Generator Unit Protection

This technical article gives key points about the generator protection. To
recover the generator from various kinds of faults, the generator protection
scheme of the plant must be designed in such a way that groupings of
protection are made respect to the plant’s need.

Protection Of The Power System Heart - The Generator (on photo: Located at
the deepest in NYC, these generators powered the NYC railroad system; credit:
Wasabi Bob via Flickr)
As it was 100 years ago, generator is still the heart of an electrical power
system. The prime mover which drives the generator provides the necessary
input mechanical energy for conversion into electrical energy by the generator.

The prime mover can be based on steam, gas, water power and diesel engines,
and so on.

Let’s focus now on key points of protection:

1. Generator Unit Protection
2. Classification Of Tripping
1. Class ‘A’ Tripping
2. Class ‘B’ Tripping
3. Class ‘C’ Tripping
3. Grouping Of Protections In Class Al, A2, B and C Tripping
1. Class ‘A1’ Tripping
2. Class ‘A2’Tripping
3. Class ‘B’ Tripping
4. Class ‘C’ Tripping
4. Protection Philosophy
5. Less Severe Fault Conditions
6. Trends In Generator Protection
<="" ins="" data-adsbygoogle-status="done" style="box-sizing: border-box;
height: 280px; width: 336px; display: block;">

1. Generator Unit Protection

The generator’s ratings may vary from a few hundred kVA to as much as 500
MVA or more. The present largest installed single generator unit in India has a
capacity as large as 500 MW. Future projects with unit capacities as large as
660 MW are being envisaged in the country.

While the smaller generating sets may be directly connected to the distribution
system, larger units are usually associated with generator transformers for
connection to EHV transmission systems.

The power for the auxiliaries is also drawn from the large generating units via
auxiliary transformers.

The composition of generator, generator transformer and unit auxiliary

transformer is considered as a unit and the protection associated with it is
referred to as unit protection.
Figure 1 represents a typical single line diagram (SLD) representation of the
unit. The failure rate in generators is low due to modern design practices and
improved technology. However, the rare occurrences of failure may result in
severe damage and long shutdowns for repairs. Hence the abnormal conditions
must be recognized promptly to quickly isolate the system.
In order to achieve maximum utilization of installed generator capacity, the unit
protection should be designed in such a way that the damage caused by
faults is kept to a minimum.

Typical SLD
representation of a generating unit
Some of the faults do not require the unit to be tripped automatically since in a
properly attended station, they can be corrected while the machine remains in
service. These conditions are sig-nalled by alarms. However, certain faults
require prompt isolation of the machine.

These are:

1. Faults in stator winding

2. Faults in rotor winding
3. Faults in transformer winding
4. Overload
5. Over-heating of windings/bearings
6. Over-speed
7. Loss of excitation
8. Motoring
9. Inadvertent energization
10. Single-phase or unbalanced current operation and
11. Out of step.
Go back to contents ↑

2. Classification Of Tripping
The classification of tripping is categorized on the basis of the location and
type of faults. The classes of tripping are different from one another in respect
to the action to be taken

The objective is to trip only the absolutely essential equipment so that the
damage is minimum and over-speeding of the machine due to sudden load
throw-off is avoided. The idea is that the impact of tripping of a large generating
set on the grid is minimum and if possible, the auxiliaries are kept energised so
that the time to re-start the unit is normal.
There are normally three types of classes of tripping, namely Class A, Class B
and Class C.

Go back to contents ↑

2.1 Class ‘A’ Tripping

In this tripping mode, the generator and turbine will be tripped simultaneously
and instantly. Generally, electrical faults of the generator, generator
transformer and unit auxiliary transformer will lead to Class A tripping.

This will cause tripping of the generator transformer HV side circuit breaker, de-
excitation of the generator, tripping of LV side incomer breaker of unit auxiliary
transformer, auto-changeover from unit to station supply for unit auxiliaries and
tripping of turbine.

For large generators (500 MW and above), Class A tripping is further sub-
divided into Class Al and Class A2 with class A2 excluding the generator
transformer HVCB tripping and unit transformer LVCB tripping.

However, Class A2 tripping takes place only when there is a generator circuit
breaker.
Figure 2 – Generator circuit breaker scheme
The auxiliaries are fed through unit transformer by back charging of GT. Thus in
Class A2 trip we are able to maintain uninterrupted power to the Unit bus and
auxiliaries which was not possible in the scheme without generator circuit
breaker.

Go back to contents ↑

<="" ins="" data-adsbygoogle-status="done" style="box-sizing: border-box;

height: 280px; width: 336px; display: block;">

2.2 Class ‘B’ Tripping

Class B tripping is followed for all turbine faults which are mechanical in
nature and for some electrical faults of generator, generator transformer and
unit auxiliary transformer for which it is safe to first trip the turbine and then the
generator through low forward power interlock.

This ensures that the unit does not over-speed due to trapped steam in the
turbine during the shut-down and that the loss of power to the grid is not
sudden.
Go back to contents ↑

2.3 Class ‘C’ Tripping

This class of tripping is followed for all faults beyond the generator
system which can be cleared by tripping of the generator transformer HV side
circuit breaker alone.

In case of a thermal unit, the TG set runs with an HP/LP bypass system in
operation and the generator continues to feed the unit auxiliary transformer.

Go back to contents ↑

3. Grouping Of Protections In Class Al, A2,

B and C Tripping
For a typical 500 MW generator, the recommended grouping of protections in
various tripping classes is discussed in detail below.

3.1 Class ‘Al’ Tripping

Class A1 tripping include the following protections:

 Generator back-up impedance protection

 Generator dead machine accidental energization protection
 Generator earth fault protection
 Generator transformer pressure relief valve protection
 Generator transformer sudden pressure valve protection
 Generator transformer Buchholz relay trip protection
 Fire protection of the generator transformer
 Generator transformer standby earth fault protection
 Differential protection for generator transformer HV side to overhead
transmission line link
 Generator transformer differential protection
 Differential protection covering the generator transformer and overhead
connections to the unit auxiliary transformer
 Generator breaker fail protection
 Generator transformer over-fluxing protection
 Unit transformer Buchholz protection
 Unit transformer oil surge protection
 Unit transformer pressure high protection
 Unit transformer HV over-current protection
 Unit transformer LV earth fault protection
 Unit transformer differential protection
 Unit transformer restricted earth fault protection
 Unit transformer fire protection
 Tee differential protection
 Generator transformer HV circuit breaker pole discrepancy protection and
 Generator transformer HV circuit breaker fail protection.
Go back to contents ↑

3.2 Class ‘A2’Tripping

Class A2 tripping include the following protections:
  Generator field failure protection (delayed tripping)
 Generator field failure in conjunction with generator under-voltage
protection (instantaneous tripping)
 Generator negative phase sequence protection
 Generator over-voltage protection stage 2
 Generator 90 per cent stator earth fault protection
 Generator inter-turn fault protection
 Generator 100 per cent stator earth fault protection
 Generator rotor earth fault protection
 Generator differential protection
 Generator low forward power protection (tripping after a sufficient time
delay, allowing for Class B tripping first)
 Generator out-of-step (pole slipping) protection in conjunction with static
offset mho relay operated condition and
 Generator over-fluxing protection.
Go back to contents ↑

3.3 Class ‘B’ Tripping

Class B tripping include the following protections:

 Generator low forward power protection after a short time delay

 Turbine faults
 Generator winding temperature high
 Generator bearing temperature high and
 Turbine bearing temperature high.
Go back to contents ↑

3.4 Class ‘C’ Tripping

Class C tripping include the following protections:

 Generator under frequency protection stage 2 (stage 1 is for alarming).

In case of hydro units, the following faults are also covered in this Class C
tripping (also called Class Z tripping):

 Reverse power fault

 Over-fluxing fault and
 Negative phase sequence fault.
 Go back to contents ↑

4. Protection Philosophy
For increased reliability, some vital protections are duplicated. However, since
many protective relays either back-up or overlap, it is not necessary to duplicate
all the protections.

Higher reliability can be achieved by dividing the protective relays into two
groups, with each group catering to the basic minimum protection of the unit.

The typical groupings of protections for a large unit (500 MW) are given Table 1
in next section.

In order to increase the reliability, it is also necessary to have independent

cabling, CTs/PTs, dc auxiliary supplies, tripping relays and circuit breaker
trip coils. This helps to build a fairly high degree of redundancy into the
protection system. During normal operation, both the groups of protection will
be in service.
However, during maintenance, etc., the unit can still be in service with only one
of the protective groups in operation.

Typical groupings of protections for a large unit (500 MW) are delineated in
Table 1 below.

Table 1 – Typical Groupings of Protections for a Large Unit

Protection Group 1 Group 2
Generator dead machine ✓ —

Generator transformer internal pressure high ✓ —

Generator transformer sudden increase in internal pressure — ✓

Generator transformer Buchholz relay trip — ✓
Fire protection of generator transformer ✓ —

Standby earth fault protection of Generator transformer — ✓

Differential protection of generator transformer to HV side OH line link ✓ —
Differential protection of generator transformer — ✓
Differential protection covering generator transformer and unit auxiliary ✓ —
transformer
Generator breaker fail protection ✓ —

Generator transformer over-fluxing protection — ✓

Unit transformer Buchholz protection ✓ —

Unit transformer internal pressure high protection — ✓

Unit transformer HV over-current protection — ✓
Unit transformer differential protection ✓ —

Unit transformer restricted earth fault protection — ✓

Unit transformer fire protection — ✓
Tee differential protection ✓ ✓
Generator transformer HV circuit breaker pole discrepancy protection ✓ —

Generator transformer HV circuit breaker fail protection — ✓

Generator field failure protection ✓ ✓
Generator negative phase sequence protection — ✓
Generator over-voltage protection ✓ ✓
Generator stator E/F protection (90%) ✓ —

Generator inter-turn fault protection ✓ —

Generator rotor earth fault protection — ✓

Generator 100 per cent stator earth fault protection — ✓
Generator differential protection ✓ ✓
Generator low forward power protection ✓ ✓
Generator pole slipping protection ✓ —

Generator over-fluxing protection ✓ —

Generator under frequency stage 2 ✓ ✓

Go back to contents ↑

5. Less Severe Fault Conditions

There are some faults, however, which do not require isolation of the
unit and are to be signaled by alarms so that necessary corrective action may
be taken with the unit in running condition.

A typical list of such faults for a large unit may include the following. Note that
these faults are signaled as alarms on the digital distributed control and
monitoring information system:

 Generator negative phase sequence stage 1

 Generator over-voltage stage 1
 Generator voltage transformer fuse failed
 Generator integrated protection relay faulty
 Generator protection group 1 or protection group 2 DC supply failed
 Generator transformer oil level low
 Generator transformer oil temperature moderately high
 Generator transformer winding temperature moderately high
 Generator transformer normal cooler failure
 Generator transformer normal cooler oil flow low condition
 Generator transformer Buchholz relay alarm (stage 1) condition
 Generator transformer over-fluxing condition
 Disturbance recorder operated condition
 Unit transformer on-load tap changer (OLTC) control supply failure
 Unit transformer bank fan failure
 Unit transformer OLTC mechanism stuck-up
 Unit transformer OLTC drive motor auto-trip
 Generator CB trip circuit supervision relay operated and
 Tripping relays’ coil circuit interrupted (indicated by the coil supervision
relay)
Go back to contents ↑

6. Trends In Generator Protection

In latest power stations, the state-of-the-art integrated control and protection
system is installed. The relay is multi-functional with a communication facility
and is integrated with a digital distributed control and monitoring information
system.

However, for better reliability in larger units (210 MW and above), it is felt
that two such integrated multi-functional generator protection
relays should be used. The compact design and functional integration
minimizes panel space.
It also maximizes protection availability through extensive self-monitoring and
system supervision.

Go back to contents ↑

References //
1. Switchgears book by BHEL – Bharat Heavy Electricals Limited
2. An Overview of Classes and Grouping in Generator Protection at V.I.P.L.
(Nagpur) by Prof. V. R. Doifode, Manali V.Aranke, Suyash M.Choudhary,
Vividha V.Dhengre and Anmol M.Thawkar