GE Power Controls VAT 2000

High Performance AC Drive OVERVIEW

VAT2000
AC Drive Series
W
45k kW
4 to 370
0 .
0V, 0.4 to
3 ,
0V-2 60V
h 22 0V-4
3p h 38
3p
Page # 1
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive KEY FEATURES OF VAT2000

r Latest technology AC drive. Available from 0,4 to 370kW.

r All in one Multimode Drive

• Sensorless Vector Control
• Very High Performance Vector Control with Sensor
• V/F, Advanced Torque Control
• PM Drive.

r Exceptional accuracy, response and speed control range.

r Easy to operation
• Rotary knob
• Autotuning for Vector Control
• Drive Support Software for PC

r Environmentally friendly design

Page # 2

• Up to 20% Energy Saving using a PM motor

• Dedicated Energy Saving function for IM
• Drives plastic components are free of harmful dioxins.
VAT 2000

• Soft sound PWM

 GE Power Controls VAT 2000

High Performance AC Drive KEY FEATURES OF VAT2000

r IP54 detachable keypad, door mountable

r DC common bus operation.

r Built in Dynamic Brakig up to 7.5kW

r Built in ASCII communications.

Optional Profibus DP

r Exceptional pack of monitoring, protection and

operating functions

r Conform to Global Standard

• CE compliance (EN61800-3, EN50178)
• UL approval (UL508C: 1998),
Page # 3

(400V up to 45kW only)

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OPERATION KEYPAD (1/2)

r IP54 detachable keypad, door mountable

Provided with key-top cover to prevent careless operation

r Rotary knob
• Quick search of parameters and function setting
• Programmable as speed or torque setting

r Operation keys
• Drive operation keys
(Forward, reverse and stop operation)
• Parameter operation keys
• Mode keys

r Display
• 5 digits display and 8 status LEDs
• Functions monitoring:
Frequency, Voltage, Current, Torque, Speed, Heatsink
Temperature, Cumulative run time .. (up to 35 Indications!)
Page # 4

• Fault display:
Up to 12 fault codes and 61 subcodes)
• Parameter display
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OPERATION KEYPAD (2/2)

p Mode and Parameter Constitution

RST
MOD

M on ito r B lock-A B lock-B B lock-C

Factory
P ow er M od e P aram eters P aram eters P aram eters
setting
ON P aram eters

Monitoring Frequently use In-frequently In-frequently

Paremeter operation Internal Variables application use application use configuration
Keys and status parameters parameters parameters

LC L • Frequency • Max. Frequency • Frequency skip • Keypad conf.

• Current • Acc./Dec Time • Ratio interlock • Hardware option
• Voltage • Customizing • Current limit • Analog setting
• Squence • ASR constant • Software option • *
Page # 5

S ET • * • * • * • *
• * • * • *
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive IMPROVED ACCESIBILITY AND SAFETY (1/3)

r Removing the VAT2000’s front cover, there is a free space for optional PCBs. Both Power block and
and control components are protected with an isolation plate; only I/O terminals are accesible to the
user.

Free space for Profibus

optional PCBs PCB option fitted

Encoder PCB option

I/O Control (free space)
Terminal board
Page # 6

I/O Power
Terminal board
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive IMPROVED ACCESIBILITY AND SAFETY (2/3)

r No special tools are needed to remove Power electronics or Printed Circuit Boards

Main PCB & Power block Isolation cover

(Control PCB removed) for control PCB

Control PCB
(Protected by isolation cover)
Page # 7
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive IMPROVED ACCESIBILITY AND SAFETY (3/3)

r Fans are easily removed without special tools

Plug-in slot
Page # 8
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive PRODUCT RANGE CONFIGURATION (1)

p Product Configuration: U 2 K N01K5 S

Main Option (*)
Rating (**)
VAT2000 famiIy name

Voltage range 3-Ph 220-230V

Type U2K NxxKx S 00K4 00K7 01K5 02K2 04K0 05K5 07K5 11K0 15K0 18K5 22K0 30K0 37K0
Constant Torque ratings
rated capacity (kVA) 1.0 1.7 2.7 3.8 5.5 8.3 11.4 15.9 21.1 26.3 31.8 41.0 50.0
rated output current (A) 3 5 8 11 16 24 33 46 61 76 92 118 144
max. applicable motor (kW) 0.4 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37
overload capacity 150% for one minute
Variable Torque ratings
rated capacity (kVA) 1.2 2.1 3.0 5.1 7.6 10 14.5 19.3 24.2 29.7 37.4 45.0 55.0
rated output current (A) 5 8 11 16 22 33 42 61 76 86 108 134 161
max. applicable motor (kW) 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45
overload capacity 120% for one minute
Page # 9

Common specifications
enclosure IP 20 IP00
cooling method natural forced air cooling
VAT 2000

(*) ‘S’ : AC supply / ‘D’ : DC supply (**)‘Nxxx’ : 200V series / ‘Xxxx’ : 400V series
 GE Power Controls
High Performance AC Drive
p Product Configuration:
Voltage range
Type U2K XxxKx S
Constant Torque ratings
rated capacity (kVA)
rated output current (A)
max. applicable motor (kW)
overload capacity
Variable Torque ratings
rated capacity (kVA)
rated output current (A)
max. applicable motor (kW)
overload capacity
Page # 10
Common specifications
enclosure
cooling method
VAT 2000
(*) ‘S’ : AC supply / ‘D’ : DC supply
VAT 2000
PRODUCT RANGE CONFIGURATION (2)
U 2 K X01K5 S
Main Option (*)
Rating (**)
VAT2000 famiIy name
3-Ph 380-480V
00K4 00K7 01K5 02K2 04K0 05K5 07K5 11K0 15K0 18K5 22K0 30K0 37K0 45K0
1.0 1.7 2.5 3.8 5.9 9 11.7 15.9 21.4 25.6 30.4 41.5 50.0 60.0
1.5 2.5 3.6 5.5 8.6 13 17 23 31 37 44 60 72 87
0.4 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45
150% for one minute
1.7 2.5 3.8 5.9 9.0 11.7 15.9 21.4 25.6 30.4 41.5 50.0 55.0 75.0
2.5 3.6 5.5 8.6 13 17 23 31 37 44 60 73 84 108
0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55
120% for one minute
IP 20 IP00
natural forced air cooling
(**)‘Nxxx’ : 200V series / ‘Xxxx’ : 400V series
 GE Power Controls VAT 2000

High Performance AC Drive PRODUCT RANGE CONFIGURATION (3)

p Product Configuration: U 2 K X110K S

Main Option (*)
Rating (**)
VAT2000 famiIy name

Voltage range 3-Ph 380-460V

Type U2K XxxKx S 55K0 75K0 90K0 110K 132K 160K 200K 250K 315K
Constant Torque ratings
rated capacity (kVA) 75 100 120 150 170 220 300 360 400
rated output current (A) 108 145 173 214 245 321 428 519 590
max. applicable motor (kW) 55 75 90 110 132 160 200 250 315
overload capacity 150% for one minute
Variable Torque ratings
rated capacity (kVA) 100 120 140 170 200 250 330 400 460
rated output current (A) 147 179 208 242 293 365 479 581 661
max. applicable motor (kW) 75 90 110 132 160 200 250 315 370
overload capacity 112% for one minute
Page # 11

Common specifications
enclosure IP00
cooling method forced air cooling
VAT 2000

(*) ‘S’ : AC supply / ‘D’ : DC supply (**)‘Nxxx’ : 200V series / ‘Xxxx’ : 400V series
 GE Power Controls VAT 2000

High Performance AC Drive PRODUCT SPECIFICATIONS (1/3)

p Voltage Ratings 3ph systems, 200-230V 50/60Hz

3ph systems, 380-480V 50/60Hz

p Applicable motor CT: 0.4-30kW VT: 0.75-37kW (200V series)

CT: 0.4-315kW VT: 0.75-370kW (400V series)

p Overload Capacity 150% / 60 sec for Constant Torque ratings

120% / 60 sec for Variable Torque settings

p Installation Environment Indoor, not in contact with corrosive or inflammable gas

Temperature range 0-50°C,
Humidity 95% non-condensation

p Protection Degree IP20, drives up to 15KW (CT)

IP00, drives from 22KW to 315kW (CT)
Page # 12

p Operator interface Built-in detachable IP54 keypad with LED display and knob
VAT 2000

p Standards CE, IEC, UL (UL up to 45kW)

 GE Power Controls VAT 2000

High Performance AC Drive PRODUCT SPECIFICATIONS (2/3)

p Main Circuit IGBT and IPM, sine-wave PWM inverter

p Output Frequency 0-440Hz with resolution of 0.01Hz

p Frequency Accuracy +0.01% with digital settings,

±0.1% with analog setting at 25°C ±10°C

p Control System Multi-mode high performance Vector drive:

• V/F, ATC (Advanced Torque Control)
• Sensorless Vector
• Sensor Vector
• Permanent Magnet motor drive
• Torque Control

p Speed range/accuracy 1:20 in V/F ATC mode

1:100 with speed accuracy of ±0.5% in Sensorless Vector mode
Page # 13

1:1000 with speed accuracy of ±0.01% in Sensor Vector mode

p Carrier frequency Selectable 1-15KHz,

VAT 2000

Automatic “Soft Sound” mode

 GE Power Controls VAT 2000

High Performance AC Drive PRODUCT SPECIFICATIONS (3/3)

p Speed Setting Keypad panel: By knob or UP/DW keys

Terminal board: Multi-speed operation and Frequency UP/ DW
Analog setting: By potentiometer (2.5KW)
By voltage signal 0-10V, 0-5V, 1-5V or 0±10V
By current signal 4-20mA or 0-20mA
Digital setting: By Parallel Interface through optional PCB
By Serial Irterface through built-in RS232 port
p Operating command Run Forward and Reverse and Jog.
p Stopping system Either ramp down or coast to stop
(independently selectable for RUN, JOG and EM stop)
p Braking DC Braking and Dynamic Braking

p Protections Overload, Overcurrent, Overvoltage, Undervoltage, Ground fault,

Overtemperature etc....
Page # 14

Up to 14 different faults with 44 sub-codes

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (1/7)

p Power Block I / O Layout

p Access to DC Bus
p Built in Dynamic Braking up to U2KN07K5S or U2KX07K5S
p Possibly connection of DC Reactors

DCL 7 6D D B R R esisto r

MC ACL N o ise Filte r L +1 L +2 B

P o w er S u pp ly MCCB N o te 1 )
VAT2000
1 4 L1 U

2 5 L2 V M

3 6 L3 W

E E
Page # 15
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (2/7)

p Control I/O Layout

ANALO G INPUT
P10 8 20 Ω VAT2000
Fre q ue ncy
settin g (vo lta g e) +1 5 V
2 K Ω, 2 W FS V FM
2 0K F
Fre q ue ncy FS I COM Vo ltag e
S e tting (curren t) 0V o utp ut
• Eight digital inputs, AUX
2 44Ω
AM (0 -10 V )
A u x. settin g lo ad
-five are programmable- D C ±10 V 2 0K A m ax. 1m A
COM COM
Comm on 0V
• Five digital outputs
-all programmable-. RY 24
RY 2 4V RA
RESET M ax. 1A 25 0VA C
• Three analogue 12 bit RC o r 30 V D C
To co m p ly
inputs. EM S
FA w ith U L
u se a t
RUN RY 24 M ax. 0,4 A 2 50 V A C 3 0VA C /D C
• Two analogue outputs S tan da rd S ettin g
FB o r 1A 3 0V D C o r lo w er
-all programmable-. DIG ITA L IN PUT P S I1
(R R U N )
FC

Fre e Vo lta g e inp ut P S I2 4 .7K

(5 m A pe r sig n al) (FJO G ) PSO1
P S I3 O pe n collecto r
(R JO G ) PSOE M ax. 30 V D C 50 m A
Page # 16

P S I4
PSO2
P S I5
PSO3
RY O
VAT 2000

RY O V (N o te 2 )
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (3/7)

p Programmable Analogue Input Block

p VAT2000 is built in with three programmable Analogue Inputs. Accuracy 12 bits

p Analogue inputs can be assigned up to ten drive functions

p Standard Programmable Inputs Term inal block Internal setting signal

P a ne l se tting
PAI A, B
C 0 7-0 =3
0% 0 S p ee d se tting 1
FSV 0-10V, 0-5V, 1-5V C 0 7-1 X Y
(N o te ) 10 0 % 1 S p ee d se tting 2
4-20mA with external 250Ω resistor
Y = A X + B +C
C 0 7-2 S p e ed
FS V 2 S p ee d se tting 3 s ettin g
C 0 7-3 C
FS I 3 R a tio In te rlo ck b ia s settin g
FSI 4-20mA, 0-20mA AUX
C 0 7-4
4 Tra ve rse ce nter freq u en cy settin g
C 0 7-5
P ID fe ed ba ck se tting
AUX 0- ±10VDC, 0- ±5VDC or 1-5VDC. PA I1 5 C 0 7-6 =2
Torq ue settin g
4-20mA with external 250Ω resistor PA I2 6 C 0 7-7
D rive to rq ue lim ite r re du ctio n se tting
PA I3 7 C 0 7-8
R e ge ne rative torqu e lim iter red uction settin g
Page # 17

Fo r futu re use C 0 7-9

Torq ue b ia s 1 se tting
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (4/7)

p Programmable Digital Input Block

p VAT2000 is built in with five programmable digital inputs. Four inputs more are optionals
Term inal block Internal comm and
PSI
O FF 0
C 0 3-0 =1

A ssig ne m en t o f d ig ital in pu ts
P S I1 1 R .R U N
C 0 3-1 =2
P S I2 2 F.JO G
C 0 3-2 =3
p Digital inputs can control ON/OFF P S I3 3
C 0 3-3
R .JO G C 0 4-7
S0
S1
status of up to 38 functions P S I4 4 HOLD C 0 4-8
C 0 3-4 S2
P S I5 5 BRAKE C 0 4-9
C 0 3-5 S3

U 2KV 23 RY O
P S I6 6 COP C 0 5-0
C 0 3-6 SE

O p tio n
P S I7 7 CSEL C 0 5-1
C 0 3-7 FU P
P S I8 8 IPA S S C 0 5-2
C 0 3-8 FD W
P S I9 9 P ID E N C 0 5-3
C 0 4-0 BUP
10 C PA S S C 0 5-4
C 0 4-1 =1 6 BDW
11 VFS C 0 5-5
C 0 4-2 IV L M
12 IF S C 0 5-6
C 0 4-3 AUXDV
13 AUX C 0 5-7
C 0 4-4 P IC K
EM S 14 PROG C 0 5-8
C 0 4-5 EXC
F.R U N 15 CSF C 0 5-9
C 0 4-6 ACR
ON 16 C 0 6-0
PCTL
C 0 6-1
L IM 1
Page # 18

C 0 6-2
L IM 2
C 0 6-3
MCH
C 0 6-4
R F0
C 0 6-5
DROOP
C 0 6-6
VAT 2000

DEDB
C 0 6-7
TR Q B 1
C 0 6-8
TR Q B 2
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (5/7)

p Programmable Analogue Output Block

p VAT2000 is built in with two programmable analogue outputs.
p Analogue outputs can carry out up to 13 internal drive signals

Internal Data Term inal block

PAO
C 1 3-0 =0 FM
O utpu t freq ue ncy 0 FM
O utpu t freq ue n cy
S e tting fre qu e ncy (S e ttin g sp e ed ) 1
C 1 3-1 =3
C u sh io n ou tpu t 2 AM 0V
C 1 4-0
O utpu t cu rren t (M o to r) 3
O utpu t cu rren t (D rive) 4
O utpu t vo lta ge 5 (C 3 9-0 )
AO1
O utpu t P ow e r (D rive ) 6
(C 3 9-1 ) AM
D C vo lta ge 7 AO2 O utpu t cu rren t
O LT M o nito r 8
H e at sink te m pe rature 9 Fo r futu re use 0V
M otor S pe ed C 1 4-1
10
Torq ue C u rre nt 11
Page # 19

E xcita tio n C urren t VAT2000

12
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (6/7)

p Programmable Digital Output Block Internal

Signal
Term inal
board
PSO

p VAT2000 is built in with five digital outputs RUN

FLT
0
1 (O u tp ut FA
fixe d )
(four are programmable) MC 2 FB
RDY1 3 FC
p Programmable digital outputs can carry out up to 25 internal RDY2 4
LCL 5 RA
drive status signals. REV 6
C 1 3 -2 = 0

RC
ID E T 7
C 1 3 -3 = 3
ATN 8 C 1 3 -4 = 7 P S O 1 -3
SPD 1 9 C 1 3 -5 = 8

SPD 2 10
p Digital outputs COP 11
PSOE

EC0 12
FA-FB-FC NO, NC dry relay. No programmable Fault status EC1 13

U 2K V 2 3R Y O O ptio n
EC2 14
RA-RC Programmable NO dry relay PSO4
EC3 15
ACC 16
PSO1 Programmable open collector transistor DCC 17
PSO2 Programmable open collector transistor AUXDV 18
PSO5
ALM 19
PSO3 Programmable open collector transistor
FA N 20
ASW 21
PSO4 Optional Programmable output ZS P 22
Page # 20

U 2 K V 2 3P IO O ptio n
PSO5 Optional Programmable output L LM T 23 PSO4
ULMT 24
VAT 2000

PSO5
 GE Power Controls VAT 2000

High Performance AC Drive INPUT / OUTPUT CONFIGURATION (7/7)

p Input /Output Status Display

p ON / OFF status of VAT2000 input or output functions can be displayed out through drive
parameter block D04.
p Below is an example of Input functions display

C FS L IM 2
PROG L IM 1
AUX PCTL
IF S ACR
VFS P IC K
C PA S S AUXDV
IPA S S IV LM
CSEL BDW

MCH
EM S S0
RESET S1 R F0
RUN S2 DROOP
REV S3
DEDB
JO G SE
Page # 21

EXC FU P TR Q B 1
BRAKE FD W TR Q B 2 D04-2 Display
COP D04-0 Display BUP D04-1 Display
P ID E N
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive MODES OF CONTROL

p VAT2000, Multimode AC Drive

VAT2000 allows a multimode control

p V/F ATC Control (C30-0=1 or 2)

Application
Speed Range: 1:20
Ÿ For General Purpose applications
Speed accuracy: Better than ±3%

p Sensorless Vector Control (C30-0=3) Application

Speed Range: 1:100 Ÿ When high torque at very low speed is required.
Speed accuracy: ±0.5% Ÿ Also for Torque Control

p Sensor Vector Control (C030-0=4) Application

Speed Range: 1:1000
Ÿ When need high accuracy, torque and response
Speed accuracy: ±0.01%
Ÿ Applications requiring full torque at zero speed
Page # 22

p Permanent Magnet Drive Control (C30-0=5) Application

Speed Range: 1:100
VAT 2000

Ÿ For energy saving using ultraefficient PM motors

Speed accuracy: ±0.01%
 GE Power Controls VAT 2000

High Performance AC Drive V/F CONTROL (1/2)

p V/f Control. Advanced Torque Control

VAT2000 has an improved V/f control with performance close Vector control. It provides high starting
torque up to 200% of motor torque (When automatic Torque Boost function is enabled)

Functions related to V/f Control are,

O utp ut Vo ltag e
ü
p Manual Torque boost
Increases V/f ratio at lowest frequency

ü
p Quadratic Torque characterictic A 0 2-3

Reduces V/f ratio at half base frequency

A 0 2-2
Fre q ue ncy
p
ü Automatic Torque boost B a se B a se
fre qu e ncy/2 fre qu e ncy
Compensates R1 Drop (B 0 0-5)
Calculates Torque boost gain
200

p
ü Slip Compensation 150

Output torque [% ]
100
Compensates speed loss at full load 50
Page # 23

0
-50

ü Above functions are automatically adjusted -100

-150
by an Autotuning function -200
VAT 2000

0 25 50 75 100
M otor spee d [% ]
 GE Power Controls VAT 2000

High Performance AC Drive V/F CONTROL (2/2)

p Block diagram for V/f Control

The torque boost sequence block is shown below

A u to m a tic torq ue
b oo st se le ctio n
(A 0 2-1)
Slip com pensation
2 :O N
(A 02 -5 ) 1 :O F F

+
+ O verload lim it Fre q ue ncy
Set frequency function com m an d
M an ua l torqu e
b oo st se le ctio n
(A 0 2-0) + Vo ltag e
M anual torque boost V /f com m an d
(A 0 2-2) 2 :O N +
1 :O F F +
+
-
Square reduction torque +
(A 0 2-3)

R1 drop com pensation A u to m a tic torq ue

b oo st se le ctio n
Page # 24

(A 0 2-4) + (A 0 2-1)

2 :O N
+ 1 :O F F
M axim um torque boost
(A 0 2-6)
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive VECTOR CONTROL (1/6)

p Vector Control
VAT2000 allows high-end Vector Control in both Sensorless or Sensor modes, but highest performance
is achieved however in Sensor. Sensor mode uses a encoder fited on motor shaft to feedback the real
motor speed.

Functions related to Vector Control Control are,

p ASR Block (Automatic Speed Regulator). Parameter block A10
Includes ASR Response, Time Constant and Torque limits

p ACR Block (Automatic Current Regulator). Parameter block A11

Includes ACR Response, Time Constant and Torque limits

p
ü Motor Equivalent Circuit Constants. Parameter block B02 ü Adjusted by Autotuning
R1, R2, Leakage Inductance, Excitation Inductance, Iron Loss

p Dedicated Sensor and Sensorless Functions. Parameter blocks B30, B31

Load Torque Observer, Flux Observer, Low-Pass filters

p
Page # 25

Fine Control Compensations. Parameter block B32

Temperature, Iron Loss, Voltage saturation compensations

p
ü Constant Power operation. Parameter blocks B33, B34 ü Adjusted by Autotuning
VAT 2000

Load Torque Observer, Flux Observer, Low-Pass filters

 GE Power Controls VAT 2000

High Performance AC Drive VECTOR CONTROL (2/6)

p Block diagram for Vector Control

The Vector Control sequence block is shown below

ASR ACR A 11 -0 B 1 3-7

P C o ntro l A 1 0-0 B 1 3-6
Torq u e Torq u e
G a in A 11 -1 B 3 2-4
L im ite r C urre nt
S p eed A 3 0-2 B 3 0-2
S e ttin g + + + +
LPF
- + +
LPF
-
M PP
B 3 0-3 A 1 0-3 A 11 -2 B 3 0-7
+
A 1 0-4 A 11 -3
-
LPF I C o n trol A 1 0-5
A 1 0-0 A 1 0-2 C urre nt S p eed
B 3 0-5 G a in D ete ctio n D ete ctio n
Torq u e
C om m a nd
D istu rb a n c e
O b se rve r
D ete cte d
M o to r S pee d
B 3 0-0 B 3 0-1

E xc ite r
C urre nt
LPF C on tro l E stim ate d Flu x B 3 1-0
M o to r S pee d O b se rve r
Page # 26

B 3 0-6 B 3 2-0 B 3 3-x & Sp e e d B 3 1-1

S e nso rle ss E stim atio n B 3 1-2
B 3 2-2 B 3 4-x
Ve c to r C o n trol
M o to r
S p eed
LPF
VAT 2000

Ve c to r C o n trol
w ith s e n so r B 3 0-4
 GE Power Controls VAT 2000

High Performance AC Drive VECTOR CONTROL (3/6)

p Performance of Vector Control

Indicial Response

Sensorless Vector Control Sensor Vector Control

Reference: ωc=25 rad/s (Td=40mS) Reference: ωc=100 rad/s (Td=10mS)
Disturbance: ωc=45 rad/s (Td=22mS) Disturbance: ωc=181 rad/s (Td=5.5mSmS)
Page # 27
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive VECTOR CONTROL (4/6)

p Performance of Vector Control

Frequency Response

Sensorless Vector Control Sensor Vector Control

Frequency Response: 5.5 Hz Frequency Response: 37.5 Hz

### R9211B FFT SERVO ANALYZER ###

2.0
dB

-3dB

<Hab>
dBM B

37.5Hz
Page # 28

LC 4.00000 Hz 0.28986 dB
-8.0 RC 37.5000 Hz -2.65650 dB
dB
VAT 2000

1.0 FREQUENCY Hz 50.0

AVG <SUM>: 45/45
 GE Power Controls VAT 2000

High Performance AC Drive VECTOR CONTROL (5/6)

p Motor Equivalent Circuit Constants. Parameter block B02

Accurate motor data setting is required in Vector control. Autotuning do this automatically.

p Motor data must be manually entered when Autotuning fails or can not be used

p Typical data from Motor manufacturer R1 L2

R1: Primary resistance

L1: Primary Inductance
R2: Secondary resistance V1
Lm Rm
L2: Secondary inductance
Lm: Mutual Inductance
Rm: Iron Loses

p Equivalence circuit for VAT2000 data input

R1 l1 l2 Lσ
R1
Page # 29

Rm
V1
R 2 /s V1 M’ R 2 ’ /s
M
VAT 2000

T-Type equivalence circuit T- I Type equivalence circuit

 GE Power Controls VAT 2000

High Performance AC Drive VECTOR CONTROL (6/6)

p Example of Manual Setting. Parameter block B02

R1 L2
p Example of data from Motor manufacturer

R1: 0.448 Ω L2: 0.485 mH

V1 Lm Rm
L1: 1.062 mH Lm: 18.78 mH
R2: 0.65 Ω R´m: 113,2 Ω ´

p Equivalence circuit for VAT2000 data input R1 l1 l2

Rm' ⋅ X m2 113,3 ⋅ (18,78 ⋅ 10 −3 ⋅ 2π ⋅ 50) 2

Rm = '2 = = 0,3066Ω Rm
Rm + X m2 113,2 2 + (18,78 ⋅ 10 − 3 ⋅ 2π ⋅ 50) 2 V1
R 2 /s
M
Rm' 2 ⋅ X m Xm
X m = '2 = 5,88, , M = Lm = = 18,71mH
Rm + X m2 2π ⋅ f

R1 Lσ
Page # 30

B02-0, 1 = R1 = 0.448 Ω
2
M’ = M /(l2 + M) = 18,23 mH
Ω
B02-2, 3 = R2’ = 0.617Ω
L σ = (l 1 + M)-M’ = 1,542 mH
σ = 1.542 mH
B02-4, 5 = Lσ V1 M’ R 2 ’ /s

R2' = (M/( l 2 + M)) • R2 = 0,617Ω B02-6, 7 = M’ = 18.23 mH

VAT 2000

B02-8, 9 = Rm = 0.306 Ω
 GE Power Controls VAT 2000

High Performance AC Drive AUTO-TUNING (1/2)

p Autotuning
p This function provides automatic motor data setting in both Vector or V/f control modes

The Autotuning function is enabled by the parameter B19-0, allowing the following modes,
• Mode 1: Basic Tuning for V/f Control. (Only required static test )
• Mode 2: Extended Tuning for V/f Control.
• Mode 3: Basic Tuning for Vector Control.
• Mode 4: Extended Tuning for Vector Control. (For Constant Power control)

Example of Autotuning
(Mode 3 Trial)

R1: Primary resistance

R2: Secondary resiatance
Ls: Leakage Inductance
Page # 31

M’: Excitation Inductance

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive AUTO-TUNING (2/2)

p Autotuning Procedure V/f Control

B00-0 Pre-set Input Voltage
Vector Control
B01-0 Pre-set Input Voltage
B00-1 Pre-set Max/Base frequency B01-1 Rated Output
B00-2 Rated Output B01-2 Number of poles
Auto-Tun ing pro cedu re B00-3 Rated Output Voltage B01-3 Rated Output Voltage
B00-4 Max. Frequency B01-4 Max. Speed
B00-5 Base Frequency B01-5 Base Speed
B00-6 Motor Rated Current B01-6 Motor Rated Current
In put Inverter and M oto r ratings
B00-7 Carrier Frequency B01-7 Carrier Frequency
B01-8 Number of Encoder pulses
B01-9 No-Load Output Voltage
Select the drive M ode
C30-0 =1 V/f Constant Torque
=2 V/f Variable Torque
Select the Tuning M ode =3 Vector Sensorless
=4 Full Vector

Run th e d rive
(Ru n th e Tu nin g) B19-0 =0 Normal operation
=1 Basic tuning for V/f Mode 1
=2 Extended tuning for V/f Mode 2
=3 Basic tuning for Vector Cnt. Mode 3
Au to Tun in g error Auto =4 Extended tuning for Vector Cnt. Mode 4
Tun ing

OK Parameter Mode1 Mode2 Mode3 Mode4 Used Control

A02-2 Torque boost Voltage V/f
Erro r V/f or Vector related p aram eters A02-5 Slip Compensation Gain V/f
Page # 32

disp layed are auto m atically set A02-6 Max Torque Boost Gain V/f
A03-0 DC Braking Voltage V/f
B01-9 No-Load output Voltage Vector
B02-0,1 Primary resistance V/f & Vector
B02-2,3 Secondary Resistance Vector
VAT 2000

Auto-Tun ing is com plete B02-4,5 Leakage Inductance Vector

B02-6,7 Excitation inductance Vector
B34-x M´compensation table Vector
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (1/8)

p Start and Stop Sequence C 0 0-0 = 1; F.R U N , R .R U N

Fo rw a rd run VAT2000

RUN O utpu t freq ue ncy

M otor S pe ed
Forward RUN or Reverse RUN by permanent R e ve rse run
dry relays
P S I1 (R .R U N )
(C 0 3-0= 1) F.R U N

RY 0
R .R U N

C 0 0-0 = 2; R U N , R E V
Run VAT2000

RUN O utpu t freq ue ncy

M otor S pe ed
RUN Start / stop and Forward/Reverse
R e ve rse
operation by permanent dry relays
P S I1 (R .R U N ) F.R U N
(C 0 3-0= 1) (R U N )
RY 0 R .R U N
(R E V )

C 0 0-0 = 3; S e lf ho ld
Fo rw a rd run VAT2000

RUN O utpu t freq ue ncy

M otor sp ee d
R e ve rse run
Page # 33

Forward, Reverse and Stop operation by

P S I1 (R .R U N )
Push Buttons (C 0 3-0= 1) F.R U N

S top
R .R U N
P S I4 (H O LD )
VAT 2000

(C 0 3-3= 4)
HOLD
RY 0
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (2/8)

p Acceleration and Deceleration, Basic Settings

Independent settings for either Frecuency (V/f Control) or Speed (Vector Control)

For V/f Control For Vector Control

B 0 0-4 : M a x. Freque ncy B 0 1-4 : M a x. S p ee d

C 0 1-0
S tart fre qu en cy C 0 1-1 C 1 5-4
S top fre qu en cy Ze ro spe ed d ete ctio n le ve l

A 0 3-0 A 0 3-2
D C B rakin g vo ltag e D C B rakin g C urren t

A 0 1-0 A 0 1-1 A 0 3-1 A 0 1-0 A 0 1-1 A 0 3-1

A ccelera tio n tim e D e ce le ratio n tim e D C B rakin g tim e A ccelera tio n tim e D e ce le ratio n tim e D C B rakin g tim e
Page # 34

p Acceleration or deceleration ramp time adjustables from 0,1 to 6000 sec.

p Extended range from 0.01 to 60,000 seconds by appropriate setting of parameter B10-5.
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (3/8)

p Dual Ramp choice by “CSEL” Function

Secondary ramp time adjustments are allowed at any time by enabling “CSEL” function.
This function can remotelly be enabled using a programmable digital input
O utp ut fre qu en cy

C S E L = O FF
D e ce le ratio n 1
(A 0 1-1)
B 1 0-2 B 1 0-3

C S E L = O FF CSEL =ON
A ccelera tio n 1 D e ce le ratio n 2
(A 0 1-0) (B 1 0-1)

Tim e

F.JO G

F.R U N

E M S -C S E L
(C 0 3-6 =1 4)
Page # 35

VAT2000 allows in addition folowing features

p Independent acceleration or deceleration rapm time for JOG or normal RUN
VAT 2000

p Up to eight Acceleration and Deceleration ramps are possible, using the "Program Ramp" function
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (4/8)

p “S” shape Acceleration and Deceleration mode

This function allows a smother acceleration or deceleration than normal ramp
O utp ut fre qu en cy

Tim e
B 1 0-4 ts ts B 1 0-4
ta tb
(A 0 1-0, B 10 -0 ) (A 0 1-1, B 10 -1 )
(B 4 1-0 to 7 ) (B 4 2-0 to 7 )
Page # 36

Application
Ÿ For elevators, mechanical stairs, conveyors and
all machines moving people
Ÿ
VAT 2000

For positioning, and high inertia loads

 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (5/8)

p Stopping modes

VAT2000 allows choice either coast to stop or ramp to stop modes at stopping time. This can be
independently set for Normal Stop, Emergency Etop and Jog run functions.

p Coast to stop, cut off drive’s output, so motor slows down by inertia.

p Ramp to stop, slows down motor speed, following pre-defined deceleration ramp time.

Caution
p Too low deceleration ramp time may cause Overvoltage on DC bus because of regenerative
energy flowing back from the motor.

p Take special care during braking or deceleration of large friction loads.

Page # 37

Always use a dynamic braking device under any of above conditions

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (6/8)

p Dynamic Braking Principle

p When speed setting is quickly lowered, or during deceleration of large friction load or in general
when motor works as generator (4Q operation) a Regenerative energy may be generated from the
motor

p As consequence of the above, the voltage on DC bus raises, and when this reaches a level around
700VDC, the dynamic braking starts switching, feeding the regenerative energy by a braking
resistor (DBR)

REGENERATIVE ENERGY
Page # 38
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (7/8)

p VAT2000’s Dynamic Braking

p VAT2000 drives up to 7.5kW inludea p VAT2000 drives larger than to 7.5kW use an external
built in Dynamic braking device. optional Dynamic Braking module
D B R U nit
U 2 K V 2 3D B U xx
D B R R esisto r
B

E xte rna l D B R re sistor 7 6D

L+ L-
TH RY

7 6D
L +2 B

MCCB MC L +1 L +2 L-
B u ilt-in D B R resisto r MCCB MC
L1 U
L1 U
L1 V
IM L1 V IM
L3 W
L3 W
VAT2000 VAT 2000
(u p to 7.5 kW ) (larg er tha n 7.5kW )

p VAT2000 dynamic braking usage is defined for below cycle.

t1 t2
Page # 39

≥ 10 min
T≥ S p e ed

≤ 1 min.
t1 + t2 + ....≤
VAT 2000

T
 GE Power Controls VAT 2000

High Performance AC Drive START AND STOP PHASES (8/8)

p Braking by DC Injection

VAT2000 is provided with a DC Braking function which allow independing settings for both braking
time and braking torque -by adjustable DC output Voltage-

S e qu en ce
stop co m m a nd

Application

O u tp ut Fre qu en cy
Ÿ When a strong braking is required at the stopping time
Ÿ For positioning, particularly in V/f control C 0 1-1
S top fre qu en cy
Ÿ Also useful braking a free running motor before re-start
A 0 3-0
D C B rakin g vo ltag e

A 0 1-1 A 0 3-1
D e ce le ratio n tim e D C B rakin g tim e

p DC Injection is enabled after operator stop command, when drive’s output frequency is lower than value
Page # 40

set in parameter C01-1

p VAT2000’s DC Brake function can remotelly be enabled using a programmable digital input.
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (1/9)

p Speed Control
VAT2000 allows speed control of AC motors in several ways

p Drive’s Keypad

p JOG Function
p Analogue inputs
FSV For potentiometer or 0-10V DC or 0-5V DC or 1-5V. Also 4-20mA using external 250Ω resistor
FSI For 4-20mA or 0-20mA signals
AUX For 0- ±10VDC, 0- ±5VDC or 1-5VDC. Also 4-20mA using external 250Ω resistor

p Serial communications
p Parallel settings from a PLC.
p Program speed, “PROG” function
Page # 41

p Using special functions

VAT 2000

Pattern Run
Traverse
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (2/9)

p Speed Control by Analogue inputs

p Analogue programmable inputs, FSV, FSI or AUX allow speed setting on VAT2000.
p Auxiliar “Ratio Interlock” function varies the ratio of speed setting / motor speed.

Y = AX + B+ C Where Y: Output Speed (or Frequency)

X: Speed setting (or Frequency)
A: Input/output Ratio Gain
B, C: Bias settings

p Bias “B” can be set by both parameter B06-1 and BUP or BDW functions
p Bias “C” can be set by both parameter C07-3 or analogue input AUX

C u rre ntly va lid

a cce le ra tio n ra m p tim e
C u rre ntly va lid
(C 0 7 -3) U p pe r/lo w er lim it d ece le ra tio n ra m p tim e
Bias IPA SS
FS V B 0 6-2 ,5
ON
Freq u en cy
FS I (X ) 0 cle ar
OFF (sp ee d)
PC , se ria l In pu t + com m a nd
in te rfa ce
o ptio n B 0 6-3 ,6
0
Tim e
(A )
Page # 42

(B )
IV LM Bias BUP
C o efficie nt (B ") in cre ase / BU P
(B 06 -0 ) + d ecre ase BDW
(B ') b uffe r BD W
VAT 2000

IV LM
Bias
(B 06 -1 , 4 )
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (3/9)

p Speed Control by Analogue inputs. Ratio Interlock

p Ratio Interlock function varies the ratio of speed setting and motor speed.

Y (Output frequency or Speed) = AX (Speed setting value) +B+C.

Page # 43

Application
Ÿ For applications where many inverters are operated at different speed, but with only a mas-
ter signal.
VAT 2000

Ÿ When inverse, or other than 1:1 frequency setting / output frequency ratio is desired.
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (4/9)

p Speed Control by Serial Communications

VAT2000 is built in with a serial communication port RS485. (Keypad Port)

Serial communications are also possible by: Optional RS485/RS232C interface U2KV23SL0
Optional ProfibusDP interface U2KV23SL6

H o st C om p uter

S tan da rd
D -S U B con ne ctor

R s48 5 / R S 23 2C D ed icated cab le

R S 48 5 de dicate d ca ble

H o st C om p uter Tap B O X
Page # 44

R S 4 85 tran sm issio n pa th
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (5/9)

p Program Speed Function. Speed selection

Program Speed “PROG” function, allows choice of up to eight fixed speeds. Either binary or direct
speed selection are possible

O utpu t fre q ue ncy (S p ee d)

B 11 -7
B 11 -6 B 11 -6
B 11 -5
p Bynary: By bynary combination S0, S1, S3 B 11 -4
functions (A 0 0-2) B 11 -3 (A 0 0-2)
A 0 0-0
A 0 0-0 B 11 -2
B 11 -1
p Direct: By direct action of S1, S2, S3, and SE B 11 -0
Tim e
functions
(C 0 4-4 ) P R O G
B ina ry m ode
B 11-8 =1 (C 0 4-6 ) S 0
(C 0 4-7 ) S 1
Application (C 0 4-8 ) S 2

Ÿ When the anolog frequency setting can not be

Page # 45

(C 0 4-6 ) S 0
used, or if only fixed speeds are required
D ire ct m od e

(C 0 4-7 ) S 1
Ÿ
B 11-8 =2

Fixed speed can be increased or decreased

(C 0 4-8 ) S 2
by functions FUP and FDW
VAT 2000

(C 0 4-9 ) S 3
(C 0 5-0 ) S E
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (6/9)

p Program Speed. Program Ramp Function

Program Ramp function, -parameter B40-0=2-, allows independent acceleration or deceleration ramps
for each of eight Program speeds. Either binary or direct ramp selection are possible

P ro gra m freq u e ncy - 2

(B 11 -2 )
B 4 1-2 B 4 2-1

P ro gra m freq u e ncy - 1

p Binary: By binary combination S0, S1, S3 (B 11 -1 )
B 4 1-1 B 4 2-0
functions
P ro gra m freq u e ncy - 0
(B 11 -0 ) B 4 2-0

p Direct: By direct action of S1, S2, S3, and SE B 4 1-0 Tim e

functions
RUN

PROG
S0
F o r b ina ry
m o de S1
(B 11 -8 =1 )
S 2 (O F F )
Page # 46

S0
Application
F o r d irect S1
Ÿ For optimization of Program speed function s e le c t m od e
(B 11 -8 =2 )
S2
VAT 2000

S E (O F F )
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (7/9)

p Pattern Run Function

Pattern run function allow automatic speed operation up to ten programmable steps.

p Output speed, run time, and forward or reverse operation for each step can be programmed by the user.

p S0, S1, S2 functions can be used with Patter Run function

Patter run goes to next step when S0 edge is ON

The Pattern run timer holds when S1 is ON
The Pattern run resets to first step when S2 is ON

Application
Ÿ Washing machines
Page # 47

Ÿ Any machines working in a repeated cycle

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (8/9)

p Traverse Function

Traverse is an useful function for fibber spinning machines

p Center frequency can be set by an analogue signal.

p S0 and S1 functions can be used to change center frequency one step up or down

Tra ve rse R un
C ente r freq ue ncy (S p ee d)

D (B 45 -2)
A (B 45 -1 )
FH (B 4 5-0 ) X (B 45 -5 )
FH (B 4 5-0 )
Y (B 45 -6 )
A (B 45 -1 )
D (B 45 -2)

B (B 45 -3 ) C (B 45 -4)
Page # 48

RUN
0

PROG
S 0 (X )
VAT 2000

S 1 (Y )
 GE Power Controls VAT 2000

High Performance AC Drive SPEED CONTROL (9/9)

p Speed Setting Sequence

All speed modes are controlled according below sequence diagram.

Fu nction s that can b e co ntrolled O N / OFF

R a tio In te rlo ck XXX from term inal board
A n alog spe ed settin g 3 AX+B+C
(C 0 7-2 )
R a tio In te rlo ck

A n alog spe ed settin g 2 AX+B+C

(C 0 7-1 ) S p ee d
C 0 2-0 setttin g
R a tio In te rlo ck on
on =1
on o ff
A n alog spe ed settin g 1 AX+B+C o ff
(C 0 7-0 ) o ff AUX
IF S =2
VFS
O pe ra tio n P an e l freq ue ncy =3
(o r spe ed ) settin g
(A 0 0-0, 2) R a tio In te rlo ck
=4
S e ria l co m m u nica tion AX+B+C
spe ed settin g
PROG C FS
on JO G LCL
o n =4 o ff on
Tra ve rse freq u en cy o ff o ff
(o r spe ed ) settin g o ff= 4 on on o ff
(B 4 5-0 to 6 ) B 4 0-0 B 4 0-0 C 3 0-0
o ff= 3
P ro gram fre q ue ncy o ff= 1 ,2
o n =3
Page # 49

(o r spe ed ) settin g o n =3 ,4 ,5
(B 11 -0 to 7)
P a ne l Jo g se tting R FO
(A 0 0-1, 3) o ff
on
P a te rn R un fre qu en cy
(o r spe ed ) settin g 0
VAT 2000

(B 5 0-0 to B 59 -3)
 GE Power Controls VAT 2000

High Performance AC Drive TORQUE CONTROL (1/3)

p Torque Control block functions

VAT2000 allows torque control when the drive operates in Vector Control.

Drive Parameter control mode: C30-0=3 Vector Control with sensor.

C30-0=4 Vector Control sensorless.

VAT2000 torque control block includes below functions

p Torque setting
• By analog signal, using any of VAT2000’s programmable inputs
• BySerial Communications
• From Keypad, by using parameter B13-0

p Torque Ratio Control

Page # 50

p Torque Limiter function

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive TORQUE CONTROL (2/3)

p Torque Setting Sequence

All Torque setting modes are controlled according below sequence diagram.

Fu nction s that can b e co ntrolled O N / OFF

XXX from term inal board

A n alog Torq ue se ttin g

(C 0 7-6 )
C FS Fo rw a rd R un
o ff LCL C 0 2-2
S e ria l co m m u nica tion o ff
Torq ue settin g on =1 Torq ue settin g
on -1
R e ve rse R un
=2

=3
O pe ra tio n P an e l
Torqu e se tting
(B 1 3-0) =4
Page # 51
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive TORQUE CONTROL (3/3)

p Torque Limiter
Torque limiter block and limit sequence are shown in below diagram

Internal limit reduction

1 00 % K D B L (% ) x N B A S E (rpm )

R e du ctio n ratio (% )
N FB (rp m )
KDBL Fu nction s that can b e co ntrolled O N / OFF
XXX : from term inal board
Fu nction s that can b e co ntrolled O N / OFF
XXX : By param eter setting only

S p ee d (rpm ) KDBL : B 13 -4
D ou ble rating spe ed ra tio (% )
NDBL NBASE NM AX NBF : S pe ed d etectio n (rp m )
N B A S E : B ase sp e ed (rp m )
NDBL : N B A S E x K D B L (rp m )
C 0 2-6
A n a lo g drive torqu e
lim it re du ction =1
settin g (C 0 7 -7)
=2
o ff
CFS =3
Page # 52

S e rial d rive to rq ue on
lim it re du ctio n
settin g

A C R d rive to rq ue on
lim it (A 11 -2 ) AC R o n L IM 1
VAT 2000

D rive
A S R d rive to rq ue to rq ue
lim it (A 1 0 -3) o ff
o ff lim iter
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Carrier Frequency. Soft Sound PWM

Design Basis for VAT2000

Soft S ound PW M
L o w e r C a rrier Fre q u en cy
M od u la te e lectrom ag n e tic so un d

M arket Requirem ent

H ig h p erfo rm a n ce
L o w so un d N o ise
Reduce EM I H ig h e fficie ncy
Soften Electrom agnetic sound
Problem High Efficiency
EM C
C o st for filte r
Page # 53

Solution
A p p ly IG B T
VAT 2000

H ig h C a rrie r Frequ e n cy
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Soft Sound Vs Mono sound Carrier Frequency modes

The new Soft Sound function on VAT2000 significantly reduces acoustic noise pollution by altering
the carrier frequency during operation.

Soft Sound Mono Sound

Total S ound Level = 62dB (A -band) Total S ound Level = 62dB (A -band)
60dB 60dB

54dB 54dB
Page # 54
VAT 2000

2.0k FREQUENCY Hz 12.0k 2.0k FREQUENCY Hz 12.0k

AVG (SUM): 16/16 AVG (SUM): 16/16
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Constant Torque and Variable Torque ratings -Heavy duty and Light duty-

This is a cost advantage feature that allows the VAT2000 be used for either light duty (VT) of heavy
duty (CT) applications. Light duty allows the drive to be used for one frame bigger motor.

Example: VAT2000 U2KX07K5S 7.5kW (for heavy duty applications, CT)

11kW (for light duty applications, VT)

C o n stan t to rqu e lo a d

Torqu e
Heavy duty applications (CT):
(Maximum overload allowed in CT: 150%, 60sec.)

Light Duty applications (VT): S q u are la w va ria ble to rq ue loa d

(Maximum overload allowed in VT: 120%, 60sec.)
Page # 55

(fa n , p u m p)

S p e ed
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p PID Function
Special function that allows close-loop control for slow process like presure control, flow etc
This function is enabled when function PIDEN is ON and parameter B40-1=2

p Any of the analogue inputs FSV, FSI or AUX can be used either for setting or feedback signals

VAT2000
p ressure sen so r
FS V o r FS I
P ID M Pum p
+
-
0 -10 V
4 -20 m A
C 1 2-4 (ga in )

COM AUX

0 -10 V
C o nverter
Page # 56

Application
Ÿ Flow or Pressure control in Fans, Pumps and Blowers
Ÿ Feeders controlled by the power consumption of a Grinder
VAT 2000

Ÿ When the motor speed has to be controlled by using feedback of an external

parameter
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Multi-Pump control (1)

Special function which allows control of up to six pumps to keep pressure or flow constant in
a multipump water system

P ress ure
tra nsd uc tor
4 ..20 m A

PUM P 1 PUM P 2 PUM P 3 PUM P 4

Multi-pump is enabled when function

PIDEN is ON and parameter B40-1=3
p Pump 1 is controlled in speed
p Pumps 2, 3, 4 are controlled
ON/OFF by digital outputs PS01,
P um p C ontro lled D O L
PS02 and PS03.
p ON/OFF pumps are shifted during
operation so they work equal time
Page # 57

P um p C ontro lled b y speed p Two more DOL pumps can be

controlled by using optional
VAT 2000

interface U2KV23RY0
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Multi-Pump control (2)

Details of operation and standby status are given below

p Operation and pump shift sequence p Standby status

T1
U LT
T2

PID O utput PID O utpu t

(6 )
LLT L LT
T1 T1 (4) T1 T1 T1 T1
tim e tim e
PS O 1 ON PS O 1 ON
(pum p1) (p um p 1)
(2)
(1) ON PS O 2 ON
PS O 2 (p um p 2)
Sequence O utput

(pum p2)
PS O 3 ON
PS O 3 ON (3) (p um p 3)
(pum p3)
O pera tio n R e start
T3 VAT200 0 Stop
PS O 4 ON (5)
(pum p4)
Page # 58

ON
PS O 5
(pum p5)

(1) Pump with shortest time operation (T1) Hold time

VAT 2000

(2) Pump with longest time operation (T2) Continuous operation time limit
(3) Pump with longest time operation (T3) Changeover time
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

M o tor spe e d [m in −1 ]
p Droop Function
D ro o ping se tting va lu e (B13-5) [% ]
× B ase spe e d (B0 1-5) [m in −1 ]
1 00 %
S e t sp e ed

Torqu e com m a nd
−1 00 % 1 00 % value

p Energy Saving
Selectable function which automatically varies the voltage when the motor operates under partial or
no-load conditions, thereby obtaining maximum efficiency
O u tp u t vo lta ge
O utpu t vo lta ge

V /f se tting vo lta g e 100% V /F settin g vo ltag e 1 00 %

O utpu t vo lta ge fluctu atio n

a t fre q ue ncy f
Page # 59

C 2 5-1 settin g (10 -10 0% )

C 2 5-1
R e du ce d vo lta g e L ow e r lim it of ou tp ut vo lta g e
(1 0 ~ 1 0 0 )
to b e red uced
Tim e
VAT 2000

Fre q ue ncy
C 2 5-0 f
(0 .1 ~ 30 .0 )
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Frequency Jump

O utpu t freq ue ncy

Selectable function which jumps up to three programmable B 0 5-4 B 0 5-5
motor speed ranges. It is useful to avoid mechanical
vibrations caused by resonance
B 0 5-2 B 0 5-3

Application
B 0 5-0 B 0 5-1
Ÿ Machines producing mechanical vibrations
by resonance at specific speed
S e tting fre q ue ncy

p V/f middle point Vo ltag e

1 00 %
Function that allows no-linear V/f characteristics B 1 7-1 (F 2 , V 2 )
B 1 7-3
(F 1 , V 1 )
Page # 60

Application
Ÿ Motors with special V/f Characteristics Fre q ue ncy
VAT 2000

B 1 7-2 B 1 7-0 B 0 0-5

B a se
Fre qu e n c y
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Flying Start
This function allows to re-start a free running

p Autostart after a power interruption p Flying Start sequence

O utpu t F req ue ncy
M ax freq ue ncy

S e tting fre qu e ncy

P o w er S u pp ly

P re cha rging M otor S pe ed

(inte rna l R D Y )

Tim e
O utpu t Voltag e
RUN M otor sp ee d se arch
(R u n C om m an d) (P ick-U p )

O utpu t freq ue ncy M otor sp ee d

M otor S pe ed

M otor C urre nt Tim e

Fo r V /f co ntro l, sen so rle ss co ntrol C 30 -0 =1 ,2,3 1 50 % B 1 8-0 (1 50 % )

Page # 61

C 2 1-3 1 00 %

Application
Ÿ When there is risk of re-start a free running
VAT 2000

motor. (1 ) (2 ) (3 ) (4 ) Tim e

P ick u p M o de N o rm a l M o d e
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Retry
Allows automatic restart after a fault. Provides up to 10 programmable re-tries with programmable time
between tries

p Active after operating any of the following protections:

Overcurrent, Power Module fault, Overvoltage, Overload, Overhead and Ground fault

OC OC
O u tp ut fre qu en cy

OC

M otor sp ee d Application
1 2 3 4 Ÿ Always that an automatic reset after a fault is
t RW
C 2 1-1
Tim e required.
In te rna l n=1 n=2 n=3
Ÿ Useful to avoid loss of operation because of
FLT unexpected drive trip.
Ÿ Also useful for devices working in remote areas
Page # 62

1 W a iting tim e a fter trip b y Ove rcu rrent,

2 3 P ick-u p a n d re try
4 P ick-u p a chieved a nd re try finish ed
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Detection Levels
VAT2000 has several flags that switch ON when internal drive variables reach limits adjusted

O utpu t freq ue ncy

O utpu t curren t 1%
C 1 5-0 C 1 5-2
5%
S ettin g fre qu en cy

O utpu t C 1 5-1 1%
fre qu e ncy C 1 5-3

Tim e

ON ON Tim e ON SPD 1
ATN ID E T

SPD 2

ATN: Frequency attained IDET: Current detection SPD1, 2: Speed Detection

Page # 63

Application
VAT 2000

Ÿ To detect levels of speed , current ...

 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Protective Functions
VAT2000 has 13 main faults with more than 60 sub-codes

p Emergency stop Overload Characteristics

p Power Module Failure
p Overcurrent V T loa d c ha ra cte ris tic s O verloa d refere nce
p Overvoltage (C 30 -0 = 2) (L 0)
C 2 2-0
p Undervoltage C T load c harac teristic s
(C 30 -0 = 1)
C 2 2-2
(L 1)
p Overload
p Overheat C 2 2-1 (L 2)
p Overspeed
p Autotuning failure
p Ground fault trip
N o te 2
p
N o te 1
I/O error (% ) O utpu t c urrent
B a se Freq uenc y x 0 .7 B a se fre quen cy
(B 00 -5 , B 0 1-5 )
p CPU failure
Page # 64

p EEPROM failure CT: 150%, 60sec

VT: 120%, 60sec
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OTHER FEATURES AND FUNCTIONS

p Fault history
The last four faults are coded and stored in an internal buffer. Four events per fault are recorded

FAULT 1 E00 Latest FAULT Code

(Latest) E01 Secondary Fault Code
E02 Hz Output Frequency at the fault time
E03 A Output Current at the fault time
LCL

FAULT 2 E10
E11 No secondary Fault
E12 Hz
E13 A
LCL

FAULT 3 E20 Indicates that not fault has been recorded

E21
E22
E23
Page # 65

LCL

FAULT 4 E30 Indicates that not fault has been recorded

E31
E32
VAT 2000

E33
 GE Power Controls VAT 2000

High Performance AC Drive EMC COMPLIANCE (1/2)

p Radiated and Transmited noise

Noise is generated by transistor switching. This noise may be radiated into the air, or conducted to
the outside through the input/output wiring.

ü The following measures can be taken

p Install a RFI filter between mains supply and Metal cabinet

inverter. Output ferrite choke also may be
installed in the motor power cables

p Install the inverter in a metallic earthed cabinet.

Phase conductors only pass
p Armoured or screened motor cables should be through output ferrite ring,
used. Not earth conductor

p It is important that the lead length from filter to

Screened motor cable,
inverter and unscreened length of motor output
Page # 66

earthed to cable gland

cable be kept as short as possible.
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive EMC COMPLIANCE (2/2)

p CE Marking (LVD and EMC)

VAT2000 drives comply with the CE directives, both EMC and LVD, when they are fitted with the
appropriate EMC Filters and they are wired and installed according the guidelines given in the manuals

EMC: EN61800-3:1997 EMC Directive: 89/336/EEC +92/31/EEC

LVD: EN50178: 1998 Low Voltage Directive: 73/23/EEC +93/68/EEC

EN 55022, EN50081-1 EN55011, EN50081-2

Page # 67
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OPTIONS AND ACCESSORIES (1/2)

p Optional PCB’s
VAT2000 allows the use of up to three optional interface cards. One for option 1, one Option II and one
option III. Type III cards currently in development

U2KV23DN1 Type I For Push-Pull encoder type

U2KV23DN2 Type I For Line driver encoder type
U2KV23DN3 Type I For Line driver encoder (for PM Motors)
U2KV23RY0 Type III Auxilar I/O interface
4 digital inputs (PSI6 to PSI9
2 relay output (PSO4, PSO5)
U2KV23PI0 Type III PLC Interface
Parallel 8, 12, 16 bits data for speed setting
Two open collector outputs
U2KV23SL0 Type III Serial Interface
RS232C/RS485, 1200-9600 bps
U2KV23SL6 Type III Profibus DP interface
Page # 68

up to 12Mbps, 126 stations

VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive OPTIONS AND ACCESSORIES (2/2)

p External options and accessories

VAT2000 may require the use of external options and accessories as shown below

S tan d-A lon e op tion DCL

D B R U nit

M ain circu it w iring d evice

N o ise F ilter
P o w er S u pp ly M CCB or VAT2000 S u rge a bso rbe r
fu se MC ACL

3 ph
Page # 69

B u ilt-in P C B o ption
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive 6-DIGIT CODES AND CATALOG NUMBERS (1/4)

p VAT2000 AC Drives PSI group K54

200 V Three Phase system
Ratings Standard DC supply
output power Input power output current Catalog # Ref. # Catalog # Ref. #
Kw kVA A
0.4 1 3 U2KN00K4S 168000 U2KN00K4D 168012
0.75 1.7 5 U2KN00K7S 168001 U2KN00K7D 168013
1.5 2.7 8 U2KN01K5S 168002 U2KN01K5D 168014
2.2 3.8 11 U2KN02K2S 168003 U2KN02K2D 168015
4 5.5 16 U2KN04K0S 168004 U2KN04K0D 168016
5.5 8.3 24 U2KN05K5S 168005 U2KN05K5D 168017
7.5 11.4 33 U2KN07K5S 168006 U2KN07K5D 168018
11 15.9 46 U2KN11K0S 168007 U2KN11K0D 168019
15 21.1 61 U2KN15K0S 168008 U2KN15K0D 168020
18.5 26.3 76 U2KN18K5S 168009 U2KN18K5D 168021
Page # 70

22 31.8 92 U2KN22K0S 168010 U2KN22K0D 168022

30 41 118 U2KN30K0S 168011 U2KN30K0D 168023
37 50 144 U2KN37K0S 168052 U2KN37K0D 168100
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive 6-DIGIT CODES AND CATALOG NUMBERS (2/4)

p VAT2000 AC Drives PSI group K54

400 V Three Phase system
Ratings Standard DC supply
output power Input power output current Catalog # Ref. # Catalog # Ref. #
kW kVA A
0.4 1 1.5 U2KX00K4S 168024 U2KX00K4D 168054
0.75 1.7 2.5 U2KX00K7S 168025 U2KX00K7D 168055
1.5 2.5 3.6 U2KX01K5S 168026 U2KX01K5D 168056
2.2 3.8 5.5 U2KX02K2S 168027 U2KX02K2D 168057
4 5.9 8.6 U2KX04K0S 168028 U2KX04K0D 168058
5.5 9 13 U2KX05K5S 168029 U2KX05K5D 168059
7.5 11.7 17 U2KX07K5S 168030 U2KX07K5D 168060
11 15.9 23 U2KX11K0S 168031 U2KX11K0D 168061
15 21.4 31 U2KX15K0S 168032 U2KX15K0D 168062
18.5 25.6 37 U2KX18K5S 168033 U2KX18K5D 168063
Page # 71

22 30.4 44 U2KX22K0S 168034 U2KX22K0D 168064

30 41.5 60 U2KX30K0S 168035 U2KX30K0D 168065
37 50 72 U2KX37K0S 168036 U2KX37K0D 168066
VAT 2000

45 60 87 U2KX45K0S 168037 U2KX45K0D 168067

 GE Power Controls VAT 2000

High Performance AC Drive 6-DIGIT CODES AND CATALOG NUMBERS (3/4)

p VAT2000 AC Drives PSI group K54

400 V Three Phase system
Ratings Standard DC supply
output power Input power output current Catalog # Ref. # Catalog # Ref. #
kW kVA A
55 75 108 U2KX55K0S 168037 U2KX55K0D 168068
75 100 145 U2KX75K0S 168038 U2KX75K0D 168069
90 120 173 U2KX90K0S 168039 U2KX90K0D 168070
110 150 214 U2KX110KS 168040 U2KX110KD 168071
132 170 245 U2KX132KS 168041 U2KX132KD 168072
160 220 321 U2KX160KS 168042 U2KX160KD 168074
200 300 428 U2KX200KS 168043 U2KX200KD 168075
250 360 519 U2KX250KS 168044 U2KX250KD 168076
315 400 590 U2KX315KS 168045 U2KX315KD 168077
Page # 72
VAT 2000
 GE Power Controls VAT 2000

High Performance AC Drive 6-DIGIT CODES AND CATALOG NUMBERS (4/4)

p Optional devices for VAT2000 PCB Options Ref. #

PSI group K54 Encoder feedback DN1 168087
Encoder feedback DN2 168088
Encoder feedback DN3 168089
Auxilar I/O 168090
PLC Interface 168091
Up to two optional PCB’s
Serial Interface 168092
can be easily mounted by
the user in the VAT2000 Profibus DP 168093
Just removing the drive’s Analog Interface 168096
front cover and plug the
cards in the holders
Separate Options Ref. #
More optional PCB’s soon
available !
Dynamic Braking H1 168084
Dynamic Braking H2 168085
Dynamic Braking H3 168086
Page # 73

Dynamic Braking L1 168098

Dynamic Braking L2 168099
VAT 2000

Dynamic Braking L3 168100