Common quality problem of Aluminum Formwork System and analysis the causes

and proposes the control measures

1.axis displacement

Phenomenon: After the concrete was poured and the formwork was removed, the actual location
of the wall stud was offset from the axis of the building.

Analysis: As the aluminum formwork is the assembly formwork, it may be that there is an offset
when the formwork is put out or the formwork assembly fails to be in place as required. Another
example is the positioning of the wall column formwork root reinforcement is not strong or leak
welding, the offset has not been corrected in time caused the cumulative error. Concrete pouring
is not uniform symmetrical cutting or high degree of pressure caused by the side pressure and
squeeze partial template. On the bolt, the use of improper roof or loosen axis deviation.

Control measures: woodworking and positioning of steel installation workers technical test. After
the release of the formwork axis technical review and acceptance, to confirm the correct mode to
die. Plinth root set reliable limit measures and ensure its precise location. Pull the mold when the
level of vertical lines, and set the control line. Before pouring the concrete template to conduct a
comprehensive inspection and timely treatment of the problem.

2. Elevation deviation

Phenomenon: Deviation occurs when checking the elevation of the top of the stencil. After the
pouring of the concrete, the elevation of the structure layer appears error.

Analysis of the reasons: floor elevation control point less than normal, pouring concrete without
elevation construction, elevation control line measurement over the cumulative error.

Control measures: Each level set enough elevation control points, pouring concrete according to
elevation construction. The root of the shear wall formwork must be leveled. The top of the
formwork board is controlled with a height of 1m and constructed strictly according to the
elevation. The elevation of the building floor is controlled by the elevation of the first floor, and
it is strictly forbidden to lead the survey layer by layer in order to prevent the accumulated error.
The elevation of each floor is controlled at about three points.

3. Formwork and structure deformation

Phenomenon: After repeated use of the formwork appeared deformed, disassembled found
concrete deformation.

Analysis of the reasons: pin leakage in the formwork reinforcement to use, the back of the shock
is not used to pull the rod, the formwork stiffness is poor, the beam formwork spacing jig or not
clamping. In the above case, the local blasting is caused by the inability to withstand the pressure
generated during vibrations when pouring the concrete. Pouring concrete wall pillars too fast or
too much water can also occur when the deformation of the template.
Control measures: first of all to ensure that the bearing capacity and stiffness of the formwork,
the bottom of the beam and the bottom of the support should be sufficient, the back wall of the
shear wall to car tight, pin and pin pieces to be sufficient and intensified. Concrete pouring
should be uniform and strict control of the watering height, especially for doors and windows
openings not only to ensure concrete vibration compaction, but also to prevent excessive
vibration caused formwork deformation.

4. Seam lax

Phenomenon: due to the joints between the formwork is not strict with gaps, pouring concrete
generated leakage, the concrete surface honeycomb.

Reason analysis: sloppy formwork making too much patchwork, formwork installation period
caused by long-term local deformation caused by cracks in a timely manner, stencil joint
improper measures, the joint size of beam joints are not allowed, dislocation.

Prevention and treatment measures: do a good job to pay attention to enhance the worker's
awareness. Caulking between the formwork measures to be controlled, can not use linoleum,
plastic sheeting to caulk. Liangzhu intersection support to be solid, patchwork to be tight, the
wrong place to correct in good time.

5. Form oil is not used properly

Phenomenon: the surface of the formwork is not clear with residual concrete brush remover,
resulting in honeycomb surface defects such as concrete surface. In the form oil mixed with other
things (such as waste oil), causing the concrete surface black.

Analysis of the reasons: After the demolition of the mold does not clean the concrete residue or
unclean clean brush mold release agent, form oil uneven brushing or brushing, or brushing too
thick.

Control measures: After the demolition of the mold must be removed from the residual
formwork remnants of the remnants of the remover, non-use of waste oil as a release agent. Form
oil material should be mixed into a thick shape, should be brushing uniform, shall not flow. After
the form oil coated brush should be timely and timely pouring concrete to prevent the isolation
layer suffered damage.