BY G. M. EVANS
ABSTRACT. The effect of nitrogen in the temperature. The lowest shielded metal pure Mn metal in the coating with a ni-
range of 80 to 240 ppm on the mi- arc (SMA) weld metal nitrogen levels, in trided version. This procedure served as
crostructure and properties of C-Mn the range 60-100 ppm, are obtained a ready means of adding the nitrogen
shielded metal arc welds containing Ti with basic low-hydrogen electrodes, and without essentially modifying the coat-
and B has been studied. It was found that a decrease down to 35 ppm has been ings or disturbing the arc characteristics.
nitrogen interacted with both elements achieved experimentally by combining Nevertheless, it follows that the aim was
and, by a combination of solute and mi- argon protection with a short arc length to simulate situations where nitrogen is
crostructural changes, affected mechani- (Refs. 5, 6). The raw materials used in the entrained, for example, by procedural
cal properties in either a positive or a coatings, e.g., the ferro-alloys, are a abuse, i.e., a long arc length.
negative manner. Toughness of a previ- known source of background nitrogen,
ously optimized composition (400 ppm as also is the core wire employed (Ref. Experimental Procedure
Ti, 40 ppm B) was particularly degraded 5). The modern trend toward the use of
by nitrogen. It is concluded that nitrogen continuously cast core wire has aggra- Electrodes
is an integral part of weld metal chem- vated the situation since appreciably
istry and should be considered of equal higher nitrogen contents (> 60 ppm) are For the standard condition, different
importance as the microalloying ele- generally encountered-- more than pre- amounts of titanium metal and ferro-
ments themselves. viously encountered in "rimmed" steel boron had been added to the coatings of
wire (<30 ppm) produced by the ingot basic low-hydrogen SMA electrodes, as
Introduction route (Ref. 3). described previously (Ref. 7).
The present study attempts to quantify Two more sets of experimental elec-
Although the importance of exclud- the effect of nitrogen on the microstruc- trodes were prepared, with approxi-
ing air from the arc atmosphere has been ture and properties of ferritic shielded mately 11% and 23% of the manganese
realized since the early days of arc weld- metal arc deposits. The test welds were of metal present in the dry mix being re-
ing, it is only recently, on publication of the Ti-B type, and by repeating a previous placed with the same amount of nitrided
an ilW compendium (Ref. 1), that the investigation (Ref. 7) at different nitrogen manganese metal containing 7% N.
role of nitrogen has become more levels, it was intended to generate a data- The electrodes were extruded onto 4-
widely appreciated. In the past, nitrogen base for eventual modeling purposes. In mm-diameter "rimmed" steel core wire
analysis of weld metal was seldom car- the previous work (Ref. 7), a standard ni- (25 ppm N), using a coating factor (D/d)
ried out, but with the advent of modern trogen content of approximately 80 ppm of 1.68. A baking temperature of 400°C
analytical equipment, both accuracy was attained. Further increases to 160 for 1 h was used throughout.
and reproducibility have been demon- and 240 ppm were achieved in the pre-
sent case by interchanging part of the Weld Preparation
strated (Ref. 2). As stated by Kotecki
(Refs. 3, 4), nitrogen addition is inten-
The joint geometry was that specified
tionally made to austenitic and duplex
in ISO 2560 - 1973, the plate thickness
austenitic-ferritic stainless steel deposits,
being 20 mm. Welding was done in the
where it has a strong effect on the phase
flat position and three beads per layer
balance. However, in the case of C-Mn KEY WORDS
were deposited, as in earlier work (Refs.
steel deposits, nitrogen is often, but not
7, 8). Twenty-seven runs were required to
always, detrimental to properties (Ref. Charpy V-Test
fill the individual joints. Direct current
3). Excess nitrogen causes porosity, and Microstructure
(electrode positive) was employed, the
shielding efficiency is known (Ref. 5) to Nitrogen Level
amperage being 170 A, the voltage 21 V
be dependent on electrode type, polar- Microalloying
and the heat input was nominally 1
ity, coating thickness and the baking C-Mn Steel Deposits
kJ/mm. The interpass temperature was
SMA Weldments
standardized at 200°C. The sequence of
G. M EVANS is with Oerlikon-Welding Litd. Postweld Heat Treatment
ZiJrich, Switzerland.
overlapping heat-affected zones is
shown in Fig. 1.
Heat Treatment
Mechanical Testing Fig. 2 -- Experimental matrix (U-B-N).
The deposits w e r e tested in the as-
T w o subsize all-
w e l d e d condition, with the tensile spec-
weld-metal tensile
imens being given a hydrogen removal
specimens (Minitrac
treatment at 250°C for 14 h. Another set ISO 6 8 9 2 - D 5 x 25) were m a c h i n e d and p r o x i m a t e l y 35 centrally located Charpy
of i m p a c t s p e c i m e n s was tested after tested for each of the different deposits as V-notch specimens were struck in each
stress relieving for 2 h at 580°C (Ref. 9). in previous w o r k (Refs. 7, 8). Also, ap- case to obtain a full transition curve.
Table 1--Analysis of Welds with Different Nominal Amounts of Titanium and Nitrogen
25g Load
• 30C
loo
i
25C
<
"1"
20( i I
100
I I
200
I 300
o
NITROGEN IN WELD,ppm.
Results
Chemical Composition
The nominal composition of the weld-
ments was 0.07% C, 1.5% Mn, 0.35% Si,
0.007% S and 0.009% P. The back-
ground level of Ni, Cr and Cu was ap-
proximately 300 ppm, whereas Mo was
of the order of 50 ppm, and AI, Nb and
V were maintained below 5 ppm.
The amounts of Ti, B, N and O in the
deposits are listed in Table 1 for the three
Fig. 5 - - Microstructural models (N2- High nitrogen level).
distinct levels of nitrogen, designated as
N (80 ppm), N1 (160 ppm) and N2 (240
ppm). Fair agreement was achieved be- T ~ B200 major microstructural components,
tween the series, with the nitrogen addi- U ~ Ti400B160 namely,
tion having no evident effect on the di- • Primary ferrite (PF)
verse levels of Ti and B, up to 400 and is plotted against nitrogen content in Fig. • Ferrite with second phase (FS)
200 ppm of each, respectively. The oxy- 3. Totally divergent trends are observed, • Acicular ferrite (AF)
gen content, however, was reduced at the thus highlighting the complexity of the sit- • Ferrite-carbide aggregate (FC)
lower -17 levels so that the previously re- uation. The low Ti weldment (W) was the Three-dimensional models for FS and
ported imbalance of oxygen (Ref. 7) was least affected by nitrogen, whereas a loss the overall microstructure are presented
minimized as nitrogen increased. of hardness occurred for the two high
in Figs. 4 and 5 for the normal and the
The experimental matrix is depicted boron levels, T and U. Conversely, the mi-
high nitrogen level, respectively. Com-
in Fig. 2, with six compositions of partic- croalloy-free weldment (O) and the pre-
parison shows that a small ~ addition led,
ular interest, designated as O, W, X Y, T viously optimized ~-B combination (Y)
in both cases, to a precipitous decrease in
and U, being pre-chosen (Ref. 7) to exhibited a minimum at the intermediate
the volume fraction of FS. Also, a certain
demonstrate specific effects at extreme nitrogen level.
buckling of the surface profile occurred
situations.
Metallographic Examination with either the elimination or formation of
Microhardness depressions. The overall microstructure,
As-DepositedWeldMetal as quantified previously (Ref. 7) for N,
The microhardness of the central top was noticeably modified by nitrogen ad-
bead of the selected weldments, namely Top beads of weldments N and N2 dition, with B in the presence o f ~ failing
O ~ --
were optically examined and metallo- to suppress the formation of PF at the prior
W - Ti35 graphic measurements were made, fol- austenite grain boundaries. FC was not
x - Ti400 lowing the current guidelines (Ref. 10) of observed at the high nitrogen level. The
Y - Ti400B40 IIW Sub-Commission IXJ, to quantify the transverse ridge in AF, occurring at 40
,.:,..:...,~,.,. ,.~.~,,~:,~.~:~~
-:~>~,.~..~ .- :, .
i.
:,,::;:, x2o
Fig. 7 - Photomicrographs of top beads (IV + N2).
- ~-,~,~ ~
Y2 (410Ti, 44B,232N| x400 II ~o'ri, zse~, e4~) x400 U2 ~390TiII67BI217N) x400
L - - - y--
,. , .Ir~l !
Y2 (410Ti,44B,232N) x2000
ffl
~ 600
~ 600' ~ 60C
,
-I =,
.= z
r- sool- 500 50C
uJ ! ~ uJ
P" |- o o
- ~
.: o ~
e : is
'5
--
/
•
V - ,~o~
- 121
~ - 250
v - 12o
• - 250
aa -- 44 00 0 A.W. a - 400
A.W. A.W.
,~o~ 40 810 110 1;0 200 400~ I
BORON IN WELD, p p m .
0 40 810 120 1;0 200 A .~ 1~o t;o 200
BORON IN WELD,ppm. BORON IN WELD,ppm.
Fig. 10 - - The ultimate tensile strengths for the three distinct nitrogen levels are plotted against boron content. Previously reported results are also
included.
ppm B, was dampened, with a concurrent croscope, was little affected by nitrogen, and subcell boundaries was diminished.
increase in AF at the extreme of both ele- as were O, W and T. Weld metal Y, on the
ments in combination. other hand, gave a clear response with Reheated Weld Metal
P h o t o m i c r o g r a p h s of as-deposited the formation of PF and side-plates. Sim-
c o l u m n a r regions of X,Y and U at l o w ilarly, w e l d metal U revealed an obvious Optical examination of the high tem-
and high nitrogen levels are shown at t w o change due to nitrogen, with a bainitic- perature reheated regions r e v e a l e d a
different magnifications in Figs. 6 and 7. type structure b e c o m i n g more acicular standard feature (Refs. 7, 8), n a m e l y that
Apart from a general refinement of AF, and ferrite veining being reintroduced. the interiors of the prior austenite grains
w e l d metal X, as observed in the light mi- Also, decoration of prior austenite grain transformed to similar type structures as
- o
'
-100 - 8 0 -60 -40 -20 0 *20 I ~o.%'k,l"~.,:'~°. "' .
TEST TEMPERATURE, °C. = ~
~2°°1- xj I
,= I / / ~ 1=°
o / //,.¢w / .~
g 1001- / //// / I" i
A.W. '
o l , "J< / ~ , , "wi !o
--100 - 8 0 -60 -40 -20 0 *20
TEST TEMPERATURE, ° C .
~ 30 T~
-=, /
= /
; I
/ ....... 1 il ~
/,///--~_ I~
u/x///f A
t=o
~100[- / /IW/ /I
°l/)/)y,,wl
o., , , , , , .,o
° "~\1%,%,~.
il~" ° 'I' ~ rI I _..iC~ ' I
i %.~11
+ Y'~I
+;~.~i
I I
i ~ : "
." ~ ' l
I
o .,o . " t " " J
Fig.r. 11
11 -- -- Charpy
Char/,y V-notch
V-notch curves
¢urve for
for as-
is Fig. 12 - - Three-dimensional representations for Fig. 13 - - Three-dimensional representations for
welded deposits of
Ided deposits ¢,f six
<.ix pre-chosen
pre-ch( sen composi-
i 9mpc si 100 J (AW) show reverse buckling of the surface the stress-relieved condition.
tions.
~s. profile on increasing nitrogen.
the as-deposited
as-deposite( v,eld weld met
metals.
fls. Nitrogen
I Jitro~;e= temperature reheated regions, other than Mechanical properties
]ition induced
addition induce.J a noticeable
noticea[,le change
c angc to t, a possible coarsening in the case ofT and Tensile Results
the coarse-grained
coarse-grain.~d structure
structun~ of T,~ Y and in, U. Changes in microphase morphology,
U, with grain boundary decorationn be
bo Jn ~lary deo)raft, beingn however, were evident with a general in-
ninated and the
eliminated :h~ pro-eutectoid
pro-eut_'cto J ferrite
fer it crease being observed in O, W and X. The tensile test data for deposits in the
~elopes beco-ning
envelopes coars_-r and
becoming coarser a i d more
m,)r Furtherworkiscurrentlyunderwaytore- as-welded condition are presented in
wellII defined. OnOil tthele other hand,
lane no ob- q)l~ solve these changes. Comparative micro- Table 2. The ultimate tensile strengths for
us response ~was
vious ~a:; discernible for
i )r O, W V graphs of X, Y and U at the low and high the three distinct nitrogen levels are plot-
and] X. Illustrative
Illustrati'~e photomicrographs
photomisrog aphs cof nitrogen levels are shown in Fig. 9. Atthe ted against boron content in Fig. 10. The
X,Y' and U are shown
sl~ov/n for the two extreme
,'xtre 11 limit of the light microscope, it would ap- previously reported results (Ref. 7) for the
nitrogen
'ogen levels in i ~ Fig. 8. pear that nitrogen induced further forma- lowest level (N), also included in Fig. 10,
The addition of nitrogen had little ef- tion of grain boundary cementite film in show a cyclic effect with the displace-
fect on the overall grain size of the low composition Y. ment of a minimum to lower B contents
m 58ol-
0
The Charpy V test temperatures cor-
responding to 100 J and 28J are listed in
Table 3 for the complete series in the as-
~,~ol .~ 5601- welded and the stress-relieved condi-
tion. Three-dimensional computerized
>'4601 _.G5 4 o i -
representations of the data for 1O0 J (AW)
lOO 200 300 520'_ I I I I I (Fig. 12) show reverse buckling of the
100 200 300
NITROGEN IN WELD,ppm. NITROGEN IN W E L D , p p m . surface profile on increasing nitrogen.
The initial transverse depression at 40
ppm B was eliminated and displacement
Fig. 14 - - Effect of nitrogen on yield strength. Fig. 15 - - Effect of nitrogen on ultimate tensile to higher temperatures is apparent, ex-
strength.
cept at the right-hand corner, where both
elements were at the extreme. The equiv-
alent models for the stress-relieved con-
dition, i.e., 100 J (SR), show similar
r;, 201 Oi trends (Fig. 13), with a remnant of the
steep side wall induced by very low Ti
n~ -2o l- contents being retained at the higher ni-
trogen levels. In the main, however, post-
.~-~o~ ~ -4ol- weld heat treatment had a beneficial ef-
x fect throughout.
-4oF
Discussion
-6ol-
I- The models generated in the present
-eoF ~4oo~- study confirm (Refs. 11-14) the metallur-
gical complexity of ferritic microalloyed
-100~
,~o ~;o
NITROGEN IN WELD, p p m .
30o ,& 2"o
NITROGEN IN WELD, p p m .
3oo steel weld metals. By commencing with
a high purity deposit, variable trends
were encountered on systematically
Fig. 16 - - The Charpy V-notch test temperatures for 100 J and 28 J plotted for the six pre-chosen
adding Ti and B, in isolation and in com-
compositions• bination. Also, by partially replacing the
pure Mn metal in the coating with a ni-
trogen-containing version, distinct levels
of weld metal nitrogen were successfully
2O
attained without disturbing the welding
0
performance. Furthermore, the imbal-
o
o
o ance in oxygen (Ref. 7) induced by the
Q: -20
deoxidation potential of Ti was dimin-
~ul-20 ~-40 ished to a certain extent on increasing the
nitrogen content. The addition of nitro-
S
gen to as-deposited weld metal substan-
~-60
~-~
~-
i
, tially altered the microstructural trends
found previously for the standard level of
80 ppm N, even in the microalloy-free
~-1ool
case, where elimination of AF and FC
~ . took place. The profiles of the mi-
crostructural components within the sys-
1,o ~o 3oo o120~
,,o 2,o 3oo
NITROGEN IN W E L D , p p m .
NITROGEN IN WELD, p p m .
tem were modified, with the depression
in FS, for example, at 400 Ti and 40 B,
Fig. 1 7 - After postweld heat treatment, the deleterious effect of nitrogen persists• being smoothed out. Similarly, AF was
less sensitive to B at this Ti level, with the
nitrogen addition causing an increase in
as Ti increased. At higher nitrogen con- I m o a c t Results acicularity in the presence of excess B.
tents the effect was eliminated, with the The abrupt decrease in FS and the corre-
strength tending to progressively decrease Charpy V-notch curves for as-welded sponding increase in AF on adding a
with increasing boron. Also, Ti caused deposits of the six specific pre-chosen trace of -I-i persisted at the high nitrogen
less of a variation in strength, apart from compositions are shown in Fig. 11 as ex- level and, as proposed by Tiersma, et al.
the 35 ppm Ti series that was consistently amples of the variation in transition en- (Ref. 15), it is tentatively assumed that
lower at both levels, N1 and N2. countered. A spread of approximately transformation is controlled by the for-
Table 3 - - C o r r e s p o n d i n g Charpy V Test Temperatures for 100 J and L85 ( A W and SR)