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The results of welding technical evaluation of McDonald's welders for PIPE welding.

1st Team Applied Welding condition Basic


Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
LB-52(2.6φ)
1 Md. Jahangir AM 26/OCT/2018 RILAND 6G 54 18 Acceptable No problem
E7016
LB-52(2.6φ)
2 Md. Sahed Khan AM 26/OCT/2018 RILAND 6G 66 19 Acceptable No problem. However, he needs some more practice.
E7016
LB-52(2.6φ) ・Longer extension. ・Welding speed is faster.
3 Md. Shafikul Islam AM 26/OCT/2018 RILAND 6G 69 22 Unacceptable
E7016 ・Keyhole is bigger. ・He needs a lot of practice.
LB-52(2.6φ) ・Longer extension. ・Torch angle is unsuitable.
4 Md. Shahin Molla AM 26/OCT/2018 RILAND 6G 54 19 Unacceptable
E7016 ・Keyhole is bigger. ・He needs a lot of practice.
LB-52(2.6φ)
5 Md. Helal AM 26/OCT/2018 RILAND 6G 75 22 Acceptable Stable welding technician. Best technician in this 1st-team.
E7016
LB-52(2.6φ)
6 Md. Mithon AM 26/OCT/2018 RILAND 6G 55 18 Acceptable No problem
E7016
1st Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ) First condition: Unsuitable Welding condition
1 Md. Jahangir AM 27/OCT/2018 RILAND 6G 150(180) 20(24) Acceptable
E71T1-C1A0 After adjusting: weldability improved
SF-1(1.2φ) ・No problem. However, he needs some more practice.
2 Md. Sahed Khan AM 27/OCT/2018 RILAND 6G 165 23 Acceptable
E71T1-C1A0 ・Unsuitable torch angle. Unsuitable weaving condition.
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
3 Md. Shafikul Islam AM 27/OCT/2018 RILAND 6G 155 23 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
4 Md. Shahin Molla AM 27/OCT/2018 RILAND 6G 160 23 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ)
5 Md. Helal AM 27/OCT/2018 RILAND 6G 175 23 Acceptable Stable welding technician. Best technician in this 1st-team.
E71T1-C1A0
SF-1(1.2φ)
6 Md. Mithon AM 27/OCT/2018 RILAND 6G 180 24 Acceptable Stable welding technician.
E71T1-C1A0
2st Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
1 Md. Abdul Motin PM 27/OCT/2018 RILAND 6G 160 22 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ)
2 Md. Sorower Hossain PM 27/OCT/2018 RILAND 6G 175 23 Acceptable Stable welding technician. Best technician in this 2nd-team.
E71T1-C1A0
SF-1(1.2φ) First condition: Unsuitable Welding condition
3 Md. Kubbat PM 27/OCT/2018 RILAND 6G 165 21 Acceptable
E71T1-C1A0 After adjusting: weldability improved
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
4 Md. Parvez PM 27/OCT/2018 RILAND 6G 140 22 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
5 Md. Abdul Alim PM 27/OCT/2018 RILAND 6G 140 22 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ) First condition: Unsuitable Welding condition
6 Md. Khokon PM 27/OCT/2018 RILAND 6G 165 22 Acceptable
E71T1-C1A0 After adjusting: weldability improved
3rd Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ) ・No problem. However, he needs some more practice.
1 Md. Liton Mia AM 28/OCT/2018 RILAND 6G 150 22 Acceptable
E71T1-C1A0 ・Lower welding current. ・Unsuitable weaving condition.
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
2 Md. Jishan AM 28/OCT/2018 RILAND 6G 135 23 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ) ・No problem. However, he needs some more practice.
3 Md. Samsul Alom AM 28/OCT/2018 RILAND 6G 150 23 Acceptable
E71T1-C1A0 ・Lower welding current. ・Unsuitable weaving condition.
SF-1(1.2φ)
4 Md. Alamgir Hosssain AM 28/OCT/2018 RILAND 6G 180 23 Acceptable Stable welding technician. Best technician in this 3rd-team.
E71T1-C1A0
SF-1(1.2φ) ・No problem. However, he needs some more practice.
5 Md. Abul Hossain-2 AM 28/OCT/2018 RILAND 6G 150 23 Acceptable
E71T1-C1A0 ・Lower welding current. ・Unsuitable weaving condition.
SF-1(1.2φ) First condition: Unsuitable Welding condition
6 Md. Mobarak Bhuiyan AM 28/OCT/2018 RILAND 6G 160(170) 22(23) Acceptable
E71T1-C1A0 After adjusting: weldability improved
4th Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ) ・No problem. However, he needs some more practice.
1 Md. Jakir PM 28/OCT/2018 RILAND 6G 185 23 Acceptable
E71T1-C1A0 ・Unsuitable weaving condition.
SF-1(1.2φ) ・No problem. However, he needs some more practice.
2 Md. Nazmul PM 28/OCT/2018 RILAND 6G 150 23 Acceptable
E71T1-C1A0 ・Lower welding current.
SF-1(1.2φ)
3 Md. Robiul PM 28/OCT/2018 RILAND 6G 150 23 Acceptable Stable welding technician. Better technician in this 4th-team.
E71T1-C1A0
SF-1(1.2φ)
4 Md. Mohin Uddin PM 28/OCT/2018 RILAND 6G 185 23 Acceptable Stable welding technician. Better technician in this 4th-team.
E71T1-C1A0
SF-1(1.2φ) ・No problem. However, he needs some more practice.
5 Md. Rubel PM 28/OCT/2018 RILAND 6G 150 23 Acceptable
E71T1-C1A0 ・Lower welding current.
SF-1(1.2φ)
6 Md. Mosharaf PM 28/OCT/2018 RILAND 6G 185 23 Acceptable Stable welding technician. Better technician in this 4th-team.
E71T1-C1A0
5th Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ)
1 Md. Anamul AM 30/OCT/2018 RILAND 6G 180 23 Acceptable Stable welding technician. Best technician in this 5th-team.
E71T1-C1A0
SF-1(1.2φ) ・No problem. However, he needs some more practice.
2 Md. Saiful AM 30/OCT/2018 RILAND 6G 180 22 Acceptable
E71T1-C1A0 ・Unsuitable torch angle.
SF-1(1.2φ) ・No problem. However, he needs some more practice.
3 Md. Sobuj AM 30/OCT/2018 RILAND 6G 185 23 Acceptable
E71T1-C1A0 ・Unsuitable torch angle.
SF-1(1.2φ)
4 Md. Hanifa PM 30/OCT/2018 RILAND 6G 165 23 Acceptable ・No problem. However, he needs some more practice.
E71T1-C1A0
SF-1(1.2φ) ・No problem. However, he needs some more practice.
5 Md. Zahid AM 30/OCT/2018 RILAND 6G 180 22 Unacceptable
E71T1-C1A0 ・His welding workability is roughly and not good a bead shape.
SF-1(1.2φ)
6 Md. Khairul AM 30/OCT/2018 RILAND 6G 160(170) 23 Acceptable Stable welding technician. Better technician in this 5th-team.
E71T1-C1A0
6th Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ)
1 Md. Delower PM 30/OCT/2018 RILAND 6G - - - -
E71T1-C1A0
SF-1(1.2φ)
2 Md. Rajib PM 30/OCT/2018 RILAND 6G 170 22 Acceptable ・No problem. However, he needs some more practice.
E71T1-C1A0
SF-1(1.2φ)
3 Md. Riad PM 30/OCT/2018 RILAND 6G - - - -
E71T1-C1A0
SF-1(1.2φ)
4 Md. Mamun Mia PM 30/OCT/2018 RILAND 6G 175 23 Acceptable ・No problem. However, he needs some more practice.
E71T1-C1A0
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
5 Md. Mamun Ali PM 30/OCT/2018 RILAND 6G 160 24 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He needs a lot of practice.
SF-1(1.2φ)
6 Md. Abul Hossain-1 PM 30/OCT/2018 RILAND 6G 180 22 Acceptable ・No problem. However, he needs some more practice.
E71T1-C1A0
Re-test Team Applied Welding condition Basic
Applied welding Welding
Date FCAW or Current Voltage welding NSSW's Comments
No. Welder's Name equipment position
SMAW A V technique
SF-1(1.2φ) ・Torch angle, weaving condition improved.
1 Md. Shafikul Islam AM 31/OCT/2018 RILAND 6G 170 23 Acceptable
E71T1-C1A0 ・However, he needs some more practice.
SF-1(1.2φ) ・Torch angle, weaving condition improved.
2 Md. Shahin Molla AM 31/OCT/2018 RILAND 6G 150 23 Acceptable
E71T1-C1A0 ・However, he needs some more practice.
SF-1(1.2φ)
3 Md. Zahid AM 31/OCT/2018 RILAND 6G - - - -
E71T1-C1A0
SF-1(1.2φ) ・Torch angle, weaving condition improved.
4 Md. Abdul Alim AM 31/OCT/2018 RILAND 6G 165 24 Acceptable
E71T1-C1A0 ・However, he needs some more practice.
SF-1(1.2φ) ・Lower welding current. ・Unsuitable torch angle.
5 Md. Jishan PM 31/OCT/2018 RILAND 6G 150 23 Unacceptable
E71T1-C1A0 ・Unsuitable weaving condition. ・He could not improve.
SF-1(1.2φ) ・Torch angle, weaving condition improved.
6 Md. Parvez PM 31/OCT/2018 RILAND 6G 175 22 Acceptable
E71T1-C1A0 ・However, he needs some more practice.
SF-1(1.2φ) ・Torch angle, weaving condition improved.
7 Md. Atol Debnath PM 31/OCT/2018 RILAND 6G 150 23 Acceptable
E71T1-C1A0 ・However, he needs some more practice.
SF-1(1.2φ) ・Torch angle, weaving condition improved.
8 Md. Rayhan PM 31/OCT/2018 RILAND 6G 170 22 Acceptable
E71T1-C1A0 ・However, he needs some more practice.
Important points for 6G pipe welding
・Optimum welding condition: welding current/150~190A, Arc voltage/21~24V, Wire extension/15~25mm
Torch anlge/Perpendicular position(±5°), Shielding gas rate/20~25L/min
・Checking points: Grounding cable/Directly connecting to base metal, Shielding gas/Leak check and connection status
・Torch accessories/ORIFICE, Optimum welding contact tip, Clean nozzle(no spatter)
・When stopping welding on the way, grinding treatment shall be done in the crater area before nest pass welding.
・it must be weared safety protective equipments(helmet, welding gloves, mask and so on) before welding.

* It should be noted that this information is only for reference and no guarantee.
DATE: 01/11/2018

Signature:
Senior Manager
Technical Service & Solution Dept.
Quality Control Div.

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