500013 - Frame Assembly

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 n/a Tubular Frame ISO 657-14 tubular EN C15 (1.0401) n/a Purhcase
2 1 200055 Motor Support plate H.R.S. EN C15 (1.0401) n/a Mfc.
3 1 200074 Brake grip holder H.R.S. EN C15 (1.0401) n/a Mfc.
4 2 200075 angle support H.R.S. EN C15 (1.0401) n/a Mfc.
5 1 200086 Panel H.R.S. EN C15 (1.0401) n/a Mfc.

*See Drawing 500013

 500014 - Steering wheel assembly

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 200048 Tube ISO 657-14 tubular EN C15 n/a Mfc.
2 1 200049 threaded rod EN C15 H.R.S. n/a Mfc.
3 1 200050 lug EN C15 H.R.S. n/a Mfc.

*See Drawing 500014

 500015 - Front Left Axle

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 500015A axle EN C15 H.R.S. n/a Mfc.
2 1 500015B tube EN C15 H.R.S. n/a Mfc.
3 1 500015C lug EN C15 H.R.S. n/a Mfc.

*See Drawing 500015

 500016 - Frotn Kart Assembly

Item Qty. Part Number Description

1 1 200053 Steering Wheel Hub
2 1 200060 Protective floor
3 1 500013 Frame Assembly
4 1 500014 Steering Wheel Assembly
5 1 500015 Front Left Axle
6 2 500017 Front hub assembly
7 1 500018 Pedal Assembly
8 1 500019 Front Right axle
9 2 Mcmaster-carr #6655K56 Thrust Bearing
10 4 Mcmcaster-carr #1262N11 Thrust bearing
11 2 Mcmcaster-carr #94135K8 Extension spring
12 2 Mcmcaster-carr #59935K54 Ball Joint Right hand
13 2 Mcmcaster-carr #59935K54 Ball Joint left hand
14 2 Mcmaster-carr #98451A128 Shoulder Screw
15 1 Go-kart supply #14632 Steering wheel
16 3 M5x16 - ISO 7380 B.H.C.S.
17 2 M5 - ISO 4032 Hex. Nut
18 4 M6x18 - ISO 4762 S.H.C.S.
19 2 M6x20 - ISO 2341B Clevis pin
20 1 M6x30 - ISO 2341B Clevis pin
21 8 M8 - ISO 7091 Flat Washer
22 4 M8 - ISO 4032 Hex. nut
23 4 M8x16 - ISO 4014 Hex. Bolt
24 6 M10 - ISO 7091 Flat Washer
25 2 M10 - ISO 4032 Hex. nut
26 6 M10 - ISO 4035 Jam nut
27 2 M10 x 237 mm Threaded rod
28 4 M10x35 - ISO 4762 S.H.C.S.
29 6 M10 - ISO 7040 Nylon lock nut
30 2 M10x100 - ISO 4014 Hex. bolt
31 1 M12 - ISO 7091 Flat washer
32 1 200047 Steering Wheel bearing

*See drawing 500016

- Frotn Kart Assembly

Material Coat Mfc./Purch.

Aluminium 2024 Blue Anodized Mfc.
ISO 4995:2014 - EN C15 (1.0401) n/a Mfc.
Misc. Red Paint Mfc.
Misc. Orange Paint Mfc.
Misc. Orange Paint Mfc.
Misc. n/a Mfc.
Misc. n/a Mfc.
Misc. Orange Paint Mfc.
Steel n/a purchased
teflon n/a purchased
music steel wire n/a purchased
Steel n/a purchased
Steel n/a purchased
ISO 898-1 n/a purchased
Misc. as purchsed purchased
ISO 898-5 as purchsed purchased
ISO 898-2 Grade 8.8 as purchsed purchased
ISO 898-1 Grade 12.9 as purchsed purchased
ISO 898-1 Grade 8.8 as purchsed purchased
ISO 898-1 Grade 8.8 as purchsed purchased
Steel 100HV as purchsed purchased
ISO 898-2 Grade 8.8 as purchsed purchased
ISO 898-1 Grade 8.8 as purchsed purchased
Steel 100HV as purchsed purchased
ISO 898-2 Grade 8.8 as purchsed purchased
ISO 898-2 Grade 8.8 as purchsed purchased
steel as purchsed purchased
ISO 898-1 Grade 12.9 as purchsed purchased
ISO 898-2 Grade 8.8 as purchsed purchased
ISO 898-1 Grade 8.8 as purchsed purchased
Steel 10HV as purchsed purchased
UHMW Poly. n/a Mfc.
 500017 - Front Hub Assembly

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 200059 Front Hub Cold Drawn 11SMnPb30 Steel n/a Mfc.
2 2 MCMASTER-CARR #5972K215 Bearing Steel n/a Purchased

*See drawing 500017

 500018 - Pedal Assembly

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 200062 Tubular frame ISO 6057-14 EN C15 n/a Mfc.
2 1 200063 Brake pedal bar Aluminium 6061-O blue anodized Mfc.
3 2 200064 Pedal rod Aluminium 6061-O blue anodized Mfc.
4 2 200065 limiting rod H.R.S. EN C15 n/a Mfc.
5 1 200077 Potentiometer gear Aluminium 6061-O blue anodized Mfc.
6 1 200078 Electric pedal bar Aluminium 6061-O blue anodized Mfc.
7 1 200073 potentiometer bracket H.R.S. EN C15 n/a Mfc.
8 2 Mcmaster-carr #90265A145 Shoulder Screw ISO 898-1 as purchased purchased
9 1 WH148 Potentiometer Misc. as purchased purchased
10 6 M6 - ISO 7089 Flat washer Steel as purchased purchased
11 2 M6 - ISO 7040 Nylon Lock nut ISO 898-2 as purchased purchased
12 2 M6x20 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased purchased
 500019 - Front Right Axle

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 500019A axle EN C15 H.R.S. n/a Mfc.
2 1 500019B tube EN C15 H.R.S. n/a Mfc.
3 1 500019C lug EN C15 H.R.S. n/a Mfc.

*See Drawing 500019

 500020 - Power plant assembly

Item Qty. Part Number Description Material Coat

1 3 200046 Bearing Housing Aluminium 6061-T6 blue anodized
2 1 200054 Rear Axle H.R.S. EN C15 (1.0401) n/a
3 2 200057 rear hub Cold Drawn EN C15 (1.0401) n/a
4 1 200076 Brake Holder Aluminium 2024 blue anodized
5 1 200068 Motor bracket sheet metal EN C15 (1.0401) steel n/a
6 2 200079 bearing washer Cold Drawn EN C15 (1.0401) n/a
7 2 200080 bearing washer Cold Drawn EN C15 (1.0401) n/a
8 3 200081 key Cold Rolled Steel EN C15 (1.0401) n/a
9 6 200082 key Cold Rolled Steel EN C15 (1.0401) n/a
10 1 200083 washer Cold Drawn EN C15 (1.0401) n/a
11 1 30007 key Cold Rolled Steel EN C15 (1.0401) n/a
12 1 30009 key Cold Rolled Steel EN C15 (1.0401) n/a
13 1 500016 Front Kart Assembly Misc. n/a
14 1 MotoEnergy #ME-709 DC Motor Misc. n/a
15 1 Mcmaster-carr #6236K535/6793K194 Driven sprocket Gear Steel as purchased
16 1 Mcmaster-carr #6280K838 driver sprocket gear Steel as purchased
17 4 Mcmaster-carr #91074A131 Locking washers Steel as purchased
18 4 Mcmaster-carr #99908A103 Flange Nylon lock nut ISO 898-2 Class 10.9 as purchased
19 4 Mcmaster-carr #98093A624 Flange bolt ISO 898-1 Class 10.9 as purchased
20 3 Mcmaster-carr #6661K112 Radial Bearing Steel as purchased
21 4 Mcmaster-carr #57445K79 Collar Steel AISI 1215 Cold Rolled as purchased
22 12 Mcmaster-carr #93501A030 belleville washer Steel as purchased
23 1 Mcmaster-carr #5733K76 Plastic tubing Teflon as purchased
24 30 Mcmcaster-carr #6261K245 Chain Link Steel as purchased
25 30 Mcmaster-carr #6261K195 Chain Link Steel as purchased
26 1 KTC04 Disc Brake assembly Misc. as purchased
27 1 n/a Brake Fluid pump Misc. as purchased
28 1 n/a Brake pump cylinder Misc. as purchased
29 1 n/a brake pump fork Steel as purchased
 30 1 n/a Steel Cord Steel Wire as purchased
31 4 3/8-16UNCx1 inch - ASME B18.3 S.H.C.S. ASTM A574 as purchased
32 1 7/16UNFx1 inch - ASME B18.3 S.H.C.S. ASTM A574 as purchased
33 2 M8x25 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased
34 12 M8x25 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased
35 3 M8x1x35 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased
36 2 M5x18 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased
37 2 M6x10 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased

*See dwg. 500020

Mfc./Purch.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
Mfc.
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
purchased
 500021 - Mechanic Assembly

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 2 200058 Seat Support Cold Rolled Steel EN C15 Red paint Mfc.
2 2 200070 Tube Holder Aluminium 6061-T6 Black Paint Mfc.
3 1 200071 Rear Battery Support Misc. Black Paint Mfc.
4 4 200072 Battery Holder Cold Rolled Steel EN C15 n/a Mfc.
5 8 300008 Threaded Rod Steel n/a Mfc.
6 1 500020 Power Plant Assy. Misc. n/a Mfc.
7 1 500022 Right Battery support Misc. Black Paint Mfc.
8 1 500023 Left Battery Assembly Misc. Black Paint Mfc.
9 4 8G24 Lead Acid battery Misc. as purchased purchased
10 1 n/a Seat Plastic as purchased purchased
11 2 11 inch Front wheel Misc. as purchased purchased
12 2 12 inch Rear Wheel Misc. as purchased purchased
13 12 Mcmaster-carr #90895A029 Belleville Washer Steel as purchased purchased
14 2 Mcmaster-carr #9506T12 Collar Steel 1215 Cold Rolled as purchased purchased
15 16 M6 - ISO 4161 Hex. Flange nut ISO 898-2 Grade 8.8 as purchased purchased
16 12 M6x25 - ISO 4762 S.H.C.S. ISO 898-1 Grade 12.9 as purchased purchased
17 2 M6x40 - ISO 2341B Clevis Pin Steel as purchased purchased
18 6 M8 - ISO 4161 Hex. Flange nut ISO 898-2 Grade 10.9 as purchased purchased
19 2 M8x30 - ISO 7380 B.H.C.S. ISO 898-1 Grade 10.9 as purchased purchased
20 2 M8x30 - ISO 7380 B.H.C.S. ISO 898-1 Grade 10.9 as purchased purchased
21 2 M8x16 - ISO 4014 Hex. Bolt ISO 898-1 Grade 8.8 as purchased purchased
22 4 M8x35 - ISO 2341B Clevis Pin Steel as purchased purchased
23 2 M10x55 - ISO 4762 S.H.C.S. ISO 898-1 Grade 12.9 as purchased purchased
 500025 - Electric Go-kart

Item Qty. Part Number Description Material Coat Mfc./Purch.

1 1 100004 Batt. Bottom enclosure ABS n/a Mfc.
2 1 100005 batt. Top enclosure ABS n/a Mfc.
3 1 100006 controller bottom enclosure ABS n/a Mfc.
4 1 100007 controller top enclosure ABS n/a Mfc.
5 1 200084 Magnet holder Aluminium n/a Mfc.
6 1 200085 Magnet Steel n/a Mfc.
7 1 500021 Kart Mech. Assembly Misc. n/a Mfc.
8 1 500026 Screen assembly Misc. n/a Mfc.
9 1 500027 Electrical Assembly/diagram Misc. n/a Mfc.
10 1 Mcmaster-carr #57445K79 collar Steel as purchased purchased
11 8 Mcmaster-carr #93369A136 Nylon Nut Nylon as purchased purchased
12 2 Mcmaster-carr #90451A328 Plastic screw Nylon as purchased purchased
13 6 Mcmaster-carr #95258A120 Flat Plastic screw Nylon as purchased purchased
14 4 Mcmaster-carr # 9254K41 Vibration damper misc. as purchased purchased
15 2 Mcmaster-carr #96295A318 Plastic screw Nylon as purchased purchased
16 4 Mcmaster-carr #92929A260 Plastic screw Nylon as purchased purchased
17 4 Mcmaster-carr # 92005A212 Phillips screw Steel as purchased purchased
18 1 Elabpeers LM393 3144 Hall Sensor misc. as purchased purchased
19 1 Runleader #RL-BI003 (48V) Capactity-meter misc. as purchased purchased
20 1 Schneider Electric #XB4BD33 Key Switch misc. as purchased purchased
21 1 APEM inc. #JD7509O Key Switch misc. as purchased purchased
22 6 n/a AA Battery misc. as purchased purchased
23 1 Philmore #BH363 Battery holder Plastic as purchased purchased
24 1 Arduino Mega #2560 Controller misc. as purchased purchased
25 1 Mitsubishi #CM400HU-24F Transistor misc. as purchased purchased
26 1 400001 Controller PCB misc. as purchased purchased
27 2 M3x6 - ISO 4762 S.H.C.S. ISO 898-5 as purchased purchased
28 4 M6 - ISO 4032 Hex. Nut ISO 898-2 as purchased purchased
29 4 M6x14 - ISO 4762 S.H.C.S. ISO 898-1 Class 12.9 as purchased purchased
30 4 M3x30 - ISO 4762 S.H.C.S. ISO 898-5 as purchased purchased
31 4 M3x20 - ISO 4792 S.H.C.S. ISO 898-5 as purchased purchased
32 1 n/a DC Jack connector Mis. as purchased purchased