Transformer Test Format

SITE TEST REPORT Date :
Contractor’s name: Client: SEC-EOA

National contracting Company Ltd.
SEC – EOA Contract No. :
Name of substation:NEW DHAHRAN CENTRAL 230/69KV BSP 4400006064
OIL FILLED POWER TRANSFORMER Page
P/TR.No.:T702 Vector Group:YNyn0(d1) HV Voltage:230KV LV VolT.69KV/TV13.8KV
MVA Capacity:
Make:ALSTOM HV Current: 711.2A LV Current: 2091.9 A
155/205/255MVA
NAME PLATE DETAILS:
ALSTOM
OIL-IMMERSED POWER TRANSFORMER
SERIAL NO 5337PA092-06 STANDARD IEC-60076-6
NUMBER OF PHASES 3 VACUM VALUE : FULL
RATED FREQUENCY 60HZ TYPE OF COOLING ONAN/ONAF1/ONAF2
RATED (HV/HVN) (LV/LVN) TW VECTOR GROUP YNyn0(d1)

MVA 155/205/255 150/200/250 5 INSULATION LEVEL: BIL:435 AC/140/38 ( KV )
POSITION VOLTAGE CURRENT % IMPEDANCE AT
ONAN/ONAF1ONAF2/( Amp) 255MVA
HV LV TW HV LV/TW + SEQ. ZERO SEQ.
1 25300 432.3 26.94 % %

09 230000 69000 13800 571.8 2091.9/209.2 25.34 % %
17 207000 711.2 24.65% %
MAX. SHORT CIRCUIT CURRENT RATING FOR 3 Sec INSULATION CLASS : A
WINDING KA CORE AND COILASSAMLY : 117 t
HV 2.89 INSULATNGS OIL : 65t
LV 8.49 TOTAL MASS : 242 t
O O
TEMP. RISE OF OIL/WINDING 50 C/45 C TRANSPORT MASS : 152 t
MAX. AMBIENT TEMP. 55 OC OLTC MODEL: MR-R III 1200Y-123/C-10193WR
PTS. NUMBER: PTS-14EN1101 OIL TYPE : NYNAS LIBRA
SOUNDLEVEL: 63 /65 dB SEC STANDARD :IEC 602141:2003-53-TMSS02,Rev-01
TYPE OF INSULATION0 OIL :MINERAL OIL YEAR OF MANUFACTURE :2016
CONDUCTOR MATERIAL COPPER COUNTRY OF MANUFACTURE TURKEY
TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL
TESTING ENGINEER CSD- Engineer
Signature: ________________ Signature: ________________

Name : Name :

MVA Capacity:
155/205/255MVA
ELECTRICAL TESTS:
1. INSULATION RESISTANCE&Polarization IndexTEST:
Instrument : Insulation Resistance Tester
Make : Megger
Model No. / Sl. No. : MIT515/101146186
Date of calibration : 02-11-2017
Due date of calibration : 02-11-2018
Voltage applied :2500V DC (As PerManufacturer Recommendations)
Applied points :Between core frame to tank
Oil Temperature: 32 oC
a.)
MEASURED Site Values GΩ Acceptance Criteria
1-Between Core Earthings to Tank 14.25

≥200M.ohm
2-Between Core Clamp to Tank 14.03

≥200M.ohm
3-Between Core Earthlings to Core 2.01 ≥200M.ohm

Clamp

Name : Name :

MVA Capacity:
155/205/255MVA
(b.)
MEASURED INSULATION RESISTANCE VALUE (G Ω)

TIME
HV-TANK LV-TANK TV-TANK
1 Minute 19.64 19.00 30.4
2 Minute 23.0 24.00 34.12
3 Minute 25.4 29.6 36.29
4 Minute 28.00 32.00 40.00
5 Minute 29.9 34.14 48.65
6 Minute 31.8 35.19 49.9
7 Minute 33.8 36.49 50.00
8 Minute 34.9 37.45 54.2
9 Minute 36.2 38.14 55.1
10 Minute 36.9 39.96 56.8
PI=10min:
1.87 2.10 1.86
1 min:
(C)
MEASURED INSULATION RESISTANCE VALUE (G Ω)

TIME
HV-TV LV-TV HV-LV
1 Minute 23.8 30.8 18.00
2 Minute 31.7 40.1 24.00
3 Minute 36.3 43.3 30.04
4 Minute 39.5 45.7 32.13
5 Minute 43.2 49.4 36.17
6 Minute 46.2 54.1 39.5
7 Minute 49.2 57.4 40.1
8 Minute 50.1 59.00 41.2
9 Minute 52.00 60.00 42.7
10 Minute 53.32 61.20 45.00
PI=10min:
2.23 1.98 2.5
1 min:
Acceptable Value for Polarization Index =>1.5

Name : Name :

MVA Capacity:
155/205/255MVA
2. WINDING RESISTANCE MEASURMENT

(a) HV WINDING RESISTANCE MEASUREMENT:
Instrument : Transformer ohm meter Serial No : 51279
Date of calibration : 2-11-2017 Due calibration date :2-11-2018
OTI : OC Amb : C
WINDING RESISTANCE (HV)
CAL: % % %
Tap FAT CAL: at FAT CAL: at FAT
1U-1N at Error 1V-1N Error 1W-1N Error
N0 75 C 75 C 75 C 75 C 75 C
75 C
mΩ mΩ mΩ mΩ mΩ mΩ mΩ mΩ mΩ
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
Acceptable Value : +2 or -2

Name : Name :

MVA Capacity:
155/205/255MVA
(b) LV WINDING RESISTANCE MEASUREMENT.
OTI =Temp: C Amb: C

WINDING RESISTANCE (LV)
% CAL: %
CAL: at FAT: FAT: % CAL: at FAT:
TEST 2U-2N Error 2V-2N at 2W-2N Error
75 C 75 C 75 C Error 75 C 75 C
75 C
-
C) TV WINDING RESISTANCE MEASUREMENT.
OTI =Temp: C Amb: C

WINDING RESISTANCE (LV)
% CAL: %
CAL: at FAT: FAT: % CAL: at FAT:
TEST 3U-3V Error 3V-3W at
Error
3W-3U Error
75 C 75 C 75 C 75 C 75 C
75 C
Formula to convert winding resistance to reference temperature at 75  C for copper winding.
Rc = Calculated value at 75  C
Rm = Measurement value which contained a measurement cable.
Ta = Ambient Temperature  C
NOTE: 2
Calculated 75  C Rc = (Rm x (234.5+75)

(234.5+Ta)

Name : Name :

MVA Capacity:
155/205/255MVA
3. EXCITATION CURRENT TEST

1. Three phase voltage applied on HV side, by keeping LV side open.
2. Current measurement carried at HV terminals.
Ambient Temp = 34 ºC
MAGNETIZING CURRENT AT
TAP
APPLIED VOLTAGE AT PRIMARY
PRIMARY
WINDING IN VOLT
NO. WINDING IN Ma
1U-1V 1V-1W 1W-1U I1U (A) I 1V (A) I 1W (A)
1 404.3 404.5 406.6 8.54 8.64 10.99
2 404.2 404.4 406.4 8.51 8.45 10.18

3 404.1 406.8 408.5 8.79 8.85 10.48
4 403.9 406.4 408.1 9.13 9.35 11.97
5 403.7 406.2 408.0 9.41 9.61 12.30
6 404.0 406.3 408.1 9.70 9.94 12.60
7 403.8 406.3 408.3 9.94 10.19 12.95
8 403.8 406.5 408.5 10.24 10.38 13.31
9 403.6 406.4 408.4 10.50 10.70 13.44
10 403.8 406.5 408.4 10.71 10.91 13.91
11 403.6 406.5 408.3 11.14 11.28 14.29
12 404.0 406.5 408.9 11.57 11.68 14.39
13 403.8 408.5 408.6 11.62 11.8 15.04
14 403.9 406.4 408.4 12.05 12.25 15.07
15 403.7 406.4 408.1 12.31 12.46 15.90
16 403.9 406.4 408.6 12.90 12.90 16.15
17 403.9 406.0 408.9 13.00 13.12 16.57

Name : Name :

MVA Capacity:
155/205/255MVA
4.INSULATION POWER FACTOR TEST FOR WINDINGS

Instrument : Delta 2000 Calibration Date :
Model No. / Sl. No : 53970406 Calibration Due Date : 22-11-2017
Reading at 10 Kv
Test connection
Winding Milli Capacitance
Watts P.F ℅
No: Guard Amps (pF)
Winding Winding TEST Measured
Energized Ground MODE Meter Meter
Reading Reading
GST-GROUND-
1 HV LV TW R &GUARD 50.61 1.088 0.22 13429
BLUE
GST-GUARD
2 HV -- LV&TV 16.13 0.3725 0.23 4278
R&B
MEASURE
UST- 9155.4
3 HV TV 34.52 0.7041 0.20
LV MEASURE R
MEASURE
UST-
4 HV LV 17.01 0.3981 0.23 4513.0
MEASURE R
TV
GST-GROUND-
5 LV TV HV R &GUARD 71.95 2.029 0.28 19090
BLUE
GST-GUARD
6 LV -- HV&TV 59.37 1.199 0.20 15751
R&B
MEASURE
UST- 65.16
7 LV HV 0.244 0.064 0.26
TV MEASURE R
GST-GROUND-
LV
R &GUARD
8 TV HV 20.41 0.2776 0.14 5415.3
BLUE
GST-GROUND- 1504.0
9 TV -- HV+LV 5.669 0.1712 0.30
RB
HV+LV+T GST-GROUND- 24839.0

10 -- -- 93.63 2.631 0.28
W R&B

Name : Name :

MVA Capacity:
155/205/255MVA
B.) FOR HV BUSHING:

OTI =oC Ambient Temperature = C
AT 10 KV Reading
Milli Capacitance
Test Test Watts P.F %
S.No: Bushing Serial No: Amps (pF)
KV Mode Measured
Meter Meter
Reading Reading
UST-
1 1U 1ZCD11420216 10 Measure 1.11 0.0336 0.30 295.13
R
UST- 292.39
2 1V 1ZCD11420127 10 Measure 1.101 0.0330 0.30
R
UST- 295.95
3 1W 1ZCD11439974 10 Measure 1.115 0.0308 0.28
R
UST- 579.43
4 1N 10 Measure 2.184 0.0592 0.27
R
FOR LV BUSHING:
AT 10 KV Reading Capacitance
Milli P.F % (pF)
Test Test Watts
S.No: Bushing Serial No: Amps
KV Mode
Meter Meter Measured
Reading Reading
UST-
1 1U 1ZCD11430837 10 Measure 2.529 0.0641 0.23 672.42
R
UST-
2 1V 1ZCD11430842 10 Measure 2.559 0.0655 0.26 676.49
R
UST-
3 1W 1ZCD11430843 10 Measure 2.583 0.0643 0.25 671.31
R
ACCEPTANCE VALUE <0.5

Name : Name :

MVA Capacity:
155/205/255MVA
5. POLARITY AND VECTOR RELATIONSHIP TEST.
Test Instrument : Multi-Meter

Make/ Model No. : Fluke /179-1113004
Calibration Date : 6-3-2018
Calibration Due Date : 6-3-2019
Vector Group of Transformer : YNyn0
Transformer was excited from H.V. winding with a suitable Low three phase power supply and Vector Group checked.
Short R and r and measured the voltage.(Vector group at normal tap. IEC 76-1 )
Volt
1U – 1V 1V – 1W 1W – 1U 1U– 2V 1U – 2W 1V – 2V 1N –2N
Terminals
Measured
403.5 404.5 406.2 121.3 121.9 283.0 163.6
Voltage
Volt
1W – 2W 1W – 2V 1V – 2W 1U–2N 1U-N 2U-2N -
Terminals
Measured
283.3 359.0 358.4 70.2 233.4 70.2 -
voltage
Equation to satisfy for the above vector group is:
1: 1W –2W = 1V –2V = O.K.
2: 1V – 2W>1W – 2W = O.K.
3:1W –2V = 1V – 2W = O.K.
4: 1V- 2V> 1U – 2V = O.K.
5: 1V – 2W>1V –2V= O.K
6:1U – 2V= 1U – 2W = O.K.
7. 1U-1N = (1N-2N) +(2U-2N) = O.K
Hence vector group YN yn0 is proved

Name : Name :

MVA Capacity:
155/205/255MVA
VECTOR RELATIONSHIP TEST.

Instrument: Fluke 179 : Fluke /179 -1113004
Vector Relation between HV to TV Winding
Short 1U and 3U and measured the voltage.
Volt
1U-1V 1V-1W 1W-1U 1U-3V 1U-3W 1V-3V 1V-3W
Terminals
Measured
403.8 404.4 406.2 24.24 24.28 383.0 404.4
Voltage
Volt
1W-3V 1W-3W 1U-1N 3V-1N - - -
Terminals
Measured
385.4 385.4 233.4 209.1 - - -
voltage
Equation to satisfy for the above vector group is:
1: 1U-3V = 1U-3W 24.24 = 24.28 O.K.

2: 1V-3W> 1V-3V 404.4 >383.0 O.K .
3: 1W-3W = 1W-3V 385.4 = 385.4 O.K
4: 1U-1N = 1U-3V +3V-1N 233.4 = 233.34 O.K .
HENCE VECTOR GROUP YNd1 SATISFIED. 1U-3U

3W
3V
1N
1W 1V

Name : Name :

MVA Capacity:
155/205/255MVA
6. CALIBRATION OF OIL AND WINDING TEMPRATURE SENSORS:

Instrument : Dry well Make : Hart scientific
Serial No : B2C125 Model : 9140
Date of calibration : 01.10.2018 Due calibration Date : 01.10.2019
LV Winding
HV Winding Temp. Indicator TV Winding
Reference Temp. Oil Temp. Indicator
Temp. Indicator Temp. Indicator
50 50 50 50 50
70 70 70 70 70
90 90 90 90 89
110 110 109 110 109
130 130 130 130 130
150 50 50 50 50
Acceptance Criteria: ± 3 DEGREE

Name : Name :

MVA Capacity:
155/205/255MVA
WINDING TEMPERATURE CALIBRATION BY
SECONDARY CURRENT INJECTION
Instrument: Sverker-760. Calibration Valid up to: 10-12-2018. Serial No: 1500233.
HIGH VOLTAGE WINDING TEMPERATURE INDICATOR:

CT RATIO: 720/2 A
HIGH LOAD TAP CURRENT: 711.2 AMPS
CURRENT INJECTION TO HEATING COIL 1.95 A
READING
TIME (MIN.) TEMP. READING (° C )
0 38
5 51
10 57
15 58
20 58
25 59
30 59
35 59
40 59
Oil Temp. at start (A) 38

Oil Temp. at end (B) 40
Winding Temp. Before current injection (C) 38
Winding Temp. After 45 mins (D) 59
Simulated Temp. Rise Measured: [(D-C)-(B-A)] 19

Name : Name :

MVA Capacity:
155/205/255MVA

Instruments: Sverker-760.Calibration Valid up to: 10-12-2017 Serial No: 1500233
LOW VOLTAGE WINDING TEMPERATURE INDICATOR
CT RATIO: 2100/2A
CURRENT INJECTION TO HEATING COIL: 1.99AMPS
READING
0 42
5 50
10 55
15 58
20 59
25 60
30 60
35 60
40 60


Name : Name :

MVA Capacity:
155/205/255MVA

Instruments: Sverker-760.Calibration Valid up to: 10-12-2018 Serial No: 1500233
TERTIARY WINDING TEMPERATURE INDICATOR
CT RATIO: 220/2A
CURRENT INJECTION TO HEATING COIL: 1.90 A
READING
0 40
5 50
10 52
15 54
20 54
25 54
30 54
35 54
40 54


Name : Name :

MVA Capacity:
155/205/255MVA
6.FUNCTIONAL TEST:
Test Instrument: Multimeter Make Fluke -179 Calibration Valid Upto: 6-3-2018
Criteria: Pickup Values shall be within + 3°C& from Manufacturer manual Switching Difference is °C
SETTING OPERATION
DEVICE FUNCTION REMARKS
(°C) PICK UP (°C) DROP OUT(°C)
Fan Group1
70 70 70 OK
Start
Fan Group2
Oil Temperature 75 75 75
Start
Indicator CT031
(oC) Alarm - 85 85 85 OK
OK
Trip 95 95 95
SETTING OPERATION
(°C) PICK UP(°C) DROP OUT(°C)
Fan Group 1
70 OK
Start
High Voltage
Fan Group2
Winding 85
Start
Temperature
indicator Alarm - 95 OK
CT034(oC) OK
Trip 105

Name : Name :

MVA Capacity:
155/205/255MVA
SETTING OPERATION
Fan Group 1
70 OK
Start
Low Voltage Fan Group2
Winding 85
Start
Temperature
CT033(oC)
OK
Trip 105
SETTING OPERATION
Fan Group 1
70 OK
Start
TERTIARY
Fan Group2
Winding 85
Start
Temperature
CT035(oC) OK
Trip 105

Name : Name :

MVA Capacity:
155/205/255MVA
7. PERCENTAGE IMPEDANCE TEST:

SHORT CIRCUIT TEST (IMPEDANCE MEASUREMENT - Tap 1
Instrument used : Kyoritsu clamp meter Model :2006
Date of calibration : 22-11-2017 Due calibration date :22-11-2018
Serial No : 32637
3 phase 400 V AC is applied on the H.V winding and shorted the L.V side and measure the current in the HV .
At 255MVA base Amb. Tem: oC OTI Temp. O
C
1U-1V 1V-1W 1W-1U

VOLTAGE (Volts)
403.7 406.0 407.8
I1U I1V I1W

CURRENT (Amps)
3.49 3.46 3.54
* AVERAGE VOLTAGE = 405.8 Volt

* AVERAGE CURRENT = 3.49 Amp
* RATED TAP CURRENT= 581.9 Amp
* RATED TAP VOLTAGE= 253000Volt
IMPEDANCE VOLTAGE = RATED TAP CURRENTXAVERAGE VOLTAGE= 581.9 x405.8 = 67660.46 Volts .
AVERAGE CURRENT 3.49
IMPEDANCE VOLTAGE
% IMPEDANCE = ---------------------------- X 100
RATED TAP VOLTAGE
67660.46
= --------------- x 100 = 26.74 %
253000
NOTE:
FACTORY TEST =27.02 %
ERROR = -1.03%
TOLERANCE = + 7.5OR -7.5 %

Name : Name :

MVA Capacity:
155/205/255MVA
Instrument used : Kyoritsu clamp meter Model : 2006

Date of calibration : 22-11-2017 Due calibration date : 22-11-2018
Serial No : 32637
At 80MVA base Amb. Tem: 41oC OTI Temp. 40OC
1U-1V 1V-1W 1W-1U

VOLTAGE (Volts)
404.2 406.2 406.2
I1U I1V I1W

CURRENT (Amps)
4.52 4.46 4.54

* RATED TAP CURRENT= 640.1 AMP
* RATED TAP VOLTAGE= 230000 Volt
IMPEDANCE VOLTAGE = RATED TAP CURRENTXAVERAGE VOLTAGE= 640.1 x 405.3 = 57623.22 Volts
AVERAGE CURRENT 4.50
IMPEDANCE VOLTAGE
% IMPEDANCE = ---------------------------- X 100
RATED TAP VOLTAGE
57623.22
= --------------- x 100 = 25.05 %
230000
NOTE:
FACTORY TEST = 25.43

ERROR = -1.49 %
TOLERANCE = + 7.5OR -7.5 %

Name : Name :

MVA Capacity:
155/205/255MVA
Instrument used : Kyoritsu clamp meter Model : 2006

Date of calibration : 22-11-2017 Due calibration date : 22-11-2018
Serial No : 32637
At 80MVA base Amb. Tem: 40oC OTI Temp. 39OC
1U-1V 1V-1W 1W-1U

VOLTAGE (Volts)
403.6 405.8 407.7
I1U I1V I1W

CURRENT (Amps)
5.74 5.70 5.84

* RATED TAP CURRENT= 711.2 AMP
* RATED TAP VOLTAGE= 207000 Volt
IMPEDANCE VOLTAGE = RATED TAP CURRENTXAVERAGE VOLTAGE = 711.2 x 405.7 = 50092.68 Volts
AVERAGE CURRENT
5.76
IMPEDANCE VOLTAGE
% IMPEDANCE = ---------------------------- X 100
RATED TAP VOLTAGE
500928.68
= --------------- x 100 = 24.19%
207000
NOTE:
FACTORY TEST =24.65%

ERROR = 2.109%
TOLERANCE = + 7.5 OR -7 .5

Name : Name :

MVA Capacity:
155/205/255MVA
8. TURN RATIO TEST.

Instrument used : Ratio meter Make /Model : Megger TTR310
Vector group : YNyn0 Serial No : 304450309
Date of calibration : 25-10-2017 Due date of calibration : 25-10-2018
OTI Temp : 37oC Abm.Temp :38oC
MEASURED RATIO MEASURED RATIO1V- MEASURED RATIO

Tap Calc. 1U-1V/2U-2N 1V-1W/2V-2N 1W-1U/2W-2N
HV LV Ratio
No.
HV/LV
Dev. Iexc. Dev. Iexc. Dev. Iexc.
Ratio Ratio Ratio
(%) (mA) (%) (mA) (%) (mA)
1 253000 69000 3.6667 3.678 0.32 3.01 3.679 0.34 2.58 3.680 0.37 3.87
2 250125 69000 3.632 3.638 0.37 3.07 3.635 0.29 2.25 3.638 0.36 3.96
3 247250 69000 3.590 3.594 0.32 3.08 3.593 0.29 2.60 3.595 0.34 3.61
4 244375 69000 3.542 3.553 0.34 3.00 3.550 0.26 2.62 3.551 0.28 3.71
5 241500 69000 3.500 3.509 0.28 3.22 3.508 0.23 2.69 3.508 0.24 3.78
6 238625 69000 3.458 3.467 0.27 3.40 3.464 0.18 2.74 3.466 0.21 3.73
7 235750 69000 3.417 3.425 0.27 3.35 3.4224 0.24 2.83 3.423 0.21 3.81
8 232875 69000 3.375 3.381 0.19 3.51 3.424 0.13 2.85 3.380 0.18 3.91
9 230000 69000 3.333 3.339 0.17 3.60 3.379 0.15 2.89 3.339 0.12 3.97
10 227125 69000 3.292 3.298 0.20 3.65 3.338 0.11 2.96 3.295 0.01 4.03
11 224250 69000 3.250 3.254 0.14 3.58 3.295 0.08 3.05 3.250 0.01 4.10
12 221375 69000 3.208 3.208 0.02 3.02 3.252 0.05 3.01 3.209 0.04 4.18
13 218500 69000 3.166 3.168 0.07 3.34 3.209 0.01 3.07 3.167 0.04 4.29
14 215625 69000 3.125 3.127 0.06 3.44 3.167 0.02 3.12 3.125 0.03 4.39
15 212750 69000 3.083 3.084 0.04 3.38 3.124 0.03 3.16 3.083 0.00 4.42
16 209875 69000 3.042 3.041 0.01 3.06 3.082 0.06 3.25 3.040 0.06 4.49
17 207000 69000 2.995 2.999 0.02 3.85 2.997 0.08 3.31 2.999 0.07 4.59
Acceptance Criteria: 0.5

Name : Name :

MVA Capacity:
155/205/255MVA
TURN RATIO TEST.

Calc. 1U-1N/3U-3V 1V-1N/3V-3W 1W-1N/3W-3U
Tap Ratio
HV TV
No. HV/TV/√3
Ratio Ratio Ratio
(%) (mA) (%) (mA) (%) (mA)
1 253000 13800 10.585 10.630 0.42 2.73 10.629 0.41 2.64 10.622 0.44 3.65
9 230000 13800 9.623 9.665 0.43 3.27 9.662 0.40 3.07 9.659 0.37 4.11
17 207000 13800 8.660 8.678 0.20 3.90 8.676 0.18 3.50 8.675 0.17 4.70
TURN RATIO TEST.

Calc. 2U-2N/3U--3V 2V-2N/3V-3W 2W-2N/3W-3U
Tap Ratio
LV TV
No. LV/TV/√3
Ratio Ratio Ratio
(%) (mA) (%) (mA) (%) (mA)
- 69000 13800 2.887 2.896 0.31 17.7 2.895 0.27 13.1 2.898 0.38 16.8

Name : Name :

MVA Capacity:
155/205/255MVA
9.FAN MOTOR AND OLTC MOTOR CHECKED:

12, 13 .MEAURMENT OF CURRENT FOR FAN AND DERECTION OF ROTATION CHECK
Meter used : Clamp meter

Model / Sr. No. : 2006/32637
Range : Current (0 - 200)
Make : Kyoritsu
Date of calibration. :
Due date of calibration :
Fan Motor Rating : 3Ph, 400V, 60Hz, 1/2HP, Rated Current=0.8A,
Starting Current= 4A
Trip time with
Current ( A ) one phase
Sound
remove out Direction
FANNO. Volt Amp/sec
Starting Running of
Rotation
A B C A B C
AN701 400 42 42 41 9.6 9.2 9.3 OK 38.9/14 OK
AN702 400 40 42 41 9.3 9.3 9.3 OK 39.8/11 OK
AN703 400 41.2 40 42 9.3 9.1 9.3 OK 39.8/10 OK
AN704 400 42.9 42 43 9.2 9.3 9.3 OK 39.3/10 OK
AN705 400 41 41 42 9.3 9.3 9.2 OK 38.9/11 OK
AN706 400 42 41 42 9.3 9.3 9.3 OK 40.9/11 OK
AN707 400 43 43 42 9.3 9.3 9.3 OK 39.8/12 OK
AN708 400 43 43 42 9.4 9.3 9.2 OK 38.9/11 OK
AN709 400 41 41 41 9.1 9.3 9.1 OK 38.4/12 OK
AN710 400 43 42 42 9.5 9.1 9.2 OK 39.3/9 OK
AN711 400 41 41 42 9.4 9.6 9.3 OK 39.3/11 OK
AN712 400 42 43 43 9.6 9.5 9.1 OK 39.5/10 OK
AN713 400 41 41 41 9.1 9.3 9.2 OK 38.6/11 OK

Name : Name :

MVA Capacity:
155/205/255MVA
Total starting and running current of fans
Current ( A )
Running
FANS GROUP
Starting
A B C A B C
GROUP-1 125.6 124.8 124.6 45 45.2 45
GROUP-2

Name : Name :

MVA Capacity:
155/205/255MVA
10.OLTC FUNCTION CHECK.

Make : MR
No of Taps : 17
Type : RIII1200Y-123/C-10193WR
Serial No. : 1757517
ITEM DESCRIPTION REMARKS
1 Perform adjustment of OLTC as per manufacturer's Instruction below. OK
2 In every operating position the position indicator of motor drive and tap changer read the same position. OK
3 Check that both end position the electrical and mechanical limits functions automatically. OK
4 Check oil level in tap changer diverter conservator. OK
Check condition of silica gel in tap changer breather. Change
5
BefoeEnergization
6 Check tightness of ground connection of the tap changer. OK
7 Check tightness of ground connection for motor drive housing. NA
8 Ensure that drive mechanism bevel gears and other parts of the drive mechanism are properly lubricated OK
9 Check stop valves between oil conservator and tap changer are open. OK
Check manual crank position. Check that insertion of crank interlocks prevents electrical OK
10
operation.
Ensure heater is connected. Note Heater Current. OK
11
12 Check that drive mechanism and tap changer turn in the same direction. OK
Using crank carry out a few steps in one direction till the diverter switch operation takes place OK
13
(a distinct sound is heard). Note the number of Crank Turns. (33 Turns)
14 Check supply voltage for motor, control and auxiliary circuit. OK
Check phase sequence of motor supply voltage and conformed the direction of rotation is OK
15
correct.
With selector in 'LOCAL ' operate 'LOWER' push button and keep it in pushed condition till the motor OK
16 stops. Make sure that driving motor is automatically switched off when the tap changer has performed one
switching operation. Check operation counter.
17 Repeat the item 9 with push button 'RAISE' kept in pushed condition. OK
18 Check operation counter. OK
Operate to the end position and check that the operation of push button in the same direction OK
19 does not function any more. Ensure that while hand cranking the termination gear will get
blocked after 2-3 revolution of the crank.
20 Put the selector in REMOTE and conformed NO OPERATION from local control. OK
OK
21 Check the running current and voltage of drive motor.
400 V- A
22 Check OLTC tap incomplete alarm. OK

Name : Name :

MVA Capacity:
155/205/255MVA
11. SUPERVISION EQUPMENT FUNCTIONAL CHECKS
Instrument : Digital Multimeter Calibration Valid up to – 6-3-2018
1 Main Tank Oil level gauge High Alarm (CL060) X4:8-29 OK

X4:7-28
2 Main Tank Oil level gauge Low Alarm (CL060) OK
X5:8-28
3 Main Tank Oil level gauge Low Trip (CL060) OK
X4:10-31
4 OLTC oil level gauge HIGH Alarm ((CL064) OK
X4:9-30
5 OLTC oil level gauge LOW Alarm ((CL064) OK
X5:10-30
6 OLTC oil level gauge LOW Trip ((CL064) OK
X4:21-41
7 Pressure Relief Device OLTC Allarm (CP096) OK
X5:19-39
8 Pressure Relief Device OLTC TRIP (CP096) OK
X4:11-32
9 M.TANK Pressure Relief Device Allarm(CP081) OK
X5-11-31
10 M.TANK Pressure Relief Device Trip(CP081) OK
X4:12-33
11 M.TANK Pressure Relief Device Allarm (CP082) OK
X5:12-32
12 M.TANK Pressure Relief Device Trip (CP082) OK
X4:5-26
13 M.TANK Buchholz Relay Alarm (CF050) OK
X5:5-25
14 M.TANK Buchholz Relay Trip (CF050) OK
X4:6-27
15 Buchholz Relay Air Cell Alarm (CF101) OK
16 OLTC Protection Relay Trip (CP061) X5:16-36 OK

Name : Name :

MVA Capacity:
155/205/255MVA
17 Thermometer For Oil Temp , ALARM (CT031) X4:1-22 OK
18 Thermometer For Oil Temp , TRIP (CT031) X5:1-21 OK
Thermometer For MV Winding Temp , ALARM

19 X4:3-24 OK
(CT034)
Thermometer For MV Winding Temp , TRIP
20 X5:3-23 OK
(CT034)
Thermometer For HV Winding Temp , ALARM
21 X4:2-23 OK
(CT033)
Thermometer For HV Winding Temp , TRIP
22 X5:2-22 OK
(CT033)
Thermometer For TV Winding Temp , ALARM
23 X4:4-25 OK
(CT035)
Thermometer For TV Winding Temp , TRIP
24 X5:4-24 OK
(CT035)
Pressure Relief Device LV Cable Box- Alarm
25 X4:13-34 OK
(CP091)
X1:20-25
Pressure Relief DeviceLV Cable Box- Trip
26 X1:21-25 OK
(CP091) X1:22-25
27 Pressure Relief Device Cable Box- Alarm (CP092) X4:14-35 OK
Pressure Relief DeviceLV Cable Box- Trip

28 X1:16-25 OK
(CP092)
Pressure Relief DeviceLV Cable BoxAlarm-
29 X4:15-36 OK
(CP093)
Pressure Relief Device LVCable Box- Trip
30 X1:9-25 OK
(CP093)
Buchholz Relay For oil filled cable box Allarm
31 X4:17-38 OK
(CF051)
Buchholz Relay For oil filled cable box Allarm
32 X1:4-25 OK
(CF051)

Name : Name :

MVA Capacity:
155/205/255MVA
25 OLTC Control Supply MCB Tripped X1:23-25 OK

X1:20-25
26 FAN Group - Manual/Auto/REM X1:21-25 OK
X1:22-25
27 Fan Group 1 Power Fail (MCB Tripped) X1:15-25 OK
28 Fan Group 2 Power Fail (MCB Tripped) X1:16-25 OK
29 SOURCE-1 CONTROL MCB TRIPPED X1:8-25 OK
30 SOURCE-2 CONTROL MCB TRIPPED X1:9-25 OK
31 CONTROL VOLTAGE MCB TRIPPED X1:5-25 OK
32 HEATER & LIGHTING SUPPLY MCB TRIPPED X1:4-25 OK

Name : Name :

MVA Capacity:
155/205/255MVA
12. TRANSFORMER OIL DIELECTRIC STRENGT

Electrode Form : IEC 156 / 1995-05 Instrument : Baur Oil Test Kit
Distance : 2.5 mm Minimum Strength : MORE THAN 50 KV
Model / Sl. No. : DPA75/091904034 Calibration Due Date :28-Jan-2018
BREAKDOWN AVG. BREAKDOWN
SAMPLE LOCATION TEST #
VOLTAGE (KV) VOLTAGE (KV)
1 75.0
2 75.0
Main Tank
3 74.9
74.9
4 75.0
(Top)
5 75.0
6 75.0
1 68.7
2 75.0
Main Tank
3 75.0
73.9
4 75.0
(Bottom)
5 74.7
6 75.0
1
2
Main Conservator
3
4
5
6
1 75.0
2 75.0
OLTC 3 75.0
74.9
Conservator 4 74.9
5 75.0
6 75.0
1
2
Cabale Box
3
Conservator
4
5
6
Acceptance Criteria: > 50 KV

Name : Name :

MVA Capacity:
155/205/255MVA
13.ZERO SEQUENCE IMPEDANCE MEAURMENT
1: Shorted 1U, 1V, 1W OF HV

2: Single Phase Voltage Applied on HV Side (1U+1V+1W) TO(1N).
3: Measured the voltages and Current on HV Side.
Keeping TV & (LV + N) Open
Tap No. Measured Measured ℅Impedance at ℅Impedance at % ERROR

Voltage Current A Site Test Factory Test
9(Base255MVA) 233.8 5.00 67.61 69.32 -2.46
Single Phase Voltage Applied on HV Side (1U+1V+1W) TO (1N).

Keeping TV Open & (LV + N) Shorted

9(Base255MVA) 232.0 18.2 18.43 18.29 0.76
Single Phase Voltage Applied on LV Side(2U2V+2W) TO (2N).).

Keeping TV & (HV + N) Open

9(Base255MVA) 231.3 38.00 95.88 95.77 0.12
Single Phase Voltage Applied on LV Side(2U2V+2W) TO (2N).).
Keeping TV OPEN& (HV + N) Shorted

9(Base255MVA) 222.0 143.6 24.35 25.49 -4.45
Criteria: ±7.5

Name : Name :

MVA Capacity:
155/205/255MVA
Imp. Voltage = 3x HV Rated Current x .Measured Voltage

Measured Current
Zero Sequence Impedance =Impedance Voltage X 100

Rated Tap Voltage / 1.732
Test Instrument Used :
1. Instrument / Make : Multimeter / Fluke/179

Model No. / Sl. No. : 1113004
2. Instrument : Clamp Meter

Model No. / Sl. No. :
Calibration Date :
Calibration Due Date :

Name : Name :

MVA Capacity:
155/205/255MVA
14. MAGNETIC BALANCE TEST:

Instrument use for test : Multimeter Make/model : Fluke/187
Serial No. : 1113004 Date of calibration : 6-3-2018
Due date of calibration : 6-3-2019
 Apply Voltage Between two phases of HV Side.

 Measure the Voltage at H.V and LV Oil Tem. : 40 ºC
Amb. Temp : 39ºC
Tap NO: 1
ENERGIZED
HV 1U-1V 1V-1W 1W-1U 2U-2V 2V-2W 2W-2U
TERMINALS voltage voltage voltage voltage voltage voltage
1U-1V 403.5 218.2 186.2 121.3 67.9 54.05

1V-1W 245.2 405.8 161.0 67.9 110.7 43.40
1W-1U 153.5 253.1 407.8 46.52 76.3 122.7
Tap No 09
ENERGIZED HV
TERMINALS 1U-1V 1V-1W 1W-1U 2U-2V 2V-2W 2W-2U
voltage voltage voltage voltage voltage voltage
1U-1V 403.7 215.5 189.1 110.1 58.56 51.41

1V-1W 224.9 405.8 181.5 68.2 122.0 54.09
1W-1U 123.4 25.95 407.9 36.43 74.6 111.3
Tap No 21
ENERGIZED
HV 1U-1N 1V-1N 1W-1N 2u-2n 2v-2n 2w-2n
TERMINALS voltage voltage voltage voltage voltage voltage
1U-1V 403.6 214.8 190.1 135.2 72.2 63.32

1V-1W 223.1 405.8 182.2 77.2 135.7 58.67
1W-1U 159.5 279.4 408.0 53.23 84.2 136.6

Name : Name :

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SITE TEST REPORT Date :

Contractor’s name: Client: SEC-EOA

NAME PLATE DETAILS:

RATED (HV/HVN) (LV/LVN) TW VECTOR GROUP YNyn0(d1)

1 25300 432.3 26.94 % %

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

1. INSULATION RESISTANCE&Polarization IndexTEST:

Instrument : Insulation Resistance Tester

Model No. / Sl. No. : MIT515/101146186

Date of calibration : 02-11-2017

Due date of calibration : 02-11-2018

Voltage applied :2500V DC (As PerManufacturer Recommendations)

Applied points :Between core frame to tank

MEASURED Site Values GΩ Acceptance Criteria

1-Between Core Earthings to Tank 14.25

2-Between Core Clamp to Tank 14.03

3-Between Core Earthlings to Core 2.01 ≥200M.ohm

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

MEASURED INSULATION RESISTANCE VALUE (G Ω)

MEASURED INSULATION RESISTANCE VALUE (G Ω)

Acceptable Value for Polarization Index =>1.5

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

2. WINDING RESISTANCE MEASURMENT

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

(b) LV WINDING RESISTANCE MEASUREMENT.

OTI =Temp: C Amb: C

C) TV WINDING RESISTANCE MEASUREMENT.

OTI =Temp: C Amb: C

Formula to convert winding resistance to reference temperature at 75  C for copper winding.

Calculated 75  C Rc = (Rm x (234.5+75)

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

3. EXCITATION CURRENT TEST

2 404.2 404.4 406.4 8.51 8.45 10.18

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

4.INSULATION POWER FACTOR TEST FOR WINDINGS

HV+LV+T GST-GROUND- 24839.0

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Contractor’s name: Client: SEC-EOA

B.) FOR HV BUSHING:

ACCEPTANCE VALUE <0.5

TEST DATE:TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: Signature:

Signature: Signature:

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