lnstructionm a n u a l
HI[rrfiFlt
Pistoncompressor
L50
Type Instructionmanual
L50 PistonGompressors
INTRODUCTION:
This InstructionsManualcontainsa brief technicaldescriptionand importantinstructions
on commissioning, maintenanceand servicingof the compressor.
We recommendto read this manual carefullyin order to be able, in case of trouble, to
detectthe causequicktyand care for remedyand, in case of repairs,to make provisions for
propermountingacc.to the instructions.
This manualassumesa generaltechnicalknowledgeof piston compressorsand does not
claim to be complete.lf repairs become necessary,only original HATLAPAspare parts
must be used in orderto maintainthe operationalretiabilityand efficiencyof the machine.
For identificationand supply of spare parts, an order must contain the following
information:
Maschinenfabrik
Uetersener GmbH& Co.
TornescherWeg 5-7 'D-25436Uetersen/ Germany
D-2549Uetersen/ Germany
Phone: (+4 9 )4 122| 711- 0
Telex: 218510 htlu d
Cable: HATLAPAUetersen
Fax: (+49)4122t711-330
E -ma i l : info@hatlapa.de
lnternet http://www.hatlapa.de
Rev.:,|5.09.1999
lnstructionmanual Type
TABLE OF CONTENTS:
Page:
4 l')acnrinfinn ...4
'l 'l f)aei 4
'l ? Qnanifinafinn 5
'l ? \A/nrkinn rnafhnrl 5
4 A ?aalinn 'l,".'""""'
5
'l R I r rhrinafinn n f \ 'A'/ n- r"l "z "i nvr r P
' artc 6
'l A (lnndoncata Sonarafinn 6
1 7 Qtrrfinn urifhnrrf Rank-Praaerlra 6
2 Setting-upand lnstallation....
3 Gommissioning
? 1 Qafatrr Pafarennoc
2 ? Elafnra Qtarli I
Y
? ? Affar Qtqrti I
2 ,1 ["lr
v.- vva
rrina l,.lnara*inn I
? 6 Aftor Rfnnninn
"v"""""'
I
4 Servicingand Maintenance........ 10
A 4 (?.anaral Sonricinn lncfrrrntinnc 10
zl D Qanrininn Q,nhadrrlo 11
d ? f.)rrarharrl nf \/alrrce 13
4.4 Overhaulof Pistonsand Cylinders...........
4.5 Overhaulof crankshaftand connectingrod
4.6 ProtectionagainstCorrosionduringprolonged Shut-Down
5 TroubleShooting
6 Spare Parts
7 Instructionsfor GorrectlyOrderingSpareParts.......
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Type Instructionmanual
1_Description
1.1 Design
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lnstructionmanual Type
1.2 Specifications
Tvp 150
Numberof Gylindersr 3
CylinderBore 1" Stagelmml 85,5
Cylinder Bore 2ndStage [mm] 50
PistonStroke[mm] 70
Glearance[mml
Crankshaft-Axial 0,2'
0,3
Quantityof Lub. Oil min. fll 3,5
Quantityof Lub.Oil max.fll 4,5
WeightwithoutE-Motor[approx.kg] 200
Setting Oil pressure at warm 4
Machine[approx.bar]
Setting Oil PressureContol Switch 1
[approx.bar]
1.3 Workinqmethod
1.4 Cooling
Separation
1.6 Gondensate
1.7 StartingwithoutBack-Pressure
1.6 Gondensate
Separation
1.7 StartingwithoutBack-Pressure
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2 Setting-upand lnstallation
| 3 Commissioninq
I
I g.r safetv References
I
I
I
I The compressor has been produced according to the State-of-artand is
I reliable.
operationally
I
I The compressorsare a sourceof dangerif inexpertlyor improperlyused.
I
I
I
| . Only authorisedand trained persons are allowedto operateand repair the
I machineor to do maintenancework. Makesure that these personshave read
I and understoodthe completeoperatinginstructionsand safetyinstructions.
I
I o The compressormay only be usedfor compressingair.
I
I . The compressormay not be operatedwithout safety or protectingdevices.
| . Only sealedsafety valves may be used, readjustmentis not allowed.They
haveto be replacedimmediatelywhen defective.
I
| . Beforestartingany maintenance work it is necessaryto stop the compressor
I system and to preventit from re-starting.The system has to be voltage-free,
II all partscontainingcompressedair haveto be depressurized.
I o The compressorsystem may only be operatedin perfectworking condition.
I lt must be free of foreign parts.
o Rebuildingor any other changes to the compressor system that may
influencethe safetyare strictly prohibited.
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3;L BeforeStarting
. The compressormust be filled to the upper oil level mark with prescribed
compressoroil (seelist of recommendedoils).
. Checkthat the crankshaftis moving easily by turning over the flywheel by
hand; but make sure that the compressor set cannot be started
unintentionally.
. Open the shut-off valve in the pipeline leading to the compressed-air
receiver.
. Opendrainvalves.
fuL DuringOperation
. Once the final pressure is attained, check the safety valves for proper
functioning:Slightly turn the knurled nut until the valve blows off. After
closure,checkfor leakage.
. After fitting of new working parts (repair),run in the compressorfor about
one hour at low final pressure(5 to 10 bar).
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99 9 9
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4.1 GeneralServicinglnstructions
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4.2 ServicingSchedule
After first commissioning, after a general overhaul, and after repairs to the
crank mechanismor cylinder,the followingmaintenancework should be done:
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The nominaldiameterof the pistonis stampedon top of the piston head.The actual
diametershouldbe checkedat the bottomend of the pistonstem,at right anglesto
the wrist pin axis.For fittingclearancesand wear limits referto the attachedlist.
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Internalprotection:
. Opendrainvalvesof 1't and 2ndstage underpressure.
. Run the compressorwithout pressurewhile the drainvalvesare open.
. Glosethe drainvalves.
. Removethe air-intakefilter-andpour about 250 cm3of anti-corrosionoil into the
air-intakesocketwithin approx.2 minutes.
. Shutdown the compressorand open the drain valves.
Externalprotection:
. Aftercleaning,apply rust-preventive
paintto all parts.
o Gomponentsmadeof light alloy,copperor brass needno treatment.
5 TroubleShooting
The following details are intendedto provide a brief guide to determiningthe
causeof abnormaloperation.We do not claim that this informationis complete.
It only deals with the faults most frequently encountered,as known from
experience.
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Type lnstructionmanual
6 Spare Parts
18 Rev.:15.09.i999
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PistonGompressors L50
7 Instructionsfor GorrectlvOrderinqSpareParts
GmbH& Go.
UetersenerMaschinenfabrik
TornescherWeg 5-T'D-25436Uetersen/ Germany
D-2549Uetersen/ Germany
Phone: (+49)4',t22
t711- 0
Telex: 218510htlud
Gable: HATLAPAUetersen
Fax: {+49)4122| 711 - 330
E-mail: info@hatlapa.de
lnternet: http://www.hatlapa.de
Rev.:15.09.1999 19