DongaMohua Captive Power Plant (4 X 135 MW) DOC NO:

DCPP/O&M/04

REV:0
COMMISSIONING CHECK LIST
MAKE UP WATER SYSTEM & PT PLANT Page 1 of 5

Date:06/01/2010
Equipment Name: MAKE UP WATER SYSTEM & PT PLANT

TAG No.:

SPECIFIED ACTUAL VALUE/

S.NO DESCRIPTION DEVIATION REMARKS
VALUE OBSERVATION

A. RESERVOIR

Construction completed &

1
cleared.
Gates, screens erected &
2
painted.
Operation of gates, screens
3
checked.
Level indicators and level
switches provided, calibrated
4
and hooked up to control
system.
Raw water pump house
5
construction completed.
Construction of approach to
6
pump house completed.
Adequate lighting provided in
7
and around pump house.

8 Handling facilities provided.

B. MAKE UP WATER PUMP MOTOR

Erection of pump, motor

1
completed.
Foundation bolts tightened,
2
grouted cured.
Power sources checked and
3
ready.

4 Motor checks completed.

 DongaMohua Captive Power Plant (4 X 135 MW) DOC NO:
DCPP/O&M/04

REV:0
COMMISSIONING CHECK LIST
MAKE UP WATER SYSTEM & PT PLANT Page 2 of 5

SPECIFIED ACTUAL VALUE/

S.NO DESCRIPTION DEVIATION REMARKS
VALUE OBSERVATION
Motor tried for 8 hours.
Vibration, bearing
5 temperature and noise level
checked and are well within
limits.
Pump motor alignments
6
checked and noted.
Suction and discharge piping,
7
valves checked.
Pump lubrication system
8
checked and in service.
Pump motor interlock,
9 protections checked and in
service.
Discharge pipe line up to Raw
10 water reservoir at DCPP end
is checked and lined-up.
Discharge valve control is
11
kept manual.
Keep the discharge valve
closed, if Recirculation
12
provided, check recirculation
lines and keep valve open.
Check protection, interlocks
13
and alarms.
Start the pump gradually
open the discharge valve full,
14
fill up the pipe line. Close the
recirculation valve.
Try the pump with discharge
15
valve on electrical operation.

C. PIPE LINE AND VALVES

Pipe line, valves erection

1 completed and cleared for
charging.
Check out all the valves. (List
2 out all the valves and
location, tag number etc.)
Check out air release valves
3 in the line (both auto
operated and manual).
 DongaMohua Captive Power Plant (4 X 135 MW) DOC NO:
DCPP/O&M/04

REV:0
COMMISSIONING CHECK LIST
MAKE UP WATER SYSTEM & PT PLANT Page 3 of 5

SPECIFIED ACTUAL VALUE/

S.NO DESCRIPTION DEVIATION REMARKS
VALUE OBSERVATION
Check out drain and vent
valves. (List out all the
4
valves, tag number, location
etc.).
Hydrotest the pipe line at
pressure 1.5 times the pump
5 shut-off head or twice the
operating head, whichever is
higher.
Check all pipe supports
6
anchoring points.

7 Flush the line and charge.

D. CLARIFIER SYSTEM

Cascade Aerator, Clarifier

1
construction completed.

2 Clarifier agitator checked.

3 Motor checks completed.

4 Gear box checked.

Gear box oil tank flushed and

5
filled with oil.
Grease the links, coupling,
bevel gears etc. Couple the
6
gear box with motor after
checking alignments.
Try the agitator without water
7
in the clarifier tank.
Sludge disposal system
8
checked.

9 Sludge drain valves checked.

Check I & C and annunciation

10
and take it in service.
11 Sludge drain valves operation
(electric or pneumatic) tried.
Check flow diagram for
flushing water connection if
 DongaMohua Captive Power Plant (4 X 135 MW) DOC NO:
DCPP/O&M/04

REV:0
COMMISSIONING CHECK LIST
MAKE UP WATER SYSTEM & PT PLANT Page 4 of 5

SPECIFIED ACTUAL VALUE/

S.NO DESCRIPTION DEVIATION REMARKS
VALUE OBSERVATION

any and check system.

Chemical dosing system

including preparation plant
12
tank, stirrer etc. check (alum,
ferric, chlorine etc.)
Chemical dosing system,
13 preparation plant tried out
and put in service.
Clarifier tank filled with raw
14
water.
Check quality of clarified
water and adjust chemical
quantity, raw water and
15
adjust chemical quantity, raw
water feed etc., as required
and note the final readings.
Try out sludge drain system.
16 Check sludge drain valve
operation on auto.

E. CLARIFIED WATER STORAGE TANK

RCC Tank erection

1
completed.
All the nozzles, vent,
2
manholes etc., are checked.
Hydrotest/leakage test of the
3 tank by filling water
completed.
Tank is cleaned of all debris,
4
scaffolding etc.
Level indicator and level
switches provided, set and
5
hooked up with control
system.
Instrumentation of the tank
6
checked.
Level switch operation
7
checked.
Inlet and outlet valves or
8
gates installed - checked.
 DongaMohua Captive Power Plant (4 X 135 MW) DOC NO:
DCPP/O&M/04

REV:0
COMMISSIONING CHECK LIST
MAKE UP WATER SYSTEM & PT PLANT Page 5 of 5

SPECIFIED ACTUAL VALUE/

S.NO DESCRIPTION DEVIATION REMARKS
VALUE OBSERVATION
Check supply lines to CT
9 Make up, service water, DM
feed pump, potable water,
fire water etc.
Fill the tank with clarified
10
water.

Checked By:

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