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OPTIMA nonwovens GmbH

Steinbeisweg 20
D-74523 Schwäbisch Hall
info@optima-nonwovens.com
http://www.optima-nonwovens.com

Customer

Machine type ON3/SH/OS2


This drawing may only be disclosed to third parties with our approval.

Circuit diagram number S2628217000002

Order number PR-2628217

Project name ESN1

Network plan 403 0977 / 0978 / 0979

Year of construction 2016

Version 02

Status Released
(C) COPYRIGHT OPTIMA GROUP /

Remark Print IEC

Revision Date Name Date 14.10.2016 Cover sheet


OPTIMA Cover sheet Machine Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

Installed VT-Nr. Area Short Name Circuit diagram Circuit diagram


Page Page
A ESN1 - RH Machine, Product flow direction right ==> left Pneumatic Electric

X BAS System Basic 100 200

X 10-XXX-3002 BAS GRDP Schutz Premium Guarding Premium

X 10-XXX-0601 EL1 TRANS Transformer 212

X 10-XXX-0631 EL1 HMI1000+6 Operator panel (Panelview 1000+6) 394


X HMI2010 Software Operator panel / LIBERO_v04

X 10-100-0642 EL1 COOLP Control cabinet cooling

X 10-100-8190 EL1 ENC Master encoder 204


B

X 10-100-8211 EL1 TVPN TCAP VPN Network Teleservice 280

X 10-212-99001 Stacker ON3


X 10-212-0000 ST1 BAS Stacker Basic machine 1100 1200

X 10-212-1602 ST1 INTB Interface belt 1500 1503


C X 10-212-1613 ST1 QG Quality gate
X 10-212-1632 ST1 PTC Product thickness control
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

X 10-212-1622 ST1 FLP Flipper 1540 1543

X 10-212-1601 ST1 TWB Twist belt 1580 1583

D X 10-212-1606 ST1 PDC2 Paddle chain (2m) 1700 1703

X 10-212-1506 ST1 OHC Overhead conveyor 1800 1803

X 10-212-1101 ST1 CMP02 Compression 1.5kN - Centerlined 1820 1823

Revision Date Name Date 14.10.2016 Cover sheet


OPTIMA Module overview Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 2.1
1 2 3 4 5 6 7 8 9

Installed VT-Nr. Area Short Name Circuit diagram Circuit diagram


Page Page
A ESN1 - RH Machine, Product flow direction right ==> left Pneumatic Electric

X BAS System Basic 100 200

X 10-100-99022 Packaging machine OS2


X 10-400-0000 SH1 BAS Stack handling Basic machine 2100 2200

X 10-400-1312 SH1 RSTP Row stopper 1,2 2760 2770

X 10-400-1308 SH1 BCLG Bar conveyor (swiveling, long) 2900 2905


B
10-100-0000 BH1 BAS Bag handling Basic machine 3100 3200

X 10-100-0400 BH1 BIFP Bag infeed (pin system) 3500 3505

X 10-100-0402 BH1 LFTT Lifting table 3520 3530

X 10-100-0410 BH1 BBUF Bag buffer 3540 3545

X 10-100-0000 BG1 BAS Bagger Basic machine 4100 4200

X 10-100-1506 BG1 OHC Overhead conveyor 4520 4523

C
X 10-100-1209 BG1 CW Cassette wheel 4600 4603
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

X 10-100-1104 BG1 CMP04 Compression 200N - Centerlined 4620 4623

X 10-100-0303 BG1 SPOM Bag opening (Movable) 4660 4663

X 10-100-0307 BG1 SA Suction arms 4680 4683

X 10-100-0513 BG1 WLDA Welding station (adjustable height) 4700 4703


X 10-100-0452 AUX TRIMB Trim removal (Blower mit Netz)
D
X 10-100-0503 BG1 SF Side folder 4720 4730

X 10-100-3103 BG1 DSGM Discharge guide (movable) 4800 4803

X 10-602-3110 BG1 DGSB Package separator and brake 4900 4903

Revision Date Name Date 14.10.2016 Cover sheet


OPTIMA Module overview Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2.1
Next page 3
1 2 3 4 5 6 7 8 9

ToDo Done Who ToDo Done Who Standard-Jobs

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Cover sheet


OPTIMA ToDo, Done; Modification overview Circuit diagram number S2628217000002 Line =210
09.09.2015 BareitEr Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 3
Next page 1
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Cover sheet =210 1 Cover sheet Machine 14.10.2016 KusserJu

Cover sheet =210 2 Module overview 14.10.2016 KusserJu

Cover sheet =210 2.1 Module overview 14.10.2016 KusserJu

Cover sheet =210 3 ToDo, Done; Modification overview 14.10.2016 KusserJu

Table of contents =210 1 Table of contents 14.10.2016 HuebleDa

Table of contents =210 2 Table of contents 14.10.2016 HuebleDa


B
Table of contents =210 3 Table of contents 14.10.2016 HuebleDa

Table of contents =210 4 Table of contents 14.10.2016 HuebleDa

Table of contents =210 5 Table of contents 14.10.2016 HuebleDa

Table of contents =210 6 Table of contents 14.10.2016 HuebleDa

Table of contents =210 7 Table of contents 14.10.2016 HuebleDa

Table of contents =210 8 Table of contents 14.10.2016 HuebleDa


C
Table of contents =210 9 Table of contents 14.10.2016 HuebleDa
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Table of contents =210 10 Table of contents 14.10.2016 HuebleDa

Table of contents =210 11 Table of contents 14.10.2016 HuebleDa

Table of contents =210 12 Table of contents 14.10.2016 HuebleDa

Table of contents =210 13 Table of contents 14.10.2016 HuebleDa


D Table of contents =210 14 Table of contents 14.10.2016 HuebleDa

Table of contents =210 15 Table of contents 14.10.2016 HuebleDa

Table of contents =210 16 Table of contents 14.10.2016 HuebleDa

Table of contents =210 17 Table of contents 14.10.2016 HuebleDa

Description =210 1 Functional partitioning 14.10.2016 KusserJu

Description =210 2 LIBv10 Control Platform Definitions Release 20.03.2015 14.10.2016 KusserJu
E
Safety Warning =210 1 Safety, Warning 14.10.2016 KusserJu

Safety Warning =210 +CC11 10 Safety sign 14.10.2016 KusserJu

Safety Warning =210 +CC41 12 Safety sign 14.10.2016 KusserJu

Safety Warning =210 +CC42 14 Safety sign 14.10.2016 KusserJu

Safety Warning =210 +CC43 16 Safety sign 14.10.2016 KusserJu

F Safety Warning =210 +CC44 18 Safety sign 14.10.2016 KusserJu

Safety Warning =210 +CC44 19 Safety sign 14.10.2016 KusserJu

Grounding =210 1 LIBv02 Functional bonding ( E EMV ) 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Grounding =210 2 LIBv07 Functional bonding ( E EMV ) 14.10.2016 KusserJu

Grounding =210 3 EMC check list ( E EMV ) 14.10.2016 KusserJu

Nameplate =210 1 Nameplate 14.10.2016 KusserJu

Specification =210 1 LIBv05 Wiring specification 14.10.2016 KusserJu

Specification =210 2 LIBv05 General electric design Definition 14.10.2016 KusserJu

Specification =210 3 LIBv05 General electric design Definition 14.10.2016 KusserJu


B
Specification =210 4 LIBv05 General electric design Definition 14.10.2016 KusserJu

Specification =210 5 LIBv05 Wire cross section / Color 14.10.2016 KusserJu

Specification =210 6 LIBv05 Line definition 14.10.2016 KusserJu

Specification =210 7 LIBv05 Servo motor cable Connection Rockwell 14.10.2016 KusserJu

Specification =210 8 LIBv05 Servo controller Rockwell KINETIX 6000 14.10.2016 KusserJu

Specification =210 9 LIBv05 Servo controller Rockwell KINETIX 6000 14.10.2016 KusserJu
C
Specification =210 10 LIBv05 Servo motor cable Rockwell 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Specification =210 11 LIBv05 Energy chain 14.10.2016 KusserJu

Machine layout =210 +MC 2 Machine layout M=1:45 14.10.2016 KusserJu

Machine layout =210 +MC 14 Machine layout Valve block 14.10.2016 KusserJu

Panel Mounting =210 +CC11 2 Control cabinet +CC11 +CC13 14.10.2016 KusserJu
D Panel Mounting =210 +CC11 3 Control cabinet +CC11 14.10.2016 KusserJu

Panel Mounting =210 +CC41 4 Control cabinet +CC41 / +CC42 / +CC43 / +CC44 14.10.2016 KusserJu

Panel Mounting =210 +CC41 5 Control cabinet +CC41 / +CC42 / +CC43 / +CC44 14.10.2016 KusserJu

Panel Mounting =210 +CC11 11 Control cabinet +CC11 Interior view 14.10.2016 KusserJu

Panel Mounting =210 +CC11 12 Control cabinet +CC11 Exterior view 14.10.2016 KusserJu

Panel Mounting =210 +CC13 13 Control cabinet +CC13 Inside, outside 14.10.2016 KusserJu
E
Panel Mounting =210 +CC41 41 Control cabinet +CC41 Interior view 14.10.2016 KusserJu

Panel Mounting =210 +CC41 42 Control cabinet +CC41 Exterior view 14.10.2016 KusserJu

Panel Mounting =210 +CC42 43 Control cabinet +CC42 Interior view 14.10.2016 KusserJu

Panel Mounting =210 +CC42 44 Control cabinet +CC42 Exterior view 14.10.2016 KusserJu

Panel Mounting =210 +CC43 45 Control cabinet +CC43 / +OP41 Inside, outside 14.10.2016 KusserJu

F Panel Mounting =210 +CC44 46 Control cabinet +CC44 / +OP42 Inside, outside 14.10.2016 KusserJu

Panel Mounting =210 +CC11 50 Control cabinet +CC11, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC11 51 Control cabinet +CC11, Zoom 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 3
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Panel Mounting =210 +CC11 52 Control cabinet +CC11, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC13 55 Control cabinet +CC13, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC13 56 Control cabinet +CC13, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC41 60 Control cabinet +CC41, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC41 61 Control cabinet +CC41, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC42 62 Control cabinet +CC42, Zoom 14.10.2016 KusserJu
B
Panel Mounting =210 +CC42 63 Control cabinet +CC42, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC43 65 Control cabinet +CC43, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC43 66 Control cabinet +CC43, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC44 67 Control cabinet +CC44, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CC44 68 Control cabinet +CC44, Zoom 14.10.2016 KusserJu

Panel Mounting =210 +CCx 90 Coding for terminal blocks 14.10.2016 KusserJu
C
Panel Mounting =210 +CCx 91 Control cabinet Accessories 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Cable routing (EMC) =210 1 Cable routing (EMC) ( E EMV ) 14.10.2016 KusserJu

Cable routing (EMC) =210 2 Cable routing (EMC) ( E EMV ) 14.10.2016 KusserJu

single-pole EMC Power =210 +CCx 1 EMC Power ( E EMV, E18.3, E18.4 ) 14.10.2016 KusserJu

single-pole EMC Power =210 +CCx 2 EMC Power ( E EMV, E18.3, E18.4 ) 14.10.2016 KusserJu
D single-pole EMC Power =210 +CCx 3 EMC Power ( E EMV, E18.3, E18.4 ) 14.10.2016 KusserJu

single-pole EMC Data =210 +CCx 1 EMC Data ( E EMV ) 14.10.2016 KusserJu

single-pole EMC Data =210 +CCx 2 EMC Data ( E EMV ) Sercos 14.10.2016 KusserJu

single-pole EMC Data =210 +CCx 3 EMC Data ( E EMV ) AS-I 14.10.2016 KusserJu

single-pole EMC Data =210 +CCx 4 EMC Data ( E EMV ) Profi-Bus 14.10.2016 KusserJu

single-pole Safety =210 +CCx 2 Safety circuit Overview 14.10.2016 KusserJu


E
single-pole Safety =210 +CCx 3 Safety circuit Overview 14.10.2016 KusserJu

single-pole Safety =210 +CCx 4 Safety circuit Overview 14.10.2016 KusserJu

single-pole Safety =210 +CCx 5 Safety circuit Overview 14.10.2016 KusserJu

Pneumatics =210=BAS +MC 1 Incoming compressed air supply circuit ( P6.2 ) 14.10.2016 KusserJu

Pneumatics =210=BAS +MC 100 M.Plan Incoming supply circuit termination 14.10.2016 KusserJu

F Pneumatics =210=BAS +MC 101 Servo drives Cooling Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BAS 1 Incoming electric supply circuit 14.10.2016 KusserJu

Circuit diagram =210=BAS 2 Incoming electric supply circuit 230V 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 3
Next page 4
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Circuit diagram =210=BAS 5 LIBv10 Mission time SRP/CS 14.10.2016 KusserJu

Circuit diagram =210=BAS 10 Overcurrent protection devices (E18.2) 14.10.2016

Circuit diagram =210=BAS 11 Overcurrent protection devices (E18.2) 14.10.2016

Circuit diagram =210=BAS 20 Protection against residual voltages (E18.5) 14.10.2016

Circuit diagram =210=BAS 21 Protection against residual voltages (E18.5) 14.10.2016

Circuit diagram =210=BAS 30 Protective bonding circuit test points (E18.2) 14.10.2016
B
Circuit diagram =210=BAS 31 Protective bonding circuit test points (E18.2) 14.10.2016

Circuit diagram =210=BAS 32 Protective bonding circuit test points (E18.2) 14.10.2016

Circuit diagram =210=BAS 33 Protective bonding circuit test points (E18.2) 14.10.2016

Circuit diagram =210=BAS 34 Protective bonding circuit test points (E18.2) 14.10.2016

Circuit diagram =210=BAS 35 Protective bonding circuit test points (E18.2) 14.10.2016

Circuit diagram =210=BAS 39EP Protective bonding circuit test points (E18.2) 14.10.2016
C
Circuit diagram =210=BAS +CC44 200 Incoming supply conductor termination POWER supply disconnecting device 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=BAS +CC11 201 Interface Upstream machine 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 202 Interface Upstream machine 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 203 Interface Upstream machine 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 204 Interface Upstream machine Bus system 14.10.2016 KusserJu
D Circuit diagram =210=BAS +CC41 206 Interface Downstream machine 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 207 Interface Downstream machine 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 210 Equipotential bonding ( E18.2) 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 210.1 Equipotential bonding ( E18.2) Cable duct 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 211 Equipotential bonding ( E18.2) 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 211.1 Equipotential bonding ( E18.2) Cable duct 14.10.2016 KusserJu
E
Circuit diagram =210=BAS +CC43 212 Three-phase current Transformer 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 213 Voltage distribution +CC11 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 214 Voltage distribution +CC41, +CC42 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 220 Transformer 115V / 230V, Power distribution 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 224 Control cabinet cooling 14.10.2016 KusserJu

F Circuit diagram =210=BAS +CC41 225 Control cabinet cooling 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 226 Control cabinet lamp, Socket-outlet; 115V or 230V 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 227 Control cabinet lamp, Socket-outlet; 115V or 230V 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 4
Next page 5
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Circuit diagram =210=BAS +CC11 228 Servo drives Cooling ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 229 Servo drives Cooling BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 230 Control voltage 24V DC - ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 232 Control voltage 24V DC -SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 233 Control voltage 24V DC 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 236 Power supply unit AS-Interface 14.10.2016 KusserJu
B
Circuit diagram =210=BAS +CC41 238 Control voltage Distribution 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC43 240 24V Adjusting unit 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 245 Power contactor Servo drives ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 247 Power contactor Servo drives SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 248 Mains connection Servo drive ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 249 Mains connection Servo drive BH1 14.10.2016 KusserJu
C
Circuit diagram =210=BAS +CC42 250 Mains connection Servo drive SH1, BH1, BG1 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=BAS +CC11 251 Servosystem Axis module Rack 1, ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 252 Servosystem Axis module Rack 2, ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 257 Servosystem Axis module Rack 7, SH1 / BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 258 Servosystem Axis module Rack 8, BG1 / BH1 14.10.2016 KusserJu
D Circuit diagram =210=BAS +CC42 259 Servosystem Axis module Rack 9+9B, BH1 / BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 260 PLC Rack local 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 261 PLC Rack local 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 262 PLC Rack local 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 264 PLC Decentralized I/O Reference Module ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 265 PLC Decentralized I/O Reference Module ST1 14.10.2016 KusserJu
E
Circuit diagram =210=BAS +CC11 266 PLC Decentralized I/O Reference Module ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 270 PLC Decentralized I/O Reference Module SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 271 PLC Decentralized I/O Reference Module SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 272 PLC Decentralized I/O Reference Module SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 273 PLC Decentralized I/O Reference Module SH1, BH1, BG1 14.10.2016 KusserJu

F Circuit diagram =210=BAS +CC42 274 PLC Decentralized I/O Reference Module SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 275 PLC Decentralized I/O Reference Module SH1, BH1, BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC44 276 PLC Decentralized I/O Reference Module BG1 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 5
Next page 6
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Circuit diagram =210=BAS +CC41 280 Interface Teleservice 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 282 Network Sercos ST1 / SH1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 284 Network Sercos SH1 / BH1 / BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 290 Network EtherNet ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 291 Network EtherNet BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 294 Network AS-i 14.10.2016 KusserJu


B
Circuit diagram =210=BAS +CC41 295 Profi Bus 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 296 Profi Bus 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 300 EMERGENCY STOP tripping device ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 301 EMERGENCY STOP tripping device ST1; Reset AS-I 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 302 EMERGENCY STOP tripping device BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 303 EMERGENCY STOP tripping device BG1 14.10.2016 KusserJu
C
Circuit diagram =210=BAS +MC 305 EMERGENCY STOP button ST1 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=BAS +MC 308 EMERGENCY STOP button BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 309 Remote lockout Switch ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 311 Remote lockout Switch BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 320 Main safety circuit ST1 14.10.2016 KusserJu
D Circuit diagram =210=BAS +CC41 325 Main safety circuit BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 327 Guard doors ST1 Operator side 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 328 Guard doors ST1 Drive side 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 329 Guard doors SH1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 331 Guard doors BH1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 332 Guard doors BG1 Operator side 14.10.2016 KusserJu
E
Circuit diagram =210=BAS +MC 333 Guard doors BG1 Drive side 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 360 Servo drives Safe standstill ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 361 Servo drives Safe standstill ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 365 Servo drives Safe standstill BG1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC42 366 Servo drives Safe standstill BG1 14.10.2016 KusserJu

F Circuit diagram =210=BAS +CC11 370 PLC Inputs ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 374 PLC Inputs BG1 +CC41 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC41 375 PLC Inputs BG1 +CC41 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 6
Next page 7
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Circuit diagram =210=BAS +CC42 376 PLC Inputs BG1 +CC42 14.10.2016 HuebleDa

Circuit diagram =210=BAS +CC41 384 PLC Outputs BG1 +CC41 14.10.2016 KusserJu

Circuit diagram =210=BAS +OP10 391 Operator panel +OP10 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 393 Operator panel Stacklight 14.10.2016 KusserJu

Circuit diagram =210=BAS +OP41 394 Operator panel +OP42 14.10.2016 KusserJu

Circuit diagram =210=BAS +OP41 395 Operator panel +OP41 14.10.2016 KusserJu
B
Circuit diagram =210=BAS +OP42 396 Operator panel +OP42 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC44 397 Operator panel Stacklight 14.10.2016 KusserJu

Circuit diagram =210=BAS +CC11 398 Immediate stop ST1 14.10.2016 KusserJu

Circuit diagram =210=BAS +MC 399 Immediate stop BG1 14.10.2016 KusserJu

Terminal plan =210=BAS +CC11 7203 -X20101 =210=BAS+CC11-X20101 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7203.1 -X20101 =210=BAS+CC11-X20101 14.10.2016 HuebleDa


C
Terminal plan =210=BAS +CC11 7203.2 -X20101 =210=BAS+CC11-X20101 14.10.2016 HuebleDa
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Terminal plan =210=BAS +CC11 7204 -X21301 =210=BAS+CC11-X21301 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7205 -X21311 =210=BAS+CC11-X21311 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7205.1 -X21311 =210=BAS+CC11-X21311 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7206 -X22011 =210=BAS+CC11-X22011 14.10.2016 HuebleDa


D Terminal plan =210=BAS +CC11 7207 -X22611 =210=BAS+CC11-X22611 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7208 -X23001 =210=BAS+CC11-X23001 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7208.1 -X23001 =210=BAS+CC11-X23001 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7208.2 -X23001 =210=BAS+CC11-X23001 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7209 -X23811 =210=BAS+CC11-X23811 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7209.1 -X23811 =210=BAS+CC11-X23811 14.10.2016 HuebleDa


E
Terminal plan =210=BAS +CC11 7209.2 -X23811 =210=BAS+CC11-X23811 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC11 7209.3 -X23811 =210=BAS+CC11-X23811 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC13 7229 -X23813 =210=BAS+CC13-X23813 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC13 7229.1 -X23813 =210=BAS+CC13-X23813 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7215 -X20501 =210=BAS+CC41-X20501 14.10.2016 HuebleDa

F Terminal plan =210=BAS +CC41 7215.1 -X20501 =210=BAS+CC41-X20501 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7216 -X21401 =210=BAS+CC41-X21401 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7217 -X21441 =210=BAS+CC41-X21441 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 7
Next page 8
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Terminal plan =210=BAS +CC41 7217.1 -X21441 =210=BAS+CC41-X21441 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7218 -X22041 =210=BAS+CC41-X22041 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7219 -X22541 =210=BAS+CC41-X22541 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7220 -X22741 =210=BAS+CC41-X22741 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7221 -X23201 =210=BAS+CC41-X23201 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7221.1 -X23201 =210=BAS+CC41-X23201 14.10.2016 HuebleDa


B
Terminal plan =210=BAS +CC41 7221.2 -X23201 =210=BAS+CC41-X23201 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7221.3 -X23201 =210=BAS+CC41-X23201 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7222 -X23211 =210=BAS+CC41-X23211 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7223 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7223.1 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7223.2 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa


C
Terminal plan =210=BAS +CC41 7223.3 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Terminal plan =210=BAS +CC41 7223.4 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7223.5 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC41 7223.6 -X23841 =210=BAS+CC41-X23841 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC42 7210 -X21442 =210=BAS+CC42-X21442 14.10.2016 HuebleDa


D Terminal plan =210=BAS +CC42 7211 -X22542 =210=BAS+CC42-X22542 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC42 7212 -X22742 =210=BAS+CC42-X22742 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC42 7213 -X23301 =210=BAS+CC42-X23301 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC42 7213.1 -X23301 =210=BAS+CC42-X23301 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC42 7214 -X23842 =210=BAS+CC42-X23842 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC42 7214.1 -X23842 =210=BAS+CC42-X23842 14.10.2016 HuebleDa


E
Terminal plan =210=BAS +CC43 7224 -X21243 =210=BAS+CC43-X21243 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7224.1 -X21243 =210=BAS+CC43-X21243 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7224.2 -X21243 =210=BAS+CC43-X21243 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7225 -X22543 =210=BAS+CC43-X22543 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7226 -X23843 =210=BAS+CC43-X23843 14.10.2016 HuebleDa

F Terminal plan =210=BAS +CC43 7226.1 -X23843 =210=BAS+CC43-X23843 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7226.2 -X23843 =210=BAS+CC43-X23843 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7227 -X24010 =210=BAS+CC43-X24010 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 8
Next page 9
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Terminal plan =210=BAS +CC43 7227.1 -X24010 =210=BAS+CC43-X24010 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7227.2 -X24010 =210=BAS+CC43-X24010 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC43 7228 -X24011 =210=BAS+CC43-X24011 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC44 7200 -X20001 =210=BAS+CC44-X20001 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC44 7201 -X20050 =210=BAS+CC44-X20050 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC44 7202 -X23844 =210=BAS+CC44-X23844 14.10.2016 HuebleDa


B
Terminal plan =210=BAS +CC44 7202.1 -X23844 =210=BAS+CC44-X23844 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC44 7202.2 -X23844 =210=BAS+CC44-X23844 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC44 7202.3 -X23844 =210=BAS+CC44-X23844 14.10.2016 HuebleDa

Terminal plan =210=BAS +CC44 7202.4 -X23844 =210=BAS+CC44-X23844 14.10.2016 HuebleDa

Pneumatics =210=ST1=BAS +MC 1101 Pneumatics Distribution Stacker 14.10.2016 KusserJu

Circuit diagram =210=ST1=BAS +CC11 1228 Machine lighting, 115V or 230V 14.10.2016 KusserJu
C
Pneumatics =210=ST1=INTB +MC 1500 Interface belt Pneumatics 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=ST1=INTB +CC11 1505 Interface belt Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=ST1=INTB +CC11 1510 Interface belt Servo drive 14.10.2016 KusserJu

Circuit diagram =210=ST1=INTB +CC11 1516 Interface belt PLC Inputs 14.10.2016 KusserJu

Circuit diagram =210=ST1=INTB +CC41 1516.1 Interface belt PLC Inputs 14.10.2016 KusserJu
D Circuit diagram =210=ST1=INTB +CC11 1518 Interface belt PLC Outputs 14.10.2016 KusserJu

Terminal plan =210=ST1=INTB +CC11 7249 -X150511 =210=ST1=INTB+CC11-X150511 14.10.2016 HuebleDa

Terminal plan =210=ST1=INTB +CC11 7249.1 -X150511 =210=ST1=INTB+CC11-X150511 14.10.2016 HuebleDa

Pneumatics =210=ST1=FLP +MC 1540 Flipper Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=ST1=FLP +CC11 1550 Flipper Servo drive 14.10.2016 KusserJu

Circuit diagram =210=ST1=FLP +CC11 1556 Flipper PLC Inputs 14.10.2016 KusserJu
E
Circuit diagram =210=ST1=FLP +CC41 1558 Flipper PLC Outputs 14.10.2016 KusserJu

Pneumatics =210=ST1=TWB +MC 1580 Twist belt Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=ST1=TWB +CC11 1585 Twist belt Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=ST1=TWB +CC11 1590 Twist belt Servo drive 14.10.2016 KusserJu

Circuit diagram =210=ST1=TWB +CC11 1596 Twist belt PLC Inputs 14.10.2016 KusserJu

F Circuit diagram =210=ST1=TWB +CC11 1598 Twist belt PLC Outputs 14.10.2016 KusserJu

Terminal plan =210=ST1=TWB +CC11 7255 -X158511 =210=ST1=TWB+CC11-X158511 14.10.2016 HuebleDa

Terminal plan =210=ST1=TWB +CC11 7255.1 -X158511 =210=ST1=TWB+CC11-X158511 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 9
Next page 10
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Pneumatics =210=ST1=PDC2 +MC 1700 Paddle chain Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=ST1=PDC2 +CC11 1705 Paddle chain Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=ST1=PDC2 +CC11 1710 Paddle chain infeed Servo drive 14.10.2016 KusserJu

Circuit diagram =210=ST1=PDC2 +CC11 1711 Paddle chain discharge Servo drive 14.10.2016 KusserJu

Circuit diagram =210=ST1=PDC2 +CC11 1716 Paddle chain PLC Inputs 14.10.2016 KusserJu

Circuit diagram =210=ST1=PDC2 +CC11 1718 Paddle chain PLC Outputs 14.10.2016 KusserJu
B
Terminal plan =210=ST1=PDC2 +CC11 7252 -X170511 =210=ST1=PDC2+CC11-X170511 14.10.2016 HuebleDa

Terminal plan =210=ST1=PDC2 +CC11 7252.1 -X170511 =210=ST1=PDC2+CC11-X170511 14.10.2016 HuebleDa

Terminal plan =210=ST1=PDC2 +CC11 7253 -X171010 =210=ST1=PDC2+CC11-X171010 14.10.2016 HuebleDa

Terminal plan =210=ST1=PDC2 +CC11 7254 -X171110 =210=ST1=PDC2+CC11-X171110 14.10.2016 HuebleDa

Pneumatics =210=ST1=OHC +MC 1800 M.Plan Overhead conveyor Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=ST1=OHC +CC11 1805 Overhead conveyor Actuator-sensor-box 14.10.2016 KusserJu
C
Circuit diagram =210=ST1=OHC +CC11 1810 Overhead conveyor Servo drive 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=ST1=OHC +MC 1811 Adjusting unit OHC 14.10.2016 KusserJu

Circuit diagram =210=ST1=OHC +CC11 1816 Overhead conveyor PLC Inputs 14.10.2016 KusserJu

Circuit diagram =210=ST1=OHC +CC11 1818 Overhead conveyor PLC Outputs 14.10.2016 HuebleDa

Terminal plan =210=ST1=OHC +CC11 7250 -X180511 =210=ST1=OHC+CC11-X180511 14.10.2016 HuebleDa


D Terminal plan =210=ST1=OHC +CC11 7250.1 -X180511 =210=ST1=OHC+CC11-X180511 14.10.2016 HuebleDa

Terminal plan =210=ST1=OHC +CC11 7251 -X181010 =210=ST1=OHC+CC11-X181010 14.10.2016 HuebleDa

Circuit diagram =210=ST1=CMP02 +CC11 1830 Compression Servo drive 14.10.2016 KusserJu

Circuit diagram =210=SH1=RSTP +CC42 2766 Row stopper Protective equipment 14.10.2016 KusserJu

Circuit diagram =210=SH1=RSTP +CC42 2770 Row stopper Servo drive 1 14.10.2016 KusserJu

Circuit diagram =210=SH1=RSTP +CC42 2771 Row stopper Servo drive 2 14.10.2016 KusserJu
E
Terminal plan =210=SH1=RSTP +CC42 7247 -X277010 =210=SH1=RSTP+CC42-X277010 14.10.2016 HuebleDa

Terminal plan =210=SH1=RSTP +CC42 7248 -X277110 =210=SH1=RSTP+CC42-X277110 14.10.2016 HuebleDa

Pneumatics =210=SH1=BCLG +MC 2900 Bar conveyor Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=SH1=BCLG +MC 2905 Bar conveyor Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=SH1=BCLG +CC41 2906 Bar conveyor Vacuum blower 14.10.2016 KusserJu

F Circuit diagram =210=SH1=BCLG +CC42 2910 Bar conveyor Servo drive 14.10.2016 KusserJu

Circuit diagram =210=SH1=BCLG +MC 2911 Adjusting unit BCLG 14.10.2016 KusserJu

Circuit diagram =210=SH1=BCLG +CC41 2916 Bar conveyor PLC Inputs 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 10
Next page 11
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Terminal plan =210=SH1=BCLG +CC41 7246 -X290511 =210=SH1=BCLG+CC41-X290511 14.10.2016 HuebleDa

Terminal plan =210=SH1=BCLG +CC41 7246.1 -X290511 =210=SH1=BCLG+CC41-X290511 14.10.2016 HuebleDa

Terminal plan =210=SH1=BCLG +CC42 7245 -X291010 =210=SH1=BCLG+CC42-X291010 14.10.2016 HuebleDa

Circuit diagram =210=BH1=BIFP +CC41 3505 Bag infeed Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BH1=BIFP +CC42 3506 Bag infeed Protective equipment 14.10.2016 KusserJu

Circuit diagram =210=BH1=BIFP +CC42 3510 Bag infeed Servo drive 14.10.2016 KusserJu
B
Circuit diagram =210=BH1=BIFP +CC41 3516 Bag infeed PLC Inputs 14.10.2016 KusserJu

Terminal plan =210=BH1=BIFP +CC41 7243 -X350511 =210=BH1=BIFP+CC41-X350511 14.10.2016 HuebleDa

Terminal plan =210=BH1=BIFP +CC41 7243.1 -X350511 =210=BH1=BIFP+CC41-X350511 14.10.2016 HuebleDa

Terminal plan =210=BH1=BIFP +CC42 7244 -X351010 =210=BH1=BIFP+CC42-X351010 14.10.2016 HuebleDa

Pneumatics =210=BH1=LFTT +MC 3520 Lifting table Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BH1=LFTT +CC42 3530 Lifting table Servo drive 14.10.2016 KusserJu
C
Circuit diagram =210=BH1=LFTT +CC41 3536 Lifting table PLC Inputs 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Pneumatics =210=BH1=BBUF +MC 3540 Bag buffer Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BH1=BBUF +CC41 3545 Bag buffer Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BH1=BBUF +CC41 3556 Bag buffer PLC Inputs 14.10.2016 KusserJu

Circuit diagram =210=BH1=BBUF +CC41 3558 Bag buffer PLC Outputs 14.10.2016 KusserJu
D Terminal plan =210=BH1=BBUF +CC41 7242 -X354511 =210=BH1=BBUF+CC41-X354511 14.10.2016 HuebleDa

Terminal plan =210=BH1=BBUF +CC41 7242.1 -X354511 =210=BH1=BBUF+CC41-X354511 14.10.2016 HuebleDa

Circuit diagram =210=BG1=BAS +CC41 4228 Machine lighting, 115V or 230V 14.10.2016 KusserJu

Pneumatics =210=BG1=OHC +MC 4520 M.Plan Overhead conveyor Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BG1=OHC +CC41 4525 Overhead conveyor Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BG1=OHC +CC42 4530 Overhead conveyor Servo drive 14.10.2016 KusserJu
E
Circuit diagram =210=BG1=OHC +CC41 4536 Overhead conveyor PLC Inputs 14.10.2016 KusserJu

Terminal plan =210=BG1=OHC +CC41 7235 -X452511 =210=BG1=OHC+CC41-X452511 14.10.2016 HuebleDa

Terminal plan =210=BG1=OHC +CC41 7235.1 -X452511 =210=BG1=OHC+CC41-X452511 14.10.2016 HuebleDa

Terminal plan =210=BG1=OHC +CC42 7234 -X453010 =210=BG1=OHC+CC42-X453010 14.10.2016 HuebleDa

Terminal plan =210=BG1=LFTD +CC42 7233 -X457010 =210=BG1=LFTD+CC42-X457010 14.10.2016 HuebleDa

F Pneumatics =210=BG1=CW +MC 4600 Cassette wheel Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BG1=CW +CC41 4605 Cassette wheel Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BG1=CW +CC42 4610 Cassette wheel Servo drive 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 11
Next page 12
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Circuit diagram =210=BG1=CW +MC 4610.1 Cassette wheel Servo drive 14.10.2016 KusserJu

Terminal plan =210=BG1=CW +CC42 7231 -X461010 =210=BG1=CW+CC42-X461010 14.10.2016 HuebleDa

Pneumatics =210=BG1=CMP04 +MC 4620 Compression Pneumatics 14.10.2016 KusserJu

Pneumatics =210=BG1=CMP04 +MC 4621 Compression Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BG1=CMP04 +CC41 4625 Compression Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BG1=CMP04 +CC41 4626 Compression Vacuum blower 14.10.2016 KusserJu
B
Circuit diagram =210=BG1=CMP04 +CC42 4630 Compression Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=CMP04 +MC 4630.1 Compression Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=CMP04 +CC41 4638 Compression PLC Outputs 14.10.2016 KusserJu

Terminal plan =210=BG1=CMP04 +CC41 7230 -X462511 =210=BG1=CMP04+CC41-X462511 14.10.2016 HuebleDa

Terminal plan =210=BG1=CMP04 +CC41 7230.1 -X462511 =210=BG1=CMP04+CC41-X462511 14.10.2016 HuebleDa

Pneumatics =210=BG1=SPOM +MC 4660 Spreader plate Pneumatics 14.10.2016 KusserJu


C
Pneumatics =210=BG1=SPOM +MC 4661 Spreader plate Pneumatics 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=BG1=SPOM +CC41 4665 Spreader plate Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BG1=SPOM +CC42 4670 Spreader plate Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=SPOM +MC 4671 Adjusting unit SPOM 14.10.2016 KusserJu

Circuit diagram =210=BG1=SPOM +CC41 4678 Spreader plate PLC Outputs 14.10.2016 KusserJu
D Terminal plan =210=BG1=SPOM +CC41 7237 -X466511 =210=BG1=SPOM+CC41-X466511 14.10.2016 HuebleDa

Terminal plan =210=BG1=SPOM +CC41 7237.1 -X466511 =210=BG1=SPOM+CC41-X466511 14.10.2016 HuebleDa

Pneumatics =210=BG1=SA +MC 4680 Suction arms Pneumatics 14.10.2016 KusserJu

Pneumatics =210=BG1=SA +MC 4681 Suction arms Pneumatics 14.10.2016 KusserJu

Circuit diagram =210=BG1=SA +CC42 4690 Suction arms Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=SA +CC41 4698 Suction arms PLC Outputs 14.10.2016 KusserJu
E
Terminal plan =210=BG1=SA +CC42 7236 -X469010 =210=BG1=SA+CC42-X469010 14.10.2016 HuebleDa

Pneumatics =210=BG1=WLDA +MC 4700 Welding station Pneumatics 14.10.2016 KusserJu

Pneumatics =210=BG1=WLDA +MC 4701 Welding station Pneumatics 14.10.2016 KusserJu

Pneumatics =210=BG1=WLDA +MC 4702 Welding station Pneumatics 14.10.2016 KusserJu

Pneumatics =210=BG1=WLDA +MC 4703 Discharge guide (movable) Pneumatics 14.10.2016 KusserJu

F Circuit diagram =210=BG1=WLDA +CC41 4705 Welding station Actuator-sensor-box 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +CC41 4706 Welding station Vacuum blower 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +CC44 4708 Welding station Welding temperature controller top 14.10.2016 KusserJu

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 12
Next page 13
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Circuit diagram =210=BG1=WLDA +CC44 4709 Welding station Welding temperature controller bottom 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +CC42 4710 Welding station Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +MC 4711 Adjusting unit WLDA 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +CC41 4716 Welding station PLC Inputs 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +CC41 4718 Welding station PLC Outputs 14.10.2016 KusserJu

Circuit diagram =210=BG1=WLDA +CC41 4719 Welding station PLC Outputs 14.10.2016 KusserJu
B
Terminal plan =210=BG1=WLDA +CC41 7239 -X470511 =210=BG1=WLDA+CC41-X470511 14.10.2016 HuebleDa

Terminal plan =210=BG1=WLDA +CC41 7239.1 -X470511 =210=BG1=WLDA+CC41-X470511 14.10.2016 HuebleDa

Terminal plan =210=BG1=WLDA +CC41 7240 -X470521 =210=BG1=WLDA+CC41-X470521 14.10.2016 HuebleDa

Terminal plan =210=BG1=WLDA +CC41 7240.1 -X470521 =210=BG1=WLDA+CC41-X470521 14.10.2016 HuebleDa

Terminal plan =210=BG1=WLDA +CC42 7238 -X471010 =210=BG1=WLDA+CC42-X471010 14.10.2016 HuebleDa

Terminal plan =210=BG1=WLDA +CC44 7241 -X470801 =210=BG1=WLDA+CC44-X470801 14.10.2016 HuebleDa


C
Pneumatics =210=BG1=SF +MC 4720 Side folder Pneumatics 14.10.2016 KusserJu
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Circuit diagram =210=BG1=SF +CC42 4730 Side folder Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=SF +CC41 4738 Side folder PLC Outputs 14.10.2016 KusserJu

Circuit diagram =210=BG1=DSGM +CC42 4810 Discharge guide (movable) Servo drive 14.10.2016 KusserJu

Circuit diagram =210=BG1=DSGM +MC 4811 Adjusting unit DSGM 14.10.2016 KusserJu
D Circuit diagram =210=BG1=DGSB +CC42 4910 Package separator and brake Servo drive OS 14.10.2016 KusserJu

Circuit diagram =210=BG1=DGSB +CC42 4911 Package separator and brake Servo drive DS 14.10.2016 KusserJu

Circuit diagram =210=BG1=DGSB +CC42 4912 Package separator and brake Conveyor 14.10.2016 KusserJu

Circuit diagram =210=BG1=DGSB +CC41 4916 Package separator and brake PLC Inputs 14.10.2016 KusserJu

Terminal plan =210=BG1=DGSB +CC42 7232 -X491210 =210=BG1=DGSB+CC42-X491210 14.10.2016 HuebleDa

Terminal block overview list =210 7100 Terminal block overview list 14.10.2016 HuebleDa
E
Terminal block overview list =210 7101 Terminal block overview list 14.10.2016 HuebleDa

Lists of cables =210 8000 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8001 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8002 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8003 Lists of cables 14.10.2016 HuebleDa

F Lists of cables =210 8004 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8005 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8006 Lists of cables 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 13
Next page 14
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Lists of cables =210 8007 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8008 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8009 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8010 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8011 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8012 Lists of cables 14.10.2016 HuebleDa


B
Lists of cables =210 8013 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8014 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8015 Lists of cables 14.10.2016 HuebleDa

Lists of cables =210 8016 Lists of cables 14.10.2016 HuebleDa

Lists of cables-wires =210 8100 =210=BAS+CC11-W22411 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8101 =210=BAS+CC11-W22412 Lists of cables-wires 14.10.2016 HuebleDa


C
Lists of cables-wires =210 8102 =210=BAS+CC11-W39860 Lists of cables-wires 14.10.2016 HuebleDa
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Lists of cables-wires =210 8103 =210=BAS+CC42-W22520 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8104 =210=BAS+CC42-W22521 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8105 =210=BAS+CC42-W39960 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8106 =210=BAS+CC41-W22510 Lists of cables-wires 14.10.2016 HuebleDa


D Lists of cables-wires =210 8107 =210=BAS+CC41-W39950 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8108 =210=BAS+CC43-W22531 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8109 =210=BAS+CC43-W31100 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8110 =210=BAS+CC43-W31110 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8111 =210=BAS+MC-W20011 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8112 =210=BAS+MC-W20041 Lists of cables-wires 14.10.2016 HuebleDa


E
Lists of cables-wires =210 8113 =210=BAS+MC-W20043 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8114 =210=BAS+MC-W20410 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8115 =210=BAS+MC-W21210 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8116 =210=BAS+MC-W21211 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8117 =210=BAS+MC-W21240 Lists of cables-wires 14.10.2016 HuebleDa

F Lists of cables-wires =210 8118 =210=BAS+MC-W21241 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8119 =210=BAS+MC-W21242 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8120 =210=BAS+MC-W21243 Lists of cables-wires 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 14
Next page 15
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Lists of cables-wires =210 8121 =210=BAS+MC-W22011 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8122 =210=BAS+MC-W22530 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8123 =210=BAS+MC-W22542 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8124 =210=BAS+MC-W22706 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8125 =210=BAS+MC-W22710 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8126 =210=BAS+MC-W22810 Lists of cables-wires 14.10.2016 HuebleDa


B
Lists of cables-wires =210 8127 =210=BAS+MC-W22812 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8128 =210=BAS+MC-W22910 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8129 =210=BAS+MC-W22912 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8130 =210=BAS+MC-W23211 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8131 =210=BAS+MC-W23811 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8132 =210=BAS+MC-W23813 Lists of cables-wires 14.10.2016 HuebleDa


C
Lists of cables-wires =210 8133 =210=BAS+MC-W23841 Lists of cables-wires 14.10.2016 HuebleDa
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Lists of cables-wires =210 8134 =210=BAS+MC-W23842 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8135 =210=BAS+MC-W23843 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8136 =210=BAS+MC-W23844 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8137 =210=BAS+MC-W24010 Lists of cables-wires 14.10.2016 HuebleDa


D Lists of cables-wires =210 8138 =210=BAS+MC-W28210 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8139 =210=BAS+MC-W28470 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8140 =210=BAS+MC-W29120 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8141 =210=BAS+MC-W29142 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8142 =210=BAS+MC-W29143 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8143 =210=BAS+MC-W29160 Lists of cables-wires 14.10.2016 HuebleDa


E
Lists of cables-wires =210 8144 =210=BAS+MC-W29170 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8145 =210=BAS+MC-W29510 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8146 =210=BAS+MC-W29520 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8147 =210=BAS+MC-W29530 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8148 =210=BAS+MC-W29540 Lists of cables-wires 14.10.2016 HuebleDa

F Lists of cables-wires =210 8149 =210=BAS+MC-W29550 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8150 =210=BAS+MC-W29560 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8151 =210=BAS+MC-W29570 Lists of cables-wires 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 15
Next page 16
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Lists of cables-wires =210 8152 =210=BAS+MC-W29580 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8153 =210=BAS+MC-W32940 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8154 =210=BAS+MC-W39710 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8155 =210=BAS+MC-W39820 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8156 =210=BAS+MC-W39830 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8157 =210=BAS+MC-W39855 Lists of cables-wires 14.10.2016 HuebleDa


B
Lists of cables-wires =210 8158 =210=BAS+MC-W39880 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8159 =210=BAS+CC13-W30900 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8160 =210=BG1=BAS+MC-W422820 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8161 =210=BG1=BAS+MC-W422830 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8162 =210=BG1=CMP04+MC-W462610 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8163 =210=BG1=CMP04+MC-W462612 Lists of cables-wires 14.10.2016 HuebleDa


C
Lists of cables-wires =210 8164 =210=BG1=CMP04+MC-W463001 Lists of cables-wires 14.10.2016 HuebleDa
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Lists of cables-wires =210 8165 =210=BG1=CMP04+MC-W463011 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8166 =210=BG1=CW+MC-W461011 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8167 =210=BG1=DGSB+MC-W491210 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8168 =210=BG1=DGSB+MC-W491212 Lists of cables-wires 14.10.2016 HuebleDa


D Lists of cables-wires =210 8169 =210=BG1=DSGM+MC-W481110 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8170 =210=BG1=SPOM+MC-W467110 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8171 =210=BG1=WLDA+MC-W470620 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8172 =210=BG1=WLDA+MC-W470622 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8173 =210=BG1=WLDA+MC-W470801 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8174 =210=BG1=WLDA+MC-W470813 Lists of cables-wires 14.10.2016 HuebleDa


E
Lists of cables-wires =210 8175 =210=BG1=WLDA+MC-W470913 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8176 =210=BG1=WLDA+MC-W471110 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8177 =210=BG1=WLDA+MC-W471120 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8178 =210=BG1=WLDA+MC-W471130 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8179 =210=SH1=BCLG+MC-W291110 Lists of cables-wires 14.10.2016 HuebleDa

F Lists of cables-wires =210 8180 =210=SH1=BCLG+MC-W291120 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8181 =210=SH1=RSTP+MC-W277040 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8182 =210=ST1=BAS+MC-W122810 Lists of cables-wires 14.10.2016 HuebleDa

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 16
Next page 17
1 2 3 4 5 6 7 8 9

Document type Line Location Sheet Revision Description Date Designed by

A Lists of cables-wires =210 8183 =210=ST1=BAS+MC-W122820 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8184 =210=ST1=BAS+MC-W122830 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8185 =210=ST1=BAS+MC-W122840 Lists of cables-wires 14.10.2016 HuebleDa

Lists of cables-wires =210 8186 =210=ST1=OHC+MC-W181110 Lists of cables-wires 14.10.2016 HuebleDa

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Table of contents


OPTIMA Table of contents Circuit diagram number S2628217000002 Line =210
Name HuebleDa
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 17
Next page 1
1 2 3 4 5 6 7 8 9

A Identification of the components according to EN 81346-1

= Function aspect + Location - Product aspect


aspect

=G Group =XXX = Plant + Location - Component : Connection


B labeling
Plant number

=F01.M1 Machine 1 +CC Control cabinet -A20101


=210

=F01.M2 Machine 2 +MC Machine Index


=220 Sheet
=BAS

C
=225 =BG1
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=228

=230

D
=240

=310 (Opco)

=330 (OdB)

=410

=431
Example

F =210=BAS +TB1 -A20101 :20

Revision Date Name Date 14.10.2016 Description


OPTIMA Functional partitioning Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

ROCKWELL
A

Manufacturer Engineering Tools Defined Version ICO Version Update Version Manufacturer Firmware Defined Version ICO Version Update Version

Rockwell RSLogix 5000 V19.01.00, (CPR9 SR3) Rockwell 1756-L7x V19.15.25

Rockwell RSLinx Classic V2.58.00.15 (CPR9 SR4) Rockwell 1756-IB16ISOE V2.008

Rockwell RSNetwork for E-Net/IP V10.01 (Build xx) (CPR9 SR3) Rockwell 1756-M16SE Series A – V19.006

Rockwell 1756-EN2T Series D - V10.006

Rockwell FaktoryTalk Studio ME V6.10.00.09 (CPR9 SR4) Rockwell KINETIX 6000 (K6K) V1.135

Rockwell RSLinx Enterprise V5.40.00000 (CPR9 SR4) Rockwell PanelViewPlus ME Stati V6.10.17.9
B
Rockwell FT Service Platform 2.40.00.0011 (CPR9 SR4)

Rockwell FT Activation Manag 3.40.00.0046 (CPR9 SR4) Rockwell 1756-OB16IS V1.002

Rockwell ControlFlash V4.0

Rockwell USB CIP Driver V3.09

Wago Web Interface Wago 01.03.09(04)

Phönix Web Interface Phönix 3.46

Ropex Web Interface Ropex

C Bihl + Wiedemann AS-Interface Control V 4.6.46 Bihl + Wiedemann -

Bihl + Wiedemann AS-i Mon V 3.1.5.5 Bihl + Wiedemann 4.2(Safety Version)


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Bihl + Wiedemann Web Interface

Revision Date Name Date 14.10.2016 Description


OPTIMA Control Platform Definitions Circuit diagram number S2628217000002 Line =210
LIBv10 20.03.2015 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall Release 20.03.2015 ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 1
1 2 3 4 5 6 7 8 9

B
Warning
! Please observe the information in
chapter 1 'Safety' of the
2628217_RH
instruction handbook no.

C
Safety-related part of a control system
!
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

!
SRP/CS
SRP/CS

Safety assisting software.

! !
SSW
SSW

Safety-related application software


! !
SRASW
SRASW

ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)


Residual risk labeling will be fixed at OPTIMA.

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety, Warning Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 10
1 2 3 4 5 6 7 8 9

+CC11
+CC11
A

ID 11036086
B

BK

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

ID10239123

-$1 1x 11036086

E
ID 11036086
-$1 1x 10239123

Residual risk labeling will be fixed at OPTIMA. ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety sign Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 10
Next page 12
1 2 3 4 5 6 7 8 9

+CC41
A
+CC41

ID 11036086

C BK
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

ID10239123

D
-$1 1x 11036086

ID 11036086

-$1 1x 10239123

Residual risk labeling will be fixed at OPTIMA. ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety sign Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 12
Next page 14
1 2 3 4 5 6 7 8 9

+CC42
A
+CC42

ID 11036086
B

-$1 1x 11036086

C BK
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

ID10239123

-$1 1x 10239123

Residual risk labeling will be fixed at OPTIMA. ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety sign Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 14
Next page 16
1 2 3 4 5 6 7 8 9

+CC43 / 44 +CC43 / 44
+CC43 +CC44
A
ID 10090120 ID 10090120

PV1000 Plus
+OP41 +OP42
B
=BAS
+OP41
-A39010

-F31110
On

Off BK BK
GN BK BU
C

-X39140

-F30810

-F30820
-S39110

-S39120

-S39130

-S39910
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

ID 10090120 ID 10090120
-$1 1x 10090120 -E22530 -$1 1x 10090120

ID10260456
-X22710

-$1 1x 10260456

-E22530

-$1 1x 10260467

Residual risk labeling will be fixed at OPTIMA. ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety sign Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC43
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 16
Next page 18
1 2 3 4 5 6 7 8 9

+CC44 +CC44 No.


Year
+CC44
?
A ?

?
?
Nameplate ?
?
?
-$1 1x 11036090 ? ID 10090226
ID 11036090
ID 10148988 ID 11036090
-Q20010

I ON

-Q20010
N PE
BK
N PE

B o OFF
10970150

ID 10149454
-$1 1x 10148988 ID 10171383 ID 11036086
-Q20050

-Q20050
I ON N Y

N Y

BK

o OFF

-$1 1x 11036090

-$1 1x 10171383
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-$1 1x 11036086

-$1 1x 10090226

*passend zum Sicherheitsschild Mat.Nr. 10090226*

F
Frame outside right Frame inside right -$1 1x 10149454 Doors inside view

Residual risk labeling will be fixed at OPTIMA. ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en) DO-0000028.01

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety sign Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC44
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 18
Next page 19
1 2 3 4 5 6 7 8 9

-$1 1x 11036086

ID 11036086

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Residual risk labeling will be fixed at OPTIMA. ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)

Revision Date Name Date 14.10.2016 Safety Warning


OPTIMA Safety sign Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC44
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 19
Next page 1
1 2 3 4 5 6 7 8 9

TS 8 - Rahmengestell - Einsteckmutter
A
TS 8 - Frame - Threaded block Ribbon cable connection

6 1 Kabelschuh mit Schutzleiter


2 Kontaktscheibe SZ 2335.000
3 Einsteckmutter
5
M8/PS4163.000M8/PS 4163.000
4 TS-Rahmengestell
1 5 U-Scheibe A8,4
6 Sechskantschraube M8
2

4 1 Ring term. with PE conductor


2 Contact washer SZ 2335.000
3 Threaded block
B 4 TS frame
5 Plain washer A8.4 Control cabinet door
6 Hex screw M8 Central earthing point
DK7829.200
Plain washer and Spring lock washer
3
hex nut M8

TS 8 –Montageplatte
TS 8 –Mounting plate If electrical parts are mounted in
door, use EMC-flat grounding strap
1 Sechkantmutter M8 and PE-sign.
2 Kontaktscheibe SZ 2335.000
C 3 Sechskantschraube M8 If no electrical parts are mounted in
4 Kabelschuh mit Schutzleiter door, use EMC-flat grounding strap
3 7 5 U-Scheibe A8,4 and EMC-sign.
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

6 Federring A8
2
7 Montageplatte
1
Mounting off
4 Ribbon cable connection
1 Hex nut M8
5 2 Contact washer SZ 2335.000
3 Hex screw M8 SZ2414.000
6 4 Ring term. with PE conductor
1 5 Plain washer A8.4
6 Spring lock washer A8 Plain washer and Spring lock washer SZ2415.000
7 Mounting plate
D

TS 8 –Flachteile
Bolted Assembly
TS 8 –Flat parts
1 Sechskantmutter M8
2 Federring A8
3 Kabelschuh mit Schutzleiter
4 U-Scheibe A8,4
5 Anschweißbolzen M8 SZ2414.000 SZ2414.000
E 6 Flachteil
Grounding M8:
ID 10820416
Sperrzahnschr M 8x 12 W-274-8.8-gv
1 Hex nut M8 Grounding M6: Hex.head lock screw M 8x 12 W-274-8.8-gv
2 Spring lock washer A8 ID 10798516 ID 10799080
6
3 Ring term. with PE conductor
4 Plain washer A8.4 Sperrzahnschr M6x 16 W-274-8.8-gv Sperrzahnschr M 8x 20 W-274-8.8-gv
5
5 Weld studs M8 Serrated screw M6x 16 W-274-8.8-gv Hex.head lock screw M 8x 20 W-274-8.8-gv
3 6 Flat parts
4 SZ2415.000 ID 86223 ID 492967
2 Sechskantmutter M6 DIN934-Ms Sechskantmu M8 DIN934-Ms
1 Spring lock washer Hex nut M6 DIN 934-BR (brass) Hexagon nut m8 din 934-ms
ID 419812 ID 492975
F
Scheibe A 6 di= 6,4 DIN 125-Ms Scheibe A 8 di= 8,4 DIN 125-Ms
Washer A 6 di= 6.4 DIN 125-Ms Washer A 8 di= 8,4 DIN 125-Ms
10049810 ID 994152
Bolted Assembly Kontaktscheibe M6 St-cad. gezahnt Kontaktscheibe; M8 St-cad. gezahnt
contact disc M6 St-cad. Contact disk; M8 St-cad.

Revision Date Name Date 14.10.2016 Grounding


OPTIMA Functional bonding ( E EMV ) Circuit diagram number S2628217000002 Line =210
LIBv02 28.10.2011 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

RITTAL Cable duct with cover


A ID: 2414811
SZ2412.316
Notice sign "functional bonding"D=12,5 Separating plate
Ribbon cable connection
Feedback cable area Feedback cable area
+PE +PE
Power cable area
RITTAL 24V-control line area Power cable area 24V-control line area
SZ2559.000
Screw M8
Machine frame Machine frame

a
are

are a
ble are
Toothed locked washer

le

a
ca ine
ab
se

rc
Flexible or fixed metallic cable ducts

E ack ol l
ho

we

+P edb ontr
tic

Po
Each mounting bar must be mounted must be connected to the protective a

Fe V-c
PE um

24
with a minimum of 3 screws (>=M5). e
circuit. Pn
B
Screw One screw labeled with PE has the PE-function. EN 60204-1:8.2.3 Cable duct with cover U-plate for cable duct separation
This PE-screw should not be an outer fixing screw.

rea

a
are
ea
lin

ble
a

ol
are

ca
a

ntr
are

E ack
le

co
le ab

V-

+P edb
ab c
er

24
24V-control line area Feedback cable area
rc

Fe
w
Mounting plate we +PE Po
Po
If approved by the manufacturer
RITTAL of the cable duct, connecting screws
TS4163.000 can be used as PE-connection.
Machine frame Machine frame
Threaded block Fix U-sheet with 3 screws M6
+ over length of 2m.
SZ2559.000
C Screw M8
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

ID:10551364
Notice sign "grounding" D=12,5
PE-connection

D PE-connection

Cable shielding, exposed Cable shielding contacted on mounting plate Cable shielding interruption Cable shielding interruption with flanged plugs for example

Cable tie
E Shield terminal fixed on mounting plate Metal Enclosure
Solder-plated copper strip 35µ Sheet wall
with/without electrically conductive Mounting plate EMC Fitting 2
EMC Fitting 1
glue fixed in an overlapping manner Cover Flange-mounting outlet
and under tension Shielded cable 1

Cable shield braiding Shield clamp


Connector housing
Shielded cable 1

Shielded cable 2 EMC Fitting

Shielded cable 1
Shielded cable 2 Shielded cable 1
Shielded cable 2
Grounding conductor terminal
Shielded cable 2
F Cable shielding contacting when tapping the cable.
The contact point must be coated with insulating hose

Revision Date Name Date 14.10.2016 Grounding


OPTIMA Functional bonding ( E EMV ) Circuit diagram number S2628217000002 Line =210
LIBv07 24.10.2013 MarwtGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 3
1 2 3 4 5 6 7 8 9

Mounting plate Connection of control cabinet to machine


Unpainted/uncoated mounting plate of galvanized steel plate Partitioning of the cables in the cable duct correctly made with 2 or 3 compartments.
A
→ See circuit diagram, type "Grounding"
Mounting of filters (mains filters) on the mounting plate across a wide area
Equipotential bonding conductor between control cabinet and machine existing
Mounting of the servo controllers on the mounting plate across a wide area
→ See circuit diagram, sheet "Equipotential bonding"
Mounting of EMC equipment on mounting plate across a wide area
Connectors for shielded cable
Fixing of the two-sided (HF-shielding) or one-sided (NF-shielding) → Have EMC-connectors been used?
connected cables with shield terminals at or very near the →Professional connection of the cable shield with flanged connectors
components that are triggered by the cable. See circuit diagram, type "Grounding"
Pigtail or pigtail shield connections are only admissible → Professional connection of the shield on the shield terminal of the plug housing
B if specifically allowed by the design department. See instructions of manufacturer
→ Professional connection of the shield in the EMC- fitting
Maschine

Are the specified twisted wires of conductors existing?

Are the measures by the design department for limiting the induction voltage of Connection of cable shields to motors etc.
inductive consumers (magnets, contactors, relays, valves) installed? → Terminal boxes of metal and connected to motor
→ Contacting of the EMC-fitting to the terminal box across a wide area
Control cabinet / Terminal box → Professional connection of the shield in the EMC- fitting
C
Are the mounting plates in the control cabinet connected with the
frame profile with 4 flat grounding straps over a large scale?
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Is the painting/coating beveled and painted with contact paint,


in case painted/coated parts are connected? Are the additional measures for electrostatic discharge installed, like
→ Carbon fiber brushes
→ Ionizing devices

Are the required/planned potential bonding cables existing on the machine?


D
→ See circuit diagram, sheet "Equipotential bonding"
Control cabinets without EMC design
Are the side parts, top and bottom plates connected across a wide area
with the frame profile of the control cabinets (flat grounding straps, EMC clip
depending on specification)?
Are the required symbols for "ground" and "grounding conductor" existing?
If the connection has a grounding conductor function and an EMC-function,
the symbol for "grounding conductor" is existing.

Connection of the shielding when entering into the control cabinet depending on site and design
E → Contacting of the EMC- fitting across a wide area
→ Professional connection of the shield in the EMC- fitting
→ Fixing and contacting of the shield terminal with the frame profile across a wide area
→ Professional connection of the shield on the shield terminal

Revision Date Name Date 14.10.2016 Grounding


OPTIMA EMC check list ( E EMV ) Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 3
Next page 1
1 2 3 4 5 6 7 8 9

Nameplate Data Control cabinet (+CC) Nameplate Data System (+MC)


A

+DOC +DOC SYSTEM


-$1
2628217
2628217
2016 2628217_RH
SYSTEM
2016 2628217_RH

B
3x400V, -5%/+10%
15A 10871263

TN-S, 3/N/PE
15kVA Nameplate Data Machines (+MC)
50Hz, +/- 1%
+DOC ST1-ON3 /ST
10kAeff
2628217.11.01
2016 2628217_RH
C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

10970150

10871263

Nameplate Data Machines (+MC)


D
+DOC SH1-OS2 /SH
2628217.11.02
2016 2628217_RH

E
10871263

Nameplate Data Machines (+MC)

+DOC BG1-OS2 /BG


2628217.11.03
2016 2628217_RH
F

10871263
Revision Date Name Date 14.10.2016 Nameplate
OPTIMA Nameplate Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 1
1 2 3 4 5 6 7 8 9

Wire color EN 60204-1 NFPA 79 Customer specification

L1 BK BK -
Main circuit
L2 BK BK -
L3 BK BK -
N LB WH -

B PE GNYE GNYE -

Excluded circuits OG OG -
Grounded 0V OG OG -

>=24VAC RD RD -
Control circuit
Grounded OVAC RD WH -
24VDC BU BU -
C OVDC WHBU WHBU -
-
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Excluded circuits OG OG -
Analog GY GY -

Minimum wire cross section

Single wire
Main circuit 2,5mm² Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C AWG 14 Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C -
D
Control circuit >=115VAC 1,5mm² Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C AWG 16 Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C -
24VDC 1mm² Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C AWG 18 Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C -
Control circuit Safety 1mm² Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C AWG 18 Multinorm HAR-UL-CSA-AWM-MTW 600V 105°C -
Cable
Main circuit 1,5mm² Ölflex 150 600V AWG 16 Ölflex 150 600V -
Control circuit >=115VAC 1,5mm² Ölflex 150 600V AWG 16 Ölflex 150 600V -
24VDC 1,0mm² Ölflex 150 600V AWG 18 Ölflex 150 600V -

E Wire numbering Label sleeve with label plate Label sleeve with label plate -

Cable numbering Label sleeve with label plate Label sleeve with label plate -

Designation label Control cabinet ( Mounting plate) Laser engraved self-adhesive plastic labels, in black and white Laser engraved self-adhesive plastic labels, in black and white -

Designation label Machine Laser engraved self-adhesive plastic labels, in black and white Laser engraved self-adhesive plastic labels, in black and white -

F
Analog signal, Temperature sensor, Shielded Shielded -
Measuring wire

Revision Date Name Date 14.10.2016 Specification


OPTIMA Wiring specification Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

A
Legend
not installed
x Installed
? Clarify

X - OPTIMA Standard

-$2001 - Wire identification: Designation label


B -$2002 - Wire identification:
-$2003 Identification label ID 6295604
-$2004 Label sleeve ID 6295638
-$2005 - No wire labeling on color cable
-$2006 - No wire labeling in plugs
-$2007 - No wire labeling in door switches
-$2008 - Identification of electrical equipment on mounting plate
-$2009 - Covers for supply terminals
-$2010 - Terminal covers for excepted circuits
-$2011 - Terminals: WAGO
-$2012 - Cable outlet at terminal block bottom
-$2013 - With terminals, always label all labeling fields
C -$2014 - Labeling in English/German
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Customer specification

-$2050 ESN1 - Labeling in Türkisch (tr) / Englisch (en)


D -$2051 ESN1 - RH Machine, Product flow direction right ==> left RH Machine, Product flow direction right ==> left LH Machine, Product flow direction left ==> right
-$2052 ESN1 - Residual risk labeling in Türkisch (tr) / Englisch (en)

F
- EN 60204-1:2006 ANNEX B

- optima-standard-machine-components-rev2010

Revision Date Name Date 14.10.2016 Specification


OPTIMA General electric design Definition Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 3
1 2 3 4 5 6 7 8 9

-$3001 Residual risk labeling will be fixed at OPTIMA.


-$3002 ID: 2414811 Notice sign "functional bonding"D=12,5
-$3003 Each mounting bar must be mounted with a minimum of 3 screws (>=M5). One screw labeled with PE has the PE-function. This PE-screw should not be an outer fixing screw.
-$3004 ID:10551364 Notice sign "grounding" D=12,5

-$3006 Flexible or fixed metallic cable ducts must be connected to the protective circuit. EN 60204-1:8.2.3
-$3007 If approved by the manufacturer of the cable duct, connecting screws can be used as PE-connection.
-$3008 For Wire AWG 28 use ID 10393953; Wire end ferrule 0,14mm2 GY!
B -$3009 ATTENTION! When POWER supply disconnecting device is turned off, the control cabinet is not completely without voltage.
-$3010 Use EMC-flat grounding strap
-$3011 Routing in cable conduit
-$3012 KENNWORT1 - Beschriftung / Labeling in Englisch / Deutsch
-$3013 <== Wire end sleeve isol. BU; 2,5mm2 L12mm <== ID 2424125 for all K6K MP Connector

-$3021 z = Positively driven Auxiliary contact


-$3022 Shield clamp
-$3023 Use EMC-fittings
-$3024 Interface U max = 24V/DC I max 0,5A /DC
-$3025 Only PELV-circuits admissible.
C -$3026 Connection for common potential
-$3027 K6K User manual: Publication 2094-UM001B-EN-P — October 2008 Page 170 & 171 All 2094xCxx IAM modules are limited to 2 contactor cycles per minute (with up to 4 axis modules), or 1 contactor cycle per minute (with 5 to 8 axis modules);
-$3028 When 2094 mounting brackets are used to mount the power rail over the AC line filter, the braided grounding strap must be removed from the power rail and attached to a mounting bracket grounding stud.
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-$3029 Fastening screw ID 10798516


-$3030 ATTENTION: Install fiber optic cables only during final maschine installation, only tighten fittings by hand, check maximum bend.

D
-$3041 *1) Supporting rail; 35x7,5mm; perforated; L=2m 210-112 / ID 10891981
-$3042 *2) Supporting rail; 35x15mm; perforated; L=2m 210-197 / ID 10890547
-$3043 Cable duct H80 LK4 BL. DAHL Manfred GmbH & Co KG
-$3044 Cable duct B50xH80xL1800 TS 8800.520 / ID 10015087
-$3045 Fix all cable ducts with ID no. 10042243, thread rolling screw, C M5x12 ST-Z-gv, form C, WÜRTH article no. 02091512!
-$3046 Use wire holder 56x20 mm, ID 10475111 in cable ducts.
-$3047 Use serrated screw, M6x16 W274-8.8gv, ID 10798516, for all fixing screws of the axis modules.
-$3048 Use rivet nuts
-$3049 xx
-$3050 xx

Revision Date Name Date 14.10.2016 Specification


OPTIMA General electric design Definition Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 3
Next page 4
1 2 3 4 5 6 7 8 9

Lead wiring to device and then continue


Example Cable - Wire identification

B Item designation

1
3
5
-F10301
Function aspect
Page number I> I> I>

Counting number Connection identification

4
2

6
-F10301:2
-F10301:4
-F10301:6
Wire identification on connecting point
2-conductor terminal 3-conductor terminal

-Q10301:1
-Q10301:3
-Q10301:5
C A A A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

C
B
C

1
3
5
-Q10301
B B

4
2

6
A

-Q10301:2
-Q10301:4
-Q10301:6
B A A C

D B C B

-X10301:1U
-X10301:2U
-X10301:3U
4-conductor terminal Double-deck terminal Double-deck terminal Plug Actor-sensor Terminal Fuse terminal

D D

4U
2U
3U
1U
A Down Down A A
A A
-X10301
If you use multi-level reference designation, do not omit the sign.
U U
C UP UP

-X10301:1U
-X10301:2U
-X10301:3U
-X10301:4U
C C

-X10310-X1:PE
-X10310-X1:N
-X10310-X1:L
U U
E D UP
D
UP
D Blue (BU) BU Cable labeling
Wire identification

PE
1
2
3
D -W10301
Down Down D
B B Brown (BN) BN B
B Function aspect
Page number
B
Counting number
A C

-M10301:PE
-M10301:L1
-M10301:L2
-M10301:L3
Green (GN) GN
1D

1U

1D

1U

A
A C A C
-X10310 -X1

N
B D

PE
BK BN BU GN - No wire labeling on color cable
B D
A U (V): ?
F L2 - No wire labeling in door switches I (A)max: ?
B D L1 L3
B -M10301

PE
B M

N
L
3 ~ - No wire labeling in plugs

Revision Date Name Date 14.10.2016 Specification


OPTIMA General electric design Definition Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 4
Next page 5
1 2 3 4 5 6 7 8 9

Color identification
according to DIN IEC 757 Wire cross section
A
AWG mm² precisely Next standard value
Short symbol Color
mm²
BK Black 30 0,05
BN Brown 28 0,082
RD Red 26 0,128
OG Orange 24 0,205 0,2
B YE Yellow 22 0,326 0,4
GN Green 21 0,411
BU Blue 20 0,518 0,5
VT Violet 19 0,653
GY Gray 18 0,75
0,823
WH White 17 1,04 1
C
PK Pink 16 1,31 1,5
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

GD Gold 15 1,65
TQ Turquoise 14 2,08
SR Silver 13 2,62 2,5
GNYE Green-Yellow 12 3,31 4

D LB Light Blue 11 4,17


CL Clear 10 5,26 6
TN Tan 9 6,63
.. .. 8 8,37
.. .. 7 10,50
.. .. 6 13,30 16
E
.. .. 5 16,80
.. .. 4 21,20 25
.. .. 3 26,70

2 33,60 35

1 42,40

Revision Date Name Date 14.10.2016 Specification


OPTIMA Wire cross section / Color Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 5
Next page 6
1 2 3 4 5 6 7 8 9

Line definition single-pole Symbols


Description Line style Description Symbols
A

Connecting line 1 Phase

Shielding 3 Phase

Field / Grouping Coaxial cable

Separation line Flexible . .. .. .

E-Stop Area Shield Terminal


B
Safety Area Shield Fitting

Safety Area 1

Safety Area 2

Safety Area 3

Safety Area 4

Safety Area 5
C
Shielded cable
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Data

Profibus

CAN-Bus

EtherNet

D Safety component

Coaxial cable

Limitation

"

"

"
E
"

"

"

"

"

"
F
"

"

Revision Date Name Date 14.10.2016 Specification


OPTIMA Line definition Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 6
Next page 7
1 2 3 4 5 6 7 8 9

B 26-Pin) I/O Cable Connector (1 5 - P in ) F l y in g - L e a d F e e d b a c k C a b l e C o n n e c ti o n s


1 5 -p in ( m a le ) M o to r F e e d b a c k 1 5 -p in ( fe m a le ) A u x ilia r y F e e d b a c k

B a r e w ir e s L o w P r o file C o n n e c to r L o w P r o file C o n n e c to r
Pin 18
Pin 9 Pin 26 P in 6
W ir e in s u l a ti o n P in 1 0
Mounting F o il s h ie ld P in 5 P in 1 5 P in 1 P in 1 1
Screws M o u n tin g
B r a id e d s h ie ld S cre w s P in 1
Pin 1 Pin 19 P in 1 1 P in 5 P in 1 5
C
Pin 10 O u te r in s u l a ti o n
P in 6
2 0 9 0 -X X N F P in 1 0
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

x x -S x x
S 2 6 2 5 2 4 S 2 3 2 2 2 1 2 0 1918 1716 15 14 13

0 15 1 41312 11 10 9 8 7 6 5 4 3 2 1
26-pin (male) I/O
Low Profile Connector
9
12 11 10
8
7
6
T ie
5 W ra p
4
D 3
2
1 S h ie ld C la m p
Tie Wrap
E x p o s e d B r a id u n d e r
Slot
cla m p

T u r n c la m p o v e r to h o ld
s m a ll w ir e s s e c u r e
E
Turn clamp over to hold 2 0 9 0 -X X N F x x -S x x o r
small wires secure 2 0 9 0 -C D N F D M P -S x x F e e d b a c k C a b le

Three Conductor Discrete I/O Wire


I/O Cable(s)

/3.B1 For Wire AWG 28 use ID 10393953; Wire end ferrule 0,14mm2 GY!

Revision Date Name Date 14.10.2016 Specification


OPTIMA Servo motor cable Connection Rockwell Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 7
Next page 8
1 2 3 4 5 6 7 8 9

A
Integrated Axis Module, top view
(2094-BM01-MP5-S is shown)
Axis Module, top view
(2094-BMP5 is shown)
SERCOS Baud Rate and Optical Power DIP Switches

Integrated Axis Module, DIP switches set for DIP switches set for
Motor Cable top view 4M baud applications 8M baud applications
Shield Clamp Motor Cable (high power setting) (high power setting)
1 Shield Clamp
Control Power 2
ON ON
(CPD) Connector OFF OFF

1 2 3 4
Motor Power

1 2 3 4
(MP) Connector Motor Power
DC Bus / AC Input Power (MP) Connector Switch in
<== Wire end sleeve isol. BU; 2,5mm2 L12mm OFF position
(IPD) Connector <== ID 2424125 for all K6K MP Connector
1 SERCOS Baud Rate Switch in
and Optical Power Switches

123456

123456
3 ON position
4 Motor/Resistive Brake Motor/Resistive Brake Switch numbers shown above are
turned around for clarity.
5
6 (BC) Connector (BC) Connector Note:Switch numbers as seen on the IAM
Contactor Enable 1 7 are upside down in this orientation.
(CED) Connector 2 8
9
Safe-Off
(SO) Connector RX TX
RX TX SERCOS Baud Rate
C SERCOS Baud Rate Optical Power Switches
Optical Power Switches
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

SERCOS Transmit (Tx) Connector


SERCOS Transmit (Tx) Connector SERCOS Receive (Rx) Connector
SERCOS Receive (Rx) Connector

Integrated Axis Module, front view Axis Module, front view


(2094-AC05-M01 is shown) (2094-BMP5-S is shown) Kinetix 6000 Fiber-optic Connector Bracket Kit

Seven Segment Seven Segment


Fault Status LED Fault Status LED

E
Drive Status LED Drive Status LED
COMM Status LED COMM Status LED
Bus Status LED Bus Status LED

I/O (IOD) Connector I/O (IOD) Connector


Auxiliary Feedback (AF) Connector Auxiliary Feedback (AF) Connector
F Motor Feedback (MF) Connector Motor Feedback (MF) Connector

Mounting Screw Mounting Screw

Revision Date Name Date 14.10.2016 Specification


OPTIMA Servo controller Rockwell KINETIX 6000 Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 8
Next page 9
1 2 3 4 5 6 7 8 9

Axis Name
B

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Kinetix 6000 Fiber-optic Connector Bracket Kit

If this is metal
E you don' need a Connector Bracket Kit

Use EMC-flat grounding strap


F

Revision Date Name Date 14.10.2016 Specification


OPTIMA Servo controller Rockwell KINETIX 6000 Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 9
Next page 10
1 2 3 4 5 6 7 8 9
AWG

MPL-B960B -980B
MPL-B660F -680D
Energie 2090-CPWM7DF-08AA05 ID: 10473568

D=18,7mm
Energie 2090-CPWM7DF-08AA20 ID: 10473569
A Energie 2090-CPWM7DF-08AA30 ID: 10473580
X mm²

Energie 2090-CPWM7DF-08AA40 ID: 10473581

Energie 2090-CPWM7DF-10AA05 ID: 10473564


SpeedTec-ready DI N
... -B640F
MPL-B580F

Energie 2090-CPWM7DF-10AA10 ID: 10563065 D=15,3mm


Energie 2090-CPWM7DF-10AA20 ID: 10473565

Energie 2090-CPWM7DF-10AF05 ID: 10473534 Flex


Energie 2090-CPWM7DF-10AF20 ID: 10473535 Flex

Energie 2090-CPWM7DF-14AA05 ID: 10473549

D=10,3mm
Energie 2090-CPWM7DF-14AA07 ID: 10563330
B
Energie 2090-CPWM7DF-14AA09 ID: 10514164
Energie 2090-CPWM7DF-14AA12 ID: 10722780
Energie 2090-CPWM7DF-14AA15 ID: 10950163
Energie 2090-CPWM7DF-14AA20 ID: 10473561

D=10,4mm
Energie 2090-CPWM7DF-14AF05 ID: 10473519 Flex
Energie 2090-CPWM7DF-14AF20 ID: 10473530 Flex
MPL-B520x ... MPL-B560F

Energie 2090-CPBM7DF-14AA05 ID: 10473588 Brake

D=13,7mm D=12,7mm
Energie 2090-CPBM7DF-14AA09 ID: 10514167 Brake K6k Brake Output
Energie 2090-CPBM7DF-14AA12 ID: 10950164 Brake BM02: 1A / BM03: 3A
Energie 2090-CPBM7DF-14AA15 ID: 10950165 Brake Motor Brake current
C Energie 2090-CPBM7DF-14AA20 ID: 10473589 Brake MPL-x310...x330 - 0.50A
MPL-x420...x4540 - 0.64A
Energie 2090-CPBM7DF-14AF05 ID: 10473474 Flex Brake MPL-x520...x580 - 1.05-1.28A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Energie 2090-CPBM7DF-14AF20 ID: 10473475 Flex Brake MPL-x640...x980 - 1.91-2.19A


Energie 2090-CPBM7EF-14AF05 ID: 10831351 Flex Brake Extension cable

Energie 2090-CPWM7DF-16AA05 ID: 10473544


D=9,2mm

Energie 2090-CPWM7DF-16AA07 ID: 10533746


Energie 2090-CPWM7DF-16AA09 ID: 10533747
Energie 2090-CPWM7DF-16AA12 ID: 10533749
Energie 2090-CPWM7DF-16AA15 ID: 10533871
MPL-B3xxx ... MPL-B4xxx

Energie 2090-CPWM7DF-16AA20 ID: 10473546


D
Energie 2090-CPWM7DF-16AF05 ID: 10473515 Flex
D=9,7mm

Energie 2090-CPWM7DF-16AF07 ID: 10533752 Flex


Energie 2090-CPWM7DF-16AF09 ID: 10533751 Flex
Energie 2090-CPWM7DF-16AF12 ID: 10533750 Flex
Energie 2090-CPWM7DF-16AF20 ID: 10473516 Flex 2090-CFBMxDF-CDAFxx
Energie 2090-CPBM7DF-16AA05 ID: 10473583 Brake
D=11,6mm

Energie 2090-CPBM7DF-16AA07 ID: 10533740 Brake


Energie 2090-CPBM7DF-16AA09 ID: 10533741 Brake
Energie 2090-CPBM7DF-16AA12 ID: 10533742 Brake
Energie 2090-CPBM7DF-16AA15 ID: 10707094 Brake
E Energie 2090-CPBM7DF-16AA20 ID: 10473584 Brake

Energie 2090-CPBM7DF-16AF05 ID: 10473465 Flex Brake


Energie 2090-CPBM7DF-16AF....

Feedback 2090-CFBM7DF-CDAF05 ID: 10473464 Flex


Feedback 2090-CFBM7DF-CDAF07 ID: 10533795 Flex
D=11,7mm

Feedback 2090-CFBM7DF-CDAF09 ID: 10514166 Flex


Feedback 2090-CFBM7DF-CDAF12 ID: 10533796 Flex
Feedback 2090-CFBM7DF-CDAF15 ID: 10533877 Flex
Feedback 2090-CFBM7DF-CDAF20 ID: 10473610 Flex
F
Feedback 2090-CFBM7EF-CDAF05 ID: 10831352 Flex Extension cable

2090-KPB47-xxCF Bulkhead Adapter (power/brake)


Wire color Blue with Shrinkable tubing
2090-KPB47-12CF Bulkhead Adapter (feedback)

Revision Date Name Date 14.10.2016 Specification


OPTIMA Servo motor cable Rockwell Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
03.11.2014 BareitEr
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 10
Next page 11
1 2 3 4 5 6 7 8 9

B
Strain relief Energy chain

Strain relief Energy chain

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Specification


OPTIMA Energy chain Circuit diagram number S2628217000002 Line =210
LIBv05 10.02.2012 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 11
Next page 2
1 2 3 4 5 6 7 8 9
x
Product flow direction
Converter
DS - Drive side
Downstream machine Packaging machine Upstream machine
A

-S39860
-F30560
16
46 BG1 - Bagger 45 ! Stacker
-F30580 ! 08 15

-S39960

-S39950
-F30860

-F30850
05

Start-up of the machine only after elimination of the danger zone at the
-S39880

2.25 -F20110
2.26 -F20120
21
22

-F32850
16 +CC11
B !
52 51
!

-F32890
-F30550

-F32840
05 04 ! 04
-F33320 21 20 -F33310 25
-E122830 -S39850

-F32950
+CC42 +CC41 08 ST1 - Stacker

Danger zone at the product transfer area


14

=OHC Overhead conveyor


Package discharge

10

POS
=BCLG Bar

M
=SPOM Spreader plates (movable)
POS

POS

POS

POS
M

M
20 13 12 11

-M291110 -M291120
=CMP04 Compression
-F32800

-G470620

-M481110
-M471130
-M471120
-M471110
12 16
-G462610

=LFTT Lifting table


M 24 22

=BBUF Bag buffer


-F32940 10 -F32830 19 -F32820 18 -F32810 17
-F32920 15

-M467110

product transfer area


=CMP04 Compression
40

=PDC2 Paddle chain


49 -F33200 9

-E422830

-E422820
-F33290

Product infeed
-F32910 -F32790
13

-P39710
18

=FLP Flipper
09 21

POS
-S469040

M
-F30120 2.15

-E122820

-E122810
-Q10001

POS
=INTB Interface belt

M
-F32930 =TWB Twist belt
+CC44 -S471040 +CC43 11
C -Q20010 -F33220 15 -F33210 14 27 28 02 23
-Q20050 03 +OP41

-S277140
-S277040
!
42 41
Lighting
COMPRESSED AIR supply disconnecting device
POWER supply disconnecting device
POWER supply disconnecting device

! 06

-F31100
-F31110
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-S39510
-S39520
-S39530
-X39540
-S39910
-F30810
-F30530 -F30110 2.13
-S39920
-F30820

!
12 11 10
-S39830 ! -E122840 -F32710 +CC13

-F32750
-F32730 -F32720
24 28 +OP10 01 09 -F32700
42 41

BH1 - Bag handling


61 -M181110 M
POS 3 2 1 !
0

-F33110

-F30900
-S39110
-S39120
-S39130
-S155610
-S39800
-F30500
5 14
13 -F32740

Jog
-F30520

-S39540
4 ! 03 10
-S39820
D

SH1 - Stack handling

E
OS - Operator side

=CMP02 Compression 1,5kN

Safety Zones

F Pushbutton Horn M Motor ! EMERGENCY STOP button ?? Emergency stop #


Light element Stacklight SM Servo motor Guard door Contact 0 Guard door #
Rotary switch Remote lockout Guard door contact with guard locking device

Blanking plug 00 AS-I Address assignment


Revision Date Name Date 14.10.2016 Machine layout
OPTIMA Machine layout M=1:45 Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 14
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
-U470001 -U354001
Z10555943 1910850
Valve block Welding station Valve block Bag infeed

Name
1

-K472010 -K354010
SF Blow onto side gusset BBUF Move bag holding fingers together
1/4

-K470020 -K354020
WLD Welding seam cooling BBUF Move apart bag holding fingers
2/4

1/10 2/10
-K354030
BBUF Lift bag table flap
3/4
2

4/4

-K470030
WLD Extend cut knife

3/10 4/10
3

-U462001
-K470110

OPTIMA
WLD Vacuum upper suction rail
Z10361517
Valve block Compression

5/10 6/10

nonwovens GmbH
-K462010
CMP Blow onto product
1/5

D-74523 Schwäbisch Hall


-K462020
CMP Air cushion at infeed
2/5

-K470130 -K462030
4

WLD Vacuum lower suction rail CMP Air cushion at outfeed


3/5

-K462040
CMP Vacuum Product speed reducer
4/5

-K462110
CMP Spare Slot Valve block
5/5

-K470220
WLD Release hold-down device

Machine layout Valve block


7/10 8/10 9/10 10/10
5

Date
Name
6

KusserJu
-U466001

14.10.2016
Z10361661
Valve block Bag filling

-K470320 -K466010
WLD Vacuum Package brake SPOM Air cushion Side guide
1/7

-K470330 -K468020
7

WLD Trim removal SA Inflate bag


2/7

ON3/SH/OS2

-K468030
SA Release bag
3/7

-K468121
SA Vacuum Suction arm OS
4/7

Circuit diagram number

PR-2628217

-K468122
SA Vacuum Suction arm DS
5/7
8

ESN1

-K466110
SPOM Close spreader plates
6/7

-K466120
SPOM Spreader plate Open
7/7

S2628217000002 Line

Sheet
Location

Next page
Rückschlagventil HGL-1/4-B
Rueckschlagventil HGL-1/8-B
9

14
Machine layout

+MC
=210

2
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
110 510 910 1300 1445 1575 1673 X
X

Name
1

Power cable area 80x50

-*U40
-*U20
-*U20
.B .C 1 .A

-*W10
.B .C 2 .A
.B .C 3 .A
.B .D 6U .C .A
.B .D 7U .C .A
.B .D 8U .C .A
-F23001

-W23001

-X21301
80x40
-F22811 -F22810
+CC11

13
14
370
210-197 / ID 10890547
210-112 / ID 10891981

-T151010 -T159010 -F24810 -F24512

13
11

14
A2
A1
-F24511-Q24510

14
-F24820
-T155010 -T171010

650

6x 1630136
7x 2073849
-S22410

-T25203

2x 10914100
35x 10475111
-T171110 -T23001 -F22410
-F22410
2

-U25101
80x25
-T25204 -T181010 .B 1 .C .A

.B 2 .C .A
X
X

.B 6 .C .A

-T23610 .B 7 .C .A

.B 21 .C .A

30x30
80x40
50 .B 22 .C .A

.B 23 .C .A
-T25205 -T25105 .B 24 .C .A
-X21311

.B 25 .C .A

-U25201 .B 26 .C .A

.B 27 .C .A

.B .C 46 .A
.B .C 47 .A

-T183010 .B .C 1 .A
.B .C 2 .A
.B .C 11 .A
.B .C 12 .A
.B .C 21 .A
.B .C 22 .A
-E22610
*1) *1) Supporting rail; 35x7,5mm; perforated; L=2m Cable duct H80

.B .C 31 .A
.B .C 32 .A

-T25107

Frame Front View


-X22011

-**U25301
80x40
.B .D 1U .C .A
.B .D 2U .C .A
-K20210

12 12
.B .D 3U .C .A
TS 8800.520 / ID 10015087

.B .D 4U .C .A
*2) *2) Supporting rail; 35x15mm; perforated; L=2m Cable duct B50xH80xL1800

11 11 11 11

14 14 14 14
A2 A2 A2 A2
A1 A1 A1 A1
.B .C .A
.B
.D11U
.D12U .C .A
-F20110 -F23010 -F24811
.B .D13U .C .A -K20310

12 12
.B .D14U .C .A
.B .D19U .C .A -F20120
.B .C .A .B .D .C .A
-K26450

11 11 11 11

14 14 14 14
A2 A2 A2 A2
A1 A1 A1 A1
.D20U 1U -F23020
700

.B .C .A .B .D .C .A
.D21U 2U
-X171010

11

12
14
A2
A1
.B
.B
.D22U
.D23U
.C
.C
.A
.A
-K30110 .B .D 3U .C .A -K26451 -F24821

Mountingplate front view 80x40


80x40
80x40
80x25
80x25
.B
.B
.D24U
.D31U
.C
.C
.A
.A -K26400
40
.B .D .C .A
.B
.B
.D32U
.D33U
.C
.C
.A
.A .B .D
1U
2U .C .A
-X171110 -K26452
-F23021
.B .D34U .C .A .B .D 3U .C .A

-X20101

Einsteckmutter M8
.B .D39U .C .A
.B .D40U .C .A
-K26460
.B .D41U .C .A
.B .D42U .C .A .B
.B
.D
.D
1U
2U
.C
.C
.A
.A
-X181010 -K26404 -F23030
.B .D43U .C .A
.B .D44U .C .A .B .D 3U .C .A
-K26405
-K26406 -F23040
3

LK4 BL. DAHL Manfred GmbH & Co KG

-**U26001

-F30001 -K26407
D .B U .D 1U.C 1D.A
D .B U .D 2U.C 2D.A
.B .D .C .A
-K26461 -F23050 .B .D 1U .C .A
D .B U .D 3U.C 3D.A 1U -F30025 .B .D 2U .C .A
D .B U .D 4U.C 4D.A .B .D 2U .C .A -K26408 .B .D 3U .C .A
D .B U .D 5U.C 5D.A .B .D 3U .C .A
.B .D 4U .C .A
D .B U .D 6U.C 6D.A .B .D 5U .C .A
.B .C .A

OPTIMA
-K26409 .D 5U
.B .D .B .D .C .A
D U 7U.C 7D.A 6U
-F32035 -F23051 .B .D 8U .C .A

LK4/H | Wire holder 56x20mm


D .B U .D 8U.C 8D.A .B .D 7U .C .A
.B .D 9U .C .A
D .B U .D 9U.C 9D.A .B .D 8U .C .A -K26410 .B .D10U .C .A
D .B U .D 10U.C 10D.A D .B U .D 21U.C 21D.A

0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
-F32036

405
D .B U .D 11U .C 11D.A D .B U .D 22U.C 22D.A -K26453
D .B U .D 23U.C 23D.A

-X150511
D .B U .D 1U.C 1D.A D .B U .D 24U.C 24D.A -K26420
.B .D
-X22611

D .B U .D 2U.C 2D.A D U 25U.C 25D.A


D .B U .D 3U.C 3D.A D .B U .D 26U.C 26D.A .B .C 1 .A
D .B U .D 4U.C 4D.A D .B U .D 27U.C 27D.A -K26421
.B .D .B .C 2 .A
.B .D D U 28U.C 28D.A
X
X

D U 5U.C 5D.A
D .B U .D 6U.C 6D.A D .B U .D 29U.C 29D.A .B .C 3 .A

0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
D .B U .D 7U.C 7D.A D .B U .D 30U .C 30D.A
-K26480 .B .C 4 .A
D .B U .D 8U.C 8D.A D .B U .D 51U.C 51D.A -K26422 .B .C 5 .A
D .B U .D 9U.C 9D.A D .B U .D 52U.C 52D.A

Montagenplatten-Fixierung;f.TS; seitlich
.B .C .A
D .B U .D 10U.C 10D.A D .B U .D 53U.C 53D.A
-F30901 .D 9U

1 0 0 0 0 0 0 0 0 0 1
1 0 0 0 0 0 0 0 0 0 0
D .B U .D 11U .C 11D.A D .B U .D 54U.C 54D.A -K26423 .B .D10U .C .A
D .B U .D 55U.C 55D.A .B .D11U .C .A
.B .C .A

-X23811
.B .D D .B U .D 56U.C 56D.A -K26424 .D12U
D U 1U.C 1D.A .B .D .B .D13U .C .A
.B .D D U 57U.C 57D.A

-X158511
D U 2U.C 2D.A .B .D .B .D21U .C .A
D .B U .D 3U.C 3D.A D U 58U.C 58D.A
D .B U .D 59U.C 59D.A
-K26499 .B .D22U .C .A
D .B U .D 4U.C 4D.A .B .C .A
.B .D D .B U .D 60U.C 60D.A .D23U
D U 5U.C 5D.A .B .D .B .D25U .C .A
D .B U .D 6U.C 6D.A D U 61U.C 61D.A
D .B U .D 62U.C 62D.A .B .D26U .C .A
.B .D

0 0 0 0 1 0 0 0 0 0 0 0 1
0 0 0 0 1 0 0 0 0 0 0 0 0
D U 7U.C 7D.A .B .D .B .D31U .C .A
Nur Bauteile mit weniger als 10mm Baubreite sind auf der Montageschiene mit Endklammern zu stabilisieren.

Erdungsband,EMV; für M8; 16mm2; L=300mm


D .B U .D 8U.C 8D.A D U 63U .C 63D.A
.B .D32U .C .A
D .B U .D 9U.C 9D.A .B .D33U .C .A
D .B U .D 10U.C 10D.A .B .C .A

0 1 0 0 0 0 0 0 0 0 1
0 1 0 0 0 0 0 0 0 0 0
.D41U
D .B U .D 11U .C 11D.A .B .D42U .C .A
.B .D43U .C .A
D .B U .D 1U.C 1D.A .B .D51U .C .A

-X170511

nonwovens GmbH
D .B U .D 2U.C 2D.A .B .D52U .C .A
-X23001

D .B U .D 3U.C 3D.A .B .D53U .C .A


D .B U .D 4U.C 4D.A .B .D55U .C .A
-X21010

D .B U .D 5U.C 5D.A .B .D56U .C .A


D .B U .D 6U.C 6D.A
D .B U .D 7U.C 7D.A
D .B U .D 8U.C 8D.A -K151650
D .B U .D 9U.C 9D.A
D .B U .D 10U.C 10D.A

0 0 1 0 0 0 0 0 0 0 1
0 0 1 0 0 0 0 0 0 0 0
D .B U .D 11U .C 11D.A
-*U1

80x40
*2)
*2)

-X180511
80x50 24V-control line area
-*U1

D-74523 Schwäbisch Hall


screws of the axis modules.

150 150 150 130 170 150 255 165

130 218 315 413 510 608 695 783 875 990 1080 1170 1355 1463 1565 1673
4

.B .D 4U .C .A

27
ST-Z-gv, form C, WÜRTH article no. 02091512!

1822

-*W10
X
Use serrated screw, M6x16 W274-8.8gv, ID 10798516, for all fixing

80x40
80x40
X
Fix all cable ducts with ID no. 10042243, thread rolling screw, C M5x12

Control cabinet +CC11 +CC13


+CC13
X
5

Use rivet nuts

D .B U 1U.C 1D.A .D
D .B U 2U.C 2D.A .D
D .B U 3U.C 3D.A .D
D .B U 4U.C 4D.A .D
D .B U 5U.C 5D.A .D
D .B U 6U.C 6D.A .D
D .B U 7U.C 7D.A .D
D .B U 8U.C 8D.A .D
D .B U 9U.C 9D.A .D
D .B U 10U.C 10D.A .D

Frame Front View


D .B U 11U.C 11D.A .D
D .B U 12U.C 12D.A .D
0 0 0 0 1 0 0 0 0 0 0 0 1
0 0 0 0 1 0 0 0 0 0 0 0 0

D .B U 13U .C 13D.A .D
.B .C .A

4x 2073849
.D14U
.B .D15U .C .A
.B .D16U .C .A
.B .D17U .C .A
.B .C .A

-X21016
.D18U
-X23813

.B .D19U .C .A
.B .D20U .C .A

Mountingplate front view -F30110


Mountingplate front view

100x50
-X21015

-*U1

Date
Name
440 170
462 570 677
1680
6

Use wire holder 56x20 mm, ID 10475111 in cable ducts.

KusserJu
14.10.2016
Erdungsband,EMV; für M8; 16mm2; L=300mm
7

ON3/SH/OS2
Circuit diagram number

PR-2628217
8

ESN1
S2628217000002 Line

Sheet
Location

Next page
9

3
2
=210
Panel Mounting

+CC11
1 2 3 4 5 6 7 8 9

ON3 Example for ON3, 2 Racks

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC11 Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 3
Next page 4
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
Name
1

130 238 315 403 485 568 660 743 835 958 1100 1253 1360 1463 1564 1673
X
X

X
X
Power cable area 80x50

-*U40
-*U20
-*U20
.B 1 .C .A

-*W10
-F23210

X
.B 2 .C .A

.B 6 .C .A
-F23220 -K27050 -T23640 .B 7 .C .A

.B .D23U .C .A
.B .D24U .C .A .B 21 .C .A
.B .D33U .C .A
-K27051

80x40
80x40
80x40
80x40
80x40
80x40
80x40
.B .D34U .C .A -F23221 .B 22 .C .A
.B .D39U .C .A
.A
-K27000 -T23201 .B 23 .C .A
.B .D40U .C 35 35
D .B U .D 1U.C 1D.A .B .D41U .C .A -K27052
.B .D .B .C .A .B 24 .C .A
D U 2U.C 2D.A .D42U
D .B U .D 3U.C 3D.A .B .D43U .C .A

-X21441

80x40
.B .D .B .C .A
-K27004 .B 25 .C .A
D U 4U.C 4D.A .D44U

-X20501
D .B U .D 5U.C 5D.A
.B .D -K27060 .B 26 .C .A
D U 6U.C 6D.A -K20630 -F23230

11 11

14 14
A2 A2
A1 A1
D .B U .D 7U.C 7D.A
.B .D .B 27 .C .A
D U 8U.C 8D.A -K27005
D .B U .D 9U.C 9D.A .C .A
.B

11 11

14 14
A2 A2
A1 A1
.B U .D
45
D 10U.C 10D.A
-K20730 -F23240

1 0 0 0 0 0 0 0 0 0 1
1 0 0 0 0 0 0 0 0 0 0
-K27006 .B .C 46 .A
.B .D
+CC41

11

12
14
A2
D U 11U .C 11D.A

A1
.B .C .A

100
47

-X290511
-K351020 -F23250 -K27007
D .B U .D 1U.C 1D.A -T26001 .B .D 1U .C .A
D .B U .D 2U.C 2D.A -K27008 .B .D 2U .C .A
.B U .D .B .D .C .A
-T28010 D 3U.C 3D.A 3U
210-197 / ID 10890547

.B .D .B .D .C .A
40 40
210-112 / ID 10891981

D U 4U.C 4D.A -K27009 4U


D .B U .D 5U.C 5D.A .B .D 5U .C .A .B .C .A
.B .D .B .D .C .A
1
D U 6U.C 6D.A -F23251 -K27010 6U .B .C 2 .A
D .B U .D 7U.C 7D.A .B .D 7U .C .A
.B .D .B .D .C .A .B .C 3 .A
D U 8U.C 8D.A 8U
D .B U .D 9U.C 9D.A -K27011 .B .D 9U .C .A .B .C 11 .A
.B .D 1U .C .A
D .B U .D 10U.C 10D.A .B .C .A .B .C 12 .A

0 0 0 0 0 0 0 1 1 0 0
0 1 0 0 0 0 0 0 0 0 0
.D 2U
.B .D
-F28010 D U 11U .C 11D.A .B
.B
.D 3U
.D 4U
.C
.C
.A
.A
-F23252 -K27012 -K26000 .B
.B
.C
.C
13
21
.A
.A
.B .C .A

-X350511
.D 5U .B .C .A
.B .C .A
-K27013 22
.B .D .C .A D .B U .D 1U.C 1D.A .D 6U
.B .C .A
8U 23
-X23201 D .B U .D 2U.C 2D.A .B
.B
.D 7U .C
.C
.A
.A
-F22510 .B .C 31 .A

-X22541
D .B U .D 3U.C 3D.A
.B
.D 8U
.C .A
-K27053 .B .C 32 .A
D .B U .D 4U.C 4D.A .D 9U
.B .C .A
D
D
.B
.B
U
U
.D
.D
5U.C 5D.A
6U.C 6D.A .B
.D10U
.D11U .C .A
-K27020 -K26001
.B .D .B .D12U .C .A
D
D .B
U
U .D
7U.C 7D.A
8U.C 8D.A .B .D13U .C .A
-K27021 -F25011
.B .C .A .B .C 1 .A
D .B U .D 9U.C 9D.A .D14U
D .B U .D 10U.C 10D.A .B .D15U .C .A .B .C 2 .A -K27080

0 0 1 1 0 0 0 0 0 0 0
0 0 0 0 0 0 1 0 0 0 0
D .B U .D 11U .C 11D.A .B .D16U .C .A .B .C 3 .A -K26002 -F22710
.B .D17U .C .A .B .C .A
4
.B .C .A
-K27022 -F25021

-X354511
.D18U
.B .C .A

-X23841
.B .D19U .C .A 5
+ .B .D
D U 1U.C 1D.A .B .D20U .C .A .B .C .A
-K27023
- .D 7U
PE D .B U .D 2U.C 2D.A .B .D21U .C .A .B .D 9U .C .A .B .D 1U .C .A
D .B U .D 3U.C 3D.A .B .D22U .C .A .B .D10U .C .A -K27024 .B .D 2U .C .A
D .B U .D .B .C .A .B .C .A
D .B U .D
4U.C 4D.A
5U.C 5D.A .B
.D23U
.D24U .C .A
.B
.B
.D11U
.D12U
.C
.C
.A
.A
-K26003 -F25031 .B
.D 3U
.D 4U .C .A
D .B U .D 6U.C 6D.A .B .D25U .C .A .B .D13U .C .A
-K27025 .B .D 5U .C .A
D .B U .D 7U.C 7D.A .B .C .A .B .D 8U .C .A
-K28010 .D26U .B .D14U .C .A
.B U .D .B .C .A .B .C .A
2

D 8U.C 8D.A .D27U .B .D21U .C .A -K27026 .D 9U


D .B U .D 9U.C 9D.A .B .C .A .B .D10U .C .A
.D28U .B .C .A

5x 1630136
.D22U

6x 2073849
D .B U .D 10U.C 10D.A .B .D29U .C .A .B .C .A

0 1 0 0 0 0 0 0 0 0 1
0 1 0 0 0 0 0 0 0 0 0
.D23U -K27027
D .B U .D 11U .C 11D.A .B .C .A

-X23201
.D30U .B .D24U .C .A .B .C .A
1
.B .C .A
-K26004

2x 10914100
35x 10475111
.D31U .B .D25U .C .A

-X452511
-X22741

.B .C .A -K27099 .B .C 2 .A
.D32U .B .D26U .C .A
.B .D33U .C .A .B .D31U .C .A .B .C 3 .A
D .B U .D 1U.C 1D.A .B .D34U .C .A .B .C .A .B .C .A
.B .D
.D32U 4
D U 2U.C 2D.A .B .D35U .C .A .B .D33U .C .A
D .B U .D 3U.C 3D.A .B .D36U .C .A .B .D41U .C .A
D .B U .D 4U.C 4D.A .B .D37U .C .A .B .D42U .C .A -K26005
D .B U .D 5U.C 5D.A .B .D38U .C .A .B .C .A
-E22710

.D43U
D .B U .D 6U.C 6D.A .B .D39U .C .A .B .C .A .B .C .A
.B .D
.D51U 1
D U 7U.C 7D.A .B .D40U .C .A .B .D52U .C .A .B .C 2 .A
D .B U .D 8U.C 8D.A .B .C .A

*2)
.D41U .B .D53U .C .A .B .C .A
D .B U .D 9U.C 9D.A .B .D42U .C .A .B .D55U .C .A
3
D .B U .D 10U.C 10D.A .B .C .A .B .C 4 .A
.D43U .B .C .A

0 0 1 0 0 0 0 0 0 0 1
0 0 1 0 0 0 0 0 0 0 0
.D56U
D .B U .D 11U .C 11D.A .B .D51U .C .A .B .D57U .C .A
.B .D52U .C .A .B .D58U .C .A
.B .D53U .C .A .B .C .A

-X462511
.D59U -K26006
.B .D .B .D54U .C .A
D U 1U.C 1D.A .B .D55U .C .A
X
X

D .B U .D 2U.C 2D.A
D .B U .D 3U.C 3D.A .B
.B
.D56U .C
.C
.A
.A
-F22010

Frame Front View


.B .D .D57U
D U 4U.C 4D.A

-U26001
.B .D .B .D58U .C .A
D U 5U.C 5D.A .B .D59U .C .A
D .B U .D 6U.C 6D.A .B .D60U .C .A
D .B U .D 7U.C 7D.A
D .B U .D 8U.C 8D.A .B
.B
.D61U
.D62U
.C
.C
.A
.A
-K26007
-X21401

D .B U .D 9U.C 9D.A
.B .D .B .D63U .C .A -F22911
D U 10U.C 10D.A

0 0 0 1 0 0 0 0 0 0 1
0 0 0 1 0 0 0 0 0 0 0
.B .D64U .C .A

Mountingplate front view


D .B U .D 11U .C 11D.A .B
.B
.D65U .C
.C
.A
.A
-F22910

-X466511
.D66U
.B .D67U .C .A
.B .C .A
D
D
.B
.B
U
U
.D
.D
1U.C 1D.A
2U.C 2D.A .B
.D68U
.D69U .C .A
-P38410 -K26008
D .B U .D 3U.C 3D.A .B .D70U .C .A
D .B U .D 4U.C 4D.A
D .B U .D
D .B U .D
5U.C 5D.A
6U.C 6D.A
-F290611 -F23201
D .B U .D 7U.C 7D.A -K26009
D .B U .D 8U.C 8D.A
D .B U .D 9U.C 9D.A
D .B U .D 10U.C 10D.A

0 0 0 0 1 0 0 0 0 0 1
0 0 0 0 1 0 0 0 0 0 0
D .B U .D 11U .C 11D.A -F30201

300

-X470511
D
D
.B
.B
U
U
.D
.D
1U.C 1D.A -F30225 -K26010 -F462611 -F290610
2U.C 2D.A
D .B U .D 3U.C 3D.A
D .B U .D 4U.C 4D.A
D .B U .D 5U.C 5D.A -F30226
D .B U .D 6U.C 6D.A
.B .D
*1) *1) Supporting rail; 35x7,5mm; perforated; L=2m Cable duct H80

-X22041 -X23211 -W23201-W23201

D U 7U.C 7D.A -K26011


D .B U .D 8U.C 8D.A
D .B U .D 9U.C 9D.A
D .B U .D 10U.C 10D.A
-F32535 -F470621

0 0 0 0 1 0 0 0 0 0 1
0 0 0 0 1 0 0 0 0 0 0
.B .D
D U 11U .C 11D.A
-F32536 -F462610
-K26012

-X470521
12
-F32941 -K30310 -F470631

11 11

14 14
A2 A2
A1 A1
-F470620
-Q38450 -F470801
-K29110
-X21020

50
-F470632
TS 8800.520 / ID 10015087
*2) *2) Supporting rail; 35x15mm; perforated; L=2m Cable duct B50xH80xL1800

80x50 24V-control
-*U1 line area
*2)
3

Einsteckmutter M8
170 120 120 130 170 250 165 165

OPTIMA
LK4 BL. DAHL Manfred GmbH & Co KG

Drahthaltesteg 56x20mm
X
X

Montagenplatten-Fixierung;f.TS; seitlich

nonwovens GmbH
110 510 910 1300 1446 1575 1673

Erdungsband,EMV; für M8; 16mm2; L=300mm


Nur Bauteile mit weniger als 10mm Baubreite sind auf der Montageschiene mit Endklammern zu stabilisieren.

X
Power cable area 80x50

D-74523 Schwäbisch Hall


13

-*U40
-*U20
-*U20
-*W10
X
14

X
-F25010
-F24712 -F24711
13
80x40

14
-S22520

-F25020 -F24722 -F24721


screws of the axis modules.

13
-W25001
4

14

210
+CC42

-U25901
-T353010 -F25030 -F491211 -F491210
13
14

-F24910 -Q24701 -F22520


.B .D 1U .C .A
.B .D .C .A .B 1 .C .A
-T467010 -T291010 .B
-X291010 .D
2U
3U .C .A
.B 2 .C .A
.B .D 1U .C .A
.B .D 2U .C .A .B 6 .C .A
.B .D 3U .C .A
-X453010
.B .D11U .C .A
.B 7 .C .A

.B .D12U .C .A .B .C .A
.B .D13U .C .A
8
80x40

.B .D14U .C .A
-X469010
.B .D15U .C .A .B 11 .C .A

-T277010 .B 12 .C .A
11 11

12 12
14 14
A2 A2
A1 A1

-Q469041 .B 13 .C .A
-X21442
ST-Z-gv, form C, WÜRTH article no. 02091512!

.B 21 .C .A

.B 22 .C .A

5x 1630136
.B .C .A

6x 2073849
23
.B .D 1U .C .A
-T491210-X491210
.B .D 2U .C .A .B 24 .C .A

2x 10914100
20x 10475111
.B .D 3U .C .A

.B .D 1U .C .A
12

-T25901 -T471010 -T453010 -Q24700 .B


.B
.D
.D
2U
3U
.C
.C
.A
.A -X22542
.B .D .C .A
11 11 11

14 14 14
A2 A2 A2
A1 A1 A1

4U
.B .D 5U .C .A
-E22720

-Q24710 .B
.B
.D
.D
6U
7U
.C
.C
.A
.A

-Q24720 .B .D 1U .C .A
.B .D 2U .C .A
.B .D 7U .C .A -X22742
-T25902

Frame Front View


-T481010 -T463010
-F30227

Mountingplate front view


-F30228
Use serrated screw, M6x16 W274-8.8gv, ID 10798516, for all fixing

-F32537 -K27450
-T277110 -T351010 -T469010 -K27451
250

-F32538 -K27460
X
Fix all cable ducts with ID no. 10042243, thread rolling screw, C M5x12

-K27420
250

.B .D 7U .C .A
-F350645 -K27400
.B .D 8U .C .A
.B .D 9U .C .A -F276610 -K27401
.B .D10U .C .A
5

.B .D11U .C .A
.B .D12U .C .A
-X277010 -K27452
.B .D13U .C .A .B .D 1U .C .A
X

-T25904 .B .D14U .C .A -T461010 .B


.B
.D 2U
.D 3U
.C
.C
.A
.A
-K27428
.B .C .A
.D11U
-X471010 -T491010 -K27480
11 11

12 12
14 14
A2 A2
A1 A1

.B .C .A
-Q277041 .B
.D12U
.D13U .C .A -K27499
.B .D11U .C .A .B .D14U .C .A
.B .D12U .C .A
-U25902 .B .D13U .C .A .B .D10U .C .A
11 11

12 12
14 14

.B .C .A .B .C .A
A2 A2
A1 A1

.B .D14U .C .A
-X277110 .D11U .D 1U
-Q471041 .B .D12U .C .A .B .D 2U .C .A
.B .D21U .C .A .B .D 3U .C .A
11 11

12 12
14 14

.B .C .A .B .C .A
A2 A2
A1 A1

.D22U .D 4U
-Q277141 .B .D 1U .C .A .B .D31U .C .A .B .D 5U .C .A
.B .D 2U .C .A .B .D32U .C .A .B .D 6U .C .A
.B .D 3U .C .A .B .D41U .C .A .B .D 7U .C .A
-X21025

-T473010 -X351010 -T491110 .B


.B
.D42U
.D55U
.C
.C
.A
.A
.B
.B
.D 8U
.D 9U
.C
.C
.A
.A
.B .D .C .A .B .D56U .C .A .B .D10U .C .A
1U .B .C .A .B .C .A
-X23301

.B .D .C .A .D58U .D11U
2U .B .C .A .B .C .A
Use rivet nuts

.B .D .C .A .D59U .D12U
3U .B .D60U .C .A .B .D13U .C .A
-X23842

-U25801 -X461010 -U25701

80x50 24V-control
-*U1 line area
*2)

Control cabinet +CC41 / +CC42 / +CC43 / +CC44


Einsteckmutter M8
165 165

Drahthaltesteg 56x20mm
440 840 1253 1360 1463 1550

Date
Name
1274

Montagenplatten-Fixierung;f.TS; seitlich
436 564 661 763 875 180 256 476 569 676
Erdungsband,EMV; für M8; 16mm2; L=300mm
6

100x50
Power cable area
-*W10

KusserJu
.A .C 1 .B
Use wire holder 56x20 mm, ID 10475111 in cable ducts.

14.10.2016
.A .C 2 .B -F24010
.A .C .B
X

3
left

.A .C 4 .B

.A .C 5 .B -F24020
.A .C 6 .B
80x60
80x40

80x40
80x40
80x40

80x40

.A .C 7 .B -F21200
.A .C 9 .B
-F24080 -F24030
.A .C 10 .B
-X21243

.A .C 11 .B
-F24040
+CC43

.A .C 12 .B

.A .C 13 .B

.A .C 14 .B
-F21220 -X39410
.A .C 15 .B
.B .C 1 .A -T24001
.A .C .B .B .C 2 .A
16
.B .C 3 .A
.A .C 19 .B .B .C 4 .A .B .D 1U .C .A
.B .D 2U .C .A
.A .C 20 .B
front

.B .D 3U .C .A
-F21230 .B .D 4U .C .A
.A .C 21 .B
.B .D 5U .C .A
.B .D 6U .C .A
.A .C 22 .B
.B .C .A
.A .C .B
-X181110 .B
.D 7U
.D 8U .C .A
23
-X24011

.B .D 9U .C .A
.B .D10U .C .A
top

.A .C 24 .B
.B .C .A
-X291110 .B .C 1 .A
.B
.D11U
.C .A
-*U9

.B .C .A .D12U
.A .C 25 .B 2 .B .D13U .C .A
.B .D 5U .C .A .B .D18U .C .A
.A .C 26 .B
.B .C .A .B .C .A
.A .C .B
-X291120 .B
.D 6U
.D 7U .C .A .B
.D19U
.D20U .C .A
27 .B .C .A .B .C .A
-X23843

.D 8U .D21U
.B .D 9U .C .A .B .D22U .C .A
.A .C 28 .B
.B .C .A .B .C .A
.A .C .B
-X467110 .B
.D11U
.D12U .C .A .B
.D23U
.D24U .C .A
29 .B .D13U .C .A .B .D25U .C .A
.B .D14U .C .A .B .D27U .C .A
.A .C 30 .B
.B .C .A .B .C .A
.A .C .B
-X471110 .B
.D15U
.D21U .C .A .B
.D28U
.D29U .C .A
41 .B .D22U .C .A .B .D30U .C .A
.B .D23U .C .A
Frame Front View

.A .C 42 .B
.B .C .A
-X471120 .D24U
-X24010

.A .C 43 .B
.B
.B
.D25U
.D31U
.C
.C
.A
.A
-T24002
.B .C .A
4x 2073849

.D32U
.A .C 44 .B
.B .C .A
-X471130 .B
.D33U
.C .A
right

.D34U
.B .D35U .C .A
.B .C .A
-X21006

.D41U
.B .C .A
-X481110 .B
.D42U
.D43U .C .A
.B .D44U .C .A
7

.B .D45U .C .A
-F24001 -F30120
.B .D 1U .C .A
.B .D 2U .C .A -F31101
.B .D 3U .C .A
.B .D 4U .C .A
ON3/SH/OS2

Mountingplate front view .B .D 5U .C .A


-X21005

-Q22530 Mountingplate front view


-F24002 -F31111
-X22543

-*W10

100x50
*2)

24V-control line area


-*U1

170 170 55 370


220 200
Circuit diagram number

1680
PR-2628217

236 496 574 661 754 875 217 340 462 555 677
4x 2073849

100x50 Power cable area


8

.B 1 .C .A

.B .C .A
-R470801 2
.B .C .A
X

3
.C .A
ESN1

.B 4
20

.B 8 .C .A
80x40
80x40

80x40
80x40
80x40
80x40
80x40

.B 9 .C .A

.B .C 1 .A .B 10 .C .A
.B .C 2 .A
-X20001

.B .C 3 .A
.B .C 4 .A
.B .C 5 .A
+CC44

.B .C 6 .A -F20010
.B .C 11 .A
.B .C 12 .A
-T470810

-T470910

.B .C 13 .A

.B .D 1U .C .A
-F20050
Erdungsband,EMV; für M8; 16mm2; L=300mm
*2)

.B .D 2U .C .A
.B .D 3U .C .A .B .C 1 .A
.B .D 4U .C .A .B .C 2 .A
.B .C .A
.B
.D 5U
.D 6U .C .A
35 35 .B
.B
.C
.C
11
12
.A
.A
.B .D 7U .C .A
.B .D 8U .C .A .B .C 17 .A
-*U9

.B .C .A .B .C .A
15 .B
.D 9U
.D10U .C .A
18
.B .D11U .C .A
.B .D12U .C .A
.B .D13U .C .A
.B .D14U .C .A -K27650
-R20010
-X20050

.B .D19U .C .A
.B .D20U .C .A
.B .D21U .C .A -K27651
-X470801 -X23844

.B .D22U .C .A
.B .D23U .C .A -K27660
.B .D24U .C .A
.B .D25U .C .A
.B .D26U .C .A
-K27600
*2)

S2628217000002 Line

.B .D27U .C .A
Frame Front View

.B .D28U .C .A -K27620
.B .D29U .C .A
.B .D30U .C .A -K27680
.B .D31U .C .A
Sheet

.B .D32U .C .A
.B .D33U .C .A -K27699
.B .D34U .C .A
.B .D35U .C .A
-X21000

-X21001

.B .C .A
-B470910
-B470810

.D36U
.B .D37U .C .A
.B .D38U .C .A
Location

.B .D39U .C .A
.B .D40U .C .A
-K470910
-K470810

.B .D41U .C .A
.B .D42U .C .A
Next page

.B .C .A
470 .D43U
100

.B .D44U .C .A
.B .D45U .C .A
Mountingplate front view Mountingplate front view -K20010
9

100x50 24V-control line area


-*U1

474 120 170 195 200 170


1680
Erdungsband,EMV; für M8; 16mm2; L=300mm

4
5
=210
Panel Mounting

+CC41
1 2 3 4 5 6 7 8 9

Example of layout with 3 Racks


B

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC41 / +CC42 / +CC43 / +CC44 Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 5
Next page 11
1 2 3 4 5 6 7 8 9

Door inside left Frame inside left Frame inside right Door inside right

-B22410
110

1669
-X21013 -X21014

169

169
C-profile rail 245mm
5VC3180 / ID5919162
B

-E22410

1544

1544
350
550

1194
C

-F30560

-S39860
350
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

994

Mountingplate

Mountingplate
-X29421

TS4176.000

TS4176.000
TS4596.000

-*U1

-*U1

844
400

350
D
594

963
494
400

350
E X
194

144
X

X
Door inside view
Frame inside left Frame inside right

219 219

-*U20 15x 1227131 Kaefigmutter M6


-*U40 4x 462531 Haltestück, Befestigung; für TS
F -E22410 1x 10047846 Auflaufrolle; für TS/ES/PC

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC11 Interior view Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 11
Next page 12
1 2 3 4 5 6 7 8 9

1x Seitenwand unbearbeitet 1x Seitenwand unbearbeitet Schaltschrankdach bearbeitet nach Zeichnung T10604864


Side Wall outside left Door outside Side Wall outside right

-*U1 Roof outside

110
-E22410

-$10

-$10
B

T10381955 | Platte T10381955 | Platte

Roof outside

80 80
C
BK
-*U1
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-S39860

-F30560

-E
22
41
0
-*U2

-*U2
-F30580 -F30520 -F30550 -F30530

-S39880 -S39820 -S39850 -S39830


D BK BK BK BK
2474831 # V.einsatz Doppelbart

1050
-F30580 -F30520 -F30550 -F30530
+MC +MC +MC +MC

-$10

-$10
Sidewall right
Sidewall left

T10392786 | Bodenblech T10392790 | Bodenblech


Wall outside Wall outside
Door outside view Bottom frame top view

-*U1
250

Zugangsebene

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC11 Exterior view Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 12
Next page 13
1 2 3 4 5 6 7 8 9

+CC13 / +OP10
-*U1 -*U1

Roof inside

-*U1

C 40x25 Remote lockout


Product infeed

-F30900

-S155610

-S39120
-S39800

-S39130

-S39110
-F30500

-F30900
I ON

-X21018
BK/YE
GN RD BU WH BK
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

o OFF

-S39110

-S39120

-S39130

-S155610

-S39800

-F30500
Remote lockout
Product infeed

Remote lockout
Product infeed
-*U1

-*U1

-X21019

Frame inside left Frame inside right Door outside view Bottom frame top view Doors inside view

-*U1

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC13 Inside, outside Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC13
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 13
Next page 41
1 2 3 4 5 6 7 8 9

Dach bearbeitet nach T10348244 (+CC41)


Frame inside left Frame inside right Door inside right

Door inside view

-Q22510

-B22510

1778
1669
169

-X21022

169
Inside view
C-profile rail 245mm
B 5VC3180 / ID5919162

292
-E22510
1544
1544

T10346582 | Platte
292
375

350
Roof outside Roof outside

-*U1 -*U1

1194
1169

-S39950
-F30850
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

350
375

TS4598.000
Mountingplate

Mountingplate
TS4176.000

TS4176.000

963
-*U1

844
-T22010
794

D
350
375

473
494
-T22010
419

350
200

-E22510
◄AIR
E X
219

300
144

T10348845 | Bodenblech
23

X
Frame inside left Frame inside right Bottom frame top view

219 219 792 -*U1

497

-*U20 15x 1227131 Kaefigmutter M6


F -*U40 4x 462531 Haltestück, Befestigung; für TS

Zusammenstellzeichnung:
+CC41: Z10344981

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC41 Interior view Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 41
Next page 42
1 2 3 4 5 6 7 8 9

Zusammenstellzeichnung:
+CC41: Z10344981
A
+CC41
2x Seitenwand unbearbeitet Türe bearbeitet nach T10348244
Side Wall outside left Door outside right Side Wall outside right

-E22510

80 80
C
BK
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-S39950

-F30850

1050
-*U2

-*U2
D 2474831;1 # Lock inser, double-bit, 3mm

-E22510

E
Sidewall right
Sidewall left

Wall outside Wall outside


Door outside view
250

Zugangsebene

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC41 Exterior view Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 42
Next page 43
1 2 3 4 5 6 7 8 9

Frame inside left Frame inside right Door inside right Dach bearbeitet nach T10348244

Door inside view

-B22520
-X21027
C-profile rail 295mm
169

B 5VC3180 / ID5919162

-E22520

T10346582 | Platte
1544

Roof outside
550

-*U1

-S39960
-F30860
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

994

TS4598.000
Mountingplate

Mountingplate
TS4176.000

TS4176.000

1778
-*U1

1797
400

963
594
400

E
X
194

T10348845 | Bodenblech
X
23

Frame inside left Frame inside right Bottom frame top view

219 219 -*U1

497

F -*U20 15x 1227131 Kaefigmutter M6


-*U40 4x 462531 Haltestück, Befestigung; für TS

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC42 Interior view Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 43
Next page 44
1 2 3 4 5 6 7 8 9

A Zusammenstellzeichnung:
Seitenwand bearbeitet nach T10346916 Seitenwand bearbeitet nach T10346916
+CC42: Z10345965
Bohrungen links bei RH-Maschine Kühlgerät rechts bei RH-Maschine
Bohrungen rechts bei LH-Maschine Türe bearbeitet nach T10346911 Kühlgerät links bei LH-Maschine
Side Wall outside left Door outside right Side Wall outside right

80 80
C
BK
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-S39960

-F30860

1050
-*U2

-*U2
-E22520

D 2474831;1 # Lock inser, double-bit, 3mm

E
Sidewall right
Sidewall left

Wall outside Wall outside


Door outside view
250

Zugangsebene

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC42 Exterior view Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 44
Next page 45
1 2 3 4 5 6 7 8 9

-P39710
A
RD

YE

GN

+CC43 / +OP41 +CC43


-*U1 -*U1

Roof inside
PV1000 Plus 6
=BAS
-*U1 +OP41
=BAS
+OP41 -A39410
-A39410

-X39410 -X39410

C
40x25 Remote lockout

-F31110

-S39520
-X39540

-S39530

-S39510
-F30810

-S39910

-F31110
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

I ON

-X21008
BK/YE GN RD BU BK
o Start Start

-S39520
OFF Immediate stop

-S39510

-S39530

-X39540

-S39910

-F30810
Remote lockout

Remote lockout
-*U1

-*U1

-E22530

-E22530
-F31100

-F31100
I ON

D o
BK/BK

OFF Inside view

-X22710

-X22710
-X22710
X1
Power

E-Net
E-Net

11156431

E
-E22530

-E22530
◄AIR
-T21210
-X21009

Frame inside left Frame inside right Door outside view Bottom frame top view Doors inside view

T10556889 | Konsole -*U1


250

Zugangsebene

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC43 / +OP41 Inside, outside Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC43
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 45
Next page 46
1 2 3 4 5 6 7 8 9

MONTAGEHINWEIS!
- EINBAU Lasttrennschalter
A
in Konsole mit Wandstärke 8mm:
P1 mit Senkblechschraube - 2,9x25mm ID 10222190
und Steckachse ID 10568217
P3 mit Senkblechschraube - 3,9x25mm ID 10199683
und Steckachse ID 10568218 befestigen.
Steckachsen sind um 3-4mm zu kürzen +CC44 / +OP42
-*U1 -*U1

B
-Q20010

-Q20010 Roof inside


-Q20010

I ON
N PE

N PE BK

o OFF
-*U1
200
-Q20050

-Q20050
1446

I ON
N PE

N PE
BK

o OFF

C
40x25

-S39920
-F30820
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-X21003
BK

+MC
BK BK

-S39920

-F30820
BK BK

-S469040 -S471040

-S277040
-S277140
+MC +MC
-*U1

-*U1

-X21004

Frame inside left Frame inside right Door outside view Bottom frame top view Doors inside view

T10556889 | Konsole -*U1

-Q20010 right side for LH-machines


F -Q20010 left side for RH-machines

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet +CC44 / +OP42 Inside, outside Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CC44
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 46
Next page 50
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
80x50

Name
1

.B .C 1 .A
.B .C 2 .A
.B .C 3 .A

.B .D 6U .C .A
.B .D 7U .C .A
.B .D 8U .C .A
-F23001

-W23001

-X21301
80x40
-F22811 -F22810
2

+CC11

13
14
370

T159010 -F24810 -F24512

13
14
11
A2
A1

-F24511-Q24510

14
-F24820
3

T171010

OPTIMA

machines GmbH
-S22410

filling and packaging


T171110 -T23001 -F22410
-F22410

D-74523 Schwäbisch Hall


80x25
4

T181010 .B 1 .C .A

.B 2 .C .A

.B 6 .C .A

-T23610 .B 7 .C .A

.B 21 .C .A

30x30
80x40

50 .B 22 .C .A

.B 23 .C .A
-T25105 .B 24 .C .A
-X21311

.B 25 .C .A

.B 26 .C .A

Control cabinet +CC11, Zoom


.B 27 .C .A

.B .C 46 .A
.B .C 47 .A
5

T183010 .B .C 1 .A
.B .C 2 .A
.B .C 11 .A
.B .C 12 .A
.B .C 21 .A
.B .C 22 .A
-E22610

.B .C 31 .A
.B .C 32 .A

-T25107

Date
-X22011

Name
6

KusserJu
14.10.2016
-F23010 -F24811
-F23020
700

-F24821
80x25

-F23021 40
-F23030
7

ON3/SH/OS2

-F23040
-**U26001

-F23050 .B
.B
.D
.D
1U
2U
.C
.C
.A
.A
.B .D 3U .C .A
.B .D 4U .C .A
.B .D 5U .C .A
.A
Circuit diagram number

.B .D .C
-F23051 .B .D
8U
9U .C .A
.B .D 10U .C .A
PR-2628217
-X22611

.B .C 1 .A
.B .C 2 .A
.B .C 3 .A
.B .C 4 .A
8

.B .C 5 .A

.B .D 9U .C .A
.B .D10U .C .A
ESN1

.B .D11U .C .A
.B .D12U .C .A
.B .D13U .C .A
.B .D21U .C .A
.B .D22U .C .A
.B .D23U .C .A
.B .D25U .C .A
.B .D26U .C .A
.B .D31U .C .A
.B .D32U .C .A
.B .D33U .C .A
.B .D41U .C .A
.B .D42U .C .A
.B .D43U .C .A
S2628217000002 Line

.B .D51U .C .A
.B .C .A
Sheet

.D52U
-X23001

.B .D53U .C .A
.B .D55U .C .A
Location
-X21010

.B .D56U .C .A
Next page
9

*2)

50
=210
Panel Mounting

51
+CC11
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
Power cable area

Name
1
2

-T151010 -T159010

-T155010
3

-T171010

OPTIMA

machines GmbH
-T25203

filling and packaging


-T171110

D-74523 Schwäbisch Hall


-U25101

80
4

-T25204 -T181010
30x30

-T25205 -T25105
-U25201

Control cabinet +CC11, Zoom


5

-T183010

-T25107

Date
Name
6

-K20210

KusserJu
14.10.2016
-F20110 -F23010
-K20310 -F20120 .B .D .C .A
.B .D
1U
2U .C .A
-X171010 -K26450 -F23020
-K30110 .B .D 3U .C .A -K26451
80x40
80x25
80x25

-K26400
4
.B .D .C .A
.B .D
1U
2U .C .A
-X171110 -K26452
-F23021
.B .D 3U .C .A

-K26460 -F23030
.B .D 1U .C .A -K26404
.B .D .C .A
2U
-X181010
7

.B .D 3U .C .A
-K26405
ON3/SH/OS2

-K26406 -F23040
-F30001 -K26407
-F30025 -K26461 -F23050
-K26408
-F32035 -K26409
Circuit diagram number

-K26410
-F23051
PR-2628217

-F32036 -K26453
-K26420
-K26421 .B .C 1 .A
.B .C 2 .A
-K26480 .B .C 3 .A
.B .C 4 .A
8

-K26422 .B .C 5 .A

.B .C .A
-F30901 -K26423 .B
.D 9U
.D10U .C .A
ESN1

.B .D11U .C .A
-K26424 .B .D12U .C .A
.B .D13U .C .A
.B .D21U .C .A
-K26499 .B .D22U .C .A
.B .D23U .C .A
.B .D25U .C .A
.B .D26U .C .A
.B .D31U .C .A
.B .D32U .C .A
.B .D33U .C .A
.B .D41U .C .A
.B .D42U .C .A
.B .D43U .C .A
S2628217000002 Line

.B .D51U .C .A
.B .C .A
Sheet

.D52U
-X23001

.B .D53U .C .A
.B .D55U .C .A
Location

.B .D56U .C .A
Next page

-K151650
9

-*U1
80x40
*2)

24V-control line area


-*U1
=210

52
Panel Mounting

51
+CC11
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
Power cabl

Name
X
1
2

-T151010

-T155010
3

OPTIMA

650
machines GmbH
-T25203

filling and packaging

D-74523 Schwäbisch Hall


4

-T25204

-T25205
-U25201

Control cabinet +CC11, Zoom


5

Frame Front View

Date
Name
-**U25301
6

80x40
.B .D 1U .C .A
.B .D .C .A
12 12

2U
-K20210

KusserJu
.B .D 3U .C .A

14.10.2016
.B .D 4U .C .A
14 14 14 14
11 11 11 11
A2 A2 A2 A2
A1 A1 A1 A1

.B .D 11U .C .A
.B .D 12U .C .A
-F20110
.B .D 13U .C .A
12 12

.B
.B
.D
.D
14U .C
.C
.A
.A
-K20310
19U -F20120
.B .D .C .A .B .D .C .A
14 14 14 14
11 11 11 11
A2 A2 A2 A2
A1 A1 A1 A1

20U 1U
.B .D 21U .C .A .B .D 2U .C .A
12
14
11
A2
A1

.B .D 22U .C .A -K30110 .B .D 3U .C .A
.B .D 23U .C .A
Mountingplate front view 80x40
80x40
80x40

.B .D 24U .C .A
.B .D 31U .C .A
.B .D 32U .C .A .B .D 1U .C .A
.B .D 33U .C .A .B .D 2U .C .A
.B .D 34U .C .A .B .D 3U .C .A
-X20101

.B .D 39U .C .A
.B .D 40U .C .A
.B .D 41U .C .A
.B .D 1U .C .A
.B .D 42U .C .A
.B .D 2U .C .A
.B .D 43U .C .A
7

.B .D 3U .C .A
.B .D 44U .C .A
ON3/SH/OS2

-F30001
D .B U .D 1U.C 1D.A
D .B U .D 2U.C 2D.A
D .B U .D 3U.C 3D.A .B .D 1U .C .A -F30025
D .B U .D 4U.C 4D.A .B .D 2U .C .A
D .B U .D 5U.C 5D.A .B .D 3U .C .A
D .B U .D 6U.C 6D.A .B .D 5U .C .A
.B .D .B .D .C .A
D U 7U.C 7D.A 6U
-F32035
Circuit diagram number

D .B U .D 8U.C 8D.A .B .D 7U .C .A
D .B U .D 9U.C 9D.A .B .D 8U .C .A
PR-2628217

D .B U .D 10U.C 10D.A D .B U .D 21U.C 21D.A


0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0

-F32036
405

D .B U .D 11U .C 11D.A D .B U .D 22U.C 22D.A


D .B U .D 23U.C 23D.A
-X150511

D .B U .D D .B U .D 24U.C 24D.A
1U.C 1D.A
D .B U .D D .B U .D 25U.C 25D.A
2U.C 2D.A
D .B U .D D .B U .D 26U.C 26D.A
3U.C 3D.A
D .B U .D D .B U .D 27U.C 27D.A
4U.C 4D.A
D .B U .D D .B U .D 28U.C 28D.A
5U.C 5D.A
D .B U .D D .B U .D 29U.C 29D.A
6U.C 6D.A
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0

D .B U .D D .B U .D 30U .C 30D.A
7U.C 7D.A
8

D .B U .D 8U.C 8D.A D .B U .D 51U.C 51D.A


D .B U .D 9U.C 9D.A D .B U .D 52U.C 52D.A -F30901
D .B U .D 10U.C 10D.A D .B U .D 53U.C 53D.A
1 0 0 0 0 0 0 0 0 0 0

1 0 0 0 0 0 0 0 0 0 1

.B .D 11U .C D .B U .D
ESN1

D U 11D.A 54U.C 54D.A


D .B U .D 55U.C 55D.A
-X23811

D .B U .D 56U.C 56D.A
D .B U .D 1U.C 1D.A D .B U .D 57U.C 57D.A
.B .D
-X158511

D U 2U.C 2D.A .B .D
D .B U .D 3U.C 3D.A D U 58U.C 58D.A
D .B U .D 59U.C 59D.A
D .B U .D 4U.C 4D.A D .B U .D 60U.C 60D.A
D .B U .D 5U.C 5D.A D .B U .D 61U.C 61D.A
D .B U .D 6U.C 6D.A D .B U .D 62U.C 62D.A
.B .D
0 0 0 0 1 0 0 0 0 0 0 0 0

0 0 0 0 1 0 0 0 0 0 0 0 1

D U 7U.C 7D.A .B .D
D .B U .D 8U.C 8D.A D U 63U .C 63D.A
D .B U .D 9U.C 9D.A
D .B U .D 10U.C 10D.A
0 1 0 0 0 0 0 0 0 0 0

0 1 0 0 0 0 0 0 0 0 1

D .B U .D 11U .C 11D.A
S2628217000002 Line

D .B U .D 1U.C 1D.A
-X170511

.B U .D
Sheet

D 2U.C 2D.A
D .B U .D 3U.C 3D.A
D .B U .D 4U.C 4D.A
Location

D .B U .D 5U.C 5D.A
Next page

D .B U .D 6U.C 6D.A
D .B U .D 7U.C 7D.A
D .B U .D 8U.C 8D.A
D .B U .D 9U.C 9D.A
-K151650
9

D .B U .D 10U.C 10D.A
0 0 1 0 0 0 0 0 0 0 0

0 0 1 0 0 0 0 0 0 0 1

D .B U .D 11U .C 11D.A
80x40

-X180511

80x50 24V-control
55
52
=210
Panel Mounting

+CC11
1 2 3 4 5 6 7 8 9
1822

80x40
80x40
+CC13

D .B U 1U.C .D 1D.A
D D .B U .D
2U.C 2D.A
D .B U 3U.C .D 3D.A
D .B U 4U.C .D 4D.A
D .B U 5U.C .D 5D.A
D .B U 6U.C .D 6D.A
D .B U 7U.C .D 7D.A
D .B U 8U.C .D 8D.A
D .B U 9U.C .D 9D.A
D .B U 10U.C .D 10D.A
D .B U 11U.C .D 11D.A
D .B U 12U.C .D 12D.A
0 0 0 0 1 0 0 0 0 0 0 0 0

0 0 0 0 1 0 0 0 0 0 0 0 1

D .B U 13U .C .D 13D.A
.B .D14U .C .A
.B .D15U .C .A
.B .D16U .C .A
.B .D17U .C .A
.B .D18U .C .A
-X23813

.B .D19U .C .A
.B .D20U .C .A

-F30110
Mountingplate front view

-X21015
F -*U1

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC13, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name KusserJu
440 170 Location +CC13
machines GmbH Sheet
ON3/SH/OS2 PR-2628217 ESN1 55
D-74523 Schwäbisch Hall Next page 56
1 2 3 4 5 6 7 8 9

X
B

Frame Front View


-X21016
E

Mountingplate front view

100x50
F -*

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC13, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name KusserJu
Location +CC13
machines GmbH Sheet
ON3/SH/OS2 PR-2628217 ESN1 56
D-74523 Schwäbisch Hall Next page 60
1 2 3 4 5 6 7 8 9

A
Power cable area 80x50
.B 1 .C .A
-F23210 .B 2 .C .A

.B 6 .C .A
-F23220 -K27050 -T23640 .B 7 .C .A

.B 21 .C .A
-K27051

80x40
80x40
80x40
80x40
-F23221 .B 22 .C .A

35 -K27000 35 -T23201 .B 23 .C .A
-K27052 .B 24 .C .A

-X21441
-F23230 -K27004 .B 25 .C .A

-K27060 .B 26 .C .A

.B 27 .C .A
-F23240 -K27005 .B .C 45 .A
-K27006 .B .C 46 .A
+CC41

B .B .C .A

100
47
1020 -F23250 -K27007
-T26001 .B .D 1U .C .A
-K27008 .B .D 2U .C .A
.B .D 3U .C .A
.B .D .C .A
-K27009 40 40 .B .D
4U
5U .C .A .B .C 1 .A
.B .D 6U .C .A
-F23251 -K27010 .B .D 7U .C .A
.B
.B
.C
.C
2
3
.A
.A
.B .D 8U .C .A
-K27011 .B .D 9U .C .A .B .C 11 .A

-K26000 .B .C 12 .A
-F23252 -K27012 .B .C 13 .A
.B .C 21 .A
-K27013 .B .C 22 .A
.B .C 23 .A
-F22510 .B .C 31 .A

-X22541
-K27053 .B .C 32 .A
-K27020 -K26001 -F25011
.B .C 1 .A
-K27021
.B .C 2 .A -K27080
.B .C 3 .A -K26002 -F22710
.B .C 4 .A
.B .C 5 .A
-K27022 -F25021
.A
C .B .D 7U .C
.A
-K27023 .B .D1U .C .A
.B .D 9U .C
.B .D2U .C .A
.B .D10U .C .A -K27024 .B .D .C .A
.B
.B
.D11U
.D12U
.C
.C
.A
.A
-K26003 -F25031 .B .D
3U
4U .C .A
-K27025 .B .D5U .C .A
.B .D13U .C .A
.B .D8U .C .A
.B .D14U .C .A
.B .D9U .C .A
.B .D21U .C .A -K27026 .B .D
10U .C .A
.B .D22U .C .A
.B .D23U .C .A -K27027

-X23201
.B .D24U .C .A .B .C .A
1
.B .D25U .C .A
-K26004
-X22741

-K27099 .B .C 2 .A
.B .D26U .C .A
.B .D31U .C .A .B .C 3 .A
.B .D32U .C .A .B .C 4 .A
.B .D33U .C .A
.B .D41U .C .A
.B .D42U .C .A -K26005
.B .C .A
-E22710

.D43U
.B .D51U .C .A .B .C 1 .A
.B .D52U .C .A .B .C 2 .A

*2)
.B .D53U .C .A .B .C .A
.B .D55U .C .A
3
.B .C 4 .A
.B .D56U .C .A
.B .D57U .C .A
D .B .D58U .C .A
.B .D59U .C .A -K26006 -F22010

-U26001
-K26007
-X21401

-F22911 -F22910
-P38410 -K26008
-F290611 -F23201
-K26009
-F30201

300
E
-F30225 -K26010 -F462611 -F290610
-F30226
-X22041 -X23211 -W23201-W23201

-F32535 -K26011 -F470621


-F32536 -F462610
-K26012

12
-F470631

14 14
-F32941 -K30310

11 11
A2 A2
A1 A1
-F470620
-Q38450 -F470801
-K29110
-X21020

50
F
-F470632
24V-control
-*U1 line area

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
*2)

Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting


Control cabinet +CC41, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name KusserJu
Location +CC41
machines GmbH Sheet
130 170 250 165 ON3/SH/OS2 PR-2628217 165 ESN1 60
D-74523 Schwäbisch Hall Next page 61
1 2 3 4 5 6 7 8 9

X
X
A
Power cable area

X
-F23210

X
-F23220 -K27050 -T23640
.B .D 23U .C .A
.B .D 24U .C .A -K27051
.B .D 33U .C .A

80x40
80x40
80x40
80x40
.B .D 34U .C .A
.B .D 39U .C .A
-F23221 -K27000
.B .D 40U .C .A 35 35
D .B U .D 1U.C 1D.A .B .D 41U .C .A -K27052
D .B U .D 2U.C 2D.A .B .D 42U .C .A
D .B U .D 3U.C 3D.A .B .D 43U .C .A

80x40
D .B U .D 4U.C 4D.A .B .D 44U .C .A
-K27004

-X20501
D .B U .D 5U.C 5D.A
D .B U .D 6U.C 6D.A -K27060

14 14
-K20630 -F23230

11 11
A2 A2
A1 A1
D .B U .D 7U.C 7D.A
D .B U .D 8U.C 8D.A -K27005
D .B U .D 9U.C 9D.A

14 14
11 11
A2 A2
A1 A1
D .B U .D 10U.C 10D.A
-K20730 -F23240

1 0 0 0 0 0 0 0 0 0 0

1 0 0 0 0 0 0 0 0 0 1
.B .D
-K27006

12
14
11
A2
11U .C

A1
B D U 11D.A

-X290511
-K351020 -F23250 -K27007
D .B U .D 1U.C 1D.A -T26001
D .B U .D 2U.C 2D.A -K27008
.B U .D
-T28010 D
D .B U .D
3U.C
4U.C
3D.A
4D.A -K27009 40
D .B U .D 5U.C 5D.A
D .B U .D 6U.C 6D.A
D .B U .D 7U.C 7D.A
-F23251 -K27010
D .B U .D 8U.C 8D.A
D .B U .D 9U.C 9D.A -K27011
.B .D 1U .C .A
D .B U .D 10U.C 10D.A .B .D .C .A

0 0 0 0 0 0 0 1 1 0 0
0 1 0 0 0 0 0 0 0 0 0
.B .D
2U -K26000
D U 11U .C 11D.A .B .D 3U .C .A
-F23252 -K27012
-F28010 .B .D 4U .C .A
.B .D .C .A

-X350511
5U -K27013
D .B U .D .B .D 6U .C .A
.B .D 8U .C .A 1U.C 1D.A
D .B U .D .B .D 7U .C .A
-X23201 2U.C 2D.A
D .B U .D .B .D 8U .C .A -K27053
3U.C 3D.A
.B .D .B .D 9U .C .A
D U 4U.C 4D.A
.B .D .C .A
D
D
.B
.B
U
U
.D
.D
5U.C
6U.C
5D.A
6D.A .B .D
10U
11U .C .A
-K27020 -K26001
D .B U .D .B .D 12U .C .A
7U.C 7D.A -K27021
D .B U .D .B .D 13U .C .A
8U.C 8D.A .B .C .A
D .B U .D .B .D 14U .C .A 1
9U.C 9D.A
.B U .D .B .D 15U .C .A .B .C 2 .A -K27080
D 10U.C 10D.A

0 0 1 1 0 0 0 0 0 0 0
0 0 0 0 0 0 1 0 0 0 0
.B .D 11U .C .B .D 16U .C .A .B .C 3 .A
D U 11D.A -K26002
.B .D 17U .C .A
.B .C 4 .A -K27022
.B .D .C .A

-X354511
18U .B .C .A

-X23841
.B .D 19U .C .A 5
+ .B .D
C D U 1U.C 1D.A .B .D 20U .C .A .B .C .A
-K27023
- .D 7U
D .B U .D 2U.C 2D.A .B .D .C .A
PE 21U .B .D 9U .C .A
D .B U .D 3U.C 3D.A .B .D .C .A
22U .B .D10U .C .A -K27024
D .B U .D 4U.C 4D.A .B .D .C .A
23U .B .D11U .C .A -K26003
D .B U .D 5U.C 5D.A .B .D .C .A
24U .B .D12U .C .A
D .B U .D 6U.C 6D.A .B .D .C .A
-K27025
25U .B .D13U .C .A
D .B U .D 7U.C 7D.A .B .D .C .A
26U .B .D14U .C .A
-K28010 D
D
.B
.B
U
U
.D
.D
8U.C
9U.C
8D.A
9D.A
.B
.B
.D
.D
27U .C
.C
.A
.A
.B .D21U .C .A -K27026
28U .B .D22U .C .A
D .B U .D 10U.C 10D.A .B .D .C .A
29U .B .C .A

0 1 0 0 0 0 0 0 0 0 0

0 1 0 0 0 0 0 0 0 0 1
.D23U -K27027
D .B U .D 11U .C 11D.A .B .D .C .A

-X23201
30U .B .D24U .C .A -K26004
.B .D 31U .C .A .B .D25U .C .A

-X452511
.B .D 32U .C .A .B .D26U .C .A
-K27099
.B .D 33U .C .A .B .D31U .C .A
D .B U .D 1U.C 1D.A .B .D .C .A
34U .B .D32U .C .A
D .B U .D 2U.C 2D.A .B .D .C .A
35U .B .D33U .C .A
D .B U .D 3U.C 3D.A .B .D .C .A
36U .B .D41U .C .A
D .B U .D 4U.C 4D.A .B .D .C .A
37U .B .D42U .C .A -K26005
D .B U .D 5U.C 5D.A .B .D .C .A
38U .B .D43U .C .A
D .B U .D 6U.C 6D.A .B .D .C .A
39U .B .D51U .C .A
D .B U .D 7U.C 7D.A .B .D .C .A
40U .B .D52U .C .A
D .B U .D 8U.C 8D.A .B .D .C .A
*2)

41U .B .D53U .C .A
D .B U .D 9U.C 9D.A .B .D .C .A
42U .B .D55U .C .A
D .B U .D 10U.C 10D.A .B .D .C .A
43U .B .C .A

0 0 1 0 0 0 0 0 0 0 0

0 0 1 0 0 0 0 0 0 0 1
.D56U
D .B U .D 11U .C 11D.A .B .D .C .A
51U .B .D57U .C .A
D .B .D 52U .C .A .B .D58U .C .A
.B .D 53U .C .A .B .C .A

-X462511
.D59U -K26006
.B .D 54U .C .A
D .B U .D 1U.C 1D.A .B .D 55U .C .A
D .B U .D 2U.C 2D.A .B .D 56U .C .A
D .B U .D 3U.C 3D.A .B .D .C .A

Frame Front View


D .B U .D 4U.C 4D.A 57U
.B .D 58U .C .A
D .B U .D 5U.C 5D.A .B .D 59U .C .A
D .B U .D 6U.C 6D.A .B .D 60U .C .A
D .B U .D 7U.C 7D.A
D .B U .D 8U.C 8D.A .B
.B
.D
.D
61U
62U
.C
.C
.A
.A
-K26007
D .B U .D 9U.C 9D.A .B .D 63U .C .A
D .B U .D 10U.C 10D.A

0 0 0 1 0 0 0 0 0 0 0

0 0 0 1 0 0 0 0 0 0 1
.B .D 64U .C .A

Mountingplate front view


D .B U .D 11U .C 11D.A .B .D 65U .C .A
.B .D .C .A

-X466511
66U
.B .D 67U .C .A
.B .D .C .A
D
D
.B
.B
U
U
.D
.D
1U.C
2U.C
1D.A
2D.A .B .D
68U
69U .C .A
-P38410 -K26008
.B .D .B .D 70U .C .A
D U 3U.C 3D.A
D .B U .D 4U.C 4D.A
D .B U .D 5U.C 5D.A
D .B U .D 6U.C 6D.A
D .B U .D 7U.C 7D.A -K26009
D .B U .D 8U.C 8D.A
D .B U .D 9U.C 9D.A
D .B U .D 10U.C 10D.A

0 0 0 0 1 0 0 0 0 0 0

0 0 0 0 1 0 0 0 0 0 1
D .B U .D 11U .C 11D.A -F30201
300

-X470511
D
D
.B
.B
U
U
.D
.D
1U.C
2U.C
1D.A
2D.A
-F30225 -K26010
D .B U .D 3U.C 3D.A
D .B U .D 4U.C 4D.A
D .B U .D 5U.C 5D.A -F30226
D .B U .D 6U.C 6D.A
D .B U .D 7U.C 7D.A -K26011
D .B U .D 8U.C 8D.A
D .B U .D 9U.C 9D.A
D .B U .D 10U.C 10D.A
-F32535

0 0 0 0 1 0 0 0 0 0 0

0 0 0 0 1 0 0 0 0 0 1
D .B U .D 11U .C 11D.A
-F32536 -K26012

-X470521
12
14 14

-F32941 -K30310
11 11
A2 A2
A1 A1

-Q38450
-K29110
50

80x50 24V-control
-*U1 line area

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC41, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name KusserJu
Location +CC41
machines GmbH Sheet
170 120 120 130 ON3/SH/OS2 170PR-2628217 ESN1 250 61
D-74523 Schwäbisch Hall Next page 62
1 2 3 4 5 6 7 8 9

A
Power cable area 80x50

13
14
-F25010
-F24712 -F24711

13
80x40

14
-S22520

-F25020 -F24722 -F24721

13
-W25001

14

210
+CC42

B
-F25030 -F491211 -F491210

13
14
-F24910 -Q24701 -F22520
.B .D 1U .C .A
.B .D .C .A .B 1 .C .A
-T467010 -T291010 .B
-X291010 .D
2U
3U .C .A
.B 2 .C .A
.B .D 1U .C .A
.B .D 2U .C .A .B 6 .C .A
.B .D 3U .C .A
-X453010
.B .D 11U .C .A
.B 7 .C .A

.B .D 12U .C .A .B .C .A
.B .D .C .A
8
13U

80x40
.B .D 14U .C .A
-X469010
.B .D 15U .C .A .B 11 .C .A

C .B 12 .C .A

12 12
14 14
11 11
A2 A2
A1 A1
-Q469041 .B 13 .C .A
-X21442

.B 21 .C .A

.B 22 .C .A

.B 23 .C .A
.B .D 1U .C .A
-T491210-X491210
.B .D 2U .C .A .B 24 .C .A
.B .D 3U .C .A

.B .D 1U .C .A

12
-T471010 -T453010 -Q24700 .B
.B
.D
.D
2U
3U
.C
.C
.A
.A -X22542
.B .D .C .A

14 14 14
11 11 11
A2 A2 A2
A1 A1 A1 4U
.B .D 5U .C .A
-E22720

-Q24710 .B
.B
.D
.D
6U
7U
.C
.C
.A
.A

D
-Q24720 .B .D 1U .C .A
.B .D 2U .C .A
.B .D 7U .C .A -X22742
-T481010 -T463010
-F30227
-F30228 -K27450
-T351010 -T469010 -F32537 -K27451

250
-F32538 -K27460
-K27420
-F350645 -K27400
E -K27401
-F276610 -K27452
.B .D 1U .C .A
-T461010 .B .D 2U .C .A
-K27428
.B .D 3U .C .A
.B .D .C .A
.B .D
11U
12U .C .A
-X471010 -T491010 -K27480
.B .D 13U .C .A -K27499
.B .D 14U .C .A

.B .D 10U .C .A

12 12
14 14
11 11
.B .D .C .A .B .D .C .A

A2 A2
A1 A1
11U 1U
.B .D 12U .C .A .B .D2U .C .A
-Q471041 .B .D 21U .C .A .B .D3U .C .A
.B .D 22U .C .A .B .D4U .C .A
.B .D 1U .C .A
.B .D 31U .C .A .B .D5U .C .A
.B .D 2U .C .A
.B .D 32U .C .A .B .D6U .C .A
.B .D 3U .C .A
.B .D 41U .C .A .B .D7U .C .A
-X21025

.B .D .C .A .B .D .C .A
-T473010 -X351010 -T491110
.B .D
42U
55U .C .A .B .D
8U
9U .C .A
.B .D 56U .C .A .B .D
10U .C .A
.B .D 1U .C .A
.B .D .C .A .B .D .C .A
-X23301

.B .D 2U .C .A 58U 11U
.B .D 59U .C .A .B .D
12U .C .A
.B .D 3U .C .A
.B .D 60U .C .A .B .D
13U .C .A
-X23842

-U25801 -X461010 -U25701


F

24V-control
-*U1 line area
*2)

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC42, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name KusserJu
Location +CC42
machines GmbH Sheet
165 ON3/SH/OS2
165PR-2628217 ESN1 62
D-74523 Schwäbisch Hall Next page 63
1 2 3 4 5 6 7 8 9

X
A
Power cable area

X
X
210

-U25901
-T353010

-T467010 -T291010

C -T277010

-T25901 -T471010 -T453010

-T25902

Frame Front View


-T481010 -T463010

Mountingplate front view


-T277110 -T351010 -T469010
250

250
.B .D 7U .C .A
E .B .D 8U .C .A
.B .D 9U .C .A
.B .D 10U .C .A
.B .D 11U .C .A
.B .D 12U .C .A
-X277010
-T25904 .B .D 13U .C .A .B .D 1U .C .A
.B .D 14U .C .A .B .D 2U .C .A
-T461010 .B .D 3U .C .A
.B .D .C .A
11U
-X471010 -T491010

12 12
14 14
11 11
A2 A2
A1 A1
.B .D .C .A
-Q277041 .B .D
12U
13U .C .A
.B .D 11U .C .A .B .D 14U .C .A
.B .D 12U .C .A
-U25902 .B .D 13U .C .A
12 12
14 14
11 11
A2 A2
A1 A1

.B .D .C .A
14U
-X277110 -Q471041

12 12
14 14
11 11
A2 A2
A1 A1

-Q277141 .B .D 1U .C .A
.B .D 2U .C .A
.B .D 3U .C .A
-T473010 -X351010 -T491110
.B .D 1U .C .A
.B .D 2U .C .A
.B .D 3U .C .A
-U25801 -X461010 -U25701
F

80x50 24V-control
-*U1 line area

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC42, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name KusserJu
Location +CC42
machines GmbH Sheet
ON3/SH/OS2 PR-2628217 ESN1 63
D-74523 Schwäbisch Hall Next page 65
1 2
180 256 3 4 476 5 6
569 676 7 8 9

ble area
-F24010
B
-F24020

80x40
80x40

80x40
-F24080 -F24030
-F24040
+CC43

-X39410
.B .C 1 .A -T24001
.B .C 2 .A
C .B .C 3 .A
.B .C 4 .A .B .D .C .A
1U
.B .D2U .C .A
.B .D3U .C .A
.B .D4U .C .A
.B .D5U .C .A
.B .D6U .C .A
.B .D .C .A
-X181110 .B .D
7U
8U .C .A

-X24011
.B .D9U .C .A
.B .D
10U .C .A
.B .D .C .A
-X291110 .B .C 1 .A
.B
11U
.D .C .A
-*U9

.B .C 2 .A 12U
.B .D
13U .C .A
.B .D 5U .C .A .B .D
18U .C .A
.B .C .A .B .D .C .A
-X291120 .B
.D 6U
.D 7U .C .A .B
19U
.D
20U .C .A
.B .C .A .B .D .C .A
-X23843

.D 8U 21U
.B .D 9U .C .A .B .D
22U .C .A
D -X467110 .B .D11U .C .A .B .D
23U .C .A
.B .D12U .C .A .B .D
24U .C .A
.B .D13U .C .A .B .D
25U .C .A
.B .D14U .C .A .B .D
27U .C .A
.B .C .A .B .D .C .A
-X471110 .B
.D15U
.D21U .C .A .B
28U
.D
29U .C .A
.B .D22U .C .A .B .D
30U .C .A
.B .D23U .C .A
.B .C .A
-X471120 .D24U

-X24010
.B
.B
.D25U
.D31U
.C
.C
.A
.A
-T24002
.B .D32U .C .A
.B .C .A
-X471130 .B
.D33U
.D34U .C .A
.B .D35U .C .A
.B .D41U .C .A
.B .C .A
-X481110 .B
.D42U
.D43U .C .A
.B .D44U .C .A -F24001
.B .C .A
.D45U
-F30120
E
-F31101

-X21005
Mountingplate front view
-F24002 -F31111

line area
F
-*U1

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC43, Zoom Circuit diagram number S2628217000002 Line =210
55 370 filling and packaging Name KusserJu
Location +CC43
machines GmbH Sheet
220 200 ON3/SH/OS2 PR-2628217 ESN1 65
D-74523 Schwäbisch Hall Next page 66
1 2 3 4 436 5 564 6 661 7 763 8 875 9

100x50
Power cabl
.A .C 1 .B

.A .C 2 .B

.A .C .B

X
3
B

left
.A .C 4 .B

.A .C 5 .B

.A .C 6 .B

80x60
80x40
80x40

.A .C 7 .B -F21200
.A .C 9 .B

.A .C 10 .B

-X21243
.A .C 11 .B

.A .C 12 .B

.A .C 13 .B

.A .C 14 .B
-F21220
.A .C 15 .B

.A .C 16 .B
C
.A .C 19 .B

.A .C 20 .B

front
.A .C 21 .B
-F21230
.A .C 22 .B

.A .C 23 .B

top
.A .C 24 .B

.A .C 25 .B

.A .C 26 .B

.A .C 27 .B

D .A .C 28 .B

.A .C 29 .B

.A .C 30 .B

.A .C 41 .B

Frame Front View


.A .C 42 .B

.A .C 43 .B

.A .C 44 .B

right

-X21006
E
.B .D 1U .C .A
.B .D 2U .C .A
.B .D 3U .C .A
.B .D 4U .C .A
Mountingplate front view .B .D 5U .C .A
-Q22530
-X22543

100x50
*2)

24V-control li
F
-*

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC43, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging Name 170 KusserJu 170 Location +CC43
machines GmbH Sheet
ON3/SH/OS2 PR-2628217 ESN1 66
D-74523 Schwäbisch Hall Next page 67
1 2 217 3 340 4 462 5 6
555 677 7 8 9

ble area
.B 1 .C .A

.B 2 .C .A

B .B 3 .C .A

.B 4 .C .A

.B 8 .C .A

80x40
80x40
80x40
.B 9 .C .A

.B 10 .C .A

-X20001
+CC44

-F20010
C
-F20050
.B .C 1 .A
.B .C 2 .A
.B .C 11 .A
.B .C 12 .A
.B .C 17 .A
-*U9

.B .C 18 .A

-R20010
-X20050
D
*2)

-X21000
E

Mountingplate front view -K20010

l line area
F
-*U1

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC44, Zoom
200 Circuit diagram number S2628217000002 Line =210
195 filling and packaging Name KusserJu 170 Location +CC44
machines GmbH Sheet
ON3/SH/OS2 PR-2628217 ESN1 67
D-74523 Schwäbisch Hall Next page 68
1 2 236 3 4 496 5 574 6 661 7 754 8 875 9

100x50 Power cable

-R470801
B

X
80x40
80x40
80x40
80x40

.B .C 1 .A
.B .C 2 .A
.B .C 3 .A
.B .C 4 .A
.B .C 5 .A
.B .C 6 .A

.B .C 11 .A
.B .C 12 .A

-T470810

-T470910
.B .C 13 .A

.B .D1U .C .A
*2)

.B .D2U .C .A
.B .D3U .C .A
.B .D4U .C .A
.B .D .C .A
.B .D
5U
6U .C .A
35 35
.B .D7U .C .A
.B .D8U .C .A
.B .D .C .A
15 .B .D
9U
10U .C .A
.B .D
11U .C .A
.B .D
12U .C .A
.B .D
13U .C .A
.B .D
14U .C .A
D .B .D
19U .C .A
-K27650
.B .D
20U .C .A
.B .D
21U .C .A -K27651
-X470801 -X23844

.B .D
22U .C .A
.B .D
23U .C .A -K27660
.B .D
24U .C .A
.B .D
25U .C .A
.B .D
26U .C .A
-K27600
.B .D
27U .C .A

Frame Front View


.B .D
28U .C .A -K27620
.B .D
29U .C .A
.B .D
30U .C .A -K27680
.B .D
31U .C .A
.B .D
32U .C .A
.B .D
33U .C .A -K27699
.B .D
34U .C .A
.B .D
35U .C .A

-X21001
.B .D .C .A

-B470910
-B470810
36U
.B .D
37U .C .A
.B .D
38U .C .A
.B .D
39U .C .A
.B .D
40U .C .A

-K470910
-K470810
E .B .D
41U .C .A
.B .D
42U .C .A
.B .D .C .A
470 .B
43U
.D
44U .C .A
.B .D
45U .C .A
Mountingplate front view

100x50 24V-control li
F
-*

This drawing may only be disclosed to third parties with our approval. (C) COPYRIGHT OPTIMA GROUP /
Revision Date Name OPTIMA Date 14.10.2016 Panel Mounting
Control cabinet +CC44, Zoom Circuit diagram number S2628217000002 Line =210
filling and packaging
474 Name KusserJu
120 170 Location +CC44
machines GmbH Sheet
ON3/SH/OS2 PR-2628217 ESN1 68
D-74523 Schwäbisch Hall Next page 90
1 2 3 4 5 6 7 8 9

B
-Xyyyyzz -Xyyyyzz -Xyyyyzz
11D.A

11D.A

11D.A
1D.A
2D.A
3D.A
4D.A
5D.A
6D.A
7D.A
8D.A
9D.A
10D.A

1D.A
2D.A
3D.A
4D.A
5D.A
6D.A
7D.A
8D.A
9D.A
10D.A

1D.A
2D.A
3D.A
4D.A
5D.A
6D.A
7D.A
8D.A
9D.A
10D.A
C
1U.C
2U.C
3U.C
4U.C
5U.C
6U.C
7U.C
8U.C
9U.C
10U.C
11U.C

1U.C
2U.C
3U.C
4U.C
5U.C
6U.C
7U.C
8U.C
9U.C
10U.C
11U.C

1U.C
2U.C
3U.C
4U.C
5U.C
6U.C
7U.C
8U.C
9U.C
10U.C
11U.C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

.D
.D
.D
.D
.D
.D
.D
.D
.D
.D
.D

.D
.D
.D
.D
.D
.D
.D
.D
.D
.D
.D

.D
.D
.D
.D
.D
.D
.D
.D
.D
.D
.D
1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0

U
U
U
U
U
U
U
U
U
U
U

U
U
U
U
U
U
U
U
U
U

U
U
U
U
U
U
U
U
U
U
U
U

D
.B
.B
.B
.B
.B
.B
.B
.B
.B
.B
.B

.B
.B
.B
.B
.B
.B
.B
.B
.B
.B
.B

.B
.B
.B
.B
.B
.B
.B
.B
.B
.B
.B
1 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 1 0 0 1 0 0 0 0 0 0 0 1
D

D
D
D
D
D
D
D
D
D
D
D

D
D
D
D
D
D
D
D
D
D
D

D
D
D
D
D
D
D
D
D
D
E "1 U+D" "PE D" "2 U+D" "PE D" "3 U+D" "PE D"

Kodierungsregel

nebeneinanderliegende Klemmleisten mit gleicher Klemmenanzahl müssen kodiert werden


fortlaufend von links nach rechts, 1. Klemmleiste Klemme 1, 2. Klemml. Klemme 2, 3. Klemml. Klemme 3, ....
Kodiert wird jeweils obere (U) und untere (D) Ebene
Kodiert wird die PE-Klemme (D) Down
F
3 x 10013336 Kodierstift,OR; zur Kodierung d. Federl.

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Coding for terminal blocks Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CCx
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 90
Next page 91
1 2 3 4 5 6 7 8 9

A -*U20 1x 10211200 Kabelschelle f. D=18-22mm; für C-Schiene


-*U20 1x 10211201 Kabelschelle f. D=22-26mm; für C-Schiene 18x 1,5mm² d=15,8mm 5x 4mm² d=16,1mm
X -*U20 1x 10211203 Kabelschelle f. D=26-30mm; für C-Schiene 25x 1,5mm² d=21,5mm 5x 10mm² d=20,0mm
X -*U20 1x 10211204 Kabelschelle f. D=30-34mm; für C-Schiene
X -*U20 1x 10312210 Kabelschelle f. D=34-38mm; für C-Schiene
X -*U20 1x 2464907 Kabelschelle f. D=38-42mm; für C-Schiene
X

X -*U20 40x 2012706 Linsenblechshr. mit Kreuzschlitz


-*U20 40x 2012714 Linsenblechshr. mit Kreuzschlitz
X

B
-$10 1x 10211500 Blindplatte, 146x58x8mm, schwarz
-$10 1x 10168159 Kabeldurchfuehrungsleiste 2x3-16/2x16-31
X -$10 1x 10168187 Kabeldurchfuehrungsleiste 6x3-16/1x16-31
X -$10 1x 10168203 Kabeldurchfuehrungsleiste 10x 3-16
X

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Panel Mounting


OPTIMA Control cabinet Accessories Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CCx
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 91
Next page 1
1 2 3 4 5 6 7 8 9

B C B A D D

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

C B A D D

Cable routing (EMC) Control cabinet sidewall right


Cable routing (EMC) Control cabinet sidewall left

C B A D D

C B A D D

Servo motor cable Servo resolver cable A Cable clip Servo motor cable
Motor cable (230V/400V AC) Ethernet B Cable clip 230V/400V AC
Control line 24V DC Sercos C Cable clip Servo resolver cable
Daten (AS-I) D Cable clip 24V DC / Bus line Single wire Corrugated hose

Revision Date Name Date 14.10.2016 Cable routing (EMC)


OPTIMA Cable routing (EMC) ( E EMV ) Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

B B A C D D B A C D D

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

B A C D D B A C D D

D
Cable routing (EMC) Control cabinet sidewall right

Cable routing (EMC) Control cabinet sidewall right


Cable routing (EMC) Control cabinet sidewall left

Cable routing (EMC) Control cabinet sidewall left

B A C D D B A C D D

B A C D D B A C D D

Servo motor cable Servo resolver cable A Cable clip Servo motor cable
Motor cable (230V/400V AC) Ethernet B Cable clip 230V/400V AC
Control line 24V DC Sercos C Cable clip Servo resolver cable
Daten (AS-I) D Cable clip 24V DC / Bus line Single wire Corrugated hose

Revision Date Name Date 14.10.2016 Cable routing (EMC)


OPTIMA Cable routing (EMC) ( E EMV ) Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 1
1 2 3 4 5 6 7 8 9
Lighting
+CC44 +CC43 +CC11
+CC11 +CC44 230VAC External z = Positively driven Auxiliary contact
-F22810
-F23001 -F20050 Shield clamp
+CC44
+CC11/230.B1 Use EMC-fittings
-K20010 -R20010 -Q20050
A I> I> POWER supply disconnecting device
L1,L2,L3

Line -T21210 Lighting


AC
+CC11
SIEMENS

+CC11 -F22811
Load
-T23001 DC
230V

3x230VAC
=210+CCx/2.B7

460V
M
-F21200 230VAC +CC11 DC
3 ~
-F20010 400VAC -T23610 DC
+CC41

+MC
-E22810
460VAC -F22710 +MC
B
-F21220 -F21230 -E122810
3x230VAC
-Q20010 =210+CCx/3.C1 +MC +MC
3x400/460VAC -E122820 -E422820
POWER supply disconnecting device
=210+CCx/2.A1 +CC43
3x400/460VAC
=210+CCx/3.A1
-X22710 +CC11 +MC +CC41 +MC
3x460VAC -E22610 -E122830 -E22710 -E422830
=210+CCx/2.C1

+MC +CC42
-E122840 -E22720
+CC11
=BAS
-F24511
C
+CC11
-F24512
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

230VAC 230V
=210+CCx/2.C7
+CC11 +CC11 +CC11 +CC11
-F24810 -F24811 -F24820 -F24821

I> I>
=210=ST1=CMP02
=210=ST1=PDC2

=210=ST1=PDC2
=210=ST1=TWB

=210=ST1=INTB
=210=ST1=OHC

=210=ST1=FLP
D
-T159010

-T171010

-T171110

-T181010

-T183010

-T151010

-T155010
+CC11

+CC11

+CC11

+CC11

+CC11

+CC11

+CC11
IPD
CPD

IPD
CPD
Integrate Axis Module

Integrate Axis Module


PCD-Paddle chain discharge

OHC-Overhead conveyor
PCI-Paddle chain infeed
Axis Module

Axis Module

Axis Module

Axis Module

Axis Module
CMP-Compression

INTB-Interface belt
TWB-Twist belt

FLP-Flipper
E
MP

MP

MP

MP

MP

MP

MP
+MC
SM SM SM SM SM SM SM
=ST1=TWB

=ST1=PDC2

=ST1=PDC2

=ST1=CMP02

=ST1=INTB
-M159010

-M171010

-M171110

=ST1=OHC
-M181010

-M183010

-M151010

=ST1=FLP
-M155010

F FLP-Flipper

Revision Date Name Date 14.10.2016 single-pole EMC Power


OPTIMA EMC Power ( E EMV, E18.3, E18.4 ) Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CCx
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

+MC

Revision Date
-F25010
+CC42
=BAS
+CC42
=SH1=BCLG

/1.C3
3x460VAC
=SH1=BCLG Integrate Axis Module
/1.B3
3x400/460VAC

-T291010

-F24712
+CC42
-F24711

Name
=BAS
1

BC-Bar conveyor
-M291010 MP

SM
I>
IPD
CPD
400VAC

-F22520
+CC42
=BAS

460VAC
+CC42

=BAS

-F25011
+CC41
=BG1=OHC

-Q24701
-E22520
=BAS
+CC42

=BG1=OHC Axis Module


-T453010
OHC-Overhead conveyor
I>

-M453010 MP

SM
Cooling Device

+CC42
=BG1=CMP04
2

=BG1=CMP04 Axis Module


-T23640
=BAS
=BAS

-T23201
+CC41

-T463010
CMP-Compression
-M463010 MP

SM
DC
-F23201

AC
I>

DC
DC

+CC42
=BG1=SA Axis Module
=BG1=SA
=BAS

-T26001

-T469010
SA-Suction arms
-M469010 MP

SM
DC

DC
Control voltage 24V DC
3x400/460VAC

+CC42
3

=BG1=DGSB Axis Module


=BG1=DGSB

OPTIMA
-T491010
-K28010
=BAS

SBO-Package separator and brake OS


-T28010
=BAS

-M491010 MP

SM
DC

AUTINITY REMOTE
X1
DC

nonwovens GmbH
+CC42
=BG1=DGSB Axis Module
=BG1=DGSB
-T491110
SBD-Package separator and brake DS

D-74523 Schwäbisch Hall


-M491110 MP

SM
+CC41

=BAS/229.B2
-F22910
=BAS
4

-F25020
-E22910
+MC

+CC42
=BAS
=BAS

+CC42
=BAS
-F22911

=BG1=SPOM Integrate Axis Module


=BG1=SPOM
I>

-T467010
3 ~

SP-Spreader plates (movable) HRD1T FUK


-M467010 MP

SM
I>

IPD
CPD

+CC42
=BAS

-F25021
+CC41

=BG1=WLDA
-Q24701

=BG1=WLDA Axis Module


+MC

-T471010
=BG1

WJ-Welding jaw
-M471010 MP

SM
5

EMC Power ( E EMV, E18.3, E18.4 )


+CC42
=BG1=DSGM Axis Module
=BG1=DSGM
-F290611

-T481010
-F290610
=SH1=BCLG

DSG-Discharge guide
I>

-M481010 MP

SM

Date
Name
+CC42
=BH1=BIFP
-G462610
=CMP04

=BH1=BIFP Axis Module CMP Vacuum blower


-F462611

-T351010
-F462610
=BG1=CMP04

BIFC-Bag feeding chain


I>

-M351010 MP
3 ~

SM

HRD1T FUK
6

KusserJu
14.10.2016
+CC42
=BG1=CW Axis Module
=BG1=CW WLD Vacuum blower
-F470621

-T461010
=BG1=WLDA
-F470620

=WLDA
-G470620

CW -Cassette wheel Trim removal


I>

-M461010 MP
3 ~

SM
230V
/1.C9
230V

+CC42
=BG1=SF Axis Module
=BG1=SF
-T473010
SF-Side folder
7

=BAS

-M473010 MP
SM

ON3/SH/OS2
-T22010
-F22010

I>

230V
230

Circuit diagram number


3x460VAC

PR-2628217
/1.A6
230V

-F25030
+CC42
=BAS
8

+CC42
=SH1=RSTP Integrate Axis Module
=SH1=RSTP
-T277010
ESN1

RSTP1-Row stopper 1
-M277010 MP
SM
I>

IPD
CPD

+CC42
=BAS

-F25031
+CC41

=SH1=RSTP Axis Module


=SH1=RSTP
-Q24701

-T277110
S2628217000002 Line

RSTP2-Row stopper 2
Sheet

-M277110 MP
SM

Location

Next page
Shield clamp

230V

/3.C1
/3.B1
9

230V
/3.D1
Use EMC-fittings

3x460VAC
z = Positively driven Auxiliary contact

single-pole EMC Power

+CCx

3
2
=210
1 2 3 4 5 6 7 8 9

=BAS
+CC43
3x400/460VAC
/1.B3

A
-F24001 -F24002

I> I>

AC AC

-T24001 DC -T24002 DC

B
=BG1=WLDA
+CC41

230V
/2.C9

3x460VAC
/2.C9
=BAS
+CC41 -F470801
3x230VAC 230VAC -F22510
/1.B3
=BAS
+CC42
-F24721
C
=BAS =BAS -F470631
-F24722 +CC41 +CC43
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-Q22510 -Q22530
=BAS =BG1=DGSB
+CC42 +CC42 -F470632
=BAS =BAS
-F24910 -F491210 +CC41 +CC43
M M
-E22510 -E22530
1 ~ 1 ~
I> I>
230V =BG1=DGSB
/2.D9
+CC42
=BH1=LFTT

D
-F491211
-T353010
+CC42

=BG1=WLDA
IPD
CPD

+CC44
Line
Integrate Axis Module

-R470801
+MC Load
=BG1=DGSB
-M491210
BLFT-Bag lifting

E
MP

VFC

-K470810 -K470910

RES

RES
+MC
SM M
3 ~
=BH1=LFTT
-M353010

-T470810 -T470910
F

Revision Date Name Date 14.10.2016 single-pole EMC Power


OPTIMA EMC Power ( E EMV, E18.3, E18.4 ) Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CCx
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 3
Next page 1
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

+CC41

Revision Date
Power Supply Unit
=BAS

=BAS
Ethernet Switch -T26001

+CC41
-K29110
+CC41
BG1-Bagger ◄►1 =ST1=BAS

Name
1

Controll Unit
-K26000

8
4
2
6
3
5
7

1
+CC41
Digital 16 Out
=ST1=BAS
-K26001
=BAS +CC41
+CC43 ◄►1 =BAS
In Controll Unit

X1
-X22710 -K26002
+CC41
=BAS
-K26003
2

+CC41
x =BAS
Ethernet/IP
x -K26004
Machines Communication

+CC42 +CC41 +CC11 +CC41


◄►1 =BAS x =BAS x =BAS =SH1=BAS
Coupler Ethernet Ethernet Ethernet
◄►2 -K27450 x -F30201 x -F30001 -K26006
BG1-Bagger ST1-Stacker
+CC42
◄1 =BAS
◄2 +CC11
◄3 Analog 4 Out -K27420 ◄►1
◄4 Coupler Ethernet
=BAS
3

◄►2 -K26450
+CC42 +CC41

OPTIMA
Digital 8 In
=BAS +CC11 Digital 16 In
=ST1=BAS
-K27400 ►1 =BAS -K26008
►2
Analog 2 In -K26400
+CC42 +CC41 +CC41
=BAS ◄►1 =BAS =BAS
Digital 8 In Coupler Ethernet +CC11 Digital 16 In

nonwovens GmbH
-K27401 ◄►2 -K27050 =BAS -K26009
Digital 8 In
-K26404
+CC42 +CC41 +CC41
=BAS ►1 =BH1=BAS ◄►1 =BAS
Digital 8 Out ►2 +CC11 Profibus Scanner

D-74523 Schwäbisch Hall


-K27428 Analog 2 In -K27000 -K26010
Digital 8 In
=BAS
-K26405
+CC42 +CC41 +CC41
End of Bus
=BAS Digital 8 In
=BAS +CC11 =BAS
4

-K27499 -K27004 =BAS -K26011


Digital 8 In
-K26406
+CC41 +CC41
Digital 8 In
=BAS +CC11 =BAS
SEW +CC42 -K27005 -K26012
/4.B2

Digital 8 In
=BAS
=BG1=DGSB
Profibus

-K26407
-T491210 +CC41
Digital 8 In
=BAS +CC11

EMC Data ( E EMV )


-K27006 =ST1=BAS
Digital 8 In
-K26408 COM1 =BAS
+CC41
=BAS COM2 +CC41
+MC Digital 8 In +CC11
VFC =BG1=DGSB -K27007 =ST1=BAS -K28010
Digital 8 In
► -M491210 -K26409 USB1
+CC41
5

=SH1=BAS USB2
Digital 8 In +CC11
-K27008 =BAS USB3
+CC44 Digital 8 In
◄►1 =BAS -K26410 USB4
AUTINITY REMOTE

Coupler Ethernet +CC41


◄►2 -K27650 =BH1=BAS RS232
Digital 8 In +CC11
-K27009 =BAS RS485
+CC44 Digital 8 Out
=BAS -K26420 LAN1
Digital 8 In +CC41
-K27600 =BH1=BAS LAN2 VGA
Digital 8 In +CC11
-K27010 =BAS LAN3
+CC44 Digital 8 Out

Date
=BAS -K26421 LAN4

Name
Digital 8 Out +CC41
-K27620 =BG1=BAS
Digital 8 In +CC11
-K27011 =ST1=BAS
+CC44 Digital 8 Out
-K26422
6

End of Bus
=BAS +CC41
-K27699 =BG1=BAS
Digital 8 In +CC11
-K27012 =ST1=BAS
Digital 8 Out

KusserJu
-K26423

14.10.2016
+CC44 +CC41
◄►1 RES =BG1=WLDA =BAS
Digital 8 In +CC11
◄►2 -K470810 -K27013 =BAS
Digital 8 Out
-K26424 ENet =BAS
+CC41
+CC44 Digital 8 Out
=BAS +CC11 +OP41
◄►1 RES =BG1=WLDA -K27020 =BAS -A39410
End of Bus
◄►2 -K470910 -K26499 COM1
+CC41
USB2
Operator Panel

Digital 8 Out
=BAS
-K27021 USB1
7

=BAS
ON3/SH/OS2

+CC41 +OP41
Digital 8 Out
=SH1=BAS
-K27022
Touch

-X39410
=BAS
+OP41
Screen

+CC41
Digital 8 Out
=BH1=BAS
-K27023
Circuit diagram number

PR-2628217

+CC41
Digital 8 Out
=BG1=BAS
-K27024
+CC41
=BG1=BAS
8

Digital 8 Out
-K27025
ESN1

+CC41
Digital 8 Out
=BG1=BAS
-K27026
+CC41
Digital 8 Out
=BG1=BAS
-K27027
S2628217000002 Line

+CC41
Sheet

=BAS
Location

End of Bus
-K27099
Next page
9

+CCx
single-pole EMC Data
=210

2
1
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
+CC41 +CC41
=BAS ◄RX =ST1=BAS ◄RX
►TX ►TX
-K26007 Sercos -K26005 Sercos

Name
1

Shield clamp

Use EMC-fittings
=SH1=BCLG =ST1=TWB
+MC +CC42 +MC +CC11
-M291010 MF Integrate Axis Module
=SH1=BCLG -M159010 MF Integrate Axis Module
=ST1=TWB

POS
POS
-T291010 -T159010
BC-Bar conveyor TWB-Twist belt
=BAS
RXT +MC RXT
Sercos Sercos
AF TXT -B20410 AF TXT

POS
=BG1=OHC =ST1=PDC2
+MC +CC42 +MC +CC11
-M453010 MF Axis Module
=BG1=OHC -M171010 MF Axis Module
=ST1=PDC2

POS
POS
2

-T453010 -T171010
OHC-Overhead conveyor PCI-Paddle chain infeed
RXT RXT
Sercos Sercos
AF TXT AF TXT

=BG1=CMP04 =ST1=PDC2
+MC +CC42 +MC +CC11
-M463010 MF Axis Module
=BG1=CMP04 -M171110 MF Axis Module
=ST1=PDC2

POS
POS
-T463010 -T171110
CMP-Compression PCD-Paddle chain discharge
RXT RXT
Sercos Sercos
AF TXT AF TXT

=BG1=SA =ST1=OHC
+MC +CC42 +MC +CC11
3

-M469010 MF Axis Module


=BG1=SA -M181010 MF Axis Module
=ST1=OHC

POS
POS

-T469010 -T181010

OPTIMA
SA-Suction arms OHC-Overhead conveyor
RXT RXT
Sercos Sercos
AF TXT AF TXT

=BG1=DGSB =ST1=CMP02

nonwovens GmbH
+MC +CC42 +MC +CC11
-M491010 MF Axis Module
=BG1=DGSB -M183010 MF Axis Module
=ST1=CMP02

POS
POS

-T491010 -T183010
SBO-Package separator and brake OS CMP-Compression

D-74523 Schwäbisch Hall


RXT RXT
Sercos Sercos
AF TXT AF TXT

=BG1=DGSB
4

+MC +CC42
-M491110 MF Axis Module
=BG1=DGSB

POS
-T491110
SBD-Package separator and brake DS
RXT
Sercos
AF TXT

=ST1=INTB
+MC +CC11
=BG1=SPOM =ST1=INTB
+MC +CC42 -M151010 MF Integrate Axis Module
POS

=BG1=SPOM -T151010
-M467010 MF Integrate Axis Module INTB-Interface belt

POS

EMC Data ( E EMV ) Sercos


-T467010
SP-Spreader plates (movable) RXT
Sercos
RXT AF TXT
Sercos
5

AF TXT
=ST1=FLP
+MC +CC11
=BG1=WLDA =ST1=FLP
+MC +CC42 -M155010 MF Axis Module
POS

=BG1=WLDA -T155010
-M471010 MF Axis Module FLP-Flipper

POS
-T471010
WJ-Welding jaw FLP-Flipper RXT
Sercos
RXT AF TXT
Sercos
AF TXT

=BG1=DSGM

Date
+MC +CC42

Name
-M481010 MF Axis Module
=BG1=DSGM
POS

-T481010
DSG-Discharge guide
RXT
6

Sercos
AF TXT

=BH1=BIFP

KusserJu
+MC +CC42

14.10.2016
-M351010 MF Axis Module
=BH1=BIFP
POS

-T351010
BIFC-Bag feeding chain
RXT
Sercos
AF TXT

=BG1=CW
+MC +CC42
-M461010 MF Axis Module
=BG1=CW
POS

-T461010
CW -Cassette wheel
7

RXT
Sercos
ON3/SH/OS2

AF TXT

=BG1=SF
+MC +CC42
-M473010 MF Axis Module
=BG1=SF
POS

-T473010
SF-Side folder
Circuit diagram number

RXT
PR-2628217

Sercos
AF TXT

=BH1=LFTT
+MC +CC42
8

-M353010 MF Integrate Axis Module


=BH1=LFTT
POS

-T353010
BLFT-Bag lifting
ESN1

RXT
Sercos
AF TXT

=SH1=RSTP
+MC +CC42
-M277010 MF Integrate Axis Module
=SH1=RSTP
POS

-T277010
RSTP1-Row stopper 1
S2628217000002 Line

Sheet

RXT
Sercos
Location

AF TXT
Next page

=SH1=RSTP
9

+MC +CC42
-M277110 MF Axis Module
=SH1=RSTP
POS

-T277110
RSTP2-Row stopper 2
RXT
Sercos
AF TXT
+CCx

3
2
single-pole EMC Data
=210
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
+CC43 +CC13 +CC11
Safety Input Modul =BAS Safety Input Modul =BAS Safety Modul =BAS
-F30120 -F30110 -F20110

AS-I
AS-I
AS-I
Reset AS-I Reset AS-I In/Out E-STOP

Name
1

Safety circuit Safety circuit PH1 Upstream machine


+CC11
Safety Modul =BAS

Bagger OS2
-F20120
Stacker ON3

In/Out Guard doors AS-I


Upstream machine
+CC41 +CC11
Bihl +Wiedemann =BAS Bihl +Wiedemann =BAS
-F30201 -F30001
+CC41 +CC11
Bihl +Wiedemann =BAS Bihl +Wiedemann =BAS
BG1-Bagger
-F30201 ST1-Stacker
-F30001

AS-I
AS-I

AS-I2 AS-I1
AS-I2 AS-I1
2

+MC
Schmersal =BAS
-F32910

AS-I
21 Bar conveyor Sliding door bottom
+MC +MC +OP10
Schmersal =BAS Schmersal =BAS Pepperl+Fuchs =BAS
-F32920 -F32700 -F30500

AS-I
AS-I
AS-I

22 Bar conveyor Sliding door top Guard door 0 Operator side Product infeed (10)
+MC
Schmersal =BAS +OP41 Schmersal =BAS +MC
-F32930 =BAS -F32710 =BAS

AS-I
AS-I

Pepperl+Fuchs Pepperl+Fuchs
3

-F30810 -F30520

AS-I
AS-I

23 Bar conveyor Flap bottom OS Guard door 1, INTB

OPTIMA
Operator side Product infeed (41) +MC Operator side Discharge side (12)
Schmersal =BAS Schmersal =BAS
-F32950 -F32720

AS-I
AS-I

+OP42 +MC
25 Bar conveyor Cover hood Pepperl+Fuchs =BAS Guard door 2, TWB Pepperl+Fuchs =BAS

nonwovens GmbH
-F30820 -F30530

AS-I
AS-I

+MC
Safety Input Modul =BAS Operator side Package discharge (42) Schmersal =BAS
-F32941 -F32730

AS-I
AS-I

=BAS+MC/329.E8

D-74523 Schwäbisch Hall


24 Bar conveyor Discharge +CC41 Guard door 3, PDC +MC
Bumper Pepperl+Fuchs =BAS +MC Pepperl+Fuchs =BAS
+MC -F30850 =BAS -F30550

AS-I
AS-I

Schmersal
4

Schmersal -F32740
AS-I

-F33110 Drive side Product infeed (45) Drive side Product infeed (15)

AS-I
Guard door 4, PDC
BIFP Protective cover (61)
+CC42 +MC

=BH1=BIFP
Pepperl+Fuchs =BAS Schmersal =BAS +CC11
-F30860 -F32750 =BAS
AS-I
AS-I

Pepperl+Fuchs
-F30560
AS-I

Drive side Package discharge (46) Guard door 5, PDC


+MC Drive side Control cabinet (16)
=BAS

EMC Data ( E EMV ) AS-I


+CC43 Schmersal
=BAS -F32790
AS-I

Safety Input Modul


-F31101
AS-I

Guard door 9 +MC


Format changeover +MC Pepperl+Fuchs =BAS
5

=BAS -F30580
AS-I

+CC43 Schmersal
=BAS -F32800
AS-I

Safety Input Modul Drive side Discharge side (18)


+MC -F31111
AS-I

=BAS Remote lockout (41) Guard door 10


Schmersal
-F33200 Operator side Product infeed +MC +CC13

AS-I
Schmersal =BAS Safety Input Modul =BAS
40 Product infeed -F32810 -F30901
AS-I
AS-I

+MC Remote lockout (10)


=BAS Guard door 11, INTB Operator side Product infeed PH1
Schmersal
-F33210 +MC

Date
AS-I

=BAS

Name
Schmersal
41 Operator side Product infeed -F32820
AS-I

+MC
=BAS Guard door 12, TWB
Schmersal
6

-F33220 +MC
AS-I

Schmersal =BAS
42 Operator side Package discharge -F32830
AS-I

KusserJu
14.10.2016
Guard door 13, PDC
+MC
Schmersal =BAS
-F32840
AS-I

+MC
=BAS Guard door 14, PDC
Schmersal
-F33290 +MC
AS-I

Schmersal =BAS
49 Package discharge Center -F32850
AS-I
7

Guard door 15, PDC


+MC
ON3/SH/OS2

=BAS +MC
Schmersal =BAS
-F33310 Schmersal
AS-I

-F32890
AS-I

51 Drive side Product infeed


Guard door 16, PDC
+MC
Schmersal =BAS
Circuit diagram number

-F33320
AS-I

PR-2628217

52 Drive side Package discharge


8

ESN1
S2628217000002 Line

Sheet
Location

Next page
9

+CCx

4
3
single-pole EMC Data
=210
1 2 3 4 5 6 7 8 9

+MC Profi-Bus
A

Profibus
+CCx/1.B4

PB
PB

PB
PB

PB
PB

PB
PB

PB
PB

PB
PB

PB
PB

PB
PB
M M M M M M M M
B

=BG1=DSGM

=SH1=BCLG

=SH1=BCLG

=BG1=SPOM
-M481110

=ST1=OHC
-M181110

-M291110

-M291120

-M467110

-M471110

-M471120

-M471130
=BG1=WLDA

=BG1=WLDA

=BG1=WLDA
C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 single-pole EMC Data


OPTIMA EMC Data ( E EMV ) Profi-Bus Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CCx
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 4
Next page 2
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Safety Input Modul Safety Input Modul

Revision Date
+MC
+MC

AS-I
AS-I

-F30120
-F30110
=210=BAS =210=BAS
Reset AS-I +OP41 Reset AS-I +OP10

Stacker
!
Safety circuit -S39530 Safety circuit PH1 -S39130

Name
1

SRP/CS

Packaging machine
Safety Modul =210=BAS
-F20110
AS-I

In/Out E-STOP
Upstream machine
2

Safety Modul =210=BAS


-F20120
AS-I

In/Out Guard doors


Upstream machine

GLOBAL
=210+CCx/3.A1
=210=BAS
Schmersal -F32910

AS-I
21 Bar conveyor Sliding door bottom +OP10
=210=BAS Pepperl+Fuchs =210=BAS
Schmersal
3

=210=BAS -F32700 -F30500


AS-I
AS-I

Schmersal

OPTIMA
-F32920

AS-I
Guard door 0 Operator side Product infeed (10)
22 Bar conveyor Sliding door top
+OP41 =210=BAS
Schmersal -F32710
=210=BAS =210=BAS
AS-I

=210=BAS Pepperl+Fuchs Pepperl+Fuchs


Schmersal

nonwovens GmbH
-F32930 -F30810 -F30520

AS-I
AS-I
AS-I

Guard door 1, INTB


23 Bar conveyor Flap bottom OS Operator side Product infeed (41) Operator side Discharge side (12)
=210=BAS
Schmersal

D-74523 Schwäbisch Hall


Safety Input Modul -F32720
AS-I

=210=BAS +OP42

AS-I
-F32941
Pepperl+Fuchs =210=BAS Guard door 2, TWB Pepperl+Fuchs =210=BAS
24 Bar conveyor Discharge -F32940 -F30820 -F30530

AS-I
AS-I
4

Bumper =210=BAS
Operator side Package discharge (42) Schmersal -F32730
AS-I

+CC41 Guard door 3, PDC


=210=BAS Pepperl+Fuchs =210=BAS Pepperl+Fuchs =210=BAS
Schmersal -F32950 -F30850 -F30550
=210=BAS

AS-I
AS-I
AS-I

Schmersal -F32740
AS-I

Drive side Product infeed (45) Drive side Product infeed (15)
Guard door 4, PDC

Safety circuit Overview


=210=BH1=BIFP +CC42 +CC11
Schmersal -F33110 =210=BAS =210=BAS

AS-I
Pepperl+Fuchs Schmersal
=210=BAS Pepperl+Fuchs
-F30860 -F32750 -F30560
AS-I
AS-I
AS-I

BIFP Protective cover (61)


Drive side Package discharge (46) Guard door 5, PDC Drive side Control cabinet (16)
5

=210=BAS
Schmersal -F32790 =210=BAS
AS-I

Safety Input Modul Pepperl+Fuchs


-F30580
AS-I
AS-I

Guard door 9
-F31101

+OP41
Format changeover =210=BAS Drive side Discharge side (18)
-F31100

Safety Input Modul Safety Input Modul

Date
=210=BAS

Name
AS-I
AS-I

Schmersal
-F31111
-F30901

-F33200 +OP41 =210=BAS


AS-I

Remote lockout (41) =210=BAS Remote lockout (10) +OP10


40 Product infeed Operator side Product infeed -F31110 Operator side Product infeed PH1 -F30900
6

=210=BAS =210=BAS
Schmersal -F33210 Schmersal -F32800
AS-I
AS-I

KusserJu
14.10.2016
41 Operator side Product infeed Guard door 10

=210=BAS =210=BAS
Schmersal -F33220 Schmersal -F32810
AS-I
AS-I

42 Operator side Package discharge Guard door 11, INTB

=210=BAS
Schmersal -F32820
AS-I
7

Guard door 12, TWB


ON3/SH/OS2

=210=BAS =210=BAS
Schmersal -F33290 Schmersal -F32830
AS-I
AS-I

49 Package discharge Center Guard door 13, PDC

=210=BAS
Circuit diagram number

Schmersal -F32840
PR-2628217
AS-I

Guard door 14, PDC

=210=BAS =210=BAS
Schmersal -F33310 Schmersal -F32850
AS-I
AS-I
8

51 Drive side Product infeed Guard door 15, PDC


ESN1

=210=BAS
Schmersal -F33320 =210=BAS
AS-I

Schmersal -F32890
AS-I

52 Drive side Package discharge


Guard door 16, PDC
S2628217000002 Line

Sheet
Location

Next page
9

BG1.AS-I1 ST1.AS-I1
=210+CCx/4.A1 =210+CCx/3.A1
+CCx
single-pole Safety

3
2
=210
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
+CC11

Name
1

GLOBAL

+CCx/2.C9
+CCx/2.D3

ST1.AS-I1

=BAS
-F30001

SRP/CS
Time1 1,0s A1 +24V |
+24V | AS-I1
1.13
AS-I2

ST1-Stacker
+ EDM+
1.14
1.Y1
Time2 1,0s 2.Y1
+24V | 1.Y2
2.13
2.Y2
2

2.14
Time3 0,8s
#

3.14
S

Time4 0,8s
#

ST1.OSSD3
ST1-OSSD2

4.14
spare
S
3

ST1.EDM3
ST1.EDM2

OPTIMA
K6000 SAFE OFF +24V |
=ST1=TWB 13

=BAS
TWB-Twist belt A1
-T159010

-F32035

nonwovens GmbH
B1 +24V |
14
En.1+

#
SAFE OFF En.2+
OUT En.- ►
23

D-74523 Schwäbisch Hall


K6000 SAFE OFF
=ST1=PDC2 24
PCI-Paddle chain infeed .

#
-T171010
4

IN ► .
SAFE OFF 33
OUT Y1 EDM+
.
Guard doors, Drop delayed
ST1-OSSD3 E-STOP, RLS,

34
K6000 SAFE OFF Y2
PCD-Paddle chain discharge =ST1=PDC2
-T171110
IN
SAFE OFF
OUT A1
=BAS

Safety circuit Overview


+24V |
13
-F32036

K6000 SAFE OFF


OHC-Overhead conveyor =ST1=OHC
-T181010 14
IN
SAFE OFF
5

OUT
23

K6000 SAFE OFF


=ST1=CMP02 24
CMP-Compression
#

-T183010
-T151010
=ST1=INTB

IN ►
#

-T159010
=ST1=TWB

SAFE OFF 33
OUT ◄
A1
Guard doors, Drop delayed
ST1-OSSD3 E-STOP, RLS,

34
=BAS

13
-F30025

Date
+24V | =BAS

Name
43
#

-F24511 14

44
6

23
K6000 SAFE OFF EDM+ . =BAS
=ST1=INTB 51
INTB-Interface belt
-T151010 24

KusserJu
IN . -F24512

14.10.2016
SAFE OFF 52
OUT
RLS, Drop delayed

33
ST1-OSSD2 E-STOP,

spare

K6000 SAFE OFF


=ST1=FLP 34
FLP-Flipper
-T155010
IN +24V |
SAFE OFF 43
#


44
7

EDM+ .
ON3/SH/OS2

51

.
52
Circuit diagram number
-F24512
=BAS
=BAS

-F24511

PR-2628217
-T159010
-T159010
=ST1=TWB
8

ESN1

Safety Modul
=BAS
In/Out E-STOP -F20110
AS-I

Upstream machine

Safety Modul
S2628217000002 Line

Sheet

=BAS
Location

In/Out Guard doors -F20120


Next page
AS-I

Upstream machine
9

GLOBAL
+CCx/4.A1

+CCx
single-pole Safety

4
3
=210
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date
K6000 SAFE OFF +CC42
BC-Bar conveyor =SH1=BCLG
+CC41

-T291010

-F32535
=BAS
GLOBAL

+CCx/2.F9
+CCx/3.B9

BG1.AS-I1

En.1+

Name
1

SAFE OFF En.2+


OUT En.- ►

=BAS
-F30201

SRP/CS
13
A1
K6000 SAFE OFF +CC42
=BG1=OHC +24V | Time1 0,8s A1 +24V |
OHC-Overhead conveyor

-F10010
14
-T453010 +24V | AS-I1

#
IN 1.13
SAFE OFF ► AS-I2
BG1-Bagger
OUT WLD Contactor 1 23 BG1.OSSD1
+CCx/5.C4 EDM+ EDM+
Welding temperature controller 1.14

Guard doors, Drop delayed


K6000 SAFE OFF +CC42 1.Y1

BG1-OSSD3 E-STOP, RLS,


=BG1=CMP04 -F470631 24
CMP-Compression . Time2 1,0s 2.Y1
-T463010
IN Y1 +24V | 1.Y2
SAFE OFF 33 2.13
OUT Y2 2.Y2

spare
2

K6000 SAFE OFF +CC42 34 2.14


SA-Suction arms =BG1=SA Time3 0,8s
BG1.EDM4
BG1.EDM3
BG1.EDM2

-T469010
BG1.EDM1

IN BG1.OSSD3
SAFE OFF
OUT 3.14
S

A1
Time4 0,6s

=BAS
K6000 SAFE OFF +CC42
#

13

-F32536
SBO-Package separator and brake OS =BG1=DGSB BG1.OSSD4
-T491010 +CCx/5.C1 4.14
S

IN
SAFE OFF

-F10010
14
OUT
BG1.AS-I1

+CCx/5.E3
+CCx/5.E6

BG1.EDM4
BG1.EDM1

K6000 SAFE OFF +CC42 23


SBD-Package separator and brake DS =BG1=DGSB
-T491110
#

IN 24
3

SAFE OFF -F470632 ►


OUT BC Contactor Vacuum blower 13
=BAS

OPTIMA
A1
33
-F30225

Product infeed B1 +24V |


-F290611 14

Guard doors, Drop delayed


-F24080
#

BG1-OSSD3 E-STOP, RLS,


34
K6000 SAFE OFF +CC42 ►
=BG1=SPOM CMP Contactor Vacuum blower 23

nonwovens GmbH
WJ-Welding jaw +24V |
-T467010 43
IN

#
SAFE OFF -F462611 24
OUT ◄
#

44

D-74523 Schwäbisch Hall



K6000 SAFE OFF +CC42 WLD Contactor Vacuum blower 33
=BG1=WLDA . Y1 EDM+
WJ-Welding jaw 51 Trim removal
-T471010 Y2
IN 34
spare -F470621
4

SAFE OFF 52 =SH1=BCLG


OUT 52

K6000 SAFE OFF +CC42 -F290611


DSG-Discharge guide =BG1=DSGM +24V | A1
-T481010 13 =BG1=CMP04
=BAS
=BAS

IN A1
+CC42

SAFE OFF 13
-F32537
-F30226

OUT B1 +24V | -F462611


spare

14
K6000 SAFE OFF +CC42 14
=BG1=WLDA

Safety circuit Overview


CW -Cassette wheel =BG1=CW 23
-T461010 =BG1=WLDA -F470621
IN +MC 23
SAFE OFF
OUT
spare

-M471010 24
24
5

K6000 SAFE OFF +CC42


=BG1=SF 33
SF-Side folder Y1
RLS, Drop delayed

33
spare

-T473010
IN Y2
Guard doors, Drop delayed
BG1-OSSD2 E-STOP,

BG1-OSSD3 E-STOP, RLS,

SAFE OFF 34
spare

OUT
34
K6000 SAFE OFF +CC42
=BH1=LFTT +24V |
BLFT-Bag lifting 43
-T353010 A1
#

IN
=BAS


+CC42

SAFE OFF 13 44
-F32538

Date
Name
.
14 51
spare

.
6

23 52

24

KusserJu
-T277010
=SH1=RSTP
+CC42

#
#

14.10.2016
-T467010
-T291010
+CC42
=BG1=SPOM
+CC42
=SH1=BCLG

► ►
33
+CC42 13
=BAS

=BG1=DGSB A1
Guard doors, Drop delayed
+CC42

BG1-OSSD3 E-STOP, RLS,

34
-F30227

-F491211 B1 +24V |
14
-F24711

#
-T353010
=BH1=LFTT
+CC42

43

23
spare

44 -F24721
Power contactor 91
7

230V Servosystem 24
Drop delayed

.
ON3/SH/OS2

51
33
spare

. Y1
52
spare

Y2
BG1-OSSD2 E-STOP, RLS,

34
Circuit diagram number

PR-2628217

=BAS
A1 +CC42
=BG1=WLDA
=BG1=WLDA

-T291010
-F470632

+CC42
=BG1=DGSB
+CC42
=SH1=BCLG

-F491211
-F470631
=BAS

EDM+ -F24711
+CC42

13
-F30228

Power contactor 72
460V Servosystem
=BAS
8

-F24712 14
+CC42
-F24712
ESN1

Power contactor 92 23
230V Servosystem =BAS
-F24722 24 +CC42
-F24721
RLS, Drop delayed

33
BG1-OSSD2 E-STOP,

=BAS
spare

+CC42
S2628217000002 Line

34
Sheet

-F24722
Location

Next page

43
9

44

.
51
spare

.
52
4
+CCx
single-pole Safety

5
=210
1 2 3 4 5 6 7 8 9

A !
SRP/CS

B
BG1.OSSD4

BG1.OSSD1
/4.B2

/4.B2
C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

A1

A1

51
.

52
=BH1=BIFP BG1-OSSD4 E-STOP, RLS, =SH1=RSTP BG1-OSSD1 E-STOP, RLS,
+CC42 Guard doors, Protective cover +CC42 Guard doors, Manual refeed,
-F350645 Drop delayed
-F276610 Drop delayed
23

24

43

44

23

24

43

44
33

34

51

52

33

34

51

52
13

14

13

14
D
spare
EDM+

EDM+
+24V |

+24V |


#
=BH1=BIFP # =SH1=RSTP
+CC42 +CC42
-T351010 -T277010
+CC42
-T351010 +CC42
-T277010

E
=SH1=RSTP

=SH1=RSTP
=BH1=BIFP
-T351010

-T277010

-T277110
+CC42

+CC42

+CC42

BG1.EDM1
BG1.EDM4
/4.A2

/4.A2
En.1+
En.2+

En.1+
En.2+
En.-

En.-
K6000 SAFE OFF

K6000 SAFE OFF

K6000 SAFE OFF


BIFC-Bag feeding chain

RSTP1-Row stopper 1

RSTP2-Row stopper 2
SAFE OFF

SAFE OFF

F
OUT

IN

Revision Date Name Date 14.10.2016 single-pole Safety


OPTIMA Safety circuit Overview Circuit diagram number S2628217000002 Line =210
Name KusserJu
nonwovens GmbH Location +CCx
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 5
Next page 1
1 2 3 4 5 6 7 8 9

A
Compressed air quality + Consumption Min. value Max. value Setting value Pressure regulator ID Min. value Max. value

Initial pressure P0 6,0 bar 8,0 bar Operating pressure P1 -- ST1 / SH1 / BH1 / BG1 -R10001 5,0 bar 6,0 bar

Quality class according to ISO 8573-1 2-4-2

Compressed air consumption ST1 0,5 NL / Zyklus Belt tensioner Interface belt -R150010 3,0 bar 4,0 bar

Compressed air consumption SH1 / BG1 30 NL / Zyklus

Belt tensioner Twist belt -R158010 3,0 bar 4,0 bar


B
Quality class according to ISO 8573-1 Class Description

2 Max. particle size 1µm


Max. particle density 1mg/m³

4 Max. pressure dew point +3°C

2 Max. Oil concentration 0,1mg/m³


Chain tensioner Paddle chain -R170020 3,0 bar 4,0 bar

Chain tensioner Overhead conveyor -R180010 3,0 bar 4,0 bar


C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Chain tensioner Bar conveyor -R290010 4,0 bar 6,0 bar

Chain tensioner Overhead conveyor -R452010 4,0 bar 6,0 bar

Vacuum Suction arms -R468120 5,0 bar 6,0 bar

Vacuum upper suction rail -R470110 5,0 bar 6,0 bar

D Vacuum lower suction rail -R470130 5,0 bar 6,0 bar

Release hold-down device -R470220 1,5 bar 2,0 bar

Welding pressure -R470250 3,0 bar 5,0 bar

Compressed air Pressure Test Value Setting value Pressure switch ID Switch-off pressure Start-up pressure

Test pressure 8,0 bar Pressure switch 1, Operating pressure Movement -B10010 4,5 bar 5,5 bar

Test duration min Pressure switch 2, Operating pressure Tensioning air -B10020 4,5 bar 5,5 bar
F

Revision Date Name Date 14.10.2016 Pneumatics


OPTIMA Incoming compressed air supply circuit ( P6.2 ) Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 100
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

Sheet 1
1-12 bar
Pressure switch 1,
Operating pressure Movement

-B10010
+CC41/375.A2
F Ready
! +CC41/375.A1 2292902
A B

+CC41/384.F7

+CC41/384.F8
SRP/CS
-F10010
10349752 Operating pressure
Mechanical movement 0-10 bar
Compressed air safety valve
B -P10010
10202557
-C10010

1
Mechanical movement
BK PUN-16 C10010
V=13l =210=ST1=BAS/1101.F1
1 2

-W10011
1898964
Distributing pipe Ø 63mm
Reset R
+CC41/384.F6

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

BK

BK
-W10010 -W10021

PUN-16

PUN-6
1898964 1301910

Assembly Assembly ID 10355465

14
ID 10455531 RH-Machine
ID 10455532 LH-Machine -F10021
-R10001 1963545 ! 92734
10355286
10305631 # Rotscheibe SRP/CS 2 Operating pressure
0-10 bar Tensioning air 0-10 bar

12
0.5-12 bar 10185805
12

-Q10001 -Q10002

12
Sheet 1
-P10020
11099945 2265783 -F10020 10202557
-C10020

1
10355464 Tensioning air
E P0 P1
(2)

PA-SW D28x2,5 1 2 BK PUN-16 C10020


V=13l =210=ST1=BAS/1101.F1
2 3 1 2 1 2
-W10002
10192734

-W10020
1898964

-W10023
1898964
1 3 468074 3
11016995 468074 Distributing pipe Ø 63mm

10149315 # Filter cartridge 5µm

COMPRESSED AIR supply disconnecting device Area switch Operating pressure P1

-B10020
+CC41/375.A3

2292902
F Pressure switch 2,
Switch-on valve Air maintenance unit
Operating pressure Tensioning air

1-12 bar
Sheet 1
Compressed air return monitoring

Revision Date Name Date 14.10.2016 Pneumatics


OPTIMA Incoming supply circuit termination Circuit diagram number S2628217000002 Line =210=BAS
M.Plan 03.06.2015 SuessmMi Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 100
Next page 101
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

=210=SH1=RSTP =210=SH1=RSTP =210=ST1=OHC =210=ST1=PDC2 =210=ST1=PDC2


-V277010 -V271110 -V181010 -V171010 -V171110
RSTP1 Row stopper 1 RSTP2 Row stopper 2 OHC Overhead conveyor PCI Paddle chain infeed PCD Paddle chain discharge

GN

GN

GN

GN

GN
=210=SH1=RSTP =210=SH1=RSTP =210=ST1=OHC =210=ST1=PDC2 =210=ST1=PDC2
-W277010 -W277110 -W181010 -W171010 -W171110
DN-60

DN-60

DN-60

DN-60

DN-60
127795 127795 127795 127795 127795
B 1

-E22810 M
+CC11/228.F2
10968601

Servo drives Cooling

=210=BG1=SA
C -V469010 =210=BG1=WLDA =210=BG1=DGSB
SAOS Suction arm OS
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-V471010 -V491010
WJU-Welding jaw SBO Package brake OS

GN
=210=BG1=SA
-W469010

DN-60
127795

GN

GN
=210=BG1=WLDA =210=BG1=DGSB
-W471010 -W491010

DN-60

DN-60
127795 127795

=210=SH1=BCLG =210=BG1=OHC =210=BG1=CMP04 =210=BG1=SPOM =210=BG1=SA =210=BG1=PGMS =210=BG1=SF =210=BG1=DGSB


D
-V291010 -V453010 -V463010 -V467010 -V469110 -V481010 -V473010 -V491110
BC Bar conveyor OHC Overhead conveyor CMP Compression SP Spreader plates (movable) SAOS Suction arm PGS Package guide SF Side folder SBD Package brake DS
GN

GN

GN

GN

GN

GN

GN

GN
=210=SH1=BCLG =210=BG1=OHC =210=BG1=CMP04 =210=BG1=SPOM =210=BG1=SA =210=BG1=PGMS =210=BG1=SF =210=BG1=DGSB
-W291010 -W453010 -W463010 -W467010 -W469110 -W481010 -W473010 -W491110
DN-60

DN-60

DN-60

DN-60

DN-60

DN-60

DN-60

DN-60
127795 127795 127795 127795 127795 127795 127795 127795
1

E -E22910 M
+CC41/229.E1
11003940

Servo drives Cooling 10057615

Revision Date Name Date 14.10.2016 Pneumatics


OPTIMA Servo drives Cooling Pneumatics Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 101
Next page 1
1 2 3 4 5 6 7 8 9

No. Designation Value + Unit Remark No. Designation Value + Unit Remark

1 Machine connection data 16 The fusing of the incoming machine Yes The machine must be installed
line against overcurrent (mentioned in Higher ampere values and/or permanently.

2 Network configuration TN-S 3/N/PE line 15) is also valid for direct different utilization category
or characteristic than specified
contact or back-up protection of the
not admissbile.
>100mA electric machine equipment.
2.1 Earth leackage current

B 2.2 Protective conductor minimal cross-sectional area 10mm² Cu / 16mm² Al

3 Connection to neutral wire Necessary Yes No ? X No The Machine can be installed


permanently or non-permanently.
0A The fusing of the electric equipment
4 Neutral wire load
is installed in the machine.

5 Nominal voltage 3x400V -5% / +10%

6 The machine can be reconnected 3x 400V -


to the following nominal voltages 3x 480V
3x 575V 17 If the answer to line 16 is "yes",
line 18 or 19 might be necessary
C 7 Rated frequency 50Hz +/-1%
18 The fusing of the incoming machine No
line against overcurrent (mentioned in
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

8 Connected load 15KVA


line 15) is also valid for direct protection
0,85 of electric safety components in the
9 COS φ Inductive machine against welding of contacts.

10 Current consumption during normal operation 15A 400V


19 The fusing of the incoming machine No
line against overcurrent (mentioned in
line 15) is also a protection to ensure
Making current and duration when switching - - compliance with the assignment type 2
D 11 on the POWER supply disconnecting device according to IEC/EN 60947-4 for electric
safety components in the machine.
12 Starting current and duration when
switching on the motors - - The short circuit danger note mentioned in line 21
20
(and in the instruction handbook, too) is required if the answer to
13 Information on overcurrent protection of machine line 19 is "yes"
or if the answer to line 16 is "no"
14 Short-circuit current capability and if safety components are fused according to assignment type 2.
according to IEC/EN 60439-1
Solid short-circuit current (lcp) 10kAeff
Rated peak withstand current (Ipk) 17kÂ
E
21 ! DANGER!
15 Required fusing of the incoming machine line 45A 440V
against overcurrent and required
gl/gG After a short circuit in the machine control unit
- utilization category of fusing or -F24511, -F24512,
the following must be observed:
- characteristic of circuit-breaker -F24521, -F24522,
Before restarting the machine
- - -F24711, -F24712,
an electrically skilled person must test
- -F24721, -F24722,
the mentioned electrical safety components
affected by the short circuit
- -F157011, -F197011
- The skilled person must test the main contacts for -F290611, -F462611
- full reliability performance and, if required, -F470621,
cut welded contacts. -F470631, -F470632
F - - -F491211
-

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Incoming electric supply circuit Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 1
Next page 2
1 2 3 4 5 6 7 8 9

No. Designation Value + Unit Remark No. Designation Value + Unit Remark

1 Machine connection data 16 The fusing of the incoming machine Yes The machine must be installed
line against overcurrent (mentioned in Higher ampere values and/or permanently.

2 Network configuration TN-S 1/N/PE line 15) is also valid for direct different utilization category
or characteristic than specified
contact or back-up protection of the
not admissbile.
3 Connection to neutral wire Necessary Yes electric machine equipment.

B 4 Neutral wire load 16A

5 Nominal voltage 1x230V +/-10% X No The Machine can be installed


permanently or non-permanently.
6 The machine can be reconnected - -
The fusing of the electric equipment
is installed in the machine.
to the following nominal voltages

7 Rated frequency 50Hz +/-1% 17 If the answer to line 16 is "yes",


line 18 or 19 might be necessary
C 8 Connected load
18 The fusing of the incoming machine No
line against overcurrent (mentioned in
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

9 COS φ 0,85 Inductive line 15) is also valid for direct protection
of electric safety components in the
10 Current consumption during normal operation
machine against welding of contacts.

19 The fusing of the incoming machine No


line against overcurrent (mentioned in
line 15) is also a protection to ensure
D
11 Making current and duration when switching - compliance with the assignment type 2
on the POWER supply disconnecting device according to IEC/EN 60947-4 for electric
safety components in the machine.
12 Starting current and duration when
switching on the motors - The short circuit danger note mentioned in line 21
20
(and in the instruction handbook, too) is required if the answer to
13 Information on overcurrent protection of machine line 19 is "yes"
or if the answer to line 16 is "no"
Short-circuit current capability and if safety components are fused according to assignment type 2.
14
according to IEC/EN 60439-1
Solid short-circuit current (lcp) 10kAeff
Rated peak withstand current (Ipk) 17 kÂ
E
21 ! DANGER!
15 Required fusing of the incoming machine line 16A 230V
against overcurrent and required
gl/gG After a short circuit in the machine control unit -F??????
- utilization category of fusing or
the following must be observed:
- characteristic of circuit-breaker
Before restarting the machine
- - an electrically skilled person must test
- the mentioned electrical safety components
affected by the short circuit
- - The skilled person must test the main contacts for
- full reliability performance and, if required,
cut welded contacts.
F - -
-

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Incoming electric supply circuit 230V Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 2
Next page 5
1 2 3 4 5 6 7 8 9
AWG

For the designated architectures a typical mission time of 20 years is assumed.


A
X mm²

The elements in this table show a T10d (a limited mission time).

No. = Plant + Location - Component Shortest mission time SISTEMA file


labeling
1
B
2

5
C
6
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

9
D

10

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Mission time SRP/CS Circuit diagram number S2628217000002 Line =210=BAS
LIBv10 22.08.2014 MarwitGu Name KusserJu
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 5
Next page 10
1 2 3 4 5 6 7 8 9

ID Type Material Description Characteristic Setting value Tested


Appendix to E18.2
number

A =210=BAS +CC11 -F22410 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A


=210=BAS +CC11 -F22810 1999580 Motorschutzschalter; S0; 1,10-1,60 A M 1,1A
=210=BAS +CC11 -F23001 11025942 Motorschutzschalter; S00; 2,8-4A M 3,0A
=210=BAS +CC11 -F23010 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A
=210=BAS +CC11 -F23020 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC11 -F23021 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A
B
=210=BAS +CC11 -F23030 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC11 -F23040 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC11 -F23050 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC11 -F23051 10178500 Leitungsschutzschalter 5SY4; 4A/C; 1p. C 4A
=210=BAS +CC11 -F24810 10734192 Motorschutzschalter; 140MF; 18-25A L 23A
=210=BAS +CC11 -F24811 10497372 Leitungsschutzschalter 5SY4; 6A/D; 1p. D 6A
C
=210=BAS +CC11 -F24820 10734192 Motorschutzschalter; 140MF; 18-25A L 23A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BAS +CC11 -F24821 10497372 Leitungsschutzschalter 5SY4; 6A/D; 1p. D 6A


=210=BAS +CC41 -F22010 11032577 Leistungsschalter,Trafosch.;S00; 5,5-8A M 5,5A
=210=BAS +CC41 -F22510 10178500 Leitungsschutzschalter 5SY4; 4A/C; 1p. C 4A
=210=BAS +CC41 -F22710 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A
D =210=BAS +CC41 -F22910 1992320 Motorschutzschalter; S0; 4,50-6,30 A M 4,5A
=210=BAS +CC41 -F23201 11025942 Motorschutzschalter; S00; 2,8-4A M 3,0A
=210=BAS +CC41 -F23210 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A
=210=BAS +CC41 -F23220 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC41 -F23221 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A
=210=BAS +CC41 -F23230 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
E
=210=BAS +CC41 -F23240 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC41 -F23250 10129255 Leitungsschutzschalter 5SY4; 4A/A; 1p. A 4A
=210=BAS +CC41 -F23251 10178500 Leitungsschutzschalter 5SY4; 4A/C; 1p. C 4A
=210=BAS +CC41 -F23252 10178500 Leitungsschutzschalter 5SY4; 4A/C; 1p. C 4A
=210=BAS +CC41 -F25011 10497372 Leitungsschutzschalter 5SY4; 6A/D; 1p. D 6A

F
=210=BAS +CC41 -F25021 10497372 Leitungsschutzschalter 5SY4; 6A/D; 1p. D 6A
=210=BAS +CC41 -F25031 10497372 Leitungsschutzschalter 5SY4; 6A/D; 1p. D 6A
=210=BAS +CC41 -F28010 10178500 Leitungsschutzschalter 5SY4; 4A/C; 1p. C 4A

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Overcurrent protection devices (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 10
Next page 11
1 2 3 4 5 6 7 8 9

ID Type Material Description Characteristic Setting value Tested


Appendix to E18.2
number

A =210=BAS +CC42 -F22520 11025971 Motorschutzschalter; S00; 7-10A M 10A


=210=BAS +CC42 -F24910 2728863 Motorschutzschalter; 140MC; 6,30-10 A L 6,3A
=210=BAS +CC42 -F25010 10734192 Motorschutzschalter; 140MF; 18-25A L 23A
=210=BAS +CC42 -F25020 10734192 Motorschutzschalter; 140MF; 18-25A L 23A
=210=BAS +CC42 -F25030 10734192 Motorschutzschalter; 140MF; 18-25A L 23A
=210=BAS +CC43 -F21200 10054557 Sicherung 30A; Class CC, träge; 600V T 30A
B
=210=BAS +CC43 -F21200 10054557 Sicherung 30A; Class CC, träge; 600V T 30A
=210=BAS +CC43 -F21200 10054557 Sicherung 30A; Class CC, träge; 600V T 30A
=210=BAS +CC43 -F21220 10081429 Sicherung 20A; Class CC, träge; 600V T 20A
=210=BAS +CC43 -F21220 10081429 Sicherung 20A; Class CC, träge; 600V T 20A
=210=BAS +CC43 -F21220 10081429 Sicherung 20A; Class CC, träge; 600V T 20A
=210=BAS +CC43 -F21230 6263727 Sicherung 15A; Class CC, träge; 600V T 15A
C
=210=BAS +CC43 -F21230 6263727 Sicherung 15A; Class CC, träge; 600V T 15A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BAS +CC43 -F21230 6263727 Sicherung 15A; Class CC, träge; 600V T 15A
=210=BAS +CC43 -F24001 10059190 Motorschutzschalter; S0; 2,20-3,20 A M 3,0A
=210=BAS +CC43 -F24002 10059190 Motorschutzschalter; S0; 2,20-3,20 A M 3,0A
=210=BAS +CC43 -F24010 10234122 Leitungsschutzschalter 5SY4; 10A/B; 1p. B 10A
D =210=BAS +CC43 -F24020 10234122 Leitungsschutzschalter 5SY4; 10A/B; 1p. B 10A
=210=BAS +CC43 -F24030 10234122 Leitungsschutzschalter 5SY4; 10A/B; 1p. B 10A
=210=BAS +CC43 -F24040 10129258 Leitungsschutzschalter 5SY4; 6A/C; 1p. C 6A
=210=BAS +CC44 -F20010 2144525 Sicherung 40A; Class J, träge; 600V T 40A
=210=BAS +CC44 -F20010 2144525 Sicherung 40A; Class J, träge; 600V T 40A
=210=BAS +CC44 -F20010 2144525 Sicherung 40A; Class J, träge; 600V T 40A
E
=210=BAS +CC44 -F20050 10984147 Leitungsschutzschalter 1489; 6A/C; 1p. C 6A
=210=BG1=CMP04 +CC41 -F462610 11025951 Motorschutzschalter; S00; 3,5-5A M 3,8A
=210=BG1=DGSB +CC42 -F491210 10957309 Motorschutzschalter; S00; 1,80-2,50 A M 2,0A
=210=BG1=WLDA +CC41 -F470620 11025942 Motorschutzschalter; S00; 2,8-4A M 3,1A
=210=BG1=WLDA +CC41 -F470801 10129259 Leitungsschutzschalter 5SY4; 10A/C; 1p. C 10A

F
=210=SH1=BCLG +CC41 -F290610 11025951 Motorschutzschalter; S00; 3,5-5A M 3,8A

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Overcurrent protection devices (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 11
Next page 20
1 2 3 4 5 6 7 8 9

ID Type Material Description Work to be done Tested


Appendix to E18.5
number

A =210=BAS +CC11 -T25105 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC11 -T25107 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC11 -T25203 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC11 -T25204 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC11 -T25205 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC42 -T25901 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen
B
=210=BAS +CC42 -T25902 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC42 -T25904 10093802 Power Rail K6000 Blindmodul Gerätewarnschild überprüfen

=210=BAS +CC43 -T24001 10431779 Stromversorgung,SITOP PSU; 3ph;24VDC;40A nicht relevant

=210=BAS +CC43 -T24002 10431779 Stromversorgung,SITOP PSU; 3ph;24VDC;40A nicht relevant

=210=BG1=CMP04 +CC42 -T463010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=BG1=CW +CC42 -T461010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen
C
=210=BG1=DGSB +CC42 -T491010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BG1=DGSB +CC42 -T491110 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=BG1=DSGM +CC42 -T481010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=BG1=OHC +CC42 -T453010 10911218 Achsmodul K6000; 13,5kW; 460V;21,2A Gerätewarnschild überprüfen

=210=BG1=SA +CC42 -T469010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

D =210=BG1=SF +CC42 -T473010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=BG1=SPOM +CC42 -T467010 10911212 Achsmodul,integ. K6000;13,5kW;460V;21,2A Gerätewarnschild überprüfen

=210=BG1=WLDA +CC42 -T471010 10911218 Achsmodul K6000; 13,5kW; 460V;21,2A Gerätewarnschild überprüfen

=210=BH1=BIFP +CC42 -T351010 10911216 Achsmodul K6000; 3,9kW; 460V; 6,1A Gerätewarnschild überprüfen

=210=BH1=LFTT +CC42 -T353010 10944177 Achsmodul,integr. K6000;1,2kW;230V;3,7A Gerätewarnschild überprüfen

=210=SH1=BCLG +CC42 -T291010 10911212 Achsmodul,integ. K6000;13,5kW;460V;21,2A Gerätewarnschild überprüfen


E
=210=SH1=RSTP +CC42 -T277010 10911211 Achsmodul,integr. K6000;6,6kW;460V;14,5A Gerätewarnschild überprüfen

=210=SH1=RSTP +CC42 -T277110 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=ST1=CMP02 +CC11 -T183010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=ST1=FLP +CC11 -T155010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=ST1=INTB +CC11 -T151010 10911212 Achsmodul,integ. K6000;13,5kW;460V;21,2A Gerätewarnschild überprüfen

=210=ST1=OHC +CC11 -T181010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen
F
=210=ST1=PDC2 +CC11 -T171010 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

=210=ST1=PDC2 +CC11 -T171110 10911217 Achsmodul K6000; 6,6kW; 460V; 10,3A Gerätewarnschild überprüfen

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protection against residual voltages (E18.5) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 20
Next page 21
1 2 3 4 5 6 7 8 9

ID Type Material Description Work to be done Tested


Appendix to E18.5
number

A =210=ST1=TWB +CC11 -T159010 10911212 Achsmodul,integ. K6000;13,5kW;460V;21,2A Gerätewarnschild überprüfen

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protection against residual voltages (E18.5) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 21
Next page 30
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=BAS +CC11 -T23001 - 0.06 Power supply unit Control voltage 24V DC
A

=210=BAS +CC11 -X21010 PE 0.02 Mounting plate

=210=BAS +CC11 -X21013 PE 0.02 Control cabinet door left

=210=BAS +CC11 -X21014 PE 0.02 Control cabinet door right

B =210=BAS +CC13 -X21015 PE 0.02 Mounting plate top

=210=BAS +CC13 -X21016 PE 0.02 Mounting plate bottom

=210=BAS +CC13 -X21018 PE 0.02 Control cabinet door top

=210=BAS +CC13 -X21019 PE 0.02 Control cabinet door bottom

C =210=BAS +CC41 -T22010 2U2 0.04 Transformer Power ==> 115V/230V


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BAS +CC41 -T23201 - 0.04 Control voltage 24V DC

=210=BAS +CC41 -X21020 PE 0.02 Mounting plate

=210=BAS +CC41 -X21022 PE 0.02 Control cabinet door

D
=210=BAS +CC42 -X21025 PE 0.02 Mounting plate

=210=BAS +CC42 -X21027 PE 0.02 Control cabinet door

=210=BAS +CC43 -T24001 - 0.19 24V Adjusting unit

=210=BAS +CC43 -T24002 - 0.19 24V Adjusting unit


E

=210=BAS +CC43 -X21005 PE 0.02 Mounting plate top

=210=BAS +CC43 -X21006 PE 0.02 Mounting plate bottom

=210=BAS +CC43 -X21008 PE 0.02 Control cabinet door top

F =210=BAS +CC43 -X21009 PE 0.02 Control cabinet door bottom

=210=BAS +CC44 -Q20010 PE 0.10 abzuziehender Messwert der Netzzuleitung

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 30
Next page 31
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=BAS +CC44 -X21000 PE 0.01 Mounting plate top


A

=210=BAS +CC44 -X21001 PE 0.01 Mounting plate bottom

=210=BAS +CC44 -X21003 PE 0.01 Control cabinet door top

=210=BAS +CC44 -X21004 PE 0.01 Control cabinet door bottom

B =210=BAS +MC -E22810 PE 0.10 Servo drives Cooling

=210=BAS +MC -E22910 PE 0.02 Servo drives Cooling

=210=BG1=BAS +MC -U21150 PE 0.02 Cable support

=210=BG1=BAS +MC -U21151 PE 0.02 Cable support

C =210=BG1=BAS +MC -U21152 PE 0.02 Cable support


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BG1=BAS +MC -U21153 PE 0.02 Cable support

=210=BG1=BAS +MC -U21160 PE 0.02 Cable duct

=210=BG1=BAS +MC -U21161 PE 0.02 Cable duct

D
=210=BG1=BAS +MC -U21162 PE 0.02 Cable duct

=210=BG1=BAS +MC -U21163 PE 0.02 Cable duct

=210=BG1=BAS +MC -U21164 PE 0.02 Cable duct

=210=BG1=BAS +MC -U21165 PE 0.02 Cable duct


E

=210=BG1=BAS +MC -U21166 PE 0.02 Cable duct

=210=BG1=BAS +MC -U21167 PE 0.02 Cable duct

=210=BG1=BAS +MC -U21168 PE 0.02 Air System Cable duct

F =210=BG1=BAS +MC -X21150 PE 0.01 BG1 Machine frame bottom

=210=BG1=BAS +MC -X21151 PE 0.01 BG1 Machine frame top

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 31
Next page 32
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=BG1=CMP04 +MC -G462610 PE1 0.02 CMP Vacuum blower


A

=210=BG1=CMP04 +MC -M463010 D 0.02 CMP-Compression

=210=BG1=CW +MC -M461010 D 0.02 CW- Cassette wheel

=210=BG1=DGSB +MC -M491010 D 0.02 SBO-Package separator and brake OS

B =210=BG1=DGSB +MC -M491110 D 0.02 SBD-Package separator and brake DS

=210=BG1=DGSB +MC -M491210 PE1 0.02 DGSB Conveyor

=210=BG1=DSGM +MC -M481010 D 0.02 DSG-Discharge guide

=210=BG1=OHC +MC -M453010 D 0.02 OHC-Overhead conveyor

C =210=BG1=SA +MC -M469010 D 0.02 SA-Suction arms


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BG1=SF +MC -M473010 D 0.02 SF-Side folder

=210=BG1=SPOM +CC42 -T467010 3 0.02 SP-Spreader plates (movable)

=210=BG1=SPOM +MC -M467010 D 0.02 SP-Spreader plates (movable)

D
=210=BG1=WLDA +MC -G470620 PE 0.10 WLD Vacuum blower
Trim removal

=210=BG1=WLDA +MC -M471010 D 0.02 WJ-Welding jaw

=210=BH1=BIFP +MC -M351010 D 0.02 BIFC-Bag feeding chain

=210=BH1=LFTT +CC42 -T353010 3 0.02 BLFT-Bag lifting


E

=210=BH1=LFTT +MC -M353010 5 0.02 BLFT-Bag lifting

=210=SH1=BCLG +CC42 -T291010 3 0.02 BC-Bar conveyor

=210=SH1=BCLG +MC -M291010 D 0.02 BC-Bar conveyor

F =210=SH1=BCLG +MC -X21061 PE 0.01 ST1 Machine frame top

=210=SH1=RSTP +CC42 -T277010 3 0.02 RSTP1-Row stopper 1

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 32
Next page 33
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=SH1=RSTP +MC -M277010 D 0.02 RSTP1-Row stopper 1


A

=210=SH1=RSTP +MC -M277110 D 0.02 RSTP2-Row stopper 2

=210=ST1=BAS +MC -U21040 PE 0.02 Cable support

=210=ST1=BAS +MC -U21041 PE 0.02 Cable support

B =210=ST1=BAS +MC -U21042 PE 0.02 Cable support

=210=ST1=BAS +MC -U21043 PE 0.02 Cable support

=210=ST1=BAS +MC -U21044 PE 0.02 Cable support

=210=ST1=BAS +MC -U21045 PE 0.02 Cable support

C =210=ST1=BAS +MC -U21046 PE 0.02 Cable support


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=ST1=BAS +MC -U21047 PE 0.02 Cable support

=210=ST1=BAS +MC -U21048 PE 0.02 Cable support

=210=ST1=BAS +MC -U21049 PE 0.02 Cable support

D
=210=ST1=BAS +MC -U21050 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21051 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21052 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21053 PE 0.02 Cable duct


E

=210=ST1=BAS +MC -U21054 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21055 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21056 PE 0.02 Cable duct

F =210=ST1=BAS +MC -U21057 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21058 PE 0.02 Cable duct

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 33
Next page 34
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=ST1=BAS +MC -U21059 PE 0.02 Cable duct


A

=210=ST1=BAS +MC -U21060 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21061 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21062 PE 0.02 Cable duct

B =210=ST1=BAS +MC -U21063 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21064 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21065 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21066 PE 0.02 Cable duct

C =210=ST1=BAS +MC -U21067 PE 0.02 Cable duct


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=ST1=BAS +MC -U21068 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21069 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21070 PE 0.02 Cable duct

D
=210=ST1=BAS +MC -U21071 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21072 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21073 PE 0.02 Cable support

=210=ST1=BAS +MC -U21074 PE 0.02 Cable support


E

=210=ST1=BAS +MC -U21075 PE 0.02 Cable support

=210=ST1=BAS +MC -U21076 PE 0.02 Cable duct

=210=ST1=BAS +MC -U21077 PE 0.02 Cable duct

F =210=ST1=BAS +MC -X21040 PE 0.01 ST1 Machine frame bottom

=210=ST1=BAS +MC -X21041 PE 0.01 ST1 Machine frame top

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 34
Next page 35
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=ST1=BAS +MC -X21060 PE 0.01 ST1 Machine frame bottom


A

=210=ST1=CMP02 +MC -M183010 D 0.02 CMP-Compression

=210=ST1=FLP +MC -M155010 D 0.02 FLP-Flipper

=210=ST1=FLP +MC -X21051 PE 0.02

B =210=ST1=INTB +CC11 -T151010 3 0.02 INTB-Interface belt

=210=ST1=INTB +MC -M151010 D 0.02 INTB-Interface belt

=210=ST1=INTB +MC -X21047 PE 0.02

=210=ST1=OHC +MC -M181010 D 0.02 OHC-Overhead conveyor

C =210=ST1=PDC2 +MC -M171010 D 0.02 PCI-Paddle chain infeed


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=ST1=PDC2 +MC -M171110 D 0.02 PCD-Paddle chain discharge

=210=ST1=TWB +CC11 -T159010 3 0.02 TWB-Twist belt

=210=ST1=TWB +MC -M159010 D 0.02 TWB-Twist belt

D
=210=ST1=TWB +MC -X21055 PE 0.02

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 35
Next page 39EP
1 2 3 4 5 6 7 8 9

ID Connecting point Value to be expected / OHM Measured value / OHM Functional text Remark
Appendix to E18.2

=210=BAS +CC44 -Q20010 PE 0.10 abzuziehender Messwert der Netzzuleitung


A

=210=BAS +CC11 -X21010 PE 0.02 Mounting plate

=210=ST1=BAS +MC -X21040 PE 0.01 ST1 Machine frame bottom

=210=ST1=BAS +MC -X21041 PE 0.01 ST1 Machine frame top

B =210=SH1=BCLG +MC -M291010 D 0.02 BC-Bar conveyor

=210=BH1=BIFP +MC -M351010 D 0.02 BIFC-Bag feeding chain

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Protective bonding circuit test points (E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name
nonwovens GmbH Location
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 39EP
Next page 200
1 2 3 4 5 6 7 8 9
AWG

-Q20010
63A BK
!
L1/1 2 BK 16.0 mm²
Specification of mains voltage supply, L2/3
A 4 BK 16.0 mm²
see page :
X mm²

L3/5 6 BK 16.0 mm²


=210=BAS \ Circuit diagram \ 1+2

N N LB 16.0 mm²
PEPE GNYE

PE
16.0 mm² -X20001:8 (.A)
-Q20010 +MC/210.A1
TP GNYE 16.0 mm² -X20001:9 (.A)
E520/041 +MC/210.A1
E520/055;2 # Terminal cover
10568218 # Steckachse 9mm für P3

1
3
5
10199683 ;2 # Countersunk flat head tapping screw 3,9x25mm
-F20010

24V
POWER supply disconnecting device 1903863

2
4
6
ATTENTION!

1
When POWER supply disconnecting device 2144525 BK 2.50 mm²
-K27660
B AJT40 J /276.B3
is turned off, the control cabinet is BK 2.50 mm² 750-603
T 40A

BU
BK
not completely without voltage. 2144525;3 # Spare part BK 2.50 mm²

10.0 mm²

1.00 mm²
2351740
L1

L1
L2
L3
PE

L2
L3
Line
10322693 160-690V
-Q20050 -R20010 -K20010 SIEMENS
25A BK 230VAC Lighting
1 2 OG 2.50 mm² 10156821
Load
C 3 4 U160-690V 375 [Un-25V]

PE
L1
L2
L3
5 6 Hysteresis 1-20V 5V
Time 0-20sec. 0.5
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

14 11
N LB 2.50 mm²

11
12
PE GNYE 2.50 mm²
24 21
E520/040
22

14
12
10009450 # Terminal cover
10568217 # Steckachse 9mm für P1 10316807 ;6 #Wire end ferrule

6D
10222190 ;2 # Countersunk flat head tapping screw 2,9x25mm
POWER supply disconnecting device -X20001.A .C .A .C .A .C .A .C -X23844 .A
1

Lighting
11

Lighting 10512558 .B .B .B .B .B

4
D -F20050
10984147
+CC41/374.B8 14
12
2

+MC

11
C 6A -W23844
OG

1.50 mm²
1516822
2.50 mm²

+MC

4
3
1
11004465 -W20043

10.0 mm²

10.0 mm²

10.0 mm²

10.0 mm²
2164127

56D
+CC41
17

18
11

12

24V
1

-X20050 .A П .A .A П .A .A .A -X23841 .B
10005061.B.C .B.C .B.C .B.C .B.C .B.C +CC11 .A
-K26460

4
+CC11/264.C5
GNYE

E 750-603
+MC
BN

BU

GNYE

-W20011
1.50 mm²

+MC
BN

BU

1219963

+CC43/212.A1

+CC43/212.A1

+CC43/212.A1

+CC43/212.A1
+CC43-X21243:1 (.B)

+CC43-X21243:2 (.B)

+CC43-X21243:3 (.B)

+CC43-X21243:4 (.B)
-W20041
1.50 mm²

4
1219963


+CC11 +CC41
-K26405 -K27005
+CC11/264.D7 # +CC41/270.D7 #
+CC11-X22611:2U (.C)

+CC41-X22741:2U (.C)

+CC11-X22611:2D (.A)

+CC41-X22741:2D (.A)

+CC11-X22611:8D (.A)

+CC41-X22741:8D (.A)
+CC11/226.A5

+CC41/227.A5

+CC11/226.A5

+CC41/227.A5

+CC11/226.A5

+CC41/227.A5

750-430 750-430
K26450:I.[5].6 K27050:I.[5].6
F Voltage monitoring Voltage monitoring
Three-phase current Three-phase current

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Incoming supply conductor termination Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC44
D-74523 Schwäbisch Hall POWER supply disconnecting device ON3/SH/OS2 PR-2628217 ESN1 Sheet 200
Next page 201
1 2 3 4 5 6 7 8 9
AWG

E-STOP Upstream machine Guard doors Product infeed

A !
X mm²

2.19 2.20
SRP/CS BWU2236 BWU2236
-F20110 -F20120
/201.F4 # ! /201.F8 # !
SHW SHW

3U 1.00 mm² OG 1.13


1.14

1.23
1.24

13U 1.00 mm² OG 1.13


1.14

1.23
1.24
B

20D
19D

14U

13D
14D
4U

4D
3D
-X20101 .C .C .A .A .A -X20101 .C .C .A .A .A
.D .D .B .B .B .D .D .B .B .B

Relais Output: 24V DC-13 / 3A; 250V AC-15 / 3A


Interface U max = 24V/DC I max 0,5A /DC

External E-Stop Only PELV-circuits admissible. External Guard Doors


Safety Relais Contacts or E-Stop-Button Safety Relais Contacts or Guard Door Switch

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

11U
12U
11D
12D
20U
19U
2U

2D
1U

1D

-X20101 .D .D .B .B .D -X20101 .D .D .B .B .D

10013287 .C .C .A .A .C .C .C .A .A .C
BU

BU
1.00 mm²

1.00 mm²
D
S11

S21

S11

S21
S12

S22

S12

S22
Bus Adr.: E-STOP Upstream machine Bus Adr.: Guard doors Upstream machine
2.25 Input 2.26 Input
-F20110 EDM / Spare -F20120 EDM / Spare
2.30A.3 Input 2.30B.3 Input

2.30A Diagnose-Adresse 2.30B Diagnose-Adresse

-X29421:1 BN 0.34 mm² AS-I + BN 0.34 mm² GLOBAL.AS-I2+ AS-I +


+MC/294.D1 AS-I - AS-I -
-X29421:3 BU 0.34 mm² BU 0.34 mm² GLOBAL.AS-I2-
+MC/294.D1

-X29421:4 BK 0.34 mm² AUX+ BK 0.34 mm² PELV.F23050 AUX+


E +MC/294.D1
-X29421:2 WH 0.34 mm² AUX- WH 0.34 mm² PELV_0V AUX-
+MC/294.D1
-W20101

-W20101
10918494

10918494

AS-I BUS Network: GLOBAL BWU2236 AS-I BUS Network: GLOBAL


ON Different settings for: ON
Safety Modul ON SEL Safety Modul ON SEL
RUN PRG ON RUN PRG
10401128 =ON ON SEL 10401128 =ON
Diag Setting Run PRG
=ON
In/Out E-STOP In/Out Guard doors
Upstream machine ON Upstream machine
ON SEL
E-STOP Upstream machine Input Setting Run PRG Guard doors Product infeed
2.19 Output =ON 2.20 Output
/201.A3 /201.A7
ON
F ON SEL
Output Setting Run PRG
=ON

ON
ON SEL
RUN Run PRG
=ON

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Upstream machine Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 201
Next page 202
1 2 3 4 5 6 7 8 9
AWG

-K20210 1x 2093771 FBST500-PLC GY | PLC-Interface-Endlosbr.

A
X mm²

B
WHBU 1.00 mm²
Interface U max = 24V/DC I max 0,5A /DC
..
.. .

Only PELV-circuits admissible.


.

Relais Input: 24V DC / 7mA / ON 5ms - OFF 2,5ms


Optokoppler Input: 24V DC / 7mA / ON 20µs - OFF 300µs
Verpolschutz, Freilaufdiode
21U

22U

23U

24U

39U
.D .D .D .D -X20101 .D
21D

22D

23D

24D

39D
C .C .C .C .C 10013288 .C
.B П .B П .B П .B .B

.A .A .A .A .A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

41U
42U

OG

OG

OG

OG

OG

OG

OG

OG
-X20101 .D .D -X20101:43U
41D
42D

/203.C1
1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²
.C .C
.B .B -X20101:43D
.A .A /203.C1
WHBU
BU

D
1.00 mm²

1.00 mm²

Reserved

5
11

11
A1

A1

A1

11

A1

11


PELV.F23050

PELV_0V

-K20210 -K20220 +CC41 +CC41


24V 24V -K20230 -K20240
-K27004 -K27004
2353969
# #
A2

A2

A2

A2
2093755 +CC41/270.B5 +CC41/270.C5
14

14

14

14
12

12

2093748 # Sockel 2093748 # Sockel


750-430 750-430
-X23001:51U (.D)
/230.C7

-X23001:51D (.B)
/230.F7

K27050:I.[4].0 K27050:I.[4].1
BU

No fault E-STOP Protective equipment closed


1.00 mm²

E
1

6


+CC41 +CC41
-K26404 -K26404 -K26404 -K26404 -K27004 -K27004
/264.B6 # /264.C6 # /264.C6 # /264.C6 # +CC41/270.C5 # +CC41/270.C5 #
750-430 750-430 750-430 750-430 750-430 750-430
K26450:I.[4].0 K26450:I.[4].1 K26450:I.[4].2 K26450:I.[4].3 K27050:I.[4].2 K27050:I.[4].3
F No fault E-STOP Protective equipment closed Automatic mode ON Spare Automatic mode ON Product handed over

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Upstream machine Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 202
Next page 203
1 2 3 4 5 6 7 8 9
AWG

No fault E-STOP Protective equipment closed Automatic mode ON Product infeed Ready for product Reserved No fault E-STOP Protective equipment closed

A
X mm²

K26450:O.[0].0 K26450:O.[0].1 K26450:O.[0].2 K26450:O.[0].3 K27050:O.[0].0 K27050:O.[0].1


750-530 750-530 750-530 750-530 +CC41 750-530 +CC41 750-530
-K26420 -K26420 -K26420 -K26420 -K27020 -K27020
/266.B2 # /266.C2 # /266.C2 # /266.C2 # +CC41/272.B2 # +CC41/272.C2 #


2
5

5
1

1
BU

BU

BU

BU
Automatic mode ON Product infeed Ready for product

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²
B

K27050:O.[0].2 K27050:O.[0].3
+CC41 750-530 +CC41 750-530

11

11
A1

A1

A1

11

A1

11
-K27020 -K27020
-K20310 -K20320 -K20330 -K20340 +CC41/272.C2 # +CC41/272.C2 #
24V 24V
2353969 2093755

A2

A2

A2

A2
2093748 # Sockel 2093748 # Sockel

14

14

14

14
12

12


2

6
OG

OG

OG

OG

OG

OG

OG

OG
1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²
C
43U
44U

-X20101 .C .C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-X20101:42U П
43D
44D

/202.C2 .D .D

-X20101:42D П .A .A
/202.D2 .B .B

40U
31U

32U

33U

34U
.C .C .C .C .C

40D
31D

32D

33D

34D
.D .D .D .D 10013288 .D
.A П .A П .A П .A .A
.B .B .B .B .B

D
Relais Output: 24V DC / 6A; 250V AC / 2A / ON 5ms - OFF 2,5ms
Optokoppler Output: 3-33V DC / 3A / ON 20µs - OFF 300µs
BU
1.00 mm²

Interface U max = 24V/DC I max 0,5A /DC


..
..
.

Only PELV-circuits admissible.

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Upstream machine Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 203
Next page 204
1 2 3 4 5 6 7 8 9
AWG

Kinetix 6000
=210=ST1=TWB
Integrate Axis Module
A
X mm²

-T159010 10911212
/251.E1
Drive Name
TWB-Twist belt

Auxiliary Encoder

1 A+ / SINE+

3 B+ / COS+
2 A- / SINE-

7 EPWR 9V
4 B- / COS-

14 EPW 5V
6 ECON

SH
8 NC
9 NC

11 NC
12 NC
13 NC

15 NC
5 I+

10 I-
AF

B -T159010
10093819
WH

GN

GY

SH
YE

RD
BN

BU

PK
0.25 mm²
0.25 mm²
0.25 mm²
0.25 mm²
0.25 mm²
0.25 mm²

0.25 mm²

0.25 mm²
+MC
C -W20410
2001014
+CC41
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

20.00m -K28010
+CC41/280.B8

RJ45
LAN1
WH

RJ45
GN
GY
YE

RD
BN

BU
PK

Ethernet
IP.Adr.: 000.000.000.???
Subnet mask: 255.255.255.000
D Gateway: 192.168.000.100
Network: SYS
Baudrate Mbit/s:100
1

11

SH
2
3
4
5
6
7
8
9
10

12

+MC AUTINITY REMOTE


B_N

Z_N

A_N
NC

B
NC
GND
NC
+Us
Z

SET

-B20410
10851724 Interface Teleservice
UE= 4,5-5,5V
ENC Encoder
Sick

Production line Speed reference


E

F
EtherNet
-W20420 to CONVERTER

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Upstream machine Bus system Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 204
Next page 206
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

B
WHBU 1.00 mm²
Interface U max = 24V/DC I max 0,5A /DC

Only PELV-circuits admissible.

Relais Input: 24V DC / 7mA / ON 5ms - OFF 2,5ms


Optokoppler Input: 24V DC / 7mA / ON 20µs - OFF 300µs
Verpolschutz, Freilaufdiode

23U

24U

39U
.D .D -X20501 .D

23D

24D

39D
C .C .C 10013288 .C

-X20501 .B П .B .B

.A .A .A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

41U
42U

OG

OG

OG

OG
-X20501 .D .D П -X20501:43U
41D
42D

/207.C1

1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²
.C .C
.B .B -X20501:43D
.A .A /207.C1
WHBU
BU

D
1.00 mm²

1.00 mm²

A1

11

A1

11
PELV.F23250

Reserved
PELV_0V

-K20630 -K20640

7
2093755


A2

A2
2093748 # Sockel
14

14
BU +CC11 +CC11

BU
-X23201:51U (.D)
/232.C7

-X23201:51D (.B)
/232.E7

-K26404 -K26404
+CC11/264.D6 # +CC11/264.D6 #
1.00 mm²

1.00 mm²
750-430 750-430
E
K26450:I.[4].4 K26450:I.[4].5

No fault E-STOP Protective equipment closed


3

8


-K27004 -K27004 -K27004 -K27004 +CC11 +CC11
/270.D5 # /270.D5 # /270.D5 # /270.D5 # -K26404 -K26404
750-430 750-430 750-430 750-430 +CC11/264.D6 # +CC11/264.D6 #
K27050:I.[4].4 K27050:I.[4].5 K27050:I.[4].6 K27050:I.[4].7 750-430 750-430
K26450:I.[4].6 K26450:I.[4].7
F No fault E-STOP Protective equipment closed Automatic mode ON Ready for product
Option not installed Option not installed Automatic mode ON Ready for product

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Downstream machine Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 206
Next page 207
1 2 3 4 5 6 7 8 9
AWG

No fault E-STOP Protective equipment closed Automatic mode ON Product handed over Reserved No fault E-STOP Protective equipment closed

A Option not installed Option not installed


X mm²

K27050:O.[0].4 K27050:O.[0].5 K27050:O.[0].6 K27050:O.[0].7 K26450:O.[0].4 K26450:O.[0].5


750-530 750-530 750-530 750-530 +CC11 750-530 +CC11 750-530
-K27020 -K27020 -K27020 -K27020 -K26420 -K26420
/272.D2 # /272.D2 # /272.D2 # /272.D2 # +CC11/266.D2 # +CC11/266.D2 #


4
3

7
BU

BU
Automatic mode ON Product übergeben

1.00 mm²

1.00 mm²
B

K26450:O.[0].6 K26450:O.[0].7
+CC11 750-530 +CC11 750-530

A1

11

A1

11
-K26420 -K26420
-K20730 -K20740 +CC11/266.D2 # +CC11/266.D2 #
2093755

A2

A2
2093748 # Sockel

14

14


4

8
WHBU 1.00 mm²

OG

OG

OG

OG
1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²
C
43U
44U

-X20501 .C .C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-X20501:42U П
43D
44D

/206.C2 .D .D

-X20501:42D П .A .A
/206.D2 .B .B

40U
33U

34U
-X20501 .C .C -X20501 .C

40D
33D

34D
.D .D 10013288 .D
.A П .A .A
.B .B .B

D
Relais Output: 24V DC / 6A; 250V AC / 2A / ON 5ms - OFF 2,5ms
Optokoppler Output: 3-33V DC / 3A / ON 20µs - OFF 300µs
BU
1.00 mm²

.
Interface U max = 24V/DC I max 0,5A /DC

..
..
.
Only PELV-circuits admissible.

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Downstream machine Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 207
Next page 210
1 2 3 4 5 6 7 8 9

-W21240
AWG

+CC44-Q20010:PE GNYE 16.0 mm² GNYE 10.0 mm²


+CC44/200.A9
GNYE 10.0 mm² GNYE 10.0 mm²
+CC44-R20010:PE (Line) GNYE 16.0 mm²
A

-W20043

-W21210
+CC44/200.B9
X mm²

GNYE 6.00 mm²


GNYE 6.00 mm²

-W21242
-W21241
GNYE 6.00 mm²

-W21211
+CC44 +CC43 +CC11 +CC13 +CC41 +CC42
-X21000 -X21005 -X21010 -X21015 -X21020 -X21025
TP TP TP TP TP TP

PE

PE

PE

PE

PE

PE
Mounting plate top Mounting plate top Mounting plate Mounting plate top Mounting plate Mounting plate

GNYE
B

10
-X20001.A .C .A .C .A.C -X21311.A .C .A.C -X21441.A .C .A.C -X21442 .A .C .A.C

6
CD = Cable duct

10.0 mm²
CCD = Control cabinet door 10512559 .B .B .B 10512559 .B .B .B .B 10512559 .B .B

1
8
9
CCF = Control cabinet frame
MCF = Machine frame

=210=BG1=DGSB+MC-M491210:PE2
=210=BG1=DGSB/4912.B2
TP PE Control cabinet door bottom

TP PE Control cabinet door bottom

TP PE Control cabinet door bottom


MP = Mounting plate

10

TP PE Control cabinet door right


-X2100116.0 mm² GNYE
-X21243 .B

TP PE Control cabinet door top

TP PE Control cabinet door top

TP PE Control cabinet door top


TP PE Control cabinet door left
OP = Operator panel
TP PE Mounting plate bottom

TP PE Mounting plate bottom

TP PE Mounting plate bottom

PE Control cabinet frame

TP PE Control cabinet door

TP PE Control cabinet door


TB = Terminal box 10702264 .A .C

TP = Test point

20
29
Grounding Mounting plate & Control cabinet door

30
19
-X21003

-X21004

-X21006

-X21008

-X21009

-X21013

-X21014

-X21016

-X21017

-X21018

-X21019

-X21022

-X21027
See circuit diagram, page: Grounding / 1-2 -X21243 .B .B .B .B

C 10702264 .A .C .A .C .A .C .A .C

GNYE
GNYE
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

16.0 mm²
16.0 mm²

-X21151
=BAS =BAS BG1 Machine frame top

-X21041
PE TP

-X21079
PE

TP PE
ST1 Machine frame top =BAS

PE
-X21077
D

=210=ST1

=PDC2

-X21067
=INTB =FLP =TWB PE PCD =OHC =210=ST1=CMP02
=210=SH1=BCLG
-X21065
E -X21047 -X21051 -X21055 -X21073 -X21075
PE PCI =210=BG1

-X21061
PE TP

-X21189
TP PE TP PE TP PE PE PE

GNYE
-X21064

PE
-X21046 -X21054
GNYE

PE
-X21066

16.0 mm²
PE PE
16.0 mm²

-X21045 PE
-X21063 -X21072
PE
PE PE
-X21044 -X21050 -X21053 -X21081 -X21074
PE PE PE PE PE
-X21043 -X21049 -X21080 -X21071
PE PE PE PE BG1 Machine frame bottom
-X21040

-X21078

-X21060

-X21188

-X21150
F
=BAS
PE

PE

PE

TP PE

PE

PE

PE

TP PE

PE

TP PE
-X21042 -X21048 -X21052 -X21062 -X21070 =BAS

-*W210** 15 x 10328989 PE Leitung L=300mm Fünfnorm AWG6/16mm2 ST1 Machine frame bottom

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Equipotential bonding ( E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 210
Next page 210.1
1 2 3 4 5 6 7 8 9
AWG

=210=ST1=BAS alle Kabeltragsysteme mit Kontaktscheibe und Flachkopfschraube ISO7380-2 10.9gv


oder Sperrzahnschr W-274-8.8-gv mit dem Schutzleitersystem verbinden
- 10742857 Kontaktscheibe M5 gezahnt
A 10042851 Linsenflanschkopfschr M5x12-10.9 gv
X mm²

- 10992877 Kontaktscheibe M6 gezahnt


10150465 Flachkopfschr ISK M6x10 ISO7380-2 10.9gv
2167013 Flachkopfschr ISK M6x16 ISO7380-2-10.9gv
2472777 Flachkopfschr ISK M6x20 ISO7380-2-10.9gv
2686723 Flachkopfschr ISK M6x25 ISO7380-2-10.9gv
10798516 Sperrzahnschr M6x 16 8.8-gv

Montageschiene 23x23mm bis auf weiteres mit Kontaktscheibe M6


und Linsenflanschkopfschraube M5x12 erden

B
Product infeed

TP PE
DS - Drive side
-U21042

TP PE
-U21073

TP PE
-U21046

TP PE
-U21047

TP PE

TP PE
-U21075
-U21041
C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

TP PE

TP PE
-U21043 -U21074
OS - Operator side

-U21076

-U21065
TP PE

-U21045

TP PE

TP PE
Discharge

-U21069
TP PE
D
-U21077

-U21044

TP PE

-U21052

-U21051
TP PE

-U21050
TP PE

TP PE

TP PE
-U21062

-U21063

-U21064

-U21055

-U21054

-U21053
TP PE

TP PE

TP PE

-U21068
TP PE

TP PE

TP PE

-U21067

-U21066
TP PE

TP PE
-U21071

-U21070

TP PE
E
-U21072
-U21060

-U21061
-U21059

TP PE

TP PE
TP PE
-U21058

-U21057
TP PE

TP PE

-U21040TP PE

-U21056
TP PE

TP PE
-U21048

-U21049

TP PE
TP PE

TP PE

TP PE

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Equipotential bonding ( E18.2) Cable duct Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 210.1
Next page 211
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

B
CD = Cable duct
CCD = Control cabinet door
CCF = Control cabinet frame
MCF = Machine frame
MP = Mounting plate
OP = Operator panel
TB = Terminal box

TP = Test point
Grounding Mounting plate & Control cabinet door
See circuit diagram, page: Grounding / 1-2
C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=BAS BG1 Machine frame top

PE
-X21156
D

=210=BG1
=OHC =WLDA

PE
-X21157
=SF

=210=SH1 =210=BH1 -X21176 -X21177


PE PE

=210=BAS+CC41/229.F2
=RSTP =BCLG =CMP04 =CW =SPOM =SA =BIFP =LFTT
=DSGM

=210=BAS-E22910:G1
-X21111 -X21154 -X21155 -X21173
-X21105

-X21107

E
PE

PE

PE

PE
RSTP 1 PE

RSTP 2 PE

=DGSB
GNYE

GNYE

-X21143 -X21175

PE

PE
-W463011 -W461011 -X21181 -X21180
6.00 mm²

6.00 mm²

10162515 10162515 -X21172 PE OS OS PE


-X21183 -X21182

GNYE
16.0 mm²

16.0 mm²

PE

10.0 mm²
PE DS DS PE
-X21161
16.0 mm²
PE

-X21171
GNYE

GNYE

PE
=CMP04 =CW

GNYE
PE

PE

-X463012 -X461012
-X21104

-X21106

F
=BAS -X463002
-X21152

GNYE
PE

PE

PE

PE

PE

PE

PE

PE

PE
=210=BG1=CMP04
PE

-X21110 -X21160 -X21142 -X21144 -X21170 -X21174 -X22900


-W463001
10162515 BG1 Machine frame bottom

-*W211** 15 x 10328989 PE Leitung L=300mm Fünfnorm AWG6/16mm2

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Equipotential bonding ( E18.2) Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 211
Next page 211.1
1 2 3 4 5 6 7 8 9
AWG

=210=BG1=BAS alle Kabeltragsysteme mit Kontaktscheibe und Flachkopfschraube ISO7380-2 10.9gv


oder Sperrzahnschr W-274-8.8-gv mit dem Schutzleitersystem verbinden
- 10742857 Kontaktscheibe M5 gezahnt
A 10042851 Linsenflanschkopfschr M5x12-10.9 gv
X mm²

- 10992877 Kontaktscheibe M6 gezahnt


10150465 Flachkopfschr ISK M6x10 ISO7380-2 10.9gv
2167013 Flachkopfschr ISK M6x16 ISO7380-2-10.9gv
2472777 Flachkopfschr ISK M6x20 ISO7380-2-10.9gv
2686723 Flachkopfschr ISK M6x25 ISO7380-2-10.9gv
10798516 Sperrzahnschr M6x 16 8.8-gv

Montageschiene 23x23mm bis auf weiteres mit Kontaktscheibe M6 Product infeed


und Linsenflanschkopfschraube M5x12 erden

TP PE
DS - Drive side
-U21152
Cable support
B

TP PE
-U21153
Cable support

TP PE Cable duct
-U21167

TP PE
-U21151
Cable support
TP PE

C
-U21150
Cable support
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Discharge OS - Operator side

TP PE Cable duct

TP PE Cable duct

TP PE Cable duct
TP PE Cable duct

-U21162

-U21161

-U21160
-U21166

TP PE Cable duct

TP PE Cable duct

TP PE Cable duct
TP PE Air System Cable duct

-U21165

-U21164

-U21163
D
-U21168

GNYE
16.0 mm²
PE

-X21184

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Equipotential bonding ( E18.2) Cable duct Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 211.1
Next page 212
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval. X mm² AWG

Revision Date
Name
1

-T21210
Connection +CC 11

10054557;3 # Spare part


T 30A
460V AC; 60Hz

ATQR30 CC
10054557
1523919
-F21200
+CC44/200.E6
+CC44/200.E6
+CC44/200.E6
+CC44/200.E5

+CC44-X20001:4 (.B)
+CC44-X20001:3 (.B)
+CC44-X20001:2 (.B)
+CC44-X20001:1 (.B)

460V Servo controller power

3/460V AC; 50/60Hz


PRI

-W21210
+MC
-X21243
SEC

1807551
.B
.B
+CC11-F24511:1 460V 575V

10702263 .A.C
+CC11/248.A1 10.0 mm² 1 11 2 1 5 10.0 mm² BK

.B
460V 575V

.B
+CC11-F24511:3 4 3 6 10.0 mm² BK

.A.C
.B
+CC11/248.A1

Set [V]: ?
10.0 mm² 13

10565136
2 460V 575V

-X21243 .A .C .A .C .A .C
+MC
4
3
2

10.0 mm²
1

6 5 7 BK

.B
Set [V]: 400
+CC11-F24511:5

.A.C
+CC11/248.A1 10.0 mm² 3 15 -W20043
400V 550V 2164127
400V 550V

П
Primary [V]: 380-575
10.0 mm²
10.0 mm²
10.0 mm²
10.0 mm²

Power [kVA]: 25,000


Frequency [Hz]: 50/60
400V 550V

П
2

П
Connection +CC 42
230V 480V

Secondary [V]: 230/400/460


460V Servo controller power
230V 480V

-W21240
+MC

1807551
.B
+CC42-X21442:11 (.A) 230V 480V

.A.C
+CC41/214.D6 10.0 mm² 1 12

.B
+CC42-X21442:12 (.A)

.A.C
+CC41/214.D6 10.0 mm² 2 14 460V

.B
+CC42-X21442:13 (.A) 460V

.A.C
+CC41/214.D6 10.0 mm² 3 16
460V

440V
440V
3

440V

OPTIMA
420V
420V
420V

nonwovens GmbH
10081429;3 # Spare part
T 20A
-X21243 .B

ATQR20 CC
10081429
1523919
-F21220
Connection +CC11 400V

3/400V AC; 50Hz or


3/460V AC; 60Hz
10.0 mm² BK 1
.B

Control unit, Blower 400V

2508182
+MC
-W21211
2

-X21243 .B
.B

+CC11-X21311:21 (.A)

D-74523 Schwäbisch Hall


400V

10702263 .A.C
10702263 .A.C .A.C .A.C

+CC11/213.A1 6.00 mm² 1 21 2 1 3

.B
+CC11-X21311:23 (.A) 4 3

.A.C
+CC11/213.A1 6.00 mm² 2 23 380V
6 5

.B
+CC11-X21311:25 (.A)
4

380V

.A.C
+CC11/213.A1 6.00 mm² 3 25
380V

.B
+CC11-X21311:27 (.A)

.A.C
+CC11/213.A1 6.00 mm² 4 27
BK

Connection +CC43
П
.B

Power supply unit 24VDC Adjusting unit N


.A.C

10.0 mm² 4
П
-F24001:1 LB
/240.A1 4.00 mm²

П
BK
10.0 mm²

П
-F24001:3
.B

/240.A1 4.00 mm² BK


.A .C

TH
TH

10.0 mm² GNYE 9


-F24001:5 PE
/240.A1 4.00 mm² BK

Three-phase current Transformer


5

Connection +CC41 10.0 mm² BK


Control unit, Blower

2508182
+MC
-W21241
.B

+CC41-X21441:21 (.A)
.A.C

+CC41/214.A1 6.00 mm² 1 22


10.0 mm² LB
.B

+CC41-X21441:23 (.A)
.A.C

+CC41/214.A1 6.00 mm² 2 24


.B

+CC41-X21441:25 (.A)
.A.C

+CC41/214.A1 6.00 mm² 3 26


.B

+CC41-X21441:27 (.A)
.A.C

+CC41/214.A1 6.00 mm² 4 28

Date
Name
Connection +CC42
6

Control unit, Blower


2508182
-W21242
+MC

+CC42-X21442:21 (.A)
+CC41/214.A6 6.00 mm² 1
+CC42-X21442:22 (.A)

KusserJu
+CC41/214.A6 6.00 mm²

14.10.2016
2
+CC42-X21442:23 (.A)
+CC41/214.A6 6.00 mm² 3
+CC42-X21442:24 (.A)
+CC41/214.A6 6.00 mm² 4
6263727;3 # Spare part
T 15A
ATQR15 CC
6263727
1523919
-F21230

Connection +CC 42
3/230V AC; 50/60Hz

230V Servo controller power


1215177
-W21243
+MC
BU
BU

-X21243 .B

+CC42-F24721:1
10702263 .A.C
2010-*
2010-*

+CC42/249.A1 4.00 mm² 1 41 2 1


7

.B

+CC42-F24721:3
ON3/SH/OS2

4 3
.A.C

+CC42/249.A1 4.00 mm² 2 42


6 5
.B
1.00 mm²
1.00 mm²

+CC42-F24721:5
.A.C

+CC42/249.A1 4.00 mm² 3 43


.B

+CC42-X21442:8 (.A)
.A .C

+CC42/249.A1 4.00 mm² GNYE 44


MONTAGEHINWEIS !

Circuit diagram number


2010-* 10mm² =18mm
6mm² >=12mm
4mm² >=12mm

PR-2628217
Klemme | Ader | Endhülsenlänge
8

ESN1
+CC41/270.D7
-K27005
+CC41
-X23844
-X23844

+CC44
+CC44
-X23843

+CC41
-W23844
1516822
+MC
1516822
-W23843
+MC

.A

.C
-X23841 .D
.B
.A

.D
.C
.B

◄ 1.50 mm²
7 56U 1.50 mm² 12 6U 37D 17 11D
750-430
#
K27050:I.[5].5

S2628217000002 Line
Power transformer
Temperature control

Sheet
Location

Next page
9

+OP41/394.D1

+CC11/264.D5

+CC11/264.D7
-K26405
750-603
-K26460
-X23843:2U (.C)

+CC11
+CC11

◄ 24V
7 7
750-430
#
K26450:I.[5].5

Power transformer
Temperature control

213
212
+CC43
=210=BAS
Circuit diagram
1 2 3 4 5 6 7 8 9
AWG

+CC43-X21243:21 (.A) 1 6.00 mm² -W23001:L1


+CC43/212.F4 /230.A1
A 2 BK
X mm²

+CC43-X21243:23 (.A) 6.00 mm² 6.00 mm² -W23001:L2


+CC43/212.F4 /230.A1
+CC43-X21243:25 (.A) 3 6.00 mm² -W23001:L3
+CC43/212.F4 /230.A1
+CC43-X21243:27 (.A) 4 6.00 mm²
+CC43/212.F4

-W21211
+MC

BK 6.00 mm² -F22810:1


B /228.A2
BK 6.00 mm² -F22810:3
/228.A2
BK 6.00 mm² -F22810:5
/228.A2

-X21311.A .C П .A .C
.B .B
3/400V AC; 50Hz or
21

22
.A .C П .A .C
3/460V AC; 60Hz
.B .B
23

24
.A .C П .A .C
.B .B
25

26
C .A .C
.B
27

-X21311.A.C

2
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

.B
BK
6.00 mm²

D
-F22410:L1
/224.A1

/224.A1

/224.A1
-F22410:L2

-F22410:L3

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Voltage distribution +CC11 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 213
Next page 214
1 2 3 4 5 6 7 8 9
AWG

+CC42
+CC43-X21243:22 (.A) +CC43-X21243:22 (.C)
+CC43/212.F5 +CC43/212.F6
A
X mm²

+CC43-X21243:24 (.A) +CC43-X21243:24 (.C)


+CC43/212.F5 +CC43/212.F6
+CC43-X21243:26 (.A) +CC43-X21243:26 (.C)
+CC43/212.F5 +CC43/212.F6
+CC43-X21243:28 (.A) +CC43-X21243:28 (.C)
+CC43/212.F6 +CC43/212.F6

BK 6.00 mm² -W23201:L1


+MC /229.A1 +MC

4
3

3
1

1
-W21241 BK 6.00 mm² -W23201:L2 -W21242

6.00 mm²

6.00 mm²

6.00 mm²

6.00 mm²

6.00 mm²

6.00 mm²

6.00 mm²

6.00 mm²
2508182 /229.A1 2508182
BK 6.00 mm² -W23201:L3
/229.A1

BK 6.00 mm² -F22010:L1 -F22520:L1


B /220.A5 +CC41/225.A7
BK 6.00 mm² -F22010:L2 BK 6.00 mm² -F22520:L2
/220.A5 +CC41/225.A7
-F22520:L3
+CC41/225.A7

-X21441.A .C П .A .C -X21442 .A .C
10702263 .B .B 10702263 .B
21

21
22
.A .C П .A .C .A .C
.B .B .B
3/400V AC; 50Hz or 3/400V AC; 50Hz or
23

24

22
.A .C П .A .C .A .C
3/460V AC; 60Hz 3/460V AC; 60Hz
.B .B .B
25

26

23
C .A .C .A .C
.B .B
27

24
-X21441 .A.C .A.C

7
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

.B .B

+CC43-X21243:12 (.A) -F24711:1


+CC43/212.F2 /250.A1
+CC43-X21243:14 (.A) BK 10.0 mm² -F24711:3
+CC43/212.F2 /250.A1
D +CC43-X21243:16 (.A) -F24711:5
+CC43/212.F3 /250.A1

+MC

3
1
-W21240

10.0 mm²

10.0 mm²

10.0 mm²
1807551

-X21442 .A .C
.B

11
3/460V AC .A .C
.B
E

12
.A .C
.B

13
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Voltage distribution +CC41, +CC42 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 214
Next page 220
1 2 3 4 5 6 7 8 9
AWG

-X21441:21 (.C) BK 6.00 mm²


/214.B4
-X21441:23 (.C) BK 6.00 mm²
A /214.B4
X mm²

-F22010
11032652

21
3
5
13
-F22010
11032577

/374.B4 14

22
5,5-8A M I> I> I>
B
5,5A

2
4
6
10956836

45
BK

BK
-X21441.A
.B .C

2.50 mm²

2.50 mm²
GNYE 4.00 mm²

-T22010

480
460
440
415
400
0

BK
Riedel

PE

4.00 mm²
C 10024420

2U1

2U2
2V1

2V2
3,000 [KVA] Pn
400,415,440,460,480V [V] U(pri)
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

115 / 115 [V] U(sek)


50/60HZ [Hz] Frequency

BK
Transformer Power ==> 115V/230V
BK 4.00 mm² BK 4.00 mm²

4.00 mm²
+CC11

1 4.00 mm²
2 4.00 mm²
3 4.00 mm²
D GNYE 4.00 mm²

-W22011
+MC

1215177
31

31
21

22

21

22

23
11

12

11

12
2

3
1

1
-X22011.A .A .A .A .A .A .A -X22041.A .A .A .A .A .A .A .A .A
10005061.B.C .B.C .B.C .B.C .B.C .B.C .B .C .B.C .B.C .B.C .B.C .B.C .B.C .B.C .B.C .B .C
BK

BK

BK

BK

BK

BK

BK

BK

BK
2.50 mm²

2.50 mm²

2.50 mm²

2.50 mm²

2.50 mm²

2.50 mm²

2.50 mm²

2.50 mm²

2.50 mm²
E
-F24811:1

-F22510:1

-F22710:1

-F25011:1

=210=BG1=WLDA-F470801:1
/225.A1

/227.A1

=210=BG1=WLDA+CC44/4708.A1

/225.A1

=210=BG1=WLDA+CC44/4708.A1
=210=ST1=TWB-T159010:1 (CPD)

=210=ST1=INTB-T151010:1 (CPD)
/248.A3

/248.C3

+CC42/250.A3

=210=BG1=WLDA-F470631:5
/248.C6

-X22541:3D (.A)
F
230VAC 115VAC 0VAC 230VAC 115VAC 0VAC

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Transformer 115V / 230V, Power distribution Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 220
Next page 224
1 2 3 4 5 6 7 8 9
AWG

1/230V AC

24V
-X21311:21 (.B) 3/400V AC; 50Hz or
/213.D2
A BK 3/460V AC; 60Hz -K26460
X mm²

6.00 mm²

3
-X21311:23 (.B)
/213.D2 /264.C5
-X21311:25 (.B) 750-603
/213.D2

0V
-K26480

3
/266.C4
11032652 750-604

1
3
5

21
13

WHBU
-F22410

BU
11025971

22
14

1.00 mm²

1.00 mm²
/224.D8
7-10A M I> I> I>
B
10A
2
4
6

32
-X22011.A

1
2
6
7

L 5
.B .C

48/60V N
24V N
250V N
115V N
-B22410
Auflaufrolle; für TS/ES/PC

Rittal
C 1031004

3 heating
4 cooling
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Temperature setting: 35°C Temperature setting: 50°C


GNYE

Max. range restriction: 40°C Max. range restriction: 50°C


°C = 50
2
3
1

Min. range restriction: --- Min. range restriction: ---


-W22411
2.50 mm²
2.50 mm²
2.50 mm²
2.50 mm²

1192855
21
13

13
-S22410
-F22410
22
14

D 870295
/224.B2

14
2
1

-W22412
10035926

BU
L1

1
L2
L3

2
PE

1.00 mm²
S1
-E22410
Top Therm Blue e
E 10870761 set = 35°C
1x 10047846

Input Voltage [V] : 400/460


Power [KW] : QK=1000/1060W

3
Frequency [Hz] : 50/60 Kx 3


4 5
M
-K26405
Master/Slave X2 /264.D7 #
750-430
Serial X3
K26450:I.[5].4
F No overload Air conditioner
Cooling unit
Temperature control +CC
-E22410

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Control cabinet cooling Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 224
Next page 225
1 2 3 4 5 6 7 8 9
AWG

1/230VAC
BK 2.50 mm²
+CC42
-X22041:21 (.B)
/220.E6
BK 2.50 mm²
-X21442:21 (.C) 3/400V AC; 50Hz or

3
-X22041:1 (.B) +CC41/214.B9
A /220.E7
BK 3/460V AC; 60Hz 24V
-K27460
X mm²

-X21442:22 (.C) 6.00 mm²


+CC41/214.B9 /274.C3

21
13
-X21442:23 (.C) 750-603
-F22510 +CC41/214.B9

BU
3
10178500

14
22
2
-K27480 0V

1.00 mm²
BK

/225.E1
2.50 mm²
C 4A /275.C3
11032652

2U

4U
3U
10048934 750-604

WHBU
-X22541 .C П .C .C

1
3
5

21
13
.D .D .D

2D

4D
3D
1D
-F22520

1.00 mm²
.A П .A П .A .A -X22541:5D
11025971

22
/227.C1

14
.B .B .B .B

8D

9D
8U
6U
.A .C .C .A

+CC41/225.D9
7-10A M I> I> I>
B
24V

.B .D .D .B 10A

2
4
6
GNYE

GNYE

1
2
6
7

L 5
-K27060 +MC +MC
3

48/60V N
24V N
250V N
115V N
2

2
3
1

1
/270.C6 -W22542 -W22530

2.50 mm²
2.50 mm²

2.50 mm²
2.50 mm²

1.50 mm²
1.50 mm²

1.50 mm²
-B22520
0V

750-603 1262401 1192772


-K27080 Rittal
3

/272.C4

Temperature setting: 50°C


Max. range restriction: 50°C
Min. range restriction: ---
-X21442 .A.C

2
750-604 1031004
WHBU

.B

2U
1U
BU

-X22543

3 heating
4 cooling
.C .C

7D
+CC42 +CC43

2U
1.00 mm²

1.00 mm²

.C .A 10013287 .D .D

2D

4D
3D
1U

Kondensatauffangflasche
-X22542 .C .D .B .A .A П .A C° = 50

Kondensatschlauch
.D .B .B .B

5D

5U
C

1D
.A -X22542:2D .A .C
.B +CC41/227.E4 .B .D
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

GNYE
1

1
2
6
7

L 5

2
6
7

L 5

2
6
7

L 5
48/60V N
24V N
250V N
115V N

48/60V N
24V N
250V N
115V N

48/60V N
24V N
250V N
115V N

2
3
1
-W22520

2.50 mm²
2.50 mm²
2.50 mm²
2.50 mm²
-B22510 -Q22510 -Q22530 1192855
Rittal Rittal Rittal

21
13
Temperature setting: 35°C
Max. range restriction: 40°C
Min. range restriction: ---
Temperature setting: 50°C
Max. range restriction: 50°C
Min. range restriction: ---

Temperature setting: 35°C


Max. range restriction: 40°C
Min. range restriction: ---

1031004 1031004 1031004


-S22520

22
14
+CC42
7U

870295

13
-X22542
3 heating

3 heating

3 heating
4 cooling

4 cooling

4 cooling
.C

D .D -F22520
C° = 50 C° = 35 C° = 35 +CC41/225.B8

14
2
1
-W22521

1.50 mm²
1.50 mm²
10035926
13

4U
3U

BU
-F22510 -X22543 .C П .C
1U

1.00 mm²
/225.A5
14

-X22541 .C

L1

1
.D .D

L2
L3

2
PE
GNYE

.D S1
-E22520

GNYE
2
1

-W22510 Top Therm Blue e


BU

1.50 mm²

1.50 mm²
1.50 mm²

2
1
1192772 -W22531
1.00 mm²

1.50 mm²
1.50 mm²
1.50 mm²
E 1192772 10878044 set = 35°C

1x 10179115
1x 10423308
Input Voltage [V] : 400V/460V
Power [KW] : QK=2000/2350W
3

3
Frequency [Hz] : 50/60Hz Kx 3
L1
N
PE


-E22530 4 5
Rittal Top Therm L1 N M
L1
N
PE

-K27005 10545506 M set = 35°C -K27400


-E22510
/270.D7 # Rittal Top Therm L1 N 10579356
230V-0,12A
~
Master/Slave X2 /274.D5 #
750-430 M 750-430
10545507 ~ Serial X3
K27050:I.[5].4 230V-0,3A
K27450:I.[0].4
F No overload Air conditioner; No overload Air conditioner,
Control cabinet fan Cooling unit
Temperature control +CC Temperature control +CC

-E22520
-E22520
10579729

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Control cabinet cooling Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 225
Next page 226
1 2 3 4 5 6 7 8 9
AWG

+CC44-X20050:11 (.B)
+CC44/200.F3
+CC44-X20050:1 (.B)
A +CC44/200.F3
X mm²

+CC44-X20050:17 (.B)
+CC44/200.F4

GNYE
+MC

BN
BU
-W20011

1.50 mm²
1.50 mm²
1219963

2U

3U
1U
-X22611 .C П -X22611 .C П .C П -X22611:4U
.D 10013287 .D .D =210=ST1=BAS/1228.C1

2D

3D
1D
.A П .A П .A П -X22611:4D
.B .B .B =210=ST1=BAS/1228.C1

8U

8D

9D
.C .A .A
.D .B .B

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

GNYE
BN
BU
-W22610

1.50 mm²
1.50 mm²
1.50 mm²
1929801

110V - 240V X1

L1
N
PE
IN CE, ENEC L1
-E22610 N
10924247 PE

PE
L1
OUT

N
Control cabinet lamp
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Control cabinet lamp, Socket-outlet; 115V or 230V Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 226
Next page 227
1 2 3 4 5 6 7 8 9
AWG

-X22041:21 (.C) +CC44-X20050:12 (.B)


/220.E6 +CC44/200.F3
+CC44-X20050:2 (.B)
A +CC44/200.F4
X mm²

+CC44-X20050:18 (.B)
+CC44/200.F4

GNYE
+MC

BN
BU
-W20041

1.50 mm²
1.50 mm²
1219963

21
13
-F22710
10129258

14
22
2

/374.D8
B C 6A
10048934

2U
5U

3U
1U
-X22541 .C -X22741 .C -X22741 .C .C П -X22741:4U
.D .D .D .D =210=BG1=BAS/4228.C1

2D
5D

3D
1D
-X22541:4D .A .A П .A .A П -X22741:4D
/225.B6 .B .B .B .B =210=BG1=BAS/4228.C1
9U

8U

8D

9D

GNYE
.C .C .A .A
+MC

BN
BU
.D .D .B .B
-W22706
GNYE

1.50 mm²
1.50 mm²
1.50 mm²
C +MC 1219963
2
1

-W22710
1.50 mm²
1.50 mm²
1.50 mm²
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

1192772

+CC42

2U
1U
-X22742 .C П .C
.D .D

2D
1D
.A П .A
.B .B

7D

7U
.A .C
.B .D

GNYE

GNYE
+CC42

BN
BU

BN
BU
-W22711 -W22720

1.50 mm²
1.50 mm²
1.50 mm²

1.50 mm²
1.50 mm²
1.50 mm²
1929801 1929801
+CC42

2D
+CC42-X22542:1D П -X22542 .A П +CC42-X22542:3D 3.00m 3.00m
/225.C3 .B +CC42/250.C3

E
GNYE 2.50 mm²

110V - 240V X1 110V - 240V X1

L1

L1
N

N
PE

PE
IN IN
PE

CE, ENEC L1 +CC42 CE, ENEC L1


N
L

PE

+CC43
-E22710 N -E22720 N
-X22710 Murr
4077496 U (V): ? 10924247 PE 10924247 PE
I (A)max: ?
4077498
PE

PE

PE
L1

L1
/291.D7 OUT OUT
N

N
L

VDE
Control cabinet lamp Control cabinet lamp
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Control cabinet lamp, Socket-outlet; 115V or 230V Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 227
Next page 228
1 2 3 4 5 6 7 8 9
AWG

-X21311:22 (.C) K26450:O.[1].5


/213.B4
A 750-530
X mm²

-X21311:24 (.C) -K26421


/213.B4
/266.D3 #
-X21311:26 (.C)
/213.B4

BK


6.00 mm²
-K26461 24V

7
/265.D3
750-603

BU
21
3
5
13
-F22810

1.00 mm²

BU
1999580

/228.C7 14

22

1.00 mm²
1,1-1,6A M I> I> I>
B
1,1A
2
4
6
1992346

8U
-X21301 .C
BK
BK
BK .D BU 1.00 mm²
2.50 mm²
2.50 mm²
2.50 mm²

8D
.A
SRP/CS

13
! .B

34 33
-F22810 -F30025
1

SRP/CS
3
5

/228.B2 /300.F6

14
ST1-OSSD2 E-STOP,
1

-F22811 .A
/228.E9 .B .C RLS, Drop delayed
-X21301
2
4
6

C 10957318
11KW
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

BU
1.00 mm²
D
GNYE

+MC +MC !
2

2
3
1

-W22810 -W22812

A1
SRP/CS
2.50 mm²

1.50 mm²
1.50 mm²

1192855 10035926
-F22811
10957318

A2
-X23001:43D (.A) WHBU 1.00 mm²
/230.E7

/228.D8

8
1 2


3 4
TB
TB

+MC /228.C2
U1
V1
W1
PE

5 6
-E22810
+MC/101.B1 L1
L2
L3
-K26407 13 14

10968601 M /265.D2 # 21 22
/300.B6
3 ~ 750-430
0,37kW
230/400V
K26450:I.[7].7
1,73/1,00A
F 2825 1/min spare BAS Contactor
Servo drives Cooling
Servo drives Cooling

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servo drives Cooling ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 228
Next page 229
1 2 3 4 5 6 7 8 9
AWG

-X21441:22 (.C) =210=SH1=BAS K27050:O.[2].7


/214.B4

=210=BG1=WLDA/4706.C6
A 750-530
X mm²

-X21441:24 (.C) -K27022


/214.B4 11032652
/272.D5 #
-X21441:26 (.C)
/214.B4
1 L1

-X23841:17U


1992411 L2

8
L3
/232.B1

21
Prog. Kabel USB-RS485 mit M12 Steckverb.

3
5
13
-F22910

BU
1992320

/229.C7 14

22

1.00 mm²
4,5-6,3A M I> I> I>
B
4,5A
2
4
6

18U
1992346
=210=SH1=BCLG/2906.C2

-X23841 .C
BK
BK
BK

.D BU 1.00 mm²

18D
2.50 mm²
2.50 mm²
2.50 mm²

!
-X21401:1 (.C)

.A
SRP/CS

13
! .B

14 13
-F22910 -F30226
1

SRP/CS
3
5

/229.B2 /302.F6

14
-F22911 BG1-OSSD2 E-STOP,
/229.E9 RLS, Drop delayed
2
4
6

C 10957318
11KW
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

GNYE

+MC +MC

BU
2

2
3
1

1
-W22910 -W22912
2.50 mm²
2.50 mm²
2.50 mm²
2.50 mm²

1.50 mm²
1.50 mm²

1.00 mm²
1192855 10035926

A1
SRP/CS
1x 11197723

BU 1.00 mm² -F22911


10957318

A2
X5
T1

11
T2

2
3
4
5
6
7
8
9
10

12
13
14
15
16
17
18
19
20
L1
L2
L3
PE

+MC WHBU 1.00 mm²


=210=BG1=WLDA-F470632:A2
-E22910
Dig In1

Dig Out1

A In1
24V In
GND

GND

Dig In2
Dig In3
Dig In4

Dig Out2

A GND

A GND
A In2
A GND
24V Out

24V Out

En.HW

A Out 0..20mA
10V Out
A Out 0..10V

=210=BG1=WLDA/4706.E9
Servo drives Cooling
E +MC/101.E1 Input Voltage [V] : 400V
400/480V 4,0 KW
B1
Becker /229.D8
B+

8
1 2
-E22910

11003940 B-


=210=SH1=BAS 3 4
/229.C1
5 6
X6
-K27008 13 14
3
2
/271.D3 # 21 22
/302.C6
L2 General alarm 750-430
L1 L3 1
M No faults K27050:I.[8].7
3 ~
X7
F 3
BAS No overload BAS Contactor
Power [KW] : 2,200 2
P1 M12
5V Out

Servo drives Cooling Servo drives Cooling


G1

Frequency [Hz] : 47-63 1


A In

=210=BG1=BAS+MC-X22900:PE GNYE 10.0 mm²


+MC/211.F9

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servo drives Cooling BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 229
Next page 230
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval. X mm² AWG

Revision Date
-X21311.A
.B.C
46

Name
1

GNYE
3,0A
11025942
/213.A4
/213.A4
/213.A4

-F23001
-X21311:26 (.A)
-X21311:24 (.A)
-X21311:22 (.A)

2,8-4A M

2.50 mm²

-T23001

Output
I>

A Parallel
L1

1215177
+MC
11051523

-W23211
I out : 20A
2 1

.B
I>

B Shut down
SIEMENS
4.00 mm²
L2 2.50 mm²
1 1 BUWH BK 4 3

U in: 3X320-550V

.B
I>
L3

U out : 24-28,8V
2

ON
-W23001

6 5

-X23001.A .C .A .C .A
.B.C
4.00 mm² PE

+
2 3 BU /370.A2

13
14 13

Single

.A
DC OK
22 21

Constant

.B.C
AC
3 4
11032652

DC

14

26,00V
OFF
2

.A
Power supply unit Control voltage 24V DC

.B .C
GNYE 5
BU

WHBU
C
4.00 mm²

von +CC41
2.50 mm²
Field bus coupler
PLC, HMI

6A
10048934
10129258
-F23010

+CC41/232.F1
+CC41/232.F1
+CC41/232.F1
+CC41/232.F1
-X23001 .A
.B
.D
-X23001 .C

-X23811:51D (.A) -X23811:52U (.C) PELV.F23010


+OP10/391.A1 11D +OP10/391.A1 11U 1.00 mm² BU 2 1

+CC41-X23201:5 (.B)
+CC41-X23201:4 (.B)
+CC41-X23201:3 (.B)
+CC41-X23201:1 (.B)
3

/370.B2

.A
.B
.D
.C

-K26450:0V -K26450:24V 14 13
/264.F1 /264.A1

OPTIMA
12D 12U
22 21

.A
.B
.D
.C

13D 13U

nonwovens GmbH
П
A
Safety device
Safety function

4A
10048934
10129255
-F23020

D-74523 Schwäbisch Hall


.A
.B
.D
.C

-F30001:0V PELV_0V -F30001:24V PELV.F23020 PELV.F23020


/300.E1 21D /300.C1 21U 1.00 mm² BU 2 1
/370.B2

.A
.B
.D
.C

14 13
4

22D 22U
22 21

.A
.B
.D
.C

23D 23U

П
C
6A
10048934
10129258
Safety circuit, ASI

-F23021

.A
.B
.D
.C

-T23610:2 PELV_0V -T23610:1 PELV.F23021 PELV.F23021


/236.A1 25D /236.A1 25U 1.00 mm² BU 2 1
/370.C2

.A
.B
.D
.C

Control voltage 24V DC - ST1


14 13
26D 26U
22 21
5

A
4A
Control cabinet

10048934
10129255
-F23030
Input card

-X23001 .A
.B
.D
.C

-X23811:51U (.C) PELV.F23030


31D +OP10/391.A1 31U 1.00 mm² BU 2 1

Date
/370.C2
.A
.B
.D
.C

-K26451:3 -K26451:2

Name
14 13
/264.F1 32D /264.A1 32U
22 21
.A
.B
.D
.C

=210=ST1=PTC-K151650:GND =210=ST1=PTC-K151650:24V
=210=ST1=INTB/1516.E5 33D =210=ST1=INTB/1516.D5 33U
6

П
A

KusserJu
14.10.2016
4A
Control cabinet

10048934
10129255
-F23040
Output card

.A
.B
.D
.C

PELV.F23040
41D 41U 1.00 mm² BU 2 1
/370.D2
.A
.B
.D
.C

-K26453:3 -F24511:A2 -K26453:2 -Q24510:11 14 13


/266.F1 42D /245.E1 /266.A1 42U /245.A1
22 21
.A
.B
.D
.C

-F22811:A2
43D /228.E7 43U
7

ON3/SH/OS2
A
4A
10048934
10129255
-F23050
Field, ASB

.A
.B
.D
.C

-X20101:41D (.A) PELV_0V =210=ST1=PDC2-X171010:1D (.A) -X20101:41U (.C) PELV.F23050 PELV.F23050


/202.E1 51D =210=ST1=PDC2/1710.A5 /202.E1 51U 1.00 mm² BU 2 1
/370.D2
.A
.B
.D
.C

=210=ST1=TWB-X158511:9D (.A) =210=ST1=INTB-X150511:9D (.A) =210=ST1=TWB-X158511:9U (.C) =210=ST1=INTB-X150511:9U (.C)


Circuit diagram number

14 13
=210=ST1=TWB/1585.F2 52D =210=ST1=INTB/1505.F1 =210=ST1=TWB/1585.F2 52U =210=ST1=INTB/1505.F1
22 21
PR-2628217
.A
.B
.D
.C

53D 53U
C
8

ESN1
4A
10048934
10178500
Field, Guard locking device

-F23051

10847597
-W23010
+MC
10847597
-W23010
+MC

.A
.B
.D
.C

PELV_0V PELV.F23051 PELV.F23051


+MC/294.F1 BU 55D +MC/294.F1 BN 55U 1.00 mm² BU 2 1
/370.E2
.A
.B
.D
.C

14 13
56D 56U
22 21
S2628217000002 Line

Sheet
Location

Next page
9

230
=210=BAS

232
Circuit diagram

+CC11
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval. AWG
X mm²

Revision Date
-X21441.A
PELV_0V

10005064 .B .C
4.00 mm² BUWH 46

GNYE

Name
1

3,0A
11025942
Power supply unit 24V DC

+CC11/230.F2
+CC11/230.F2
+CC11/230.F2
+CC11/230.F2
+CC11-X23001:1 (.B)
-F23201

+CC11-X23001:5 (.B)
+CC11-X23001:4 (.B)
+CC11-X23001:3 (.B)
2,8-4A M

/260.F1

2.50 mm²
2

-U26001:PE
/229.B2

-T23201

Output
I>

A Parallel
L1

1215177
+MC
11051523

-W23211
2.50 mm² BK

I out : 20A
2 1

.B
I>

B Shut down
SIEMENS
4.00 mm²
L2 2.50 mm²
1 1 BUWH BK 4 3

U in: 3X320-550V

.B
I>
L3

-X23201.A .C .A .C
U out : 24-28,8V
2 2.50 mm² BK

ON
Control voltage 24V DC
6 5

.B
PELV
PE
L3
L2
L1

4.00 mm² 4.00 mm²

+
1 BU BU /374.A2

.B
13
14 13

.A
Single
2

-X23211.A .C .A .C .A
DC OK
2 3 22 21

Constant

.A
AC
3

.B.C .B.C

.A
3 4

.B.C .B .C
DC

14

26,00V
OFF
4
2

.A
.B .C
5
GNYE
13A

+MC

2
3
GNYE
=210=SH1=BCLG/2906.B2
BU

1
-W24010
1215177
C

4.00 mm²
4.00 mm²
4.00 mm²
4.00 mm²
/280.C3
/280.C3
4.00 mm²

Field bus coupler


PLC, HMI

6A
10048934
10129258
-F23210

-T28010:2 (X1)
-T28010:1 (X1)

-X23201 .A
.B
.D
-X23201 .C

-T26001:0V PELV_0V -T26001:24V PELV.F23210 PELV.F23210


/260.F1 11D /260.A1 11U 1.00 mm² BU 2 1
3

/374.B2

.A
.B
.D
.C

-K27050:0V -X23841:31D (.A) -K27050:24V -X23841:31U (.C) 14 13


/270.F1 /238.A3 /270.A1 /238.A3

OPTIMA
12D 12U
22 21

.A
.B
.D
.C

-X23841:51D (.A) -X23841:51U (.C)

+CC43/240.F1
+CC43/240.F1
+CC43/240.F1
+CC43/240.F1
13D /238.A6 13U /238.A6

.A
.B
.D
.C

-K29110:GND -K29110:US1
/291.A1 /291.A1

+CC43-X24011:1 (.B)
+CC43-X24011:2 (.B)
+CC43-X24011:3 (.B)
+CC43-X24011:4 (.B)
14D 14U
A

nonwovens GmbH
Safety device
Safety function

4A
10048934
10129255
-F23220

.A
.B
.D
.C

-F30201:0V -F30201:24V PELV.F23220 PELV.F23220

D-74523 Schwäbisch Hall


/302.E1 21D /302.A2 21U 1.00 mm² BU 2 1
/374.B2

.A
.B
.D
.C

-X23841:32D (.A) 14 13
22D 22U /238.A3
22 21

.A
.B
.D
.C

-X23841:52D (.A)
4

23D 23U /238.A6

.A
.B
.D
.C

24D 24U
C
6A
10048934
10129258
Safety circuit, ASI

П
-F23221

.A
.B
.D
.C

-T23640:2 (X1) -T23640:1 (X1) PELV.F23221 PELV.F23221


+CC11/236.A6 25D +CC11/236.A6 25U 1.00 mm² BU 2 1

.A
.B
.D
.C

/374.C2
26D 26U 14 13
22 21
5

Control voltage 24V DC -SH1, BH1, BG1


4A
Control cabinet

10048934
10129255
-F23230
Input card

-X23201 .A
.B
.D
.C

-K26009:34 PELV_0V PELV.F23230


/262.F1 31D 31U 1.00 mm² BU 2 1
/374.C2
.A
.B
.D
.C

-K27051:3 =210=ST1=BAS-K26008:34 -K27051:2 -X23841:32U (.C) 14 13


/270.F1 32D /262.F1 /270.A1 32U /238.A3
22 21
.A
.B
.D
.C

-X23841:52U (.C)
33D 33U /238.A6

Date
Name
A

П
Control cabinet
Output card

4A
10048934
10129255
-F23240
6

.A
.B
.D
.C

=210=ST1=BAS-K26001:34 PELV.F23240 PELV.F23240


41D /260.A5 41U 1.00 mm² BU 2 1

KusserJu
/374.A2
.A
.B
.D
.C

-K27053:3 -K27053:2 -X23841:33D (.A) 14 13

14.10.2016
/272.F1 42D /272.A1 42U /238.A3
22 21
.A
.B
.D
.C

-X23841:53D (.A)
43D 43U /238.A6
A
Field, ASB

4A
10048934
10129255
-F23250

.A
.B
.D
.C

-X20501:41D (.A) PELV_0V -X20501:41U (.C) PELV.F23250 PELV.F23250


/206.E1 51D /206.E1 51U 1.00 mm² BU 2 1
7

/374.B2
.A
.B
.D
.C

=210=SH1=BCLG-X290511:9D (.A) -X23841:1D (.A) =210=SH1=BCLG-X290511:9U (.C) -X23841:1U (.C) 14 13


ON3/SH/OS2

=210=SH1=BCLG+MC/2905.F2 52D /375.E1 =210=SH1=BCLG+MC/2905.F2 52U /375.E1


22 21
.A
.B
.D
.C

=210=BG1=OHC-X452511:9D (.A) -X23841:11D (.A) =210=BG1=OHC-X452511:9U (.C) -Q38450:11


=210=BG1=OHC/4525.F1 53D /384.C5 =210=BG1=OHC/4525.F1 53U /384.B5
П
C

Circuit diagram number


4A
10048934
10178500
Field, Guard locking device

PR-2628217
-F23251

10847597
-W23210
+MC
10847597
-W23210
+MC

.A
.B
.D
.C

PELV_0V PELV.F23251 PELV.F23251


+MC/294.F5 BU 55D +MC/294.F5 BN 55U 1.00 mm² BU 2 1
/374.B2
.A
.B
.D
.C

-X23841:33U (.C)
BU

14 13
56D 56U /238.A3
22 21
8

.A
.B
.D
.C

-X23841:53U (.C)
57D 57U /238.A6
ESN1
4.00 mm²

C
4A
10048934
10178500
-F23252
Field, Brakes

П .A
.B
.D
.C

PELV.F23252
58D 58U 1.00 mm² BU 2 1
/374.C2
.A

S2628217000002 Line
.B
.D
.C

-X23841:34D (.A) 14 13
Sheet

59D 59U /238.A3


22 21
Location

Next page
9

233
232
=210=BAS
Circuit diagram

+CC41
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval. X mm² AWG

Revision Date
Name
1
2

-X23301 .A
.B
.D
-X23301 .C

-K27450:0V PELV_0V -X23842:1D (.A) -K27450:24V PELV.F23210 -X23842:1U (.C)


/274.F1 11D +CC41/238.C3 /274.A1 11U +CC41/238.C4
3

.A
.B
.D
.C

OPTIMA
12D 12U

PLC, HMI
П

Field bus coupler

nonwovens GmbH
.A
.B
.D
.C

-F30227:A2 =210=SH1=RSTP-F276610:A2 -F30227:B1 PELV.F23220 -X23842:2D (.A)

D-74523 Schwäbisch Hall


+CC41/302.E7 21D =210=SH1=RSTP/2766.E1 +CC41/302.D7 21U +CC41/238.C4

.A
.B
.D
.C

=210=SH1=BCLG-T291010:6 (S0) -F32537:13


22D /365.F1 22U /365.A1
4

Safety device
Safety function
.A
.B
.D
.C

PELV.F23230 -X23842:2U (.C)


31D 31U +CC41/238.C4

Control voltage 24V DC


.A
.B
.D
.C

-K27451:3 -K27451:2
32D /274.F2 32U /274.A1

Input card
Control cabinet
5

П .A
.B
.D
.C

PELV.F23240 -X23842:3D (.A)


41D 41U +CC41/238.C4
.A
.B
.D
.C

-F24711:A2 -Q24710:11 -K27452:2


/247.E1 42D /247.A1 42U /275.A1

Output card

Date
Name
Control cabinet
6

.A
.B
.D
.C

PELV.F23251 -X23842:3U (.C)


55D 55U +CC41/238.C4

KusserJu
.A
.B
.D
.C

14.10.2016
56D 56U
.A
.B
.D
.C

=210=SH1=BCLG-X291010:1D (.A) PELV.F23252 -X23842:4D (.A)


=210=SH1=BCLG/2910.A4 58D 58U +CC41/238.C4
7

.A
.B
.D
.C

=210=SH1=RSTP-X277010:11D (.A) =210=BH1=LFTT-T353010:4 (BC)=210=SH1=RSTP-X277010:11U (.C) =210=BH1=LFTT-T353010:3 (BC)


ON3/SH/OS2

=210=SH1=RSTP/2770.A2 59D =210=BH1=LFTT/3530.A1 =210=SH1=RSTP/2770.A2 59U =210=BH1=LFTT/3530.A1


.A
.B
.D
.C

=210=BG1=SA-X469010:11U (.C) -F32537:23


60D =210=BG1=SA/4690.A1 60U =210=BG1=WLDA/4710.A1
Circuit diagram number

PR-2628217
8

ESN1
S2628217000002 Line

Sheet
Location

Next page
9

236
233
=210=BAS
+CC42
Circuit diagram
1 2 3 4 5 6 7 8 9
AWG

24V

24V
-X23001:25U (.D) +CC41 -X23201:25U (.D)
/230.C5 /232.C4
A
-K26460 -K27060
X mm²

8
-X23001:25D (.B) /264.E5 -X23201:25D (.B) /270.E6
/230.F5 /232.E4
750-603 750-603

BU

BU
WHBU
BU

1.00 mm²

1.00 mm²
WHBU
1.00 mm²
1.00 mm²

BU
B

1.00 mm²
1.00 mm²
BU

BU
1.00 mm²

1.00 mm²
11

11
-K30110 -K30310
/301.B9 /303.B9

14

14
24V+ 1

24V+ 1
12

12
24V- 2
NC 3

24V- 2
NC 3
C DC Reset X1 DC Reset
-T23610 DC -T23640 DC
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

U in: 24V DC U in: 24V DC


SIEMENS AS-Interface SIEMENS AS-Interface

10352790 10352790
Power supply unit AS-I +-15VDC Power supply unit AS-I +-15VDC
BU 1.00 mm²
X3 BU 1.00 mm²
In Reset 41 In Reset 41
M24 42 M24 42
X3
Output COM 31 Output COM 31
D U out :30V NC 32 U out :30V NC 32
I out : 3A NO 34 I out : 3A NO 34
/300.E1 /302.E1
WHBU

WHBU
BU

BU
1.00 mm²

1.00 mm²

1.00 mm²

1.00 mm²
E
8

8


8

8
-K26480 -K26405 -K27080 0V -K27005
0V

/266.E4 /272.E4
750-604
/264.D7 # 750-604
/270.D7 #
750-430 750-430
K26450:I.[5].7 K27050:I.[5].7
F Power supply unit AS-interface Ready for operation Power supply unit AS-interface Ready for operation

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Power supply unit AS-Interface Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 236
Next page 238
F
E
B

D
A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval. X mm² AWG

Revision Date
Name
1

+CC11
1516822
+MC
-W23811

-X23811 .A
.B
-X23841 .A
.B
21D 1.50 mm² 1 21D

.C
.D
.D
.C
21U 1.50 mm² 2 21U

.A
.B
.A
.B
23D 1.50 mm² 5 23D

.C
.D
.D
.C

23U 1.50 mm² 6 23U

.A
.B
.A
.B

24D 1.50 mm² 7 24D

.C
.D
.D
.C

24U 1.50 mm² 8 24U

.A
.B
.A
.B

25D 1.50 mm²


2

9 25D

.A
.B
.A
.B

30D 1.50 mm² GNYE 30D

-X23813
+CC13
1192848
-W23813
+MC
.A

.A
.B
.B
3D 1.50 mm² 5 53D

.C

.C
.D
.D
3U 1.50 mm² 6 53U

.A

.A
.B
.B
4D 1.50 mm² 7 54D

.C

.C
.D
.D
7U 1.50 mm² 14 57U

.A

.A
.B
.B
8D 1.50 mm² 15 58D
/232.B6
/232.B5
/232.B4

/232.E3
-X23201:12D (.A)
/232.B9
-X23201:59U (.C)
/232.B8
-X23201:56U (.C)
-X23201:42U (.C)
-X23201:32U (.C)
-X23201:22U (.C)
/232.B3
-X23201:12U (.C)

.C

.D
.D
9U 1.50 mm² 18 59U

.C .A
.A

.B
.B
3

13D GNYE 63D

OPTIMA
PELV_0V
PELV.F23252
PELV.F23240
PELV.F23230
PELV.F23220
PELV.F23210

PELV.F23251

+CC42
1192848
-W23842
+MC

.A
-X23842 .B
-X23841 .A
.B

+CC42-X23301:11D (.A)

nonwovens GmbH
+CC42/233.E3 1.00 mm² WHBU 1D 1.50 mm² 1 31D
.C
.D
.D
.C

+CC42-X23301:11U (.C)
+CC42/233.B3 1.00 mm² BU 1U 1.50 mm² 2 31U

D-74523 Schwäbisch Hall


.A
.B
.A
.B

+CC42-X23301:21U (.C)
+CC42/233.B4 1.00 mm² BU 2D 1.50 mm² 3 32D
.C
.D
.D
.C

+CC42-X23301:31U (.C)
+CC42/233.B4 1.00 mm² BU 2U 1.50 mm² 4 32U
4

.A
.B
.A
.B

+CC42-X23301:41U (.C)
+CC42/233.B5 1.00 mm² BU 3D 1.50 mm² 5 33D
.C
.D
.D
.C

+CC42-X23301:55U (.C)
+CC42/233.B6 1.00 mm² BU 3U 1.50 mm² 6 33U
.A
.B
.A
.B

+CC42-X23301:58U (.C)
+CC42/233.B7 1.00 mm² BU 4D 1.50 mm² 7 34D
.C
.D
.D
.C

Control voltage Distribution


11U 1.50 mm² 22 41U
5

.A
.B

.A
.B

-X23843
+CC43
1516822
+MC
-W23841

13D 1.50 mm² GNYE 43D


.D
.C
.D
-X23841 .C

22U 1.50 mm² 6 62U


.A
.A

.B
.B

24D 1.50 mm² 7 64D


.D
.C
.D
.C

24U 1.50 mm² 8 64U


.A
.A

.B
.B

25D 1.50 mm² 9 65D


/232.B6
/232.B6
/232.B4

/232.E3
-X23201:13D (.A)
/232.B8
-X23201:57U (.C)
-X23201:43U (.C)
-X23201:33U (.C)
-X23201:23U (.C)
/232.B3
-X23201:13U (.C)

.D
.C
.D
.C

25U 1.50 mm² 10 65U


.A
.A

.B
.B

Date
1.50 mm²

Name
26D 11 66D
.D
.C
.D
.C

26U 1.50 mm² 12 66U


.A
.A

.B
.B

27D 1.50 mm² 13 67D


.D
.C
.D
.C
PELV_0V
6

1.50 mm²
PELV.F23240
PELV.F23230
PELV.F23220
PELV.F23210

PELV.F23251

27U 14 67U
.A
.A

.B
.B
-X23844
+CC44
-W23844
1516822
+MC

28D 1.50 mm² 15 68D


.A
.B
-X23841 .A

.D
.C
.D
.C
.B

+CC44-X23844:11D (.A)
28U 1.50 mm² 16 68U +CC44/276.F1 1.00 mm² WHBU 1D 1.50 mm² 1 51D
.A
.A

.B
.B

KusserJu
1.50 mm²

14.10.2016
29D 17 69D
.C
.D
.D
.C

+CC44-X23844:11U (.C)
+CC44/276.A1 1.00 mm² BU 1U 1.50 mm² 2 51U
.A
.A

.B
.B
.A
.B
.A
.B

30D 1.50 mm² GNYE 70D


2D 1.50 mm² 3 52D
.C
.D
.D
.C

+CC44-X23844:13U (.C)
+CC44/276.A1 1.00 mm² BU 2U 1.50 mm² 4 52U
.A
.B
.A
.B

3D 1.50 mm² 5 53D


.C
.D
.D
.C

3U 1.50 mm² 6 53U


.A
7

.B
.A
.B

4D 1.50 mm²
ON3/SH/OS2

7 54D
.C
.D
.D
.C

4U 1.50 mm² 8 54U


.A
.B
.A
.B

5D 1.50 mm² 9 55D


.C
.D
.D
.C

5U 1.50 mm² 10 55U


Circuit diagram number
.A
.B
.A
.B

1.50 mm²
PR-2628217

8D 15 58D
.C
.D
.D
.C

8U 1.50 mm² 16 58U


.A
.B
.A
.B

9D 1.50 mm² 17 59D


.A
.B

.A
.B

10D 1.50 mm² GNYE 60D


8

.D
.C

ESN1

60U
-X23844

-X23843
+CC43
+CC44

1516822
-W23843
+MC

.C
.D
.D
.C

9U 1.50 mm² 14 33U


.D
.C

34U
.A
.B
.A
.B

S2628217000002 Line

10D 1.50 mm² 15 35D


.A
.B

Sheet

36D
Location
.C
.D
.D
.C

Next page

10U 1.50 mm² 16 35U


9

238
=210=BAS

240
Circuit diagram

+CC41
1 2 3 4 5 6 7 8 9

-X21243:25 (.C) BU 4.00 mm²


/212.F5
-X21243:23 (.C) BU 4.00 mm²
/212.F5
-X21243:21 (.C) BU 4.00 mm²
/212.F4
A

BK
BK
BK
4.00 mm²
4.00 mm²
4.00 mm²
Adjusting unit Group 1 Adjusting unit Group 2 Adjusting unit Group 3 Adjusting unit Electronics

1
21

21

21

21
13

13

13

13
K27050:O.[1].5
BK 4.00 mm² -F24010 -F24020 -F24030 -F24040 +CC41 750-530
10234122 10234122 10234122 10129258 -K27021

+CC41/374.C6 14
22

+CC41/374.C6 14
22

+CC41/374.D6 14
22

+CC41/374.D6 14
22
#

2
+CC41/272.D3
1 B 10A B 10A B 10A C 6A

BU

BU

BU
21

21
3
5
13

3
5
13


-F24001 -F24002

7
1
10059190 10059190

5
+CC41/374.B6 14
22

+CC41/374.C6 14
22
2,2 - 3,2A M I> I> I> 2,2 - 3,2A M I> I> I> -F24080 -F24080 -F24080
B

BU
3,0A 3,0A /240.E9 /240.F9 /240.F9
2
4

2
4

4
6

BU

1.50 mm²
1992346 1992346
3RT2026-1FB40

BU

BU

BU

1.50 mm²
10957318#

1.50 mm²

1.50 mm²

1.50 mm²
.D .B
BK
BK
BK

BK
BK
BK
.C .A
5U

5D
+CC41
1.50 mm²
1.50 mm²
1.50 mm²

1.50 mm²
1.50 mm²
1.50 mm²

34 33
GNYE

GNYE
-F32536

21U
22U
23U
24U
25U

41U

42U

43U

44U

45U
31U
32U
33U
34U
35U
11U
12U
13U
14U
15U
+CC41/325.E3

BU
BU
BU
BU
-X24010 .C .C .C .C .C -X24010 .C .C .C .C .C -X24010 .C .C .C .C .C -X24010 .C П .C П .C П .C П .C
-T24001 -T24002
L1

L1

4.00 mm²
4.00 mm²
4.00 mm²
4.00 mm²
L2
L3
PE

L2
L3
PE
.D .D .D .D .D .D .D .D .D .D .D .D .D .D .D .D .D .D .D .D
AC AC
=210=SH1=BCLG

62D
V/L2

V/L2
DC DC =210=ST1=OHC =210=BG1=SPOM =210=BG1=DSGM +MC
C -X23841 .A

U/L1
U/L1
U/L1

U/L1
U/L1
U/L1

U/L1
U/L1

V/L2

V/L2

V/L2

V/L2

V/L2

V/L2
U in: 3X320-550V U in: 3X320-550V +MC +MC +MC -W291110 .B
SIEMENS SIEMENS -W181110 -W467110 -W481110 10499560 +MC
DC OK DC OK

3
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

10499560 10499560 10499560 -W23841

1.50 mm²
13 14 13 14
10431779 10431779 1516822

=210=SH1=BCLG+MC-M291110:B

=210=ST1=OHC+MC-M181110:B

=210=BG1=SPOM+MC-M467110:B

=210=SH1=BCLG+MC-M291120:B

=210=BG1=DSGM+MC-M481110:B

=210=BG1=WLDA+MC-M471110:B

=210=BG1=WLDA+MC-M471130:B

=210=BG1=WLDA+MC-M471120:B
=210=ST1=OHC+MC/1811.C3
=210=SH1=BCLG+MC-M291110:A
=210=SH1=BCLG+MC/2911.C3
=210=BG1=WLDA+MC-M471130:A
=210=BG1=WLDA+MC/4711.C7

=210=BG1=SPOM+MC-M467110:A
=210=BG1=SPOM+MC/4671.C3

=210=BG1=WLDA+MC-M471110:A
=210=BG1=WLDA+MC/4711.C2

=210=BG1=DSGM+MC/4811.C3

=210=SH1=BCLG+MC/2911.C3

=210=ST1=OHC+MC/1811.C3

=210=BG1=SPOM+MC/4671.C3

=210=BG1=DSGM+MC/4811.C3

=210=BG1=WLDA+MC/4711.C2

=210=BG1=WLDA+MC/4711.C7
=210=ST1=OHC+MC-M181110:A

=210=SH1=BCLG+MC-M291120:A
=210=SH1=BCLG+MC/2911.C6

=210=BG1=DSGM+MC-M481110:A
=210=BG1=WLDA+MC-M471120:A
=210=BG1=WLDA+MC/4711.C4

=210=SH1=BCLG+MC/2911.C6

=210=BG1=WLDA+MC/4711.C5
24V Adjusting unit 24V Adjusting unit
Output ON OFF Output ON OFF
A Parallel Single A Parallel Single
B Shut down Constant B Shut down Constant

22D
U out : 24-28,8V 26V U out : 24-28,8V 26V -X23843 .B
I out : 40A I out : 40A
.A
- - +

BU
D
BUWH

1.50 mm²
4.00 mm²

Safety Adjusting unit


WHBU 2.50 mm² WHBU 2.50 mm²
WHBU 2.50 mm²

A1
Connection for common potential WHBU 2.50 mm²

21D
22D
23D
24D
25D

41D

42D

43D

44D

45D
-F24080

31D
32D
33D
34D
35D
11D
12D
13D
14D
15D
/240.E9
2
1

-X24010 .A П.A -X24010 .A .A .A .A .A -X24010 .A .A .A .A .A -X24010 .A .A .A .A .A -X24010 .A П .A П .A П .A П .A 10957318#

A2
.B.C .B.C .B .B .B .B .B .B .B .B .B .B .B .B .B .B .B .B .B .B .B .B
W/L3
W/L3
W/L3

W/L3
W/L3
W/L3

W/L3
W/L3
E
BUWH 4.00 mm²
WHBU 1.50 mm²
4
3

-X24011.A .C .A .C .A .A /240.E9
=210=SH1=BCLG+MC-M291110:C
=210=BG1=WLDA+MC-M471130:C

=210=BG1=SPOM+MC-M467110:C
=210=SH1=BCLG+MC-M291120:C
=210=BG1=WLDA+MC-M471110:C
=210=ST1=OHC+MC-M181110:C
=210=ST1=OHC+MC/1811.C3
=210=SH1=BCLG+MC/2911.C3
=210=BG1=WLDA+MC/4711.C7

=210=BG1=SPOM+MC/4671.C3

=210=BG1=WLDA+MC/4711.C2

=210=BG1=DSGM+MC-M481110:C
=210=BG1=DSGM+MC/4811.C3
=210=BG1=WLDA+MC-M471120:C
=210=SH1=BCLG+MC/2911.C6

=210=BG1=WLDA+MC/4711.C5
.B .B .B.C .B .C 1 2 /240.B4
1

GNYE

3 4 /240.B5
+MC
2

5 6 /240.B6
3
1

-W24010
4.00 mm²

4.00 mm²
4.00 mm²
4.00 mm²

1215177 Gleichzeitigkeit der Antriebe prüfen, 13 14


21 22
evtl. größere Sicherungen und Schütz, +CC41/325.B3

+CC41-X23211:1 (.B)
Spannung Netzteil ändern
F +CC41/232.F3
+CC41-X23211:2 (.B)
+CC41/232.F3
+CC41-X23211:3 (.B)
+CC41/232.F3
+CC41-X23211:4 (.B)
+CC41/232.F3
Adjusting unit Group 1 Adjusting unit Group 2 Adjusting unit Group 3 Adjusting unit Electronics Safety Adjusting unit

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA 24V Adjusting unit Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC43
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 240
Next page 245
1 2 3 4 5 6 7 8 9
AWG

K6K User manual: Publication 2094-UM001B-EN-P-October 2008 Page 170&171

24V
-X23001:42U (.C) All 2094xCxx IAM modules are limited to K26450:O.[1].0 K26450:O.[1].1
/230.B7
A 2 contactor cycles per minute (with up to 4 axis modules), 750-530 750-530
-K26460
X mm²

6
or 1 contactor cycle per minute (with 5 to 8 axis modules) -K26421 -K26421
/266.B3 # /266.C3 # /264.D5
750-603

11


-Q24510
/245.B6

5
1
14

BU

BU
1.00 mm²

1.00 mm²
=210=ST1=TWB
EN- 1
CED

Enable

B
-T159010

A1

11
2 EN+

/251.C1
CED

-Q24510

A2
2093755

14
2093748 # Sockel

/245.A1
=210=ST1=INTB
EN- 1
CED

Enable

13
C -T151010
-F24511
2 EN+

/252.C1
CED

/245.F2

14
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

BU

14
1.00 mm²

-F24512
/245.F3

13
!
14 13

24 23

SRP/CS -F30025 -F30025


D
/300.E6 /300.E6
ST1-OSSD2 E-STOP,

WHBU
RLS, Drop delayed

BU
1.00 mm²

1.00 mm²
Power contactor 11 Power contactor 12
Servosystem ST1 Servosystem ST1
A1

A1

-F24511 -F24512
/245.E2 /245.E2
E 10822722 10822722
A2

A2

-X23001:42D (.A) WHBU 1.00 mm²

6
/230.E7


1 2 1 2
3 4 3 4
/248.B2 /248.C2
5 6 5 6 -K26407 -K26407
13 14
/245.C7
13 14
/245.D7
/265.C2 # /265.C2 #
11 12 11 12 750-430 750-430
21 22
/300.C6
21 22
/300.B6
K26450:I.[7].2 K26450:I.[7].3
31 32 31 32
F 41 42 41 42 Power contactor Power contactor Feedback Feedback
Servosystem 1, 2 Servosystem 2 Power contactor 11, 12 Power contactor 21, 22

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Power contactor Servo drives ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 245
Next page 247
1 2 3 4 5 6 7 8 9
AWG

K6K User manual: Publication 2094-UM001B-EN-P-October 2008 Page 170&171

24V
-X23301:42U (.D) All 2094xCxx IAM modules are limited to K27450:O.[8].0 K27450:O.[8].1 K27450:O.[8].2
/233.C5
A 2 contactor cycles per minute (with up to 4 axis modules), 750-530 750-530 750-530
-K27460
X mm²

8
or 1 contactor cycle per minute (with 5 to 8 axis modules) -K27428
/275.B2 # # # /274.E3
750-603

11
11

11


-Q24710 -Q24720 -Q24700
/247.B7

2
5
1
14

14

14
12

BU

BU

BU
1.00 mm²

1.00 mm²

1.00 mm²
=210=SH1=BCLG
EN- 1
CED

=210=BH1=LFTT

EN- 1
CED
Enable

-T291010

Enable
B
-T353010
2 EN+

/257.C1
CED

A1

A1

A1
11

11

11
2 EN+
/259.C1

CED
-Q24710 -Q24720 -Q24700
/247.B7 24V
2093755 2353969

A2

A2

A2
2093748 # Sockel

14

14
2093748 # Sockel

14
12
/247.A5
/247.A1

/247.A3
=210=BG1=SPOM
EN- 1
CED

Enable

-T467010

BU

BU
2 EN+

/258.C1
CED

1.00 mm²

1.00 mm²

13

13
C
-F24711 -F24721
/247.F2 /247.F3

14

14
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=SH1=RSTP
EN- 1
CED

14

14
Enable

-T277010 -F24712 -F24722


/247.F2 /247.F4

13

13
2 EN+

/259.C3
CED

WHBU
!
14 13

14 13

24 23

24 23

BU

BU
SRP/CS -F30227 -F30228 -F30227 -F30228

1.00 mm²
+CC41/302.E7 +CC41/302.E8 +CC41/302.E7 +CC41/302.E8

1.00 mm²

1.00 mm²
BG1-OSSD2 E-STOP, RLS,
Drop delayed Servo drives
Power contactor 71 Power contactor 72 Power contactor 91 Power contactor 92 Control voltage Switch off
A1

A1

A1

A1

A1
460V Servosystem 460V Servosystem 230V Servosystem 230V Servosystem
-F24711 -F24712 -F24721 -F24722 -Q24701
/247.E2 /247.E2 /247.E3 /247.E4 /247.E5
E 10822722 10822722 10822686 10822686 10957318
A2

A2

A2

A2

A2

-X23301:42D (.B) WHBU 1.00 mm²

6
/233.F5


1 2 1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4
/250.B2 /250.C2 /249.B2 /249.C2 /250.C3
5 6 5 6 5 6 5 6 5 6 -K27401
13 14
/247.C8
13 14
/247.D8
13 14
/247.C8
13 14
/247.D8
13 14 /274.C6 # #
11 12 11 12 51 52 51 52 21 22 750-430 750-430
21 22
+CC41/302.E9
21 22
+CC41/302.E9
61 62
+CC41/302.E9
61 62
+CC41/302.D9
K27450:I.[1].2 K27450:I.[1].3
31 32 31 32 71 72 71 72
F 41 42 41 42 81 82 81 82 Power contactor (460V) Power contactor Servo drives Feedback Feedback
Servosystem 9 Control voltage Switch off Power contactor 71, 72 Power contactor 91, 92

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Power contactor Servo drives SH1, BH1, BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 247
Next page 248
1 2 3 4 5 6 7 8 9
AWG

3/460V AC 1/230V AC
+CC43-X21243:11 (.A) K6K User manual: Publication 2094-UM001B-EN-P — October 2008 Page 170 & 171
+CC43/212.F1
A All 2094xCxx IAM modules are limited to
X mm²

+CC43-X21243:13 (.A)
+CC43/212.F2 2 contactor cycles per minute (with up to 4 axis modules),
+CC43-X21243:15 (.A) or 1 contactor cycle per minute (with 5 to 8 axis modules)
+CC43/212.F2

-X22011:22 (.B)
+MC +CC41/220.E1

2
3
1
-W21210

10.0 mm²
10.0 mm²
10.0 mm²
Servo drives Control voltage Servo drives Control voltage
1807551

1
21

21
13

13
-F24811 -F24821
10497372 10497372

14
22

14
22
2

2
/370.B3

/370.B3
B D 6A D 6A
10048934 10048934
1
3
!
-F24511 5
SRP/CS /245.F2
2
4
6

10822722
22KW
Power contactor 11
1
3
5

Servosystem ST1
-F24512
/245.F3
2
4
6

10822722
C 22KW
Power contactor 12
Servosystem ST1
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-X22011:2 (.B) -X22011:2 (.C)


+CC41/220.E3 +CC41/220.E3

1 2
-W24801 L1 L1
10158822 L2 L2
Servo controller power L3 L3
/248.D5 /248.D2
1

1
3
5

3
5
D -F24810 -F24820
BK
BK

10734192 10734192
2.50 mm²
2.50 mm²

18-25A L I> I> I> 18-25A L I> I> I>


/370.B4

/370.B4
23A 23A
2
4

2
4
6

BK
BK
2626323 2626323

2.50 mm²
2.50 mm²
GNYE 10.0 mm²
GNYE

-X21311.A.C
7
BK

BK
.B
10.0 mm²

10.0 mm²

E 10.0 mm²
1

CTRL2 1

CTRL2 1
6
5
4
3
2

CTRL1 2

6
5
4
3
2

CTRL1 2
=210=ST1=TWB IPD CPD =210=ST1=INTB IPD CPD
L1

L1
L2
L3
GND
DC+
DC-

L2
L3
GND
DC+
DC-

-T159010 -T151010
/251.B1 AC Input Power ( IPD) Control Power (CPD) /252.B1 AC Input Power ( IPD) Control Power (CPD)
Input Voltage [V] : 460V 230V Input Voltage [V] : 460V 230V
Kinetix 6000 Kinetix 6000
Integrate Axis Module Integrate Axis Module
Rack:1 Rack: 2
F
10911212 Slot: 0 10911212 Slot: 0

TWB-Twist belt INTB-Interface belt

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Mains connection Servo drive ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 248
Next page 249
1 2 3 4 5 6 7 8 9
AWG

3/230V AC
+CC43-X21243:41 (.A)
+CC43/212.F7
A
X mm²

+CC43-X21243:42 (.A)
+CC43/212.F7
+CC43-X21243:43 (.A)
+CC43/212.F7

+CC43-X21243:44 (.A)
+CC43/212.F7

GNYE
+MC

2
3
1
-W21243

4.00 mm²
4.00 mm²
4.00 mm²

4.00 mm²
1215177

B 1
3
!
-F24721 5

-X22542:5D
SRP/CS

-Q24701:6
/247.F3
2
4
6

/250.D9

/250.D9
10822686
11KW
Power contactor 91
1
3
5

230V Servosystem
-F24722
/247.F4
2
4
6

10822686

6U
C 11KW
Power contactor 92 -X22542 .C

6D
230V Servosystem .D .A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

.B
BK
4.00 mm²
1
3
5

BK
BK

D -F24910
2728863
2.50 mm²
2.50 mm²

6,3-10A L I> I> I>


/376.B4

6,3A
2
4
6

2626323
BK

-X21442 .A.C
8
4.00 mm²

.B

E
1

CTRL2 1
6
5
4
3
2

CTRL1 2

=210=BH1=LFTT IPD CPD


L1
L2
L3
GND
DC+
DC-

-T353010
/259.B1 AC Input Power ( IPD) Control Power (CPD)
Input Voltage [V] : 230 230V
Kinetix 6000
Integrate Axis Module
Rack: 9A
F
10944177 Slot: 0

BLFT-Bag lifting

Servo 230V
Revision Date Name Date 14.10.2016 Circuit diagram
OPTIMA Mains connection Servo drive BH1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 249
Next page 250
1 2 3 4 5 6 7 8 9
AWG

+CC41-X22041:22 (.B) 230VAC


3/460V AC +CC41/220.E6 1/230V AC K6K User manual: Publication 2094-UM001B-EN-P — October 2008 Page 170 & 171
-X21442:11 (.C) Servo drives Control voltage Servo drives Control voltage Servo drives Control voltage All 2094xCxx IAM modules are limited to
+CC41/214.D7
A 2 contactor cycles per minute (with up to 4 axis modules),

1
X mm²

21

21

21
13

13

13
-X21442:12 (.C) +CC41 +CC41 +CC41
+CC41/214.D7 or 1 contactor cycle per minute (with 5 to 8 axis modules)
-X21442:13 (.C) -F25011 -F25021 -F25031
+CC41/214.D7 10497372 10497372 10497372

14
22

14
22

14
22
2

2
+CC41/374.C4

+CC41/374.C4

+CC41/374.D4
D 6A D 6A D 6A

=210=BG1=DGSB-F491210:L1

=210=BG1=DGSB-F491210:L2

=210=BG1=DGSB-F491210:L3
10048934 10048934 10048934

BK

=210=BG1=DGSB/4912.A1

=210=BG1=DGSB/4912.A1

=210=BG1=DGSB/4912.A1
10.0 mm²
+CC41 +CC41 +CC41

6D

7D

7U
-X22541 .A -X22541 .A -X22541 .C
.B .B .D
+MC +MC +MC

3U 2.50 mm² 4

4U 2.50 mm² 5

5U 2.50 mm² 6
-W22542 -W22542 -W22542
B 1 1262401 1262401 1262401
3
!
-F24711 5
SRP/CS /247.F2 -X22542 .C -X22542 .C -X22542 .C
2
4
6

BK
.D .D .D
10822722

6.00 mm²
22KW
Power contactor 71
1

1
3
5

3
5
460V Servosystem
-F24712 -Q24701
/247.F2 /247.F5
2
4

2
4
6

6
11KW
10822722 Servo drives
C 22KW Control voltage Switch off
Power contactor 72

4D
3D

5D
460V Servosystem .A -X22542 .A .A
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-X22542:2D П П
+CC41/227.E5 .B .B .B

1 2 3

П
-W25001 L1 L1 L1
10037579 L2 L2 L2
L3 L3 L3
/250.D2 /250.D8 /250.D5
1

1
3
5

3
5

3
5

=210=BH1=LFTT-T353010:2 (CPD)

-X22542:6D
/249.C3

/249.C3
BK
BK

BK
BK

BK
BK
D -F25010 -F25020 -F25030
10734192 10734192 10734192
2.50 mm²
2.50 mm²

2.50 mm²
2.50 mm²

2.50 mm²
2.50 mm²
18-25A L I> I> I> 18-25A L I> I> I> 18-25A L I> I> I>
/376.B4

/376.C4

/376.C4
23A 23A 23A
2
4

2
4

2
4
6

6
2626323 2626323 2626323

GNYE 10.0 mm² GNYE 10.0 mm²


BK

BK

BK
-X21442 .A.C
7
10.0 mm²

10.0 mm²

10.0 mm²
.B

GNYE 10.0 mm²


E
1

CTRL2 1

CTRL2 1

CTRL2 1
6
5
4
3
2

CTRL1 2

6
5
4
3
2

CTRL1 2

6
5
4
3
2

CTRL1 2
=210=SH1=BCLG IPD CPD =210=BG1=SPOM IPD CPD =210=SH1=RSTP IOD BC
L1

L1

L1
L2
L3
GND
DC+
DC-

L2
L3
GND
DC+
DC-

L2
L3
GND
DC+
DC-
-T291010 -T467010 -T277010
/257.B1 AC Input Power ( IPD) Control Power (CPD) /258.B1 AC Input Power ( IPD) Control Power (CPD) /259.B3 AC Input Power ( IPD) Control Power (CPD)
Input Voltage [V] : 460V 230V Input Voltage [V] : 460V 230V Input Voltage [V] : 460V 230V
Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Integrate Axis Module IntegrateAxis Module
Rack: 7 Rack: 8 Rack: 9B
F
10911212 Slot: 0 10911212 Slot: 0 10911211 Slot: 0

BC-Bar conveyor SP-Spreader plates (movable) RSTP1-Row stopper 1

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Mains connection Servo drive SH1, BH1, BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 250
Next page 251
1 2 3 4 5 6 7 8 9
AWG

A =210=ST1=TWB =210=ST1=PDC2 =210=ST1=PDC2 =210=ST1=OHC =210=ST1=CMP02


X mm²

-T159010 -T171010 -T171110 -T181010 -T25105 -T183010 -T25107


Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Axis Module Axis Module Slot Filler Module Axis Module Slot Filler Module
10911212 10911217 10911217 10911217 10093802 10911217 10093802

Rack:1 Slot: 0 Rack:1 Slot: 2 Rack:1 Slot: 3 Rack:1 Slot: 4 Rack:1 Slot: 5 Rack:1 Slot: 6 Rack:1 Slot: 7

Drive Name Drive Name Drive Name Drive Name Drive Name
B TWB-Twist belt PCI-Paddle chain infeed PCD-Paddle chain discharge OHC-Overhead conveyor CMP-Compression

TWB-Twist belt PCI-Paddle chain infeed PCD-Paddle chain discharge OHC-Overhead conveyor CMP-Compression
DC Bus / AC Input Power (IPD)
/248.F2

Contactor Enable (CED)


/245.B1

Sercos Sercos Sercos Sercos Sercos


Network: ST1 Network: ST1 Network: ST1 Network: ST1 Network: ST1
/282.A3 /282.A4 /282.A5 /282.A6 /282.A7
Sercos- Adr.: 10 Sercos- Adr.: 12 Sercos- Adr.: 13 Sercos- Adr.: 14 Sercos- Adr.: 16
C Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low

Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=ST1=TWB/1590.B2 =210=ST1=PDC2/1710.B2 =210=ST1=PDC2/1711.B2 =210=ST1=OHC/1810.B2 =210=ST1=CMP02/1830.B2


Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V
Continuos Current [A] : 21,2A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A
Continuos Power [KW] : CE,CULUS Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600

Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO)
! ! ! ! !

D Removed Removed Removed Removed Removed

Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper

/360.C2 /360.C3 /360.C4 /360.C5 /360.C6

Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder
/204.A2

E 0 1 2 3 4 5 6 7
Reserved HS1/2 TWB-Twist belt Reserved HS1/2 Reserved HS1/2 Reserved HS1/2 Reserved HS1/2 Reserved HS1/2 Reserved HS1/2
PCI-Paddle chain infeed PCD-Paddle chain discharge RPR-Robot pusher rotary RPL-Robot pusher linear CMP-Compression PDS-Pad streamer
-U25101 OHC-Overhead conveyor
Rockwell
Rack: 1
10093801
PE

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servosystem Axis module Rack 1, ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 251
Next page 252
1 2 3 4 5 6 7 8 9
AWG

A =210=ST1=INTB =210=ST1=FLP
X mm²

-T151010 -T155010 -T25203 -T25204 -T25205


Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Slot Filler Module Slot Filler Module Slot Filler Module
10911212 10911217 10093802 10093802 10093802

Rack: 2 Slot: 0 Rack: 2 Slot: 2 Rack: 2 Slot: 3 Rack: 2 Slot: 4 Rack: 2 Slot: 5

Drive Name Drive Name


B INTB-Interface belt FLP-Flipper

INTB-Interface belt FLP-Flipper


DC Bus / AC Input Power (IPD)
/248.F4

Contactor Enable (CED)


/245.C1

Sercos Sercos
Network: ST1 Network: ST1
/282.C3 /282.C4
Sercos- Adr.: 20 Sercos- Adr.: 22
C Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low

Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake


(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=ST1=INTB/1510.B2 =210=ST1=FLP/1550.B2
Input Voltage [V] : 460V Input Voltage [V] : 460V
Continuos Current [A] : 21.2 Continuos Current [A] : 10,3A
Continuos Power [KW] : CE,CULUS Continuos Power [KW] : 6,600

Safe Off (SO) Safe Off (SO)


! !

D Removed Removed

Motion Allowed Jumper Motion Allowed Jumper

/361.C3 /361.C4

Auxiliary Encoder Auxiliary Encoder

E 0 1 2 3 4 5
Reserved HS1/2 INTB-Interface belt Reserved HS1/2 Reserved HS1/2 Reserved HS2 Reserved HS1/2
FLP-Flipper RB-Repitch belt TWBV-Twist belt vertical
-U25201
Rockwell
Rack: 2
10093789
PE

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servosystem Axis module Rack 2, ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 252
Next page 257
1 2 3 4 5 6 7 8 9
AWG

A =210=SH1=BCLG =210=BG1=OHC =210=BG1=CMP04 =210=BG1=SA =210=BG1=DGSB =210=BG1=DGSB


X mm²

-T291010 -T453010 -T463010 -T469010 -T491010 -T491110


Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Axis Module Axis Module Axis Module Axis Module
10911212 10911218 10911217 10911217 10911217 10911217

Rack: 7 Slot: 0 Rack: 7 Slot: 2 Rack: 7 Slot: 4 Rack: 7 Slot: 5 Rack: 7 Slot: 6 Rack: 7 Slot: 7

Drive Name Drive Name Drive Name Drive Name Drive Name Drive Name
B BC-Bar conveyor OHC-Overhead conveyor CMP-Compression SA-Suction arms SBO-Package separator and SBD-Package separator and
brake OS brake DS
BC-Bar conveyor OHC-Overhead conveyor CMP-Compression SA-Suction arms SBO-Package separator SBD-Package separator
DC Bus / AC Input Power (IPD) and brake OS and brake DS
/250.F2

Contactor Enable (CED)


/247.B1

Sercos Sercos Sercos Sercos Sercos Sercos


Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1
/284.A3 /284.A4 /284.A5 /284.A6 /284.A7 /284.A8
Sercos- Adr.: 70 Sercos- Adr.: 72 Sercos- Adr.: 74 Sercos- Adr.: 75 Sercos- Adr.: 76 Sercos- Adr.: 77
C Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low

Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=SH1=BCLG/2910.B1 =210=BG1=OHC/4530.B2 =210=BG1=CMP04/4630.B2 =210=BG1=SA/4690.B2 =210=BG1=DGSB/4910.B2 =210=BG1=DGSB/4911.B2


Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V
Continuos Current [A] : 21,2A Continuos Current [A] : 21,2A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A
Continuos Power [KW] : CE,CULUS Continuos Power [KW] : 13,500 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600

Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO)
! ! ! ! ! !

D Removed Removed Removed Removed Removed Removed

Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper

/365.C2 /365.C4 /365.C5 /365.C6 /365.C6 /365.C7

Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder

E 0 1 2 3 4 5 6 7
Reserved OS2NG BC-Bar conveyor Reserved OS2NG OHC-Overhead conveyor Reserved OS2NG Reserved OS2NG Reserved OS2NG Reserved OS2NG
CMP-Compression SA-Suction arms SBO-Package separator and SBD-Package separator and
-U25701 brake OS brake DS
Rockwell
Rack: 7
10093801
PE

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servosystem Axis module Rack 7, SH1 / BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 257
Next page 258
1 2 3 4 5 6 7 8 9
AWG

A =210=BG1=SPOM =210=BG1=WLDA =210=BG1=DSGM =210=BH1=BIFP =210=BG1=CW =210=BG1=SF


X mm²

-T467010 -T471010 -T481010 -T351010 -T461010 -T473010


Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Axis Module Axis Module Axis Module Axis Module
10911212 10911218 10911217 10911216 10911217 10911217

Rack: 8 Slot: 0 Rack: 8 Slot: 2 Rack: 8 Slot: 4 Rack: 8 Slot: 5 Rack: 8 Slot: 6 Rack: 8 Slot: 7

Drive Name Drive Name Drive Name Drive Name Drive Name Drive Name
B SP-Spreader plates (movable) WJ-Welding jaw DSG-Discharge guide BIFC-Bag feeding chain CW -Cassette wheel SF-Side folder

SP-Spreader plates (movable) WJ-Welding jaw DSG-Discharge guide BIFC-Bag feeding chain CW-Cassette wheel SF-Side folder
DC Bus / AC Input Power (IPD)
/250.F4

Contactor Enable (CED)


/247.C1

Sercos Sercos Sercos Sercos Sercos Sercos


Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1
/284.C3 /284.C4 /284.C5 /284.C6 /284.C7 /284.C8
Sercos- Adr.: 80 Sercos- Adr.: 82 Sercos- Adr.: 84 Sercos- Adr.: 85 Sercos- Adr.: 86 Sercos- Adr.: 87
C Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low

Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BG1=SPOM/4670.B2 =210=BG1=WLDA/4710.B2 =210=BG1=DSGM/4810.B2 =210=BH1=BIFP/3510.B1 =210=BG1=CW/4610.B2 =210=BG1=SF/4730.B2


Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V Input Voltage [V] : 460V
Continuos Current [A] : 21,2A Continuos Current [A] : 21,2A Continuos Current [A] : 10,3A Continuos Current [A] : 6,1A Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A
Continuos Power [KW] : CE,CULUS Continuos Power [KW] : 13,500 Continuos Power [KW] : 6,600 Continuos Power [KW] : 3,900 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600

Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO) Safe Off (SO)
! ! ! ! ! !

D Removed Removed Removed Removed Removed Removed

Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper

/366.C2 /366.C4 /366.C4 =210=BH1=BIFP/3506.C5 /366.C6 /366.C7

Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder

E 0 1 2 3 4 5 6 7
Reserved OS2NG SP-Spreader plates (movable) Reserved OS2NG WJ-Welding jaw Reserved OS2NG Reserved OS2NG Reserved OS2NG Reserved OS2NG
DSG-Discharge guide BIFC-Bag feeding chain CW -Cassette wheel SF-Side folder
-U25801
Rockwell
Rack: 8
10093801
PE

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servosystem Axis module Rack 8, BG1 / BH1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 258
Next page 259
1 2 3 4 5 6 7 8 9
AWG

A =210=BH1=LFTT =210=SH1=RSTP =210=SH1=RSTP


X mm²

-T353010 -T277010 -T25901 -T25902 -T277110 -T25904


Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module IntegrateAxis Module Slot Filler Module Slot Filler Module Axis Module Slot Filler Module
10944177 10911211 10093802 10093802 10911217 10093802

Rack: 9A Slot: 0 Rack: 9B Slot: 0 Rack: 9B Slot:1 Rack: 9B Slot: 2 Rack: 9B Slot: 3 Rack: 9B Slot: 4

Drive Name Drive Name Drive Name


B BLFT-Bag lifting RSTP1-Row stopper 1 RSTP2-Row stopper 2

BLFT-Bag lifting RSTP1-Row stopper 1 RSTP2-Row stopper 2


DC Bus / AC Input Power (IPD) DC Bus / AC Input Power (IPD)
/249.F2 /250.F7

Contactor Enable (CED) Contactor Enable (CED)


/247.B3 /247.D1

Sercos Sercos Sercos


Network: BG1 Network: BG1 Network: BG1
/284.E3 /284.E6 /284.E7
Sercos- Adr.: 90 Sercos- Adr.: 92 Sercos- Adr.: 95
C Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low

Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake Motor: Power / Feedback / Brake
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

=210=BH1=LFTT/3530.B2 =210=SH1=RSTP/2770.B2 =210=SH1=RSTP/2771.B2


Input Voltage [V] : 230 Input Voltage [V] : 460V Input Voltage [V] : 460V
Continuos Current [A] : 3,7 Continuos Current [A] : 10,3A Continuos Current [A] : 10,3A
Continuos Power [KW] : 1,200 Continuos Power [KW] : 6,600 Continuos Power [KW] : 6,600

Safe Off (SO) Safe Off (SO) Safe Off (SO)


! ! !

D Removed Removed Removed

Motion Allowed Jumper Motion Allowed Jumper Motion Allowed Jumper

/366.C8 =210=SH1=RSTP/2766.C4 =210=SH1=RSTP/2766.C5

Auxiliary Encoder Auxiliary Encoder Auxiliary Encoder

E 0 0 1 2 3 4
Reserved OS2NG Reserved OS2NG Reserved OS2NG Reserved OS2NG
BLFT-Bag lifting RSTP1-Row stopper 1 RSTP2-Row stopper 2 RSTP3-Row stopper 3
-U25901 -U25902
Rockwell Rockwell
Rack: 9A Rack: 9B
10093766 10093781
PE

PE

Reserved OS2NG
RSTP1-Row stopper 1

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Servosystem Axis module Rack 9+9B, BH1 / BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 259
Next page 260
1 2 3 4 5 6 7 8 9
AWG

-X23201:11U (.D) PELV.F23210 -X23201:41U (.D) PELV.F23240


/232.C3 /232.C6

A =210=ST1=BAS =210=ST1=BAS
X mm²

-U26001 -T26001 -K26000 -K26001 -K26002 -K26003

DC(15+) 34
NC 36
Rockwell ROCKWELL CLX Rockwell CLX ROCKWELL CLX Rockwell CLX

DC(15+) 32
Rockwell

24V
2633147 2619278 10544237 10154041 2728921 # Klemmenblock 36p 10544237 2670222

=ST1 Stacker Bagger Stacker


Rack: 1 Rack:1 Rack:1 Slot: 00 Rack:1 Slot: 01 Output Rack:1 Slot: 02 Rack:1 Slot: 03
Internal Memory PTC Product thickness control 24V Internal Memory
/261.B1
Power supply LOC:1:O:00 2
/262.B1
4MB =210=ST1=INTB+CC11/1516.A8 4MB
U in: 19,2-32V Spare
LOC:1:O:01 4
B Memory Memory
Spare
LOC:1:O:02 6

Spare
LOC:1:O:03 8

Spare
LOC:1:O:04 10
Battery Battery
Spare
LOC:1:O:05 12

Spare
C LOC:1:O:06 14

Spare
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

LOC:1:O:07 16
USB USB CLX.1
DC
Output /261.C1
Spare
LOC:1:O:08 18
5V/DC

Spare
LOC:1:O:09 20

Spare
D LOC:1:O:10 22

Spare
LOC:1:O:11 24

Spare
LOC:1:O:12 26

Spare
LOC:1:O:13 28

Spare
LOC:1:O:14 30
E
Spare
LOC:1:O:15 32

Reserved ST1 Reserved ST1 Reserved SH1/BH1/BG1 Reserved

33 NC
35 NC
PE

GND

Programmable logic controller Programmable logic controller Programmable logic controller Line control system Communication
0V

-X23201:11D (.B) PELV_0V


/232.E3

-X21441:46 (.A) GNYE 2.50 mm²


/232.B1
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Rack local Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 260
Next page 261
1 2 3 4 5 6 7 8 9
AWG

A =210=ST1=BAS =210=SH1=BAS
X mm²

-U26001 -K26004 -K26005 -K26006 -K26007


Rockwell Rockwell CLX Rockwell CLX Rockwell CLX Rockwell CLX
2633147 10959626 10022197 2670222 10022197

Machines Communication ST1 Stacker Bagger


Rack: 1 Rack:1 Slot: 04 Rack:1 Slot: 05 Rack:1 Slot: 06 Rack:1 Slot: 07

/260.B1 Sercos Sercos


+CC11/282.B1 +CC42/284.B1
Network: ST1 Cycle Time.: 2 Network: BG1 Cycle Time.: 2
Baudrate Mbit/s: 8 Transmit Power.: Low Baudrate Mbit/s: 8 Transmit Power.: Low
Ethernet/IP X1 Sercos- Adr.: - Transition To Phase.: 4 Sercos- Adr.: - Transition To Phase.: 4
B
/291.E1 AXIS 0 AXIS 0
Network: SYS Baudrate Mbit/s: 100 LOC:5:AXIS00 LOC:7:AXIS00
IP.Adr.: 192.168.000.101
AXIS 1 AXIS 1
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 LOC:5:AXIS01 LOC:7:AXIS01
AXIS 2 AXIS 2
LOC:5:AXIS02 LOC:7:AXIS02
AXIS 3 AXIS 3
LOC:5:AXIS03 LOC:7:AXIS03
AXIS 4 AXIS 4
LOC:5:AXIS04 LOC:7:AXIS04
C AXIS 5 AXIS 5
LOC:5:AXIS05 LOC:7:AXIS05
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

AXIS 6 AXIS 6
CLX.1 LOC:5:AXIS06 LOC:7:AXIS06 CLX.2

/260.C9 /262.C1
AXIS 7 AXIS 7
LOC:5:AXIS07 LOC:7:AXIS07
AXIS 8 AXIS 8
LOC:5:AXIS08 LOC:7:AXIS08
AXIS 9 AXIS 9
LOC:5:AXIS09 LOC:7:AXIS09
D
AXIS 10 AXIS 10
LOC:5:AXIS10 LOC:7:AXIS10
AXIS 11 AXIS 11
LOC:5:AXIS11 LOC:7:AXIS11
AXIS 12 AXIS 12
LOC:5:AXIS12 LOC:7:AXIS12
AXIS 13 AXIS 13
LOC:5:AXIS13 LOC:7:AXIS13
AXIS 14 AXIS 14
LOC:5:AXIS14 LOC:7:AXIS14
E
AXIS 15 AXIS 15
LOC:5:AXIS15 LOC:7:AXIS15
Sercos 10...27 Sercos ?0...?7 Sercos 70...97

Reserved Reserved ST1 Reserved SH1 Reserved BH1/BG1


Machines Communication Servosystem Servosystem Servosystem

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Rack local Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 261
Next page 262
1 2 3 4 5 6 7 8 9
AWG

A =210=ST1=BAS
X mm²

-U26001 -K26008 -K26009 -K26010 -K26011 -K26012

NC 35
NC 36

NC 35
NC 36
Rockwell Rockwell CLX Rockwell CLX SST CLX Rockwell CLX Rockwell CLX
2633147 10204365 2728921 # Klemmenblock 36p 10204365 2728921 # Klemmenblock 36p 10375827 2670222 2670222

=ST1 Stacker Bagger SH1/BH1/BG1


Rack: 1 Rack:1 Slot: 08 Input Rack:1 Slot: 09 Input Rack:1 Slot:10 Rack:1 Slot:11 Rack:1 Slot:12
INTB Product detection 0V BC Product detection; 0V
/260.B1 LOC:8:I.00 "H"=Product 2 LOC:9:I.00 "H"=Product 2
=210=ST1=INTB+CC11/1516.F1 =210=SH1=BCLG/2916.F1
QG Product out of range - OS BC Bar detection OS;
LOC:8:I.01 "H" =No product 4 LOC:9:I.01 "H"=Conveyor bar 4
B =210=ST1=INTB+CC11/1516.F2 =210=SH1=BCLG/2916.F2 PB PB
QG Product out of range - DS BC Bar detection DS; /295.B1
LOC:8:I.02 "H" =No product 6 LOC:9:I.02 "H"=Conveyor bar 6
=210=ST1=INTB+CC11/1516.F3 =210=SH1=BCLG/2916.F3 Network: DP1 Baudrate Mbit/s: 1,5
Bus- Adr.: ?
PTC Alarm Spare
LOC:8:I.03 8 LOC:9:I.03 8
=210=ST1=INTB+CC11/1516.F5 RS232 RS232
TWB Product detection Spare
LOC:8:I.04 "H"=Product 10 LOC:9:I.04 10
=210=ST1=TWB+CC11/1596.F1 Network: ? Baudrate Mbit/s: ?
Bus- Adr. ?
TWBV Product detection vertical Spare
LOC:8:I.05 "H"=Product 12 LOC:9:I.05 12
=210=ST1=TWB+CC11/1596.F2
PDC Product detection Spare
-K26008
C LOC:8:I.06 Discharge pusher; "H"=Product14
LOC:9:I.06 14 -K26009
=210=ST1=PDC2+CC11/1716.F1
PDC Product detection Spare
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

LOC:8:I.07 16
Discharge pusher 2; "H"=Product
LOC:9:I.07 16
CLX.2
=210=ST1=PDC2+CC11/1716.F3
/261.C8 Input Input
INTBUP Product detection Spare
LOC:8:I.08 "H"=Product 18 LOC:9:I.08 18

PDS Product detection Spare


LOC:8:I.09 "H"=Product 20 LOC:9:I.09 20

Spare Spare
D LOC:8:I.10 22 LOC:9:I.10 22

Spare Spare
LOC:8:I.11 24 LOC:9:I.11 24

Spare Spare
LOC:8:I.12 26 LOC:9:I.12 26

Spare Spare
LOC:8:I.13 28 LOC:9:I.13 28

Spare Spare
LOC:8:I.14 30 LOC:9:I.14 30
E
Spare Spare
LOC:8:I.15 32 LOC:9:I.15 32

Reserved ST1 Reserved SH1/BH1/BG1


32 GND

34 GND

32 GND

34 GND
33 NC

33 NC

-X23201:32D (.A) PELV_0V WHBU 1.00 mm²


/232.E5

-X23201:31D (.B) PELV_0V WHBU 1.00 mm²


/232.E5
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Rack local Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 262
Next page 264
1 2 3 4 5 6 7 8 9
AWG

-X23001:32U (.D) PELV.F23030


/230.C6

A -X23001:12U (.D) PELV.F23010

BU

BU
X mm²

/230.C3

1.00 mm²

1.00 mm²
-K26450 -K26451 -K26400 -K26452 -K26460 -K26404 -K26405

24V 2
6

2
6
24V
Wago 750-352 Wago 750-466 Wago 750-602 Wago 750-603 Wago 750-430 3,0ms Wago 750-430 3,0ms
24V 24V 24V 24V 24V
10911697 Wago 750-602 10066475 10032667 10076568 10032956 10032956
10032667
Interface
Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot:
B Analog Input Input Input
Slot: Line:
Ethernet TCP/IP X1 X2 K26450:I.[0-1] K26450:I.[4].0 K26450:I.[5].0

1
1 =210=ST1=INTB/1516.F6 24V 1 /202.F2 1 /370.F1
/290.E1
Analog Input 4-20mA /370.A2 No fault E-STOP No overload 24VDC PELV
Network: ST1 Baudrate Mbit/s: 100 green on Status
Inputmode: 4-20mA
IP.Adr.: 192.168.000.125 PTC Product thickness control Measured value voltage supply on
K26450:I.[4].1 K26450:I.[5].1

2
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 2 /202.F3 2 /370.F2
24V
K26450:I.[2-3] /370.A3 Protective equipment closed No overload 24VDC FELV
2
Analog Input 4-20mA
K26450:I.[4].2 K26450:I.[5].2

3
Inputmode: 4-20mA 3 /202.F4 3 /370.F3
Spare 24V
/224.A8 Automatic mode ON No overload 115VAC/230VAC,
Servosystem Control voltage
C K26450:I.[4].3 K26450:I.[5].3

4
4 /202.F5 4 /370.F4
24V
+CC44/200.E7 Spare No overload Power Drives
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Input Input
K26450:I.[4].4 K26450:I.[5].4

5
voltage supply on

5 +CC41/206.E7 5 /224.F8
green on Status

24V
In/Out-# | Bit | | No fault E-STOP No overload Air conditioner
1| 0| 1| A Temperature control +CC
2| 1| 5| B
K26450:I.[4].5 K26450:I.[5].5

6
3| 2| 2| C
15 6 +CC41/206.E8 6 +CC43/212.E9
4| 3| 6| D 24V
ON
5| 4| 3| E /245.A7 Protective equipment closed Temperature control
D 2 6 6| 5| 7| F Power transformer
7| 6| 4| G
K26450:I.[4].6 K26450:I.[5].6
-+

7
8| 7| 8| H 7 +CC41/206.F7 7 +CC44/200.F7
24V
3 7 +CC43/212.E9 Automatic mode ON Voltage monitoring
RJ45
Three-phase current
K26450:I.[4].7 K26450:I.[5].7

8
Prog.

4 8
1 NC
5 NC

RJ45 24V 8 +CC41/206.F8 8 /236.F4


/236.A4 Ready for product Power supply unit AS-interface Ready for operation

BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
24V* Electronik
0V 0V 0V 0V 0V 0V
0V* Interface
PE PE
SH SH
E
NC
NC

Prog. PE 0V PE 0V
0V

/265.D1
-K26406:BusIn
5
1
GNYE 4

4
8
3
7

8
3
7
1.50 mm²

-X23001:12D (.B) PELV_0V


/230.F3

-X23001:32D (.B) PELV_0V WHBU 1.00 mm²


/230.F6
9U

F -X23001 .D
.C

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 264
Next page 265
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

=210=ST1=BAS =210=ST1=BAS
-K26406 -K26407 -K26461 -K26408 -K26409 -K26410
Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-603 Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms
24V 24V 24V 24V 24V 24V
10032956 10032956 10076568 10032956 10032956 10032956

=ST1=INTB=FLP=TWB=PDS =ST1=PDCx =OHC =REJC


Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot:
B Input Input Input Input Input
K26450:I.[6].0 K26450:I.[7].0 K26450:I.[8].0 K26450:I.[9].0 K26450:I.[10].0

1
1 /301.F1 1 /301.F8 24V 1 =210=ST1=FLP/1556.F1 1 =210=ST1=PDC2/1716.F4 1 +OP10/391.F1
E-STOP Feedback FLP Button Product reject PDC Button Product reject Machine Start
Safety relay Ready Reset relay 1
K26450:I.[6].1 K26450:I.[7].1 K26450:I.[8].1 K26450:I.[9].1 K26450:I.[10].1

2
2 /370.F5 2 /320.F8 24V 2 2 =210=ST1=PDC2/1716.F5 2 +OP10/391.F2
No overload Feedback FLRB No overload Flipper reject belt PDC Product detection Machine Stop
- Warning message - Reset relay 2 Product reject; "H" =Product
K26450:I.[6].2 K26450:I.[7].2 K26450:I.[8].2 K26450:I.[9].2 K26450:I.[10].2

3
3 /301.F2 3 /245.F7 3 3 =210=ST1=PDC2/1716.F6 3 +OP10/391.F3
24V
E-STOP, Remote lockout Feedback Spare PDC "H" =Chain elongation reached Reset fault
Safety relay Ready Power contactor 11, 12
C K26450:I.[6].3 K26450:I.[7].3 K26450:I.[8].3 K26450:I.[9].3 K26450:I.[10].3
4
4 /300.F7 4 /245.F8 4 4 4 +OP10/391.F4
24V
E-STOP, Remote lockout Feedback /398.A3 Spare Spare Machine Jog
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

SR Drop delayed Ready Power contactor 21, 22


Input Input Input Input Input
K26450:I.[6].4 K26450:I.[7].4 K26450:I.[8].4 K26450:I.[9].4 K26450:I.[10].4
5

5 /320.F6 5 5 =210=ST1=TWB/1596.F5 5 =210=ST1=OHC/1816.F1 5 +OP10/391.F5


24V
Guard doors Compressed air safety valve Ready TWB Jam monitor Discharge OHC Product detection, Jog cable Plugged in
Safety relay Ready "H"=Product "H"=Product
K26450:I.[6].5 K26450:I.[7].5 K26450:I.[8].5 K26450:I.[9].5 K26450:I.[10].5
6

6 /320.F6 6 6 6 =210=ST1=OHC/1816.F2 6 /398.F1


24V
-K26405:BusOut

Guard doors Pressure switch 1, /228.A3 PDS "H" =Chain elongation reached OHC "H" =Chain elongation reached OS Immediate stop PH1
D SR Drop delayed Ready Operating pressure Movement Product infeed
K26450:I.[6].6 K26450:I.[7].6 K26450:I.[8].6 K26450:I.[9].6 K26450:I.[10].6
7
/264.E9

7 /300.F8 7 7 =210=ST1=TWB/1596.F6 7 =210=ST1=OHC/1816.F3 7 /398.F5


24V
E-STOP, Remote lockout Pressure switch 2, TWBV Jam monitor Discharge OHC "H" =Chain elongation reached DS Immediate stop ST1/BG1
SR Drop delayed Ready PH1 Operating pressure Tensioning air "H"=Product Discharge side
K26450:I.[6].7 K26450:I.[7].7 K26450:I.[8].7 K26450:I.[9].7 K26450:I.[10].7
8

8 /320.F7 8 /228.F7 24V 8 =210=ST1=TWB/1596.F7 8 8


Guard doors spare TWB "H" No overload REJC No overload Conveyor Spare
SR Drop delayed Ready PH1
BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
0V 0V 0V 0V 0V 0V

/266.D1
-K26453:BusIn
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 265
Next page 266
1 2 3 4 5 6 7 8 9
AWG

-X23001:42U (.D)
/230.C7

BU
A
X mm²

1.00 mm²
=210=ST1=BAS =210=ST1=BAS
-K26453 -K26420 -K26421 -K26480 -K26422 -K26423 -K26424 -K26499

2
6
Wago 750-602 Wago 750-530 Wago 750-530 Wago 750-604 Wago 750-530 Wago 750-530 Wago 750-530
24V 24V 24V 24V 24V 24V 24V

Slot:
10032667 10032664 10032664 10076570 10032664 10032664 10032664

Interface =ST1=INTB =FLP =TWB =PDS =ST1=PDCx =OHC =REJC


Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot:

Line:
B Output Output Output Output Output
K26450:O.[0].0 K26450:O.[1].0 K26450:O.[2].0 K26450:O.[3].0 K26450:O.[4].0

1
1 /203.A2 1 /245.A5 0V 1 =210=ST1=INTB/1518.A3 1 =210=ST1=PDC2/1718.A1 1 +OP10/391.A7
No fault E-STOP Power contactor INTB Air nozzle PDC Air nozzle Product reject Lamp Machine Start
green on Status Servosystem 1, 2 Product reject Infeed
voltage supply on
K26450:O.[0].1 K26450:O.[1].1 K26450:O.[2].1 K26450:O.[3].1 K26450:O.[4].1

2
2 /203.A3 2 /245.A6 0V 2 =210=ST1=FLP+CC41/1558.A2 2 2 +OP10/391.A8
Protective equipment closed Power contactor /301.D8 FLP Air nozzle Ventilation OHC Clamping Cross adjustment Lamp Reset fault
Servosystem 2
K26450:O.[0].2 K26450:O.[1].2 K26450:O.[2].2 K26450:O.[3].2 K26450:O.[4].2

3
3 /203.A4 3 /301.A8 3 =210=ST1=FLP+CC41/1558.A1 3 =210=ST1=TWB/1598.A4 3 +MC/393.A3
0V
Automatic mode ON Reset relay 1, /224.A8 FLP Air nozzle Product reject TWBV Magnetic clutch Active Machine ON
Hardware Safety switch-off [Only HS2]

10027342
C K26450:O.[0].3 K26450:O.[1].3 K26450:O.[2].3 K26450:O.[3].3 K26450:O.[4].3

4
4 /203.A5 4 /320.A8 4 4 =210=ST1=OHC/1818.A1 4 +MC/393.A4
0V
Product infeed Ready for product Reset relay 2, FLRB Contactor OHC Clamping Cross adjustment Machine Warning
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Safety circuit 2 Flipper reject belt


Output Output Output Output Output
K26450:O.[0].4 K26450:O.[1].4 K26450:O.[2].4 K26450:O.[3].4 K26450:O.[4].4

5
5 +CC41/207.A7 5 5 =210=ST1=TWB/1598.A1 5 5 +MC/393.A5
0V
In/Out-# | Bit | | No fault E-STOP Operating hours indicator TWB Cleaning nozzle Spare Machine Fault

end of Bus Wago 750-600


1| 0| 1| A Product detection
2| 1| 5| B
K26450:O.[0].5 K26450:O.[1].5 K26450:O.[2].5 K26450:O.[3].5 K26450:O.[4].5

6
3| 2| 2| C
15 6 +CC41/207.A8 6 /228.A8 6 =210=ST1=TWB/1598.A2 6 6 +MC/393.A6
4| 3| 6| D 0V
-K26410:BusOut

5| 4| 3| E Protective equipment closed BAS Contactor /320.C8 TWBV Open calibration belts Spare Acoustic Warning
D 2 6 6| 5| 7| F Servo drives Cooling [Only HS2]
7| 6| 4| G
K26450:O.[0].6 K26450:O.[1].6 K26450:O.[2].6 K26450:O.[3].6 K26450:O.[4].6
7
/265.E9

8| 7| 8| H 7 +CC41/207.B7 7 7 =210=ST1=TWB/1598.A3 7 7
0V
3 7 Automatic mode ON Compressed air safety valve Reset TWB Air nozzle Product reject REJC Contactor Conveyor 1 Spare Stacklight

K26450:O.[0].7 K26450:O.[1].7 K26450:O.[2].7 K26450:O.[3].7 K26450:O.[4].7


8

4 8 8 +CC41/207.B8 8 8 8 8
0V
Product übergeben Compressed air safety valve /236.F3 INTB Product thickness control REJC Contactor Conveyor 2 Spare

BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
0V 0V 0V 0V 0V 0V 0V
PE
E
NC
NC

PE 0V
5
1

4
8
3
7
WHBU
GNYE
1.50 mm²

1.00 mm²

-X23001:42D (.B) PELV_0V


/230.F7
9D

F -X23001 .B
.A

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 266
Next page 270
1 2 3 4 5 6 7 8 9
AWG

-X23201:32U (.D) PELV.F23230 BU 1.00 mm²


/232.C5

A -X23201:12U (.D) PELV.F23210

BU
X mm²

/232.C3

1.00 mm²
=210=BH1=BAS
-K27050 -K27051 -K27000 -K27052 -K27004 -K27060 -K27005

24V 2
6

2
6
24V
Wago 750-352 Wago 750-467 Wago 750-602 Wago 750-430 3,0ms Wago 750-603 Wago 750-430 3,0ms
24V 24V 24V 24V
10911697 Wago 750-602 10077817 10032667 10032956 10076568 10032956
10032667
Interface
Line: Slot: Line: Slot: Line: Slot: Line: ? Slot: ? Line: Slot: Line: Slot:
B Analog Input Input Input
Slot: Line:
Ethernet TCP/IP X1 X2 K27050:I.[0-1] K27050:I.[4].0 K27050:I.[5].0

1
1 =210=BH1=LFTT/3536.F1 1 +CC11/202.E7 24V 1 /374.F2
/291.E2
Analog Input 0-10V No fault E-STOP /374.A2 No overload 24VDC PELV
Network: BG1 Baudrate Mbit/s: 100 green on Status
Inputmode: 0-10V
IP.Adr.: 192.168.000.155 LFTT Stack height sensing voltage supply on
K27050:I.[4].1 K27050:I.[5].1

2
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 2 +CC11/202.E8 2 /374.F3
24V
K27050:I.[2-3] Protective equipment closed /374.A4 No overload 24VDC FELV
2
Analog Input 0-10V
K27050:I.[4].2 K27050:I.[5].2

3
Inputmode: 0-10V 3 +CC11/202.F7 3 /374.E4
Spare 24V
Automatic mode ON /225.B1 No overload 115VAC/230VAC,
Servosystem Control voltage
C K27050:I.[4].3 K27050:I.[5].3

4
4 +CC11/202.F8 4 /374.E5
24V
Product handed over +MC/399.A3 No overload Power Drives
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Input Input
K27050:I.[4].4 K27050:I.[5].4

5
voltage supply on

5 /206.F2 5 /225.F1
green on Status

24V
In/Out-# | Bit | | No fault E-STOP /374.A3 No overload Air conditioner;
1| 0| 1| A Temperature control +CC
2| 1| 5| B
K27050:I.[4].5 K27050:I.[5].5

6
3| 2| 2| C
15 6 /206.F3 6 +CC43/212.F8
4| 3| 6| D 24V
ON
5| 4| 3| E Protective equipment closed =210=SH1=BCLG/2906.A3 Temperature control
D 2 6 6| 5| 7| F Power transformer
7| 6| 4| G
K27050:I.[4].6 K27050:I.[5].6
-+

7
8| 7| 8| H 7 /206.F4 7 +CC44/200.F8
24V
3 7 Automatic mode ON Voltage monitoring
RJ45
Three-phase current
K27050:I.[4].7 K27050:I.[5].7

8
Prog.

4 8
1 NC
5 NC

RJ45 8 /206.F5 24V 8 +CC11/236.F8


Ready for product +CC11/236.A8 Power supply unit AS-interface Ready for operation

BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
24V* Electronik
0V 0V 0V 0V 0V
0V* Interface
PE PE
SH SH
E
NC
NC

Prog. PE 0V PE 0V
0V

/271.D1
-K27006:BusIn
5
1
GNYE 4

4
8
3
7

8
3
7
1.50 mm²

-X23201:12D (.B) PELV_0V


/232.E3

-X23201:32D (.B) PELV_0V WHBU 1.00 mm² WHBU 1.00 mm² WHBU 1.00 mm² =210=BH1=BAS-K27000:3
/232.E5 =210=BH1=LFTT/3536.E1
7D

F -X23201 .A
.B

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module SH1, BH1, Name
BG1 Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 270
Next page 271
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

=210=SH1=BAS =210=BH1=BAS =210=BH1=BAS =210=BG1=BAS =210=BG1=BAS


-K27006 -K27007 -K27008 -K27009 -K27010 -K27011 -K27012 -K27013
Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms Wago 750-430 3,0ms
24V 24V 24V 24V 24V 24V 24V 24V
10032956 10032956 10032956 10032956 10032956 10032956 10032956 10032956

=SH1=BC =BH1=BIFP =LFTT =BH1=BBUF =BG1=OHC=LFTD=CMP=SPOM =BG1=WLDA


Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot:
B Input Input Input Input Input Input Input Input
K27050:I.[6].0 K27050:I.[7].0 K27050:I.[8].0 K27050:I.[9].0 K27050:I.[10].0 K27050:I.[11].0 K27050:I.[12].0 K27050:I.[13].0
1 /303.F1 1 /303.F8 1 =210=SH1=BCLG/2906.F7 1 1 =210=BH1=BBUF/3556.F1 1 =210=BG1=OHC/4536.F1 1 =210=BG1=WLDA/4706.F4 1
E-STOP Feedback BC No overload BIFP Bag feeding chain BBUF Bag holding fingers apart OS OHC "H" =Chain elongation reached OS WLD No overload Teleservice No fault
Safety relay Ready Reset relay 1 Vacuum blower Safety relay Ready Vacuum blower Suction rail
K27050:I.[6].1 K27050:I.[7].1 K27050:I.[8].1 K27050:I.[9].1 K27050:I.[10].1 K27050:I.[11].1 K27050:I.[12].1 K27050:I.[13].1
2 /374.E8 2 /325.F4 2 =210=SH1=BCLG/2916.F5 2 2 =210=BH1=BBUF/3556.F2 2 =210=BG1=OHC/4536.F2 2 =210=BG1=WLDA/4706.F5 2
No overload Feedback BC Product detection BIFP Bag feeding chain BBUF Bag holding fingers together OS OHC "H" =Chain elongation reached DS WLD No overload Teleservice Access enabling
- Warning message - Reset relay 2 Product infeed Protective equipment closed Vacuum blower Trim removal
K27050:I.[6].2 K27050:I.[7].2 K27050:I.[8].2 K27050:I.[9].2 K27050:I.[10].2 K27050:I.[11].2 K27050:I.[12].2 K27050:I.[13].2
3 /303.F2 3 3 =210=SH1=BCLG/2916.F6 3 =210=BH1=BIFP/3516.F1 3 =210=BH1=BBUF/3556.F3 3 3 3
E-STOP, Remote lockout Feedback BC "H" =Chain elongation reached OS BIFP Bag in chain OS BBUF Bag holding fingers apart DS LFTD Interlock Operator side WLD WJ Brake released Spare
Safety relay Ready Power contactor 71, 72 No fault "H" =No product "H" =Locked
C K27050:I.[6].3 K27050:I.[7].3 K27050:I.[8].3 K27050:I.[9].3 K27050:I.[10].3 K27050:I.[11].3 K27050:I.[12].3 K27050:I.[13].3
4 /303.F3 4 4 =210=SH1=BCLG/2916.F7 4 =210=BH1=BIFP/3516.F2 4 =210=BH1=BBUF/3556.F4 4 4 4
E-STOP, Remote lockout Feedback BC "H" =Chain elongation reached DS BIFP Replenish bags BBUF Bag holding fingers together DS LFTD Module Lifting device WLD UPT Cooling unit Ready for operation Spare
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

SR Drop delayed Ready Power contactor 91, 92 15", 381mm, "H"=Bag Installed
Input Input Input Input Input Input Input Input
K27050:I.[6].4 K27050:I.[7].4 K27050:I.[8].4 K27050:I.[9].4 K27050:I.[10].4 K27050:I.[11].4 K27050:I.[12].4 K27050:I.[13].4
5 5 /375.F1 5 =210=SH1=BCLG/2916.F8 5 =210=BH1=BIFP/3516.F4 5 =210=BH1=BBUF/3556.F5 5 =210=BG1=CMP04+CC42/4630.F8 5 =210=BG1=WLDA/4716.F1 5
Guard doors Compressed air safety valve Ready BC "H" =Sprocket in operation position BIFP Bag in chain DS BBUF Bag holding fingers Center position CW Module Cassette wheel WLD Overload Welding pressure OS Spare
Safety relay Ready No fault "H" =No product Installed
K27050:I.[6].5 K27050:I.[7].5 K27050:I.[8].5 K27050:I.[9].5 K27050:I.[10].5 K27050:I.[11].5 K27050:I.[12].5 K27050:I.[13].5
6 /325.F3 6 /375.F2 6 6 =210=BH1=BIFP/3516.F3 6 6 =210=BG1=CMP04+CC42/4630.F9 6 =210=BG1=WLDA/4716.F2 6 /374.E6
-K27005:BusOut

Guard doors Pressure switch 1, Enable Manual refeed (into bar conveyor) BIFP Replenish bags Spare CMP Module Compression WLD Overload Welding pressure DS 24V Adjusting unit
D SR Drop delayed Ready Operating pressure Movement 20", 508mm, "H"=Bag Installed
K27050:I.[6].6 K27050:I.[7].6 K27050:I.[8].6 K27050:I.[9].6 K27050:I.[10].6 K27050:I.[11].6 K27050:I.[12].6 K27050:I.[13].6
/270.E9

7 +MC/399.F2 7 /375.F3 7 7 7 7 =210=BG1=CMP04/4626.F6 7 =210=BG1=DGSB/4916.F1 7 /374.E7


Immediate stop #45 Pressure switch 2, Spare Spare Spare CMP No overload DGSB Product detection Infeed No overload [End of Line]
Operating pressure Tensioning air Vacuum blower "H"=Product
K27050:I.[6].7 K27050:I.[7].7 K27050:I.[8].7 K27050:I.[9].7 K27050:I.[10].7 K27050:I.[11].7 K27050:I.[12].7 K27050:I.[13].7
8 8 /375.F4 8 /229.F7 8 8 8 8 =210=BG1=DGSB/4916.F2 8
Spare No jam at discharge BAS No overload Spare Spare SA No overload DGSB Product detection Discharge TQCC Plugged in
"H" =No product Servo drives Cooling Vacuum blower "H"=Product
BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
0V 0V 0V 0V 0V 0V 0V 0V

/272.D1
-K27053:BusIn
F

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module SH1, BH1, Name
BG1 Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 271
Next page 272
1 2 3 4 5 6 7 8 9
AWG

-X23201:42U (.D)
/232.C6

A
X mm²

=210=SH1=BAS =210=BH1=BAS
-K27053 -K27020 -K27021 -K27080 -K27022 -K27023

2
6
Wago 750-602 Wago 750-530 Wago 750-530 Wago 750-604 Wago 750-530 Wago 750-530
24V 24V 24V 24V 24V 24V
10032667 10032664 10032664 10076570 10032664 10032664

Interface =SH1=BC =BH1=BIFP =BBUF


Line: Slot: Line: ? Slot: ? Line: Slot: Line: Slot: Line: Slot: Line: Slot:
B Output Output Output Output
K27050:O.[0].0 K27050:O.[1].0 K27050:O.[2].0 K27050:O.[3].0

1
1 +CC11/203.A7 1 0V 1 =210=SH1=BCLG/2906.A8 1 =210=BH1=BBUF/3558.A3
No fault E-STOP Power contactor BC Contactor Vacuum blower BIFP Lift bag table flap
green on Status Servosystem 7,8
voltage supply on
K27050:O.[0].1 K27050:O.[1].1 K27050:O.[2].1 K27050:O.[3].1

2
2 +CC11/203.A8 2 0V 2 2 =210=BH1=BBUF/3558.A4
Protective equipment closed Power contactor /303.D8 BC Vacuum Product speed reducer BBUF Bag stretching
Servosystem 9 Product infeed
K27050:O.[0].2 K27050:O.[1].2 K27050:O.[2].2 K27050:O.[3].2

3
3 +CC11/203.B7 3 /303.A8 3 3 =210=BH1=BBUF/3558.A1
0V
Automatic mode ON Reset relay 1, /225.C1 BC Air nozzle Product reject BBUF Move bag holding fingers together
Hardware Safety switch-off Product infeed
C K27050:O.[0].3 K27050:O.[1].3 K27050:O.[2].3 K27050:O.[3].3

4
4 +CC11/203.B8 4 /325.C4 4 4 =210=BH1=BBUF/3558.A2
0V
Product infeed Ready for product Reset relay 2, /384.E2 Spare BBUF Move apart bag holding fingers
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Safety circuit 2
Output Output Output Output
K27050:O.[0].4 K27050:O.[1].4 K27050:O.[2].4 K27050:O.[3].4

5
5 /207.A2 5 /384.A1 5 5 =210=BH1=BIFP+CC42/3510.D9
0V
In/Out-# | Bit | | No fault E-STOP Operating hours indicator BC Manual refeed Not ready BIFP Selection Home position switch 508mm
1| 0| 1| A
2| 1| 5| B
K27050:O.[0].5 K27050:O.[1].5 K27050:O.[2].5 K27050:O.[3].5

6
3| 2| 2| C
15 6 /207.A3 6 +CC43/240.B9 6 6
4| 3| 6| D 0V
-K27013:BusOut

5| 4| 3| E Protective equipment closed Safety Adjusting unit =210=SH1=BCLG/2906.E8 BC Manual refeed Released Spare
D 2 6 6| 5| 7| F
7| 6| 4| G
K27050:O.[0].6 K27050:O.[1].6 K27050:O.[2].6 K27050:O.[3].6
7
/271.E9

8| 7| 8| H 7 /207.A4 7 /384.A5 7 7
0V
3 7 Automatic mode ON Compressed air safety valve Reset =210=BH1=BIFP+CC42/3510.F9 Spare Spare

K27050:O.[0].7 K27050:O.[1].7 K27050:O.[2].7 K27050:O.[3].7


8

4 8 8 /207.A5 8 /384.A6 8 /229.A8 8


0V
Product handed over Compressed air safety valve +CC11/236.F8 BAS Contactor Spare
Servo drives Cooling
BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
0V 0V 0V 0V 0V 0V
PE
E
NC
NC

PE 0V
5
1

4
8
3
7

/273.D1
=210=BG1=BAS-K27024:BusIn
WHBU
GNYE
1.50 mm²

1.00 mm²

-X23201:42D (.B)
/232.E6
7U

F -X23201 .D
.C

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module SH1, BH1, Name
BG1 Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 272
Next page 273
1 2 3 4 5 6 7 8 9
AWG

A
X mm²

=210=BG1=BAS =210=BG1=BAS =210=BG1=BAS =210=BG1=BAS


-K27024 -K27025 -K27026 -K27027 -K27099
Wago 750-530 Wago 750-530 Wago 750-530 Wago 750-530
24V 24V 24V 24V

Slot:
= Layer On

10032664 10032664 10032664 10032664

=BG1=CMP =BG1=SPOM =BG1=WLDA =BG1=WLDA


Line: Slot: Line: Slot: Line: Slot: Line: Slot:

Line:
B Output Output Output Output
K27050:O.[4].0 K27050:O.[5].0 K27050:O.[6].0 K27050:O.[7].0
1 =210=BG1=CMP04/4626.A8 1 1 =210=BG1=WLDA/4706.A6 1 =210=BG1=SF/4738.A1
CMP Contactor Vacuum blower SA Contactor Vacuum blower WLD Contactor Vacuum blower SF Blow onto side gusset
Suction rail
K27050:O.[4].1 K27050:O.[5].1 K27050:O.[6].1 K27050:O.[7].1
2 =210=BG1=CMP04/4638.A1 2 =210=BG1=SPOM/4678.A1 2 =210=BG1=WLDA/4706.A7 2 =210=BG1=WLDA/4719.A2
CMP Vacuum Product speed reducer SPOM Open spreader plates WLD Contactor Vacuum blower WLD Extend cut knife
Trim removal
K27050:O.[4].2 K27050:O.[5].2 K27050:O.[6].2 K27050:O.[7].2
3 =210=BG1=CMP04/4638.A2 3 =210=BG1=SPOM/4678.A2 3 =210=BG1=WLDA/4706.A8 3 =210=BG1=WLDA/4719.A3
CMP Blow onto product SPOM Close spreader plates WLD Contactor WLD Release hold-down device
Welding temperature controller

10027342
C K27050:O.[4].3 K27050:O.[5].3 K27050:O.[6].3 K27050:O.[7].3
4 =210=BG1=CMP04/4638.A3 4 =210=BG1=SPOM/4678.A3 4 4 =210=BG1=WLDA/4719.A4
CMP Air cushion at infeed SPOM Air cushion Side guide WLD UPT Contactor Cooling unit Spare Valve block
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Output Output Output Output


K27050:O.[4].4 K27050:O.[5].4 K27050:O.[6].4 K27050:O.[7].4
=210=BH1=BAS-K27023:BusOut

5 =210=BG1=CMP04/4638.A4 5 =210=BG1=SA/4698.A1 5 =210=BG1=WLDA/4718.A1 5 =210=BG1=WLDA/4719.A5


CMP Air cushion at outfeed SA Release bag WLD Vacuum upper suction rail WLD Welding seam cooling

end of Bus Wago 750-600


K27050:O.[4].5 K27050:O.[5].5 K27050:O.[6].5 K27050:O.[7].5
6 =210=BG1=CMP04/4638.A5 6 =210=BG1=SA/4698.A2 6 =210=BG1=WLDA/4718.A2 6 =210=BG1=WLDA/4719.A6
CMP Spare Slot Valve block SA Inflate bag WLD Vacuum lower suction rail WLD Trim removal
D
K27050:O.[4].6 K27050:O.[5].6 K27050:O.[6].6 K27050:O.[7].6
/272.E7

7 7 =210=BG1=SA/4698.A3 7 =210=BG1=WLDA/4718.A3 7 =210=BG1=WLDA/4719.A7


Spare SA Vacuum Suction arms WLD Vacuum Suction rail Spare Valve block
Package brake
K27050:O.[4].7 K27050:O.[5].7 K27050:O.[6].7 K27050:O.[7].7
8 8 =210=BG1=SA/4698.A5 8 8
Spare SA Release brake Spare DGSB Contactor Conveyor
[Only OS1] (reserviert)
BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
0V 0V 0V 0V

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module SH1, BH1, Name
BG1 Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 273
Next page 274
1 2 3 4 5 6 7 8 9
AWG

-X23301:32U (.C) PELV.F23230 BU 1.00 mm²


/233.B5
-X23301:11U (.D) PELV.F23210
A /233.C3
X mm²

BU
1.00 mm²
-K27450 -K27451 -K27460 -K27420 -K27400 -K27401

24V 2
6
24V
Wago 750-352 Wago 750-603 Wago 750-559 Wago 750-430 3,0ms Wago 750-430 3,0ms
24V 24V 24V 24V
10911697 Wago 750-602 10076568 10271958 10032956 10032956
10032667
Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot:
B Analog Output Input Input
Slot: Line:
Ethernet TCP/IP X1 X2 K27450:O.[0-1] K27450:I.[0].0 K27450:I.[1].0

1
24V 1 =210=BG1=DGSB/4912.A7 1 /376.F1 1 =210=BG1=DGSB/4912.F6
+CC41/291.E4
/376.A2 Analog Output 0-10V No overload 24VDC PELV DGSB Conveyor
Network: BG1 Baudrate Mbit/s: 100
Outputmode: 0-10V Ready for operation
IP.Adr.: 192.168.000.156 DGSB Conveyor
K27450:I.[0].1 K27450:I.[1].1

2
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 Speed value 2 /376.F2 2 =210=SH1=RSTP/2766.F7
24V
/376.A3 K27450:O.[2-3] No overload 24VDC FELV BC Manual refeed
2 Safety relay Ready
Analog Output 0-10V
K27450:I.[0].2 K27450:I.[1].2

3
Outputmode: 0-10V 3 /376.F3 3 /247.F8
24V Spare
+CC41/225.A9 No overload 115VAC/230VAC, Feedback
Servosystem Control voltage Power contactor 71, 72
C K27450:O.[4-5]
3 K27450:I.[0].3 K27450:I.[1].3
4
4 /376.F4 4 /247.F8
24V Analog Output 0-10V
+MC/399.A3 No overload Power Drives Feedback
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Outputmode: 0-10V
Spare Power contactor 91, 92
Input Input
K27450:O.[6-7] K27450:I.[0].4 K27450:I.[1].4
5
voltage supply on

4 5 +CC41/225.F9 5 =210=BH1=BIFP/3506.F7
green on Status

24V
In/Out-# | Bit | | /376.A3 Analog Output 0-10V No overload Air conditioner, BIFP Bag feeding chain
1| 0| 1| A Outputmode: 0-10V Temperature control +CC Safety relay Ready
2| 1| 5| B Spare
K27450:I.[0].5 K27450:I.[1].5
6

3| 2| 2| C
15 6 6 =210=BH1=BIFP/3506.F8
4| 3| 6| D 24V
ON
5| 4| 3| E /376.A4 Spare BIFP Bag feeding chain
D 2 6 6| 5| 7| F Protective equipment closed
7| 6| 4| G
K27450:I.[0].6 K27450:I.[1].6
-+

8| 7| 8| H 7 +MC/399.F3 7 =210=BG1=WLDA/4710.F1
24V
3 7 =210=BG1=DGSB/4912.D7 Immediate stop #46 WLD Brake released
RJ45
Welding jaw;
K27450:I.[0].7 K27450:I.[1].7
8
Prog.

4 8
1 NC
5 NC

RJ45 24V 8 8
/247.A8 Spare Reserved OS1

BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
24V* Electronik
0V 0V 0V 0V 0V
0V* Interface
PE
SH SH
E
Prog. PE 0V
0V

/275.D1
-K27452:BusIn
GNYE 4
8
3
7
1.50 mm²

-X23301:11D (.B) PELV_0V


/233.F3

-X23301:32D (.A) PELV_0V WHBU 1.00 mm² WHBU 1.00 mm² -K27452:3
/233.E5 /275.F1

GNYE 1.50 mm² -K27452:4


10D

/275.E1
F -X23301 .A
.B

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module SH1, BH1, Name
BG1 Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 274
Next page 275
1 2 3 4 5 6 7 8 9
AWG

A -X23301:42U (.C)
X mm²

/233.B5

BU
1.00 mm²
-K27452 -K27428 -K27480 -K27499

2
6
Wago 750-602 Wago 750-530 Wago 750-604
24V 24V 24V

Slot:
10032667 10032664 10076570

Line: Slot: Line: Slot: Line: Slot:

Line:
B Output
K27450:O.[8].0

1
1 /247.A5 0V
Power contactor (460V)
green on Status
voltage supply on
K27450:O.[8].1

2
2 /247.A6 0V
Power contactor
Servosystem 9
K27450:O.[8].2

3
3 /247.A7
0V
Servo drives +CC41/225.A9
Control voltage Switch off

10027342
C K27450:O.[8].3
4
4
0V
BC Manual refeed Released
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Output
K27450:O.[8].4
5

5 =210=BG1=DGSB/4912.A6
0V
In/Out-# | Bit | | DGSB Conveyor

end of Bus Wago 750-600


1| 0| 1| A Start
2| 1| 5| B
K27450:O.[8].5
6

3| 2| 2| C
15 6 =210=BG1=DGSB/4912.A8
4| 3| 6| D 0V
5| 4| 3| E DGSB Contactor Conveyor
-K27401:BusOut

D 2 6 6| 5| 7| F
7| 6| 4| G
K27450:O.[8].6
7

8| 7| 8| H 7
0V
/274.E9

3 7 Spare =210=BG1=DGSB/4912.E9

K27450:O.[8].7
8

4 8 8 0V
Spare =210=BG1=DGSB/4912.D7

BusIn BusOut BusIn BusOut BusIn BusOut


0V 0V 0V
PE
E
NC
NC

PE 0V
5
1

4
8
3
7

-K27451:8
/274.F9
-K27451:7
/274.F9

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module SH1, BH1, Name
BG1 Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 275
Next page 276
1 2 3 4 5 6 7 8 9
AWG

-X23844:1U (.C) PELV.F24210 BU 1.00 mm² -X23844:21U (.C)


+CC41/238.C6 +OP41/394.F1
-X23844:2U (.C) PELV.F24230 -X23844:23U (.C)

11U

12U

13U

14U
+CC41/238.C7 +OP41/395.A1

A -X23844 .C .C .C .C
X mm²

.D .D .D .D

-K27650 -K27651 -K27660 -K27600 -K27620 -K27680 -K27699

24V 2
6
24V
Wago 750-352 Wago 750-603 Wago 750-430 3,0ms Wago 750-530 Wago 750-604
24V 24V 24V 24V

Slot:
10911697 Wago 750-602 10076568 10032956 10032664 10076570
10032667
Operator panel Operator panel
Line: Slot: Line: Slot: Line: Slot: Line: Slot: Line: Slot:

Line:
B Input Output
Slot: Line:
Ethernet TCP/IP X1 X2 K27650:I.[0].0 K27650:O.[0].0

1
24V 1 +OP42/396.F1 1 +OP42/396.A7 0V
+CC41/291.E5
/200.B9 Machine Start Lamp Machine Start
Network: BG1 Baudrate Mbit/s: 100
IP.Adr.: 192.168.000.157
K27650:I.[0].1 K27650:O.[0].1

2
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 2 +OP42/396.F2 2 +OP42/396.A8
24V 0V
=210=BG1=WLDA/4708.A4 Machine Stop Lamp Reset fault =210=BG1=WLDA/4708.B4

K27650:I.[0].2 K27650:O.[0].2

3
3 +OP42/396.F3 3 /397.A3
24V 0V
+CC41/374.A8 Reset fault Machine ON

10027342
C K27650:I.[0].3 K27650:O.[0].3
4

4
4 +OP42/396.F4 4 /397.A4
24V 0V
Machine Jog Machine Warning
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Input Output
K27650:I.[0].4 K27650:O.[0].4
5

5
voltage supply on

5 +OP42/396.F5 5 /397.A5
green on Status

24V 0V
In/Out-# | Bit | | Jog cable Plugged in Machine Fault

end of Bus Wago 750-600


1| 0| 1| A
2| 1| 5| B
K27650:I.[0].5 K27650:O.[0].5
6

6
3| 2| 2| C
15 6 +MC/399.F1 6 /397.A6
4| 3| 6| D 24V 0V
ON
5| 4| 3| E Immediate stop #41 #42 Acoustic Warning
D 2 6 6| 5| 7| F
7| 6| 4| G
K27650:I.[0].6 K27650:O.[0].6
-+

7
8| 7| 8| H 7 7 /397.A8
24V 0V
3 7 Spare Spare Stacklight
RJ45

K27650:I.[0].7 K27650:O.[0].7
8

8
Prog.

4 8
1 NC
5 NC

RJ45 24V 8 8 0V
Spare Spare

BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut BusIn BusOut
24V* Electronik
0V 0V 0V 0V 0V
0V* Interface
PE
E SH

Prog. PE 0V
0V

GNYE 4
8
3
7
1.50 mm²
11D

12D

13D

14D

-X23844 .B .B .B .B
.A .A .A .A
-X23844:1D (.A) WHBU 1.00 mm² WHBU 1.00 mm² -X23844:21D (.A)
+CC41/238.C6 +OP41/394.F1
20D

F -X23844 .B

.A

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA PLC Decentralized I/O Reference Module BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC44
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 276
Next page 280
1 2 3 4 5 6 7 8 9
AWG

-K28010

5V
A AUTINITY REMOTE
X mm²

11128668

Interface Teleservice

VGA Ethernet LAN1 Ethernet LAN3


+CC11/204.C4
Network: SYS Network: ?
IP.Adr.: 000.000.000.??? Baudrate Mbit/s:100 IP.Adr.: 000.000.000.??? Baudrate Mbit/s: ?
= Layer On

Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 Subnet mask: 000.000.000.??? Gateway: 000.000.000.???
LinIn
Ethernet LAN2 Ethernet LAN4
B LineOut /291.D4
Network: SYS Network: ?
IP.Adr.: 192.168.000.100 Baudrate Mbit/s:100 IP.Adr.: 000.000.000.??? Baudrate Mbit/s: ?
Mic
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 Subnet mask: 000.000.000.??? Gateway: 000.000.000.???

BU 4.00 mm²
USB
-X23201:4 (.C)
/232.E2
-X23201:2 (.B) BUWH 4.00 mm² 1x 10414612
USB1 Input Group Output Group
/232.E2 /280.E1
C Spare Spare
L+ 1
USB2 DI1 DO1
M 2
X1
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

X2 Spare Spare
USB3 DI2 DO2
1
-T28010 U in: 22-29V =ON
Siemens Bat 2
ON USB4 Spare Spare
+2V 1 3 DI3 DO3
+1V 2 4
10412688 +0,5V 3
2A/1A charging 4 Alarm 5 RS232 COM1 Spare Spare
set time / max 5
+160s 6 6
DI4 DO4
+ 80s 7
+ 40s 8 7
X3 + 20s 9 Bat Network: ? Baudrate Mbit/s: ?
Spare Spare
USB + 10s 10 8 Bus- Adr.: ?
output disconnection 11 <85° DI5 DO5
D Akku On>/Off 12 ON/OFF 9
Power off opreating state battery
5-160sec: ? M 10 RS485/422 COM2 Spare Spare
DI6 DO6
USB

Output X10
-W28010 Network: ? Baudrate Mbit/s:?
U out : 24V Spare Spare
10636540 2 Bus- Adr.: ? DI7 DO7
3
M

M
L+

L+

4 Spare Spare
X1 DI8 DO8
4
3

5
6
BU

Spare Spare
USB

USB1 9-36V/20W DI9 DO9


4.00 mm²

-K28010
E /280.C6 USB USV,
Teleservice

GND
PE
1

21
13

+
-

-F28010
AUTINITY REMOTE 10178500 -K28010 1x 11161008 Powerstecker DC; für Winmate IPC
14
22
2

GNYE
/374.C2

C 4A
Interface Teleservice 10048934
2.50 mm²

WHBU 1.00 mm²


BU 1.00 mm²

F
8D

-X23201 .A
.B

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Interface Teleservice Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 280
Next page 282
1 2 3 4 5 6 7 8 9
AWG

BU
BK

LWL

LWL

LWL

LWL
+MC
-W28210
10292875
-W28212 -W28213 -W28214 -W28216
A =210=ST1=TWB =210=ST1=PDC2 10222002 =210=ST1=PDC2 10222002 =210=ST1=OHC 10222002
=210=ST1=CMP02 10222003
X mm²

6273767 -T159010 -T171010 -T171110 -T181010 -T183010


4 /251.C1 /251.C3 /251.C4 /251.C5 /251.C7
=210=ST1=BAS RX TX RX TX RX TX RX TX RX TX RX TX
+CC41
-K26005 TWB-Twist belt PCI-Paddle chain infeed PCD-Paddle chain discharge OHC-Overhead conveyor CMP-Compression
+CC41/261.B5

Sercos Sercos Sercos Sercos Sercos

x10
x1
Sercos
= Layer On

Network: ST1 Network: ST1 Network: ST1 Network: ST1 Network: ST1
Network: ST1 Sercos- Adr.: -
Sercos- Adr.:10 Sercos- Adr.:12 Sercos- Adr.:13 Sercos- Adr.:14 Sercos- Adr.:16
Baudrate Mbit/s: 8 Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low
Cycle Time.: 2 Optical Power Optical Power Optical Power Optical Power Optical Power

2
3

3
1

1
B Transmit Power.: Low

ON

ON

ON

ON

ON
High High High High High
Transition To Phase.: 4
Low Low Low Low Low
=ON =ON =ON =ON =ON
Rockwell CLX Conector DPI
Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Axis Module Axis Module Axis Module

LWL

LWL
-W28220 -W28222
C =210=ST1=INTB 10293817 =210=ST1=FLP 10222002
-T151010 -T155010
/252.C1 /252.C3
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

RX TX RX TX

INTB-Interface belt FLP-Flipper

Sercos Sercos
x10
x1

Network: ST1 Network: ST1


Sercos- Adr.: 20 Sercos- Adr.: 22
Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low
D Optical Power Optical Power
2

2
3

3
1

1
ON

ON

High High
Low Low
=ON =ON
Conector DPI
Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module

E Standard Setting data Transmit level: Low / Baud rate: 8M baud

SERCOS Baud Rate and Optical Power DIP Switches

Integrated Axis Module, DIP switches set for DIP switches set for
top view 4M baud applications 8M baud applications
(high power setting) (high power setting)

ON ON
OFF OFF

Switch in
F OFF position

SERCOS Baud Rate Switch in


and Optical Power Switches ON position
Switch numbers shown above are
turned around for clarity.
Note:Switch numbers as seen on the IAM
are upside down in this orientation.

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Network Sercos ST1 / SH1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 282
Next page 284
1 2 3 4 5 6 7 8 9
AWG

BU
BK

LWL

LWL

LWL

LWL

LWL
+MC
-W28470
10292875
-W28472 -W28474 -W28475 -W28476 -W28477
A =210=SH1=BCLG =210=BG1=OHC 10222003
=210=BG1=CMP04 10222002
=210=BG1=SA 10222002
=210=BG1=DGSB 10222002 =210=BG1=DGSB 10222003
X mm²

6273767 -T291010 -T453010 -T463010 -T469010 -T491010 -T491110


4 /257.C1 /257.C3 /257.C5 /257.C6 /257.C7 /257.C8

RX TX RX TX RX TX RX TX RX TX RX TX RX TX
+CC41
-K26007 BC-Bar conveyor OHC-Overhead conveyor CMP-Compression SA-Suction arms SBO-Package separator and SBD-Package separator and
+CC41/261.B8
brake OS brake DS
Sercos Sercos Sercos Sercos Sercos Sercos

x10
x1
Sercos Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1
Network: BG1 Sercos- Adr.:
Sercos- Adr.: 70 Sercos- Adr.: 72 Sercos- Adr.: 74 Sercos- Adr.: 75 Sercos- Adr.: 76 Sercos- Adr.: 77
-
Baudrate Mbit/s: 8 Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low
Cycle Time.: 2 Optical Power Optical Power Optical Power Optical Power Optical Power Optical Power

2
3

3
1

1
B Transmit Power.: Low

ON

ON

ON

ON

ON

ON
High High High High High High
Transition To Phase.: 4
Low Low Low Low Low Low
=ON =ON =ON =ON =ON =ON
Rockwell CLX Conector DPI
Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Axis Module Axis Module Axis Module Axis Module

LWL

LWL

LWL

LWL

LWL

LWL
-W28480 -W28482 -W28484 -W28485 -W28486 -W28487
=210=BG1=SPOM 10293817 =210=BG1=WLDA 10222003
=210=BG1=DSGM 10222002 =210=BH1=BIFP 10222002
=210=BG1=CW 10222002
=210=BG1=SF 10222003
C -T467010 -T471010 -T481010 -T351010 -T461010 -T473010
/258.C1 /258.C3 /258.C5 /258.C6 /258.C7 /258.C8

RX TX RX TX RX TX RX TX RX TX RX TX
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

SP-Spreader plates (movable) WJ-Welding jaw DSG-Discharge guide BIFC-Bag feeding chain CW -Cassette wheel SF-Side folder

Sercos Sercos Sercos Sercos Sercos Sercos


x10
x1

Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1 Network: BG1
Sercos- Adr.: 80 Sercos- Adr.: 82 Sercos- Adr.: 84 Sercos- Adr.: 85 Sercos- Adr.: 86 Sercos- Adr.: 87
Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low
Optical Power Optical Power Optical Power Optical Power Optical Power Optical Power
2

2
3

3
1

1
ON

ON

ON

ON

ON

ON
D High High High High High High
Low Low Low Low Low Low
=ON =ON =ON =ON =ON =ON
Conector DPI
Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000 Kinetix 6000
Integrate Axis Module Axis Module Axis Module Axis Module Axis Module Axis Module
LWL

LWL

LWL
-W28490 -W28492 -W28495
=210=BH1=LFTT 10293817
=210=SH1=RSTP 10222003
=210=SH1=RSTP 10222002
E Standard Setting data Transmit level: Low / Baud rate: 8M baud -T353010 -T277010 -T277110
/259.C1 /259.C3 /259.C6
SERCOS Baud Rate and Optical Power DIP Switches
RX TX RX TX RX TX
Integrated Axis Module, DIP switches set for DIP switches set for
top view 4M baud applications 8M baud applications BLFT-Bag lifting RSTP1-Row stopper 1 RSTP2-Row stopper 2
(high power setting) (high power setting)

Sercos Sercos Sercos


x10

x10
ON ON
x1

x1
OFF OFF Network: BG1 Network: BG1 Network: BG1
Sercos- Adr.: 90 Sercos- Adr.: 92 Sercos- Adr.: 95
Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low Baudrate Mbit/s: 8Mb, Low
Optical Power Optical Power Optical Power
2

2
3

3
1

1
ON

ON

ON
Switch in High High High
F OFF position Low Low Low
=ON =ON =ON
SERCOS Baud Rate Switch in Conector DPI Conector DPI
and Optical Power Switches ON position
Switch numbers shown above are Kinetix 6000 Kinetix 6000 Kinetix 6000
turned around for clarity.
Note:Switch numbers as seen on the IAM Integrate Axis Module IntegrateAxis Module Axis Module
are upside down in this orientation.

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Network Sercos SH1 / BH1 / BG1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC42
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 284
Next page 290
1 2 3 4 5 6 7 8 9
AWG

10U
-X23001 .C
A 10013288 .D
X mm²
= Layer On

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

+CC41-K29110:1
+CC41/291.C2

D
Ethernet

+MC
-W29120
10015386
TIA 568B

1
1 - WHOG
Shielded End 2 - OG
3 - WHGN
4 - BU
Ethernet

5 - WHBU
6 - GN
7 - WHBN

8
-W29021 8 - BN
10015386
10319010

E Shielded End
-K26450 -F30001
/264.B2 /300.D4

1
RJ45

RJ45

RJ45

RJ45

RJ45 X1 X2 RJ45 RJ45 A B RJ45

1
Ethernet TCP/IP Ethernet Un-Shielded End 1 - WHOG
IP.Adr.: 192.168.000.125 2 - OG
Subnet mask 255.255.255.000 IP.Adr.: 192.168.000.103 3 - WHGN
4 - BU
Gateway: 192.168.000.100 Subnet mask: 255.255.255.000 5 - WHBU
Baudrate Mbit/s:100 Network: ST1 Gateway: 192.168.000.100 6 - GN
7 - WHBN

8
=ON Baudrate Mbit/s:100 Network: SYS 8 - BN
ON

Bus Adr.: -
F
1
2
3
4
5
6
7
8

Bihl +Wiedemann
Wago 750-352 Un-Shielded End
ST1-Stacker

Revision Date Name OPTIMA Date 14.10.2016 Circuit diagram


Network EtherNet ST1 Circuit diagram number S2628217000002 Line =210=BAS
filling and packaging Name KusserJu
Location +CC11
machines GmbH
ON3/SH/OS2 PR-2628217 ESN1 Sheet 290
D-74523 Schwäbisch Hall Next page 291
1 2 3 4 5 6 7 8 9
AWG

10U
-X23201 .C
-X23201:14U (.C) PELV.F23210 BU 1.00 mm²
.D
/232.B3
A -X23201:14D (.A) PELV_0V WHBU 1.00 mm²

WHBU
X mm²

/232.E3

1.00 mm²
US1

COM
GND
US2
GND

NO

FE
NC
Phoenix FL Switch LM 8TX COM

V.24
10281000
-K29110

8
7
6
5
4
3
B

2
1
V.24

G S2
U ND
ND
G S1
BG1-Bagger

U
US1/GND

US2/GND

NC
+US1/+24V

+US2/+24V
Phoenix FL Switch LM 8TX 1
Network: SYS 8 2
7
IP.Adr.: 192.168.000.102 3
6 4
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 5

Port Port Port Port Port Port Port Port


1 2 3 4 5 6 7 8
RJ45 RJ45 RJ45 RJ45 RJ45 RJ45 RJ45 RJ45

10319010
Ethernet

Ethernet

Ethernet

Ethernet

Ethernet
+MC +MC +MC
C -W29120 -W29140 -W29150 -W29160 -W29170
10015386 10015386 10015386 10015386 10015386
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

Ethernet

+OP41
-W29110 -A39410
+CC11-K26450:1
+CC11/290.D1

+OP41/394.A5
10015386

RJ45

RJ45
LAN2 RJ45
RJ45 RJ45 +CC43
-K28010 -X22710 X1
/280.B8 In RJ45
Ethernet
Out
IP.Adr.: 192.168.000.100 IP.Adr.: 192.168.000.104 /227.F2
D Subnet mask: 255.255.255.000 Subnet mask: 255.255.255.000 10168451
Gateway: 192.168.000.100 Gateway: 192.168.000.100
Baudrate Mbit/s:100 Network: SYS Network: SYS
AUTINITY REMOTE Baudrate Mbit/s:100
PV1000 Plus 6 TIA 568B

1
1 - WHOG
Interface Teleservice Shielded End 2 - OG
3 - WHGN
4 - BU
5 - WHBU
6 - GN
Ethernet

Ethernet

Ethernet

Ethernet

Ethernet
7 - WHBN

8
+MC +MC +CC44 +CC44 8 - BN
-W29141 -W29142 -W29143 -W29144 -W29145
10015386 10015386 10015386 10933727 10933727
10319010

E Shielded End
+CC42 +CC44 =210=BG1=WLDA +CC44 =210=BG1=WLDA +CC44
-K26004 -K27050 -F30201 -K27450 -K27650 -K470810 -K470910

1
/261.B3 /270.B2 /302.D4 +CC42/274.B2 +CC44/276.B2 =210=BG1=WLDA+CC44/4708.D5 =210=BG1=WLDA+CC44/4709.D5
RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45

RJ45
X1 RJ45 X1 X2 RJ45 RJ45 A B RJ45 RJ45 X1 X2 RJ45 RJ45 X1 X2 RJ45 RJ45 P1 P2 RJ45 RJ45 P1 P2 RJ45
RJ45

1
Un-Shielded End 1 - WHOG
2 - OG
Ethernet/IP Ethernet TCP/IP Ethernet Ethernet TCP/IP Ethernet TCP/IP Ethernet Ethernet 3 - WHGN
IP.Adr.: 192.168.000.155 IP.Adr.: 192.168.000.156 IP.Adr.: 192.168.000.157 IP.Adr.: 192.168.000.158 IP.Adr.: 192.168.000.159 4 - BU
IP.Adr.: 192.168.000.101 Subnet mask 255.255.255.000 IP.Adr.: 192.168.000.153 Subnet mask 255.255.255.000 Subnet mask 255.255.255.000 Subnet mask: 255.255.255.000 Subnet mask: 255.255.255.000 5 - WHBU
Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 Subnet mask: 255.255.255.000 Gateway: 192.168.000.100 Gateway: 192.168.000.100 Gateway: 192.168.000.100 Gateway: 192.168.000.100 6 - GN
Baudrate Mbit/s:100 Network: BG1 Baudrate Mbit/s:100 Network: BG1 Baudrate Mbit/s:100 Network: BG1 7 - WHBN

8
Gateway: 192.168.000.100 Gateway: 192.168.000.100 Baudrate Mbit/s:100 Network: BG1 Baudrate Mbit/s:100 Network: BG1 8 - BN
Network: SYS Baudrate Mbit/s:100 Network: BG1 C C C C
=ON =ON =ON x1 x 16 x1 x 16
F
ON

ON

ON

Baudrate Mbit/s:100 Bus Adr.: -


8 0 0 8 0 0 8 0 0 8 0 0
Rockwell CLX
1

1
2
3
4
5
6
7
8

2
3
4
5
6
7
8

2
3
4
5
6
7
8

Un-Shielded End
Bihl +Wiedemann 4 4 4 4
Machines Communication Wago 750-352 Wago 750-352 Wago 750-352
BG1-Bagger

Revision Date Name OPTIMA Date 14.10.2016 Circuit diagram


Network EtherNet BG1 Circuit diagram number S2628217000002 Line =210=BAS
filling and packaging Name KusserJu
Location +CC41
machines GmbH
ON3/SH/OS2 PR-2628217 ESN1 Sheet 291
D-74523 Schwäbisch Hall Next page 294
1 2 3 4 5 6 7 8 9
AWG

+CC11 +CC41
-F30001 -F30201
A !
X mm²

AS-I + BN 1.50 mm² ST1.AS-I1+ AS-I + BN 1.50 mm² BG1.AS-I1+


AS-I - /305.F1 AS-I - /308.F1
BU BU
SRP/CS 1.50 mm² ST1.AS-I1-
/305.F1
1.50 mm² BG1.AS-I1-
/308.F1

-W29410
10847593

-W29440
AS-I1 AS-I1
Network: ST1.AS-I1 Network: BG1.AS-I1
Bus Adr.: 0 Bus Adr.: 0

AS-I + BN 1.50 mm² +CC11-F30560:A AS-I + BN 1.50 mm² +CC41-F30850:A


AS-I - /305.C4 AS-I - /308.C5
BU 1.50 mm² +CC11-F30560:A BU 1.50 mm² +CC41-F30850:A
B /305.C4 /308.C5

+CC11

+CC41
-W29411

-W29441
10847593
AS-I1 AS-I1
Network: ST1.AS-I1 Network: BG1.AS-I1
Bus Adr.: 0 Bus Adr.: 0
Bihl +Wiedemann Bihl +Wiedemann

ST1-Stacker BG1-Bagger

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

-W20101
10918494
+CC11

3.00 m

+CC11-F20110:AS-I + BN 0.34 mm² GLOBAL.AS-I2+


+CC11/201.E1
+CC11-F20110:AS-I - BU 0.34 mm² GLOBAL.AS-I2-
+CC11/201.E1
+CC11-F20110:AUX+ BK 0.34 mm² PELV.F23050
+CC11/201.E1
+CC11-F20110:AUX- WH 0.34 mm² PELV_0V
+CC11/201.E1

D
+CC11
M12
1
3
4
2

-X29421

-W29424
AS-I +
AS-I -
AUX+
AUX-

+CC11 +CC41

10847593

m
-F30001 -F30201
-X29420
AS-I + BN 1.50 mm² AS-I + GLOBAL.AS-I2+ AS-I + BN 1.50 mm² BN 1.50 mm² GLOBAL.AS-I2+
AS-I - AS-I - AS-I - +CC11/301.E1
BU 1.50 mm² GLOBAL.AS-I2- BU 1.50 mm² BU 1.50 mm² GLOBAL.AS-I2-
+CC11/301.E1

AS-I +
AS-I -
24V GLOBAL.AS-I2+
+CC11/301.D1
0V GLOBAL.AS-I2-
+CC11/301.D1
E AS-I2 AS-I2 10265484 5
10265476
-W29421

-W29421
Network: GLOBAL Network: GLOBAL
10847593

10847593
m

m
Bus Adr.: 0 Bus Adr.: 0
Bihl +Wiedemann Bihl +Wiedemann
BN 1.50 mm² BN 1.50 mm²
BU 1.50 mm² BU 1.50 mm²

ST1-Stacker BG1-Bagger

PELV.F23051 BN 1.50 mm² PELV.F23051 PELV.F23251 BN 1.50 mm² PELV.F23251


+CC11/230.C8 /327.E1 +CC41/232.C8 /329.E1
PELV_0V BU 1.50 mm² PELV_0V PELV_0V BU 1.50 mm² PELV_0V
+CC11/230.F8 /327.E1 +CC41/232.E8 /329.E1
-W23010
10847597

-W23210
10847597

-X29420 10 x 10265487 AS-Interface, Leitungsendstueck

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Network AS-i Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +MC
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 294
Next page 295
1 2 3 4 5 6 7 8 9

Terminating Resistor = 1
A -X29510 0 = OFF, 1 = ON
Reihenfolge wegen Profibusverdrahtung beachten/klären
A2 A1
OUT IN
B2 B1 =210=BG1=WLDA+MC-M471
/296.A2
=210=BG1=WLDA+MC-M471
/296.A2
Siemens
/296.A2

10515932

X1
2

4
3

5
6
7
8
9
1

B PB
RXD 2
TXD 3
DTR 4
GND 5
DSR 6
RTS 7
CTS 8
RI 9
DCD 1

SH

-K26010
/262.B6
PB
PB
Network: DP1
Bus Adr.: ? Baudrate Mbit/s: 1,5

C SST CLX
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

+MC +MC +MC +MC


GN

GN

GN

GN
SH

SH

SH

SH
RD

RD

RD

RD
-W29510 -W29520 -W29530 -W29540
10422029 10422029 10422029 10422029

10355540

10355540
10355540

10355540
10355528 10355528 10355528
10355528
2

4
5

5
4

2
5

5
D =210=ST1=OHC =210=SH1=BCLG =210=SH1=BCLG =210=BG1=SPOM
+5V 1

+5V 1

+5V 1

+5V 1
+5V 1

+5V 1

+5V 1

+5V 1
SH 5

SH 5

SH 5

SH 5
DATA_A 2
GND 3
DATA_B 4

DATA_A 2
GND 3
DATA_B 4

DATA_A 2
GND 3
DATA_B 4

DATA_A 2
GND 3
DATA_B 4
DATA_B 4
GND 3
DATA_A 2

SH 5

DATA_B 4
GND 3
DATA_A 2

SH 5

DATA_B 4
GND 3
DATA_A 2

SH 5

DATA_B 4
GND 3
DATA_A 2

SH 5
+MC +MC +MC +MC
-M181110 -M291110 -M291120 -M467110
=210=ST1=OHC+MC/1811.E4 =210=SH1=BCLG+MC/2911.E4 =210=SH1=BCLG+MC/2911.E7 =210=BG1=SPOM+MC/4671.E4

IN Out IN Out IN Out IN Out

Profibus 1 Profibus 1 Profibus 1 Profibus 1


2 2 2 2
Network: DP1 3 Network: DP1 3 Network: DP1 3 Network: DP1 3
4 4 4 4
Bus Adr.: 50 5 Bus Adr.: 51 5 Bus Adr.: 52 5 Bus Adr.: 53 5
6 6 6 6
=ON

=ON

=ON

=ON
Baudrate Mbit/s: 1,5 7 Baudrate Mbit/s: 1,5 7 Baudrate Mbit/s: 1,5 7 Baudrate Mbit/s: 1,5 7
8 8 8 8
ON ON ON ON
E BAUMER DC-Motor BAUMER DC-Motor BAUMER DC-Motor BAUMER DC-Motor

OHC Cross adjustment BC Height adjustment OS BC Height adjustment DS SPOM Width setting

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Profi Bus Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 295
Next page 296
1 2 3 4 5 6 7 8 9

A =210=BG1=SPOM+MC-M467110:4
/295.A9
=210=BG1=SPOM+MC-M467110:2
/295.A9
/295.A9

C
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

+MC +MC +MC +MC +MC


GN

GN

GN

GN
SH

SH

SH

SH
RD

RD

RD

RD
-W29550 -W29560 -W29570 -W29580 -R29601
10422029 10422029 10422029 10422029 10325416
10355540

10355540

10355540
10355528
10355528 10355528 10355528
2

4
5

5
4

2
5

5
D =210=BG1=WLDA =210=BG1=WLDA =210=BG1=WLDA =210=BG1=DSGM
+5V 1

+5V 1

+5V 1

+5V 1
+5V 1

+5V 1

+5V 1

+5V 1
SH 5

SH 5

SH 5

SH 5
DATA_A 2
GND 3
DATA_B 4

DATA_A 2
GND 3
DATA_B 4

DATA_A 2
GND 3
DATA_B 4

DATA_A 2
GND 3
DATA_B 4
DATA_B 4
GND 3
DATA_A 2

SH 5

DATA_B 4
GND 3
DATA_A 2

SH 5

DATA_B 4
GND 3
DATA_A 2

SH 5

DATA_B 4
GND 3
DATA_A 2

SH 5
+MC +MC +MC +MC
-M471110 -M471120 -M471130 -M481110
=210=BG1=WLDA+MC/4711.E3 =210=BG1=WLDA+MC/4711.E5 =210=BG1=WLDA+MC/4711.E8 =210=BG1=DSGM+MC/4811.E4

IN Out IN Out IN Out IN Out

Profibus 1 Profibus 1 Profibus 1 Profibus 1


2 2 2 2
Network: DP1 3 Network: DP1 3 Network: DP1 3 Network: DP1 3
4 4 4 4
Bus Adr.: 54 5 Bus Adr.: 55 5 Bus Adr.: 56 5 Bus Adr.: 57 5
6 6 6 6
=ON

=ON

=ON

=ON
Baudrate Mbit/s: 1,5 7 Baudrate Mbit/s: 1,5 7 Baudrate Mbit/s: 1,5 7 Baudrate Mbit/s: 1,5 7
8 8 8 8
ON ON ON ON
E BAUMER DC-Motor BAUMER DC-Motor BAUMER DC-Motor BAUMER DC-Motor

WLDA Width setting WLDA Height adjustment WLDA Vacuum suction rail Package brake DSGM Width setting

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA Profi Bus Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC41
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 296
Next page 300
1 2 3 4 5 6 7 8 9
AWG

BU 1.00 mm² ST1.EDM2


A ! ST1.EDM3 =210=ST1=TWB-T159010:4 (S0)
X mm²

/360.C1

SRP/CS

21
-F22811

22
/228.F9
Servo drives Cooling

22
-F24512

21
/245.F3
Power contactor 12
Servosystem ST1

22
-F24511

21
/245.F2
Power contactor 11
Servosystem ST1

-X23001:21U (.D) PELV.F23020 BU 1.00 mm² PELV.F23020


/230.C4 /320.C1
C

2.13

1.13

44 43
-F30001 -F30001 -F30025
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

/300.E3 /300.E3 /300.F6

2.14

1.14
ST1-OSSD2 E-STOP, ST1-OSSD1 E-STOP,
RLS, Drop delayed RLS PH1, Drop delayed

BU 1.00 mm² ST1.EDM+ ST1.EDM+


/320.C1

!
+1

1.Y1

2.Y1
+2

+3

+4
1.Y2

2.Y2
24V

A1

51

52
SRASW
D
-F30001 Bihl EDM1 EDM2 EDM3 EDM4 -F30025 24V
/300.E3 /300.E5 Pilz
+Wiedemann Ethernet RJ45
Functional bonding

/290.E2 10384194
Network: SYS Baudrate Mbit/s: 100
10360638
IP.Adr.: 192.168.000.103
Double Master Subnet mask:255.255.255.000 Gateway: 192.168.000.100

Interface
RS232 AS-I1 Network: ST1.AS-I1
Bus Adr.: 0
3.14 OSSD3

4.14 OSSD4

+MC/294.A2

BU
+MC/294.B2 0V

1.00 mm²
PWR AS-I2 Network: GLOBALBus Adr.: 0 ST1-OSSD2 E-STOP,

A2
FE

FE
0V

+MC/294.E2
+

RLS, Drop delayed


-

E
WHBU 1.00 mm² PELV_0V
-X23001:21D (.B) /320.E1
/230.F4 -F32035:A1
/320.C1
WHBU
WHBU

4
-T23610 1.14 1.13 Time1 1,0s ST1-OSSD1 Power ON/OFF PH1 13 14
/300.C6 /245.D2
BU


/236.D2 DC 2.14 2.13 23 24
/300.C5 Time2 1,0s ST1-OSSD2 Power ON/OFF /245.D2
DC
2.50 mm²

1.00 mm²
1.00 mm²

Time3 0,8s ST1-OSSD3 Safe standstill 33 34


/228.C8
Time4 0,8s ST1-OSSD4 Safe standstill PH1 43 44 -K26406
SIEMENS AS-Interface /300.C8
51 52 /265.C1 # #
47

/300.D6
-X21311 .A 750-430 750-430
Power supply unit AS-I +-15VDC .B.C K26450:I.[6].3 K26450:I.[6].6
F E-STOP, Remote lockout
AS-I+ Switched 10
AS-I+ 11
SR Drop delayed Ready
Output
AS-I- 12 E-STOP, Remote lockout
U out :30V
WHBU 2.50 mm² SR Drop delayed Ready PH1
I out : 3A GND 13

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA EMERGENCY STOP tripping device ST1 Circuit diagram number S2628217000002 Line =210=BAS
Name KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 300
Next page 301
1 2 3 4 5 6 7 8 9
AWG

+CC44 -X23844:28U (.C) Reset relay 1,


+OP42/396.E3

7D
Hardware Safety switch-off
A -X23844 .A
X mm²

.B

+OP10 +OP41 K26450:O.[1].2

23

33

23

33
750-530
-S39130 -S39530 +MC

13
-K26421
+OP10/391.C4 +OP41/395.C4
-W23844 /266.C3 #

24

24
34

34

1.50 mm²
Reset Reset 1516822


+CC41
= Layer On

2
57D
-X23841 .B Reset
.A
B

BU
BU
BU
BU

BU
BU
BU
BU

22D

A1

11
1.00 mm²
1.00 mm²
1.00 mm²
1.00 mm²

1.00 mm²
1.00 mm²
1.00 mm²
1.00 mm²
-X23841 .A
.B -K30110
/301.B9 24V
2353969
+MC

A2
2093748

14
12
-W23811

/236.C4
1.50 mm²
1516822

! .B
SRP/CS
-X23811 .A
5
2
6
3

5
2
6
3

22D
C +CC13 S1 S2 NC +CC43 S1 S2 NC
-F30110 -F30120
F.IN1.1

F.IN2.1

F.IN1.1

F.IN2.1
F.IN1.2

F.IN2.2

F.IN1.2

F.IN2.2

WHBU
(C) COPYRIGHT OPTIMA GROUP / This drawing may only be disclosed to third parties with our approval.

1.00 mm²
GLOBAL.AS-I2+ BN 1.50 mm² 4 4
+MC/294.E9
GLOBAL.AS-I2- BU 1.50 mm² 1 1
+MC/294.E9
-W29421
+MC

D AS-I Bus AS-I Bus


Network: GLOBAL Network: GLOBAL
Bus Adr.: 2.13 Bus Adr.: 2.15
Safety Input Modul Safety Input Modul

0V 2
-K26480
10254479 10254479 /266.C4
750-604
Reset AS-I Reset AS-I
Safety circuit PH1 Safety circuit

GLOBAL.AS-I2+ BN 1.50 mm²


+MC/294.E9
GLOBAL.AS-I2- BU 1.50 mm²
+MC/294.E9
+MC
-W29424

E
1

1
2


-K26406 -K26406 -K26407
/265.B1 # /265.C1 # /265.B2 #
750-430 750-430 750-430
K26450:I.[6].0 K26450:I.[6].2 K26450:I.[7].0
F E-STOP E-STOP, Remote lockout Feedback
Safety relay Ready Safety relay Ready Reset relay 1

Revision Date Name Date 14.10.2016 Circuit diagram


OPTIMA EMERGENCY STOP tripping device ST1; Reset AS-IName Circuit diagram number S2628217000002 Line =210=BAS
KusserJu
nonwovens GmbH Location +CC11
D-74523 Schwäbisch Hall ON3/SH/OS2 PR-2628217 ESN1 Sheet 301
Next page 302
1 2 3 4 5 6 7 8 9
AWG

-X23201:21U (.D) BU 1.00 mm² BU 1.00 mm² BU 1.00 mm² PELV.F23220 -F30226:43
A ! /232.C4
BU 1.00 mm²
/303.C1
X mm²

BU
SRP/CS 1.00 mm²

=210=BG1=WLDA

22
-F470621

21
=210=BG1=WLDA/4706.F8
WLD Contactor Vacuum blower
Trim removal

35D

34U

35U
21
B =210=BG1=CMP04 -X23841 .A .C -X23841 .C

2.13
-F462611 .B .D .D

=210=SH1=RSTP+CC42/2766.A1

=210=BH1=BIFP+CC42/3506.A1
-F30201

22
=210=BG1=CMP04/4626.F9
/302.F3 CMP Contactor Vacuum blower

2.14
+CC42

BG1-OSSD2 E-STOP, RLS,


Drop delayed

BG1.EDM2
+MC

10
9

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