02 345

Ministry of Defence
Defence Standard 02-345(NES345)

Issue 1 Publication Date 1 April 2000
Requirements for Flexible Rubber Pipe

Assemblies and Bellows for use in Systems
from vacuum to 10 Bar
Reprinted July 2002

Incorporating Amendment 1
Incorporating NES 345 Category 2

Issue 2 Publication Date July 1999
AMENDMENTS ISSUED SINCE PUBLICATION
AMDT NO DATE OF TEXT AFFECTED SIGNATURE &

ISSUE DATE
1 July 2002 Para 1.1.7 c. SPM9 02/07/02
Revision Note
This Issue of this Standard has been prepared to incorporate changes to text and presentation.
The technical content has been updated in line with current practice.
Historical Record
NES 345 Issue 1 October 1992

DG SHIPS 1056
DG SHIPS 1055
Ministry of Defence
Naval Engineering Standard
CATEGORY 2
NES 345 Issue 2 July 1999
REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES

AND BELLOWS FOR USE IN SYSTEMS
FROM VACUUM TO 10 BAR
CROWN COPYRIGHT 1999

This NES Supersedes
DG SHIPS 1055
DG SHIPS 1056
NES 345 ISSUE 1 OCT 1992
Record of Amendments
AMDT INSERTED BY DATE
5
NAVAL ENGINEERING STANDARD 345
ISSUE 2 JULY 1999
REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES

AND BELLOWS FOR USE IN SYSTEMS
FROM VACUUM TO 10 BAR
This Naval Engineering Standard is

authorized for use in MOD contracts
by the Defence Procurement Agency
and the Defence Logistics Organization
Published by:
Director of Naval Architecture,

Defence Procurement Agency,
NA145,
Ash 0, #95,
MOD Abbey Wood,
Bristol BS34 8JH
(i)
NES 345
Issue 2
July 1999
(ii)
RESTRICTED—COMMERCIAL
NES 345
Issue 2
July 1999
SCOPE
1. This Naval Engineering Standard (NES) defines the basic requirements for design,
construction, testing and installation of smoothbore flexible pipe assemblies and bellows for
use in systems from vacuum to 10 bar up to 150mm nominal size (Metric) and 5 inch nominal
size (Imperial), also rubber bellows up to 250mm nominal size (Metric) and 12 inch nominal
size (Imperial).
2. This NES is applicable to HM Surface Ships and Submarines, but NES 374 covers
requirements specifically relating to Submarine Flexibles.
(iii)
NES 345
Issue 2
July 1999
(iv)
NES 345
Issue 2
July 1999
FOREWORD
Sponsorship
1. This Naval Engineering Standard (NES) is sponsored by the Defence Logistics Organization
(DLO), Ministry of Defence (MOD).
2. Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments that are not directly applicable to a particular contract are to be
made to the publishing authority identified on Page (i), and those directly applicable to a
particular contract are to be dealt with using contract procedures.
3. If it is found to be unsuitable for any particular requirement MOD is to be informed in writing
of the circumstances.
4. No alteration is to be made to this NES except by the issue of an authorized amendment.
5. Unless otherwise stated, reference in this NES to approval, approved, authorized or similar
terms, means by the MOD in writing.
6. Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
intervals.
7. Extracts from British Standards quoted within this NES have been included with the
permission of the British Standards Institution.
8. This NES has been reissued to reflect the changes due to Departmental re-organization and
MODs procurement and support policies towards flexible rubber hoses and bellows.
Conditions of Release
General
9. This NES has been devised solely for the use of the MOD, and its contractors in the execution
of contracts for the MOD. To the extent permitted by law, the MOD hereby excludes all
liability whatsoever and howsoever arising (including but without limitation, liability
resulting from negligence) for any loss or damage however caused when the NES is used for
any other purpose.
10. This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
11. The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
MOD Tender or Contract Process
12. This NES is the property of the Crown. Unless otherwise authorized in writing by the MOD
it must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
13. When this NES is used in connection with a MOD tender or contract, the user is to ensure
that he is in possession of the appropriate version of each document, including related
documents, relevant to each particular tender or contract. Enquiries in this connection may
be made to the authority named in the tender or contract.
14. When NESs are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
(v)
NES 345
Issue 2
July 1999
Categories of NES
15. The Category of this NES has been determined using the following criteria:
a. Category 1. If not applied may have a Critical affect on the following:

Safety of the vessel, its complement or third parties.
Operational performance of the vessel, its systems or equipment.
b. Category 2. If not applied may have a Significant affect on the following:

Safety of the vessel, its complement or third parties.
Operational performance of the vessel, its systems or equipment.
Through life costs and support.
c. Category 3. If not applied may have a Minor affect on the following:

MOD best practice and fleet commonality.
Corporate experience and knowledge.
Current support practice.
Related Documents
16. In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a. British Standards British Standards Institution,
389 Chiswick High Road,
London W4 4AL
b. Defence Standards Directorate of Standardization, Stan 1,
Kentigern House, 65 Brown Street,
Glasgow G2 8EX
c. Naval Engineering Standards CSE3a, CSE Llangennech,
Llanelli,
Dyfed SA14 8YP
d. Other documents Tender or Contract Sponsor to advise.
17. All applications to MOD for related documents are to quote the relevant MOD Invitation to
Tender or Contract Number and date, together with the sponsoring Directorate and the
Tender or Contract Sponsor.
18. Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
Health and Safety
Warning
19. This NES may call for the use of processes, substances and/or procedures that are be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
20. This NES has been written and is to be used taking into account the policy stipulated in JSP
430 MOD Ship Safety Management System Handbook.
Additional Information
(There is no relevant information)
(vi)
NES 345
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July 1999
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (i)
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (iii)
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (v)
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (v)
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (v)
Categories of NES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (vi)
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (vi)
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (vi)
Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (vi)
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (vii)
SECTION 1. PERFORMANCE SPECIFICATION . . . . . . . . . . . 1.1

1.1 Design Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.1 Design Configurations . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.2 Working Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.3 Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.4 Flexibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
1.1.5 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
1.1.6 Concentricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Table 1.1 Variation from Concentricity . . . . . . . . . . . . . . . . . . 1.2
1.1.7 Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
1.1.8 Backing Plates and Backing Rings . . . . . . . . . . . . . . 1.2
Figure 1.1 Flange Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Figure 1.2 Flange Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Figure 1.4 Bellows Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Figure 1.6 Flange Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Figure 1.7 Flange Dimensions as BR 3013(1) Part 3 . . . . . . . . . 1.9
Figure 1.8 Bellows Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
1.1.9 Fire Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
1.1.10 Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
1.1.11 Private Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
1.2 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
1.2.1 Fluid Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Table 1.2 Fluid Maximum Temperatures . . . . . . . . . . . . . . . . . 1.11
1.2.2 Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1.2.3 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1.2.4 Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1.2.5 End Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
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Page No
1.3 Type Approval Tests . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1.3.1 Samples Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1.3.2 Test Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
Table 1.3 Sequence for Testing Samples . . . . . . . . . . . . . . . . . . 1.13
1.3.3 Bore Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13
1.3.3.1 Flexible Pipe Assemblies . . . . . . . . . . . . . . . . . . . . . . 1.13
1.3.4 Room Temperature Flexibility Measurement . . . . . 1.13
1.3.4.2 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
1.3.5 Low Temperature Flexibility Test . . . . . . . . . . . . . . . 1.14
1.3.5.2 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
1.3.6 Pressure Test and Hydrostatic Stability . . . . . . . . . . 1.14
1.3.7 Bellows Pressure and Stiffness Test . . . . . . . . . . . . . 1.15
1.3.8 Endurance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16
Figure 1.9 Pressure impulse Cycle for Hose and Bellows up to
and Including 150 mm Nominal Bore . . . . . . . . . . . 1.17
Figure 1.10 Pressure Impulse Cycle for Bellows over 150 mm
Nominal Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17
1.3.9 Vacuum Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18
1.3.9.2 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18
1.3.10 Sectioning for Examination . . . . . . . . . . . . . . . . . . . . 1.18
1.3.11 Proof and Burst Pressure Tests . . . . . . . . . . . . . . . . . 1.18
1.3.12 Fire Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18
1.3.13 Inspection during Type Approval Tests . . . . . . . . . . 1.19
1.4 Production Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19
1.4.1 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19
1.4.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19
1.4.3 Proof and Burst Pressure Tests . . . . . . . . . . . . . . . . . 1.19
SECTION 2. NATIONAL/INTERNATIONAL REGULATIONS 2.1
SECTION 3. MILITARY STANDARDS/REQUIREMENTS . . . . 3.1

3.1 Type Approval Requirements . . . . . . . . . . . . . . . . . . 3.1
3.1.1 Test Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3.1.2 Manufacturer’s Declaration . . . . . . . . . . . . . . . . . . . 3.1
3.1.3 Selection of Samples . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3.1.4 Arrangements for Testing . . . . . . . . . . . . . . . . . . . . . 3.1
3.1.5 Test Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3.1.6 Type Approval Notification . . . . . . . . . . . . . . . . . . . . 3.2
3.1.7 Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3.1.8 Repeat Type Approval Tests . . . . . . . . . . . . . . . . . . . 3.2
3.2 Procurement, Packaging and Identification . . . . . . 3.2
3.2.1 Procurement Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3.2.2 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
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3.2.3 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Table 3.1 Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
3.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.1 Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.2 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.3 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.4 Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.5 Ozone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.6 Deformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.7 Fire Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
3.3.8 Contact with Other Materials . . . . . . . . . . . . . . . . . . 3.4
3.4 In-Service Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
3.4.1 Support Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
3.4.2 Total Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
3.4.3 Shelf Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
3.4.4 Service Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
3.4.4.1 Harsh Environment Duty . . . . . . . . . . . . . . . . . . . . . 3.6
3.4.4.2 Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
3.4.5 On-board Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6
3.4.6 Disposal of On-board Spares . . . . . . . . . . . . . . . . . . . 3.6
SECTION 4. DESIGN REQUIREMENTS/GUIDANCE . . . . . . . 4.1

4.1 Installation Requirements . . . . . . . . . . . . . . . . . . . . . 4.1
4.1.1 Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . 4.1
4.1.2 Double Mounted Machinery . . . . . . . . . . . . . . . . . . . 4.1
4.1.3 Selection for Flexible Installations . . . . . . . . . . . . . . 4.1
4.1.4 Pre-Installation—Preparatory Work . . . . . . . . . . . . 4.2
4.1.5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
4.1.6 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2
4.1.7 Installation—General . . . . . . . . . . . . . . . . . . . . . . . . . 4.3
4.1.8 Alignment and Use of Temporary Pipes . . . . . . . . . 4.3
4.1.9 Connection to Equipment Pipework . . . . . . . . . . . . 4.3
Figure 4.1 Temporary Pipes and Dummy Pieces . . . . . . . . . . . . 4.4
4.1.10 Flanged Connections . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
4.1.11 Flexible Pipe Assemblies . . . . . . . . . . . . . . . . . . . . . . 4.5
4.1.12 Bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
Figure 4.2 Flanged Connections . . . . . . . . . . . . . . . . . . . . . . . . . 4.6
Figure 4.3 Flexible Installation (1) . . . . . . . . . . . . . . . . . . . . . . . 4.7
Figure 4.4 Arrangement of Thrust Compensating Bellow
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8
Figure 4.5 Thrust Compensating Unit . . . . . . . . . . . . . . . . . . . . 4.9
Figure 4.6 Installation of Thrust Compensating Units . . . . . . . 4.10
4.1.13 Service Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
4.1.14 Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
4.1.15 Pressure Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
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4.1.16 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.11
4.1.16.1 Flanged Flexible Fittings . . . . . . . . . . . . . . . . . . . . . . 4.12
4.1.16.2 Flange Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.12
Figure 4.7 Portable Hand Drilling Jig . . . . . . . . . . . . . . . . . . . . 4.12
4.2 Post-Installation Requirements . . . . . . . . . . . . . . . . . 4.13
4.2.1 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
4.2.2 Earthing Straps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
4.2.3 Quality Assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
4.2.4 Concessions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.13
4.2.5 Records—New Construction/Refit . . . . . . . . . . . . . . 4.14
4.3 In-Service Maintenance . . . . . . . . . . . . . . . . . . . . . . . 4.14
4.3.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.14
4.3.1.1 Visual Examination—Six Monthly . . . . . . . . . . . . . . 4.14
4.3.1.2 Visual Examination—Annually . . . . . . . . . . . . . . . . 4.14
4.3.2 Replacement at Refits . . . . . . . . . . . . . . . . . . . . . . . . 4.14
4.3.3 Records—Ship Refit . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15
4.3.4 Records—In-Service . . . . . . . . . . . . . . . . . . . . . . . . . 4.15
SECTION 5. CORPORATE EXPERIENCE & KNOWLEDGE . 5.1
ANNEX A. RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . . A.1
ANNEX B. ABBREVIATIONS AND DEFINITIONS . . . . . . . . B.1
ANNEX C. PROCUREMENT AND INSTALLATION CHECK

LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1
ANNEX D. MATERIAL TYPE APPROVAL TESTS . . . . . . . . . D.1
ANNEX E. FLAME TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.1

Figure E.1 Butane Gas Torch for Standard Flame Test . . . . . . E.3
Figure E.2 Typical Flame Test Rig . . . . . . . . . . . . . . . . . . . . . . . . E.4
ANNEX F. RN FORM S3171–HOSE REGISTER . . . . . . . . . . . F.1

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX.1
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1. PERFORMANCE SPECIFICATION
Related Documents: BS EN 24671, BS 1706, BS 2751, BS 2752, Def. Stan

91-4, Def. Stan 91-22, Def. Stan 91-25, Def. Stan 91-35, Def. Stan 91-39,
Def. Stan 91-74, Def. Stan 91-86, Def. Stan 91-110/1, NES 705, BR 3013(1),
BR 3013(2); see also Annex A.
a. This section specifies the performance requirements for the design, materials,
type approval and production tests for flexible rubber pipe assemblies and
bellows used in vacuum to 10 bar sea, distilled and chilled water systems, fuel
systems, lubricating and hydraulic oil systems, and aqueous polyglycol
systems.
1.1 Design Specifications
1.1.1 Design Configurations
a. The design configurations of metric sized flexible pipe assemblies (Figure 1.1
to Figure 1.4) and imperial sized assemblies (Figure 1.5 to Figure 1.8) are to be
as follows:
(1) For sizes up to 40 mm a flexible pipe assembly initially straight installed

in a single bend as Figure 1.1a, or as Figure 1.5a for sizes up to 1½ inches;
the end fittings may be BSP screwed connections or flanges.
(2) For preformed elbows of 50 mm and greater as Figure 1.1b, or as

Figure 1.5b for elbows of 2 inch and greater.
(3) For hose and elbow composites of 50 mm and greater as Figure 1.1c, or
as Figure 1.5c for composites of 2 inch and greater.
1.1.2 Working Conditions
a. All flexibles pipe assemblies and bellows up to and including 150 mm bore are
to be capable of operating satisfactorily at a nominal pressure of 10 bar, and
bellows greater than 150 mm bore are to operate satisfactorily at a pressure of
5.5 bar, in an ambient temperature range of -10°C to 55°C when passing fluids
at temperatures between -2°C and the maxima stated in Clause 1.2.1a.
1.1.3 Life
a. The maximum life of a flexible pipe assembly or bellows is to be 10 years from

the cure date (see Clause 3.4.2b.).
1.1.4 Flexibility
a. Flexible pipe assemblies are to be capable of accepting a deflection by one flange

of ±60 mm in three mutually perpendicular planes, with the other flange fixed,
at any temperature in the range given in Clause 1.1.2a. without suffering any
structural damage or restrictions of the bore beyond the limit defined in
Clause 1.3.3a. to 1.3.4a.
b. Bellows are to be capable of accepting deflections up to the maxima given in

Figure 1.4 or Figure 1.8 as appropriate without a reduction in their working
life.
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Amdt 1
1.1.5 Dimensions
a. Flange bores on flexible pipe assemblies are to be taken as the mean of two diameters
measured at the right angles to each other and are to be within the tolerances specified
in Figure 1.3 or Figure 1.6 as appropriate. Where metal end fittings are used the flange
bore may be chamfered to achieve the required dimensions at the flange face. The bore
of the hose is to be smooth and without any abrupt changes of section.
b. Flange bores on bellows are to be measured as the mean of two perpendicular diameters
and are to be within the tolerances shown in Figure 1.3. The length of the bellows is
to be within a tolerance of ±1% of the dimensions given in Figure 1.3 or Figure 1.7 as
appropriate.
1.1.6 Concentricity
a. The flexible pipe assembly is to be concentric throughout its length, and when
tested in accordance with BS EN 24671 is to conform with Table 1.1.
Nominal Bore Size Maximum Variation From Concentricity
Reinforcement to Bore Cover to Bore
All Sizes
0.75 mm or 0.030 inch 0.75 mm or 0.030 inch
Table 1.1 – Variation from Concentricity

1.1.7 Flanges
a. Flanges on flexible pipe assemblies are to be in accordance with dimensions
shown in Figure 1.1. Unless otherwise specified in the procurement
specification one flange of each hose assembly is to be left undrilled except for:
(1) preformed 90° assemblies where both flanges are to be undrilled;
(2) flanges on elbows are to be drilled both ends;
(3) pipes with rotary flanges are to be drilled both ends.
Where required, the bore of metal end fittings is to be chamfered to the
dimensions given in Figure 1.2.
b. Flanges on bellows are to be in accordance with the dimensions shown in
Figure 1.3. Unless otherwise specified in the procurement specification one
flange of each bellows is to be supplied undrilled.
c. As an alternative to subpara b. above, bellows can be supplied with complete
flanges which will be held captive by an integral rubber flange, but free to
rotate. The overall length is to be the same as that given in Figure 1.3. The
sealing will be effected directly on the rubber flange face. The outside diameter
of the sealing face is to be as large as possible within the bolt circle. The bellows
is to be supplied with both rotary flanges drilled and tapped to the dimensions
given in Figure 1.3.
1.1.8 Backing Plates and Backing Rings
a. Backing plates and backing rings are to be drilled and tapped in accordance
with the dimensions given in Figure 1.1, Figure 1.2 and Figure 1.3 or
Figure 1.5, Figure 1.6 and Figure 1.7 as appropriate.
b. Screwed end fittings are to conform with BR 3013(1) or BR 3013(2) as
appropriate.
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Figure 1.1a Figure 1.1b Figure 1.1c
Clauses 1.3.3a., 1.3.3b. and 4.1.9a.
Figure 1.1 Flange Dimensions
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Figure 1.2 Flange Bores
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FIXED BELLOWS
FLANGE DIMENSIONS AS BR 3013(2) PART 3
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Figure 1.4a Figure 1.4b
Figure 1.4 Bellows Dimensions
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Figure 1.5a Figure 1.5b

Figure 1.5c
3 1 3 7 11
4 8 8 8 16
1 7 1 1 11
2 16 2 4 16
1 3 7 7 11
4 4 16 16 16
1 1 1 7 11
2 8 2 8 16
3 9 1 1 11 1 1 1
4 16 16 2 16 32 16 8
1 1 9 1 11 1 1 1
2 4 16 16 16 32 16 8
5 1 3 11 1 1 1
8 8 4 16 32 16 8
1 11 11 11 1 1 1
4 16 16 16 32 16 8
1 3 7 1 11
2 4 8 4 16
Clauses 1.3.3a., 1.3.3b. and 4.1.9a.

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3
4
1
4
1
2
1
2
Figure 1.6 Flange Bores
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1 1 3 7 11 5
4 2 4 16 16 8
1 1 1 7 11 5
2 2 8 8 16 8
1 3 1 11 5
2 4 2 16 8
1 3 1 11 5
2 8 4 16 8
1 3 11 5
4 4 16 8
1 1 3 1 11 5
2 8 4 2 16 8
1 11 5
4 16 8
1 1 11 5
2 4 16 8
3 1 13 3
4 4 16 4
3 1 13 3
4 4 16 4
1 13 3
2 16 4
1 1 3 13 3
4 4 4 16 4
1 1 13 3
4 2 16 4
3 3 15 7
4 4 16 8
Figure 1.7 Flange Dimensions as BR 3013(1) Part 3
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Figure 1.8a
Figure 1.8b
1 1 1 1 1
4 2 4 8 2
1 1 1 1 3
2 2 2 4 4
1 1 1 3
2 2 4 4
1 3 1
2 8 4
1 1
4 2
1 1 1
2 8 2
1
2
1
2
1
2
1
2
1
2
1 3 1
4 4 4
1 3 1
4 4 4
3 3
4 4
Figure 1.8 Bellows Dimensions

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1.1.9 Fire Protection

a. The flexible pipe assembly is to resist fire for 15 minutes when subjected to the
flame test described in Annex E. The material of the hose or its cover is to be
a low firehazard material as demonstrated by the use of the test at Annex E.
The provision of external fire sleeves will not exclude a design from receiving
type approval, although they may limit its subsequent use in service.
1.1.10 Marking
a. A straight longitudinal line (lay line) 2.0 mm ± 0.4 mm wide running the full
length of the hose is to be applied clearly and indelibly to the cover of each
flexible pipe assembly.
1.1.11 Private Markings
a. The manufacturer may add any private markings considered necessary to
facilitate assembly; all such markings are to be indicated on the drawings.
Other markings are only to be applied when specified in the procurement
specification or where permission has been obtained from the Design
Authority.
1.2 Materials
1.2.1 Fluid Specifications
a. The flexible is to be suitable for continuous operation with the fluids specified
in Table 1.2, at the maximum temperature stated, and a maximum fluid
velocity of 3 m/sec:
Sea Water 30°C max
Distilled Water 80°C max
Chilled Water 6.5°C min
NATO Code F-76 Fuel 30°C max Def. Stan 91-4
NATO Code F-44, JSD 30°C max Def. Stan 91-86
AVCAT/FS11 Aviation Fuel
Lubricating Oils 80°C max. Specification as follows:
OM 100 Def. Stan 91-25
OMD 113 Def. Stan 91-22
OEP 80-Def. Stan 91-74
Hydraulic Fluids 80°C max. Specification as follows:
OM 33 Def. Stan 91-39
OX 30 Def. Stan 91-35
Aqueous Polyglycol 30°C max Specification as follows:
OX 40 Def. Stan 91-110/1
Table 1.2 – Fluid Maximum Temperatures

b. For logistic reasons it is preferred that one type of flexible pipe assembly and
one type of bellows is to cover all the above requirements. Where this is not
possible, flexible pipe assemblies or bellows with alternative linings may be
accepted provided that the purpose of each can be readily identified, e.g. by
external bands of colour nominated by the Design Authority (see Annex B.).
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1.2.2 Tests
a. Each material used in the construction of a flexible pipe assembly, is to conform

to a specification acceptable to the Design Authority and is to be selected on
the basis of their fire characteristics in accordance with the requirements of
NES 705 Vol. 1. All material tests are detailed at Annex D. and the results are
to be submitted by the manufacturer with the manufacturer's declaration, see
Clause 3.1.2a.
1.2.3 Cover
a. The cover is to be resistant to the fluids listed in Clause 1.2.1a., ozone and
abrasion. It is to be made of chloroprene rubber compound complying with the
requirements of BS 2752 compound C60 or C70 and Annex E or a material of
not inferior characteristics. The minimum thickness is to be 1.6 mm.
1.2.4 Lining
a. The lining is to be resistant to the fluids listed in Clause 1.2.1a. It is to be

manufactured from nitrile rubber compound complying with the
requirements of BS 2751 BA70 and Annex D. The minimum thickness is to
be 1.6 mm.
1.2.5 End Fittings
a. Metalend fittings are to be manufactured in a nonferrous material

compatible with the fluids listed in Clause 1.2.1a. These may be BSP screwed
fittings below 40 mm bore. Hose clips and clamps are not to be used as a method
of securing the fittings and hose.
a. Backing plates and backing rings are to be manufactured in steel with

corrosion protection being provided by zinc plating and chromate passivating
in accordance with BS 1706.
1.3 Type Approval Tests
a. Before any flexible is supplied for use in HM Ships and Submarines against the
requirements of this NES the manufacturer is to obtain Type Approval (see
Annex B) in respect of each size and design from the Design Authority in
accordance with procedure specified in Section 3.1
1.3.1 Samples Required
a. Four samples each of flexible pipe assemblies and bellows of each size are to be
provided. They are to be tested in the sequence listed in Table 1.3. Failure of
any one sample is to be the cause for rejecting that type and size.
b. Sample No 4 is to be subject to a visual examination in the untested state and

then held as a control sample (see Clause 3.1.6a.) after completion of tests.
1.3.2 Test Fluid
a. The fluid used in the test is to be water, containing, if required, a soluble oil,
the type and quantity used to be agreed by the Design Authority.
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Clauses
Test Sample Nos. Flexible
Pipe Bellows
Assemblies
1 Bore Check 1, 2, 3 and 4 1.3.3.1a. to NA
1.3.3.1b.
2 Room Temperature 1, 2, 3 and 4 1.3.4.1a. 1.3.4.2a.
Flexibility Test
3 Low Temperature 1, 2, 3 and 4 1.3.5.1a. to 1.3.5.1a.
Flexibility Test 1.3.5.1d.
4 Pressure 1, 2, 3 and 4 1.3.6a. and NA
Test Hydrostatic 1.3.6b.
Stability
5 Pressure and Stiffness 1, 2, 3 and 4 NA 1.3.7a. to
Tests 1.3.7d.
6 Endurance Test 1, 2, 3 and 4 1.3.8a. and 1.3.8c.
7 Vacuum Test 1, 2, 3 and 4 1.3.9.1a. and 4.9.1c
1.3.9.1b.
8 Proof and Burst Pressure 1 and 2 1.3.11a. and 1.3.11b.
Tests
9 Fire Resistance Tests 3 and 4 1.3.12a.
10 Sectioning for 3 1.3.10a. NA
Examination
Table 1.3 – Sequence for Testing Samples

1.3.3 Bore Check
1.3.3.1 Flexible Pipe Assemblies
a. To confirm that the bore of a flexible pipe assembly, is not excessively reduced
when the metal end fittings are attached or assembly is bent through 90° as
shown in Figure 1.1a and Figure 1.5a, a solid sphere (the diameter of which is
to be not less than 90% of the nominal bore of the pipe) is to pass freely
throughout its length.
b. To confirm that the bores of single bend and preformed elbow flexible pipe
assemblies with integral rubber flanges are not materially reduced when bolted
at each end to a metal flange, the assembly constrained if necessary in the 90%
configuration shown in Figure 1.1a and Figure 1.5a and with the bolts
tightened to the torque recommended by the manufacturer is to permit the free
passage of a rigid sphere (the diameter of which is not to be less than 90% of
the nominal bore of the pipe) throughout its length.
1.3.4 Room Temperature Flexibility Measurement
a. With the flexible pipe assembly empty at room temperature and with one end
fixed, the loads required to deflect the free end ± 60 mm in three mutually
perpendicular planes are to be recorded.
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1.3.4.2 Bellows
a. With the bellows empty at room temperature and with one end fixed, the loads
required to deflect the free end as shown in Figure 1.4, are to be recorded.
1.3.5 Low Temperature Flexibility Test
a. For flexible pipe assemblies of nominal size of 40 mm (or 1½ inch) and below,
the assembly is to be placed in a cold chamber in a straight condition and
maintained at a temperature of -10°C ± 1°C for three hours. Without removal
from the chamber it is to be bent around a mandrel of radius as specified in
Figure 1.1.
b. For nominal sizes of 50 mm (or 2 inch) and greater the assembly is to be placed
(constrained if necessary, in the 90° configuration shown in (Figure 1.1a), into
a cold chamber and maintained at a temperature of 10°C ± 1°C for three hours.
The assembly is to remain in the test chamber and a deflection of ±60 mm in
the three planes of movement applied to one flange with the other flange fixed.
c. The flexible pipe assembly is to be empty for this test and the bending or
deflection process is not to take more than 10 seconds for nominal sizes up to
25 mm (or 1 inch) and 20 seconds above 25 mm (or 1 inch) nominal size. They
are not to suffer any structural damage or restriction of the bore beyond the
limits defined in Clauses 1.3.3a. to 1.3.4a.
d. After the test, the assembly is to be maintained at room temperature for at least
one hour before being subjected to further testing.
1.3.5.2 Bellows
a. The bellows are to be empty for this test and are to be installed in a cold
chamber in the deflected condition as shown in Figure 1.4b or Figure 1.8b as
appropriate and maintained at a temperature of -10°C ± 1°C for three hours.
The bellows are then to be removed from the chamber and immediately
released to return to its free condition and are to be maintained at room
temperature for at least one hour before being subjected to further testing.
1.3.6 Pressure Test and Hydrostatic Stability
a. For a single bend flexible pipe assembly the assembly is to be laid straight, with
one end attached to a pressure connection and the other plugged. The
manufacturer is to ensure that all air has been expelled from inside the
assembly, and then carry out the following procedure:
(1) Raise pressure to 15 bar and hold for two minutes.
(2) Reduce pressure to zero.
(3) Raise pressure to 3.5 bar and hold for two minutes.
(4) Reduce pressure to zero and measure the length of the hose. The `length'
of the hose is to be the length of exposed rubber between end fittings, or
the overall length in the case of flexible pipe assemblies with integral
rubber flanges.
(5) Raise pressure to 15 bar, hold for two minutes and remeasure the hose.
The length is not to increase by more than 3% or decrease by more than
2%.
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b. For preformed flexible pipe assemblies and rubber elbows both ends are to be
restrained, one end being fitted with a pressure connection, the other plugged.
The Manufacturer is to ensure that all air has been expelled from inside the
assembly, and then carry out the following procedure:
(1) Raise pressure to 15 bar and hold for two minutes.
(2) Reduce pressure to zero.

(3) Raise pressure to 3.5 bar and hold for two minutes.
(4) Reduce pressure to zero and measure the outside diameter of the
assembly or elbow, taking the average of two readings at right angles.
(5) Raise pressure to 15 bar, hold for two minutes and remeasure in the above
manner. The outside diameter is not to increase or decrease by more than
3%.
1.3.7 Bellows Pressure and Stiffness Test

a. The bellows are to be restrained to their normal free length and subjected to
a test pressure equal to 1½ times the nominal working pressure, i.e. 15 bar for
sizes up to and including 150 mm bore, and 8 bar for sizes 175 mm bore and
above, for a period of two minutes. There is to be no leakage, cracking,
distortion or other signs of failure.
b. With the bellows pressurized to nominal working pressure, i.e. 10 bar for sizes
up to and including 150 mm bore, and 5.5 bar for sizes 175 mm bore and above,
the following are to be recorded:
(1) With bellows restrained to its free length:

(a) Axial load to restrain bellows to its free length.
(b) Diameters at top and bottom of convolution.

(2) With bellows compressed and laterally displaced as shown in Figure 1.4a:
(a) Axial load to compress.

(b) Load to laterally displace.
(c) Diameters at top and bottom of convolution.

(3) With bellows extended and laterally displaced as shown in Figure 1.4b:
(a) Axial load to extend.
(b) Load to laterally displace.

(c) Diameters at top and bottom of convolution.
c. After tests in Clause 1.3.7b. and with bellows unpressurized and restrained, the
following are to be recorded:
(1) Axial load to compress the bellows by the amount given in Figure 1.4 or
Figure 1.8.
(2) Axial load to extend the bellows by the amount given in Figure 1.4 or
Figure 1.8.
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(3) Loads to compress and laterally displace by the amount given in

Figure 1.4 or Figure 1.8.
(4) Loads to extend and laterally displace by the amount given in Figure 1.4
or Figure 1.8.
(5) Free length.
d. At no time during the tests specified in Clauses 1.3.6b. to 1.3.7d. are the flexible
pipe assembly, elbow or bellows to show any signs of leakage.
1.3.8 Endurance Test
a. The flexible pipe assembly or bellows is to be installed in a rig and the following
conditions applied:
(1) Temperature. For the purpose of this test the ambient air and the
internal fluid are to be maintained at 75°C ± 5°C;
(2) Installation. One end of the flexible pipe assembly or bellows is to be fixed
rigidly to the rig, the other end is to be fixed to a device capable of being
vibrated. For flexible pipe assemblies the rig is to be constructed to retain
the assembly in a 90° configuration to the dimensions shown in
Figure 1.1 or Figure 1.5 as appropriate. The flange bolts are to be
tightened to the manufacturer's recommended torque;
(3) Vibration. For flexible pipe assemblies the vibration applied should be
linear and acting in a line at right angles to the plan of the loop formed
by the assembly. A circular vibration may however be applied if more
convenient provided that the movement is in the plane normal to the axis
of the vibrated end of the hose assembly. For bellows the vibrations are
to be linear or circular in motion and are to be applied in a manner that
imparts lateral movement to the bellows. The amplitude of vibration is
to be ±1.25 mm and its frequency approximately 3000 cycles/min.
(4) Pressure Impulsing. A pulsating pressure is to be applied internally to

the flexible pipe assembly or bellows at a rate of 12 to 14 cycles/min. Each
cycle is to be in accordance with Figure 1.9 or Figure 1.10 as appropriate.
When testing bellows, the pressure cycle may be set up with the bellows
substituted for a solid pipe of the same nominal bore. The solid pipe is
then to be replaced with the bellow and impulse testing carried out
utilizing this wave form.
b. The flexible pipe assembly or bellows vibrated as specified in Clause 1.3.8a.(3)

is to be simultaneously subjected to a total of 100 000 pressure impulse cycles
as specified in Clause 1.3.8a.(4). The test may be conducted in periods of not
less than eight hours duration. After a total of 50 000 cycles the flexible is to
be reversed in the rig so that the previously vibrated end is now to be mounted
on the static member of the rig and vice versa. At no time during this test is the
flexible pipe assembly to show any signs of leakage.
c. After this test metal end fittings are to be examined for cracking by liquid
penetrant or other process authorized by the Design Authority.
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12.5
12.0 11.4
10.0
9.3
PRESSURE IN BAR
OPERATING CURVE TO
8.0 LIE WITHIN SHADED AREA
6.0
4.0
2.0
1.0
10 15 20 30 40 50 60 70 80 90 100
% OF TIME CYCLE
Figure 1.9 Pressure Impulse Cycle for Hose and Bellows up to and including 150mm
Nominal Bore
7.0
6.2
6.0
OPERATING CURVE TO
LIE WITHIN SHADED AREA
4.8
PRESSURE IN BAR
4.0
2.0
0.7
10 15 20 30 40 50 60 70 80 90 100
% OF CYCLE TIME
Figure 1.10 Pressure Impulse Cycle for Bellows over 150mm Nominal Bore
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1.3.9 Vacuum Test
a. The flexible pipe assembly is to be installed in a suitable hot box and restrained
in a 90°configuration to the dimensions given in Figure 1.1 or Figure 1.5 as
appropriate. A solid rigid sphere, whose diameter is 90% of the nominal bore
of the hose, is to be inserted at one end and the temperature of the assembly
raised to 55°C ± 5°C and maintained for one hour.
b. An absolute pressure of 65 mbars is then to be applied internally to the

assembly for 10 minutes, the temperature of 55°C ± 5°C being maintained.
During this time the sphere is to be able to pass freely throughout the length
of the assembly without being impeded by any separation of the lining.
1.3.9.2 Bellows
a. The bellows are to be installed in a suitable hot box, extended and laterally
displaced to the dimensions given in Figure 1.4. The temperature of the hot box
is to be maintained at 55°C ± 5°C for one hour. An absolute pressure of 65
mbars is then to be applied inside the bellows for 10 minutes, and the
temperature of 55°C maintained. The bellows are not to collapse under these
conditions.
1.3.10 Sectioning for Examination
a. The sample flexible pipe assembly or bellows is to be sectioned longitudinally

through the burn damage and examined for signs of internal collapse or other
indications of failure. The sample is to be photographed. The photographs are
to be forwarded to the Design Authority, and the sample is to be retained by the
test laboratory.
1.3.11 Proof and Burst Pressure Tests
a. The flexible pipe assembly is to be filled with the test fluid and the internal
pressure raised gradually to 20 bar for flexible pipe assemblies up to and
including 150mm nominal size, and with bellows above 150 mm pressurized
to 12 bar. The rate of increase in pressure is to be such that the test pressure
is attained within two to three minutes. The item under test is to withstand
this pressure without leakage or failure for one minute.
b. Continuing the above proof pressure tests, the internal pressure is to be

increased at the same rate until four times the nominal working pressure has
been attained. Although the item under test is not to fail below this pressure
it is not required to continue increasing the pressure until failure occurs. The
maximum pressure attained, together with the nature of any failure are to be
recorded. The sample is to be retained for inspection by the Design Authority.
1.3.12 Fire Resistance Test
a. Two samples of the flexible pipe assembly are to be flame tested in accordance
with Annex D. and the samples retained for inspection by the Design Authority.
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1.3.13 Inspection during Type Approval Tests
a. The flexible pipe assemblies or bellows are to be inspected between each of the
tests required by Clauses 1.3.1a. to 1.3.9c for any signs of separation of the
cover and/or lining from the reinforcement also, for any indication of
permanent distortion, and fitting failure or other mechanical damage. Failure
of any one sample is to be the cause for rejecting that type and size.
1.4 Production Tests
a. Each flexible pipe assembly or bellows is to be visually examined both inside
and out and is to be substantially smooth in keeping with good manufacturing
practice and free from imperfections likely to affect performance. Before
assembly all metal end fittings are to be examined by an approved method to
ensure freedom from cracks. After assembly the end fittings are to be visually
examined to ensure that no cracks or other damage have resulted from the
assembling operations.
1.4.1 Testing
a. All flexible pipe assemblies are to be subjected to the following:
(1) A bore check as Clauses 1.3.3a. to 1.3.3b.
(2) A test pressure of 15 bar for two minutes without leakage, cracking,
abrupt distortion or other signs of failure. The fluid used is to be water
without additives.
b. Bellows are to be subjected to a test pressure equal to 1½ times the nominal

working pressure, i.e. 15 bar for bellows up to 150 mm bore, and 8 bar for bores
175 mm and above. The pressure is to be maintained for two minutes with the
bellows restrained to their normal free length. There is to be no leakage,
cracking, distortion or other signs of failure. The fluid used for this test is water
without additives.
1.4.2 Cleaning
a. After the tests in Clause 1.4.1a. the flexible pipe assemblies are to be washed
with clean water and thoroughly dried. The drying temperature is not to exceed
60°C and the drying period is not to exceed one hour.
1.4.3 Proof and Burst Pressure Tests
a. At the discretion of the Design Authority one sample flexible pipe assembly or
bellows may be selected from a production batch and subjected to Proof and
Burst Pressure Tests as detailed in the appropriate clause of Section 1.3.11. In
the event of failure of this sample or any defect being revealed during the
subsequent inspection, the Design Authority may select a further two samples
for proof and burst testing. If one of these fails the batch is to be rejected.
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2. NATIONAL/INTERNATIONAL REGULATIONS
(No relevant information included).
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3. MILITARY STANDARDS/REQUIREMENTS
Related Documents: Def. Stan 81–39, NES 722, NES 724; see also Annex A.
a. This section specifies the requirements for type approval, procurement policy,
packaging and identification, in-service logistics, and service life.
3.1 Type Approval Requirements
3.1.1 Test Requirements
a. Before any flexible is supplied for use in HM Ships and submarines against the
requirements of this NES the manufacturer is to obtain Type Approval (see
Annex B) in respect of each size and design from the Design Authority by testing
samples in accordance with Section 1.3.
b. Flexible Pipe Assemblies. Generally four sizes of any particular range are to be
chosen for testing to qualify the whole range. These sizes are to be advised by
the Design Authority.
c. Bellows. Testing of 50, 100 and 150 mm nominal bore size bellows qualifies all
sizes up to 150 mm. The testing of 175 and 250 mm nominal bore sizes qualifies
the range 175-250 mm.
3.1.2 Manufacturer’s Declaration
a. A declaration is to be submitted to the Design Authority for each individual
design and each bore size of flexible pipe assembly giving the following
information:
(1) The manufacturer's name and address and the place of manufacture of
the flexibles.
(2) Type, size and performance data of assembly.
(3) Whether samples are prototype or from current production.
(4) A dimensioned drawing of the assembly showing details of construction,
and materials used.
(5) Results of material tests (see Clause 1.2.2a.).
3.1.3 Selection of Samples
a. After receipt of the application and declaration, the Design Authority is to notify
the manufacturer that either the application has been accepted, or the reasons
for refusing it. If it is decided to proceed with Type Approval, the manufacturer
is to supply the samples specified in Clauses 1.3.1a. and 1.3.1b. The
manufacturer may also be requested to provide evidence that he has adequate
facilities to produce, test and inspect the flexibles in quantity.
3.1.4 Arrangements for Testing
a. The Design Authority in consultation with the manufacturer, is to decide where
type approval testing is to be carried out. This can be: either
(1) at the manufacturer's premises, whose test laboratory is National
Accreditation of Measurement and Sampling (NAMAS) accredited, and
under the surveillance of a Design Authority representative; or
(2) on the manufacturer's behalf at a NAMAS accredited commercial or
accredited MOD test laboratory nominated by, and under the surveillance
of, a Design Authority representative.
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b. The manufacturer is to ensure that the Design Authority representative has full
and free access to the test laboratory as and when required to witness the type
approval tests.
3.1.5 Test Reports
a. Where type approval tests are carried out in accordance with Section 3.1.4,
either by the manufacturer's own accredited test laboratory or by an accredited
commercial test laboratory, the manufacturer is ensure that a log of the time
and test conditions is maintained so that he can prepare two copies of a detailed
test report for sending to the Design Authority. The Design Authority
representative is to verify that the tests have been carried out in accordance
with the requirements of the NES.
b. Where type approval tests are carried out by a MOD test laboratory, two copies
the test report are to be prepared by the test laboratory and forwarded to the
Design Authority, who will supply the manufacturer with a copy on request.
3.1.6 Type Approval Notification
a. The manufacturer is to be notified whether Type Approval has been granted or
not. If granted, permanent identification is to be affixed to the control sample
which is to be retained by the manufacturer and made available to the Design
Authority on request.
b. Type Approval is to be reviewed periodically, when defects have been reported,
or when other circumstances make it desirable.
3.1.7 Drawings
a. A dimensioned drawing of each flexible for Type Approval is to be prepared by
the manufacturer in accordance with NES 722 and submitted to the Design
Authority before testing commences. It is to show details of construction and
full particulars of materials used.
3.1.8 Repeat Type Approval Tests
a. Any changes contemplated in the design, construction, manufacturing process
or materials used in the manufacture of any flexibles which have been type
approved are to be brought to the notice of the Design Authority, who may call
for specimens embodying the proposed changes to be retested.
b. Any changes from prototype to production is regarded as a change of method
and may, at the discretion of the Design Authority require partial or complete
retesting.
c. Flexibles already approved to one design but then supplied from a different
manufacture are to be resubmitted for Type Approval.
d. Should the results of repeat Type Approval Tests be unsatisfactory, approval is
to be withdrawn.
3.2 Procurement, Packaging and Identification
3.2.1 Procurement Policy
a. The procurement objective for vessels is to delay purchase and installation of
flexible pipe assemblies and bellows until late in the construction or refit
programme. This is to ensure that delays in the programme are taken into
account before purchase so that the flexible fittings will not reach their expired
life before the first refit period of the vessel.
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b. Tenders for the supply of flexible pipe assemblies and bellows to this NES are
to quote the appropriate Type Approval letter and a statement that the flexibles
offered conform fully to the sample type approved, and that the place of
manufacture is the same.
3.2.2 Packaging
a. Packaging is to be in accordance with Def. Stan 81-39 Level N unless otherwise

stated in the procurement specification.
3.2.3 Identification
a. Identification is to be provided on the flexible fitting and on the outside of the

packaging as specified in Table 3.1.
Markings Lay Line Assembly Package

(1) NATO Stock Number
(NSN)
(2) Cure Date of Rubber
(3) Batch Number
(4) Batch Number
(5) Manufacturer's Release
Number
(6) Manufacturer's Name and
Part Number
(7) Lifing Group
(8) Maximum Working
Pressure
Table 3.1 – Markings

NOTE 1: Markings indicated thus are mandatory for all procurement contracts.
2 Cure date is to be indicated by month and year, eg 6/88 and is to be

moulded into the flexible fitting.
3 Lifing groups are as defined in Section 8 of NES 724.
b. Items (1), (4), (6) and (8) are to be marked on the flexible fitting by a metal band
or bands, not greater than 6 mm wide secured about each component. The
marking of Item (2) is to be included in the lay line, moulded into the hose or
by label vulcanized into the flexible fitting.
c. Alternatives to the cure date being moulded into the flexible fitting is only
permitted with prior agreement of the Design Authority when this procedure
is beyond the capacity of the manufacturer.
d. Where required and agreed with the Design Authority, a circumferential band
to identify the usage group is also to be applied to the external surface. The
colour used is to be specified by the Design Authority.
a. Backing plates and backing rings are to be marked with their NATO Stock
Number (NSN).
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3.3 Storage
3.3.1 Policy
a. The physical properties of rubber change during storage and may ultimately
become unserviceable due to excessive hardening, softening, cracking, crazing
or other degradation. These changes may result from one or more factors, such
as oxidization, ozone, light, heat, humidity, oils or solvents. Reinforcement
materials are also affected by unsuitable conditions of storage. Careful
attention to packaging and storage conditions can minimize these effects and
retard the rate of degradation.
b. A prerequisite for storage is that the flexible pipe assembly or bellows has been
packaged and identified in accordance with Clauses 3.2.2a. to 3.2.3d.
c. The above requirements are primarily for storage ashore, but are to be observed
in arranging the storage of spares onboard all naval vessels.
3.3.2 Temperature
a. The storage temperature is to be in the range 5-15°C. Local sources of heat
which raise the temperature of stored items above 25°C are to be avoided.
b. The effect of temperatures below 5°C is not permanent, but rubber hose
becomes stiff if stored below this temperature. Care is to be taken to avoid
distortion or other damage during handling at temperatures below 5°C.
3.3.3 Humidity
a. Moist conditions are to be avoided and storage conditions are to be such that
condensation does not occur. The relative humidity is not to exceed 75%.
3.3.4 Light
a. Rubber components are to be protected from light, in particular direct sunlight
and intense artificial light with ultraviolet content. Unless flexible fittings are
packaged in opaque containers, the windows of storage rooms are to be covered
with a red or orange coating.
3.3.5 Ozone
a. Storage rooms are not to contain equipment capable of generating ozone.
3.3.6 Deformation
a. Flexible pipe assemblies and bellows are to be stored in a relaxed condition free
from tension, compression or other deformation. Long term storage in a
deformed condition can lead to deterioration and permanent change of shape.
b. Flexible pipe assemblies and bellows packaged in a strain free condition are to
be stored in their original packaging. Stacking is not permitted if it results in
deformation of the assembly.
3.3.7 Fire Hazard
a. Rubber components form a major hazard in a fire due to the smoke they
produce. They must, therefore, be stored in compartments which do not contain
flammable fluids or any other fire hazardous materials.
3.3.8 Contact with Other Materials
a. Contamination is to be avoided during storage and this includes contact with
organic liquids, oils greases, or similar material.
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b. Direct contact with some metals, e.g. manganese, iron, copper and its alloys, and
their compounds, can have a harmful effect on rubber. Flexible pipe assemblies
and bellows are not to be stored in contact with such metals, or materials
impregnated with other compounds, e.g. wrapping, or wood, impregnated with
copper naphthenate or creosote, or material with sulphur containing
compounds.
c. Because of the possible transfer of plasticizers or other ingredients, different
types of rubber are not to be stored in direct contact. Direct contact with PVC
is also to be avoided and plasticized PVC film is not to be used for wrapping.
3.4 In-Service Logistics
3.4.1 Support Objective
a. The support objective is to replace all flexible pipe assemblies or bellows,
including onboard spares, at each refit, with flexible fittings capable of the
service duty to last throughout the next commission. While it is not always
possible to meet this objective, it is aimed at reducing inservice maintenance
to periodical inspection only. The actual period before replacement is to be as
stated in the maintenance schedule applicable to the vessel/equipment.
b. The physical properties of rubber compounds change during their life while in
storage and in use, ultimately becoming unserviceable due to excessive
hardening, softening, cracking, crazing or other deterioration. The useful life
of a flexible pipe assembly can be determined by the following:
(1) Degradation of the rubber by natural ageing or other causes, such as the
oxidization, ozone, light, heat, humidity, oils or solvents.
(2) Corrosion, or other failure of metal components such as end fittings and
reinforcement.
(3) Deterioration of any textile reinforcement.
(4) Physical damage.
3.4.2 Total Life
a. For rubber hoses, a reliable total life of 10 years can be expected. Total life is
made up of storage life plus service life the life during each of these periods
being dependent on environmental conditions and the severity of the duty
cycles, i.e. SHELF LIFE + SERVICE LIFE < 10 YEARS. The base line for total
life is the cure date of the rubber from which the hose has been manufactured.
b. The selection of 10 years total life has been explained in Clause 3.4.2a., but
where, for example there has been an extension of periods between refits of the
submarine, an extension of total life to 12 years is acceptable where the
inservice duty is not arduous and in situ inspection shows the flexible to be in
a serviceable condition.
3.4.3 Shelf Life
a. Storage/shelf life is the time during which a hose is stored before use. This
includes storage time ashore and afloat , and starts from the date of cure of the
rubber. The maximum time a RUBBER hose or bellows may be held in store
under favourable conditions is five years (10 years for PTFE and
Thermoplastic). There may however be a requirement for fitting hose
assemblies or to use a hose where the storage period has elapsed. In these cases
the item should be replaced with a reliable item at the earliest opportunity.
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3.4.4 Service Life
3.4.4.1 Harsh Environment Duty
a. For a harsh environment, the duty cycle is four years in which the hose:
(1) undergoes an arduous duty cycle, e.g. subject to high cyclic pressure
variation, vibration or considerable flexing (unlikely for NES 345
assemblies);
(2) is subjected to strong ultraviolet light, or fitted in positions exposed to the

weather or extremes of temperature.
3.4.4.2 Normal Duty
a. For a normal environment the duty cycle is eight years and this normally applies
to:
(1) all other hydraulic system hoses not covered by Form S3171 procedures
(see Clause 4.2.5a. and Annex F).
(2) Medium and low pressure air system hoses, e.g. system pressures below
30 bar.
3.4.5 On-board Spares
a. Clause 3.4.1a. defines the objective of replacing all carried onboard spares at
each refit. The number initially carried is to be a minimum consistent with the
requirements of the system.
b. Each flexible fitting is to be less than five years old when supplied, so that if
fitted during a commission, it will be substantially over age at the next refit.
c. The spares are to be stored in the original primary package, under the storage
conditions stated in Clause 3.3. No inspection is required unless the packaging
is damaged; in which case the flexible fitting is to be inspected in accordance
with Clause 4.1.14a. and if found serviceable, repacked in accordance with
Clauses 3.2.2a. to 3.2.3d.
3.4.6 Disposal of On-board Spares
a. On entering a refit all onboard spares are to be scrapped.
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4. DESIGN REQUIREMENTS/GUIDANCE
Related Documents: NES 710, BR 3021, Form D448, Form S3171; see also Annex A.
a. This section provides guidance on the installation, post-installation and the
in-service maintenance of flexible rubber pipe assemblies and bellows
4.1 Installation Requirements

4.1.1 Design Considerations
a. It system designers are to be aware that rubber flexible pipe assemblies and
bellows have a much lower integrity than conventional piping and fittings and
that because of their limited life, introduce a considerable and continuing
maintenance effort. Their use is therefore to be kept to a minimum, particularly
in systems where a failure could result in loss of power, flooding or damage to
equipment. Correct selection and installation is therefore of paramount
importance to the following aspects:
(1) System integrity.
(2) Avoid premature failure.
(3) Service life.
b. Flexible pipe assemblies and bellows conforming to this NES are intended for
use where space is inadequate for a conventional piping arrangement of
sufficient flexibility, or the reaction forces are excessive and involve possible
damage to associated equipment. If selected and installed correctly, they will
satisfy the following requirements for fluid connections:
(1) Between fixed and resiliently mounted equipment for noise and vibration
attenuation purposes and to accommodate movement of resiliently
mounted equipment under shock and ship motion forces.
(2) To absorb expansion, contraction or structural movement.
Note: They are not to be used as closing lengths to compensate for misalignment
of piping.
4.1.2 Double Mounted Machinery
a. A twostage flexible system is to be used whenever practicable, i.e. one across
each mounting system. All proposals for such arrangements are to be referred
to Design authority for approval.
4.1.3 Selection for Flexible Installations
a. In considering the overall objectives of a flexible installation, a flexible pipe
assembly has superior performance characteristics than a bellows. Their use is
therefore preferred for all applications up to and including 150 mm nominal
size. Bellows are to be used for applications above 150 mm and may also be used
in smaller sizes as dictated by installation constraints or where only small
movements are required.
b. Whilst the design specification for flexible pipe assemblies and bellows
conforming to this NES are clearly stated in Section 1.1, consideration is also
to be given to the following system conditions to ensure that the flexible selected
is suitable in all respects for the required service:
(1) Fluid operating pressure whether steady or pulsating.
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(2) The value of any transient peaks and test pressure.
(3) The temperature of the fluid and the environment.
(4) The compatibility of the system fluid with the flexible lining. (The lining
material for potable water systems is to meet the test requirements stated
in Annex D).
(5) Material compatibility of the end connections with the conveyed fluid and
the external conditions.
(6) Degree of deflection required in relation to maximum deflection of

associated shock/vibration mounting system. Flexible pipe assemblies
approved to this NES are designed to accept the maximum deflection (in
any direction), which may be expected from all types of shock vibration
mountings detailed in BR 3021. Bellows are limited in this respect and
hence it is important to ensure that its deflection capability, as stated in
Figure 1.4, is compatible with the type of mounting with which it is to be
used.
4.1.4 Pre-Installation—Preparatory Work
a. The following work is to be carried out in preparation for correct installation

of flexible pipes or bellows:
(1) Release the jacking bolts of the equipment mounting system and allow it
to settle on its mounts for at least 24 hours (preferably three days).
(2) Manufacture temporary pipes to the size required (see Clauses 4.1.5a. to
4.1.7a.) ensuring that flanges are square with the pipe and, in the case of
bellows, parallel and coaxial to within 1.5 mm for nominal sizes up to and
including 150 mm, and 3 mm for sizes above 150 mm. Note also that the
installed length of a bellows is to be its normal relaxed length. Ensure that
flange sizes and drillings are correct for the flexible or bellows to be used.
(3) Check that the equipment pipework, if any, is positively secured to the
equipment structure.
(4) Offer up and secure the temporary pipe to the equipment connection.
(5) Correctly align system piping to be connected to other end of flexible pipe
assembly or bellows ensuring that bores are in line. Markoff and drill
flanges.
(6) Connect temporary and system pipework and secure with pipe clips as
stated in Clause 4.1.8a.
4.1.5 Inspection
a. Prior to installation, all flexible pipes and bellows are to be examined to ensure
that they are fit for service in respect of identification, service life and freedom
from defects.
4.1.6 Identification
a. The following information is to be provided on the flexible pipe or bellows:

(1) Cure date of rubber.
(2) NATO Stock Number (NSN).
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(3) Batch number.
(4) Maximum working pressure.
(5) Manufacturer's name and part number.
(6) Test pressure and date.
(7) Lay line.
4.1.7 Installation—General
a. Installation of a flexible pipe assembly or bellows in a stressed condition will

restrict its deflection capability, reduce its noise and vibration attenuation
characteristics, shorten its service life, and promote premature failure.
It is essential, therefore, that they are installed in a stress-free condition with

sufficient clearance around them to permit:
(1) full deflection under severe shock and vibration without fouling adjacent
equipment or structure;
(2) freedom of movement under normal operation including ship motion;
(3) access for maintenance with particular reference to periodic inspection

and replacement.
4.1.8 Alignment and Use of Temporary Pipes
a. The correct alignment of connecting rigid pipework is essential to ensure that

flexible pipe or bellows are installed in a stress-free condition. Best results are
achieved using temporary pipes, or dummy pieces as shown in Figure 4.1.
Temporary pipes made to the appropriate system standards have the advantage
that they can be retained for use as emergency replacements for faulty flexible
pipes or bellows during commissioning and trials.
b. The fitting of temporary pipes, templates or dummy pieces for alignment

purposes, is not to take place until all settlement or creep of the associated
equipment mounts has ceased. At least 24 hours (preferably three days) are to
be allowed.
c. Temporary pipes, templates or dummy pieces are to remain in the system for
as long as possible in the construction programme to reduce the possibility of
damaging the permanently installed flexible pipes or bellows. They are to be
painted a distinctive colour to ensure they are not overlooked when being
replaced by the permanent flexible pipes or bellows.
4.1.9 Connection to Equipment Pipework
a. Flexible pipes and bellows are to be sited as close as possible to the resiliently
mounted equipment in order to minimize the length of unsupported piping
integral with equipment, and hence the amount of movement to which it will
be subjected. In all cases, the rigid piping connected to the flexible is to be firmly
supported as close as possible to the end connections (not more than three pipe
diameters away) by rubber lined pipe clips in accordance with NES 710. The
supports are to be designed to prevent the pressure load transmitted by the
flexible fitting distorting the rigid piping and hence must be substantial and
firmly secured to a solid structure and where necessary, to the equipment.
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Temporary pipes and adjustable templates for use when installing flexible
pipes assemblies. Dimensions to be as Figure 1.1, piping for temporary pipes to
be as system standard.
Dummy pieces and temporary pipes for use when installing bellows. Dimensions
to be as Figure 1.3, piping for temporary pipes to be as system standard.
Figure 4.1 Temporary Pipes and Dummy Pieces
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4.1.10 Flanged Connections

a. The bore of the rigid pipe flange is to be of the same nominal size as the flexible
fitting to which it connects. Neither the rigid pipe nor the weld of the flange to
the pipe are to protrude beyond the mating face. For typical examples see
Figure 4.2.
b. The use of raised face flanges can cause damage to the rubber flange faces and
reinforcement of flexibles fitting with integral rubber flanges. Only full faced
flanges are to be used for connections to flexibles with integral rubber flanges.
Under no circumstances are composite flanges to be used.
4.1.11 Flexible Pipe Assemblies
a. All flexible pipe assemblies approved to this standard are designed to be
installed as follows:
(1) In a right angled configuration as illustrated in Figure 1.1 or Figure 1.5.
The installation radius of a single bend flexible is to be test radius `R' on
Figure 1.1a or Figure 1.5a.
(2) In the vertical plane. Any exceptions to this are to be referred to the Design
Authority for approval together with details of proposed support
arrangements.
Note: This requirement does not apply to flexibles below 20 mm nominal size.
b. Flexible pipe assemblies are not to be twisted on installation. A longitudinal
line, the `Lay Line' is marked on the cover to assist correct installation (see
Figure 4.3).
4.1.12 Bellows
a. Bellows are not to be used to take up misalignment of piping. They must be
properly aligned with distance pieces as necessary to ensure that they are not
loaded longitudinally.
b. When using bellows expansion pieces, consideration must be given to the
reactive forces due to the internal fluid pressure and whether these can be
accepted by the equipment mountings. Thrust in excess of 4.5 kN, equivalent
to 2.5 bar on 150mm dia, will require balancing by a second identical bellows.
This is to be:
(1) Fitted in a position axially opposite the system bellows;
(2) Pressurized by the system to the same pressure as system bellows;
(3) Fixed to a rigid bulkhead or other part of the ship's structure.
c. Two methods of achieving the above requirements are illustrated in Figure 4.4a
and Figure 4.4b. The method shown in Figure 4.4a will apply a high loading to
the equipment flange under shock movement and is only to be adopted if
approved by the equipment manufacturer. The support at ship's seating is to be
of a material that is compatible with the ship's system.
d. Any unit experiencing a thrust of less than 4.5 kN that cannot be accommodated
by the mounts is to be fitted with a compensating unit utilizing a suitable
standard shock mount.
e. The thrust compensating unit is to be fixed to a rigid bulkhead or other part of
the ship's structure. A typical unit is shown in Figure 4.5 and two methods of
installation in Figure 4.6.
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Figure 4.2 Flanged Connections
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Figure 4.3 Flexible Installation (1)
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Figure 4.4a Arrangement of Thrust Compensating Bellows System Bellows after Bend
Figure 4.4b Arrangement of Thrust Compensating Bellows System Bellows Before Bend
Figure 4.4 Arrangement of Thrust Compensating Bellows
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Figure 4.5 Thrust Compensating Unit
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Figure 4.6 Installation of Thrust Compensating Units
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4.1.13 Service Life
a. The service life of a flexible is eight years and is to be calculated from the date
when it is wetted permanently with the system fluid for which it is intended, or
the date of the system pressure test, whichever is the sooner, through to its next
planned replacement date or the next planned refit date of the vessel (see
Clauses 4.2.4a. and 4.2.4b.)
4.1.14 Defects
a. All flexible fittings are to be examined for the following defects:
(1) Permanent distortion, e.g. creases, flats or kinks.
(2) Mechanical damage, e.g. cuts, tears, abraded areas or separation of rubber
from fabric plies.
(3) Surface cracking or crazing, taking care to distinguish such defects from
imperfections due to mould, scratches or grinding marks. Defects of this
nature are best seen using a low power lens (e.g. up to 5), when the hose
is flexed.
(4) Changes in surface condition, e.g. hardening, softening or development of

tackiness. Light surface blooming, which often occurs in storage, need not
be regarded as deleterious.
(5) Damage or corrosion of end fittings.
If any of these defects are present, the flexible is to be declared unfit for service.
4.1.15 Pressure Testing
a. Pressure testing of flexible pipe assemblies or bellows immediately prior to

installation is not necessary provided all the following requirements are
satisfied:
(1) It has remained sealed in its original packaging and has been stored in
accordance with Clause 3.3.
(2) It is accompanied by a certificate of compliance.
(3) It is to be fitted in a system which will subsequently be subjected to a

system design pressure test.
Where these requirements cannot be satisfied, flexible pipe assemblies or

bellows are to be fluid pressure tested to the design test pressure of the system
in which the flexible is to be fitted. The design test pressure is not to be exceeded
by more than 10%. Suitable precautions are to be taken to prevent injury to
personnel during the test.
4.1.16 Installation
a. Before attempting to connect a flexible pipe assembly or bellows, it is essential

to ensure that the jointing surfaces are completely free from foreign matter.
Damage to these surfaces, particularly where connections are concerned, will
result in serious leakage.
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4.1.16.1 Flanged Flexible Fittings
a. Gaskets are not normally required with rubber flanges which in all instances
must be fitted with backing plates.
Composite configuration flexible fittings are to be assembled to form a complete

flexible unit prior to being fitted in the system noting that where two rubber
flanges are mated, i.e. hose/elbow, the butts of split, backing plates are to be at
90° to each other. Backing plates are drilled to the same dimensions as the
system or equipment terminal flange.
b. Remove temporary pipes, dummy pieces or templates and fit flexibles. Check
that bore are in alignment and mark off bolt holes in undrilled flanges from the
fixed pipework taking care to ensure their concentricity with the bore of the
flexible fitting. When fitting flexible fittings with rubber flanges, use the
backing plate as a template for marking off the holes.
4.1.16.2 Flange Drilling
a. Use portable hand drilling jig NS Cat No 0245/523-1097 (see Figure 4.7). When
drilling rubber flanges, which in most cases contain metal reinforcement, use
only a trepanner with pilot twist drill and observe the following procedure:
(1) Allow trepanner/pilot drill to penetrate to the depth of the metal

reinforcement. Remove and drill reinforcement with twist drill. Remove
and complete drilling with trepanner. Pare off any ragged edges with a
sharp blade.
DO NOT DRILL HOLES IN RUBBER WITH A TWIST DRILL
Figure 4.7 Portable Hand Drilling Jig
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b. Reinsert the flexible pipe assembly or bellows into the system, making a joint
in the usual manner for metal flanges and secure with fasteners which initially
should only be hand tight. Ensure that the flexible fitting adopts a completely
relaxed position by making any necessary adjustments to the fixed piping.
Finally, tighten all fastenings by pulling them up evenly. Do not apply excessive
force and always use the manufacturer's recommended torque loading when
available. When fitting flexible pipe assemblies with screwed end connections,
ensure that the hose is not twisted during the final tightening process.
4.2 Post-Installation Requirements

4.2.1 Protection
a. Rubber flexible fittings are not to be painted.
b. Immediately following installation, all flexible fittings are to be protected
against paint contamination by glass fibre cloth secured with linen selfadhesive
tape. Additional protection is to be provided when welding or burning is being
carried out in the vicinity of the flexible fittings.
c. Protective guards are to be provided around all flexible fittings which are fitted
in vulnerable positions and which are liable to be stood on or suffer impact
damage in service. All such guards are to be supported from the ship structure
and is not to constitute a noise short to the mounted equipment. They are also
to be sufficiently clear of the flexible fitting to ensure that it does not come into
contact with it under extreme shock or ship motion. The clearance is to be
greater than 60 mm.
4.2.2 Earthing Straps
a. Where it is necessary to fit a flexible earth strap across a bellows to maintain
continuity, the earth strap is to be of sufficient length to permit maximum
design deflection of the bellows.
4.2.3 Quality Assurance
a. As rubber flexible fittings have an inbuilt shelf life because the rubber
deteriorates with age, quality inspections are required before and after
installation and throughout the service life in addition to the quality checks
during manufacture.
b. The Shipbuilder is to protect and monitor the quality of flexible fittings during
build and is to arrange for inspections at regular intervals following installation.
The datum for such inspections is to be immediately prior to a system pressure
test continuing at four monthly intervals until completion of the build
programme. Each flexible fitting is to be examined for defects as required by
Clause 4.1.14a. A full quality check is to be carried out immediately prior to
acceptance of the vessel.
4.2.4 Concessions
a. Concessions are to be raised if a flexible fitting is not correctly identified, or, on
installation, the remaining life of a flexible fitting is insufficient, to take it
through to the next planned replacement date stated in the Maintenance
Schedule, or to the next planned refit date of the vessel (see Clause 4.1.13a.).
b. Where flexible fittings over five years old have to be fitted due to temporary
supply problems, they are to be fitted in the least vulnerable risk positions
taking into account the following:
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(1) Safety of personnel and vessel.

(2) Operational availability and reliability.
4.2.5 Records—New Construction/Refit
a. During construction or refit the Shipbuilder or Prime Contractor is to prepare
and keep uptodate, a register of all flexible pipe assemblies and bellows fitted
in the vessel. The register is to be prepared in the manner specified in
Clause 4.3.3a. Copy of Form S3171 is shown in Annex F..
b. On completion of build, the register is to be audited and one copy forwarded to
each of the following before the first reading of the Forms D448:
The Senior Officer of the Vessel.
FOSF (Portsmouth) or FOSM as appropriate.
The MOD Project Office.
4.3 In-Service Maintenance
4.3.1 Inspection
a. To minimize the possibility of failure inservice the following preventive
maintenances routines are to be carried out.
4.3.1.1 Visual Examination—Six Monthly
a. All rubber flexible pipes and bellows in service are to be visually examined by
Ship's Staff for the following:
(1) Signs of cracking or crazing (by using low power lens up to 5 mag),
leaking, fretting, swelling, cuts, tears, abraded areas, kinks, flats and
other deformations of the outer skin or movement in the metal
connections.
(2) The cure date of the hose to ensure that the total life will not expire before
the next examination.
Note: Care is to be taken to distinguish surface cracking of rubber pipes and
bellows from imperfections due to mould scratches or grinding marks.
b. Items found defective are to be replaced at the first opportunity. Inspection of
hoses whilst subject to pressure is desirable but is to be limited to those locations
where staff safety is not impaired.
Note: Assemblies are not to be painted as paint adversely affects the rubber
compounds.
4.3.1.2 Visual Examination—Annually
a. In addition to the six monthly visual examination all rubber flexible pipes held
as onboard spares are to be visually examined. Where items are already in a
sealed package the examination is to be limited to visually inspecting the
package and checking the date of manufacture. Defective hoses, and those
whose five year storage limit will expire before the next examination is due, are
to be exchanged. When an exchange item is available the timeelapsed spare
should be retained until a replacement is available.
4.3.2 Replacement at Refits
a. All rubber flexible pipe assemblies and bellows are to be replaced during each
refit period to meet the objective defined in Clause 4.3.1a. The replacement
items are to be fitted as late in the refit programme as practically possible.
4.14
NES 345
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4.3.3 Records—Ship Refit
a. During refit, the Shipbuilder/Prime Contractor is to prepare and keep up to date

a register of all flexible pipe assemblies and bellows fitted in the ship. Hose
Registers are to be maintained on Form S3171, a reduced facsimile of which is
shown in Annex F. The register is to have an index of system titles and page
numbers and be subdivided into systems which are to start on new pages.
b. On completion of the refit, the register is to be audited and then copied in

accordance with Clause 4.2.5b.
4.3.4 Records—In-Service
a. The Ship Operating Authority is responsible for ensuring action is taken to

replace all flexible pipe assemblies and bellows which have reached a total life
of ten years from cure date. Each time a replacement is fitted, the Commanding
Officer is to update the Ship's copy of the register and inform the FOSF
(Portsmouth) or FOSM as appropriate and the MOD Project Section for the
change to be recorded in their copies.
4.15
NES 345
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4.16
NES 345
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July 1999
5. CORPORATE EXPERIENCE & KNOWLEDGE

(No relevant information included)
5.1
NES 345
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July 1999
5.2
NES 345
Issue 2
July 1999
ANNEX A.
RELATED DOCUMENTS
A.1. The following documents and publications are referred to in this NES:
45th Report of the Director of Water Examination of the
Metropolitan Water Board, Section XI-Materials in Contact
with Potable Water 1971-1973
BS 903 Part A2: Method for determination of tensile stressstrain
properties.
Part A3: Method for determination of tear strength (trouser,
angle and crescent test pieces).
Part A6: Method for determination of compression set at
ambient, elevated or low temperatures.
Part A9: Determination of abrasion resistance.
Part A13: Method for determination of stiffness at low
temperature (Gehman Test).
Part A16: Determination of the effects of liquids.
Part A19: Heat resistance and accelerated ageing test.
Part A26: Method for determination of hardness (hardness
between 10 IRHD and 100 IRHD).
BS 1706 Method for specifying electroplated coatings of zinc and
cadmium on iron and steel.
BS 2751 Specification for general purpose acrylonitrilebutadiene
rubber compounds.
BS 2752 Specification for chloroprene rubber compounds.
BS ISO 4589-2 Ambient temperature test.
BS ISO 4589-3 Elevated temperature test.
BS EN 24671 Rubber and plastics hose and hose assemblies. Methods of
measurement of dimensions.
BS EN 27326 Rubber and plastics hoses. Assessment of ozone resistance
under static conditions.
BS EN 28033 Rubber and plastics hose. Determination of adhesion between
components.
JSP 430 MOD Ship Safety Management System handbook
Def. Stan 81-39 Packaging of rubber hoses, plastic hoses and hose assemblies.
Def. Stan 91-4 Fuel, naval, distillate NATO Code F-76. Joint Service
Designation DIESO F-76.
Def. Stan 91-22 Lubricating oil, Naval diesel: severe service,
Grade 30, OMD-113 NATO Code No: 0-277. Lubricating oil,
Naval diesel: severe service,
Grade 10, OMD-43.
Def. Stan 91-25 Lubricating oil, steam turbine and gear. Light Service NATO
Code: 0-240; Joint Service Designation: OM-100.
Def. Stan 91-35 Hydraulic fluid, petroleum, emulsifying, Joint Service
Designation: OX-30.
Def. Stan 91-39 Hydraulic fluid, petroleum, antiwear, NATO Code No:
H-576; Joint Service Designation: OM-33.
A.1 ANNEX A.
NES 345
Issue 2
July 1999
Def. Stan 91-86 Turbine fuel, aviation, high flash type containing fuel system
icing inhibitor. NATO Code: F-44. Joint Service Designation:
AVCAT/FS11.
Def. Stan 91-110/1 Hydraulic fluid, fire resistant aqueous polyglycol
OX 40
NES 374 Rubber Flexible Pipes and Bellows for use in Submarines.
NES 705 Vol 1 Selection of Materials on the Basis of their Fire
Characteristics.
NES 710 Fluid Systems General Requirements (Obsolescent)
(*NES 797 Part 1)
NES 711 Determination of the Smoke Index of the Products of
Combustion from Small Specimens of Materials.
NES 713 Determination of the Toxicity Index of the Products of
Combustion from Small Specimens of Materials.
NES 722 Requirements for the Preparation, Identification and
Management of Drawings.
NES 724 Packaging.
BR 3013(1) Admiralty Pipework Standards (Imperial).
BR 3013(2) Admiralty Pipework Standards (Metric).
BR 3021 Shock Manual (Metric).
Form S3171 Hose Register Form.
Form D448 Report of Inspection of Ships on Completion of Refit.
(* In course of preparation. When published will supersede stated document)
ANNEX A. A.2
NES 345
Issue 2
July 1999
ANNEX B.
ABBREVIATIONS AND DEFINITIONS
B.1. For the purpose of this NES the following abbreviations apply:
BSP British Standard Pipe
FOSF Flag Officer (Surface Fleet)
FOSM Flag Officer (Submarines)
JSP Joint Services Publication
MOD Ministry of Defence
NATO North Atlantic Treaty Organization
NES Naval Engineering Standard
OD Outside Diameter
PTFE Polytetrafluoroethylene
B.2. For the purpose of this NES the following definitions apply:
Backing Plates Metallic plates fitted to flexible pipe assemblies and bellows
with integral rubber flanges. They provide hard facing which
prevent nuts becoming embedded in the rubber.
Batch A batch of flexible pipe assemblies or bellows is to consist of a
quantity to be declared by the manufacturer as substantially
uniform in quality. It is to be identified by means of an agreed
code.
Bellows Preformed reinforced rubber bellows with single or multiple
corrugations and integral moulded rubber flanges.
Burst Pressure The minimum pressure at which the flexible pipe assembly or
bellows will burst when tested in accordance with BS EN
27326.
Cure Date The date on which the rubber cure process took place during
manufacture of the flexible pipe assembly or bellows.
Design Authority A MOD Directorate, Agency or service Organization with the
competence and authority to specify the technical
requirements for the design, to assess design options, keep
under review the fitness for purpose of the design and to assess
and approve design changes. MOD Project Managers can not
delegate Design Authority to contractors or external bodies.
End Fittings Metal end connections for attachment to flexible hose or
bellows for connecting to pipework. These can be screwed
unions or flanges.
Fire Resistance The ability to withstand the application of the standard flame
test for a period of 15 minutes without failure.
Flexible Pipe Assembly A length of hose or a preformed hose with integral rubber
flanges and backing plates or metallic flanges or screwed end
fittings.
Flexible General term to define flexible pipe assemblies and bellows
when not specifically referring to either.
Hose The flexible rubber pipe complete with reinforcement but
excluding end fittings.
Inservice Life The period from installation in a naval system to renewal.
B.1 ANNEX B.
NES 345
Issue 2
July 1999
Lay Line A longitudinal straight line on the outside of rubber hose used
to indicate twist of the hose. It usually contains manufacturers'
markings and is moulded into the rubber. Alternatively
indelibly marked along hose with compatible yellow ink or
paint.
Minimum Bend Radius The bend radius to the centre line of the hose, at which a single
bend flexible pipe assembly can be installed.
Nominal Size A numerical designation of size which is approximately
equivalent to the internal diameter of the flexible in
millimetres.
Nominal Working The maximum steady pressure at which the flexible is intended
Pressure to operate.
Proof Pressure The minimum pressure at which the flexible is tested, generally
twice the nominal working pressure.
Shelf Life The period from the cure date that the flexible may be stored
prior to being put into service (five years).
Single Bend Flexible Pipe A straight hose with end connections capable of being bent
Assembly through 90°.
Terminal Point The joint faces of end connections.
Total Life The sum of shelf life plus inservice life (10 years).
Type Approval The status given to a design that has been shown by type tests
to meet all the requirements of the product specification and
which is suitable for specified applications.
ANNEX B. B.2
NES 345
Issue 2
July 1999
ANNEX C.
PROCUREMENT AND INSTALLATION CHECK LISTS
Notes:
C.1 This Check List is to ensure that certain aspects of this Naval Engineering Standard
are consulted when preparing a procurement specification for a particular application.
C.2 Clauses where a preference for an option is to be used or where specific data is to be
added are included in the Check List.
C3
C.3 Each item is to be marked either:
= included
NA = not applicable
Check or
Check Clause No
No NA
1 Procurement Check List:
1.1 The pipe assembly is compatible with the fluid used in the system 1.21a.
1.2 Fluid velocity within specified limits 1.21a.
1.3 Hose or bellows size specified 1.21a.
1.4 The hose or bellows materials conforms to a specification 1.2.2a.
acceptable to the Type Approval Authority
1.5 Material of end fittings specified 1.2.5a.
1.6 Operating pressure within specified limits 1.1.2a.
1.7 Flange details specified 1.1.4b.,
1.1.7b.
1.8 Fire protection specified 1.1.9a.
1.9 Identification of flexible pipe assembly and packaging complies 1.1.11a.
with mandatory requirements
1.10 Assembly packaging for storage in accordance with Def. Stan 3.2.2a.
81-39
1.11 Type approval certificates quoted 3.2.1b.
1.12 Drawing number quoted 3.1.7a.
1.13 Ensure installation drawings show terminal points of flexibles Annex B.
1.14 Provision for shock movement is adequate 4.1.7a.
1.15 Requirement for thrust compensation considered 4.1.12d.
2 Installation Check List:
2.1 Confirm specified markings 1.1.11a.
2.2 Double mounted machinery: two stages of flexible connectors or 4.1.2a.
one very flexible connector
2.3 Flexibles free to move without fouling other items 4.1.7a.
2.4 Flexibles installed in relaxed position 4.1.7a.
2.5 Pipe work properly aligned 4.1.8a.
2.6 Pipe work supported with three diameters of flexible 4.1.9a.
2.7 Support bracket fixed to ship structure or other substantial 4.1.9a.
seating
C.1 ANNEX C.
NES 345
Issue 2
July 1999
2.8 Substantial support brackets used 4.1.9a.

2.9 Flexibles fitted as close as possible to machine/mountings 4.1.9a.
2.10 Flexibles inspected 4.1.14a.
2.11 Flexibles pressure tested 4.1.15a.
2.12 Jointing surfaces clean 4.1.16a.
2.13 Union units hand tightened 4.1.16.2b.
2.14 Torque tightened figures adhered to if specified 4.1.16.2b.
2.15 QA records as specified 4.2.3a.
4.2.5a.
ANNEX C. C.2
NES 345
Issue 2
July 1999
ANNEX D.
MATERIAL TYPE APPROVAL TESTS
D.1. Samples of the materials of the Cover and Lining are to be subjected to and meet the
requirements of the following tests.
Material Test Method Requirements

Cover:
a. Tensile Strength: BS 903 Part A2 BS 2752 C60 13 MPa
or C70.
b. Elongation to Break: BS 903 Part A2 BS 2752 C60 250%
or C70.
c. Hardness: BS 903 Part A26 60 ± 4 IRHD or
Method N 70 ± 4 IRHD
d. Compression Set: BS 903 Part A6 BS 2752 C60 25% max
or C70.
e. Volume Change in BS 903 Part A16 -0
Distilled Water: +70% max
f. Rigidity Modules: BS 903 Part A13 At 70 mPa. -30°C max
g. Tear Resistance: BS 903 Part A3 BS 2752 C60 8 N/mm
Method A or C70. minimum
h. Abrasion Resistance: BS 903 Part A9 Abrasion resistance index of
Method A 300 m3
i. Ozone Resistance: BS EN 27326. 72 hrs 40 No cracks visible under 2
pphm 03 at 40°C magnification
j. Fluid Resistance: To be tested using the volumetric method of BS 903 Part
A16. The test liquids are to be those quoted in Clause 1.1.2a.
at the maximum temperatures stated. The time of the test
period is to be 28 days. The sample is to be taken from a
moulded sheet 2 mm ± 0.5 mm thick to same level of cure
as the hose.
Volume Swell -0
+70%
Change in Tensile +0
Strength -40%
Change in Elongation +0
to Break -50%
Change in Hardness +0
-25 IRHD
Lining:
k. Tensile Strength: BS 903 Part A2 BS 2751 BA70. 12.6 MPa
l. Elongation to Break: BS 903 Part A2 BS 2751 BA70. 250%
m. Hardness: BS 903 Part A26, 70 ± 1 IRHD
Method N
n. Compression Set: BS 903 Part A6 BS 2751 BA70. 20% max
D.1 ANNEX D.
NES 345
Issue 2
July 1999

o. Volume Change in BS 903 Part A16 -0
Distilled Water: + 25%
p. Rigidity Modules: BS 903 Part A13 At 70 mPa. -20°C max
q. Tear Resistance: BS 903 Part A3 10 N/mm
Method A
r. Fluid Resistance: To be tested using the volumetric method of BS 903 Part
A16. The test liquids are to be those quoted in Clause 1.1.2a.
at the maximum temperatures stated. The time of the test
period is to be 28 days. The sample is to be taken from a
moulded sheet 2 mm ± 0.5 mm thick to same level of cure
as the hose.
Volume Swell ± 10%
Strength -40%
to Break -50%
Change in Hardness +0
- 15 IRHD
s. Contact with Potable Before a flexible fitting is accepted for use with potable
Water: water, evidence is to be supplied by the manufacturer that
the lining material has been satisfactorily tested in
accordance with the 45th Report of the Director of Water
Examination of the Metropolitan Water Board. Section XI,
Materials in Contact with Potable Water 1971-73.
Cover and Lining:
t. Resistance to BS 903 Part A19 Cover: BS 2752 Test
Accelerated Ageing: C60 or C70. Conditions:
Lining: BS 2751 168 Hours
BA70. at 100°C
Strength. -12%
to Break. -20%
Change in Hardness. -0
+7% IRHD
u. Resistance to High and The material is not to break or crack when a sample 3 mm
Low Temperature: thick is cooled to -20°C for 30 minutes and then
immediately bent over a mandrel of 50 mm diameter. The
material is not to be tacky when raised to a temperature of
120°C for three hours.
ANNEX D. D.2
NES 345
Issue 2
July 1999

v. Freedom from Two samples 20mm 20mm 3mm thick are to be placed
Corrosive Properties: on the smooth surface of a mild steel strip 75mm 25mm
3mm. A copper strip of similar dimensions and surface
finish is to be placed over the samples in line with the steel
strip. The assembly is then to be compressed to a pressure
of approximately 1.7 bar and secured to maintain this
pressure. The assembly is to be placed in an oven at
70°C ± 1°C for 150 hours, after which it is to be cooled to
room temperature, taken apart and examined. The samples
are to show no tendency to stick to either of the metal
surfaces, and neither surface is to be corroded or pitted. The
material is to be considered as sticking to the metal if
particles of the samples remain on the surfaces. A slight
discoloration of the surfaces will be acceptable. This test is
to be repeated using strips of mild steel and stainless steel.
w. Fire Test (Combustion Samples of all combustible materials used in the
Characteristics): construction of a flexible are to be subjected to fire related
tests as required by NES 705 Vol 1. The cover and lining
samples are to be 2mm ± 0.5mm thick.
Smoke Index Values of 100 (NES 711 refers)
Intoxity Index BS ISO 4589-2. Values of 5 (NES 713 refers)
Oxygen Index BS ISO 4589-3. Values of 30
Temperature Index The numerical value should be as
high as possible, the minimum
value is to be 250.
Note: These tests are included to specify the combustion characteristics of a hose for
production control. They are not suitable for the assessment of a fire hazard, however,
they are used as a means of preventing the use of a material with a high potential for
exacerbating a hazard resulting from combustion.
x. Adhesion: BS EN 28033:
Lining/Reinforcement 1.5N/mm
Reinforcement/ 1.5N/mm
Reinforcement
Cover/Reinforcement 1.5N/mm
D.3 ANNEX D.
NES 345
Issue 2
July 1999
ANNEX D. D.4
NES 345
Issue 2
July 1999
ANNEX E.
FLAME TEST
E.1. General
a. Details of the approved butane gas torch, its assembly and adjustment are given in
Paragraph E.5. Each sample flexible pipe assembly is to be flame tested in a
draughtproof cabinet at room temperature. The pipe assembly is to be arranged as
specified in Clause 1.3.8a.(2) and vibrated as Clause 1.3.8a.(3). It is to be filled with test
fluid and whilst being vibrated, subjected to a hydrostatic pressure of 10 bar for pipe
assemblies up to 150 mm nom. bore, and 6 bar for assemblies from 175 mm nom. bore
upwards. Fire sleeves, if normally supplied as part of the assembly are to be in position
during the test. The assembly is to be mounted horizontally.
E.2. Procedure for Straight or Preformed Hose Assemblies (Figure 1.1a or Figure 1.1b or
Figure 1.5a or Figure 1.5b)
a. One sample is to be subjected to the hose test as Paragraph E.2.a.(1) below and the other
sample the end fitting test as Paragraph E.2.a.(2). At no time during the tests are either
of the samples to show any signs of leakage:
(1) Hose Test. With the nozzle of the torch 50 mm from the surface of the hose the
flame is to be directed radially on to the outer periphery of the hose bend at a point
25 mm from the end fitting or flange reinforcement at the vibrated end for 15
minutes.
(2) End Fitting Test. With the nozzle of the torch 50 mm from the surface of the hose,
the flame is to be directed radially on the junction between the hose and the
vibrated end fitting for 15 minutes.
E.3. Procedure for Hose and Elbow Assemblies (Figure 1.1c or Figure 1.5c)
a. This test is to include a hose and end fitting test as described in Paragraph E.2. on the
straight part of the assembly, and, where a rubber elbow is supplied, a hose test and an
elbow test as described in Paragraph E.3.a.(1). One sample is to be installed in the rig
and the other disassembled. After each test the damaged portion is to be replaced by a
part from the second sample. At no time during the tests is the assembly to show any
sign of leakage:
(1) Elbow Test. With the nozzle of the torch 50 mm from the surface of the elbow, the
flame is to be directed radially at the junction of the elbow with its flange for 15
minutes.
E.4. Procedure for Bellows
a. With the nozzle of the torch 50 mm from the surface of the bellows at its junction with
the flange, the flame is to be directed radially on the bellows for a period of 15 minutes.
At no time during the test is the sample to show any signs of leakage.
b. All samples are to be retained for inspection by the Design Authority.
E.1 ANNEX E.
NES 345
Issue 2
July 1999
E.5. Assembly and Adjustment of Approved Butane Gas Torch
a. The essential details of the approved butane gas torch to be used for the flame test
specified in Clause 4.13a are as shown in Figure E.1. The gas injector is obtainable from
AMAL Ltd, Holdford Road, Witton, Birmingham 6, and is to be ordered as `Gas Injector,
Type 3 54/2/27LV with a 25 cc jet and a long Venturi of 6mm dia bore'. The steel burner
tube, gauze filter and any remaining parts of the torch will have to be made in
accordance with Figure E.1 and assembled in the following manner:
NOTE: Torches which have been issued to test laboratories by DERA Farnborough will be
accepted in lieu of the standard torch.
(1) When the gas injector is received, it will be found that the jet assembly is fitted
with one inner and one outer red fibre washer. These washers are to be removed
and replaced by aluminium alloy washers of the same size. The smaller (inner) of
the two alloy washers to be bedded carefully on both sides to the mating faces to
form a gastight joint. The jet is to be checked to ensure that it is of the correct
size, and that it is clean and firmly tightened in its holder. A jetkey is supplied
for this purpose by the injector manufacturer. The burner parts are then to be
cleaned and assembled.
b. The gas torch is then coupled to a butane gas installation and tested in the following
manner (a suitable arrangement is shown in Figure E.2):
(1) The butane gas cylinder is to be placed where it is not subjected to heat and in a
well ventilated position, particularly at ground level where, in the event of
leakage, the relatively heavy gas tends to collect. Special care is to be taken to
ensure that the joints in the pipeline are gastight.
(2) A mercury column pressure gauge is to be connected at the point where the
flexible tubing to the torch is coupled to the gas pipeline. The tubing is to be made
from 1m of 6mm diameter bore kinkproof fabricreinforced rubber.
(3) After testing the pipeline for leaks at a slightly higher pressure than the working
pressure, the torch is to be lit and gas pressure is to be set to 0.25 bar. The air
adjustment is to be set to give clearly defined blue cones in the flame almost level
with the end of the burner tube. This is done by screwing the throat nearer to or
further from the jet.
(4) Failure to obtain a satisfactory flame can be caused by a partially choked jet or
filter, or by a leak at the inner washer of the jet holder, or between the jet and its
seating in the holder. The latter condition is usually indicated by a smell of gas,
flashing back, or by a weak discoloured flame;.
(5) The manufacturer is to ensure that when the torch is satisfactorily adjusted, the
air adjustment is locked in a satisfactory manner. The complete burner is then
to be examined and sealed.
(6) The flame is to be allowed to burn steadily for at least five minutes prior to
commencement of any tests.
ANNEX E. E.2
NES 345
Issue 2
July 1999
Figure E.1 Butane Gas Torch for Standard Flame Test
E.3 ANNEX E.
NES 345
Issue 2
July 1999
Figure E.2 Typical Flame Test Rig

ANNEX E. E.4
RN FORM S 3171–HOSE REGISTER
Insert System Medium e.g. Hydraulic, Compressed Air etc.,
HOSE REGISTER HMS
Equipment Position
IPC BR ADREF No.
Nominal Bore Length
End Fitting A End Fitting B
Hose Max. (bar) Hose Test

Working Pressure Pressure
ANNEX F.
F.1
Duty Harsh Environment Normal
Date Fitted Cure Date Batch No. Manufacturers Part No. Remaks (including reason for change) Date Due Change
ANNEX F.
July 1999
NES 345
RN Form S 3171
Issue 2
(Revised 3/8) Page No.
PPQ = 100
Produced by Ministry of Defence CS(Pr)2, Tel: 0117 9376256
NES 345
Issue 2
July 1999
ANNEX F. F.2
NES 345
Issue 2
July 1999
ALPHABETICAL INDEX E
(Note: Page numbers are given)
Earth straps, 4.13
A End fittings, 1.12

Endurance test, 1.16
Alignment and use of temporary pipes, 4.3
Approval tests repeat type, 3.2
F
Arrangements for testing, 3.1
Fire hazard, 3.4, E.1
-protection, 1.11
B -resistance, B.1
-test (combustion characteristics), D.1
Backing plate and backing rings, 1.2, 1.12, -test (resistance), 1.18
3.3
Flanges, 1.2
Backing plate definition, B.1 -connection, 4.5
Batch, B.1 -drilling, 4.12
-flexible, 4.12
Bellows, 3.1, 4.5, B.1
-pressure and stiffness test, 1.15 Flexibility, 1.1
Bore check, Flexible pipe assemblies, 1.13 Flexibility test low temperature, flexible
pipe assemblies, 1.14
BSP, B.1
Flexible, B.1
Burst pressure, B.1 -pipe assemblies, 3.1, 4.5, B.1
-pressure test, 1.15
C -selection, 4.1
Fluid specifications, 1.11
Cleaning, 1.19
FOSF, B.1
Concentricity, 1.2
FOSM, B.1
Concessions, 4.13
Conditions working, 1.1
H
Connections to equipment, 4.3
Hose, B.1
Contact with other materials, 3.4
Humidity, 3.4
Cover, 1.12
Cure date, B.1
I
D Identification, 3.3, 4.2
Inservice life, B.1
Defects, 4.11 -logistics, 3.5
Deformation, 3.4 Inspection prior to installation, 4.2
Design configurations, 1.1 -periodic, 3.5
Design considerations, 4.1 Installation, general, 4.3
Dimensions, 1.2 Installation requirements, 4.1
Documents related, A.1
Double mounted machinery, 4.1 J
Drawings, 3.2 JSD, B.1
INDEX.1 INDEX
NES 345
Issue 2
July 1999
L Q
Lay line, 1.11 Quality assurance, 4.13
Life, 1.1
-service, 4.11 R
-shelf, 3.5
-total, 3.5 Records, new construction, 4.14
-useful, 3.5 Records new construction
Light, 3.4 -inservice, 4.15
-ship refit, 4.15
Lining, 1.12
Replacement at refit, 4.14
M S
Manufacturer's declaration, 3.1
Samples required, 1.12
Markings, 1.11, 3.3 -selection, 3.1
Markings private, 1.11 Screwed end fittings, 1.2
Materials Type Approval Tests, D.1 Sectioning for examination, 1.18
Minimum bend radius, B.1 Selection for flexible installations, 4.1
Selection of samples, 3.1
N Shelf life, B.1
Single bend flexible assembly, B.1
NES, B.1
Storage policy, 3.4
Nominal size, B.1
-working pressure, B.1 Support objective, 3.5
O T
OD, B.1 Temperature, 3.4
Onboard spares, 3.6 Temporary pipes alignment and use, 4.3

-disposal, 3.6 Terminal point, B.1
Ozone, 3.4 Test, 1.12
-hydrostatic stability, 1.14
-arrangement for, 3.1
P -bellows pressure and stiffness, 1.15
-fire resistance, E.1
Packaging, 3.3
-fluid, 1.12
Periodic inspection, 4.14 -low temperature flexibility, 1.14
Pipes alignment and use, 4.3 -pressure, 4.11
-post installation requirements, 4.13 -production, 1.19
-room temperature flexibility
Preinstallation, preparatory work, 4.2 measurement, bellows, 1.14
pressure, B.1 room temperature flexibility
-measurement , flexible pipe
Pressure and hydrostatic stability, 1.14 assemblies, 1.13
Procurement policy, 3.2 Test reports, 3.2
Proof and burst pressure tests, 1.18, 1.19 Testing, 1.19
Protection, 4.13 Total life, B.1
INDEX INDEX.2
NES 345
Issue 2
July 1999
Type approval V
-flexible, 1.12
-inspection during tests, 1.18 Vacuum test
-materials, D.1 -bellows, 1.18
-flexible pipe assemblies, 1.18
-notification, 3.2
-repeat tests, 3.2
-requirements, 3.1
W
Work conditions, 1.1
INDEX.3 INDEX
NES 345
Issue 2
July 1999
INDEX INDEX.4
Inside Rear Cover
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Ministry of Defence

Defence Standard 02-345(NES345)

Requirements for Flexible Rubber Pipe

Reprinted July 2002

Incorporating NES 345 Category 2

AMDT NO DATE OF TEXT AFFECTED SIGNATURE &

NES 345 Issue 1 October 1992

Naval Engineering Standard

NES 345 Issue 2 July 1999

REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES

CROWN COPYRIGHT 1999

AMDT INSERTED BY DATE

ISSUE 2 JULY 1999

REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES

This Naval Engineering Standard is

Director of Naval Architecture,

a. Category 1. If not applied may have a Critical affect on the following:

b. Category 2. If not applied may have a Significant affect on the following:

c. Category 3. If not applied may have a Minor affect on the following:

SECTION 1. PERFORMANCE SPECIFICATION . . . . . . . . . . . 1.1

SECTION 2. NATIONAL/INTERNATIONAL REGULATIONS 2.1

SECTION 3. MILITARY STANDARDS/REQUIREMENTS . . . . 3.1

SECTION 4. DESIGN REQUIREMENTS/GUIDANCE . . . . . . . 4.1

SECTION 5. CORPORATE EXPERIENCE & KNOWLEDGE . 5.1

ANNEX A. RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . . A.1

ANNEX B. ABBREVIATIONS AND DEFINITIONS . . . . . . . . B.1

ANNEX C. PROCUREMENT AND INSTALLATION CHECK

ANNEX D. MATERIAL TYPE APPROVAL TESTS . . . . . . . . . D.1

ANNEX E. FLAME TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.1

ANNEX F. RN FORM S3171–HOSE REGISTER . . . . . . . . . . . F.1

Related Documents: BS EN 24671, BS 1706, BS 2751, BS 2752, Def. Stan

1.1 Design Specifications

1.1.1 Design Configurations

(1) For sizes up to 40 mm a flexible pipe assembly initially straight installed

(2) For preformed elbows of 50 mm and greater as Figure 1.1b, or as

1.1.2 Working Conditions

a. The maximum life of a flexible pipe assembly or bellows is to be 10 years from

a. Flexible pipe assemblies are to be capable of accepting a deflection by one flange

b. Bellows are to be capable of accepting deflections up to the maxima given in

Table 1.1 – Variation from Concentricity

Figure 1.1a Figure 1.1b Figure 1.1c

Clauses 1.3.3a., 1.3.3b. and 4.1.9a.

Figure 1.1 Flange Dimensions

Figure 1.2 Flange Bores

FLANGE DIMENSIONS AS BR 3013(2) PART 3

Figure 1.3 Flange Dimensions

Figure 1.4a Figure 1.4b

Figure 1.4 Bellows Dimensions

Figure 1.5a Figure 1.5b

Clauses 1.3.3a., 1.3.3b. and 4.1.9a.

Figure 1.5 Flange Dimensions

Figure 1.6 Flange Bores

Figure 1.7 Flange Dimensions as BR 3013(1) Part 3

Figure 1.8 Bellows Dimensions

1.1.9 Fire Protection

Table 1.2 – Fluid Maximum Temperatures

a. Each material used in the construction of a flexible pipe assembly, is to conform

a. The lining is to be resistant to the fluids listed in Clause 1.2.1a. It is to be

1.2.5 End Fittings

a. Metalend fittings are to be manufactured in a nonferrous material

1.2.6 Backing Plates and Backing Rings

a. Backing plates and backing rings are to be manufactured in steel with

1.3 Type Approval Tests

a. Metalend fittings are to be manufactured in a nonferrous material

(2) is subjected to strong ultraviolet light, or fitted in positions exposed to the