BHEL-PE&SD
GGSR CPP- PLANT OVERVIEW
C&I DESIGN OVERVIEW- INSTRUMENTATION
HAZARDOUS AREA PROTECTION INTRINSIC SAFE CONCEPT & EX-PROOF FOR SOV/
HIGHER VOLTAGE
PROCESS PARAMETER MONIROING & SMART TRANSMITTER ((4-20mA),
) 2oo3 SENSORS
CONTROL FOR CRTICAL LOOPS
INSTRUMENT FOR ALARM/SHUTDOWN SEPARATE SMART TRANSMITTER (4-20mA),
(SWITCHES ARE AVOIDED FOR RELIABILITY).
RELIABILITY)
CONTROL VALVES WITH SMART POSIT’NR WITH INTEGRAL I/P
Cont’d….
C&I DESIGN OVERVIEW
• INSTRUMENTATION POWER SUPPLY
APPLICATION POWER SUPPLY RATING
FIELD TRANSMITTERS 24V DC, LOOP POWERED FROM CONTROL SYSTEM
REDUNDANCY
PROCESSOR - 1:1
POWER SUPPLY - 1:1
COMMUNICATION NETWOK - 1:1
I/O MODULES – 1:1 (CRITICAL)
CPP DCS –OPERATOR
OPERATOR INTERFACE
Cont’d….
CPP DCS – PANEL MOUNTED SYSTEMS
• HART MANAGEMENT SYSTEM (HMS)
o PROVIDED FOR C&I MAINTENANCE PURPOSE
o ALL TRASMITTERS & CONTROL VALVES ARE CONNECTED
o REMOTE ACCESS OF EACH FIELD INSTS. FOR PERIODIC CALIBRATION
o AUTOMATIC GENERATION OF INSTRUMENT DATABASE
- MAKE/ MODEL, DATE OF CONNECTION, DATE OF LAST CALIBRATION
& NEXT CALIBRATION
C O etc.
etc
- CALIBRATION PROCEDURE, HISTORY RECORDS
o ON LINE INSTRUMENT STATUS MONITORING
Cont’d….
CONTROL OVERVIEW- BOP SYSTEMS
SYSTEM/EQUIPMENT PRIMARY CONTROL & SECONDARY
MONITORING
O O G MONITOING
LCO SYSTEM‐STORAGE, FUEL FWDG for CPP DCS ‐
GTs, HRSGs & UBs
VANADIUM DOSING SYSTEM CPP DCS ‐
HSD SYSTEM‐STORAGE, FWDG for GTs CPP DCS ‐
HSD CENTRIFUGE
HSD CENTRIFUGE CENTRIFUGE LCP CPP DCS
CPP DCS
REFINERY GAS SYSTEM CPP DCS ‐
GD‐GFD SYSTEM
GD‐GFD SYSTEM CPP DCS ‐
STEAM SYSTEM‐VHP, HP, MP & LP CPP DCS ‐
CONDENSATE SYSTEM CPP DCS ‐
FEED WATER SYSTEM‐DEAE, BFPs CPP DCS ‐
STG, BPTG DRN & BLOWDOWN SYSTEM CPP DCS ‐
UTILITIES ‐POTABLE WATER, IA, PA, N2 CPP DCS ‐
Cont’d….
CONTROL OVERVIEW-BOP SYSTEMs
SYSTEM/EQUIPMENT PRIMARY CONTROL SECONDARY
MONITOING
COOLING WATER SYSTEM CPP DCS ‐
DM WATER CIRCULATION
DM WATER CIRCULATION CPP DCS ‐
HP NITROGEN SYSTEM CNTRL PNL CPP DCS
HP LP DOSING SYSTEM
HP, LP DOSING SYSTEM CPP DCS ‐
GAS BOOSTER COMPRESSOR CPP DCS ‐
PLANT FIRE & GAS SYSTEM
FIRE & GAS SYSTEM DEDICATED PANEL IN CPP DCS
CPP DCS
CONTROL ROOM
COMPRESSED AIR SYSTEM CNTRL PNL IN COMP. CPP DCS
HOUSE
STEAM & WATER ANALYSIS SYSTEM ANALYSER PNL IN SWAS CPP DCS
for HRSG, UB & BOP ROOM
FLUE GAS ANALYSIS – HRSG & UB CEMS PNL IN ANALYSER CPP DCS
ROOM
PLANT DRIVE CONTROL PHILOSOPHY
o PNEUMATIC DRIVES:
¾ CONTROL VALVES
¾ SOLENOID OPERATED VALVES
Cont’d….
PLANT DRIVE CONTROL PHILOSOPHY
TYPE OF DRIVE INDICATIONS IN DCS OPERATOR FUNCTIONS
FROM DCS
FROM DCS
Cont’d….
PLANT DRIVE CONTROL PHILOSOPHY
INDICATIONS/ MESSAGE FOR PLANT OPERATOR SIG.SOURCE
COMDS
MOTOR DRIVEN PUMPS
LOCAL CONTROL - PUMP L/R SECTION LCS
STN (LCS) - START/STOP IN LOCAL MODE
READY TO START “START PERMISSIVE & MCC SWITCH MCC CKT OK+NO TH
HEALTHY“FOR DCS OPERATION BOARD O/L + REM. SECT’D
A/M
/ ‐ SELECTION MANUAL- OPERATOR INITIATION DCS HMI
AUTO - THROUGH LOGIC SEQ.
START/ STOP
START/ STOP WHEN SELECTD IN MAN.
MAN MODE DCS HMI
COMD.
RUN INDICATION “DRIVE STARTED F/B” FOR SWITCH
OPERATOR INFORMATION BOARD
TRIP INDICATION “DRIVE TRIPPED ON THERMAL SWITCH CRITICAL
OVERLOAD” FOR OPERATOR BOARD
INFORMATION & CORRECTIVE
ACTION
Cont’d….
PLANT DRIVE CONTROL PHILOSOPHY
INDICATIONS/ MESSAGE FOR PLANT OPERATOR SIG.SOURCE
COMDS
MOTOR OPERATED VALVES (MOVS)
LOCAL CONTROL - L/R SECTION LCS
STN (LCS) - START/STOP IN LOCAL MODE
READY TO START “START PERMISSIVE & ACTR ACTR ACTR CKT OK+NO TH
HEALTHY“FOR DCS OPERATION O/L + REM. SECT’D +
NO TRQQ TRIP
A/M ‐ SELECTION MANUAL- OPERATOR INITIATION DCS HMI
AUTO - THROUGH LOGIC SEQ.
Cont’d….
DRIVE CONTROL PHILOSPHY
INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL
SOU C
SOURCE
Cont’d….
DRIVE CONTROL PHILOSPHY
INDICATIONS MESSAGE FOR PLANT OPERATOR SIGNAL
SOU C
SOURCE
OPEN/ CLOSE
OPEN/ CLOSE WHEN SELECTD IN MAN.
MAN MODE DCS HMI
COMD.
DPU
AO
E/P
Cont’d….
SIGNAL WIRING
MCC SIGNALS
DI
DO
Motor cmd
SIGNAL WIRING
MOV SIGNALS
DI
DO
MOV cmd
PLANT CONTROL FUNCTIONS
Cont’d….
PLANT CONTROL FUNCTIONS
Cont’d….
PLANT CONTROL FUNCTIONS
Cont’d….
PLANT CONTROL FUNCTIONS
• HRSG
SG CO
CONTROLS
O S
o IMPLEMENTED IN PLANT DCS
o DEDICATED SYSTEM FOR BURNER CONTROLS
o CONTROL FUNCTIONS
- DRUM LEVEL CONTROLS
- SUPERHEAT STEAM TEMP. CONTROL
- COMBUSTION CONTROL
- DIVERTER CONTROL
- MONITORING OF FEED WATER & STEAM PARAMETERS
- FLUE GAS PATH TEMP.
- FUEL FLOW MESUREMENT
- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY,
CONDUCTIVITY SILICA
- FULE GAS – NOX, SOX, CO MEASUREMENT
- HRSG PROTECTION & TRIP LOGICS
- SCANNER & SEAL AIR FAN CONTROLS
- DRAIN & VENT SYSTEMS Cont’d….
PLANT CONTROL FUNCTIONS
• UB CONTROLS
o IMPLEMENTED IN PLANT DCS
o DEDICATED SYSTEM FOR BURNER CONTROLS
o CONTROL FUNCTIONS
- DRUM LEVEL CONTROLS
- SUPERHEAT STEAM TEMP.
TEMP CONTROL
- COMBUSTION CONTROL
- FURNACE DRAFT CONTROL
- FD FAN & DAMPER CONTROL
- MONITORING OF FEED WATER & STEAM PARAMETERS
- FUEL FLOW MESUREMENT
- STEAM & WATER ANALYSIS – pH , CONDUCTIVITY, SILICA
- FULE GAS – NOX, SOX, CO MEASUREMENT
- DRAIN & VENT SYSTEMS
Cont’d….
PLANT CONTROL FUNCTIONS
Cont’d….
PLANT CONTROL FUNCTIONS
Cont’d….
PLANT COMMUNICATION SYSTEM
PLANT COMMUNICATION SYSTEM
DESIGN TEAM