FLUIDIZED BED REACTORS LAB REACTORS BSR MODEL SERIES FLUIDIZED BED

TECHNOLOGIES
SCHWING supplies fluidized bed reactors as stand-alone The fluidized bed systems from the BSR model Principally, the design of the BSR lab reactors from
PROCESS TECHNIQUE
components or within a complete system. The customer series from SCHWING constitute diverse high- SCHWING corresponds to the reactor construction
requirements and/or the application thereby determine temperature lab reactors for the treatment of shown on the opposite side. In addition, the BSR model
the reactor type and the scope of the system. nano-scale powders with reaction gases in atmosphe- series offers the following advantages:
res up to 1100 °C. Mobile compact design, smallest footprint
Gas outlet
The systems from SCHWING can be designed as individual Gas velocities from 2 to 50 cm/s
components or complete systems, including control, gas The BSR systems offer excellent heat and mass transfer Temperature monitoring +/-2 °C at 1100 °C
preparation, energy recovery, product cooling. Planning, properties at top temperature accuracy for typical ap- Can be used already from 1.5 liters useful volume
engineering and manufacturing of all systems thereby al-
ways take place in consideration of the CE identification
plications such as
calcining
Advanced, easy to operate process control
High temperature reactors
and compliance with all applicable environmental stipu-
lations.
oxidizing / reducing
tempering or for gas / solid
reactions up to 1100 °C
surface modification through

© 2013-09 by SCHWING
different reaction gases or
THE REACTOR mixes from several gases.
The reactor is either a cylinder-type or
High temperature
for continuous process, a trough-shaped reactor

design, which is heated either electrically

High temperature
or with gas. filter system

THE GAS DISTRIBUTOR PLATE

The proprietary gas distributor plate allows
the optimal distribution of the process ga-
ses – even at highest temperatures – and
a fluidization of the solids even at low gas
velocities.

THE FILTER SYSTEM

The modern block back filter system reta-
ins fine particles. Metallic candle filter or
cyclone are used.
Fluidized bed

THE PRODUCT DISCHARGE Heating room

The special product discharge guarantees
the optimal emptying of the reactor with-
out affecting fluidization.

Product discharge

Fig. right:
Presentation of the gas flow through the solids
inside a fluidized bed reactor. The gas is sepa-
Proprietary
distributor plate
CONTACT
rated from the solids via the filter candles (blow
back) and transported to the preparation unit. SCHWING Fluid Technik GmbH
Oderstrasse 7
47506 Neukirchen-Vluyn / Germany
Fluidizing gas
TECHNOLOGIES
Phone +49 2845 930-0
TECHNOLOGIES
E-mail info@schwing-tech.com
www.schwing-technologies.com
FLUIDIZED BED REACTORS LAB REACTORS BSR MODEL SERIES FLUIDIZED BED
TECHNOLOGIES
SCHWING supplies fluidized bed reactors as stand-alone The fluidized bed systems from the BSR model Principally, the design of the BSR lab reactors from
PROCESS TECHNIQUE
components or within a complete system. The customer series from SCHWING constitute diverse high- SCHWING corresponds to the reactor construction
requirements and/or the application thereby determine temperature lab reactors for the treatment of shown on the opposite side. In addition, the BSR model
the reactor type and the scope of the system. nano-scale powders with reaction gases in atmosphe- series offers the following advantages:
res up to 1100 °C. Mobile compact design, smallest footprint
Gas outlet
The systems from SCHWING can be designed as individual Gas velocities from 2 to 50 cm/s
components or complete systems, including control, gas The BSR systems offer excellent heat and mass transfer Temperature monitoring +/-2 °C at 1100 °C
preparation, energy recovery, product cooling. Planning, properties at top temperature accuracy for typical ap- Can be used already from 1.5 liters useful volume
engineering and manufacturing of all systems thereby al-
ways take place in consideration of the CE identification
plications such as
calcining
Advanced, easy to operate process control
High temperature reactors
and compliance with all applicable environmental stipu-
lations.
oxidizing / reducing
tempering or for gas / solid
reactions up to 1100 °C
surface modification through

© 2013-09 by SCHWING
different reaction gases or
THE REACTOR mixes from several gases.
The reactor is either a cylinder-type or
High temperature
for continuous process, a trough-shaped reactor

design, which is heated either electrically

High temperature
or with gas. filter system

THE GAS DISTRIBUTOR PLATE

The proprietary gas distributor plate allows
the optimal distribution of the process ga-
ses – even at highest temperatures – and
a fluidization of the solids even at low gas
velocities.

THE FILTER SYSTEM

The modern block back filter system reta-
ins fine particles. Metallic candle filter or
cyclone are used.
Fluidized bed

THE PRODUCT DISCHARGE Heating room

The special product discharge guarantees
the optimal emptying of the reactor with-
out affecting fluidization.

Product discharge

Fig. right:
Presentation of the gas flow through the solids
inside a fluidized bed reactor. The gas is sepa-
Proprietary
distributor plate
CONTACT
rated from the solids via the filter candles (blow
back) and transported to the preparation unit. SCHWING Fluid Technik GmbH
Oderstrasse 7
47506 Neukirchen-Vluyn / Germany
Fluidizing gas
TECHNOLOGIES
Phone +49 2845 930-0
TECHNOLOGIES
E-mail info@schwing-tech.com
www.schwing-technologies.com
APPLICATIONS UP TO 1100 °C PERFECTED TECHNOLOGY ULTIMATE EFFICIENCY SCHWING LAB+TECH CENTER THE PROCEDURE
TECHNOLOGIES
Based on over 40 years of development, experience and The uniform distribution of the gas in the solids is the es- SCHWING develops, engineers and builds fluidized bed The SCHWING LAB+TECH CENTER is located at the The successful employment or development of a high-
success, SCHWING manufactures specific high-tempera- sential prerequisite for good fluidization. The greater the systems both at the bench scale and the production scale company‘s headquarters in Neukirchen-Vluyn (Germany). performance fluidized bed reactor for process applications
ture reactors based on the fluidized bed technology for contact surface between gas and solid, the greater the for batch and continuous operation. Customers and interested parties from diverse industries requires close cooperation between the system builder
the thermo-chemical treatment of powders with reaction benefit of the fluidized bed technology. Using the propri- Multistage fluidized bed reactors are used for the conti- and countries here utilize the capability of testing the and the customer. ments of the respective chemical process, the material
gases in atmospheres up to 1100 °C. In addition to the etary gas distribution plate from SCHWING, powders with nuous execution of chemical reactions which are designed available technologies and processes and to run specific SCHWING offers a procedure proven particularly practical properties and the required product parameters and qua-
typical applications such as different grain sizes can be superbly fluidized at low gas as multistage reactors also for calcining or drying powders test series. in innumerable test series and takes the specific require- lity grades into account.
velocities. or granulates with up to 150 theoretical mixing stages. A variety of fluidized bed systems of different sizes and
oxidizing, reducing, calcining, tempering,
gas/gas reactions, gas/solids reactions as well as The separation of the gases from the solids is just as im- 1. „COLD“ TRIAL PHASE Optional in advance: Mutual confidentiality declaration
coating and mixing processes, portant as the distribution of the gas in the solid. A special
1 2 3 4
filter system specifically developed for this purpose ensu-
new developments. In the surface modification of nano- res that even nano-scale particles remain in the reactor Online questionnaire Raw material will be „Cold“ fluidisation Technical report with
scale powders and the use of various reaction gases open and do not need to be elaborately returned in the cycle via for raw material, supplied: approx. 4 trials in lab unit to recommendations for
objectives, envisioned liters of material pow- determine the fluidiza- „hot“ fluidization trials
up many new applications. a cyclone. Using specifically suitable materials, the filter process conditions, etc. der incl. safety data tion parameters for the
system works perfectly even in the high-temperature ran- sheets by customer fluidized bed
The offerings of SCHWING range from conducting techni- ge. A sophisticated backflush system cleans the filter in al-
cal feasibility studies (fluidization tests, pilot trials in diffe- ternating fashion from the solids attached on the outside.
rent dip and scale-up reactors) for product manufacturing
and process development on pilot scale up to the delivery The simplicity of the fluidized bed technology, combined Utilizing a special flow and dwell concept design parameters is available here for the production of
2. „HOT“ TRIAL PHASE
of complete systems for the continuous or intermittent with optimally dimensioned instruments and state-of-the- the multistage systems achieve a product sample amounts up to one ton of material.
operation. art measurement and control technology, not only ensu- uniformity so far reached only with batch 5 6 7 8
re extremely easy operability of the systems but also the operation. At the same time, the economic Design meeting Technical center trials
Determination of Offer proposing the in DIP reactor (5-8 Technical report
Based on its comprehensive expertise in the area of high- precise control and reproducibility of the thermo-chemical advantages of continuous processes can trial execution based and possibly initial
trial runs and process liters) in the presence
temperature technologies SCHWING offers its customers processes. Temperatures up to 1100 °C as well as the use be fully utilized at the large technical scale. Feed input Gas outlet on a test program / cost planning of a
parameters, visit of lab of the customer, recor-
worldwide know-how and thus competitive advantages. of aggressive media are hereby possible. and technical center technical center trials / ding and documentati- production system
facilities order placement on of all process data
The excellent materials and heat transmission properties Filter cleaning
(blow back system)
of the SCHWING fluidized bed reactors and their com-
pact design permit, in addition, energy savings up to 40%
compared to conventional (rotary pipe) technologies.
SCALE-UP PHASE
Heating
zones A B C D

High temperature Offer proposing the Process optimization Scale-up trials up to Technical report
filter system trial execution based and preparation of 120 liters in one of the Documentation of the
Cooling water on a test program for scale-up trials pilot systems, batch scale-up trials
– return scale-up trials / order or semi-continuous
THE BENEFITS – supply placement operation possible
Optimal heat transmission
Fig. left:
Flexible adjustment Superb heat distribution
Scale-up reactor with
fluid bed system Maximum temperature accuracy
(bottom) and filter PRODUCTION PHASE
system, etc. (top) Excellent mass transfer Proprietary
gas distribution plates II IV
for test series I III
up to 120 liters at the Short dwell times
Determination of
SCHWING LAB+TECH Contract production Offer preparation Engineering,
CENTER, Germany. Simple system construction required system and
process parameters of a specific sample for a commercial system components,
Low space demand and concept prepara- quantity after offer production system / assembly (EPC) and
tion for commercial based on previous trials order placement startup
Minimum energy usage system building
Reaction gases
Easy to operate

Product discharge
APPLICATIONS UP TO 1100 °C PERFECTED TECHNOLOGY ULTIMATE EFFICIENCY SCHWING LAB+TECH CENTER THE PROCEDURE
TECHNOLOGIES
Based on over 40 years of development, experience and The uniform distribution of the gas in the solids is the es- SCHWING develops, engineers and builds fluidized bed The SCHWING LAB+TECH CENTER is located at the The successful employment or development of a high-
success, SCHWING manufactures specific high-tempera- sential prerequisite for good fluidization. The greater the systems both at the bench scale and the production scale company‘s headquarters in Neukirchen-Vluyn (Germany). performance fluidized bed reactor for process applications
ture reactors based on the fluidized bed technology for contact surface between gas and solid, the greater the for batch and continuous operation. Customers and interested parties from diverse industries requires close cooperation between the system builder
the thermo-chemical treatment of powders with reaction benefit of the fluidized bed technology. Using the propri- Multistage fluidized bed reactors are used for the conti- and countries here utilize the capability of testing the and the customer. ments of the respective chemical process, the material
gases in atmospheres up to 1100 °C. In addition to the etary gas distribution plate from SCHWING, powders with nuous execution of chemical reactions which are designed available technologies and processes and to run specific SCHWING offers a procedure proven particularly practical properties and the required product parameters and qua-
typical applications such as different grain sizes can be superbly fluidized at low gas as multistage reactors also for calcining or drying powders test series. in innumerable test series and takes the specific require- lity grades into account.
velocities. or granulates with up to 150 theoretical mixing stages. A variety of fluidized bed systems of different sizes and
oxidizing, reducing, calcining, tempering,
gas/gas reactions, gas/solids reactions as well as The separation of the gases from the solids is just as im- 1. „COLD“ TRIAL PHASE Optional in advance: Mutual confidentiality declaration
coating and mixing processes, portant as the distribution of the gas in the solid. A special
1 2 3 4
filter system specifically developed for this purpose ensu-
new developments. In the surface modification of nano- res that even nano-scale particles remain in the reactor Online questionnaire Raw material will be „Cold“ fluidisation Technical report with
scale powders and the use of various reaction gases open and do not need to be elaborately returned in the cycle via for raw material, supplied: approx. 4 trials in lab unit to recommendations for
objectives, envisioned liters of material pow- determine the fluidiza- „hot“ fluidization trials
up many new applications. a cyclone. Using specifically suitable materials, the filter process conditions, etc. der incl. safety data tion parameters for the
system works perfectly even in the high-temperature ran- sheets by customer fluidized bed
The offerings of SCHWING range from conducting techni- ge. A sophisticated backflush system cleans the filter in al-
cal feasibility studies (fluidization tests, pilot trials in diffe- ternating fashion from the solids attached on the outside.
rent dip and scale-up reactors) for product manufacturing
and process development on pilot scale up to the delivery The simplicity of the fluidized bed technology, combined Utilizing a special flow and dwell concept design parameters is available here for the production of
2. „HOT“ TRIAL PHASE
of complete systems for the continuous or intermittent with optimally dimensioned instruments and state-of-the- the multistage systems achieve a product sample amounts up to one ton of material.
operation. art measurement and control technology, not only ensu- uniformity so far reached only with batch 5 6 7 8
re extremely easy operability of the systems but also the operation. At the same time, the economic Design meeting Technical center trials
Determination of Offer proposing the in DIP reactor (5-8 Technical report
Based on its comprehensive expertise in the area of high- precise control and reproducibility of the thermo-chemical advantages of continuous processes can trial execution based and possibly initial
trial runs and process liters) in the presence
temperature technologies SCHWING offers its customers processes. Temperatures up to 1100 °C as well as the use be fully utilized at the large technical scale. Feed input Gas outlet on a test program / cost planning of a
parameters, visit of lab of the customer, recor-
worldwide know-how and thus competitive advantages. of aggressive media are hereby possible. and technical center technical center trials / ding and documentati- production system
facilities order placement on of all process data
The excellent materials and heat transmission properties Filter cleaning
(blow back system)
of the SCHWING fluidized bed reactors and their com-
pact design permit, in addition, energy savings up to 40%
compared to conventional (rotary pipe) technologies.
SCALE-UP PHASE
Heating
zones A B C D

High temperature Offer proposing the Process optimization Scale-up trials up to Technical report
filter system trial execution based and preparation of 120 liters in one of the Documentation of the
Cooling water on a test program for scale-up trials pilot systems, batch scale-up trials
– return scale-up trials / order or semi-continuous
THE BENEFITS – supply placement operation possible
Optimal heat transmission
Fig. left:
Flexible adjustment Superb heat distribution
Scale-up reactor with
fluid bed system Maximum temperature accuracy
(bottom) and filter PRODUCTION PHASE
system, etc. (top) Excellent mass transfer Proprietary
gas distribution plates II IV
for test series I III
up to 120 liters at the Short dwell times
Determination of
SCHWING LAB+TECH Contract production Offer preparation Engineering,
CENTER, Germany. Simple system construction required system and
process parameters of a specific sample for a commercial system components,
Low space demand and concept prepara- quantity after offer production system / assembly (EPC) and
tion for commercial based on previous trials order placement startup
Minimum energy usage system building
Reaction gases
Easy to operate

Product discharge
APPLICATIONS UP TO 1100 °C PERFECTED TECHNOLOGY ULTIMATE EFFICIENCY SCHWING LAB+TECH CENTER THE PROCEDURE
TECHNOLOGIES
Based on over 40 years of development, experience and The uniform distribution of the gas in the solids is the es- SCHWING develops, engineers and builds fluidized bed The SCHWING LAB+TECH CENTER is located at the The successful employment or development of a high-
success, SCHWING manufactures specific high-tempera- sential prerequisite for good fluidization. The greater the systems both at the bench scale and the production scale company‘s headquarters in Neukirchen-Vluyn (Germany). performance fluidized bed reactor for process applications
ture reactors based on the fluidized bed technology for contact surface between gas and solid, the greater the for batch and continuous operation. Customers and interested parties from diverse industries requires close cooperation between the system builder
the thermo-chemical treatment of powders with reaction benefit of the fluidized bed technology. Using the propri- Multistage fluidized bed reactors are used for the conti- and countries here utilize the capability of testing the and the customer. ments of the respective chemical process, the material
gases in atmospheres up to 1100 °C. In addition to the etary gas distribution plate from SCHWING, powders with nuous execution of chemical reactions which are designed available technologies and processes and to run specific SCHWING offers a procedure proven particularly practical properties and the required product parameters and qua-
typical applications such as different grain sizes can be superbly fluidized at low gas as multistage reactors also for calcining or drying powders test series. in innumerable test series and takes the specific require- lity grades into account.
velocities. or granulates with up to 150 theoretical mixing stages. A variety of fluidized bed systems of different sizes and
oxidizing, reducing, calcining, tempering,
gas/gas reactions, gas/solids reactions as well as The separation of the gases from the solids is just as im- 1. „COLD“ TRIAL PHASE Optional in advance: Mutual confidentiality declaration
coating and mixing processes, portant as the distribution of the gas in the solid. A special
1 2 3 4
filter system specifically developed for this purpose ensu-
new developments. In the surface modification of nano- res that even nano-scale particles remain in the reactor Online questionnaire Raw material will be „Cold“ fluidisation Technical report with
scale powders and the use of various reaction gases open and do not need to be elaborately returned in the cycle via for raw material, supplied: approx. 4 trials in lab unit to recommendations for
objectives, envisioned liters of material pow- determine the fluidiza- „hot“ fluidization trials
up many new applications. a cyclone. Using specifically suitable materials, the filter process conditions, etc. der incl. safety data tion parameters for the
system works perfectly even in the high-temperature ran- sheets by customer fluidized bed
The offerings of SCHWING range from conducting techni- ge. A sophisticated backflush system cleans the filter in al-
cal feasibility studies (fluidization tests, pilot trials in diffe- ternating fashion from the solids attached on the outside.
rent dip and scale-up reactors) for product manufacturing
and process development on pilot scale up to the delivery The simplicity of the fluidized bed technology, combined Utilizing a special flow and dwell concept design parameters is available here for the production of
2. „HOT“ TRIAL PHASE
of complete systems for the continuous or intermittent with optimally dimensioned instruments and state-of-the- the multistage systems achieve a product sample amounts up to one ton of material.
operation. art measurement and control technology, not only ensu- uniformity so far reached only with batch 5 6 7 8
re extremely easy operability of the systems but also the operation. At the same time, the economic Design meeting Technical center trials
Determination of Offer proposing the in DIP reactor (5-8 Technical report
Based on its comprehensive expertise in the area of high- precise control and reproducibility of the thermo-chemical advantages of continuous processes can trial execution based and possibly initial
trial runs and process liters) in the presence
temperature technologies SCHWING offers its customers processes. Temperatures up to 1100 °C as well as the use be fully utilized at the large technical scale. Feed input Gas outlet on a test program / cost planning of a
parameters, visit of lab of the customer, recor-
worldwide know-how and thus competitive advantages. of aggressive media are hereby possible. and technical center technical center trials / ding and documentati- production system
facilities order placement on of all process data
The excellent materials and heat transmission properties Filter cleaning
(blow back system)
of the SCHWING fluidized bed reactors and their com-
pact design permit, in addition, energy savings up to 40%
compared to conventional (rotary pipe) technologies.
SCALE-UP PHASE
Heating
zones A B C D

High temperature Offer proposing the Process optimization Scale-up trials up to Technical report
filter system trial execution based and preparation of 120 liters in one of the Documentation of the
Cooling water on a test program for scale-up trials pilot systems, batch scale-up trials
– return scale-up trials / order or semi-continuous
THE BENEFITS – supply placement operation possible
Optimal heat transmission
Fig. left:
Flexible adjustment Superb heat distribution
Scale-up reactor with
fluid bed system Maximum temperature accuracy
(bottom) and filter PRODUCTION PHASE
system, etc. (top) Excellent mass transfer Proprietary
gas distribution plates II IV
for test series I III
up to 120 liters at the Short dwell times
Determination of
SCHWING LAB+TECH Contract production Offer preparation Engineering,
CENTER, Germany. Simple system construction required system and
process parameters of a specific sample for a commercial system components,
Low space demand and concept prepara- quantity after offer production system / assembly (EPC) and
tion for commercial based on previous trials order placement startup
Minimum energy usage system building
Reaction gases
Easy to operate

Product discharge
FLUIDIZED BED REACTORS LAB REACTORS BSR MODEL SERIES FLUIDIZED BED
TECHNOLOGIES
SCHWING supplies fluidized bed reactors as stand-alone The fluidized bed systems from the BSR model Principally, the design of the BSR lab reactors from
PROCESS TECHNIQUE
components or within a complete system. The customer series from SCHWING constitute diverse high- SCHWING corresponds to the reactor construction
requirements and/or the application thereby determine temperature lab reactors for the treatment of shown on the opposite side. In addition, the BSR model
the reactor type and the scope of the system. nano-scale powders with reaction gases in atmosphe- series offers the following advantages:
res up to 1100 °C. Mobile compact design, smallest footprint
Gas outlet
The systems from SCHWING can be designed as individual Gas velocities from 2 to 50 cm/s
components or complete systems, including control, gas The BSR systems offer excellent heat and mass transfer Temperature monitoring +/-2 °C at 1100 °C
preparation, energy recovery, product cooling. Planning, properties at top temperature accuracy for typical ap- Can be used already from 1.5 liters useful volume
engineering and manufacturing of all systems thereby al-
ways take place in consideration of the CE identification
plications such as
calcining
Advanced, easy to operate process control
High temperature reactors
and compliance with all applicable environmental stipu-
lations.
oxidizing / reducing
tempering or for gas / solid
reactions up to 1100 °C
surface modification through

© 2013-09 by SCHWING
different reaction gases or
THE REACTOR mixes from several gases.
The reactor is either a cylinder-type or
High temperature
for continuous process, a trough-shaped reactor

design, which is heated either electrically

High temperature
or with gas. filter system

THE GAS DISTRIBUTOR PLATE

The proprietary gas distributor plate allows
the optimal distribution of the process ga-
ses – even at highest temperatures – and
a fluidization of the solids even at low gas
velocities.

THE FILTER SYSTEM

The modern block back filter system reta-
ins fine particles. Metallic candle filter or
cyclone are used.
Fluidized bed

THE PRODUCT DISCHARGE Heating room

The special product discharge guarantees
the optimal emptying of the reactor with-
out affecting fluidization.

Product discharge

Fig. right:
Presentation of the gas flow through the solids
inside a fluidized bed reactor. The gas is sepa-
Proprietary
distributor plate
CONTACT
rated from the solids via the filter candles (blow
back) and transported to the preparation unit. SCHWING Technologies GmbH
Oderstrasse 7
47506 Neukirchen-Vluyn / Germany
Fluidizing gas
TECHNOLOGIES
Phone +49 2845 930-0
TECHNOLOGIES
E-mail info@schwing-tech.com
www.schwing-technologies.com