Spilling Steam Power: Engines and Turbines

Combined Heat and Power with

Spilling Steam Power Plants

Green CHP-Technologies
Bruxelles / Belgium
05.11.2007

Dipl.-Ing. Christof Fleischmann

Spilling Steam Power: Engines and Turbines

Spilling: Company Information

Engine, Turbine and CHP Manufacturer

Location: Hamburg

Founded in 1889

Product Lines: Steam Engines

Steam Turbines
Steam Compressors
Gas Expanders
PowerTherm Micro CHP
Spilling Steam Power: Engines and Turbines

Spilling´s Program: Decentralized Cogen Equipment

Spilling Steam Power: Engines and Turbines

Cogeneration with Spilling Steam Engine

Spilling Steam Power: Engines and Turbines

Optimal Use of Energy with CHP

~15-25 % Boiler Losses

~ 5 - 15% Power
100 % ~ 70-80 %
Fuel Energy
Energy ~ 60 - 70 % Heat
Utilization

Other Losses

Sankey Diagram of Biomass Steam CHP-Plant

Spilling Steam Power: Engines and Turbines

The Spilling Steam Engine: Modular Design

Spilling Steam Power: Engines and Turbines

The Spilling Steam Engine

Key Figures and Facts

Power Output up to ~ 1.500 kW

Steam Flow Rates up to ~ 40 t/h

Live Steam Pressures ~ 6 to 60 bar

Back Pressures up to ~ 20 bar

Spilling Steam Power: Engines and Turbines

Spilling Steam Engine

Animation Steam Engine

Spilling Steam Power: Engines and Turbines

Spilling Steam Engines: High Part Load Performance

100

Spec. Steam consumption [%]

75
[%]

160
50 140
Capacity

120
25 100
80
0
0 25 50 75 100
Throughput
Spilling Steam Power: Engines and Turbines

Spilling Steam Turbines Type STS and STM

Key Figures and Facts

Single Stage and Multi Stage Axial Turbines

Power Output up to ~ 5,000 kW

Live Steam Conditions up to 80 bar / 500 °C

Outlet Conditions Back Pressure / Vacuum

Option for Steam Extraction or Bleeding

Spilling Steam Power: Engines and Turbines

Example 1

2003

Wood Waste Incineration

Plant

District Heating and

Process Steam Supply
for a Sawmill

El. Output: 230 kW

Heat Delivery: 2.000 kW

Live Steam Data: 3,5 t/h / 15 bar

Spilling Steam Power: Engines and Turbines

Example 2

2004

Bio Sludge Incineration

Plant

Exhaust Steam
Utilization for Boiler
Feed Water Preheating

El. Output: 514 kWel

Live Steam Data: 11 t/h / 8 bar / Saturated

Steam Outlet Pressure: 0,5 bar

Spilling Steam Power: Engines and Turbines

Example 3

2007

Steam Turbine
STM – B - 3

Cogeneration Plant
for District Heating
with
Municipal Waste
Fired Boiler

El. Output: 1,000 kWel

Live Steam Data: 14.1 t/h / 21 bar / 320 °C

Steam Outlet Pressure: 1 barg

Spilling Steam Power: Engines and Turbines

Spilling Partner in Belgium:

G.V.C.T.
Mr. Windels
Rue D. Verdonck 70
B - 1070 Anderlecht

Phone: +32 – (0) 2 – 52 245 43

Fax: +32 – (0) 2 – 52 113 15
Email: av.gvct@skynet.be
Spilling Steam Power: Engines and Turbines

Thank you very much

for your attention!