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Tianjian Pluto PL/j Series

Tianjian Pluto PL/j Series


Specifications
International

HT 20110420-IV

HAITIAN INTERNATIONAL HOLDINGS LIMITED Tianjian Partner:


Unit 1105 Level 11
Metroplaza Tower 2
223 Hing Fong RD Kwai Fong N.T
haitian@mail.haitian.com
www.haitian.com

NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.


Export Processing Zone, Ningbo 315800 China
+86-574-86 177 242
+86-574-86 221 864
haitian@mail.haitian.com
www.haitian.com
Tianjian Pluto PL/j Series

Tianjian PL/j sero energy-saving series


at a high price-performance ratio

Main hydraulic index PL/j servo Index


Case:
» response time of pressure rise 50ms » the precision of screw speed 0.2rpm test product: disk test condition:
» response time of Flow rise 40ms » the stability of speed 0.1% plastic material: PS power test device record 3 series
» range of pressure fluctuations ±0.9bar » the repeatability precision of injection 1‰ product weight: 100g IMM‘s value during full auto
product wall thickness: 2.6mm producing when the oil temperature
note: KW.h/Kg: 1st class≤ 0.4 Repeatability precision: Special class≤ 0.5 number of mold cavity: 1 stable at 45℃
2nd class >0.4-0.55 1st class ≥0.5-1
3rd class> 0.55-0.7 2nd class≥ 1-2
4th class> 0.7-0.85

160T IMM 160T IMM 160T IMM


comparison of IMM
fixed pump variable pump servo system
Servo energy saving schematic diagram
the servo energy saving plastic moulding machinery configure rotary encoder and pressure sensor, so moulding cycle time s 20 20 20
it will feedback the flow and pressure in time. it adjusts the flow and pressure by changing the servo
test time h 3 3 3
synchronous motor's rotate speed and the torsion to make sure higher repeatability precision, maximum
energy saving and the production efficiency. cycle count mold 540 540 540

power consumption/hour KW/h 12.6 8.1 6.1

power consumption/year KW/h 83160 53460 40260

power consumption/Kg kW.h/kg 0.7 0.45 0.34

IMM with fixed-pump 51.6


cylinder effect of servo energy saving %
IMM with variable pump 24.7
calculation conditions: 20hour/day,330day/year;
power cost: 0.8RMB/Kwh

pressure sensor permanent magnet


control valve
synchronous servo motor

Kw.h
耗电量/小时
rotary encoder The required energy consumption to pro-
gear pump duce theprocessing ruler by an energy-sav-
ing machineis 51.6% less when compared
to a traditional hydraulic IMM and 24.7%
inverter less then IMM with an optimized variable
oil tank 64.2%
pump.
48.4%

The energy-saving machine also requires


80% less energy to produce a thick walled
product which needs a longer holding and
IMM
定量泵注塑机with fixed pump
IMM with variable pump
cooling time or 50% less than using an IMM
变量泵注塑机
Tianjian PL/j series
天剑PL/j伺服系列 fitted with optimized variable pump.

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Tianjian Pluto PL/j Series

Specification
PL860/260j PL1200/370j PL1600/540j
INJECTION UNIT A B C A B C A B C
Screw Diameter mm 32 36 40 36 40 45 40 45 50
Screw L /D Ratio L/D 22.5 20 18 23.3 21 18.7 22.5 20 18
Shot Size (Theoretical) cm3 121 153 188 173 214 270 253 320 395
Injection Weight (PS) g 110 139 172 157 194 246 230 291 359
Injection Rate g/s 77 98 121 89 110 140 110 140 172
Injection Pressure Mpa 218 172 140 210 170 134 214 169 137
Plasticizing Capacity(ps) g/s 9.9 12.4 16.8 10.8 14.6 20.1 14.2 19.5 25.3
Screw Speed rpm 230 190 195
CLAMPING UNIT
Clamp Tonnage KN 860 1200 1600
Toggle Stroke mm 300 340 400
Space Between Tie Bars mm 360×315 405×365 455×410
Max.Mold Height mm 305 380 435
Min. Mold Height mm 125 130 155
Ejector Stroke mm 75 100 100
Ejector Tonnage KN 30 40 40
OTHERS
Max. Pump Pressure Mpa 16 16 16
Pump Motor Power Kw 11 13 15
Heater Power Kw 6.2 9.75 9.75
Machine Dimension(L×W×H) m 4.0×1.08×1.9 4.39×1.15×1.98 4.62×1.21×2.02
Machine Weight t 2.9 3.68 4.4
Hopper Capacity Kg 25 25 25
Oil Tank Capacity L 170 190 240

535 612 681


490 560 560
420 490 490
350 420 420
280 350 350
210 210 280
28XM16 L35 28XM16 L35 70 40XM16 L35 140
70

Platen dimensions
Moving platen Ø45 Ø50 Ø50

572
490
420
350
210

200
493
420
350
280
210

200

635
560
490
420
350
280
140

200
70
70

A
A A
A 4-Ø28
A 4-Ø28
4-Ø28 A

18

30
18

30
18

30 14 14
14 33
33
33 200 200
200

Platen dimensions
Mounting hole for robot/sprue
picker top view from fixed platen

Machine dimensions

We reserve the right to make


changes as a result of further
technical advantages.

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Tianjian Pluto PL/j Series

Specification
PL2000/770j PL2500/1000j PL3000/1800j
INJECTION UNIT A B C A B C A B C
Screw Diameter mm 45 50 55 50 55 60 60 65 70
Screw L /D Ratio L/D 22.2 20 18.2 22 20 18.3 21.7 20 18.6
Shot Size (Theoretical) cm3 366 452 546 497 601 715 845 992 1151
Injection Weight (PS) g 333 411 497 452 547 651 769 903 1047
Injection Rate g/s 141 174 210 173 210 250 238 279 324
Injection Pressure Mpa 210 170 140 204 169 142 213 181 156
Plasticizing Capacity(ps) g/s 18.3 24.5 31.8 27.0 35.1 44.1 45.2 52.9 64.1
Screw Speed rpm 170 180 190
CLAMPING UNIT
Clamp Tonnage KN 2000 2500 3000
Toggle Stroke mm 450 510 600
Space Between Tie Bars mm 505×465 560×500 660×660
Max.Mold Height mm 480 530 660
Min. Mold Height mm 160 180 250
Ejector Stroke mm 140 140 160
Ejector Tonnage KN 62 62 62
OTHERS
Max. Pump Pressure Mpa 16 16 16
Pump Motor Power Kw 18.5 22 30
Heater Power Kw 14.25 16.65 19.65
Machine Dimension(L×W×H) m 5.2×1.31×2.1 5.69×1.39×2.15 6.6×1.9×2.35
Machine Weight t 6.1 7.4 10.6
Hopper Capacity Kg 50 50 50
Oil Tank Capacity L 300 370 570

769 827
32XM16 L35 630 700
560 560
420 420
280 40XM20 L40 280
140 140

Platen dimensions Ø100


Ø100
Moving platen 100
200
729
630
560
420
280
140

769
700
560
420
280
140

100
200
A
A
A
A
8-Ø38
8-Ø38
18

30

22

36
22

36
200 14
400 16
33 200 16
41
400 41

Platen dimensions
Mounting hole for robot/sprue
picker top view from fixed platen

Machine dimensions

We reserve the right to make


changes as a result of further
technical advantages.

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Tianjian Pluto PL/j Series

Specification
PL3600/2250j PL4500/2900j PL5300/4000j
INJECTION UNIT A B D A B D A B C D
Screw Diameter mm 65 70 80 70 80 90 80 85 90 100
Screw L /D Ratio L/D 21.5 20 17.5 22.9 20 17.8 22 20.7 19.6 17.6
Shot Size (Theoretical) cm3 1068 1239 1619 1424 1860 2354 2212 2497 2799 3456
Injection Weight (PS) g 972 1128 1473 1296 1692 2142 2013 2272 2547 3145
Injection Rate g/s 279 323 422 366 478 604 490 553 620 766
Injection Pressure Mpa 208 179 137 203 156 123 180 159 142 115
Plasticizing Capacity(ps) g/s 52.9 63.1 85.0 54.5 77.2 97.5 61.2 70.9 81.6 100.5
Screw Speed rpm 180 170 140
CLAMPING UNIT
Clamp Tonnage KN 3600 4500 5300
Toggle Stroke mm 660 740 825
Space Between Tie Bars mm 710×710 780×780 830×800
Max.Mold Height mm 710 780 845
Min. Mold Height mm 250 330 345
Ejector Stroke mm 160 200 200
Ejector Tonnage KN 110 110 158
OTHERS
Max. Pump Pressure Mpa 16 16 16
Pump Motor Power Kw 37 45 55
Heater Power Kw 24.85 29.45 40.25
Machine Dimension(L×W×H) m 6.9×2.1×2.5 7.8x2.3x3.0 9.45×2.3×2.62
Machine Weight t 14.6 18.5 25
Hopper Capacity Kg 50 100 200
Oil Tank Capacity L 690 850 960

1238
1120
980
840
700
560
420
60XM20 L40 280

Platen dimensions
Ø120
Moving platen

1242
1120

560
980
840
700
420
280

400
100
150
200
A
A 4-Ø55
12-Ø36
22

36

22

36

22

36
16
16
41 100 16
41 200
400 41
700

Platen dimensions
Mounting hole for robot/sprue
picker top view from fixed platen

Machine dimensions

We reserve the right to make


changes as a result of further
technical advantages.

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