EXPANSION VALVE - 01

Tugas : Menurunkan tekanan campuran liquid keluar menara distilasi 24160.576 kg/jam
dari 2.67 atm menjadi 1.04 atm.
Jenis : Globe Valve

miu camp = 0.51 lb/ft/jam 0.20949000 N.sec/m2

rho camp = 55.18 lb/ft3 883.93 kg/m3
Jumlah aliran massa : 24160.58 kg/jam = 53264.06 lb/jam = 6.71 kg/s =
14.80 lb/s
P = 2.67 atm
BM = 18.12 g/gmol
R = 0.08 atm.liter/mol/K
T = 403.85 K = 130.70 C
debit cairan = 27.33 m3/jam = 0.01 m3/s

Untuk menentukan diameter valve dihitung dengan persamaan 5.13 ( Coulson and Richardson , 1989 )
Untuk Carbon Steel :
D opt. = 282 * G^0.52 * rho^-0.37

D opt. = 61.66 mm = 2.43 in

Dipilh pipa standar :

NPS = 2.5 in
ScN = 40
ID = 2.469 in = 0.06 m
OD = 2.88 in
a't = 50 in2 = 0.35 ft2 = 0.03 m2
kecepatan linier fluida = v = Q/a't = 0.24 m/s = 2779.94 ft/jam
Kecepatan fluida biasanya = v = 0.2 -4 m/s

Kondisi pemipaan
Pa = 2.67 atm
Pb = 1.04 atm
delta z = 5.00 m
Perhitungan friction head
Re = rho.v.D/miu = 62.28 < 2100 laminer
E= 1.50E-04
E/D = 2.20E-04 fig. 126 Brown
f = 64 / Re = 1.03
Pressure head: ΔP
ρ. g = -19.05 m

Velocity head: 2
v
2. g = 0.002824 m = 0.01 ft

Static head: = delta z = 5.00 m

maka friction head expansion valve adalah;

2
ΔP v
−ΣF= + = -14.04 m
ρ. g 2 . g

f . Le . v 2
ΣF=
2. g . D = 14.04 m

Le = 303.54 m = 995.87 ft

Asumsi pemipaan:
1 globe valve 220 ft = 67.06 m (Fig. 127 Brown)

Jadi panjang pipa lurus = 775.87 ft = 236.49 m

 EXPANSION VALVE - 02

Tugas : Menurunkan tekanan campuran liquid keluar separator sebanyak kg/jam dari 19.997 atm menjadi 1
Jenis : Globe Valve

komponen kmol/jam kg/jam lb/jam yi wi bm yi*bmi

C6H12 134.48 11318.46 24952.90 0.9167 0.9221 84.162 77.15
C7H8 0.13 11.88 26.18 0.0009 0.0010 92.141 0.08
C6H6 12.09 944.54 2082.35 0.0824 0.0769 78.114 6.44
146.70 12274.87 27061.43 1.00 1.00 83.67

Jumlah aliran massa : 12274.87 kg/jam = 27061.01 lb/jam = 3.41 kg/s =

P = 19.997 atm
BM = 83.67 g/gmol
R = 0.08 atm.liter/mol/K
T = 352.15 K= 79.00 C

debit cairan = 15.23 m3/jam = 0.0042316 m3/s

Untuk menentukan diameter valve dihitung dengan persamaan 5.13 ( Coulson and Richardson , 1989 )
Untuk Carbon Steel :
D opt. = 282 * G^0.52 * rho^-0.37

D opt. = 44.87 mm = 1.77 in

Dipilh pipa standar :

NPS = 2.00 in
ScN = 40.00
ID = 2.067 in = 0.0525 m
OD = 2.38 in
a't = 3.35 in2 = 0.02 ft2 = 2.16E-03 m2
kecepatan linier fluida = v = Q/a't = 1.96 m/s
Kecepatan fluida biasanya = v = 0.2 -4 m/s

Kondisi pemipaan
Pa = 19.997 atm
Pb = 1.60 atm
delta z = 0.10 m
Perhitungan friction head
Re = rho.v.D/miu = 123.56 < 2100 laminer
E= 1.50E-04
E/D = 8.00E-04 fig. 126 Brown
fig. 125 brown: f= 0.52
Pressure head: ΔP
ρ. g = -235.82 m

Velocity head: 2
v
= 0.20 m
2. g

Static head: = delta z = 0.10 m

maka friction head expansion valve adalah;

2
ΔP v
−ΣF= + = -235.53 m
ρ. g 2 . g

2
f . Le . v
ΣF= = 235.53 m
2. g . D

Le = 122.19 m = 400.89 ft

Asumsi pemipaan:
7 gate valve, 3/4 closed 350.00 ft = 106.68 m (Fig. 127 Brown)
50 ft
Jadi panjang pipa lurus = 50.89 ft = 15.51 m
dari 19.997 atm menjadi 1.6 atm.

rho, lb/ft3 rho,kg/m3 wi.rho miu, kg/m/det wi/miu

49.8576 797.99163 735.82 0.6767336596 1.36
55.2864 884.88183 0.86 0.604531573 0.00
56.0976 897.86543 69.09 0.6027415045 0.13
805.76 0.670324191

7.52 lb/s

ardson , 1989 )
(Fig. 127 Brown)
 EXPANSION VALVE - 03

Tugas : Menurunkan tekanan campuran liquid keluar MD sebanyak

34915 kg/jam dari 2.7 atm menjadi 1.4 atm.
Jenis : Globe Valve

komponen kg/jam lb/jam kmol/jam yi wi bm yi*bmi

H2O 34578.0847 76230.85 1919.30 1.00 0.99 18.02 17.96
CH3CHO 264.8358 583.86 6.01 0.00 0.01 44.05 0.14
34842.92058 76814.70 1925.31 1.00 1.00 18.10

Jumlah aliran massa : 34842.9206 kg/jam = 76814.2 lb/jam = 9.678589 kg/s =

P = 2.58 atm
BM = 18.10 g/gmol
R = 0.08 atm.liter/mol/K
T = 401.45 K= 128.303386 C

debit cairan = 35.51 m3/jam = 0.01 m3/s

Untuk menentukan diameter valve dihitung dengan persamaan 5.13 ( Coulson and Richardson , 1989 )
Untuk Carbon Steel :
D opt. = 282 * G^0.52 * rho^-0.37

D opt. = 71.76823455 mm = 2.82552105 in

Dipilh pipa standar :

NPS = 3 in
ScN = 40
ID = 3.068 in = 0.0779272 m
OD = 3.5 in
a't = 1.5 in2 = 0.01041667 ft2 = 0.000968 m2
kecepatan linier fluida = v = Q/a't = 10.1935634 m/s
Kecepatan fluida biasanya = v = 0.2 -4 m/s

Kondisi pemipaan
Pa = 2.58 atm
Pb = 1.4 atm
delta z = 0m

Perhitungan friction head

Re = rho.v.D/miu = 1957.333306 < 2100 laminer
 E= 0.00015
E/D = 0.0014 fig. 126 Brown
fig. 125 brown: f= 0.03269755
Pressure head: ΔP
ρ. g = -12.411226 m

Velocity head: 2
v
= 5.29606195 m
2. g

Static head: = delta z = 0m

maka friction head expansion valve adalah;

vv 2
2
ΔP
ΔP
−ΣF=
−ΣF= ρ.
++ +Δ z = -7.1151643 m
ΔP×2116 . 3 f
ρ.gg 22. .gg −ws= +
ρ×g
2
f . Le . v
ΣF= = 7.11516434 m
2. g . D

Le = 3.2018852494 m = 10.50487 ft

Asumsi pemipaan:
1 gate valve, fully open = 1.6 ft = 0.48768 m (Fig. 127 Brown)

Jadi panjang pipa lurus = 8.9048728654 ft = 2.714205 m

 rho, kg/m3 wi.rho miu, kg/m/det wi/miu
983.19 975.72 0.40 2.46
712.53 5.42 0.14 0.06
981.13 0.40
61.25018 lb/ft3 0.96 lb/ft/jam
21.3372774 lb/s

chardson , 1989 )
 2
ΔP×2116 . 3 f⋅Le⋅v
−ws= + + Δz=
ρ×g 2⋅g⋅d

(Fig. 127 Brown)