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FOREWORD

The labor hours specified in this manual are set by Daedong`s qualified service mechanics. The service hour for every service task was precisely measured
based on the experience of our mechanics. Then, the labor hour was set by applying adjustment factors to this service hour so that this manual could be used by
mechanics having different levels of expertise and servicing in various regions.

The features of this manual are as follows;


1. Figures and reference numbers used in this manual are identical to those in the part manual to make searching easier.
2. As every individual part and component has its own code (except for hardware), it is easy to locate correct job codes faster.
3. The index attached to this manual serves as an additional measure for convenient searching of job codes.

How to use this manual

1. The same job code should not be used more than once since the labor hour for one job code is for both disassembly and re-assembly jobs.
2. In most cases, only one code should be used in one group (page) at a time. However,
* More than one job code can be used in one guoup when performing serveral differnt tasks.
* One job code can be used two times in case when both LH and RH parts are serviced at the same time.
3. DO not use subordinate job codes even if they are in deffernt groups. For example, “Bonnet R&R” and “Complete engine R&R should not be used at the same
time since “Bonnet R&R” is included in “Complete engine R&R”. In this case, only “Complete engine R&R” shoule be used.
4. Use of a separate warranty request form is required for each failure.
5. Use only one job code when servicing serveral adjacent or related parts. For example, if the bevel gear, its shaft and bearings are replaced the same time, use
only the top level job code applicable.
6. Time taken for reconditioning, resealing, overhaul, related oil draining and refilling, part flushing and adjustment after replacing parts are inclued in the labor
hours of these job codes.
Therefore, there is no need to include other job codes for such services.
7. Labor hours for diagnosis and implement R&R are not included the job codes. Use the following extra job codes as needed with specific job descriptions on the
warranty request form:
* X999001: 0.5 hr. R&R of detachable main body of loaders, backhoes, mid-mount mowers, etc.
* X999002: 1.0 hr. Diagnosis time
* X999003: 2.0 hr. R&R of components used in the mounting of loaders, backhoes, mid-mount mowers, etc.
8. Failure to by the above instructions when drawing up the warranty request form(including on-line request) will result in rejection of your warranty claim.
9. If additional time is used for service, indicate details as to why and how many hours were needed in the description field of the form. Use of random job codes
will result in your warranty being rejected.

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TABLE OF CONTENTS

INDEX 1 SECTIONAL GROUPING................................................................................................................................................. 7


INDEX 2 SORTED BY GROUP NAME............................................................................................................................................ 15
INDEX 3 SORTED BY PART NAME................................................................................................................................................ 19
4A200LX-E010 CYLINDER BLOCK GROUP............................................................................................................................................ 46
3B183-E020 OIL PAN GROUP.............................................................................................................................................................. 48
4A200-E030 CYLINDER HEAD GROUP............................................................................................................................................... 50
4A220TLX-E040 GEAR CASE GROUP....................................................................................................................................................... 52
TD2200-E050 MAIN BEARING CASE GROUP....................................................................................................................................... 56
3B183-E080 VALVE ROCKER ARM GROUP........................................................................................................................................ 58
4A220-E090 CYLINDER HEAD COVER GROUP................................................................................................................................. 60
4A220A-E100 CAMSHAFT GROUP........................................................................................................................................................ 62
3B183-E110 PISTON, CRANKSHAFT GROUP.................................................................................................................................... 64
4A200-E110 PISTON, CRANKSHAFT GROUP.................................................................................................................................... 68
4A200B-E120 FLYWHEEL GROUP......................................................................................................................................................... 70
4A220-E130 NOZZLE HOLDER GROUP.............................................................................................................................................. 72
3B183-E140 FUEL CAMSHAFT GROUP.............................................................................................................................................. 74
4B243-E150 SPEED CONTROL PLATE GROUP................................................................................................................................. 76
4B243LX-E160 ENGINE STOP LEVER GROUP....................................................................................................................................... 78
3B183-E170 GOVERNOR GROUP....................................................................................................................................................... 82
3A165-E180 WATER PUMP GROUP.................................................................................................................................................... 84
3B183-E190 WATER HOSE GROUP.................................................................................................................................................... 86
3B183LX-E200 DYNAMO GROUP............................................................................................................................................................ 88
3A165-E220 MANIFOLD GROUP......................................................................................................................................................... 90
EX45H-T105A CLUTCH GROUP............................................................................................................................................................. 92
EX45H-T135A CLUTCH HOUSING 1 GROUP........................................................................................................................................ 94
EX45H-T145A CLUTCH HOUSING 2 GROUP........................................................................................................................................ 96
EX45H-T155A MID CASE GROUP.......................................................................................................................................................... 98
EX45H-T165A TRANSMISSION CASE GROUP...................................................................................................................................... 100

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EX45H-T435A REAR DIFFERENTIAL SYSTEM GROUP........................................................................................................................ 102
EX45H-T285A PTO SHAFT GROUP........................................................................................................................................................ 104
EX35H-T455A BRAKE CASE GROUP..................................................................................................................................................... 108
D360-T610A HYDRAULIC CYLINDER BODY GROUP......................................................................................................................... 110
D360-T620A HYDRAULIC LIFT ARM GROUP...................................................................................................................................... 112
EX45H-T635A HYDRAULIC CYLINDER ASSEMBLY GROUP................................................................................................................ 114
D360-T640A HYDRAULIC CONTROL SYSTEM 2 GROUP.................................................................................................................. 116
EX45H-T685A TOP LINK BRACKET GROUP.......................................................................................................................................... 120
EX35H-T595A STEERING CYLINDER GROUP...................................................................................................................................... 122
EX35H-T725A GEAR PUMP GROUP...................................................................................................................................................... 124
DK45CHSE-T755A JOYSTICK VALVE GROUP.............................................................................................................................................. 126
DK45CHSE-T755A JOYSTICK VALVE GROUP.............................................................................................................................................. 128
D380L-T500A BEVEL PINION SHAFT GROUP...................................................................................................................................... 130
EX45H-T555A BEVEL GEAR SHAFT GROUP........................................................................................................................................ 132
EX45H-T545A BEVEL GEAR CASE GROUP.......................................................................................................................................... 134
EX45H-T565A FRONT AXLE CASE GROUP........................................................................................................................................... 138
EX35H-T575A FRONT AXLE GROUP...................................................................................................................................................... 140
EX45H-T485A REAR AXLE GROUP........................................................................................................................................................ 142
D380L-T560A PROPELLER SHAFT GROUP.......................................................................................................................................... 144
EX45H-T925B BATTERY GROUP............................................................................................................................................................ 146
EX45M-T935B ELECTRICAL SYSTEM 1 GROUP................................................................................................................................... 148
EX35M-T955B ELECTRICAL SYSTEM 3 GROUP................................................................................................................................... 150
DK45CHSE-T956A CRUISE CONTROL GROUP............................................................................................................................................ 152
DK45CHSE-T1235C CABIN LIGHT 1 GROUP.................................................................................................................................................. 156
DK45CHSE-T1215C CABIN ELECTRICAL 1 GROUP....................................................................................................................................... 158
DK45CHSE-T1225C CABIN ELECTRICAL 2 GROUP....................................................................................................................................... 162
DK45CHSE-T1125C WIPER MOTOR GROUP.................................................................................................................................................. 164
EX45H-T015A AIR CLEANER GROUP.................................................................................................................................................... 166
EX45H-T025A MUFFLLER GROUP ........................................................................................................................................................ 168
EX40H-T035A RADIATOR GROUP.......................................................................................................................................................... 170

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DK45CHSE-T045A AIRCON BRACKET GROUP............................................................................................................................................ 174
EX35H-T825A BONNET 1 GROUP.......................................................................................................................................................... 176
EX45H-T735A SUCTION FILTER GROUP............................................................................................................................................... 178
D380L-T550A FRONT AXLE BRACKET GROUP.................................................................................................................................... 180
EX45H-T715A DOUBLE ACTING VALVE LEVER GROUP...................................................................................................................... 182
EX45H-T915A SEAT GROUP................................................................................................................................................................... 184
EX40-T1065B FRONT END WEIGHTS GROUP(OPTION) .................................................................................................................... 186
EX40-T1075B REAR WEIGHTS GROUP(OPTION) . ............................................................................................................................. 188
EX45H-T465A BRAKE PEDAL GROUP................................................................................................................................................... 190
EX45H-T785A POSITION DRAFT LEVER GROUP................................................................................................................................. 194
EX45H-T845A FRAME GROUP............................................................................................................................................................... 198
DK45CHSE-T835A DK45CHSE-T835A AIRCON, HEATER GROUP.......................................................................................................... 202
DK45CHSE-T1085C CABIN GROUP................................................................................................................................................................. 204
DK45CHSE-T1155C AIRCON GROUP.............................................................................................................................................................. 206
DK45CHSE-T1095C WINDSHIELD(CABIN)...................................................................................................................................................... 208
DK45CHSE-T1105C GATE GROUP(CABIN)..................................................................................................................................................... 212
DK45CHSE-T1115C REAR GLASS GROUP(CABIN)....................................................................................................................................... 218
DK45CHSE-T1135C ROOF GROUP(CABIN).................................................................................................................................................... 222
DK45CHSE-T1145C FENDER GROUP(CABIN)................................................................................................................................................ 226
DK35HSE-T585A FRONT WHEEL GROUP.................................................................................................................................................. 228
EX35H-T775A HST EXTERNAL HYDRAULIC LINE GROUP.................................................................................................................. 230
EX45H-T175A DRIVE SHAFT GROUP.................................................................................................................................................... 232
EX45H-T195A HST ASSEMBLY GROUP................................................................................................................................................ 234
EX45H-T205A COUNTER SHAFT GROUP............................................................................................................................................. 236
EX45H-T235A RANGE SHAFT GROUP.................................................................................................................................................. 238
EX45H-T255A SPIRAL BEVEL PINION GROUP..................................................................................................................................... 240
EX35H-T265A FRONT DRIVE SYSTEM GROUP.................................................................................................................................... 244
EX45H-T275A PTO COUNTER SHAFT GROUP..................................................................................................................................... 248
DK45CHSE-T2055B MID PTO GROUP(OPTION) . .......................................................................................................................................... 252
EX45M-T365A RANGE FORK GROUP.................................................................................................................................................... 256

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EX45M-T445A DIFFERENTIAL LOCK FORK GROUP............................................................................................................................. 258
EX45H-T195B HST PARTS GROUP........................................................................................................................................................ 260
EX35H-T605A POWER STEERING UNIT GROUP.................................................................................................................................. 268
D360-T630A HYDRAULIC CONTROL SYSTEM 1 GROUP.................................................................................................................. 270
D360-T660A MAIN DISTRIBUTOR VALVE GROUP............................................................................................................................. 272
EX45CH-T705-1A EXTERNAL HYDRAULIC VALVE 1 GROUP.................................................................................................................... 274
EX45H-T736A INLET TUBE GROUP....................................................................................................................................................... 276
EX45H-T745A MODULATE VALVE GROUP............................................................................................................................................ 278
EX35H-T746A PTO HYDRAULIC TUBE GROUP.................................................................................................................................... 280
DK45CHSE-T785A RANGE LEVER GROUP.................................................................................................................................................. 282
EX45H-T790A DOWN SPEED CONTROL GROUP................................................................................................................................. 284
D380L-T480A FRONT AXLE SUPPORT GROUP................................................................................................................................... 286
EX45H-T525A FRONT DIFFERENTIAL GROUP..................................................................................................................................... 288
DK45CHSE-T965A LIGHT GROUP................................................................................................................................................................. 290
CK30M-T1020A 7 PIN SOCKET GROUP.................................................................................................................................................. 292
EX45H-T305A HST CONTROL GROUP.................................................................................................................................................. 294
EX45H-T375A CHANGE LEVER GROUP................................................................................................................................................ 296
EX45H-T505A FRONT AXLE FRAME GROUP........................................................................................................................................ 298
EX45H-T596A CYLINDER COVER GROUP............................................................................................................................................ 302
DK35-T785A THREE POINT CONNECTOR SYSTEM 1 GROUP......................................................................................................... 304
EX45H-T805A THREE POINT LINK SYSTEM 2 GROUP........................................................................................................................ 308
EX45H-T815A DRAWBAR GROUP.......................................................................................................................................................... 310
DK45CHSE-T825A BRAKE ROD GROUP...................................................................................................................................................... 312
EX45H-T855A OIL TANK GROUP............................................................................................................................................................ 314
EX45M-T865A THROTTLE GROUP......................................................................................................................................................... 318
EX45H-T875A INSTRUMENT METER COVER GROUP......................................................................................................................... 322
DK45CHSE-T865A STEP GROUP................................................................................................................................................................... 324
DK45CHSE-T895A HST PEDAL GROUP........................................................................................................................................................ 328
DK45CHSE-T1165C AIR CON DUCTOR GROUP(CABIN)............................................................................................................................... 330
DK45CHSE-T1175C SEAT SUPPORT GROUP(CABIN)................................................................................................................................... 332

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4A200LX-E010 CYLINDER BLOCK GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH
FAILED ENGINE INSPECTION TIME
* E010099 COMPLETE ENGINE R&R 8.0 ← ← ← INCLUDED

1 E010001 CYLINDER BLOCK ASSEMBLY 9.5 ← ← ←

2 E010002 PLUG 5.5 ← ← ←

3 E010003 PLUG 3.2 ← ← ←

4 E010004 PLUG 3.0 ← ← ←

5 E010005 PLUG 3.0 ← ← ←

6 E010006 SEALING CAP 0.5 ← ← ←

7 E010007 SEALING CAP 4.0 ← ← ←

8 E010008 STRAIGHT PIN 4.0 ← ← ←

9 E010009 STRAIGHT PIN 4.0 ← ← ←

10 E010010 STRAIGHT PIN 3.2 ← ← ←

11 E010011 STRAIGHT PIN 4.0 ← ← ←

12 E010012 PIN 4.0 ← ← ←

13 E010013 WATER RETURN PIPE 0.3 ← ← ←

14 E010014 PLUG 0.5 ← ← ←

15 E010015 GASKET 0.3 ← ← ←

16 E010016 OIL PUMP ASSEMBLY 3.5 ← ← ←

17 E010017 OIL PUMP GASKET 3.5 ← ← ←

18 E010018 BOLT - - - -

19 E010019 OIL PUMP DRIVE GEAR 3.5 ← ← ←

20 E010020 KEY 3.2 ← ← ←

21 E010021 FLANGE NUT - - - -

22 E010022 OIL SWITCH 0.1 ← ← ←

23 E010023 GUIDE 0.1 ← ← ←

24 E010024 PIN 2.5 ← ← ←

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3B183-E020 OIL PAN GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH
FAILED ENGINE INSPECTION TIME
1 E020001 OIL PAN ASSEMBLY 1.2 ← ← ← INCLUDED

2 E020002 GASKET, OIL PAN 1.2 ← ← ←

3 E020003 FLANGE BOLT - - - -

4 E020004 BOLT WITH WASHER - - - -

5 E020005 PLUG 0.5 ← ← ←

6 E020006 WASHER, SEAL 0.5 ← ← ←

7 E020007 FILTER1 OIL 1.3 ← ← ←

8 E020008 FLANGE BOLT WITH PIN - - - -

9 E020009 O-RING 1.3 ← ← ←

10 E020010 OIL GAUGE 0.1 ← ← ←

11 E020011 OIL GAUGE GUIDE PIPE 0.5 ← ← ←

12 E020012 PACKING 0.5 ← ← ←

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4A200-E030 CYLINDER HEAD GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH

1 E030001 CYLINDER HEAD ASSEMBLY 3.0 ← ← ←

2 E030002 SEALING CAP 1.7 ← ← ←

3 E030003 SEALING CAP 1.7 ← ← ←

4 E030004 PLUG - - - -

5 E030005 INLET VALVE GUIDE(3) 3.2 ← ← ←

6 E030006 EXHAUST VALVE GUIDE(3) 3.2 ← ← ←

7 E030007 HOT PLUG 3.2 ← ← ←

8 E030008 ENGINE HOLDER 0.1 ← ← ←

9 E030009 ENGINE HOLDER 0.1 ← ← ←

10 E030010 BOLT 0.1 ← ← ←

11 E030011 HEAD BOLT 2.8 ← ← ←

12 E030012 HEAD GASKET 2.8 ← ← ←

13 E030013 TEMP SENSOR ASSEMBLY 0.5 ← ← ←

14 E030014 STUD 0.2 ← ← ←

15 E030015 NUT - - - -

16 E030016 SPRING WASHER 0.1 ← ← ←

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4A220TLX-E040 GEAR CASE GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH

1 E040001 GEARCASE ASSEMBLY 3.0 ← ← ←

2 E040002 GEAR CASE 3.3 ← ← ←

3 E040003 PLUG 0.5 ← ← ←

4 E040004 O-RING 3.0 ← ← ←

5 E040005 O-RING 3.0 ← ← ←

6 E040006 O-RING 3.0 ← ← ←

7 E040007 STRAIGHT PIN 2.5 ← ← ←

8 E040008 OIL FILTER SUPPORT 0.5 ← ← ←

9 E040009 O-RING 0.5 ← ← ←

10 E040010 SCREW - - - -

11 E040011 BOLT WITH WASHER - - - -

12 E040012 BOLT - - - -

13 E040013 PLAIN WASHER 0.5 ← ← ←

14 E040014 SPRING 0.5 ← ← ←

15 E040015 VALVE SEAT 0.5 ← ← ←

16 E040016 STEEL BALL 1.5 ← ← ←

17 E040017 COVER 1.5 ← ← ←

18 E040018 COVER BOLT 1.5 ← ← ←

19 E040019 O-RING 1.5 ← ← ←

20 E040020 O-RING - - - -

21 E040021 GEAR CASE GASKET 3.0 ← ← ←

22 E040022 BOLT - - - -

23 E040023 BOLT - - - -

24 E040024 BOLT - - - -

25 E040025 BOLT - - - -

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4A220TLX-E040 GEAR CASE GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH

26 E040026 BOLT - - - -

27 E040027 WATER RETURN FLANGE 0.3 ← ← ←

28 E040028 CASKET 0.3 ← ← ←

29 E040029 BOLT - - - -

30 E040030 STUD - - - -

31 E040031 NUT - - - -

32 E040032 WASHER, SPRING 0.5 ← ← ←

33 E040033 OIL FILTER 0.6 ← ← ←

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TD2200-E050 MAIN BEARING CASE GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH

1 E050001 MAIN BEARING CASE ASSEMBLY 8.3 ← ← ←

2 E050002 BEARING CASE BOLT 1 7.2 ← ← ←

3 E050003 BEARING CASE GASKET 4.5 ← ← ←

4 E050004 BEARING CASE COVER 4.5 ← ← ←

5 E050005 GASKET, COVER 4.5 ← ← ←

6 E050006 FLANGE BOLT - - - -

7 E050007 OIL SEAL 4.0 ← ← ←

8 E050008 MAIN BEARING CASE ASSEMBLY 7.2 ← ← ←

9 E050009 MAIN BEARING CASE ASSEMBLY 7.2 ← ← ←

10 E050010 MAIN BEARING CASE ASSEMBLY 7.2 ← ← ←

11 E050011 WASHER - - - -

12 E050012 BEARING CASE BOLT 2 7.5 ← ← ←

13 E050013 STRAIGHT PIN 7.5 ← ← ←

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3B183-E080 VALVE ROCKER ARM GROUP

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HOURS
REF. NO JOB CODE DESCRIPTION REMARK
EX35CH EX40CH EX45CH EX50CH

1 E080001 INLET VALVE 3.5 ← ← ←

2 E080002 EXHAUST VALVE 3.5 ← ← ←

3 E080003 VALVE SPRING 3.5 ← ← ←

4 E080004 RETAINER, VALVE SPRING 3.5 ← ← ←

5 E080005 COLLET, VALVE SPRING 3.5 ← ← ←

6 E080006 VALVE STEM SEAL 3.7 ← ← ←

7 E080007 SHAFT ROCKER ARM ASSEMBLY 2.0 ← ← ←

8 E080008 SHAFT, ROCKER ARM 2.5 ← ← ←

9 E080009 SEALING CAP - - - -

10 E080010 ROCKER ARM BRACKET 2.3 ← ← ←

11 E080011 PLAIN WASHER - - - -

12 E080012 ROCKER ARM SPRING - - - -

13 E080013 SNAP RING 2.0 ← ← ←

14 E080014 ROCKERARM 2.3 ← ← ←

15 E080015 ADJUSTING NUT - - - -

16 E080016 SCREW, ADJUSTING 2.3 ← ← ←

17 E080017 BOLT, REAR AXLE SUPPORT - - - -

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4A220-E090 CYLINDER HEAD COVER GROUP

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