18-40 inch
A complete library of Bondstrand pipe and fittings in PDS and PDMS format
is available on CD-ROM. Please contact Ameron for details.
For specific fire protection requirements, an outer layer of passive fire protection is
available.
Approvals In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753)
covering acceptance criteria for assuring ship safety. Major certifying bodies have adopted
and implemented these Guidelines in their respective Rules and Regulations for the
Classification of Ships.
All Bondstrand pipe series used in the marine industry are designed and type-approved
by the below major certifying bodies. (A complete list is available, on request)
Bondstrand 2000M
ASTM D-2310 Classification: RTRP-11FW for static hydrostatic design basis;
ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis;
Complies with ASTM F-1173 Classification.
Bondstrand 7000M
ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis;
ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis;
Complies with ASTM F-1173 Classification.
© Ameron 2004. FP 918 09/04. Page 1 of 28. Printed in The Netherlands.
Table of Contents GENERAL DATA
Adhesives ................................................................................................................. 27
Conversions .............................................................................................................. 28
Engineering design & installation data ..................................................................... 28
Hydrostatic testing .................................................................................................... 28
Important notice ........................................................................................................ 28
Joining system and configuration ............................................................................... 3
Mechanical properties ................................................................................................. 4
Physical properties ..................................................................................................... 4
Pipe series .................................................................................................................. 3
Pipe length .................................................................................................................. 4
Pipe dimensions and weights ..................................................................................... 7
Pipe performance .................................................................................................... 5-6
Span length ................................................................................................................. 9
Surge Pressure ......................................................................................................... 28
Ultimate Collapse Pressures ...................................................................................... 8
FITTINGS DATA
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Ameron representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed and stub-
end flanges for Quick-Lock adhesive bonding systems. Standard flange drilling patterns
as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5 (> 150 Lb),
DIN, ISO and JIS are also availabe.
Bondstrand® 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121°C.; for higher temperatures, please contact Ameron.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
* Conductive
Our conductive pipe systems have been developed to prevent accumulation of potentially
dangerous levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Fitting
25-400 mm (1-16 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell ends.
Flanges
25-1000 mm (1-40 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end.
Note: * Pipe nipples, saddles and flanged fittings have different end configurations.
Typical mechanical Pipe property IPD cured Units 21°C. 93°C. Method
properties Bi-axial
Ultimate hoop stress at weeping N/mm2 300 — ASTM D-1599
Circumferential
Hoop tensile strength N/mm2 380 — ASTM D-2290
Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290
Poisson's ratio axial/hoop — 0.93 1.04 Ameron
Longitudinal
Axial tensile strength N/mm2 65 50 ASTM D-2105
Axial tensile modulus N/mm2 10000 7800 ASTM D-2105
Poisson's ratio hoop/axial — 0.40 0.45 ASTM D-2105
Axial bending strength — 80 — Ameron
Beam
Apparent elastic modulus N/mm2 9200 7000 ASTM D-2925
Hydrostatic Design Basis
Static N/mm2 148* — ASTM D-2992
(Proc. B.)
* At 65°C.
Taper/Taper dimensions Dimensions for adhesive Taper spigots for adhesive Taper/Taper joints
Elbows 90º Filament-wound 90º elbows with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends for adhesive bonding
Nominal Laying Overall Max. Working Average
Pipe Size Length (LL) Length (OL) Pressure Weight
[mm] [inch] [mm] [mm] [bar] [kg]
25 1 65 92 20 0.3
40 1½ 81 113 20 0.4
50 2 76 122 20 0.5
80 3 114 160 20 1.1
100 4 152 198 20 1.6
125 5 195 252 16 2.7
150 6 229 286 16 3.6
200 8 305 369 16 6.8
250 10 381 451 16 11.0
300 12 457 533 16 18.0
350 14 359 448 16 26.0
400 16 397 499 16 31.0
450 18 458 572 16 53.0
500 20 508 635 16 65.0
600 24 584 762 16 122.0
700 28 711 889 16 205.0
750 30 762 940 16 243.0
800 32 813 991 16 330.0
900 36 915 1118 16 417.0
1000 40 1040 1450 16 489.0
© Ameron 2004. FP 918 09/04. Page 9 of 28. Printed in The Netherlands.
Elbows ANSI 90º Filament-wound 90° elbows with integral Quick-Lock male ends*
short radius
Nominal Laying Maximum Average
Pipe Length Working Weight
Size (LL) Pressure
[mm] [inch] [mm] [bar] [kg]
50 2 110 12 0.4
80 3 135 12 0.7
100 4 160 12 1.0
150 6 198 12 2.4
200 8 224 12 3.9
250 10 275 12 6.3
300 12 300 12 13.3
Elbows ANSI 45º Filament-wound 45°elbows with integral Quick-Lock male ends*
Equal Tees Filament-wound equal Tee with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends for adhesive bonding
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.
45º Laterals Filament-wound 45° laterals with integral Quick-Lock socking ends
Nominal Laying Overall Maximum Average weight DIN 2632 DIN 2633
Pipe Length Length Working ANSI ANSI
Size (LL) (OL) Pressure B16.5 B16.5
CL.150 CL.300 PN10 PN16
[mm] [inch] [mm] [mm] [bar] [kg] [kg] [kg] [kg]
25 1 3 29 16 0.5 0.6 0.5 0.5
40 1½ 3 35 16 1.1 1.1 1.0 1.0
50 2 4 51 16 1.3 1.7 1.8 1.8
80 3 5 51 16 1.8 2.6 2.4 2.4
100 4 5 51 16 2.8 3.8 2.7 2.7
125 5 5 62 16 3.8 5.4 4.0 4.0
150 6 6 63 16 4.5 6.7 4.9 4.9
200 8 6 70 16 5.0 9.9 7.1 6.9
250 10 6 76 16 9.5 13.2 9.1 9.8
300 12 5 81 16 14.5 19.2 11.2 12.7
350 14 8 97 16 20.5 29.8 18.6 20.5
400 16 8 110 16 27.0 40.0 25.0 27.4
450 18 10 114 16 32.0 - - -
500 20 10 121 16 40.0 - - -
600 24 11 138 16 58.0 - - -
700 28 14 165 16 73.0 - - -
750 30 14 178 16 88.0 - - -
800 32 14 192 16 112.0 - - -
900 36 14 178 16 116.0 - - -
1000 40 15 245 16 162.0 - - -
Hub Flanges Filament-wound Hubbed flanges with integral Quick-Lock (1-36 inch) socket end
Nominal Laying Overall Flange Maximum Average weight DIN 2632 DIN 2633
Pipe Length Length Thickness Working ANSI ANSI
Size Pressure B16.5 B16.5
(LL) (OL) (E) CL.150 CL.300 PN10 PN16
[mm] [inch] [mm] [mm] [mm] [bar] [kg] [kg] [kg] [kg]
50 2 4 51 30 12 0.9 1.1 1.0 1.0
80 3 5 51 30 12 1.5 1.8 1.6 1.1
100 4 5 51 33 12 2.2 2.9 2.1 2.1
125 5 5 62 47 12 3.7 4.9 3.6 3.6
150 6 6 63 47 12 3.7 5.4 3.9 3.9
200 8 6 70 54 12 6.2 8.4 6.0 6.0
250 10 6 76 54 12 8.4 11.1 7.6 8.2
300 12 5 81 56 12 12.3 15.3 9.0 10.2
350 14 8 97 72 12 17.3 22.6 14.1 15.5
400 16 8 110 85 12 26.0 32.9 20.6 22.6
450 18 10 114 89 12 30.0 - - -
500 20 10 121 96 12 35.0 - - -
600 24 11 138 113 12 48.0 - - -
700 28 14 165 114 12 67.0 - - -
750 30 14 178 121 12 77.0 - - -
800 32 14 192 124 12 85.0 - - -
900 36 14 178 140 12 93.0 - - -
Note: Up to 12 bar flat faced stub-ends suitable for elastomeric gaskets can be used.
Steel Ring Flange for Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 Average
Stub-end Pipe B16.5 Weight B16.5 Weight Weight Weight
Size CLASS.150 CLASS.300 PN 10 PN 16
(D) (D) (D) (D)
[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]
25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.0
40 1½ 17.5 1.2 20.6 2.3 16 1.7 16 1.7
50 2 19.0 1.8 22.2 2.5 18 2.2 18 2.2
80 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0
100 4 23.8 4.2 31.7 7.0 20 3.1 20 3.1
125 5 23.8 4.4 34.9 9.5 22 3.6 23 3.8
150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1
200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3
250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8
300 12 40.0 23.0 50.8 38.7 29 10.7 35 15.4
350 14 41.6 32.0 54.0 56.3 36 21.3 40 26.3
400 16 47.9 42.0 58.2 70.1 40 26.6 44 33.0
450 18 50.2 39.7 63.6 86.5 42 27.2 50 40.9
500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8
600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2
700 28 69.0 100.5 95.6 213.4 57 78.8 59 101.9
750 30 71.6 117.0 99.9 229.3 - - - -
800 32 76.9 153.5 106.2 289.0 62 95.3 66 105.7
900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.1
1000 40 93.7 - 102.8 - 74 - 82 -
Note: Other materials and/or drillings are available. Please consult Ameron.
Transition Nipples Filament-wound transition nippels with integral Taper/Taper (18-40 inch) male ends
Notes:
1) Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes. Support and anchor saddles are standard 180°.
Saddles are supplied in standard lengths of 100 mm and 150 mm.
2) For special saddle -lengths, -thickness and/or angles consult Ameron.
3) Wear saddles are standard 90°. Weights of 90° degree saddles are 50% of value shown.
Grounding Saddles Filament-wound pipe saddles for grounding in conductive piping systems.
Notes:
1) Bondstrand conductive adhesive should be used for mounting.
2) Saddles are supplied with integrated stainless steel cable with a length of 600 mm.
Expansion Coupling Filament-wound Key-Lock expansion coupling with integral double O-ring Key-Lock
female end one side and double O-ring female end on other side
Key-Lock Adapter for Filament-wound double O-ring male Key-Lock adapter with integral Quick-Lock
Expansion Coupling (2-16 inch) or Taper/Taper (18-40 inch) socket end
Notes:
1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same
time, the surplus must be discarded.
2) Required adhesive for saddles is shown in the dimension table of the respective saddles.
3) For type of adhesive to be used, please refer to the Bondstrand® Corrosion Guide.
Please consult Ameron for the latest version of the above mentioned literature.
Field testing Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.
Surge pressure Maximum allowable surge pressure is max. 150% of rated pressure.
Important notice This product literature and the recommendations for usage it contains are based on test
data reasonably believed to be reliable. It is intended that this literature be used by personnel
having specialised training in accordance with currently acceptable industry practice and
normal operating conditions. Variation in environment, changes in operating procedures,
or extrapolation of data may cause unsatisfactory results. We recommend that your
engineers verify the suitability of this product for your intended application. Since we have
no control over the conditions of service, we expressly disclaim responsibility for the results
obtained or for any consequential or incidental damages of any kind incurred.