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AUCA PROJECT

FC9.21 - CONVERSIÓN ESTACIÓN AUCA SUR 1 A ESTACIÓN DE DESHIDRATACIÓN

EQUIP.: SISTEMA DE ALIMENTACIÓN DIRECTA 125 VDC REV. DATE

DESCRIPCIÓN : PROTOCOLOS DE PRUEBAS FAT LA MARCHE A 31/7/2018

TAG Nº: BCH-0001

DWG/DOC. Nº: N/A

DWG/DOC. Nº: 3808-S527-E-VD-068-009

MR / SP Nº: 3808-E527-E-MR-100-105/ 3808-E527-E-SP-100-103

PO N°: 4500374841
La Marche Manufacturing Co.

Document Number:
FAT–ATP–BATT CHARGER–A77-SO175259
Title:
Factory Acceptance Test Procedure

Serial No.  Description  Sales Order  Quantity 

FAT Scope‐  Visual and Functional Inspection of above mentioned Battery Chargers for
specified quantities.

PARTICIPANTS
Complete  Name/Position  Organization  Approval Initials/Date 

Location of Inspection  Reference Documents (if any) 

La Marche Mfg. Co. 
106 Bradrock Dr. 
Des Plaines, Illinois‐ 60018, USA 

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1.0 Test Equipment used:

# Equipment ID Equipment Description Verify Calibration Status of the equipment – Mention


Number due date from Cal. Certificate.
OK
1 Due Date: __________________
Not OK
OK
2 Due Date: __________________
Not OK
OK
3 Due Date: __________________
Not OK
OK
4 Due Date: __________________
Not OK
OK
5 Due Date: __________________
Not OK
OK
6 Due Date: __________________
Not OK

Comments (If any):

2.0 Visual Inspection –


Please verify all the below mentioned points and mark the observations on the provided column -
S. No. Title Description Observations
1 Unit Appearance and The enclosure should be free from OK Not OK
Cleanliness scratches or mechanical deformities.
Observations/Remarks
The paint finish should be without
imperfections.
Each unit is to be clean and free of debris
and foreign matter.

2 Unit Dimensions and Built Make sure that the equipment and OK Not OK
assembly is correctly built.
Observations/Remarks
The dimensions of the unit should be
same as mentioned in mechanical
drawing.

3 Unit Name Plate and The nameplate and ID Tag of the unit OK Not OK
Input and Output labeling should be as per requirements.
Observations/Remarks
[OPT 09V] The input and output for the charger
should be clearly marked.

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4 Grounding The Grounding connection must be OK Not OK
provided in the charger and properly
labeled. Observations/Remarks
The grounding of all the relevant
components may be verified in
accordance with schematics.

5 Front Alarms and Make sure that all the indications on the OK Not OK
Indications front are properly marked for relevant
alarm conditions. Observations/Remarks

6 Cable Entry and Input/ Make sure that the cable entry section is OK Not OK
Output Terminals suitably placed and accessible.
The Input and Output terminals are clearly
Observations/Remarks
marked for the all the connections to be
made.

7 Wire Routing and The wiring should be properly routed and OK Not OK
Component Parts there should not be any loose bunches of
placement wires inside charger. Observations/Remarks
The parts placement should be in
accordance with the reference documents

8 Wire Markers All the ends of the wires (except wire OK Not OK
jumpers) should be marked in accordance
(wherever applicable)
with the schematics. Observations/Remarks
[OPT 09W]

9 Insulated Wire Lugs Make sure that all the lugs used at the OK Not OK
wire ends are properly insulated
(wherever applicable)
Observations/Remarks

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10 Input and Output Verify the rating of the Input and output OK Not OK
Protection Rating protection Fuse/ Breaker and compare it
with the reference documents Observations/Remarks
(schematics and BOM).

11 Parts Labeling inside the Check that the parts labeling is performed OK Not OK
charger for all the major parts inside the charger
(e.g. – Printed Wiring Board Assemblies, Observations/Remarks
transformer, capacitors etc.)

12 Conformal Coating both Visually verify that all the printed circuit OK Not OK
sides boards have been conformal coated both
sides. Observations/Remarks
[OPT 09P]

13 Approval Agency Listings Check for the markings for all the OK Not OK
applicable listings on the front of the unit.
Observations/Remarks
(e.g. – UL listing, CSA listing etc.)

3.0 Functional Inspection –

S. No. Title Description Observations

1 Dielectric Test Verify the test card for appropriate AC


voltage as per G1-2 specification and
OK Not OK
verify that the charger passed the below
conditions.
1. AC to Ground ____________VAC for 1 minute
2. AC to DC ____________VAC for 1 minute
3. DC to Ground ____________VAC for 1 minute

Observations/Remarks

Page 4 of 10 
2 Input/ Output Test Apply the nominal AC voltage at the input VAC Input NO LOAD - ________________________
and measure the AC Voltage, AC current,
IAC Input NO LOAD - _________________________
DC output voltage, DC output current of
the charger at following conditions- VAC Input FULL LOAD - ______________________

IAC Input FULL LOAD - _______________________

FLOAT / EQUALIZE
DC conditions-
VDC Output - _________/__________
(i) NO Load
IDC Output - __________/__________

VDC Output - _________/___________


(ii) FULL Load
IDC Output - __________/__________

Verify that the Output voltage and


Regulation is within the acceptable range
as per the specifications. OK Not OK

Note – Verify the ON/OFF operation of


Observations/Remarks
the AC and DC breakers.

3 Output Voltage – FLOAT Verify that the output voltage can be


OK Not OK
and EQUALIZE operation adjusted from the menu via press key
buttons for-

Float Mode:
FLOAT mode and EQUALIZE mode.

Equalize Mode:

Observations/Remarks

Page 5 of 10 
4 DC voltage and DC Verify that the output voltage displayed at
OK Not OK
Current Calibration the LCD display is equivalent to value
measured at output terminals.

Verify that the output current displayed at


the LCD display is equivalent to value OK Not OK
measured at the output terminals.

Observations/Remarks

5 Relay and LEDs Test Verify all the LEDs and relays navigating
through the menu. Menu  Test menu 
1. Test LEDs OK Not OK
2. Test Relays
OK Not OK

Observations/Remarks

6 Alarm Conditions Verify the LEDs and dry contacts


LEDs Voltage Alarm
changeover for the below mentioned
(Note – Please strike out Set point Contacts
Alarms-
the alarm feature which is
not applicable) (i) AC ON

(ii) AC Fail
[OPT 46R]
(iii) Low DC Voltage

(iv) End of Discharge

(v) High DC Voltage

(vi) High Voltage Shutdown

(vii) Low DC Current

(viii) Overload/ Current Limit

(ix) Positive Ground fault

(x) Negative Ground fault

(xi) Charger Fail N/A 

(xii) Summary N/A

Page 6 of 10 
Observations/Remarks

7 Menu Navigation Verify the Menu navigation for various


OK Not OK
features accessing the front press-key
buttons.
Observations/Remarks

8 Blocking Diode Test Verify that the blocking diode used in unit
OK Not OK
is ok. This can be checked by verifying
[OPT 102]
the voltage drop across the diode by a
multimeter while the charger is ON.
Observations/Remarks

9 Heater Assembly Test Verify the function of heater assembly by


OK Not OK
connecting power to the Input terminals of
[OPT 21B]
the heater circuitry and switching ON/OFF
Observations/Remarks
the heater AC breaker.

10 Communication Module Verify the communication feature for the


OK Not OK
interface module for the charger.
[OPT 21Q]

Observations/Remarks

11 Ripple Connect the full load to the charger and


OK Not OK
measure the ripple value at the output.
Value - __________mv rms

Observations/Remarks

Page 7 of 10 
12 Additional Option Codes Verify the operation of the unit against
option codes (if applicable) listed below-

[OPT 01C OR OPT 01G] (i) Check the high Interrupting capacity of OK Not OK
the AC breaker
[OPT 021] (ii) Shunt Trip (AC Breaker) operation OK Not OK

[OPT 092 OR OPT 093] (iii) Magnetics are Red Glyptol dipped OK Not OK

[OPT 11R] (iv) Spare terminals are provided OK Not OK

[OPT 11Y] (v) External Temp Probe-100ft. provided OK Not OK

[OPT 205] (vi) Special Alarm terminal strip provided OK Not OK

[OPT 21B] (vii) Space Heater provided with thermostat,


2P circuit Breaker and a Pilot Light to OK Not OK
display Heater ON. (Refer to point 9 for

T
details)

[OPT 311] (viii) Check for special data requirement on OK Not OK

F
drawings.
[OPT 38D] (ix) Verify special ground bus provision OK Not OK

[OPT 46R] (x)

E
Check the LEDs and Alarms provided
(Refer to point 6 for details)
OK Not OK

M
[OPT 539] (xi) Verify (removable) Lifting eyes OK Not OK

A
provision
[OPT 56E] (xii) Verify the IEC compliance for the OK Not OK
chargers
[OPT 56F] (xiii) Verify that the enclosure is complaint to OK Not OK
IP22

[OPT 56G] (xiv) Verify the provision of the Isolated OK Not OK


external ground bus bar

Page 8 of 10 
4.0 Comments/ Details (If any) for any Option Code:

OPTION CODE DETAILS

5.0 Verification/Checking/Testing of the Spare Items (If applicable):

# Item Code/ Part Item Description Status Comments (If Any)


Number
1
OK
Not OK

2
OK
Not OK

Page 9 of 10 
3
OK
Not OK

4
OK
Not OK

5
OK
Not OK

R
6
OK
Not OK

7 OK
Not OK

8 OK
Not OK 

9 OK
Not OK

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