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GEALAN-KUBUS® – product guideline

For trade fair presentation fensterbau 2016


Innovation with a system

+ More glass – more light


+ Fewer frames
+ Clean design
+ Timeless and stylish
+ Best thermal insulation
+ Innovative surfaces

GEALAN Fenster-Systeme GmbH Hofer Str 80 D-95145 Oberkotzau


Contents

GEALAN-KUBUS® � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4 Details � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
Idea                                                                  5 Consistent design                                             15
Performance and facts                                       7 Intelligent technology                                       16
Positioning                                                       8 System section                                                17
Thermal insulation                                           18
The system � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9 Statics                                                            19
System dimensions 100 mm                             10 Static concept in the mullion                            20
Easy to clean frame geometry                           11 Constructive burglary protection                       21
Mullion 100 mm                                               12 Sealing concept                                               22
Symmetry and elegance                                   13
System technology in detail � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
Alternative fastening options for the windowsill   24
Fixed glazing                                                    25
Balcony door                                                   26
Mullion / post                                                   27
Accessories for mullion solution                       28
Accessories for mullion as post                         29
Design post                                                     30
Coupling, flush inside                                       31
Static coupling                                                 32
90° corner solution for 825 mm                        33
Variable corner solution for 825 mm                 34

GEALAN-KUBUS ® product guideline / Status March 2016 2


Contents

Built-in solutions��������������������������������������������������������������������������������������������������  35
Soffit variants��������������������������������������������������������������������������������������������������  36
Variant cuts ��������������������������������������������������������������������������������������������������������  37

Profile overview ����������������������������������������������������������������������������������������������������  38

Innovations in detail����������������������������������������������������������������������������������������  43
acrylcolor – proven quality ������������������������������������������������������������  44
Coextrusion, the innovative technology ����������������������  45
acrylcolor – in detail��������������������������������������������������������������������������������  46
STV® – Statische-Trocken-Verglasung������������������������������  47
IKD® – Intensiv-Kern-Dämmung ����������������������������������������������  48

Product additions������������������������������������������������������������������������������������������������  49
S 9000 house door������������������������������������������������������������������������������������  50
S 9000 Lift-slide door����������������������������������������������������������������������������  51

Marketing ����������������������������������������������������������������������������������������������������������������������  52
Prospectus ����������������������������������������������������������������������������������������������������������  53
Mailing campaign��������������������������������������������������������������������������������������  54
Large poster������������������������������������������������������������������������������������������������������  55

GEALAN-KUBUS ® product guideline / Status March 2016 3


GEALAN-KUBUS ®

4
GEALAN-KUBUS ®
Idea
With the functional requirements such as energy saving,
plastic windows are already on target with their intelligent
multi-chamber systems However, with the design factors,
they frequently reach their limits When it comes to elements
with more glass and less frames – and therefore a higher
incidence of light – classic plastic windows can often not fulfil
the requirements set

Just beautiful
windows
GEALAN-KUBUS ® product guideline / Status March 2016 5
GEALAN-KUBUS ®
Idea
This knowledge meant starting the development of a whole
new profile system with the following requirement profile:

> More glass


> More light

> Less frames


> A clean design

> Best thermal insulation


> Innovative surfaces and suitability for building room-high,
colourful elements

GEALAN-KUBUS ® product guideline / Status March 2016 6


GEALAN-KUBUS ®
Performance and facts
> It is a consistently design-oriented window and balcony
door system

> As an all-glass system with a completely concealed


wing, offers minimal profile views inside and outside,
and therefore ensures the maximum glass percentage in
windows and balcony doors
> Patent pending for various details This once again
highlights the uniqueness of this product

DIN G
PATENT PEN

GEALAN-KUBUS ® product guideline / Status March 2016 7


GEALAN-KUBUS ®
Positioning

Wood/ 250
aluminium

Index
8,3%
Aluminium 200
Positioning

18,5%
Wood 150
GEALAN all-
glass
15,7%
PVC 100

57,5%

Percentages of frame materials in Germany (Source: VFF)

! Tip
With GEALAN-KUBUS® you can tap into new product sectors beyond the classic PVC
window market, which previously were not accessible for plastic as a frame material

GEALAN-KUBUS ® product guideline / Status March 2016 8


The system

9
The system
System dimensions 100 mm
The total view height of the system is only 100 mm Combined
with the flush interior view, an almost square base area
emerges for the frame components

100 mm
18,5
8 2, 5
mm

0 100mm

Sightline GEALAN-KUBUS® Classic systems with visible


wing

GEALAN-KUBUS ® product guideline / Status March 2016 10


The system
Easy to clean frame geometry
The frame profile also impresses with its internal values In
the profile geometry, special emphasis was placed on the
flowing contours of the frame The frame stop has no seal,
while a curved centre sealing dome is integrated into the
frame

GEALAN-KUBUS ® product guideline / Status March 2016 11


The system
Mullion 100 mm
100
Even the mullion solution of the system, using a single
mullion wing profile and outer mullion bar, has a narrow 5260..
sightline of 100 mm Using this innovative reinforcement
concept, a static value of Ix > 130 cm4 can be placed on the
mullion
5763 51

DING
PATENT PEN

101
5760 51

5762 51

5062.. 5061..

32 4 64

Mullion Art 5260 

100
mm

GEALAN-KUBUS ® product guideline / Status March 2016 12


The system
Symmetry and elegance
Due to the uniform system dimensions of 100 mm, both with
the frame-wing combination and with the mullion, all frame
parts have the same sightline An elegant symmetry emerges,
which highlights the clean design of GEALAN-KUBUS®

Continuous 100 mm sightline, including in the area of the mullion

100mm 100mm 100mm

GEALAN-KUBUS ® product guideline / Status March 2016 13


D etails

14
Details
Consistent design

Clean shape No window bar


The frame footprint with a flat incline of 3° GEALAN-KUBUS® has a jointless wing design
emphasises the clean design of GEALAN- without window bars The glass surface joins
KUBUS® and therefore the system is already seamlessly onto the wing frame, without the
significantly different, even in the outside view usual sealing edge

Flush inside 100% acrylcolor


Optionally, a flush interior view can be GEALAN-KUBUS® is always fitted with the
realised, using a clip-on profile and concealed high-quality and long-established surface
fittings technology acrylcolor on the outer side

GEALAN-KUBUS ® product guideline / Status March 2016 15


Details
Intelligent technology

48-mm glass Statics


GEALAN-KUBUS® is designed with a glass The wing steel has excellent static
thickness of 48 mm In this way, high- characteristics, with a Ix of 523 cm4, and is
performance triple functional glass can therefore suitable for room-high elements
be used, but it can also be combined with
laminated safety glass

100% STV® 100% IKD®


For maximum stability, glass and window The aim is to guarantee the best possible
frame with GEALAN-KUBUS® are always thermal insulation and passive house suit-
bound with the innovative adhesive ability according to the ift guideline WA-15/2
technology STV® in the system, therefore GEALAN-KUBUS® is
always fitted with the heat insulation technol-
ogy IKD®

GEALAN-KUBUS ® product guideline / Status March 2016 16


Details
System section
Flush inside Recessed inside
> Concealed fittings are necessary > Both concealed and supported fittings are possible

5760 51 5760 51

5060.. 5060..

64

64
5061.. 5061..
100

100
8

5261..

36
8727 51 8727 51
28

82.5 18.5 82.5


101 101

! Tip
Fittings with offset gears should be used in the wing

GEALAN-KUBUS ® product guideline / Status March 2016 17


Details
Thermal insulation
The aim is to demonstrate passive house suitability according
to the ift guideline WA-15/2 for GEALAN-KUBUS® Therefore,
various constructive features are integrated into the system

1 Centre seal geometry to reduce the heat flow in the seam


area

2 GEALAN-KUBUS® is always delivered with IKD®


to guarantee the best possible thermal insulation
characteristics

3 The optional clip-on bar inside also improves the thermal


insulation, according to the principle of the multi-chamber
design for plastic window profiles

GEALAN-KUBUS ® product guideline / Status March 2016 18


Details
Statics
The wing profile is always fitted with STV® adhesive technolo-
gy so that the stability of the glass is transferred into the wing
frame and provides the best possible static characteristics,
by interacting with the wing reinforcement, to guarantee the
construction of room-high window elements

> The wing steel Art 5760  has excellent static characteristics,
with a Ix of 523 cm4

> Continuous 2-mm walls on all reinforcements in the


GEALAN-KUBUS® system
Art 5061

Art 5760

Art 5760  with 2-mm wall / Ix = 523 cm 4

GEALAN-KUBUS ® product guideline / Status March 2016 19


Details DING
PATENT PEN
Static concept in the mullion
Due to the patent-pending mechanical connection of the wing
steel with the steel of the mullion profile, a total static mo-
ment of inertia of Ix > 130 cm4 occurs in the mullion with
standard steels, and therefore the construction of room-high
mullion elements with a narrow sightline of just 100 mm is
possible even with coloured windows

1� Force and form-fitted


bond through mechanical
connection

GEALAN-KUBUS ® product guideline / Status March 2016 20


Details
Constructive burglary protection
Already due to the various constructive features integrated
into the system, GEALAN-KUBUS® offers the best
requirements to fulfil high standards in terms of burglary
protection

1� Optimised seam geometry in the frame


2� Fittings can be screwed into the steel 
3�
4�
Screwing safety locking points into the steel
Very low angle to insert a lever

between the frame and wing
5� No window bar

GEALAN-KUBUS ® product guideline / Status March 2016 21


Details DING
PATENT PEN
Sealing concept
Due to the patent-pending glass and stop seal, integrated into
a seal cross section, the frame profile of the system can be
designed completely without seals, which highlights the clean
design, easy clean nature and look and feel of the system

> The seal cross section Art 5160  is available in the material
designs TPE and EPDM

> The seal is inserted into a specially provided groove on


the wing profile, according to the principle of „pinecone
latching“

! Tip
The seal is also fixed to the
glass using adhesive tape ap-
plied to the seal in the factory
5160..

GEALAN-KUBUS ® product guideline / Status March 2016 22


System technology in detail

23
System technology in detail
Alternative fastening options for the windowsill
In order to minimise the horizontal sightline, alternatively
the frame profile is seamed and the windowsill is fastened
behind In this case, the drainage of the element should be
carried out downwards

70

GEALAN-KUBUS ® product guideline / Status March 2016 24


System technology in detail
Fixed glazing
Fixed glazing will be realised with a fixed wing element In
this process, the already glazed wing will be fixed into the
frame element using wing clamps, specially developed for
GEALAN-KUBUS® In the case of damages, the fixed glazing
can be revised A limiter also supports the positioning and
load transfer of the fixed wing

Design wing clamp

Design limiter

GEALAN-KUBUS ® product guideline / Status March 2016 25


System technology in detail
Balcony door
Balcony doors are realised with the system wing, an
aluminium weatherboard specifically developed for GEALAN-
KUBUS®, in connection with the GEALAN standard sill for
building depth 825 mm

1� Mounting
plane of the
weatherboard

GEALAN-KUBUS ® product guideline / Status March 2016 26


System technology in detail
Mullion / post
100
For mullion element solutions, a single mullion wing with
matching mullion baffle plate is available Due to a fastening
solution specifically developed for GEALAN-KUBUS®, single
mullion and mullion bar can also be used as posts in order to
optimise the sightline even for split elements

GEALAN-KUBUS ® product guideline / Status March 2016 27


System technology in detail
Accessories for mullion solution
Especially for the outer single mullion bar, a flush-fitting cap
is available with Art 5461   On the single mullion wing itself,
the existing cover cap Art 6424  is used room-side, to cover
the milled edge

Art 5461  Art 6424  Mullion solution with single mullion and outer mullion bar

GEALAN-KUBUS ® product guideline / Status March 2016 28


System technology in detail
Accessories for mullion as post
Alternatively, the mullion bar can be used as a post For this
purpose, an invisible plastic connector is available The glazed
wing element will be inserted into the element frame as a
fixed glazing, and fixed to the element frame using a limiter
and a newly developed seam fixing

> In this way, one-piece elements can be realised with a turn-


tilt opening and fixed section at the side, with a particularly
narrow sightline

Post connector Seam fixing for single Wing with single mullion as a fixed section The mullion bar
Art 5462 mullion Art 5468  on the outside is screwed into the element frame as a post

GEALAN-KUBUS ® product guideline / Status March 2016 29


System technology in detail
Design post
In the scope of the system for GEALAN-KUBUS®, a classic
post profile with form-fitting rectangular steel and a sightline
of 154 mm is in the pipeline
154

! Tip
With a steel pipe with 2-mm wall, a Ix >16 cm4 is possible Straps can only be fastened on one side

GEALAN-KUBUS ® product guideline / Status March 2016 30


System technology in detail
Coupling, flush inside
The coupling of individual elements is also possible with
a flush design on the inside, with existing profiles and
accessories from the GEALAN range
218.5
92 32 94.5

3292..
5060..

7798 51
101

8727 51

5760 51
6281..

5061.. 5261..
8
64 74.5 8 64
218.5

GEALAN-KUBUS ® product guideline / Status March 2016 31


System technology in detail
Static coupling
The established coupling systems from existing profiles and
accessories for the building depth 825mm can also be used
with the GEALAN-KUBUS®
218.5
91.5 32 94.5

3292..
5060..
101

8727 51

5760 51

35.5
5061.. 5204..
7710 51

64 28.5 31 31 64
218.5

GEALAN-KUBUS ® product guideline / Status March 2016 32


System technology in detail
90° corner solution for 82�5 mm
182.5
100 82.5

5060.. 2304..

101

7718 51
8727 51

5760 51

182.5
5061..

64

101

GEALAN-KUBUS ® product guideline / Status March 2016 33


System technology in detail
Variable corner solution for 82�5 mm
190
100 90

5060.. 5206..

7711 51
101

8727 51

5207..
5760 51

190
2325..
5061..
64

101

GEALAN-KUBUS ® product guideline / Status March 2016 34


Built- in solutions

35
Built-in solutions
Soffit variants
The design-oriented window system GEALAN-KUBUS®
opens up the maximum design possibilities for architects
and therefore new perspectives Whether with visible, half-
concealed or 100% concealed frame – proportions emerge
that leave an impression

100% visible Half-concealed Almost invisible

GEALAN-KUBUS ® product guideline / Status March 2016 36


Built-in solutions
Variant cuts
As a window and balcony door system, GEALAN-KUBUS®
offers solutions for turn-tilt elements, fixed glazing, mullion
partitions, post partitions, thresholds and element couplings

GEALAN-KUBUS ® product guideline / Status March 2016 37


P rofile overview

38
26

82.5 42

15.5
15 67.5 80.5

35
31

20.5
5760.. 5763..

Art 5760  Art 5763 

64
100

47
5061..
44

15
5762..

8
5060..

Art 5060  Art 5061  Art 5762  Art 8727 

55
15

14.5
80.5 5160..
31
Art 5160 

18.5

100
32

46
44

5463..

5062..

28
5260..

5261..
Art 5062  Art 5463  Art 5260  Art 5261 

GEALAN-KUBUS ® product guideline / Status March 2016 39


Untere Anschlussprofile · sill profiles
Eckprofile · corner profiles Lüftungssystem · ventilation system

Sonstige · miscellaneous

Haustür · front door Schwellen · thresholds

Untere Anschlussprofile · sill profiles

Sonstige · miscellaneous
Hebe-Schiebe-Tür · lift-slide-door

Hebe-Schiebe-Tür · lift-slide-door R

Hebe-Schiebe-Tür · lift-slide-door

GEALAN-KUBUS ® product guideline / Status March 2016 40


Hebe-Schiebe-Tür · lift-slide-door Rahmenverbreiterungen · frame extensions
Aussteifungen · reinforcements

Kopplungsprofile · coupling profiles

für 3347, 3348 und 3349 · for 3347, 3348 and 3349

für 3355, 3350 und 3351 · for 3355, 3350 and 3351

GEALAN-KUBUS ® product guideline / Status March 2016 41


Rollladen · Roller Shutter
Rollladen · Roller Shutter für 3347, 3348 und 3349 · for 3347, 3348 and 3349

für 3355, 3350 und 3351 · for 3355, 3350 and 3351

für 3347, 3348 und 3349 · for 3347, 3348 and 3349
für 3347, 3348 und 3349 · for 3347, 3348 and 3349

für 3355, 3350 und 3351 · for 3355, 3350 and 3351
für 3355, 3350 und 3351 · for 3355, 3350 and 3351
GEALAN-KUBUS ® product guideline / Status March 2016 42
Innovations in detail

43
Innovations in detail
acrylcolor – proven quality
> Experience
• GEALAN uses the proven technology of coextrusion to produce

profiles with a high-quality acrylcolor surface, and has more


than 35 years of experience in this area

> Surface quality


•acrylcolor impresses with a long-lasting, consistent surface
quality, and thereby contributes to sustainability and
economic viability
> Large selection of colours
•More than 70 acrylcolor colours provides builders and
planners with extensive design leeway

! DB 703 in acrylcolor! ! Info


The acrylcolor colour range also includes the trend You can find the current
colour DB 703 acrylcolor range at:
www�gealan�de

GEALAN-KUBUS ® product guideline / Status March 2016 44


Innovations in detail
Coextrusion, the innovative technology
For more than 35 years, GEALAN has manufactured colourful
acrylcolor profiles with the coextrusion process This innovative
technique is very different from the usual colouring processes
2 Acrylic mixture
In coextrusion, the coloured acrylic layer forms an inseparable
bond with the plastic profile This results in a long-lasting and
light-resistant layer of colour

3 Tool 1 PVC mixture


Principle of coextrusion
1� Feeding the white PVC melt through the main extruder
2� The coloured acrylic melt is added via a coextruder
3� The two liquid components are inseparably bound together in the
coextrusion tool
4� To achieve a closed surface and high colour brilliance, the profile
surface is polished with a grinder

4 acrylcolor profile

Principle sketch acrylcolor

GEALAN-KUBUS ® product guideline / Status March 2016 45


Innovations in detail
acrylcolor – in detail
The coloured acrylic glass layer is twice as hard as the PVC
surface of white windows It is highly scratch-resistant and
Acrylic surface
is widely resistant to the influence of weather The silk-matt,
smooth and poreless surface is resistant to exposure to
dust and dirt Flaking, chipping and laborious repainting are
dispensed with acrylcolor windows are almost maintenance-
free and extremely easy-care PVC base unit

Windows with acrylcolor surfaces are:

not varnished with a thickness of scratch-resistant inseparably protected extremely easy-


approx 05 mm, and impervious bound with the against flaking care
thicker than any profile or chipping
layer of varnish

GEALAN-KUBUS ® product guideline / Status March 2016 46


Innovations in detail
STV® – Statische-Trocken-Verglasung
Even with GEALAN-FUTURA®, you can use the innovative,
RAL-certified glass adhesive procedure GEALAN STV® (static
dry glazing) With STV® and standard reinforcements, wing
The STV® films
sizes up to 240 m are possible in colour

> The combination of the STV® technology with the usual steel
reinforcement enables the manufacture of element sizes
that have previously not been achieved

> Time-consuming installation or adjustment work to the


window can be reduced to a minimum
> Improved thermal insulation by dispensing with the steel
reinforcement for elements at a normal size

! Target
Even after long use, windows with STV®
technology still close perfectly like a safe Static dry glazing

and the operating comfort is increased

CLOSES AS SECURELY AS A SAFE

GEALAN-KUBUS ® product guideline / Status March 2016 47


Innovations in detail
IKD® – Intensiv-Kern-Dämmung
Due to the targeted use of the foam technology IKD® (inten-
sive core insulation), excellent thermal insulation characteris-
tics are achieved even with coloured windows

> Cutting, welding and plastering can be carried out as usual

> The foam is injected directly into the profile chamber in the
extrusion factory The window manufacturer receives the
finished, foamed profile as an „off-the-peg“ product

! Tip
It is not necessary to fit the profile with
connecting sleeves by hand The profile is Intensive core insu-
lation

delivered already foamed

GEALAN-KUBUS ® product guideline / Status March 2016 48


P roduct additions

49
Product additions
S 9000 house door
The flat look of the door wing in the design variant offers the
highest possible aesthetics, without having to dispense with
the requirements of safety and thermal insulation In this way,
you not only create more design leeway, but due to the lack
of misalignments, you also make the care of your house door
easier

House door design solution

GEALAN-KUBUS ® product guideline / Status March 2016 50


Product additions
S 9000 Lift-slide door

Lift-slide door design solution

! Tip in the fixed section


System wings as
posts in the middle
section and glazing
frames on three sides

GEALAN-KUBUS ® product guideline / Status March 2016 51


Marketing

52
Marketing
Prospectus

Ausblicke schaffen mit dem neuen

Weniger ist mehr


 

100


100

KISS-Prinzip: Keep it small and simple


 Umlaufend rechtwinklige Optik –
innen und auch außen.   Von außen
nicht sichtbarer Flügel.

 Fugenloses Flügeldesign ohne Glas-


leisten und flächenbündige Ansicht
durch optionales Klipp-Profil .
„Perfektion ist nicht dann erreicht, wenn man nichts
mehr hinzufügen, sondern nichts mehr weglassen
kann.“  Einzigartige Oberflächenqualität
Antoine de Saint-Exupéry durch exklusive acrylcolor-Technologie
auf der Außenseite.

Einfach schöne
 Innovative Klebetechnologie STV®
ermöglicht „randloses“ Design beim
Mehr Glas – mehr Licht Quadratisch und fast unsichtbar
Flügel und gewährleistet maximale
Stabilität.
Das Systemmaß beträgt sowohl bei der Rahmen-Flügel-
Weniger Rahmen Kombination als auch beim Stulp 100 mm. Damit verfügen
Stulp und seitliche Rahmenteile über die gleiche Ansichts-  Hervorragende Wärmedämmung

Klare Formensprache breite, was dem Auge des Betrachters Symmetrie und durch ausgeschäumte Profilkammern

Fenster
Ästhetik vermittelt.

Zeitlos und stilsicher Durchgängig 100 mm Ansichtsbreite auch im Stulpbereich

Beste Wärmedämmung 100 mm 100 mm 100 mm

Neue Einfachheit im Design


Innovative Oberflächen Das System GEALAN-KUBUS® definiert eine neue For-
mensprache für Kunststofffenster in der Architektur. Mehr
Licht und Transparenz durch große Glasflächen eröffnen
neue Gestaltungsspielräume. Auf der Rauminnenseite
überzeugt das neue System durch eine flächenbündige
Ansicht ohne störende Fugen, auf der Außenseite unter-
streicht der rechtwinklige Überschlag den harmonischen
Gesamteindruck.

0 100mm
INNOVATION MIT SYSTEM Ansichtsbreite GEALAN-KUBUS® Klassische Systeme
GEALAN-KUBUS®
mit sichtbarem Flügel

GEALAN-KUBUS ® product guideline / Status March 2016 53


Marketing
Mailing campaign

GEALAN-KUBUS ® product guideline / Status March 2016 54


Marketing
Large poster

GEALAN-KUBUS ® product guideline / Status March 2016 55


Many

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