SENR7769-01 FLUID POWER SYMBOLS

January 2006
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Component List CONTROL VALVES CHECK VALVES

AB AB
Item
Description
Number P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
CONTROLLED
SYMBOL LOADED

MEASUREMENT ROTATING SHAFTS

1 HAND METERING UNIT
2 NEUTRALIZER VALVE
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

3 STEERING VALVE Pressure Taps FLUID STORAGE RESERVOIRS

4 STEERING AND IMPLEMENT PILOT PUMP Test
Description 980C Wheel Loader
Hydraulic System
5 TANK AND FILTER GROUP Point VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

A STEERING RELIEF COMBINATION CONTROLS

6 FILTER ELEMENT
B TANK 63X1-63X5184
7 VACUM BREAKER
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
C TEE TEST (PRESSURE) or MANUAL and PILOT PILOT or MANUAL
8 ELBOW
MANUAL CONTROL SYMBOLS
D TEE TEST (RETURN)
9 RIGHT HAND CYLINDER
10 LEFT HAND CYLINDER PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

11 COOLER CORE PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE
12 SUPPLEMENTAL PUMP
13 DIVERTER VALVE EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

14 FLOW SWITCH ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2006 Caterpillar Printed in U.S.A.

All Rights Reserved

Electrical Symbols Table

3 Hydraulic Symbols (Electrical)
7 13
14
4 2
G M
11 1
1 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

SENR7769-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)
2

Electrical Symbols (Electrical)

6
5 12

24 Page
8 T

9 10 Pressure Temperature Level Flow

2 Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

13 Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
12 Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

A Previous Standard
Wire Color
Wire

325-PK-14
B A
3 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

7
8

10 9

6
B
11

C 14
STEERING SYSTEM
4

5
 10
15 16 17 1A EARLY HYDRAULIC SYSTEM
13
1 2 3 4 5 6 7 2A 3A 4A
11 14
24 18 Component List Pressure Taps
8 20 21 5A 6A
21 6A Item
Description
Test
Description
Number Point
A TILT CIRCUIT (HEAD END)
1 MAIN CONTROL VALVE
B TILT CIRCUIT (ROD END)
2 TILT CONTROL VALVE
C IMPLEMENT RELIEF
7A 19
3 LIFT CONTROL VALVE
D PILOT CIRCUIT
4 TILT CYLINDER RELIEF VALVE (ROD END)
8A 5 TILT CYLINDER RELIEF VALVE (HEAD END)
E SERVICE TOOL
F TEE TEST (IMPLEMENT PRESSURE)
6 LIFT MAKE-UP VALVE
5A 20 7 TILT and ATTACHMENT MAKE-UP VALVE
G TEE TEST (IMPLEMENT RETURN)
H TEE TEST (PILOT PRESSURE)
8 MAIN RELIEF VALVE
J TEE TEST (PILOT RETURN)
9 FILTER SCREEN
12 22 19
23 9 10 STEERING AND IMPLEMENT PILOT PUMP
A 11 IMPLEMENT PUMP
12 TANK
B
Log Loader Attachments
24 13 PILOT FILTER
Item Description
14 PILOT RELIEF VALVE
1A PILOT VALVE
15 PILOT VALVE
2A ATTACHMENT CYLINDER RELIEF VALVE
19 15 16 TILT PILOT VALVE
3A CONTROL VALVE
17 LIFT PILOT VALVE
4A TILT CYLINDER RELIEF VALVE (HEAD END)
14 18 SELECTOR VALVE
5A TILT CYLINDER (RIGHT HAND)
19 LIFT CYLINDER
6A TILT CYLINDER (LEFT HAND)
20 TILT CYLINDER (RIGHT HAND)
7A CLAMP CYLINDER
21 TILT CYLINDER (LEFT HAND)
8A CLAMP CYLINDER
22 FILTER ELEMENT
23 VACUUM BREAKER
D 24 MANIFOLD

18
1A
13 17 16

7 4 H 23
7 3 6 G
8
2A
10 J
C

1 22
3A 2
E

9 11

F
12
2A
4A 5

15 16 17 1A
10 13
1 2 3 4 5 6 7 2A 3A 4A LATER HYDRAULIC SYSTEM
11 14
24 18
8 20 21 5A 6A
SENR7769-01

21 6A

Component List Pressure Taps

Test
Item Description
Description
7A 19 Number
Point
24 Page, B/W

A TILT CIRCUIT (HEAD END)

1 MAIN CONTROL VALVE
8A B TILT CIRCUIT (ROD END)
2 TILT CONTROL VALVE
C IMPLEMENT RELIEF
5A 20 3 LIFT CONTROL VALVE
D PILOT CIRCUIT
4 TILT CYLINDER RELIEF VALVE (ROD END)
E SERVICE TOOL
5 TILT CYLINDER RELIEF VALVE (HEAD END)
F TEE TEST (IMPLEMENT PRESSURE)
12 22 19 6 LIFT MAKE-UP VALVE
G TEE TEST (IMPLEMENT RETURN)
23 9 7 TILT and ATTACHMENT MAKE-UP VALVE
A H TEE TEST (PILOT PRESSURE)
8 MAIN RELIEF VALVE
J TEE TEST (PILOT RETURN)
B 9 FILTER SCREEN
19 27
24 10 STEERING AND IMPLEMENT PILOT PUMP
25 11 IMPLEMENT PUMP
12 TANK Log Loader Attachments
15 13 PILOT FILTER
Item Description
1A PILOT VALVE
14 PILOT RELIEF VALVE
14 15 PILOT VALVE
2A ATTACHMENT CYLINDER RELIEF VALVE
26 16 TILT PILOT VALVE
3A CONTROL VALVE
4A TILT CYLINDER RELIEF VALVE (HEAD END)
17 LIFT PILOT VALVE
5A TILT CYLINDER (RIGHT HAND)
18 SELECTOR VALVE
6A TILT CYLINDER (LEFT HAND)
19 LIFT CYLINDER
7A CLAMP CYLINDER
20 TILT CYLINDER (RIGHT HAND)
D 8A CLAMP CYLINDER
21 TILT CYLINDER (LEFT HAND)

18 22 FILTER ELEMENT
23 VACUUM BREAKER
1A 24 MANIFOLD
13 17 16 25 CHECK VALVE
26 CHECK VALVE
27 PRESSURE REDUCING VALVE
4 3
H 23
7 6 G
8 7
2A

C
10 J

22
1
3A 2 E

9 11

F 12
2A 6
4A 5