What is Industrie 4.

0 and
how will it create the new growth?

Prof. Dr.-Ing. Reiner Anderl

Computer Integrated Design

(Datenverarbeitung in der Konstruktion, DiK)
Fachbereich Maschinenbau
Technische Universität Darmstadt
Otto-Berndt-Straße 2
D-64287 Darmstadt
Email: anderl@dik.tu-darmstadt.de
Tel: +49 6151 16-6001

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 1
 What is Industrie 4.0 and
how will it create the new growth?
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0 Technology
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0
• Cyber-Physical Systems
• Internet Technology
• Manufacturing Objects as Information Carriers
• Holistic Approach for Safety, Security, Privacy and Knowledge
Protection
3. Use Case Scenarios
4. Transfering Industrie 4.0 to Industry
5. Conclusion

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 2
 What is Industrie 4.0 and
how will it create the new growth?
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0 Technology
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0
• Cyber-Physical Systems
• Internet Technology
• Manufacturing Objects as Information Carriers
• Holistic Approach for Safety, Security, Privacy and Knowledge
Protection
3. Use Case Scenarios
4. Transfering Industrie 4.0 to Industry
5. Conclusion

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 3
 Computer Integrated Design
Fachgebiet Datenverarbeitung in der Konstruktion (DiK)

Overview:
• Computer Integrated Design
• Head: Prof. Dr.-Ing. R. Anderl
• 20 Research Assistants
• 5 Technical and Administrative Staff, ~ 50 Teaching Assistents

International Competence and Experience in the Fields of:

• Virtual Product Development based Smart Engineering,
• Sustainable Product Lifecycle Management (PLM)
• Process Integration / Optimization
• Industrie 4.0

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 4
 The Impact of Information and
Communication Technology(1)
Hypermedia Multimedia Socialmedia (1)
Interlinked Documents Interlinked Media Interlinked People

World Wide Web Java, UML, XML Web Services

Web Web 1.0 Web 2.0

1995 2000 2005

09.04.2014 | DIN-Normungsexperte, Modul 4 | Prof. Dr.-Ing. R. Anderl

The Impact of Information and
Communication Technology(2)

Socialmedia (2) Cyber-Physical Media Future Media

Interlinked Interlinked
Enterprises Systems

?
IoT, IoS, IoD, …
App Technologie
Industrie 4.0 Components

Web 3.0 Web A.B Web X.Y

2010 2015 2020

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl
Industrie 4.0 – The 4th Industrial Revolution

4. Industrial Revolution
First Programmable based on Cyber-Physical
Logic Controller (PLC) Systems
Modicon 084 4th Industrial
1969 Revolution
3. Industrial Revolution
by electronics and IT for
3rd Industrial
enhanced automization in
Revolution

Level of Complexity
First assembly line production
Union Stock Yards 1870

2. Industrial Revolution
by introduction of shared
mass-prodution with help
2nd Industrial
First
mechanical loom of electric energy Revolution
1784

1. Industrial Revolution
by introduction of 1st Industrial
manufacturing plants
with help of hydro power
Revolution
and steam power
End of Beginning of Beginning of the Today time
18th Century 20th Century 1970s
Source: Kagermann, H.; Wahlster, W.; Held, J.; (Hrsg.) : Bericht der Promotorengruppe Kommunikation. Im Fokus: Das Zukunftsprojekt Industrie 4.0. Forschungsunion, 2012

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 7
 What is Industrie 4.0 and
how will it create the new growth?
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0 Technology
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0
• Cyber-Physical Systems
• Internet Technology
• Manufacturing Objects as Information Carriers
• Holistic Approach for Safety, Security, Privacy and Knowledge
Protection
3. Use Case Scenarios
4. Transfering Industrie 4.0 to Industry
5. Conclusion

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 8
 Approaches for Smart Systems

Functional integration Integrated

cyber-physical systems

Condition Monitoring

Structural Health Monitoring

Remote Diagnosis

Remote Control

Communicating Cyber-physical systems enable

(self-)controled systems communication, monitoring, control
January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 9
 RAMI 4.0
Reference Architecture Model Industrie 4.0

Source: Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 2015

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl
 RAMI 4.0
Reference Architecture Model Industrie 4.0

Quelle: nach Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 2015

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl
Industrie 4.0 Component

Quelle: Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 2015

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl
Industrie 4.0: Cyber-Physical Systems
Embedded Systems enabling CPS and CPPS

Cyber
Physical
Production
Systems
Cyber Physical (CPPS)
Systems
(CPS)
Smart Systems
(Smart Sensors
Smart and Actuators)
Sensors
Embedded
System
January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 13
Cyber Physical Systems

Source: [LEE2010] Lee, E. A.: CPS Foundations. In: Proceedings of the 47th Design Automation
Conference (DAC). ACM/IEEE, June, 2010, S. 737 – 742

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 14
Industrie 4.0: Internet technologies
Internet of Things, Services and Data

Internet of Things (IoT)

• Communicating objects based on internet technologies
• Detection and identification using IPv6-addresses (128 bit address space)
Advantages:
• Detection, identification and location of physical objects
• Communication through connectivity
 Every physical object might be equipped with an IPv6-address

Internet of Sevices (IoS) Smart

Logistics

• New approach to provide internet based services Smart

Smart
• Concepts for product specific services on demand, knowledge provision and Production
Procecces Engineering

services for controlling product behaviour

• Interaction between people, machines and systems to improve added value
 Service based added value processes

Internet of Data (IoD)

• Data is managed and shared using internet technologies
• Cyber-physical systems are producing big data
• Fundamental prerequisite: Development of a holistic security and safety culture
 establish sustainable trusted environments
 Manage big data: integrate product and production data
January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 15
Industrie 4.0: Components as Information Carriers
Identification, Localisation, Addressability, Connectivity

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 16 Folie 16
Holistic Approach for Security and Safety

Safe and secure Industrie 4.0-prozesses

Application Layer

Safe and secure cyber-physical systems

System Layer

Safe and secure things Safe and secure Data Safe and secure Sevices
Reliable and robust machine control Encryption Usability righty
Authentification Data signatur Trusted environments
Attestability Non-adulteratability User identity
Integrity

Technology Layer

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie 17
 Implementation Strategy

value added chain

Information new business models
interconnection and communication
value stream analysis and identification of
Industrie 4.0 for improved value creation based on
the Enterprise interconnection and communication

use cases specification for

application szenarios
Spezification of
detailed description of how to inprove
Use Cases
flexibility and efficiency
implementation roadmap, connectivity
spezification of the ICT-infrastructure, Implementation
technology selection (e.g. web services), Strategy
holistic security ans safety concept
implementation plan, production processes
Implementierung
production data flows, control structures
of Use Cases
functional operations
13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie 18
 What is Industrie 4.0 and
how will it create the new growth?

Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0 Technology
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0
• Cyber-Physical Systems
• Internet Technology
• Manufacturing Objects as Information Carriers
• Holistic Approach for Safety, Security, Privacy and Knowledge
Protection
3. Use Case Scenarios
4. Transfering Industrie 4.0 to Industry
5. Conclusion

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | Folie 19
19
Use case 1:
Components as information Carriers (1)

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 20 Folie 20
Use case 1:
Components as information Carriers (2)

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 21 Folie 21
 Uses Case 2 – Efficient Production

Use Case 4

 flexible intelligent Worker

Assistance Systems

Use Case 1 Use Case 3

component as
 paperless integrated quality information carrier  Condition and Energy
assurance  uniform data Monitoring
management

Use Case 2
 Value stream improvment
 real-time capable
production controlling

30. Oktober 2014 | Fachbereich 16 | Effiziente Fabrik 4.0 | PTW | DiK Folie 22
Use Case 2 – Efficient Production

Environment of an offensive for increasing efficiency

Challenges Shortage of Dynamization of

Globalization
resources product life cycles

Convincing products for future markets

Key success Cost Quality Time Flexibility

indicators

Leverage Efficiency of Efficiency of Efficiency of Efficiency of Efficiency of

investments employees processes resources and networks
energy

Source: Abele, Reinhart; Zukunft der Produktion: Herausforderungen , Forschungsfelder, Chancen

30. Oktober 2014 | Fachbereich 16 | Effiziente Fabrik 4.0 | PTW | DiK Folie 23
 Use Case 2 – Efficient Production
Project Structure & Goals
Content: Goals:
Project phase:
 Identification and Analysis of
 Demonstration of
existing Good-Practice
Pilot study potential and the
examples in the industry
particular benefit

 Implementation
 Development of a Concept
Concept concepts for
of Implementation for
development experimental field
selected Examples
build up on CiP

 Hard- and Software  Experimental field

Demonstrator Implementation of the in real production
Implementation conceptualized examples environment
and Validation of benefit

 Didactic revision of the  Provision of

Knowledge results. Buildup of expertises expertises and
transfer for industrial partners. competence of
Implementation of a methods of hessian
workshop series companies

30. Oktober 2014 | Fachbereich 16 | Effiziente Fabrik 4.0 | PTW | DiK Folie 24
 Use Case 3:
Additive Manufacturing (1)

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 25 Folie 25
 Use Case 3: Additive Manufacturing (2)
Monitoring a Manufacturing Process

extruded monitoring the

material manufacturing
progress

progress of the overall

manufacturing job
progress of the
current layer

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie 26
 Use Case 3:
Additive Manufacturing (3)

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 27 Folie 27
 What is Industrie 4.0 and
how will it create the new growth?

Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0 Technology
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0
• Cyber-Physical Systems
• Internet Technology
• Manufacturing Objects as Information Carriers
• Holistic Approach for Safety, Security, Privacy and Knowledge
Protection
3. Use Case Scenarios
4. Transfering Industrie 4.0 to Industry
5. Conclusion

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | Folie 28
28
 Platform Industrie 4.0

Gemeinsames Projekt der Verbände - ideelle thematische Zusammenarbeit

Vorstandskreis (VK)
Wissen-
Geschäfts- schaftlicher
Lenkungskreis (LK) Beirat
stelle (GS)

AG 1 AG 2 AG 3 AG 4

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 29 Folie 29
 The New Platform Industrie 4.0

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie
Stand: 13. März 30
2015
 Implementation Strategy for Industrie 4.0
Status: 14. April 2015

Industrie 4.0
Components

RAMI 4.0

Research and
Implementation
Roadmap

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie 31
Research and Implementation Roadmap
of the Platform Industrie 4.0
2015 2018 2025 2035

IMPLEMENTATION STRATEGY

INDUSTRY 4.0 by DESIG

Methods for new
Horizontal integration business models
via value creation Methods for framework
networks Value creation networks

Automation of value creation networks

Seamless
engineering throughout Integration of real and virtual worlds
life cycle
Systems Engineering

Vertical integration and Sensor data analysis and derivation of data-based process control system
networked
production systems Intelligence - Flexibility - Adaptability

New social Multimodal assistant systems

infrastructures
for work Acceptance of technology and nature of work

Wireless communication for Industry 4.0 scenarios

Continuous
development of hybrid
Security & safety
technologies
Industry 4.0 platform with reference architectures and decentralized service-oriented architecture

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 32 Folie 32
 The Internationale Dimension

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie 33
 European Activities

Quelle: European Commission

DG CONNECT, Unit A3, ML

13. Mai 2015 | Fachbereich 16 | Fachgebiet Datenverarbeitung in der Konstruktion | Prof. Dr.-Ing. R. Anderl Folie 34
 What is Industrie 4.0 and
how will it create the new growth?

Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0 Technology
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0
• Cyber-Physical Systems
• Internet Technology
• Manufacturing Objects as Information Carriers
• Holistic Approach for Safety, Security, Privacy and Knowledge
Protection
3. Use Case Scenarios
4. Transfering Industrie 4.0 to Industry
5. Conclusion

January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | Folie 35
35
Conclusions

Industrie 4.0 is a key initiative of the German hightech strategy supported by the
German government and to be implemented by industry.

Key strategy of Industrie 4.0 is the creation of new innovation for smart systems such
as smart products, smart production systems, smart logistics or smart grids
based on the integration of internet based communication and embedded control
software to ensure sustainablity and environmental soundness.

Future research activities will also need to address

- safety, security, privacy and knowledge protection,
- new business models as well as
- human factors impact

New advanced engineering methods are required to support the developemnt of

smart products able to self-control their functionality and to communicate with other
smart systems as well as with humans.

Industrie 4.0 is a fscinating technology and each enterprise has to decide whether
and if so how to implement Industrie 4.0.
January 20, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 36
 Source: Potthast Fachschaftenkonferenz
June 10, 2014 | Faculty of Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 37