffened Length (Slen):


Tca OD SLEN D/t L/D Factor A B
0.315 116.77 123.31 370.75 1.0560 0.0001777 2576.61
EMAP = (4*B)/(3*(D/t)) = (4*2576.6135)/(3*370.75) = 9.2663 psig

Torispherical Head From 30 to 40 Ext. Chart: CS-2 at 122 °F

Elastic Modulus from Chart: CS-2 at 122 °F : 0.290E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca Crown Rad Ro/t Factor A B
0.394 117.17 297.60 0.0004200 6090.39
EMAP = B/(Ro/t) = 6090.3896/297.6 = 20.465 psig

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.

Material UNS Number: K02700

Inside Corroded Head Depth [h]:


= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 116.77-sqrt((116.77-116.14/2)*(116.77+116.14/2-2*7.01))
= 19.608 in.

M factor for Torispherical Head:


= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((116.772+ 0.0)/(7.006+ 0.0)))/4
= 1.7706

Note: r is less than 6% of the head skirt OD.


Please check UG-32(j) and UG-81 for Code compliance.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*20000.0*1.0*0.3937)/(1.7706*116.7717+0.2*0.3937))/1.67
= 45.591 psig
PV Elite 2018 SP2 Licensee: 3DLABS 16
FileName : ACID TANK 1-2
External Pressure Calculations: Step: 4 11:13am Nov 12,2018

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 20.47, 45.5912 )
= 20.465 psig
PV Elite 2018 SP2 Licensee: 3DLABS 17
FileName : ACID TANK 1-2
Element and Detail Weights: Step: 5 11:13am Nov 12,2018

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | lbf | in3 | lbf | in3 | lbf |
---------------------------------------------------------------------------
10| 20| 1476.21 | 147574 | 1476.21 | 147574 | ... |
20| 30| 3429.76 | 1126150 | 3429.76 | 1126150 | ... |
30| 40| 1476.21 | 147574 | 1476.21 | 147574 | ... |
---------------------------------------------------------------------------
Total | 6382 | 1421299 | 6382 | 1421299 | 0 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | lbf | ft. | ft. |
-------------------------------------------------
30|Nozl| 175.459 | ... | 1.92044 | Noz N1 Fr30
30|Nozl| 717.791 | ... | 1.48956 | Noz N2 Fr30
-------------------------------------------------

Total Weight of Each Detail Type

Total Weight of Nozzles 893.2


---------------------------------------------------------------
Sum of the Detail Weights 893.2 lbf

Weight Summation: lbf

Fabricated | Shop Test | Shipping | Erected | Empty | Operating |


------------------------------------------------------------------------------
6382.2 | 7275.4 | 6382.2 | 7275.4 | 6382.2 | 7275.4 |
... | 51324.7 | ... | ... | ... | ... |
893.2 | ... | 893.2 | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | 893.2 | ... |
7275.4 | 58600.1 | 7275.4 | 7275.4 | 7275.4 | 7275.4 |

Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 7275.4 lbf


Shop Test Wt. - Fabricated Weight + Water ( Full ) 58600.1 lbf
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 7275.4 lbf
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 7275.4 lbf
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 7275.4 lbf
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 7275.4 lbf
Field Test Wt. - Empty Weight + Water (Full) 58600.1 lbf
Mass of the Upper 1/3 of the Vertical Vessel 3491.5 lbf

Outside Surface Areas of Elements:

| | Surface |
From| To | Area |
| | in² |
----------------------------
10| 20| 13472 |
20| 30| 38995.8 |
PV Elite 2018 SP2 Licensee: 3DLABS 18
FileName : ACID TANK 1-2
Element and Detail Weights: Step: 5 11:13am Nov 12,2018

30| 40| 13472 |


----------------------------
Total 65939.703 in² [457.9 Square Feet ]

Element and Detail Weights:

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | lbm | lbm | lbm | ft.lb. | lbm |
---------------------------------------------------------------------------
10| 20| 1476.21 | 1476.21 | 6805.28 | ... | 1476.21 |
20| 30| 3429.76 | 3429.76 | 44096.3 | ... | 3429.76 |
30| 40| 2369.46 | 2369.46 | 7698.53 | ... | 2369.46 |
---------------------------------------------------------------------------

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |


From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | lbm | lbm | lbm |
-------------------------------------------------------
10| 20| 7275.42 | 7275.42 | 58600.1 |
20| 30| 5799.21 | 5799.21 | 51794.8 |
30| 40| 2369.46 | 2369.46 | 7698.53 |
-------------------------------------------------------

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |


From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | ft.lb. | ft.lb. | ft.lb. |
-------------------------------------------------
10| 20| ... | ... | ... |
20| 30| ... | ... | ... |
30| 40| ... | ... | ... |
-------------------------------------------------
PV Elite 2018 SP2 Licensee: 3DLABS 19
FileName : ACID TANK 1-2
Nozzle Flange MAWP: Step: 6 11:13am Nov 12,2018

Nozzle Flange MAWP Results:

Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |


Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| psig | psig | °F | | | psig |
------------------------------------------------------------------------------------------------
Noz N1 Fr30 | 266.0 | 285.0 | 176 | 150 | GR 1.1 | ... | ... | ... | ... |
Noz N2 Fr30 | 266.0 | 285.0 | 176 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 266.0 | 285.0 psig [for Core Elements] | 0.0 | 0.0 | 0.0 |

Selected Method for Derating ANSI Flange MAWP: None Selected

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Edition

The PVP Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the PVP method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used. Note that ANSI pipe
nominal sizes up to 24 inch (600mm) are addressed.

How the 50% Stress Method Works:


If the computed stress/allowable stress is < 0.5 on the pipe wall, then the allowable
pressure is the table rating from the ANSI/ASME standard. If the stress ratio is >= 0.5,
then the full equivalent pressure is subtracted from the flange rating.

The DNV Method:


minimum( table rating, 1.5 * Operating rating - equivalent pressure )
PV Elite 2018 SP2 Licensee: 3DLABS 20
FileName : ACID TANK 1-2
Center of Gravity Calculation: Step: 7 11:13am Nov 12,2018

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Nozzles 10.597 ft.

Center of Gravity of Bare Shell New and Cold 4.593 ft.


Center of Gravity of Bare Shell Corroded 4.593 ft.

Vessel CG in the Operating Condition 5.330 ft.


Vessel CG in the Fabricated (Shop/Empty) Condition 5.330 ft.

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis 9.19 ft.


Total vessel weight (No Liquid) Twt 7275.42 lbf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 10913.13 lbf
Elevation of the Tailing Lug (bottom) 0.00 ft.
Elevation of the Lifting Lug (top ) 7.94 ft.
Design Reaction force at the tailing lug 3586.64 lbf
Design Reaction force at the lifting lug 7326.49 lbf

CG Distance from Tailing Lug 5.33 ft.


CG Distance from the Nearer Lifting Lug 2.61 ft.

Critical Values:

| Max Stress| Elevation | Allowables |


| psi | ft. | psi |
-----------------------------------------------------------------
Bending | 13.86 | 7.25 | 9777.48 (UG-23) |
Shear | 37.40 | 7.25 | 14000.00 (0.7*S) |

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress


ft. ft.lb. psi lbf psi
-------------------------------------------------------------------------------
0.00 0.0 0.0 101.7 0.7
1.94 760.7 2.7 1222.4 10.6
5.48 500.0 1.8 3280.3 28.5
9.02 2759.7 7.9 473.9 3.3

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0014 at elevation 7.2507 ft. - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----


PV Elite 2018 SP2 Licensee: 3DLABS 21
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

Lifting Lug Calculations:

Input Values:

Lifting Lug Material SA-516 70


Lifting Lug Yield Stress Yield 38000.00 psi

Width of Lifting Lug w 7.0866 in.


Thickness of Lifting Lug t 0.7874 in.
Diameter of Hole in Lifting Lug dh 1.4961 in.
Radius of Semi-Circular Arc of Lifting Lug r 3.5433 in.
Height of Lug from bottom to Center of Hole h 23.0315 in.
Offset from Vessel OD to Center of Hole off 0.7874 in.
Lug Fillet Weld Size tw 0.7874 in.
Length of weld along side of Lifting Lug wl 5.9055 in.
Length of Weld along Bottom of Lifting Lug wb 7.0866 in.
Thickness of Collar (if any) tc 0.0000 in.
Diameter of Collar (if any) dc 0.0000 in.
Impact Factor Impfac 1.50
Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Flat


Lift Orientation : From Horizontal to Vertical

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Lifting Lug and Weld Stresses at various Angles: psi

--------------- Weld Stresses ------ Lug Stresses Maximum


Angle Primary Secondary Allowable Combined Allowable Ratio
----------------------------------------------------------------------
0 466.0 3264.8 15200.0 9519.2 25080.0 0.380
5 501.7 3338.2 15200.0 9792.0 25080.0 0.390
10 536.4 3377.4 15200.0 9967.2 25080.0 0.397
15 569.8 3383.0 15200.0 10046.1 25080.0 0.401
20 601.9 3355.8 15200.0 10030.0 25080.0 0.400
25 632.7 3296.4 15200.0 9920.5 25080.0 0.396
30 661.9 3205.7 15200.0 9719.1 25080.0 0.388
35 689.7 3084.5 15200.0 9427.8 25080.0 0.376
40 715.8 2933.7 15200.0 9048.8 25080.0 0.361
45 740.3 2754.4 15200.0 8584.8 25080.0 0.342
50 763.1 2547.6 15200.0 8038.5 25080.0 0.321
55 784.4 2314.5 15200.0 7412.9 25080.0 0.296
PV Elite 2018 SP2 Licensee: 3DLABS 22
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

60 804.2 2056.1 15200.0 6711.0 25080.0 0.268


65 822.8 1773.4 15200.0 5935.6 25080.0 0.237
70 840.5 1467.3 15200.0 5089.0 25080.0 0.203
75 857.7 1138.1 15200.0 4172.4 25080.0 0.166
80 875.2 785.3 15200.0 3185.4 25080.0 0.127
85 894.3 407.4 15200.0 2124.0 25080.0 0.085
90 916.7 84.1 15200.0 977.9 25080.0 0.060
----------------------------------------------------------------------

Computed Results:

Total vessel weight (No Liquid) 7275.42 lbf


Design Reaction force at the tailing lug 3586.64 lbf
Design Reaction force at the lifting lug 7326.49 lbf

Worst Case Lift Angle for Primary Weld Stresses 90 deg


Tangential Force at this Angle 0.0 lbf
Axial Force at this Angle 5456.6 lbf

Worst Case Lift Angle for Secondary Weld Stresses 13 deg


Tangential Force at this Angle 3797.8 lbf
Axial Force at this Angle 876.8 lbf

Worst Case Lift Angle for Lug Stresses 17 deg


Tangential Force at this Angle 3788.0 lbf
Axial Force at this Angle 1158.1 lbf

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 44.952 in**4
Weld Group Centroid distance in the Long. Direction Yll 4.164 in.
Dist. of Weld Group Centroid from Lug bottom Yll_b 1.741 in.
Weld Group Inertia about the Longitudinal Axis Ill 86.770 in**4
Weld Group Centroid Distance in the Circ. Direction Ylc 3.543 in.

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * wl + wb ) * tw )
= sqrt(54572+02+02)/((2*5.9+7.1)*0.5567)
= 518.68 psi

Shear Stress in the Welds due to Bending Loads [Sblf]:


= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (0(23.031-1.741))4.164/44.952 +
(5457 * 0.787 * 4.164/44.952) +
(0 * 0.787 * 3.543/86.77)
= 398.03 psi

Total Shear Stress for Combined Loads [St]:


= Ssll + Sblf
= 518.676 + 398.031
= 916.71 psi

Allowable Shear Stress for Combined Loads [Sta]:


= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 38000 * 1.0
= 15200.00 psi

Secondary Shear Stress in the Welds due to Shear Loads:

Unit Weld Polar Section Modulus [Uwsm]:


= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
PV Elite 2018 SP2 Licensee: 3DLABS 23
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

= 250.89 in.^3

Loads on Welds due to Torsional Moment:

Shear Stress in Normal Direction [Fth]:


= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 1136.35 lbf/in.

Shear Stress in Circumferential Direction [Ftv]:


= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 1302.07 lbf/in.

Primary Shear Stress [Fsv]:


= Ft / ( 2 * wl + w )
= 200.97 lbf/in.

Resultant Load on Weld Group [Fr]:


= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
= sqrt( 1136.4(^2) + ( 1302.1 + 201.0 )(^2) )
= 1884.25 lbf/in.

Resultant Secondary Weld Stress [Fws]:


= Fr / Tweld
= 1884.252/0.557
= 3384.72 psi

Allowable Resultant Secondary Weld Stress [Psa]:


= 0.4 * Yield * Occfac
= 0.4 * 38000.0 * 1.0
= 15200.00 psi

Shear Stress in Lug above Hole [Shs]:


= sqrt( Pl2 + Fn2 ) / Sha
= sqrt( 54572 + 02 )/4.402
= 1239.56 psi

Allowable Shear Stress in Lug above Hole [Sas]:


= 0.4 * Yield * Occfac
= 0.4 * 38000 * 1.0
= 15200.00 psi

Pin Hole Bearing Stress [Pbs]:


= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 11582 + 54572 )/( 0.787 * 1.496 )
= 4632.05 psi

Allowable Bearing Stress [Pba]:


= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 38000 * 1.0, 34200.0 )
= 28500.00 psi

Bending Stress at the Base of the Lug [Fbs]:


= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(23.031 - 5.906)/(7.087 * 0.787(^2)/6) +
3788 *(23.031 - 5.906)/(7.087(^2) * 0.787/6)
= 9843.42 psi

Tensile Stress at the Base of the Lug [Fa]:


= Fax / (w * t)
= 1158/(7.087 * 0.787)
= 207.55 psi

Total Combined Stress at the Base of the Lug:


= Fbs + Fa
= 9843.4 + 207.5
PV Elite 2018 SP2 Licensee: 3DLABS 24
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

= 10050.97 psi

Lug Allowable Stress for Bending and Tension:


= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 38000 * 1.0, 28500.0 )
= 25080.00 psi

Required Shackle Pin Diameter [Spd]:


= sqrt[(2 * sqrt(Pl2 + Fn2)/( Pi * Sta))]
= sqrt[2 * sqrt(54572 + 02)/( Pi * 15200)]
= 0.4781 in.

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

Note: The full lug load is applied in both the circumferential and
longitudinal directions simultaneously.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 in.
Vessel Diameter Dv 116.142 in.
Vessel Thickness Tv 0.315 in.

Design Temperature 100.00 °F

Attachment Type Type Rectangular


Parameter C11 C11 8.66 in.
Parameter C22 C22 6.69 in.

Thickness of Reinforcing Pad Tpad 0.394 in.


Pad Parameter C11P C11p 12.598 in.
Pad Parameter C22P C22p 8.268 in.

Design Internal Pressure Dp 0.000 psig


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 0.0 lbf
Longitudinal Shear (SUS) Vl 5456.6 lbf
Circumferential Shear (SUS) Vc 5456.6 lbf
Circumferential Moment (SUS) Mc 0.0 ft.lb.
Longitudinal Moment (SUS) Ml 0.0 ft.lb.
Torsional Moment (SUS) Mt 9130.1 ft.lb.

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 lbf
Circumferential Shear VC 5456.6 lbf
Longitudinal Shear VL 5456.6 lbf
PV Elite 2018 SP2 Licensee: 3DLABS 25
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

Circumferential Moment MC 0.0 ft.lb.


Longitudinal Moment ML 0.0 ft.lb.
Torsional Moment MT 9130.1 ft.lb.

Dimensionless Parameters used : Gamma = 82.44

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.065 4C 14.232 (A,B)
N(PHI) / ( P/Rm ) 0.065 3C 13.323 (C,D)
M(PHI) / ( P ) 0.070 2C1 0.089 (A,B)
M(PHI) / ( P ) 0.070 1C 0.125 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.068 3A 2.313 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.074 1A 0.094 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.062 3B 7.622 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.065 1B 0.048 (A,B,C,D)

N(x) / ( P/Rm ) 0.070 3C 12.855 (A,B)


N(x) / ( P/Rm ) 0.070 4C 14.092 (C,D)
M(x) / ( P ) 0.066 1C1 0.135 (A,B)
M(x) / ( P ) 0.066 2C 0.093 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.068 4A 3.254 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.075 2A 0.052 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.062 4B 2.142 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.065 2B 0.076 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Bend. P | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Memb. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Bend. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Memb. ML | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Bend. ML | 0| 0| 0| 0| 0| 0| 0| 0|
| |
Tot. Circ. Str.| 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Bend. P | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Memb. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Bend. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Memb. ML | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Bend. ML | 0| 0| 0| 0| 0| 0| 0| 0|
| |
Tot. Long. Str.| 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Shear VC | 444| 444| -444| -444| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -575| -575| 575| 575|
Shear MT | 10667| 10667| 10667| 10667| 10667| 10667| 10667| 10667|
| |
Tot. Shear| 11112| 11112| 10223| 10223| 10092| 10092| 11242| 11242|
------------------------------------------------------------------------------------------------
Str. Int. | 22224| 22224| 20446| 20446| 20185| 20185| 22485| 22485|

Dimensionless Parameters used : Gamma = 184.88


Dimensionless Loads for Cylindrical Shells at Pad edge:
PV Elite 2018 SP2 Licensee: 3DLABS 26
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.086 4C 26.806 (A,B)
N(PHI) / ( P/Rm ) 0.086 3C 17.827 (C,D)
M(PHI) / ( P ) 0.099 2C1 0.036 (A,B)
M(PHI) / ( P ) 0.099 1C ! 0.069 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.094 3A 7.463 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.098 1A 0.075 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.082 3B 19.925 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.085 1B 0.027 (A,B,C,D)

N(x) / ( P/Rm ) 0.098 3C 15.730 (A,B)


N(x) / ( P/Rm ) 0.098 4C 25.581 (C,D)
M(x) / ( P ) 0.091 1C1 0.075 (A,B)
M(x) / ( P ) 0.091 2C 0.041 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.094 4A 13.728 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.096 2A 0.035 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.082 4B 7.143 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.083 2B 0.040 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Bend. P | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Memb. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Bend. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Memb. ML | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Bend. ML | 0| 0| 0| 0| 0| 0| 0| 0|
| |
Tot. Circ. Str.| 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Bend. P | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Memb. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Bend. MC | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Memb. ML | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Bend. ML | 0| 0| 0| 0| 0| 0| 0| 0|
| |
Tot. Long. Str.| 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Shear VC | 687| 687| -687| -687| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -1047| -1047| 1047| 1047|
Shear MT | 13358| 13358| 13358| 13358| 13358| 13358| 13358| 13358|
| |
Tot. Shear| 14046| 14046| 12670| 12670| 12310| 12310| 14406| 14406|
------------------------------------------------------------------------------------------------
Str. Int. | 28092| 28092| 25341| 25341| 24621| 24621| 28812| 28812|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)


PV Elite 2018 SP2 Licensee: 3DLABS 27
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Q (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Q (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 444| 444| -444| -444| -575| -575| 575| 575|
Shear Q (SUS) | 10667| 10667| 10667| 10667| 10667| 10667| 10667| 10667|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 888| 888| 888| 888| 1150| 1150| 1150| 1150|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 22224| 22224| 20446| 20446| 20185| 20185| 22485| 22485|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 20000 | Passed |
Pm+Pl (SUS) | 1150 30000 | Passed |
Pm+Pl+Q (TOTAL)| 22485 60000 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Pl (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Circ. Q (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Pl (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Long. Q (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 687| 687| -687| -687| -1047| -1047| 1047| 1047|
Shear Q (SUS) | 13358| 13358| 13358| 13358| 13358| 13358| 13358| 13358|
Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 1375| 1375| 1375| 1375| 2095| 2095| 2095| 2095|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 28092| 28092| 25341| 25341| 24621| 24621| 28812| 28812|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0 20000 | Passed |
Pm+Pl (SUS) | 2095 30000 | Passed |
PV Elite 2018 SP2 Licensee: 3DLABS 28
FileName : ACID TANK 1-2
Lifting Lug Calcs: LUG Step: 8 11:13am Nov 12,2018

Pm+Pl+Q (TOTAL)| 28812 60000 | Passed |


PV Elite 2018 SP2 Licensee: 3DLABS 29
FileName : ACID TANK 1-2
Nozzle Summary: Step: 12 11:13am Nov 12,2018

Nozzle Calculation Summary:

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |


| psig | | psig | | in. | Path | Stresses |
----------------------------------------------------------------------------------------------
Noz N1 Fr30 | 64.72 | ... | ... | ... | | OK | Passed |
Noz N1 Fr30 | 64.72 | ... | ... | ... | | OK | Passed |
Noz N2 Fr30 | 59.51 | ... | ... | ... | | OK | Passed |
Noz N2 Fr30 | 60.45 | ... | ... | ... | | OK | Passed |
----------------------------------------------------------------------------------------------

MAWP Summary:
Minimum MAWP Nozzles : 59.513 Nozzle : Noz N2 Fr30
Minimum MAWP Shells/Flanges : 64.717 Element :
Minimum MAPnc Shells/Flanges : 64.716 Element :
--------------------------------------------------------
Computed Vessel M.A.W.P. : 59.513 psig

Note: MAWPs (Internal Case) shown above are at the High Point.

Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.

Check the Spatial Relationship between the Nozzles

From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |


| | in. | deg | in. |
------------------------------------------------------------------------------
30 | Noz N1 Fr30 | 0.000 | 180.000 | 30.000 |
30 | Noz N2 Fr30 | 0.000 | 0.000 | 46.657 |

The nozzle spacing is computed by the following:


= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !
PV Elite 2018 SP2 Licensee: 3DLABS 30
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

INPUT VALUES, Nozzle Description: Noz N1 Fr30 From : 30

Pressure for Reinforcement Calculations P 58.016 psig


Temperature for Internal Pressure Temp 176 °F

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 20000.00 psi
Shell Allowable Stress At Ambient Sva 20000.00 psi

Inside Crown Radius of Torispherical Head L 116.7717 in.


Inside Knuckle Radius of Torispherical Head r 7.0063 in.
Head Finished (Minimum) Thickness t 0.3937 in.
Head Internal Corrosion Allowance c 0.0000 in.
Head External Corrosion Allowance co 0.0000 in.

Distance from Head Centerline L1 10.7874 in.

User Entered Minimum Design Metal Temperature 50.00 °F

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi

Diameter Basis (for tr calc only) ID


Layout Angle 180.00 deg
Diameter 400.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 40

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0000 in.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 3.9370 in.


Weld leg size between Nozzle and Pad/Shell Wo 0.3937 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.3937 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-36


Pad Allowable Stress at Temperature Sp 16600.00 psi
Pad Allowable Stress At Ambient Spa 16600.00 psi
Diameter of Pad along vessel surface Dp 27.5591 in.
Thickness of Pad te 0.3150 in.
Weld leg size between Pad and Shell Wp 0.2362 in.
Groove weld depth between Pad and Nozzle Wgpn 0.3150 in.
Reinforcing Pad Width 5.7795 in.
This is a Manway or Access Opening.

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: 3DLABS 31
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

Insert/Set-in Nozzle With Pad, no Inside projection

Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: Noz N1 Fr30

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 381.000 mm.


Actual Thickness Used in Calculation 0.500 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]


= (P*L*M)/(2*Sv*E-0.2*P) Appendix 1-4 (d)
= (58.02*116.7717*1.0)/( 2*20000*1.0-0.2*58.02)
= 0.1694 in.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (58.02*7.5)/(17100*1.0-0.6*58.02)
= 0.0255 in.

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 30.1503 in.
Parallel to Vessel Wall, opening length d 15.0752 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.9843 in.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 16600.0/20000.0 )
= 0.830

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.855, 0.83 )
= 0.830

Results of Nozzle Reinforcement Area Calculations: (in²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 2.579| NA| NA|
PV Elite 2018 SP2 Licensee: 3DLABS 32
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

Area in Shell A1 | 3.349| NA| NA|


Area in Nozzle Wall A2 | 0.800| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.175| NA| NA|
Area in Element A5 | 2.266| NA| NA|
TOTAL AREA AVAILABLE Atot | 6.590| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 84.28 Degs.

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (15.0752*0.1694*1.0+2*0.5*0.1694*1.0*(1-0.86))
= 2.579 in²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 15.075( 1.0 * 0.3937 - 1.0 * 0.169 ) - 2 * 0.5
( 1.0 * 0.3937 - 1.0 * 0.1694 ) * ( 1 - 0.855 )
= 3.349 in²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 0.984 ) * ( 0.5 - 0.0255 ) * 0.855/sin( 86.8 )
= 0.800 in²

Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 0.3937² * 0.83 + (0.0)² * 0.86 + 0.2362² * 0.83
= 0.175 in²

Area Available in Element, also see UG-37(h) [A5]:


= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 27.6392 - 16.0802 ) 0.315 * 0.83 * 0.75
= 2.266 in²

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 0.438, tr = 0.025, c = 0.0 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.058, Temp. Reduction = 140 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °F


Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 0.315, c = 0.0 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.43, Temp. Reduction = 79 °F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -55 °F

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A


PV Elite 2018 SP2 Licensee: 3DLABS 33
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

----------------------------------------------------------------------
Govrn. thk, tg = 0.315, c = 0.0 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.43, Temp. Reduction = 79 °F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Min Metal Temp. w/o impact per UCS-66, Curve A 18 °F


Min Metal Temp. at Required thickness (UCS 66.1) -55 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F

Shell to Pad Weld Junction at Pad OD, min( Curve:A, Curve:B)


----------------------------------------------------------------------
Govrn. thk, tg = 0.315, c = 0.0 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.43, Temp. Reduction = 79 °F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Min Metal Temp. w/o impact per UCS-66, Curve A 18 °F


Min Metal Temp. at Required thickness (UCS 66.1) -55 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 0.394, tr = 0.169, c = 0.0 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.43, Temp. Reduction = 79 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -55 °F

Governing MDMT of the Nozzle : -55 °F


Governing MDMT of the Reinforcement Pad : -55 °F
Governing MDMT of all the sub-joints of this Junction : -55 °F

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -155 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -155 °F

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 58.02/285.00 = 0.204

Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.

Weld Size Calculations, Description: Noz N1 Fr30

Intermediate Calc. for nozzle/shell Welds Tmin 0.3150 in.


Intermediate Calc. for pad/shell Welds TminPad 0.3150 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.2205 = 0.7 * tmin. 0.2783 = 0.7 * Wo in.
Pad Weld 0.1575 = 0.5*TminPad 0.1670 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (2.5785 - 3.3486 + 2 * 0.5 * 0.855 *
(1.0 * 0.3937 - 0.1694 ) )20000)
= max( 0, -11566.14) lbf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
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FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

= ( 0.7999 + 2.2663 + 0.175 - 0.0 * 0.86 ) * 20000


= 64822.81 lbf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.7999 + 0.0 + 0.1325 + ( 0.3366 ) ) * 20000
= 25380.25 lbf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.7999 + 0.0 + 0.175 + 2.2663 + ( 0.3366 ) ) * 20000
= 71555.09 lbf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 16.0802 * 0.3937 * 0.49 * 16600
= 80887. lbf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 27.5591 * 0.2362 * 0.49 * 16600
= 83178. lbf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 7.7888) * ( 0.5 - 0.0 ) * 0.7 * 17100
= 146449. lbf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 16.0802 * 0.315 * 0.74 * 17100
= 100669. lbf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 16.0802 * ( 0.3937 - 0.0 ) * 0.74 * 20000
= 147177. lbf

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 83178 + 146449 ) = 229627 lbf


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 80887 + 100669 + 147177 + 0 ) = 328733 lbf
PATH33 = ( Spew + Tngw + Sinw )
= ( 83178 + 147177 + 0 ) = 230354 lbf

Summary of Failure Path Calculations:


Path 1-1 = 229626 lbf, must exceed W = 0 lbf or W1 = 64822 lbf
Path 2-2 = 328732 lbf, must exceed W = 0 lbf or W2 = 25380 lbf
Path 3-3 = 230354 lbf, must exceed W = 0 lbf or W3 = 71555 lbf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 64.717 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: Noz N1 Fr30

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 381.000 mm.


PV Elite 2018 SP2 Licensee: 3DLABS 35
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

Actual Thickness Used in Calculation 0.500 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]


= (P*L*M)/(2*Sv*E-0.2*P) Appendix 1-4 (d)
= (58.02*116.7717*1.0)/( 2*20000*1.0-0.2*58.02)
= 0.1694 in.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (58.02*7.5)/(17100*1.0-0.6*58.02)
= 0.0255 in.

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 30.0000 in.
Parallel to Vessel Wall, opening length d 15.0000 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.9843 in.

Results of Nozzle Reinforcement Area Calculations: (in²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 2.566| NA| NA|
Area in Shell A1 | 3.332| NA| NA|
Area in Nozzle Wall A2 | 0.799| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.175| NA| NA|
Area in Element A5 | 2.266| NA| NA|
TOTAL AREA AVAILABLE Atot | 6.572| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.


The area available with the given pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (15.0*0.1694*1.0+2*0.5*0.1694*1.0*(1-0.86))
= 2.566 in²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 15.0( 1.0 * 0.3937 - 1.0 * 0.169 ) - 2 * 0.5
( 1.0 * 0.3937 - 1.0 * 0.1694 ) * ( 1 - 0.855 )
= 3.332 in²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.984 ) * ( 0.5 - 0.0255 ) * 0.855
= 0.799 in²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 0.3937² * 0.83 + (0.0)² * 0.86 + 0.2362² * 0.83
= 0.175 in²

Area Available in Element, also see UG-37(h) [A5]:


= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 27.5591 - 16.0 ) 0.315 * 0.83 * 0.75
= 2.266 in²
PV Elite 2018 SP2 Licensee: 3DLABS 36
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

Weld Size Calculations, Description: Noz N1 Fr30

Intermediate Calc. for nozzle/shell Welds Tmin 0.3150 in.


Intermediate Calc. for pad/shell Welds TminPad 0.3150 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.2205 = 0.7 * tmin. 0.2783 = 0.7 * Wo in.
Pad Weld 0.1575 = 0.5*TminPad 0.1670 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (2.5658 - 3.3318 + 2 * 0.5 * 0.855 *
(1.0 * 0.3937 - 0.1694 ) )20000)
= max( 0, -11483.65) lbf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.7986 + 2.2663 + 0.175 - 0.0 * 0.86 ) * 20000
= 64797.77 lbf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.7986 + 0.0 + 0.1325 + ( 0.3366 ) ) * 20000
= 25355.21 lbf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.7986 + 0.0 + 0.175 + 2.2663 + ( 0.3366 ) ) * 20000
= 71530.05 lbf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 16.0 * 0.3937 * 0.49 * 16600
= 80484. lbf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 27.5591 * 0.2362 * 0.49 * 16600
= 83178. lbf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 7.75) * ( 0.5 - 0.0 ) * 0.7 * 17100
= 145719. lbf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 16.0 * 0.315 * 0.74 * 17100
= 100167. lbf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 16.0 * ( 0.3937 - 0.0 ) * 0.74 * 20000
= 146443. lbf

Strength of Failure Paths:


PV Elite 2018 SP2 Licensee: 3DLABS 37
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N1 Fr30 Nozl: 3 11:13am Nov 12,2018

PATH11 = ( SPEW + SNW ) = ( 83178 + 145719 ) = 228896 lbf


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 80484 + 100167 + 146443 + 0 ) = 327094 lbf
PATH33 = ( Spew + Tngw + Sinw )
= ( 83178 + 146443 + 0 ) = 229620 lbf

Summary of Failure Path Calculations:


Path 1-1 = 228896 lbf, must exceed W = 0 lbf or W1 = 64797 lbf
Path 2-2 = 327093 lbf, must exceed W = 0 lbf or W2 = 25355 lbf
Path 3-3 = 229620 lbf, must exceed W = 0 lbf or W3 = 71530 lbf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 64.717 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 1.0184 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 5.3508 in.
PV Elite 2018 SP2 Licensee: 3DLABS 38
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

INPUT VALUES, Nozzle Description: Noz N2 Fr30 From : 30

Pressure for Reinforcement Calculations P 58.016 psig


Temperature for Internal Pressure Temp 176 °F

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 20000.00 psi
Shell Allowable Stress At Ambient Sva 20000.00 psi

Inside Crown Radius of Torispherical Head L 116.7717 in.


Inside Knuckle Radius of Torispherical Head r 7.0063 in.
Head Finished (Minimum) Thickness t 0.3937 in.
Head Internal Corrosion Allowance c 0.0000 in.
Head External Corrosion Allowance co 0.0000 in.

Distance from Head Centerline L1 35.9449 in.

User Entered Minimum Design Metal Temperature 50.00 °F

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 600.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn STD

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 0.0394 in.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 3.9370 in.


Weld leg size between Nozzle and Pad/Shell Wo 0.3937 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.3937 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.

Pad Material SA-36


Pad Allowable Stress at Temperature Sp 16600.00 psi
Pad Allowable Stress At Ambient Spa 16600.00 psi
Diameter of Pad along vessel surface Dp 43.3071 in.
Thickness of Pad te 0.3937 in.
Weld leg size between Pad and Shell Wp 0.3150 in.
Groove weld depth between Pad and Nozzle Wgpn 0.3150 in.
Reinforcing Pad Width 9.6535 in.
This is a Manway or Access Opening.

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: 3DLABS 39
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

Insert/Set-in Nozzle With Pad, no Inside projection

Note : Checking Nozzle in the Meridional direction.

Reinforcement CALCULATION, Description: Noz N2 Fr30

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 590.550 mm.


Actual Thickness Used in Calculation 0.375 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]


= (P*L*M)/(2*Sv*E-0.2*P) Appendix 1-4 (d)
= (58.02*116.7717*1.77)/( 2*20000*1.0-0.2*58.02)
= 0.3000 in.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (58.02*11.66)/(17100*1.0-0.6*58.02)
= 0.0397 in.

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 49.1580 in.
Parallel to Vessel Wall, opening length d 24.5790 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.9843 in.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 16600.0/20000.0 )
= 0.830

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.855, 0.83 )
= 0.830

Results of Nozzle Reinforcement Area Calculations: (in²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 7.402| NA| NA|
PV Elite 2018 SP2 Licensee: 3DLABS 40
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

Area in Shell A1 | 2.295| NA| NA|


Area in Nozzle Wall A2 | 0.547| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.211| NA| NA|
Area in Element A5 | 4.732| NA| NA|
TOTAL AREA AVAILABLE Atot | 7.785| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 71.65 Degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 41.7500 0.3937 in.
Based on given Pad Diameter: 43.3071 0.3750 in.
Based on Shell or Nozzle Thickness: 43.9375 0.3750 in.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (24.579*0.3*1.0+2*0.3356*0.3*1.0*(1-0.86))
= 7.402 in²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 24.579( 1.0 * 0.3937 - 1.0 * 0.3 ) - 2 * 0.336
( 1.0 * 0.3937 - 1.0 * 0.3 ) * ( 1 - 0.855 )
= 2.295 in²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 0.984 ) * ( 0.3356 - 0.0397 ) * 0.855/sin( 65.5 )
= 0.547 in²

Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 0.3937² * 0.83 + (0.0)² * 0.86 + 0.315² * 0.83
= 0.211 in²

Area Available in Element, also see UG-37(h) [A5]:


= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 44.5933 - 25.2862 ) 0.3937 * 0.83 * 0.75
= 4.732 in²

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 0.328, tr = 0.04, c = 0.0394 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.137, Temp. Reduction = 140 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -155 °F

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 0.328, tr = 0.04, c = 0.0394 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.137, Temp. Reduction = 140 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


PV Elite 2018 SP2 Licensee: 3DLABS 41
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

Min Metal Temp. at Required thickness (UCS 66.1) -155 °F

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A


----------------------------------------------------------------------
Govrn. thk, tg = 0.328, tr = 0.04, c = 0.0394 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.137, Temp. Reduction = 140 °F

Min Metal Temp. w/o impact per UCS-66, Curve A 18 °F


Min Metal Temp. at Required thickness (UCS 66.1) -155 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F

Shell to Pad Weld Junction at Pad OD, min( Curve:A, Curve:B)


----------------------------------------------------------------------
Govrn. thk, tg = 0.394, tr = 0.3, c = 0.0 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.762, Temp. Reduction = 24 °F

Min Metal Temp. w/o impact per UCS-66, Curve A 18 °F


Min Metal Temp. at Required thickness (UCS 66.1) -6 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 0.328, tr = 0.04, c = 0.0394 in., E* = 1.0
Thickness Ratio = tr * (E*)/(tg - c) = 0.137, Temp. Reduction = 140 °F

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F


Min Metal Temp. at Required thickness (UCS 66.1) -155 °F

Governing MDMT of the Nozzle : -155 °F


Governing MDMT of the Reinforcement Pad : -20 °F
Governing MDMT of all the sub-joints of this Junction : -20 °F

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -155 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -155 °F

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 58.02/285.00 = 0.204

Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.

Weld Size Calculations, Description: Noz N2 Fr30

Intermediate Calc. for nozzle/shell Welds Tmin 0.3356 in.


Intermediate Calc. for pad/shell Welds TminPad 0.3937 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.2349 = 0.7 * tmin. 0.2783 = 0.7 * Wo in.
Pad Weld 0.1969 = 0.5*TminPad 0.2227 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (7.4022 - 2.2946 + 2 * 0.3356 * 0.855 *
(1.0 * 0.3937 - 0.3 ) )20000)
= 103226.73 lbf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


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FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.5474 + 4.7318 + 0.211 - 0.0 * 0.86 ) * 20000
= 109802.09 lbf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.5474 + 0.0 + 0.1325 + ( 0.226 ) ) * 20000
= 18116.84 lbf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.5474 + 0.0 + 0.211 + 4.7318 + ( 0.226 ) ) * 20000
= 114321.20 lbf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 25.2862 * 0.3937 * 0.49 * 16600
= 127196. lbf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 43.3071 * 0.315 * 0.49 * 16600
= 174277. lbf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 12.4663) * ( 0.375 - 0.0394 ) * 0.7 * 17100
= 157341. lbf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 25.2862 * 0.315 * 0.74 * 17100
= 158303. lbf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 25.2862 * ( 0.3937 - 0.0 ) * 0.74 * 20000
= 231436. lbf

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 174277 + 157341 ) = 331618 lbf


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 127196 + 158303 + 231436 + 0 ) = 516935 lbf
PATH33 = ( Spew + Tngw + Sinw )
= ( 174277 + 231436 + 0 ) = 405713 lbf

Summary of Failure Path Calculations:


Path 1-1 = 331617 lbf, must exceed W = 103226 lbf or W1 = 109802 lbf
Path 2-2 = 516935 lbf, must exceed W = 103226 lbf or W2 = 18116 lbf
Path 3-3 = 405713 lbf, must exceed W = 103226 lbf or W3 = 114321 lbf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 59.513 psig

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: Noz N2 Fr30

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 590.550 mm.


Actual Thickness Used in Calculation 0.375 in.
PV Elite 2018 SP2 Licensee: 3DLABS 43
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Torispherical Head, Tr [Int. Press]


= (P*L*M)/(2*Sv*E-0.2*P) Appendix 1-4 (d)
= (58.02*116.7717*1.77)/( 2*20000*1.0-0.2*58.02)
= 0.3000 in.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (58.02*11.66)/(17100*1.0-0.6*58.02)
= 0.0397 in.

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 46.6575 in.
Parallel to Vessel Wall, opening length d 23.3287 in.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 0.9843 in.

Results of Nozzle Reinforcement Area Calculations: (in²)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 7.027| NA| NA|
Area in Shell A1 | 2.177| NA| NA|
Area in Nozzle Wall A2 | 0.498| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.211| NA| NA|
Area in Element A5 | 4.732| NA| NA|
TOTAL AREA AVAILABLE Atot | 7.618| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 40.9375 0.3937 in.
Based on given Pad Diameter: 43.3071 0.3750 in.
Based on Shell or Nozzle Thickness: 41.7500 0.3750 in.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (23.3287*0.3*1.0+2*0.3356*0.3*1.0*(1-0.86))
= 7.027 in²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 23.329( 1.0 * 0.3937 - 1.0 * 0.3 ) - 2 * 0.336
( 1.0 * 0.3937 - 1.0 * 0.3 ) * ( 1 - 0.855 )
= 2.177 in²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 0.984 ) * ( 0.3356 - 0.0397 ) * 0.855
= 0.498 in²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 0.3937² * 0.83 + (0.0)² * 0.86 + 0.315² * 0.83
= 0.211 in²
PV Elite 2018 SP2 Licensee: 3DLABS 44
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

Area Available in Element, also see UG-37(h) [A5]:


= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 43.3071 - 24.0 ) 0.3937 * 0.83 * 0.75
= 4.732 in²

Weld Size Calculations, Description: Noz N2 Fr30

Intermediate Calc. for nozzle/shell Welds Tmin 0.3356 in.


Intermediate Calc. for pad/shell Welds TminPad 0.3937 in.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 0.2349 = 0.7 * tmin. 0.2783 = 0.7 * Wo in.
Pad Weld 0.1969 = 0.5*TminPad 0.2227 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (7.0272 - 2.1775 + 2 * 0.3356 * 0.855 *
(1.0 * 0.3937 - 0.3 ) )20000)
= 98069.68 lbf

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 0.4981 + 4.7318 + 0.211 - 0.0 * 0.86 ) * 20000
= 108817.78 lbf

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.4981 + 0.0 + 0.1325 + ( 0.226 ) ) * 20000
= 17132.54 lbf

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.4981 + 0.0 + 0.211 + 4.7318 + ( 0.226 ) ) * 20000
= 113336.89 lbf

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 24.0 * 0.3937 * 0.49 * 16600
= 120726. lbf

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 43.3071 * 0.315 * 0.49 * 16600
= 174277. lbf

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 11.8322) * ( 0.375 - 0.0394 ) * 0.7 * 17100
= 149338. lbf

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 24.0 * 0.315 * 0.74 * 17100
= 150250. lbf

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 24.0 * ( 0.3937 - 0.0 ) * 0.74 * 20000
PV Elite 2018 SP2 Licensee: 3DLABS 45
FileName : ACID TANK 1-2
Nozzle Calcs.: Noz N2 Fr30 Nozl: 4 11:13am Nov 12,2018

= 219664. lbf

Strength of Failure Paths:

PATH11 = ( SPEW + SNW ) = ( 174277 + 149338 ) = 323614 lbf


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 120726 + 150250 + 219664 + 0 ) = 490641 lbf
PATH33 = ( Spew + Tngw + Sinw )
= ( 174277 + 219664 + 0 ) = 393941 lbf

Summary of Failure Path Calculations:


Path 1-1 = 323614 lbf, must exceed W = 98069 lbf or W1 = 108817 lbf
Path 2-2 = 490640 lbf, must exceed W = 98069 lbf or W2 = 17132 lbf
Path 3-3 = 393940 lbf, must exceed W = 98069 lbf or W3 = 113336 lbf

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 60.454 psig

The Drop for this Nozzle is : 4.6089 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 8.9594 in.
PV Elite 2018 SP2 Licensee: 3DLABS 46
FileName : ACID TANK 1-2
Nozzle Schedule: Step: 11 11:13am Nov 12,2018

Nozzle Schedule:

Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |


Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | mm | in. | in. in. | in. |
|
-------------------------------------------------------------------------------------------------
---
Noz N1 Fr30 |400.000 mm | 40 | WNF| 406.400 | 0.500 | 27.56 | 0.31 | 5.35 |
150 |
Noz N2 Fr30 |600.000 mm | STD | WNF| 609.600 | 0.375 | 43.31 | 0.39 | 8.96 |
150 |

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (in.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
Noz N1 Fr30 | SA-106 B | 0.394 | 0.394 | 0.236 | 0.315 | ... |
Noz N2 Fr30 | SA-106 B | 0.394 | 0.394 | 0.315 | 0.315 | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
| ft.| deg | in.| in.| |
---------------------------------------------------------------------------------------------
Noz N1 Fr30 | ... | 180.0 | 3.94 | 0.00 | Node: 30 |
Noz N2 Fr30 | ... | 0.0 | 3.94 | 0.00 | Node: 30 |
PV Elite 2018 SP2 Licensee: 3DLABS 47
FileName : ACID TANK 1-2
MDMT Summary: Step: 13 11:13am Nov 12,2018

Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °F °F °F in.
-----------------------------------------------------------------------------------
[10] B -20 -42 -20 0.782 0.394 0.85 No
[7] B -20 -55 -20 0.440 0.394 0.85 No
[8] B -20 -55 -20 0.550 0.315 0.85 No
[10] B -20 -42 -20 0.782 0.394 0.85 No
[7] B -20 -55 -20 0.440 0.394 0.85 No
Noz N1 Fr30 [1] B -20 -55 -20 0.430 0.315 1.00 No
Nozzle Flg [4] B -20 -155
Noz N2 Fr30 [1] A 18 -20 -20 0.762 0.394 1.00 No
Nozzle Flg [4] B -20 -155
-----------------------------------------------------------------------------------
Warmest MDMT: 18 -20

Required Minimum Design Metal Temperature 50 °F


Warmest Computed Minimum Design Metal Temperature -20 °F

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
PV Elite 2018 SP2 Licensee: 3DLABS 48
FileName : ACID TANK 1-2
Vessel Design Summary: Step: 14 11:13am Nov 12,2018

ASME Code, Section VIII Division 1, 2017

Diameter Spec : 116.142 in. ID


Vessel Design Length, Tangent to Tangent 9.19 ft.

Distance of Bottom Tangent above Grade 0.00 ft.


Distance of Base above Grade 0.00 ft.
Specified Datum Line Distance 0.33 ft.

Shell Material SA-516 70


Nozzle Material SA-106 B
Re-Pad Material SA-36

Internal Design Temperature 176 °F


Internal Design Pressure 58.016 psig

External Design Temperature 122 °F

Maximum Allowable Working Pressure 59.513 psig


Hydrostatic Test Pressure 75.421 psig

Required Minimum Design Metal Temperature 50 °F


Warmest Computed Minimum Design Metal Temperature -20 °F

Wind Design Code ASCE-93


Earthquake Design Code IBC-2015

Element Pressures and MAWP (psig):

Element Description | Design Pres. | External | M.A.W.P | Corrosion | Str. Flange |


| + Stat. head | Pressure | | Allowance | Governing |
---------------------------------------------------------------------------------------------
Torisph | 58.016 | 0.000 | 64.717 | 0.0000 | No |
Cylinder | 58.016 | 0.000 | 91.904 | 0.0000 | N/A |
Torisph | 58.016 | 0.000 | 64.717 | 0.0000 | No |

Element Types and Properties:

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type ft. ft. in. Int. Ext. Long Circ
-----------------------------------------------------------------------
Torisph -0.16 0.164 0.394 0.353 0.062 0.85 0.85
Cylinder 8.69 8.858 0.315 0.199 No Calc 0.85 0.85
Torisph 8.86 0.164 0.394 0.353 0.062 0.85 0.85

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Weights:
Fabricated - Bare W/O Removable Internals 7275.4 lbm
Shop Test - Fabricated + Water ( Full ) 58600.1 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 7275.4 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 7275.4 lbm
Empty - Fab. + Intls. + Details + Wghts. 7275.4 lbm
Operating - Empty + Operating Liquid (No CA) 7275.4 lbm
Field Test - Empty Weight + Water (Full) 58600.1 lbm