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ENGLISH

Please do not return product to retailer.


Por favor, no devuelva el producto al lugar de compra.
Veuillez ne pas retourner le produit au détaillant.
1--800--554--6723
Register your product online at:
Registre su producto en línea en:
Enregistrez votre produit en ligne à l’adresse :
www.poulan.com
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions

ESPAÑOL
P3816

For Occasional Use Only


WARNING:
Read and follow all Safety Rules and Operating Instructions before
using this product. Failure to do so can result in serious injury.

ADVERTENCIA:
Lea el manual de instrucciones y siga todas las advertencias e en-
strucciones de seguridad. El no hacerlo puede resultar en lesiones
graves.

AVERTISSEMENT:
Lire le manuel d’instructions et bien respecter tous les avertisse-
ments et toutes les instructions de sécurité. Tout défaut de le faire
pourrait entraîner des blessures graves.
FRANÇAIS

Poulan Poulan
7349 Statesville Road 850 Matheson Blvd. West
Charlotte, NC 28269 Mississauga, Ontario L5V 0B4

115327926 Rev. 1 3/15/10 BRW

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IDENTIFICATION OF SYMBOLS
WARNING! This chain Read and understand the
saw can be dangerous! Care- instruction manual before
less or improper use can cause using the chain saw.
serious or even fatal injury.

Always wear appropriate ear protection, eye protection and head protection.

Always use two hands when operating the chain saw.

WARNING! Contacting the guide bar tip with any object


should be avoided; tip contact may cause the guide bar to
move suddenly upward and backward, which may cause se-
rious injury.

XX_
Measured maximum kickback value without chain brake for the bar
and chain combination on the label.

Starting Reminder

Move ON/STOP switch to Pull the starter rope


the ON position. sharply 5 times with your
right hand.

Slowly press primer bulb Push the choke/fast idle


6 times. lever in to the HALF
CHOKE position.

Pull choke/fast idle lever Pull the starter rope sharply


out to the full extent (to with your right hand until
the FULL CHOKE posi- the engine starts.
tion).

SAFETY RULES
PLAN AHEAD
WARNING: Always disconnect S Read this manual carefully until you com-
spark plug wire and place wire where it can- pletely understand and can follow all safety
not contact spark plug to prevent accidental rules, precautions, and operating instruc-
starting when setting up, transporting, ad- tions before attempting to use the unit.
justing or making repairs except carburetor S Restrict the use of your saw to adult users
adjustments. who understand and can follow safety
Because a chain saw is a high-speed wood- rules, precautions, and operating instruc-
cutting tool, special safety precautions must tions found in this manual.
be observed to reduce the risk of accidents. S Wear protective gear. Always use steel-
Careless or improper use of this tool can toed safety footwear with non-slip soles;
cause serious injury. snug-fitting clothing; safety chaps; heavy-
2

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duty, non-slip gloves; eye protection such S With the engine stopped, hand carry the
as non-fogging, vented goggles or face chain saw with the muffler away from your
screen; an approved safety hard hat; and body, and the guide bar and chain to the
sound barriers (ear plugs or mufflers) to rear, preferably covered with a scabbard.
protect your hearing. Regular users MAINTAIN YOUR SAW IN GOOD
should have hearing checked regularly as WORKING ORDER
chain saw noise can damage hearing. Se- S Have all chain saw service performed by a
cure hair above shoulder length. qualified service dealer with the exception
of the items listed in the maintenance sec-
Hearing Safety Hat tion of this manual. For example, if improp-
Protection er tools are used to remove or hold the fly-
Eye wheel when servicing the clutch, structural
Protection damage to the flywheel can occur and
Snug Fitting cause the flywheel to burst.
Clothing Heavy Duty S Make certain the saw chain stops moving
Gloves when the throttle trigger is released. For
correction, refer to CARBURETOR AD-
JUSTMENT.
S Never modify your saw in any way.
S Keep the handles dry, clean, and free of oil
Safety Chaps or fuel mixture.
Safety Shoes
S Keep fuel and oil caps, screws, and fas-
teners securely tightened.
S Use only Poulan accessories and replace-
ment parts as recommended.
S Keep all parts of your body away from the
chain when the engine is running. HANDLE FUEL WITH CAUTION
S Keep children, bystanders, and animals a S Do not smoke while handling fuel or while
minimum of 30 feet (10 meters) away from operating the saw.
the work area. Do not allow other people S Eliminate all sources of sparks or flame in
or animals to be near the chain saw when the areas where fuel is mixed or poured.
starting or operating the chain saw. There should be no smoking, open flames,
S Do not handle or operate a chain saw when or work that could cause sparks. Allow en-
you are fatigued, ill, or upset, or if you have gine to cool before refueling.
taken alcohol, drugs, or medication. You S Always have fire extinguishing tools avail-
must be in good physical condition and men- able if you should need them.
tally alert. Chain saw work is strenuous. If S Mix and pour fuel in an outdoor area on
you have any condition that might be aggra- bare ground; store fuel in a cool, dry, well
vated by strenuous work, check with your ventilated place; and use an approved,
doctor before operating a chain saw. marked container for all fuel purposes.
S Carefully plan your sawing operation in ad- Wipe up all fuel spills before starting saw.
vance. Do not start cutting until you have a S Move at least 10 feet (3 meters) from fuel-
clear work area, secure footing, and, if you ing site before starting engine.
are felling trees, a planned retreat path. S Turn the engine off and let saw cool in a
non-combustible area, not on dry leaves,
OPERATE YOUR SAW SAFELY straw, paper, etc. Slowly remove fuel cap
S Do not operate a chain saw with one hand. and refuel unit.
Serious injury to the operator, helpers, by- S Store the unit and fuel in an area where fuel
standers or any combination of these per- vapors cannot reach sparks or open
sons may result from one-handed opera- flames from water heaters, electric motors
tion. A chain saw is intended for or switches, furnaces, etc.
two-handed use.
S Operate the chain saw only in a well-venti- KICKBACK
lated outdoor area.
S Do not operate saw from a ladder or in a WARNING: Avoid kickback which
tree. can result in serious injury. Kickback is the
S Make sure the chain will not make contact backward, upward or sudden forward motion
with any object while starting the engine. of the guide bar occurring when the saw chain
Never try to start the saw when the guide near the upper tip of the guide bar contacts any
bar is in a cut. object such as a log or branch, or when the
S Do not put pressure on the saw at the end of wood closes in and pinches the saw chain in
the cut. Applying pressure can cause you to the cut. Contacting a foreign object in the wood
lose control when the cut is completed. can also result in loss of chain saw control.
S Stop the engine before setting the saw S Rotational Kickback can occur when the
down. moving chain contacts an object at the up-
S Do not operate a chain saw that is dam- per tip of the guide bar. This contact can
aged, improperly adjusted, or not com- cause the chain to dig into the object,
pletely and securely assembled. Always which stops the chain for an instant. The
replace bar, chain, hand guard, or chain result is a lightning fast, reverse reaction
brake immediately if it becomes damaged, which kicks the guide bar up and back to-
broken or is otherwise removed. ward the operator.
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S Pinch-Kickback can occur when the the S Begin and continue cutting at full speed. If
wood closes in and pinches the moving the chain is moving at a slower speed,
saw chain in the cut along the top of the there is greater chance of kickback occur-
guide bar and the saw chain is suddenly ring.
stopped. This sudden stopping of the S Cut one log at a time.
chain results in a reversal of the chain S Use extreme caution when re-entering a
force used to cut wood and causes the previous cut.
saw to move in the opposite direction of the S Do not attempt cuts starting with the tip of
chain rotation. The saw is driven straight the bar (plunge cuts).
back toward the operator. S Watch for shifting logs or other forces that
S Pull-In can occur when the moving chain could close a cut and pinch or fall into
contacts a foreign object in the wood in the chain.
cut along the bottom of the guide bar and the S Use the Reduced--Kickback Guide Bar
saw chain is suddenly stopped. This sudden and Low--Kickback Chain specified for
stopping pulls the saw forward and away your saw.
from the operator and could easily cause the MAINTAIN CONTROL
operator to lose control of the saw.
Avoid Pinch-- Kickback:
S Be extremely aware of situations or ob- Stand to the
structions that can cause material to pinch left of the saw
the top of or otherwise stop the chain.
S Do not cut more than one log at a time.
S Do not twist the saw as the bar is with- Thumb on
drawn from an undercut when bucking. underside of
Avoid Pull-- In: handlebar
S Always begin cutting with the engine at full
speed and the saw housing against wood. Never reverse
S Use wedges made of plastic or wood. hand positions
Never use metal to hold the cut open.

Kickback Path

Elbow locked
Avoid Obstructions

Thumb on underside of
handlebar

S Keep a good, firm grip on the saw with both


Clear The Working Area hands when the engine is running and
don’t let go. A firm grip will help you reduce
REDUCE THE CHANCE OF kickback and maintain control of the saw.
KICKBACK Keep the fingers of your left hand encir-
S Recognize that kickback can happen. cling and your left thumb under the front
With a basic understanding of kickback, handlebar. Keep your right hand com-
you can reduce the element of surprise pletely around the rear handle whether
which contributes to accidents. your are right handed or left handed. Keep
S Never let the moving chain contact any ob- your left arm straight with the elbow
ject at the tip of the guide bar. locked.
S Keep the working area free from obstruc- S Position your left hand on the front handle-
tions such as other trees, branches, rocks, bar so it is in a straight line with your right
fences, stumps, etc. Eliminate or avoid hand on the rear handle when making
any obstruction that your saw chain could bucking cuts. Never reverse right and left
hit while you are cutting. When cutting a hand positions for any type of cutting.
branch, do not let the guide bar contact S Stand with your weight evenly balanced on
branch or other objects around it. both feet.
S Keep your saw chain sharp and properly S Stand slightly to the left side of the saw to
tensioned. A loose or dull chain can in- keep your body from being in a direct line
crease the chance of kickback occurring. with the cutting chain.
Follow manufacturer’s chain sharpening S Do not overreach. You could be drawn or
and maintenance instructions. Check ten- thrown off balance and lose control of the
sion at regular intervals with the engine saw.
stopped, never with the engine running. S Do not cut above shoulder height. It is diffi-
Make sure the bar nuts are securely tight- cult to maintain control of saw above
ened after tensioning the chain. shoulder height.
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KICKBACK SAFETY FEATURES
WARNING: WE DO NOT REP-
WARNING: The following features RESENT AND YOU SHOULD NOT AS-
are included on your saw to help reduce the SUME THAT THE CHAIN BRAKE WILL
hazard of kickback; however, such features PROTECT YOU IN THE EVENT OF A KICK-
will not totally eliminate this danger. As a BACK. Kickback is a lightning fast action
chain saw user, do not rely only on safety de- which throws the bar and rotating chain back
vices. You must follow all safety precau- and up toward the operator. Kickback can be
tions, instructions, and maintenance in this caused by allowing contact of the bar tip in the
manual to help avoid kickback and other danger zone with any hard object. Kickback
forces which can result in serious injury. can also be caused by pinching the saw chain
S Reduced--Kickback Guide Bar, designed along the top of the guide bar. This action may
with a small radius tip which reduces the push the guide bar rapidly back toward the op-
size of the kickback danger zone on the erator. Either of these events may cause you
bar tip. A Reduced--Kickback Guide Bar to lose control of the saw which could result in
has been demonstrated to significantly re- serious injury or even death. DO NOT RELY
duce the number and seriousness of kick- UPON ANY OF THE DEVICES BUILT INTO
backs when tested in accordance with YOUR SAW. YOU SHOULD USE THE SAW
safety requirements for gasoline powered PROPERLY AND CAREFULLY TO AVOID
chain saws as set by ANSI B175.1. KICKBACK. Reduced--kickback guide bars
Reduced Kickback Symmetrical Guide Bar and low--kickback saw chains reduce the
chance and magnitude of kickback and are
recommended. Your saw has a low kickback
chain and bar as original equipment. Repairs
on a chain brake should be made by an autho-
Small Radius Tip
rized servicing dealer. Take your unit to the
place of purchase if purchased from a servic-
ing dealer, or to the nearest authorized master
Symmetrical Guide Bar service dealer.
S Tip contact in some cases may cause a light-
ning fast reverse REACTION, kicking guide
bar up and back toward operator.
S Pinching the saw chain along the top of the
Large Radius Tip guide bar may push the guide bar rapidly
S Low--Kickback Chain, designed with a back toward the operator.
contoured depth gauge and guard link S Either of these reactions may cause you to
which deflect kickback force and allow lose control of the saw which could result in
wood to gradually ride into the cutter. Low-- serious injury. Do not rely exclusively upon
Kickback Chain has met kickback per- devices built into your saw.
formance requirements when tested on a
representative sample of chain saws be- WARNING: Computed kickback
low 3.8 cubic inch displacement specified angle (CKA) listed on your saw and listed in the
in ANSI B175.1. CKA table below represents angle of kickback
Contoured Depth Gauge your bar and chain combinations will have
Elongated Guard Link when tested in accordance with CSA (Cana-
dian Standards Association) and ANSI stan-
Deflects dards. When purchasing replacement bar and
kickback force chain, considerations should be given to the
Low--- Kickback and allows wood lower CKA values. Lower CKA values repre-
Chain to gradually ride sent safer angles to the user, higher values in-
into cutter
dicate more angle and higher kick energies.
Computed angles represented indicate total
Can Obstruct Material energy and angle associated without activation
of the chain brake during kickback. Activated
Not a Low--- Kickback Chain angle represents chain stopping time relative to
S Front Hand Guard, designed to reduce the activation angle of chain break and resulting
chance of your left hand contacting the chain kick angle of saw. In all cases lower CKA val-
if your hand slips off the front handlebar. ues represent a safer operating environment
S Position of front and rear handlebars, de- for the user.
signed with distance between handles and The following guide bar and chain combina-
“in-line” with each other. The spread and tions meet kickback requirements of CSA
“in-line” position of the hands provided by Standards Z62.1, Z62.3, & ANSI B175.1
this design work together to give balance when used on saws listed in this manual.
and resistance in controlling the pivot of Use of bar and chain combinations other
the saw back toward the operator if kick- than those listed is not recommended and
back occurs. may not meet the CKA requirements per
CHAIN BRAKE AND CKA ANGLE standard.
S Chain Brake, designed to stop the chain in
the event of kickback.

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Computed kickback angle (CKA) Table
BAR
MODEL P/N Length CHAIN P/N CKA without chain brake
P3816 530044748 16″ 952051211 33_
NOTE: If this saw is to be used for com- SPECIAL NOTICE: Your saw is equipped
mercial logging, a chain brake is required with a temperature limiting muffler and spark
and shall not be removed or otherwise dis- arresting screen which meets the
abled to comply with Federal OSHA Regula- requirements of California Codes 4442 and
tions for Commercial Logging. 4443. All U.S. forest land and the states of
California, Idaho, Maine, Minnesota, New
WARNING: The engine exhaust Jersey, Oregon, and Washington require by
from this product contains chemicals known law that many internal combustion engines
to the State of California to cause cancer, to be equipped with a spark arresting screen.
birth defects or other reproductive harm. If you operate a chain saw in a state or locale
where such regulations exist, you are legally
SAFETY NOTICE: Exposure to vibrations responsible for maintaining the operating
through prolonged use of gasoline powered condition of these parts. Failure to do so is
hand tools could cause blood vessel or nerve a violation of the law. Refer to the SERVICE
damage in the fingers, hands, and joints of section for maintenance of the spark
people prone to circulation disorders or arresting screen.
abnormal swellings. Prolonged use in cold Failure to follow all Safety Rules and Precau-
weather has been linked to blood vessel tions can result in serious injury. If situations
damage in otherwise healthy people. If occur which are not covered in this manual,
symptoms occur such as numbness, pain, use care and good judgement. If you need
loss of strength, change in skin color or texture, assistance, contact your authorized service
or loss of feeling in the fingers, hands, or joints, dealer or call 1-800--554--6723.
discontinue the use of this tool and seek STANDARDS: This saw is listed by Under-
medical attention. An anti-vibration system writer’s Laboratories, Inc., in accordance with:
does not guarantee the avoidance of these ANSI B175.1-- 2000 American National
problems. Users who operate power tools on Standards for Gasoline--Powered Chain
a continual and regular basis must monitor Saws -- Safety Requirements
closely their physical condition and the CSA Z62.1-- 03 Chain Saws -- Occupational
condition of this tool. Health and Safety
CSA Z62.3-- 96 Chain Saw Kickback Occu-
pational Health and Safety

ASSEMBLY
Protective gloves (not provided) should be
worn during assembly.
ATTACHING THE BAR & CHAIN (If not
already attached)

WARNING: If received assembled, Clutch cover


repeat all steps to ensure your saw is properly
assembled and all fasteners are secure. Al-
ways wear gloves when handling the chain.
The chain is sharp and can cut you even when Bar nuts
it is not moving! Location of
1. Loosen and remove the bar nuts and the shipping
clutch cover from the saw. spacer
2. Remove the plastic shipping spacer (if Chain adjustment tool
present).
(Bar Tool)

3. Turn adjusting screw on bar counterclock-


wise to move the tensioning rack as far as
it will go toward the front of the bar.

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NOTE: When adjusting chain tension,
Adjusting make sure the bar nuts are finger tight only.
Screw Attempting to tension the chain when the bar
nuts are tight can cause damage.
Checking the tension:
Use the screwdriver end of the chain adjust-
ment tool (bar tool) to move chain around
Tensioning Rack guide bar. If the chain does not rotate, it is too
tight. If the chain is too loose, it will sag below
4. Slide guide bar on bar bolts until guide the bar.
bar stops against clutch drum sprocket.
Guide
Bar

Chain Adjustment
Bar Nuts Tool
Bar bolts Adjusting
Screw (Bar Tool)

Guide bar Adjusting the tension:


Chain tension is very important. Chains
5. Carefully remove the chain from the pack- stretch during use. This is especially true
age. Hold chain with the drive links as during the first few times you use your saw.
shown. Always check chain tension each time be-
fore you start the chain saw.
An adjusting screw (located on the guide
Tip of bar) is used to adjust the tension of the chain
Bar (see illustration).
1. Loosen bar nuts until they are finger tight
against the clutch cover.
2. Turn adjusting screw clockwise until chain
solidly contacts bottom of guide bar rail.

CUTTERS MUST FACE IN Adjusting


DIIRECTION OF ROTATION Screw
Cutters Depth Gauge

Drive Links
6. Place chain over and behind clutch re- 3. Using bar tool, roll chain around guide bar
tainer, fitting the drive links in the clutch to ensure all links are in bar groove.
drum sprocket. 4. Lift up tip of guide bar to check for sag.
7. Fit bottom of drive links between the Release tip of guide bar, then turn ad-
teeth in the sprocket in the nose of the justing screw until sag does not exist.
guide bar. 5. While lifting tip of guide bar, tighten bar
8. Fit chain drive links into bar groove. nuts securely with the bar tool.
9. Pull guide bar forward until chain is snug
in guide bar groove. Ensure all drive
links are in the bar groove.
10. Hold guide bar against the saw frame Bar Nuts
and install the clutch cover.
11. Replace the bar nuts and tighten finger
tight. Once the chain is tensioned you
will need to tighten bar nuts.
CHAIN TENSION 6. Use the screwdriver end of the bar tool
(Including units with chain already installed) to move chain around guide bar.
7. If chain does not rotate, it is too tight.
WARNING: Wear protective gloves Slightly loosen bar nuts and loosen
when handling chain. The chain is sharp and chain by turning the adjusting screw.
can cut you even when it is not moving. Retighten bar nuts.
7

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8. If chain is too loose, it will sag below the
guide bar. DO NOT operate the saw if WARNING: If the saw is operated
the chain is loose. with a loose chain, the chain could jump off the
NOTE: The chain is tensioned correctly guide bar and result in serious injury to the op-
when the weight of the chain does not cause it erator and/or damage the chain making it un-
to sag below the guide bar (with the chain saw usable. If the chain jumps off the guide bar, in-
sitting in an upright position), but the chain still spect each drive link for damage. Damaged
moves freely around the guide bar. chain must be repaired or replaced.

OPERATION
KNOW YOUR CHAIN SAW
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
CHAIN SAW. Compare the illustrations with your unit to familiarize yourself with the location of
the various controls and adjustments. Save this manual for future reference.
Chain Front Hand Guard Front Handle
Adjustment Tool
(Bar Tool) Starter Rope
ON/STOP
Switch Choke/
Fast Idle
Chain Muffler Lever

Bar Bar Oil Fill Cap


Sprocket
Hole Primer Bulb
Starter Housing Fuel Mix Fill Cap

Cylinder Cover

Throttle Chain Chain


Lockout Brake Direction
of Travel
Rear
Handle Adjusting Screw

Guide Bar
Chain
Throttle Clutch Cover Catcher
Trigger Bar Nuts

ON/STOP SWITCH PRIMER BULB


The ON/STOP SWITCH is used to stop the The PRIMER BULB circulates fuel to the car-
engine. buretor to provide quicker starting.
THROTTLE TRIGGER CHAIN BRAKE
The THROTTLE TRIGGER controls engine The chain brake is a device designed to stop
speed. the chain if kickback occurs. The chain brake
activates automatically in the event of kick-
THROTTLE LOCK--OUT back. The chain brake activates manually if the
The THROTTLE LOCK--OUT must be front hand guard is pushed forward. The chain
pressed before you can squeeze the throttle brake is disengaged by pulling the front hand
trigger. This feature prevents you from acci- guard back toward the front handle as far as
dentally squeezing the trigger. possible.
CHOKE/FAST IDLE LEVER CHAIN TENSION
The choke and fast idle are set by pulling the It is normal for a new chain to stretch during the
CHOKE/FAST IDLE LEVER out to the full ex- first 15 minutes of operation. You should check
tent for cold starting or after refueling. The your chain tension each time before you start
choke provides additional fuel to the engine the chain saw. See CHAIN TENSION under
during cold starting. the ASSEMBLY section.
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lock, power loss, lubrication deficiency, deterio-
WARNING: If the saw is operated ration of fuel lines, gaskets and internal carbu-
with a loose chain, the chain could jump off retor components, etc. Alternative fuels cause
the guide bar and result in serious injury to high moisture absorption into the fuel/oil mix-
the operator and/or damage the chain mak- ture leading to oil and fuel separation.
ing it unusable. BAR AND CHAIN LUBRICATION
BEFORE STARTING ENGINE The bar and chain require continuous lubri-
cation. Lubrication is provided by the auto-
WARNING: Muffler is very hot during matic oiler system when the oil tank is kept
and after use. Do not touch the muffler or al- filled. Lack of oil will quickly ruin the bar and
low combustible material such as dry grass chain. Too little oil will cause overheating
or fuel to do so. shown by smoke coming from the chain and/
or discoloration of the bar.
WARNING: Be sure to read the fuel In freezing weather oil will thicken, making it
handling information in the safety rules sec- necessary to thin bar and chain oil with a
tion of this manual before you begin. If you do small amount (5 to 10%) of #1 Diesel Fuel or
not understand the fuel handling information kerosene. Bar and chain oil must be free
do not attempt to fuel your unit. Seek help flowing for the oil system to pump enough oil
from someone that does understand the in- for adequate lubrication.
formation or call the customer assistance Genuine Poulan bar and chain oil is recom-
help line at 1-800-554-6723. mended to protect your unit against excessive
wear from heat and friction. Poulan oil resists
FUELING ENGINE high temperature thinning.
If Poulan bar and chain oil is not available,
WARNING: Remove fuel cap slowly use a good grade SAE 30 oil.
when refueling.
S Never use waste oil for bar and chain lubri-
HELPFUL TIP cation.
To obtain the correct oil mix S Always stop the engine before removing
ratio, pour 3.2 ounces of the oil cap.
2-- cycle synthetic oil into CHAIN BRAKE
one gallon of fresh gas. Ensure chain brake is disengaged by pulling
the front hand guard back toward the front han-
This engine is certified to operate on unleaded dle as far as possible. The chain brake must be
gasoline. Before operation, gasoline must be disengaged before cutting with the saw.
mixed with a good quality synthetic 2-cycle air-
cooled engine oil designed to be mixed at a ra- WARNING: The chain must not
tio of 40:1. Poulan/WEED EATER brand syn-
thetic oil is recommended. A 40:1 ratio is move when the engine runs at idle speed. If
obtained by mixing 3.2 fluid ounces (95 ml) of the chain moves at idle speed refer to CAR-
oil with 1 gallon (4 liters) of unleaded gasoline. BURETOR ADJUSTMENT within this
Included with this saw is a 3.2 ounce (95 ml) manual. Avoid contact with the muffler. A hot
muffler can cause serious burns.
container of Poulan/WEED EATER brand syn-
thetic oil. Pour the entire contents of this con- To stop the engine move the ON/STOP
tainer into 1 gallon (4 liters) of gasoline to switch to the STOP position.
achieve the proper fuel mixture. DO NOT USE To start the engine hold the saw firmly on the
automotive or marine oil. These oils will ground as illustrated. Make sure the chain is
cause engine damage. When mixing fuel fol- free to turn without contacting any object.
low the instructions printed on the container. Use only 15″ -- 18″ (40 -- 45 cm) of
Always read and follow the safety rules listed rope per pull.
under HANDLE FUEL WITH CAUTION. Hold saw firmly while pulling starter rope.
CAUTION: Never use straight gasoline in
your unit. This will cause permanent engine Starter Rope Handle
damage and void the limited warranty.
FUEL REQUIREMENTS Left Hand
This engine requires the use of minimum 87 on Front
octane [R+M]/2 clean gasoline. Handle
IMPORTANT
Use of alcohol blended fuels (called gasohol or
using ethanol or methanol) can cause major
engine performance and durability problems.

WARNING: Alternative fuels (not gas-


oline) such as E--15 (15% alcohol), E--20 (20% Right Foot Through Rear Handle
alcohol), E--85 (85% alcohol) are NOT classi-
fied as gasoline and are NOT approved for use WARNING: Do not attempt to throw
in 2--stroke gasoline engines. Use of alterna- or drop--start the chain saw. Doing so will put
tive fuels will cause problems such as: improp- the operator at risk of serious injury due to
er clutch engagements, overheating, vapor loss of control of the chain saw.
9

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IMPORTANT POINTS TO REMEMBER 7. Allow the engine to run for approximate-
When pulling the starter rope, do not use the ly 30 seconds. Then, squeeze and re-
full extent of the rope as this can cause the lease the throttle trigger to allow engine
rope to break. Do not let starter rope snap to return to idle speed.
back. Hold the handle and let the rope re- STARTING A WARM ENGINE
wind slowly. 1. Move ON/STOP switch to the ON posi-
For cold weather starting, start the unit at tion.
FULL CHOKE; allow the engine to warm up 2. Slowly press primer bulb 6 times.
before squeezing the throttle trigger. 3. To set the fast idle, pull the choke/fast
NOTE: Do not attempt to cut material with idle lever out to the full extent (to the full
the choke/fast idle lever in the FULL CHOKE choke position); then push the lever
position. back in to the HALF CHOKE position.
4. Pull the starter rope sharply with your
HELPFUL TIP right hand until the engine starts.
If your engine still does not 5. Squeeze and release throttle trigger to
start after following these allow engine to return to idle speed.
instructions, please call DIFFICULT STARTING (or starting a
1-- 800-- 554-- 6723. flooded engine)
STARTING A COLD ENGINE (or warm The engine may be flooded with too much
engine after running out of fuel) fuel if it has not started after 10 pulls.
NOTE: In the following steps, when the Flooded engines can be cleared of excess
choke/fast idle lever is pulled out to the full fuel by pushing the choke/fast idle lever in
extent, the correct throttle setting for starting completely (to the OFF CHOKE position)
is set automatically. and then following the warm engine starting
procedure listed above. Ensure the ON/
STOP switch is in the ON position.
IGNITION Starting could require pulling the starter rope
SWITCH handle many times depending on how badly
the unit is flooded. If engine fails to start, refer
ON to the TROUBLESHOOTING TABLE or call
STOP 1-800-554-6723.
CHAIN BRAKE
WARNING: If the brake band is worn
Choke too thin it may break when the chain brake is
Lever triggered. With a broken brake band, the chain
brake will not stop the chain. The chain brake
should be replaced by an authorized service
1. Move ON/STOP switch to the ON posi- dealer if any part is worn to less than 0.020″
tion. (0.5 mm) thick. Repairs on a chain brake
2. Slowly press primer bulb 6 times. should be made by an authorized service deal-
3. Pull choke/fast idle lever out to the full er. Take your unit to the place of purchase if
extent (to the FULL CHOKE position). purchased from a servicing dealer, or to the
4. Pull the starter rope sharply 5 times with nearest authorized master service dealer.
your right hand. Then, proceed to the S This saw is equipped with a chain brake.
next step. The brake is designed to stop the chain if
NOTE: If the engine sounds as if it is trying kickback occurs.
to start before the 5th pull, stop pulling and S The inertia--activated chain brake is
immediately proceed to the next step. activated if the front hand guard is pushed
5. Push the choke/fast idle lever in to the forward, either manually (by hand) or
HALF CHOKE position. automatically (by sudden movement).
CHOKE/FAST IDLE LEVER S If the brake is already activated, it is
disengaged by pulling the front hand guard
back toward the front handle as far as
possible.
OFF S When cutting with the saw, the chain brake
HALF must be disengaged.
FULL Disengaged

Engaged

6. Pull the starter rope sharply with your


right hand until the engine starts.

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Braking function control the engine not be operated for lon-
CAUTION: The chain brake must be ger than 30 seconds at full throttle.
checked several times daily. The engine S To avoid losing control when cut is com-
must be running when performing this proce- plete, do not put pressure on saw at end
dure. This is the only instance when the saw of cut.
should be placed on the ground with the en- S Stop the engine before setting the saw
gine running. down after cutting.
Place the saw on firm ground. Grip the rear TREE FELLING TECHNIQUES
handle with your right hand and the front han-
dle with your left hand. Apply full throttle by WARNING: Check for broken or dead
fully depressing the throttle trigger. Activate branches which can fall while cutting causing
the chain brake by turning your left wrist serious injury. Do not cut near buildings or elec-
against the hand guard without releasing trical wires if you do not know the direction of
your grip around the front handle. The chain tree fall, nor cut at night since you will not be ale
should stop immediately. to see well, nor during bad weather such as
Inertia activating function control rain, snow, or strong winds, etc. If the tree
makes contact with any utility line, the utility
WARNING: When performing the company should be notified immediately.
following procedure, the engine must be S Carefully plan your sawing operation in ad-
turned off. vance.
Grip the rear handle with your right hand and S Clear the work area. You need a clear area
the front handle with your left hand. Hold the all around the tree so you can have secure
chain saw approximately 14″ (35 cm) above footing.
a stump or other wooden surface. Release S The chain saw operator should keep on
your grip on the front handle and use the the uphill side of the terrain as the tree is
weight of the saw to let the tip of the guide bar likely to roll or slide downhill after it is felled.
fall forward and contact the stump. When the S Study the natural conditions that can cause
tip of the bar hits the stump, the brake should the tree to fall in a particular direction.
Natural conditions that can cause a tree to
activate.
fall in a particular direction include:
OPERATING TIPS S The wind direction and speed.
S Check chain tension before first use, after S The lean of the tree. The lean of a tree
1 minute of operation, and each time be- might not be apparent due to uneven or
fore you start the chain saw. See CHAIN sloping terrain. Use a plumb or level to de-
TENSION in the ASSEMBLY section. termine the direction of tree lean.
S Cut wood only. Do not cut metal, plastics, S Weight and branches on one side.
masonry, non-wood building materials, etc. S Surrounding trees and obstacles.
S Stop the saw if the chain strikes a foreign Look for decay and rot. If the trunk is rotted,
object. Inspect the saw and repair or re- it can snap and fall toward the operator.
place parts as necessary. If the chain Check for broken or dead branches which
jumps off the guide bar, inspect the chain can fall on you while cutting.
for damaged drive links before reinstalling. Make sure there is enough room for the tree to
Burrs on drive links, which prevent them fall. Maintain a distance of 2-1/2 tree lengths
from entering the groove of the guide bar, from the nearest person or other objects. En-
can be removed with a flat file. gine noise can drown out a warning call.
S Keep the chain out of dirt and sand. Even a
small amount of dirt will dull a chain, increase Remove dirt, stones, loose bark, nails, sta-
the possibility of kickback, and require chain ples, and wire from the tree where cuts are to
sharpening or replacement. be made.
S Practice cutting a few small logs using the Plan a clear retreat path to the rear and diag-
following techniques to get the “feel” of us- onal to the line of fall.
ing your saw before you begin a major Plan a clear retreat path
sawing operation.
S Squeeze the throttle trigger and allow the
engine to reach full speed before cutting.
S Begin cutting with the saw frame
against the log. Direction of Fall
S Keep the engine at full speed the entire
time you are cutting. 45_
S Allow the chain to cut for you. Exert only
light downward pressure. If you force
the cut, damage to the bar, chain, or en-
gine can result. FELLING LARGE TREES
S Release the throttle trigger as soon as (6 inches (15 cm) in diameter or larger)
the cut is completed, allowing the en- The notch method is used to fell large trees.
gine to idle. If you run the saw at full A notch is cut on the side of the tree in the de-
throttle without a cutting load, unneces- sired direction of fall. After a felling cut is
sary wear can occur to the chain, bar, made on the opposite side of tree, the tree
and engine. It is recommended that will tend to fall into the notch.

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NOTE: If the tree has large buttress roots, CUTTING A FALLEN TREE
remove them before making the notch. If us- (BUCKING)
ing saw to remove buttress roots, keep saw Bucking is the term used for cutting a fallen
chain from contacting ground to prevent dull- tree to the desired log size.
ing of the chain.
NOTCH CUT AND FELLING THE WARNING: Do not stand on the log
TREE being cut. Any portion can roll causing loss
S Make notch cut by cutting the top of the of footing and control. Do not stand downhill
notch first. Cut through 1/3 of the diameter of the log being cut.
of the tree. Next complete the notch by cut- IMPORTANT POINTS
ting the bottom of the notch. See illustra- S Cut only one log at a time.
tion. Once the notch is cut remove the S Cut shattered wood very carefully; sharp
notch of wood from the tree. pieces of wood could be flung toward opera-
Final (felling) cut here, 2 inches tor.
(5 cm) above center of notch. S Use a sawhorse to cut small logs. Never
allow another person to hold the log while
cutting and never hold the log with your leg
First cut or foot.
S Do not cut in an area where logs, limbs,
and roots are tangled such as in a blown
down area. Drag the logs into a clear area
Notch before cutting by pulling out exposed and
cleared logs first.
Hinge TYPES OF CUTTING USED FOR
Second cut BUCKING
WARNING: If saw becomes pinched
or hung in a log, don’t try to force it out. You
S After removing the wood from the notch, can lose control of the saw resulting in injury
make the felling cut on the opposite side of and/or damage to the saw. Stop the saw,
the notch. This is done by making a cut about drive a wedge of plastic or wood into the cut
two inches (5 cm) higher than the center of until the saw can be removed easily. Restart
the notch. This will leave enough uncut wood the saw and carefully reenter the cut. To
between the felling cut and the notch to form avoid kickback and chain damage, do not
a hinge. This hinge will help prevent the tree use a metal wedge. Do not attempt to restart
from falling in the wrong direction. your saw when it is pinched or hung in a log.
Hinge holds tree on stump and helps
control fall Use a wedge to remove pinched saw
Opening of
felling cut

Turn saw OFF and use a plastic or


wooden wedge to force cut open.
Overcutting begins on the top side of the log
with the bottom of the saw against the log.
When overcutting use light downward pres-
Closing sure.
of notch
NOTE: Before felling cut is complete, use Overcutting
wedges to open the cut if necessary to
control the direction of fall. To avoid kickback
and chain damage, use wood or plastic
wedges, but never steel or iron wedges. Undercutting
S Be alert to signs that the tree is ready to
fall: cracking sounds, widening of the fell- Undercutting involves cutting on the under-
ing cut, or movement in the upper side of the log with top of saw against the log.
branches. When undercutting use light upward pres-
S As tree starts to fall, stop saw, put it down, sure. Hold saw firmly and maintain control.
and get away quickly on your planned re- The saw will tend to push back toward you.
treat path.
S DO NOT cut down a partially fallen tree WARNING: Never turn saw upside
with your saw. Be extremely cautious with down to undercut. The saw cannot be con-
partially fallen trees that may be poorly trolled in this position.
supported. When a tree doesn’t fall com- Always make your first cut on the compres-
pletely, set the saw aside and pull down the sion side of the log. The compression side of
tree with a cable winch, block and tackle, the log is where the pressure of the log’s
or tractor. weight is concentrated.
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First cut on compression side of log 1st Cut

2nd Cut

Second cut
Second cut
LIMBING AND PRUNING
WARNING: Be alert for and guard
against kickback. Do not allow the moving
chain to contact any other branches or objects
First cut on compression side of log at the nose of the guide bar when limbing or
pruning. Allowing such contact can result in
BUCKING WITHOUT A SUPPORT serious injury.
S Overcut through 1/3 of the diameter of the
log. WARNING: Never climb into a tree to
S Roll the log over and finish with a second limb or prune. Do not stand on ladders, plat-
overcut. forms, a log, or in any position which can cause
S Watch for logs with a compression side to you to lose your balance or control of the saw.
prevent the saw from pinching. See il-
lustrations for cutting logs with a compres- IMPORTANT POINTS
sion side. S Work slowly, keeping both hands firmly
BUCKING USING A LOG OR gripped on the saw. Maintain secure footing
and balance.
SUPPORT STAND S Watch out for springpoles. Springpoles are
S Remember your first cut is always on the small size limbs which can catch the saw
compression side of the log. chain and whip toward you or pull you off bal-
(Refer to the illustrations below for your ance. Use extreme caution when cutting
first and second cut) small size limbs or slender material.
S Your first cut should extend 1/3 of the S Be alert for springback. Watch out for
diameter of the log. branches that are bent or under pressure.
S Finish with your second cut. Avoid being struck by the branch or the
saw when the tension in the wood fibers is
Using a log for support 2nd Cut released.
S Keep a clear work area. Frequently clear
branches out of the way to avoid tripping
over them.
LIMBING
S Always limb a tree after it is cut down. Only
then can limbing be done safely and prop-
erly.
S Leave the larger limbs underneath the felled
1st Cut tree to support the tree as you work.
1st Cut S Start at the base of the felled tree and work
toward the top, cutting branches and limbs.
Remove small limbs with one cut.
S Keep the tree between you and the chain.
Cut from the side of the tree opposite the
branch you are cutting.
2nd Cut S Remove larger, supporting branches with
the cutting techniques described in BUCK-
Using a support stand ING WITHOUT A SUPPORT.
2nd Cut S Always use an overcut to cut small and free-
ly hanging limbs. Undercutting could cause
limbs to fall and pinch the saw.

1st Cut

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PRUNING
Second cut
WARNING: Limit pruning to limbs Third cut
shoulder height or below. Do not cut if
branches are higher than your shoulder. Get a
professional to do the job.
S Make your first cut 1/3 of the way through the
bottom of the limb.
S Next make a 2nd cut all the way through Collar
the limb. Then cut a third overcut leaving a
1 to 2 inch (2.5 to 5 cm) collar from the truck First cut
of the tree.
Pruning technique

SERVICE
S Once a year, replace the spark plug, air filter,
WARNING: Disconnect the spark and check guide bar and chain for wear. A
plug before performing maintenance except new spark plug and air filter assures proper
for carburetor adjustments. air-fuel mixture and helps your engine run
We recommend all service and adjustments better and last longer.
not listed in this manual be performed by an CHECK FOR DAMAGED OR
authorized or Master Service Dealer. WORN PARTS
Contact an authorized service dealer for re-
HELPFUL TIP placement of damaged or worn parts.
IMPORTANT: Have all NOTE: It is normal for a small amount of oil
repairs other than the rec- to appear under the saw after engine stops.
ommended maintenance Do not confuse this with a leaking oil tank.
described in the instruction S ON/STOP Switch -- Ensure ON/STOP
manual performed by an switch functions properly by moving the
authorized service dealer. switch to the STOP position. Make sure en-
If any dealer other than an authorized gine stops; then restart engine and continue.
service dealer performs work on the S Fuel Tank -- Do not use saw if fuel tank
product, Poulan may not pay for repairs shows signs of damage or leaks.
under warranty. It is your responsibility S Oil Tank -- Do not use saw if oil tank shows
to maintain and perform general mainte- signs of damage or leaks.
nance.
CHECK FOR LOOSE
MAINTENANCE SCHEDULE FASTENERS AND PARTS
Check: S Bar Nuts
Fuel mixture level . . . . Before each use S Chain
Bar lubrication . . . . . . . Before each use S Muffler
Chain tension . . . . . . . Before each use S Cylinder Shield
Chain sharpness . . . . . Before each use S Air Filter
For damaged parts . . . Before each use S Handle Screws
For loose caps . . . . . . Before each use S Vibration Mounts
For loose fasteners . . . Before each use S Starter Housing
For loose parts . . . . . . Before each use S Front Hand Guard
Inspect and Clean: CHECK CHAIN SHARPNESS
Bar . . . . . . . . . . . . . . . . Before each use A sharp chain makes wood chips. A dull
Complete saw . . . . . . . After each use chain makes a sawdust powder and cuts
Air filter . . . . . . . . . . . . . Every 5 hours* slowly. See CHAIN SHARPENING.
Chain brake . . . . . . . . . Every 5 hours*
Spark arresting screen CHECK GUIDE BAR
and muffler . . . . . . . . . . Every 25 hours* Conditions which require guide bar mainte-
Replace spark plug . Yearly nance:
Replace fuel filter . . . Yearly S Saw cuts to one side or at an angle.
S Saw has to be forced through the cut.
* Hours of Operation -- S Inadequate supply of oil to bar/chain.
Each hour of operation is approximately Check the condition of guide bar each time
2 tanks of fuel. chain is sharpened. A worn guide bar will
GENERAL RECOMMENDATIONS damage the chain and make cutting difficult.
The warranty on this unit does not cover After each use, ensure ON/STOP switch is
items that have been subjected to operator in the STOP position, then clean all sawdust
abuse or negligence. To receive full value from the guide bar and sprocket hole.
from the warranty, the operator must main- To maintain guide bar:
tain unit as instructed in this manual. Various S Move ON/STOP switch to STOP.
adjustments will need to be made periodical- S Loosen and remove bar nuts and clutch
ly to properly maintain your unit. cover. Remove bar and chain from saw.
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S Clean the oil holes and bar groove after ter with a new one after every 50 hours of op-
each 5 hours of operation. eration, or annually, whichever comes first.
1. Loosen 3 screws on cylinder cover.
Remove Sawdust From 2. Remove cylinder cover.
Guide Bar Groove 3. Remove air filter cover and air filter.
4. Clean the air filter using hot soapy water.
Rinse with clean cool water. Air dry com-
pletely before reinstalling.
Oil Holes 5. Reinstall air filter and air filter cover.
6. Reinstall cylinder cover and 3 screws.
Tighten securely.
S Burring of guide bar rails is a normal
process of rail wear. Remove these burrs
with a flat file. Cylinder
Air Filter Cover
S When rail top is uneven, use a flat file to re- Cover
store square edges and sides.
File Rail Edges
and Sides
Air Filter
Square

Worn Groove Correct Groove


Replace guide bar when the groove is worn,
the guide bar is bent or cracked, or when ex-
cess heating or burring of the rails occurs. If re-
placement is necessary, use only the guide bar
specified for your saw in the repair parts list or
on the decal located on the chain saw.
CHECK FUEL MIXTURE LEVEL
S See FUELING ENGINE under the OP-
ERATION section.
LUBRICATION
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
As the unit is used, carbon deposits build up
on the muffler and spark arresting screen,
Bar Oil and must be removed to avoid creating a fire
Fill Cap hazard or affecting engine performance.
Replace the spark arresting screen if breaks
occur.

Spark Exhaust
S See GUIDE BAR AND CHAIN OIL under Arresting Outlet
the OPERATION section. Screen Cover
INSPECT AND CLEAN UNIT AND
DECALS
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit and
decals using a damp cloth with a mild deter- Nut
gent. Muffler
S Wipe off unit with a clean dry cloth.
CHECK CHAIN BRAKE
See CHAIN BRAKE in the OPERATION CLEANING THE SPARK ARREST-
section. ING SCREEN
CLEAN AIR FILTER Cleaning is required every 25 hours of op-
CAUTION: Do not clean filter in gasoline or eration or annually, whichever comes first.
other flammable solvent to avoid creating a 1. Loosen and remove the nut from the ex-
fire hazard or producing harmful evaporative haust outlet cover.
emissions. 2. Remove the exhaust oulet cover.
Cleaning the air filter: 3. Remove spark arresting screen. Handle
A dirty air filter decreases the life and perfor- screen carefully to prevent damage.
mance of the engine and increases fuel con- 4. Clean the spark arresting screen gently
sumption and harmful emissions. Always with a wire brush. Replace screen if
clean your air filter after 10 tanks of fuel or 5 breaks are found.
hours of operation, whichever comes first. 5. Replace any broken or cracked muffler
Clean more frequently in dusty conditions. A parts.
used air filter can never be completely 6. Reinstall spark arresting screen, exhaust
cleaned. It is advisable to replace your air fil- outlet cover, and nut. Tighten nut securely.
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REPLACE SPARK PLUG Tools required:
The spark plug should be replaced each S 5/32 inch (4 mm) diameter round file and
year to ensure the engine starts easier and file holder
runs better. Ignition timing is fixed and non- S Flat file
adjustable. S Depth gauge tool
NOTE: This spark ignition system complies TO SHARPEN CHAIN:
with the Canadian standard ICES--002. 1. Move ON/STOP switch to the STOP
1. Loosen 3 screws on cylinder cover. position.
2. Remove the cylinder cover. 2. Check chain for proper tension. Adjust
3. Pull off the spark plug boot. chain tension if necessary. See CHAIN
4. Remove spark plug from cylinder and TENSION section.
discard. 3. Sharpen cutters.
5. Replace with Champion RCJ--7Y spark S To sharpen the cutters, position the
plug and tighten securely with a 3/4 inch file holder level (90˚) so that it rests
(19 mm) socket wrench. Spark plug gap on the top edges of the cutter and
should be 0.025 inch (0,6 mm). depth gauge.
6. Reinstall the spark plug boot. NOTE: The chain has both left and
7. Reinstall the cylinder cover and 3 right hand cutters.
screws. Tighten securely.
File Holder
File
Cylinder
Cover
90˚
Cutter
Depth Gauge

Spark S Align the 30˚ file holder marks paral-


Plug Boot lel with the bar and to the center of the
chain.

Cutter

Spark
Plug 30˚ Cutter
File Holder Line

S Sharpen cutters on one side of the


REPLACE FUEL FILTER chain first. File from the inside of each
To replace fuel filter, drain your unit by run- cutter to the outside. Then, turn the
ning it dry of fuel. Remove fuel cap and its chain saw around and repeat the pro-
connected retainer from tank. Pull filter from cess for the other side of the chain.
tank and remove from line. Replace and re- S File on the forward stroke only. Use 2
assemble. or 3 strokes per cutting edge.
S Keep all cutters the same length
CHAIN ADJUSTMENT when filing.
See CHAIN TENSION in ASSEMBLY section. S File enough to remove any damage
to cutting edges (side plate and top
CHAIN SHARPENING plate of cutter).

WARNING: Improper chain sharpen- All Cutters Remove Damage


ing techniques and/or depth gauge mainte- Same Length
nance will increase the chance of kickback
which can result in serious injury.

WARNING: Wear protective gloves Top Plate


when handling chain. The chain is sharp and Side Plate
can cut you even when it is not moving.
Conditions which indicate the need for chain S File chain to meet the specifications
sharpening: as shown.
S Reduction in size of wood chips. The size
of the wood chip will decrease as the chain 80˚ 60˚
gets duller until it becomes more like a
powder than a chip. Note that dead or
rotted wood will not produce a good chip.
S Saw cuts to one side or at an angle. 30˚
S Saw has to be forced through the cut.
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Hook Angle CARBURETOR ADJUSTMENT
0.025 inch
(0.65 mm) WARNING: The chain will be moving
during most of this procedure. Wear your
protective equipment and observe all safety
Rounded precautions. The chain must not move at idle
Corner speed.
Right The carburetor has been carefully set at the
factory. Adjustments may be necessary if
you notice any of the following conditions:
Too Much Hook Angle Squared Off S Chain moves at idle. See IDLE SPEED--T
Corner adjusting procedure.
S Saw will not idle. See IDLE SPEED--T ad-
justing procedure.
Idle Speed--T
Allow engine to idle. If the chain moves, idle is
Wrong too fast. If the engine stalls, idle is too slow. Ad-
just speed until engine runs without chain
movement (idle too fast) or stalling (idle too
slow). The idle speed screw is located in the
WARNING: Maintain the proper hook area above the primer bulb and is labeled T.
angle according to the manufacturer’s specifi- S Turn idle screw (T) clockwise to increase
cations for the chain you are using. Improper engine speed.
hook angle will increase the chance of kick- S Turn idle screw (T) counterclockwise to
back which can result in serious injury. decrease engine speed.
4. Check and lower depth gauges.
If you require further assistance or are unsure
Depth Gauge Tool File about performing this procedure, contact your
authorized service dealer or call our customer
assistance help line at 1--800--554--6723.
Depth Gauge
COOLING SYSTEM
To keep the working temperature as low as
possible the machine is equipped with a
S Place gauge tool on cutter. cooling system.
S If the depth gauge is higher than the The cooling system consists of:
depth gauge tool, file it level to the top of S Air intake on the starter
the depth gauge tool. S Air guide plate
S Maintain rounded front corner of S Fins on the flywheel
depth gauge with a flat file. S Cooling fins on the cylinder
NOTE: The very top of the depth S Cylinder cover (directs cold air over the
gauge should be flat with the front cylinder)
half rounded off with a flat file. Clean the cooling system with a brush after
If you require further assistance or are unsure each use, more often in demanding condi-
about performing this procedure, contact your tions. A dirty or blocked cooling system re-
authorized service dealer or call our customer sults in the machine overheating which
assistance help line at 1--800--554--6723. causes damage to the piston and cylinder.

STORAGE
If your chain saw is to be stored for a period
WARNING: Perform the following of time:
steps after each use: S Clean saw thoroughly before storage.
S Allow the engine to cool, and secure the S Store in a clean dry area.
unit before storing or transporting. S Lightly oil external metal surfaces and
S Store chain saw and fuel in a well venti- guide bar.
lated area where fuel vapors cannot reach S Oil the chain and wrap it in heavy paper or
sparks or open flames from water heaters, cloth.
electric motors or switches, furnaces, etc. FUEL SYSTEM
S Store chain saw with all guards in place Under FUELING ENGINE in the OPERA-
and position chain saw so that any sharp TION section of this manual, see message
object cannot accidentally cause injury. labeled IMPORTANT regarding the use of
S Store chain saw well out of the reach of gasohol in your chain saw.
children. Fuel stabilizer is an acceptable alternative in
SEASONAL STORAGE minimizing the formation of fuel gum depos-
Prepare your unit for storage at the end of the its during storage. Add stabilizer to the gaso-
season or if it will not be used for 30 days or line in the fuel tank or fuel storage container.
more.
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Follow the mix instructions found on stabiliz- S Replace spark plug with new one of rec-
er containers. Run engine at least 5 minutes ommended type and heat range.
after adding stabilizer. S Clean air filter.
Poulan/WEED EATER 40:1, 2-cycle engine S Check entire unit for loose screws, nuts,
oil (air cooled) is blended with fuel stabilizer. and bolts. Replace any damaged, broken,
If you do not use this oil, you can add a fuel or worn parts.
stabilizer to your fuel tank. S At the beginning of the next season, use
only fresh fuel having the proper gasoline
HELPFUL TIP to oil ratio.
During storage of your gas/ OTHER
oil mixture, the oil will sepa- S Do not store gasoline from one season to
rate from the gas. another.
We recommend that you S Replace your gasoline can if it starts to
shake the gas can weekly rust.
to insure proper blending of
the gas and oil.

ENGINE
S Remove spark plug and pour 1 teaspoon
of 40:1, 2-cycle engine oil (air cooled)
through the spark plug opening. Slowly
pull the starter rope 8 to 10 times to distrib-
ute oil.

TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing all of
the recommended remedies below except remedies that require operation of the unit.
TROUBLE CAUSE REMEDY
Engine will not 1. Ignition switch off. 1. Move ignition switch to ON.
start or will run 2. Engine flooded. 2. See “Difficult Starting” in
only a few Operation Section.
seconds after 3. Fuel tank empty. 3. Fill tank with correct fuel mixture.
starting. 4. Spark plug not firing. 4. Install new spark plug.
5. Fuel not reaching 5. Check for dirty fuel filter; replace.
carburetor. Check for kinked or split fuel line;
repair or replace.
Engine will 1. Idle speed requires 1. See “Carburetor Adjustment” in the
not idle adjustment. Service and Adjustments Section.
properly. 2. Carburetor requires 2. Contact an authorized service dealer.
adjustment.
Engine will not 1. Air filter dirty. 1. Clean or replace air filter.
accelerate, 2. Spark plug fouled. 2. Clean or replace plug and regap.
lacks power, 3. Chain brake engaged. 3. Disengage chain brake.
or dies under 4. Carburetor requires 4. Contact an authorized service dealer.
a load. adjustment.
Engine 1. Too much oil mixed with 1. Empty fuel tank and refill with
smokes gasoline. correct fuel mixture.
excessively.
Chain moves 1. Idle speed requires 1. See “Carburetor Adjustment” in the
at idle speed. adjustment. Service and Adjustments Section.
2. Clutch requires repair. 2. Contact an authorized service dealer.

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LIMITED WARRANTY
Poulan, a division of Husqvarna Consumer In Canada, contact:
Outdoor Products N.A., Inc., warrants to the Poulan
original consumer purchaser that each new 850 Matheson Blvd. West
Poulan brand gasoline chain saw is free Mississauga, Ontario L5V 0B4
from defects in material and workmanship Giving the model number, serial number and
and agrees to repair or replace under this date of purchase of your product and the
warranty any defective gasoline chain saw name and address of the authorized dealer
as follows from the original date of purchase. from whom it was purchased.
1 YEAR - Parts and Labor, when used for THIS WARRANTY GIVES YOU SPECIFIC
household purposes. LEGAL RIGHTS, AND YOU MAY HAVE
60 DAYS - Parts and Labor, when used for OTHER RIGHTS WHICH VARY FROM
commercial, professional, or income pro- STATE TO STATE.
ducing purposes. NO CLAIMS FOR CONSEQUENTIAL OR
30 DAYS - Parts and Labor, if used for rental OTHER DAMAGES WILL BE ALLOWED,
purposes. AND THERE ARE NO OTHER EXPRESS
This warranty is not transferable and does not WARRANTIES EXCEPT THOSE EX-
cover damage or liability caused by improper PRESSLY STIPULATED HEREIN.
handling, improper maintenance or alteration, SOME STATES DO NOT ALLOW LIMITA-
or the use of accessories and/or attachments TIONS ON HOW LONG AN IMPLIED WAR-
not specifically recommended by Poulan for RANTY LASTS OR THE EXCLUSION OR
this chain saw. This warranty does not cover LIMITATIONS OF INCIDENTAL OR CON-
tune--up, spark plugs, filters, starter ropes, SEQUENTIAL DAMAGES, SO THE
chain sharpening, bars, chains, and other parts ABOVE LIMITATIONS OR EXCLUSION
which wear and require replacement with rea- MAY NOT APPLY TO YOU.
sonable use during the warranty period. This This is a limited warranty within the meaning
warranty does not cover predelivery setup, of that term as defined in the Magnuson--
installation of guide bar and chain, and normal Moss Act of 1975.
adjustments explained in the instruction manu- The policy of Poulan is to continuously im-
al such as chain tension adjustments. This prove its products. Therefore, Poulan re-
warranty does not cover transportation costs. serves the right to change, modify, or discon-
In the event you have a claim under this war- tinue models, designs, specifications, and
ranty, you must return the product to an au- accessories of all products at any time with-
thorized service dealer. out notice or obligation to any purchaser.
Should you have any unanswered questions
concerning this warranty, please contact:
Poulan, a division of Husqvarna Consumer
Outdoor Products N.A., Inc.
7349 Statesville Road
Charlotte, NC 28269
1--800--554--6723

U.S. EPA/CALIFORNIA/ENVIRONMENT CANADA


EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OB- MANUFACTURER’S WARRANTY COV-
LIGATIONS: The U.S. Environmental ERAGE: If any emissions related part on
Protection Agency, California Air Resources your engine (as listed under Emissions
Board, Environment Canada and Poulan are Control Warranty Parts List) is defective or a
pleased to explain the emissions control sys- defect in the materials or workmanship of the
tem warranty on your year 2010 and later small engine causes the failure of such an emission
off--road engine. In California, all small off--road related part, the part will be repaired or re-
engines must be designed, built, and equipped placed by Poulan. OWNER’S WARRANTY
to meet the State’s stringent anti--smog stan- RESPONSIBILITIES: As the small off--road
dards. Poulan must warrant the emission engine owner, you are responsible for the
control system on your small off--road engine performance of the required maintenance
for the periods of time listed below provided listed in your instruction manual. Poulan rec-
there has been no abuse, neglect, or improp- ommends that you retain all receipts cover-
er maintenance of your small off--road en- ing maintenance on your small off--road en-
gine. Your emission control system includes gine, but Poulan cannot deny warranty
parts such as the carburetor, the ignition sys- solely for the lack of receipts or for your fail-
tem and the fuel tank. Where a warrantable ure to ensure the performance of all sched-
condition exists, Poulan will repair your small uled maintenance. As the small off--road en-
off--road engine at no cost to you. Expenses gine owner, you should be aware that Poulan
covered under warranty include diagnosis, may deny you warranty coverage if your small
parts and labor. off--road engine or a part of it has failed due to
19

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abuse, neglect, improper maintenance, unap- ranted part is defective if the diagnostic work
proved modifications, or the use of parts not is performed at an approved Poulan servic-
made or approved by the original equipment ing center. CONSEQUENTIAL DAMAGES:
manufacturer. You are responsible for present- Poulan may be liable for damages to other
ing your small off--road engine to an Poulan au- engine components caused by the failure of
thorized repair center as soon as a problem ex- a warranted part still under warranty. WHAT
ists. Warranty repairs should be completed in a IS NOT COVERED: All failures caused by
reasonable amount of time, not to exceed 30 abuse, neglect, or improper maintenance
days. If you have any questions regarding your are not covered. ADD-- ON OR MODIFIED
warranty rights and responsibilities, you should PARTS: The use of add--on or modified parts
contact your nearest authorized service center, can be grounds for disallowing a warranty
call Poulan at 1--800--554--6723, or send e-mail claim. Poulan is not liable to cover failures of
correspondence to emission.warranty@ warranted parts caused by the use of add--
HCOP--emission.com. WARRANTY COM- on or modified parts. HOW TO FILE A
MENCEMENT DATE: The warranty period CLAIM: If you have any questions regarding
begins on the date the small off--road engine your warranty rights and responsibilities,
is purchased. LENGTH OF COVERAGE: you should contact your nearest authorized
This warranty shall be for a period of two service center, call Poulan at
years from the initial date of purchase, or un- 1--800--554--6723, or send e-mail corre-
til the end of the product warranty (whichever spondence to emission.warranty@HCOP--
is longer). WHAT IS COVERED: REPAIR emission.com. WHERE TO GET WAR-
OR REPLACEMENT OF PARTS. Repair or RANTY SERVICE: Warranty services or
replacement of any warranted part will be repairs shall be provided at all Poulan service
performed at no charge to the owner at an centers. Call: 1--800--554--6723 or send e-mail
approved Poulan servicing center. If you correspondence to emission.warranty@
have any questions regarding your warranty HCOP--emission.com. MAINTENANCE,
rights and responsibilities, you should contact REPLACEMENT AND REPAIR OF EMIS-
your nearest authorized service center, call SION RELATED PARTS: Any Poulan ap-
Poulan at 1--800--554--6723, or send e-mail proved replacement part used in the perfor-
correspondence to emission.warranty@ mance of any warranty maintenance or
HCOP--emission.com. WARRANTY PE- repair on emission related parts will be pro-
RIOD: Any warranted part which is not vided without charge to the owner if the part
scheduled for replacement as required is under warranty. EMISSION CONTROL
maintenance, or which is scheduled only for WARRANTY PARTS LIST: Carburetor, air
regular inspection to the effect of “repair or filter (covered up to maintenance schedule),
replace as necessary” shall be warranted for ignition system: spark plug (covered up to
2 years. Any warranted part which is sched- maintenance schedule), ignition module,
uled for replacement as required mainte- muffler including catalyst (if equipped), fuel
nance shall be warranted for the period of tank. MAINTENANCE STATEMENT: The
time up to the first scheduled replacement owner is responsible for the performance of
point for that part. DIAGNOSIS: The owner all required maintenance as defined in the in-
shall not be charged for diagnostic labor struction manual.
which leads to the determination that a war-
The information on the product label indicates which standard your engine is certified.
Example: (Year) EPA and/or CALIFORNIA.

This engine is certified to be emissions compliant for the following use:

Moderate (50 hours)


Intermediate (125 hours)
Extended (300 hours)
20

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